Kewtech KT65DL User Manual

15. Back Light .................................................................................. 47
16. Memory Function ........................................................................ 48
16.1 How to save the data ......................................................... 48
16.2 Recall the saved data ......................................................... 50
16.3 Delete the saved data .
16.4 Transfer the stored data to PC ............................................ 53
17. General ...................................................................................... 54
18. Battery replacement .................................................................... 55
19. Fuse replacement ........................................................................
20. Servicing and Calibration ............................................................. 56
21. Pat test with the Pat adapter 1 ..................................................... 57
22. Zs tables .................................................................................... 58
23. Case and strap assembly .............................................................
The KT65DL incorporates Anti Trip Technology (ATT) which electronically bypasses RCDs when performing loop impedance tests. This saves time and money by not having to take the RCD out of the circuit during testing and is a safer procedure to follow. With the ATT function enabled, a test of 15mA or less is applied between line & earth. It enables l rated at 30mA and above. Please read this instruction manual carefully before using this equipment.
oop impedance measurements without tripping RCDs
....................................................... 51
55
60
Contents
1
1 Safe Testing
Electricity is dangerous and can cause injury and death. Always treat it with the greatest of respect and care. If you are not quite sure how to proceed, stop and take advice from a qualified person.
1 This instrument must only be used by a competent and trained person
and operated in strict accordance with the instructions. Kewtech will not accept liability for any damage or injury caused by misu c
ompliance with the instructions or with the safety procedures.
2 It is essential to read and to understand the safety rules contained
in these instructions. They must always be observed when using the instrument.
3 This instrument is designed to work in distribution systems where the line
to earth has a maximum voltage of 300V 50/60Hz and for some ranges where line to line has a maximum
B
e sure to use it within this rated voltage.
For use in the continuity testing and insulation testing modes this
instrument must be used ONLY on circuits which are de-energized.
4 When conducting tests do not touch any exposed metalwork associated
with the installation. Such metalwork may become live for the duration of the test.
5 Never open the instrument case (except
replacement and in this case disconnect all leads first) because dangerous voltages are present. Only fully trained and competent electrical engineers should open the case. If a fault develops, return the instrument to Kewtech for inspection and repair.
6 If the overheat symbol appears in the display disconnect the instrument
from the mains supply and allow to cool down.
abnormal conditions of any sort are noted (such as a faulty display,
7 If
unexpected readings, broken case, cracked test leads, etc) do not use the tester and return it to Kewtech for repair.
8 For safety reasons only use accessories (test leads, probes, fuses,
cases, etc) designed to be used with this instrument and recommended by Kewtech. The use of other accessories is prohibited as they are
y to have the corre
unlikel
9 When testing, always be sure to keep your fingers behind the finger
guards on the test leads.
10 During testing it is possible that there may be a momentary degradation
of the reading due to the presence of excessive transients or discharges on the electrical system under test. Should this be observed, the test must be repeated to obtain a correct reading. Kewtech.
ct safety features.
voltage of 500V 50/60Hz.
for fuse and battery
If in doubt, contact
se or non-
2
11 Do not operate the function selector whilst the instrument is connected to
a circuit. If, for example, the instrument has just completed a continuity test and an insulation test is to follow, disconnect the test leads from the circuit before moving the selector switch.
12 Do not rotate rotary switch when test button is depressed. If the function
switch is inadvertently moved to a new function depressed or in lock-down position the test in progress will be halted.
13 Always check the test lead resistance before carrying out tests. This
ensures the leads are ok before taking measurements. The resistance of leads and/or crocodile clips may be significant when measuring low resistances. If crocodile clips can be avoided for low resistance measurements, this will red
14 When carrying out Insulation Resistance tests, always release the test
button and wait for charged capacitances to totally discharge before removing the test leads from the test circuit.
uce the erro
r due to lead accessories
when the test button is
Safe Testing
3
2 Instrument
(6)
(1)
(3)
(4)
(5)
(7) (8)
(2)
(9)
layout  
Fig. 1
Name Operation
(1) Back Light Button
(2) Test Button
(3) Touch Pad
(4) Power Switch Power Switch
(5) Function Switch Function setting (F1 ~ F4)
(6) Display (LCD) Dot Matrix LCD 160(W)X240(H)
(7) Insulation resistance LED
(8) Rotary Switch Selects measurement functions.
