KEY Revo Instructions And Warnings For Installation And Use
Motoriduttore per cancelli a battente
Gear motor for hinged gates
Motoréducteur pour portails à battants
Motorreductor para cancelas batientes
Antriebe für Drehtore
Motorredutores para portões de batente
Motoreduktor do bram skrzydłowych
RÉVO
Istruzioni ed avvertenze per l’installazione e l’uso
Instructions and warnings for installation and use
Instrucciones y advertencias para su instalación y uso
Anleitungen und Hinweise zu Installation und Einsatz
Instruções e advertências para a instalação e utilização
Instructions et avertissements pour l’installation et l’usage
Management
System
ISO 9001:2008
www.tuv.com
ID 9105043769
8
EN
1
2
3
4
5
6
8
Safety warnings
2.1
2.2
4.1
4.2
4.3
4.4
4.5
5.1
5.2
Product overview
Product description
Models and characteristics
Preliminary checks
Installing the product
Installation
Adjusting the mechanical limit switch in
opening
Electrical connections
Mechanical and electronic connections of the
second motor
Replacing led
Testing and commissioning
Testing
Commissioning
Instructions and warnings for the end
user
EC Declaration of Conformity
p. 9
p. 10
p. 10
p. 10
p. 10
p. 11
p. 11
p. 11
p. 11
p. 11
p. 11
p. 12
p. 12
p. 12
p. 13
p. 51
INDEX
7
Figures p. 44
9
EN
1 - SAFETY WARNINGS
CAUTION – ORIGINAL INSTRUCTIONS - important safety instructions. Compliance with the safety instructions below is
important for personal safety. Save these instructions.
Read the instructions carefully before proceeding with installation.
The design and manufacture of the devices making up the
product and the information in this manual are compliant with
current safety standards. However, incorrect installation or
programming may cause serious injury to those working on or
using the system. Compliance with the instructions provided
here when installing the product is therefore extremely impor-
tant.
If in any doubt regarding installation, do not proceed and contact the
Key Automation Technical Service for clarications.
Under European legislation, an automatic door or gate system
must comply with the standards envisaged in the Directive
2006/42/EC (Machinery Directive) and in particular standards
EN 12445; EN 12453; EN 12635 and EN 13241-1, which enable
declaration of presumed conformity of the automation system.
Therefore, nal connection of the automation system to the electrical mains, system testing, commissioning and routine maintenance
must be performed by skilled, qualied personnel, in observance of
the instructions in the “Testing and commissioning the automation
system” section.
The aforesaid personnel are also responsible for the tests required
to verify the solutions adopted according to the risks present, and
for ensuring observance of all legal provisions, standards and regulations, with particular reference to all requirements of the EN 12445
standard which establishes the test methods for testing door and
gate automation systems.
WARNING - Before starting installation, perform the following
checks and assessments:
ensure that every device used to set up the automation system is
suited to the intended system overall. For this purpose, pay special
attention to the data provided in the “Technical specications” section. Do not proceed with installation if any one of these devices is
not suitable for its intended purpose;
check that the devices purchased are sufcient to guarantee system
safety and functionality;
perform a risk assessment, including a list of the essential safety
requirements as envisaged in Annex I of the Machinery Directive,
specifying the solutions adopted. The risk assessment is one of the
documents included in the automation system’s technical le. This
must be compiled by a professional installer.
