Kewaunee H50 User guide

Page 1
Kewaunee Scientific Corporation • Statesville, NC 28687-1842 • Phone 704-873-7202 • www.kewaunee.com
Publication No. IIH50-SA 06/01
Part Number: IMAN-H50
H50
STYLE
Fume Hoods
48"- 60"- 72"- 96" long
Installation Instructions
DYNAMIC BARRIER
Bench Fume Hood
Page 2
Installation Instructions
Supreme Air Bench Hood
Dynamic Barrier Fume Hood
Kewaunee Scientific Corporation • Statesville, NC 28687-1842 • Phone 704-873-7202 • www.kewaunee.com
IIH50-SA 06/01 2
Detail 2A
Figure 1
Figure 2
FUME HOOD
END PANEL
END PANEL
LIGHT FIXTURE
LOWER SASH FRAME
UPPER SASH
WEIGHT BOX
UPPER SASH SASH CABLE
LOWER SASH SASH CABLE
TOP FRONT PANEL
LOWER
DEFLECTOR
VANE
FUME HOOD
WORKSURFACE
SASH ADJUSTMENT
(loosen screws to adjust)
1/4"-20 x 3/4" R.H. Bolt w/Nut & Washers (3) sets required
CABLE CONNECTOR
SASH GUIDE
#8 X 3/4" Pan Head Screw (3) required (each end)
#6 x 3/8"
Jackson Head Screw
(2) required
1/4"-20 x 1/2" F.H. Bolt w/Washer (5) required
#8 x 3/4"
Pan Head Screw
w/Nylon
Screw Cap
(4) required
3/4" Plastic Plug Button (4) required (each end)
#8 X 3/4"
Self-Tapping Screw
(2) required
TURNBUCKLE
EYEBOLT
Page 3
Installation Instructions
Supreme Air Bench Hood
Dynamic Barrier Fume Hood
Kewaunee Scientific Corporation • Statesville, NC 28687-1842 • Phone 704-873-7202 • www.kewaunee.com
IIH50-SA 06/01 3
Packing List
Preparation
1. Place, level, and install the Base Unit Assembly that will support the Fume Hood as shown on page 4.
2. Attach the Fume Hood Worksurface to the Base Unit Assembly at the corners using epoxy cement or similar adhesive.
Worksurface should be centered on units and overhang the front by 11/2". Worksurface must be level. Shim beneath as needed.
3. Uncrate Fume Hood taking care to sort and inventory all parts.
4. Remove End Panels from Fume Hood and remove screws holding Fume Hood and Weight Box to pallet. (Save End Panel screws to reattach End Panel later.)
5. Remove all packing from Fume Hood and any tape holding parts in place for shipping.
Fume Hood is packed fully assembled except for Weight Box,Sash Panels, and Lower Deflector Vane. The Light Fixture and Top Front Panel may be removed to fit through narrow doorways and/or
for easier access.
Generally electrical fixtures and plumbing fittings are shipped installed, but may be shipped loose depending on job requirements. Fittings may also be pre-wired and/or pre-piped. Fittings are not shown on assembly diagram as quantities and locations vary to meet individual requirements.
Installation
6. Install Glass Sash Panels per instructions on page 5.
7. Check that Sash Cables are properly routed over front pulleys, around rear pulleys, and through the Sash Adjustment pulleys. (see Figure 2)
8. Attach Weight Box to cables using three (3) 1/4" -20 x 3/4" R.H. Bolt, Nylock Nut, and six (6) Flat Washers (bolt, nut, and washer shipped attached to cable ends)
9. Loosen Sash Adjustment pulley bolts and slide pulleys as needed to level Lower Sash Assembly. Re-tighten when adjusted.
10. Adjust Turnbuckle and Eyebolt to align Upper Sash with Lower Sash.
10. Using as many workers as needed, lift assembled Fume Hood and place on leveled Worksurface. Make sure hood is pushed back as far as possible and centered on Base Unit Assembly.
11. Attach the Lower Deflector Vane to the Worksurface using five (5) 1/4"-20 x 1/2" flat head machine screws with washers. Then anchor Lower Deflector Vane to Facia Posts using two (2) #8 x 3/4" self taping screws.
12. Coordinate connections of service fittings, electrical fixtures, and ductwork with the respective trades (i.e. mechanical, electrical, HVAC). After connections are complete, replace interior Access Panels, if removed, and the exterior End Panels. Cover screw holes in End Panels with 3/4" Plastic Plug Buttons.
13. Check Sash again for level and smooth movement. Adjust as needed. (see Steps 9 and 10 above) To adjust Upper Sash side-to-side, loosen screws on back of Sash Rail and slide the Cable Connectors as needed. To adjust Lower Sash side-to-side, loosen screws on back of Sash Frame (4 each side) and slide the Sash Guides as needed.