(9) MEM (ESC) Button Activates Memory Function, or ESC Key
Switches on/of f the Backlight of the Display(LCD)
Starts measurements. (press and rotate for lock down feature)
Checks the electrical potential at the PE terminal
Aler ts that the test voltage is output
being
4
Input Terminal
(1)
(2) (3)
(4)
Instrument layout  
Fig. 2
Function Terminal
Terminal Names for : INSULATION, CONTINUITY
(1)
LOOP, PFC/PSC, RCD, VOLTS
Terminal Name for
(2)
PHASE ROTATION
Te r mi n al Na m e fo r
(3)
EARTH
(4) Optical Adapter Co
L : Line
PE : Protective Earth
N : Neutral (for LOOP,PSC/PFC, RCD)
L1 : Line1
L2 : Line2
L3 : Line3
H(C) : Terminal for auxiliary earth spike
E : Terminal for the earth electrode
S(P) : Terminal for auxiliary earth spike
(current)
(potential)
mmunication port
for Model8212USB
5
Accessories
Blue(Neutral)
Brown(Line)
Green(Protective Earth)
Blue(Neutral or L3)
Green(Protective Earth or L2)
Brown(Line or L1)
Yellow S(P)10m
Green E 5m
Red H(C) 20m
Auxiliary Earth Spikes x2
3
1. Main Test Lead (KAMP12)
Fig. 3
2. Remote Test Lead (ACC064SP)
Fig. 4
3. Distribution Board Test Lead (ACC065)
g. 5
Fi
4. Test Lead Carry pouch・・・x1
5. Carrying Bag・・・x1
6. Instruction Manual・・・x1
7. Shoulder Strap・・・x1
8. Buckle・・・x2
9. Battery・・・x8
10. Optional Accessory
PAT ADAPTER - See Page57
Earth Tests Lead(Model7228) and Auxiliary Earth Spikes
Fig. 7
Fig. 6
Model8212USB with PC Software KEW Report.
Fig. 8
6
The KT65DL Multi-Function tester performs eight functions in one instrument. 1 Continuity 2 Insulation resistance 3 Loop impedance 4 Prospective short circuit current 5 RCD 6 Voltage 7 Phase rotation 8 Earth resistance
Continuity function has the following features: Live circuit warning Live Circuit warning on the display. Fuse Protection Continuity Function has a fuse protection function
to prevent a
Wi th this func tion, a fuse ra rely bl ow while
measuring continuity on live conductors.
Continuity Null Allows automat i c sub t r a ction of test lead
resistance from continuity measurements.
Continuity 2Ω Buzzer Buzzer sounds at 2Ω or le ss at Conti nuity
function. (Switchable on or off)
Insulation function has the following features: Live circuit warning Live Circuit wa Auto discharge Electric charges stored in capacitive circuits
are discharged automatically after testing by releasing the test button.
Insulation Resistance LED LED lights up while making measurements at
Insulation function and alerts that test voltage is being output.
fuse blow at live working.
rning on the display.
4 Features
Loop impedance, PSC/PFC and RCD testing functions have the following features:
ymbols indicate if the wiring of the
Wiring check Three Wirin
circuit under test is correct.
Over temperature protection
Phase angle selector The test can be selected from either the positive
Detects overheating of the internal resistor (used
for LOOP and PSC/PFC tests) and of the current control MOS FET (used for RCD tests) displaying a wa rning symbol and automatic ally halting further measurements.
(0 ° ) or from th voltage. This selector is used in the RCD mode to
g s
e n
egative (180 ° ) half cycle of
7
Features
obtain the maximum trip time of an RCD for the test selected.
UL value selector Select UL (limit of contact voltage) 25V or 50V.
Where Uc (contact voltage) exceeds UL value at RCD testing, Uc > UL will be displayed without starting the measurement.