Considering the risk situations that may arise during installation phases and use of the product, the automation system
must be installed in compliance with the following safety precautions:
never make modications to any part of the automation system
other than those specied in this manual. Operations of this type
can only lead to malfunctions. The manufacturer declines all liability
for damage caused by unauthorised modications to products;
if the power cable is damaged, it must be replaced by the manufacturer or its after-sales service, or in all cases by a person with similar
qualications, to prevent all risks;
do not allow parts of the automation system to be immersed in water
or other liquids. During installation ensure that no liquids are able to
enter the various devices;
should this occur, disconnect the power supply immediately and
contact a Key Automation Service Centre. Use of the automation
system in these conditions may cause hazards;
never place automation system components near to sources of heat
or expose them to naked lights. This may damage system components and cause malfunctions, re or hazards;
all operations requiring opening of the protective housings of various automation system components must be performed with the
control unit disconnected from the power supply. If the disconnect
device is not in a visible location, afx a notice stating: “MAINTENANCE IN PROGRESS”:
connect all devices to an electric power line equipped with an
earthing system;
the product cannot be considered to provide effective protection
against intrusion. If effective protection is required, the automation
system must be combined with other devices;
the product may not be used until the automation system “commissioning” procedure has been performed as specied in the “Automation system testing and commissioning” section;
the system power supply line must include a circuit breaker device
with a contact gap allowing complete disconnection in the conditions specied by class III overvoltage;
use unions with IP55 or higher protection when connecting hoses,
pipes or cable glands;
the electrical system upstream of the automation system must comply with the relevant regulations and be constructed to good workmanship standards;
users are advised to install an emergency stop button close to the
automation system (connected to the control PCB STOP input) to
allow the door to be stopped immediately in case of danger;
this device is not intended for use by persons (including children)
with impaired physical, sensory or mental capacities, or with lack
of experience or skill, unless a person responsible for their safety
provides surveillance or instruction in use of the device;
before starting the automation system, ensure that there is no-one
in the immediate vicinity;
before proceeding with any cleaning or maintenance work on the
automation system, disconnect it from the electrical mains;
special care must be taken to avoid crushing between the part operated by the automation system and any xed parts around it;
children must be supervised to ensure that they do not play with the
equipment.
WARNING - The automation system component packaging material must be disposed of in full observance of current local
waste disposal legislation.
WARNING - The data and information in this manual are subject
to modication at any time, with no obligation on the part of
Key Automation S.r.l. to provide notice.
10
EN
Code Description
REVO2024 24 Vdc gear motor for hinged doors with max length 2,3 m or weight 250 Kg, 230 Vac
REVO2024S 24 Vdc gear motor for hinged doors with max length 2,3 m or weight 250 Kg, without control unit
REVO20110 24 Vdc gear motor for hinged doors with max length 2,3 m or weight 250 Kg, 110 Vac
TECHNICAL DATA
MODELS REVO2024 REVO2024S REVO20110
TECHNICAL SPECIFICATIONS
Torque Nm 120 120 120
Working cycle % 80 80 80
Opening time at 90° sec adjustable adjustable adjustable
Control board 14A - 14A
Power supply Vac (Vdc) 230 (24) (24) 110 (24)
Absorption A 0,5 2 1
Engine power W 100 50 100
Integrated lights yes yes yes
Degree of protection IP 44 44 44
Dimensions (L - P - H) mm 120 - 250 - 350 120 - 250 - 350 120 - 250 - 350
Weight Kg 10,5 8 10,5
Operating temperature °C -20°+55° -20°+55° -20°+55°
Leaves maximum weight Kg 250 250 250
2 - PRODUCT OVERVIEW
2.1 - Description of the product
The RÉVO gear motors are destined to be installed in systems for the
automation of gates with hinged doors.
The RÉVO gear motors have been designed and constructed to be
tted onto hinged doors within the weight limits indicated in the
technical specications table.
The use of gear motors for applications which differ from those
indicated above is prohibited.
2.2 - Model and technical characteristics
3 - PRELIMINARY CHECKS
Before installing this product, verify and check the following steps:
- Check that the gate or door are suitable for automation
- The weight and size of the gate or door must be within the maximum permissible operating limits specied in Fig. 2
- Check the presence and strength of the security mechanical stops
of the gate or door
- Check that the mounting area of the product is not subject to ooding
- Conditions of high acidity or salinity or proximity to heat sources
could cause malfunction of the product
- Extreme weather conditions (for example the presence of snow,
ice, high temperature range, high temperatures) may increase the
friction and therefore the force required for the handling and initial
starting point may be higher than under normal conditions.
- Check that the manual operation of gate or door is smooth and
friction-free and there is no risk of derailment of the same
- Check that the gate or door are in equilibrium and stationary if left
in any position
- Check that the power line to supply the product is equipped with
proper grounding safety and protected by a magnetothermal and
differential security device
- Provide the power system with a disconnecting device with a gap
of contacts enabling full disconnection under the conditions dictated
by the overvoltage category III.