ALL testing functions have the following Touch Pad Gives an alert, when touching the Touch Pad,
while the PE terminal is connected to Line by
take.
mis
Memory Function Save the measured data in the internal memory.
The da t a can be ed i t e d on a PC by us i n g
Communication Adapter Model8212USB and PC Software KEW Report.
Auto power off Automatically switches the instrument off after
a period of approxim ately 10 mi nutes. Th e Auto power off mode can only be cancelled by switching the instrument on again.
8
5.1 Measurement Specification
Continuity
5 Specification
Open Circuit Voltage (DC)
5V±20%(*1)
2Ω Buzzer : Buzzer sounds when measured resistance is 2Ω or less. 2Ω Buzzer Accuracy : 2Ω±0.4Ω (*1) Voltages are output when measurement resistance is under 2100 ohm.
Insulation Resistance
Open Circuit Voltage (DC)
250V+25% -0%
500V+25% -0%
1000V+20% -0%
Short Circuit
Current
Greater than
200mA
Rated Current Range Accuracy
1mA or greater
@ 250kΩ
1mA or greater
@ 500kΩ
1mA or greater
@ 1MΩ
Range Accuracy
20/200/2000Ω
Auto-Ranging
20/200MΩ
Auto-Ranging
20/200/1000MΩ
Auto-Ranging
20/200/2000MΩ
Auto-Ranging
0~0.19Ω ±0.1Ω
0.2~2000Ω
0~19.99MΩ:
±(2%rdg+6dgt)
20~200MΩ:
±(5%rdg+6dgt)
0~199.9MΩ:
±(2%rdg+6dgt)
200~1000MΩ:
±(5%rdg+6dgt)
0~199.9MΩ:
±(2%rdg+6dgt)
200~2000MΩ:
±(5%rdg+6dgt)
±(2%rdg+8dgt)
9
Specification
Loop Impedance
Function
0.01
ΩRes
L-PE
0.001
ΩRes
L-PE
(ATT)
L-N / L-L
*2 : at 230V *3 : 230V+10%-15% *4: 50V~100V *5: voltages except for *3 and *4
Rated
Voltage
50~260V 50/60Hz
230V
+10%-15%
50/60Hz
100~260V
50/60Hz
50/60Hz
L-N:50~300V
L-L:300~500V
Nominal Test Current at 0Ω External Loop:
Magnitude/Duration(*2)
20Ω: 6A/20ms
200Ω: 2A/20ms
2000Ω:
15mA/500ms
2Ω: 6A/90ms
L-N: 6A/60ms
N-PE: 10mA/
approx. 5s
20Ω: 6A/20ms
Range Accuracy
20/200/2000Ω
Auto-Ranging
2Ω
20/200/2000Ω
Auto-Ranging
(L-N < 20Ω)
20Ω
±(3%rdg+4dgt) *3
±(5%rdg+15dgt) *4
±(3%rdg+8dgt) *5
±(3%rdg+35mΩ)
±(3%rdg+6dgt) *3 ±(3%rdg+8dgt) *4
±(3%rdg+4dgt) *3
±(5%rdg+15dgt) *4
±(3%rdg+8dgt) *5
PSC (L-N/L-L) / PFC (L-PE)
Nominal Test Current at 0Ω External Loop:
Magnitude/Duration(*6)
Function
PSC
PFC
PFC (ATT)
*6: at 230V
Rated
Voltage
50~500V
50/60Hz
50~260V
50/60Hz
100~260V
50/60Hz
6A/20ms
6A/20ms 2A/20ms
15mA/500ms
L-N: 6A/60ms
N-PE: 10mA/
approx. 5s
Range Accuracy
2000A/20kA Auto-Ranging
PSC/PFC
accuracy is
derived from
measured loop
impedance
specification and
measured voltage
specification
10
RCD
Accuracy
Function Rated Voltage
X1/2
X1 +2%~+8% 0%~+10% X5 +2%~+8% 0%~+10%
Ramp(◢) ±4% ± 10%
Auto
RCD Trip Current Duration
Function Type
Trip
Current
Duration
(ms)
230V+10%-15%
50/60Hz
Depending on the accuracy at each function. Measurement sequence: X1/2 0°X1/2 180°X1 0°X1 180°X5 0°X5 180° Measurements with x5 are not carried out for RCDs with nominal current of 100mA or more.
AC 2000 2000 2000 2000 2000 2000
G
X1/2
X1
X5
Ramp
(◢)
A 2000 2000 2000 2000 2000 n.a
AC 2000 2000 2000 2000 2000 n.a
S
A 2000 2000 2000 2000 2000 n.a
AC 550 550 550 550 550 550
G
A 550 550 550 550 550 n.a
AC 1000 1000 1000 1000 1000 n.a
S
A 1000 1000 1000 1000 1000 n.a
AC 410 410 410 n.a n.a n.a
G
A 410 410 410 n.a n.a n.a
AC 410 410 410 n.a n.a n.a
S
A 410 410 410 n.a n.a n.a
AC
G
A n.a
AC
S
A n.a
Trip Current
AC Type A Type
-8%~-2% -10%~0%
RCD Trip Current Duration
10 30 100 300 500 1000
Goes up by 10% from 20% to 110%
00ms×10 times
3
Goes up by 10% from 20% to 110%
500ms×10 times
Trip Time
±(1%rdg+3dgt)
.a
n
n.a
Specification
Earth
Measuring Frequency
825Hz
Range Accuracy
20/200/2000Ω
Auto-Ranging
20Ω range : ±(3%rdg+0.1Ω)
200/2000Ω range : ±(3%rdg+3dgt)
(Auxiliary earth resistance 100±5%)
11
Specification
PHASE ROTATION
Rated Voltage
Remarks
50-500V
50/60Hz
Volts
Function Rated voltage Measuring Range Accuracy
Frequency
Possible number of tests with fresh batteries. Continuity : Approx. 2000 times min. at load 1Ω Insulation Resistance : Approx. 1000 times min. at load 1MΩ (1000V) LOOP/PFC/PSC : Approx. 1000 times min. (ATT) RCD : Approx. 2000 times min. (G-AC X1 30mA) EARTH : Approx. 10
OLT/PHASE ROTATION : Approx. 50H
V
Reference Conditions
Correct phase sequence: are displayed 1.2.3 and Reversed phase sequence: are displayed 3.2.1 and
Volts
Ambient temperature 23±5
Relative humidity 45% to 75%
25~500V 45~65Hz
25~500V 45~65Hz
25~500V ±(2%rdg+4dgt)
45~65Hz ±(0.5%rdg+2dgt)
00 times min. at load 10Ω
mark
mark
Nominal system voltage and
frequency
Altitude Less than 2000m
5.2 Operating error
Continuity (EN61557-4)
Operating range compliant with
EN61557-4 operating error
0.20~1999MΩ ±30%
The influencing variations used for calculating the operating error are denoted as follows; Temperature : 0 and 35 Supply voltage : 8V to 13.8V
230V, 50Hz
Maximum percentage
operating error
12
Insulation Resistance(EN61557-2)
Volt
250V 0.25~199.9MΩ
1000V 1.00~1999MΩ
The influencing variations used for calculating the operating error are denoted as follows; Temperature : 0 and 35 Supply voltage : 8V to 13.8V
Loop Impedance(EN61557-3)
Volt
L-PE
L-N 0.40~19.99Ω
The influencing variations used for calculating the operating error are denoted as follows; Temperature : 0 and 35 Phase angle : At a phase angle 0° to 18° System frequency : 49.5Hz to 50.5Hz System voltage : 230V+10%-15% Supply voltage : 8V to 13. H
armonics :
D.C quantity : 0.5% of the nominal voltage
Operating range compliant with
EN61557-2 operating error
Operating range compliant with
EN61557-3 operating error
0.40~1999Ω
(0.001ΩRes:0.400~1.999Ω)
8V 5% of 3rd harmonic at 0° phase angle, 5% of 5th harmonic at 180° phase angle, 5% of 7th harmonic at 0° phase angle
Maximum percentage
operating error
±30%500V 0.50~999MΩ
Maximum percentage
operating error
±30%
Specification
RCD(EN61557-6)
Function Operating error of trip current
X1/2 -10%~0%
X1, X5 0%~+10%
Ramp -10%~+10%
The influencing variations used for calculating the operating error are denoted as follows; Temperature : 0 and 35 Earth electrode Resistance (shall not exceed below) :
IΔn (mA)
10 2000 2000
30 600 600 100 200 200 300 130 65 500 80 40
1000 40 20
System voltage : 230V+10%-15% Supply voltage : 8V to 13.8V
Earth electrode resistance (Ω max.)