- Ensure that all materials used for the installation comply with cur-
rent regulations
11
EN
Unscrew the cover screws (Fig.15a). Raise the back by about 1 cm
then slide it out forwards (Fig.15b).
ATTENTION: the lights on the cover are connected by two
wires, disconnect the terminal or lay carefully the cover
upside-down on the external part (Fig.16).
Loosen the screw of the mechanical limit switches up to when they
can slide (Fig.12).
Release the gearmotor and open manually the leaf up to the
requested opening position.
Insert the pin completely into the rst free hole close to the leaf
(Fig.13).
Move the mechanical stop up to the stop limit on the pin head
(Fig.14a) and screw again the mechanical stop (Fig.14b).
In order to adjust the stop in opening, move the leaf up to the
requested opening position and insert the pin into the rst free
hole opposite to the leaf.
Move the mechanical stop on the stop limit on the pin head (Fig.14a)
and screw it again (Fig.14b).
4.2 - Adjusting the mechanical limit switch in opening
Switch-off the power supply.
Open the cover as shown on paragraph 4.2.
By using a screwdriver, release the bottom screw of the cover
(Fig.19a).
Remove the mask and pull out the led band (Fig.19b) .
In case of installation of the second motor, follow the above
mentioned instructions for the mechanical mounting, for the
Disconnect the plug connector (Fig.20a).
Connect the new led stripe and insert them into the mask.
Insert the mask by placing rst the seal side and then fastening it
with the screw (Fig.20b).
electrical connections refer to the Fig.21.
4.5 - Replacing led
4.4 - Mechanical and electronic connections of the second motor
4.1 - Installation
Before starting the installation, make sure that the product is intact
and that the packaging contains all the components shown in Fig.3.
Make sure that the mounting area is compatible with the overall
dimensions (Fig.1).
Check the allowed opening angle according to the xing points of the
brackets in Fig.4 and in the diagram in Fig.5.
Fig.6 is an example of a typical system:
- Operators (1)
- Photocells (2)
- Posts for photocells (3)
- Flashing light with integrated aerial (4)
- Key or digital switch (5)
Mounting
Measure the value C (Fig. 4) = distance between the rotation fulcrum
of the leaf and the pillar surface where the rear bracket will be xed.
Move manually the leaf up to the opening required (maximum 120°):
establish the value of the maximum opening angle of each leaf.
Mark on the diagram in Fig.5 the value C and trace an horizontal
line up to intersect the area that includes the angle value measured
before.
Trace some vertical lines on the intersection points between the
horizontal line and the area in order to nd the useful values for the
dimension A (g. 4).
Chose the value A in this range.
Mark on the pillar the value A and trace a vertical line in
correspondence (Fig.7a).
Mounting the motor bracket to the pillar
Draw a horizontal line on the pillar in line where the leaf bracket
should be xed (Fig.7b).
Center the pillar bracket with the vertical line and the horizontal line
previously traced by xing the bracket using suitable screws and
washers (not supplied) (Fig.7c).
Fasten the motor to the pillar bracket with the two screws and nuts
supplied (Fig.8).
During this phase, make sure that the motor is perfectly aligned.
ATTENTION: an off-axis mounting can cause malfunctioning
and damage the automation system.
Mounting the motor bracket
Move the gate leaf up to the maximum opening position (Fig.9).
Release the gearmotor (Fig.10)
Place the arm close to the leaf and lay on the leaf the gate bracket;
holding with one hand the bracket in contact with the leaf, try to
make a complete opening and closing movement.
Fasten the gate bracket to the leaf with suited screws (not supplied)
(Fig.11a).
Fasten the motor arm to the bracket, by inserting the pin and the
corresponding safety ring (Fig.11b).
Important: make sure that the bracket and the gate arm are
perfectly aligned.
ATTENTION: a not aligned mounting can cause malfunctioning
and damage the automation system
4.3 - Electrical connections
Insert the supply cable (Fig.17). Connect the wires of the supply
cable to the terminal following the electrical drawing in Fig. 18.
Proceed with the other connections following the control unit’s
instructions.
Replace the cover to its original position and fasten the two xing
screws.
4 - PRODUCT INSTALLATION
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