UL50V UL25V
Table.1
13
Specification
Earth Resistance (EN61557-5)
Operating range compliant with EN61557-5
operating error
5.00~1999Ω ±30%
The influencing variations used for calculating the operating error are denoted as follows; Temperature : 0 and 35 Series interference voltage : 3V Resistance of the probes and auxiliary earth electrode resistance : 100 x RA, 50kΩ or less Supply voltage : 8V to 13.8V
5.3 General specification
ment dimensions 2
Instru
Instrument weight:- 1350g (including batteries.)
Reference conditions Specifications are based on the following
1. Ambient temperature: 23±5° C:
2. Relative humidity 45% to 75%
3. Position: horizontal
4. AC power source 230V, 50Hz
5. DC power source: 12.0 V, ripple content 1%
6. Altitude up to 2000m, Indoor use
tery type E
Bat Operating temperature and humidity.
0 to +40 , relative humidity 80% or less, no
Storage temperature and humidity
-20 to +60, relative humidity 75% or less, no
Display Dot Matrix LCD 160(W) X 240(H) pixels. Overload protection The continuity test circuit is protected by a
The insulation resistance test circuit is protected
35 X 136 X 114mm
conditions, except where otherwise stated:-
or less
ight LR6,AA or R6 batteries.
condensation
condensation.
0.5A/600 V fast acting (HRC) ceramic fuse mounted in the batt spare fuse is also stored.
by a resistor against 1000 V AC for 10 seconds.
Maximum percentage
operating error
ery compartment, where a
14
5.4 Applied standards
Instrument operating IEC/EN61557-1,2,3,4,5,6,7,10 Standard Safety standard IEC/EN 61010-1(2001),
CATIII (300V) -Instrument IEC/EN 61010-031(2008) CATII (250V)-Test Lead KAMP12 CATIII (600V)-Test Lead ACC065 CATIII (1000V)-Test Lead ACC064SP CATIII (300V)-Test Lead Model7228
Protection degree IEC 60529 (1989 + A1) IP40 EMC EN 61326
EN55022/24
Specification
This manual and product may use the foll a
dopted from International Safety Standards;
CAT.III Measurement category CAT III applies to;
Primary electrical circuits of the equipment connected directly to the distribution panel, and feeders from the distribution panel to outlets.
 
Equipment protected throughout by DOUBLE INSULATION or REINFORCED INSULATION;
Caution (refer to accompanying documents)
Caution, risk of electric shock
Protection against wrong connection is up to 500V
Earth Ground
owing symbols
15
Specification
5.5 List of Display Message
Low battery warning
Tem p erat u re moni t o r f o r in t e r nal resistan c e , available at Loop, PSC/PFC & RCD function. Further
measurements are suspended until the disappears.
Measuring Measurements in progress
Live Circuit Live circuit warning (Continuity / Insulation Function)
PE Hi V
L-N >20Ω
Noise
N - PE Hi V
Uc > UL
no
Caution : Presence of 100V or more at PE terminal, appears when touching the Touch Pad
Alert : Presence of 20Ω or more between Line ­Neutral at ATT measurement
Caution : Presence of noise in the circuit under test during ATT measurement. ATT function should be
isabled to continue measurements.
d
Caution: Presence of high voltage between NEUTRAL
- EARTH during ATT measurement. ATT function should be disabled to continue measurements.
Caution : Uc at RCD measurement is exceeding the preset UL value (25 or 50V).
Error message : When on the RCD function, RCD tripped before measuring RCD trip time. Selected IΔn value may not be correct.
on the LOOP, PSC/PFC function, supply may
When have been interrupted.
symbol
OK
NO
×
Hi, RS Hi
R
H
No 3-phase system
Wiring check for LOOP, PSC/PFC function
Appears when all results passed during the RCD Auto Test function.
Appears when any results failed during the RCD Auto Test function.
Appears when a Probe resistance of H terminal (RH) or of S terminal (RS) at Earth measurement is exceeded the measurable range.
Appears to indicate wrong connection at Phase Rotation check.
16
Setting for following three parameters
1. Press the Config Button (F4) when powering on KT65. (Fig.9)
2. Then, Configuration Screen (Fig.10) is displayed.
KT65
TESTER
MULTI FUNCTION
Config
Push
Touch Pad :
UL :
OFF
Configuration
Back Light :
ON
50V
ESC
UL value・・・・・・・・Selects a UL value for RCD function Touch Pad・・・・・・Enables / disables Touch Pad function Back Light・・・・・・Selects Backlight ON / OFF. When ON is selected, the
Backlight automatically turns on at powering on the instrument.
Setting method
Fig. 9 Fig. 10
6 Configuration
3. Press the F1 – F3 Button to change following setting.
Parameter Selection Initial value
F1 UL value 25V, 50V 50V
F2 Touch Pad ON, OFF ON
F3 Back Light ON, OFF OFF
4. Press the ESC Button (F4) when setting change is completed, and return to the normal screen.
17
7 Continuity
NULL OFF
PAT OFF
ON
Brown (Red)
Green
Warning: Ensure that circuits to be tested are not live.
Disconnect the instrument from the circuit under test before operating the function switch. To select the low resistance range select CONTINUITY.
7.1 Test Procedure
The object of continuity testing is to measure only the resistance of the parts of the wiring system under test. This measurement should not include the
s u
resistance of any test lead
sed. The resistance of the test leads needs to be subtracted from any continuity measurement. The KT65DL is provided with a continuity null feature which allows automatic compensation for any test
lead resistance.
You should only use the test leads supplied with the instrument.
Operation of Function Switch
F1 Switches on / off NULL function
F2 Switches on / off 2Ω buzzer
PAT mode setting.
F3
(PAT OFF, CL1 0.1Ω, CL1 0.3Ω)
Fig. 11
F4 N/A
Proceed as follows:­1 Select the continuity test by rotating the Rotary switch. 2 Press F3 switch to select PAT mode setting. 3 Insert the Test Leads to the L and PE terminal on KT65DL respectively as
shown in Fig.12.
L terminal Brown cord of ACC065, or ACC064SP Remote Test Lead
PE terminal Green cord of ACC065
Fig. 12
4 Connect the ends of the test leads firmly together (see Fig.13) and press
and lock down the test button. The value of the lead resistance will be displayed.
18
NULL
ON
Measuring
NULL
ON
Measuring
PAT OFF
Fig. 13
5 Press the Continuity Null (F1) button, this will null out the lead resistance and
the indicated reading should go to zero.
6 Release the test button. Press the test button and ensure the display reads
zero before proceeding. While using the Continuity null function, NULL
is displayed on the LCD as indicated in Fig.13. The null value will be stored
even if the instrument is powered off. This memorised null value can be cancelled by disconnecting the test leads and pushing the Continuity Null button (F1) with the test button pressed or locked. When this is cancelled you will know because NULL OFF is displayed on the LCD.
CAUTION - before taking any measurements
always check the leads have
been zeroed.
7 Connect the test leads to the circuit whose resistance is required (see
Fig.14 for a typical connection arrangement), having first made sure that the circuit is not live. Note that Live Circuit warning will be displayed on the LCD if the circuit is live - but check first anyway!
8 Press the test button and read the circuit resistance from the display. Th
re
ading will have the test lead resistance already subtracted if the Continuity
null function has been used.
9 Note that if the circuit resistance is greater than 20Ω the instrument will
autorange to the 200Ω, if it is greater than 200Ω it will autorange to the 2000Ω range.
Note: If the reading is greater than 2000Ω the overange symbol > will remain displayed.
The results of measurements can be
adversely affected by impedances of
additional operating circuits connected in parallel or by transient currents.
Continuity
e
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