When adjusting side-to-side, make sure sash frame edges clear the front pulleys.
14. Inspect the complete installation, remove any dust, dirt, or other debris. Check all moving parts for proper operation, and adjust or lubricate as necessary.
CAUTION
!
NOTICE
NOTICE
NOTICE
On Pallet Fume Hood
Sash Weight Box Glass Sash Panels Hardware Package (Lower Deflector Vane shipped on top of hood)
Fume Hood Worksurface and cupsink are packaged separately.
NOTICE
Hardware Package
(10) Nylon Screw Caps (EXTRAS) (10)
3
/4" Plastic Plug Buttons (2 EXTRAS)
(5)
1
/4"-20 x 1/2" F.H. Machine Screws
(5)
1
/4" Flat Washers
(2) #8 x 3/4" Self-Tapping O.H. Screws
Page 4
Installation Instructions
Supreme Air Bench Hood
Dynamic Barrier Fume Hood
Kewaunee Scientific Corporation • Statesville, NC 28687-1842 • Phone 704-873-7202 • www.kewaunee.com
IIH50-SA 06/01 4
FUME HOOD
Detail 1
Fume Hood Base Cabinet Location
Detail 2S
Steel base cabinets are leveled using the adjust­ment bolts located in the cabinet base.
Detail 2W
Wood base cabinets are leveled using wooden shims, available at any lumber yard or home center.
Preparation
1. Locate and mark hood and base cabinet locations making sure area is clear of obstructions and debris. Be sure all conduit, duct work and service lines have been run and are ready for final connections.
Kemstruts and other pipe or worksurface supports should be installed before the
base cabinets are moved into place.
2. Locate the high point of the floor within the area that the base cabinets will be installed.
Installation
3. Starting with the base cabinet on the highest point on the floor, move the first cabinet into location. Make sure the back of the cabinet is located 8” from the rear wall, as shown in Detail 1 above, and in proper relationship to adjacent walls or equipment as shown on job drawings and floor plans.
4. Using a four foot carpenters level, level the cabinet; side-to-side, front-to-back, and diagonally. (see Detail 2S and 2W to the left for leveling methods)
Blocks or cleats may be used to fasten cabinets to floor or walls to insure cabinets
don’t move during installation.
5. Move the next cabinet into position and clamp it to the first cabinet, making sure that the cabinet faces and tops are flush.
6. Level the cabinet, as in step 4.
7. Using four (4) screws, as listed below, fasten the two cabinets together at all four corners of the end panels. Use #8 x 1-1/4" Flat Head screws for wood cabinets. Use #8 x 1/2” Truss Head Sheet Metal screws for steel cabinets. (pilot holes must be drilled in the steel cabinets before driving screws)
8. Complete hood installation and all mechanical connections before installing any required fillers or scribes.
It is recommended that the polyethylene liner be removed from Acid Storage
cabinets during installation to allow fastening to adjacent cabinets and ease plumbing connections. Be sure to replace when installation is complete.
NOTICE
NOTICE
NOTICE
Cupsink
Rear Wall
Worksurface
BASE
CABINET
Pipe Space
Floor
PLUG BUTTONS
1
1/"
overhang
FACE FILLER
(optional- install
REAR FILLER
(optional- install
as required)
2
KEMSTRUTS
(install as required)
Screws
(4) required
one each corner
BASE UNITS
as required)
ADJUSTMENT BOLT
(accessible thru cabinet bottom
with straight blade screw driver)
WOOD SHIM
(cut off flush with cabinet
when leveling is complete)
Page 5
Installation Instructions
Supreme Air Bench Hood
Dynamic Barrier Fume Hood
Kewaunee Scientific Corporation • Statesville, NC 28687-1842 • Phone 704-873-7202 • www.kewaunee.com
IIH50-SA 06/01 5
Lower Sash – Parts List
Sash Panel Installation
1. Remove Sash Panels from cartons and locate package(s) of Plastic Guides and Bumpers as shown in Figure 3 and the Parts List chart above.
2. Press Plastic Guide onto top edge of Sash Panel. Locate ends of Guides even with edge of Glass.
3. Place Sash Panels into Sash Frame by first inserting top of Panel into Upper Track, then lowering onto Lower Track.
4. Place a Bumper into each end of each Shoe.
There are two different size Sash Panels. It is important that panels are installed in Sash Frame as indicated in the Parts List chart above.
Sash Panels should be placed in Sash Frame before Sash Weight is attached.
NOTICE
NOTICE
4 FT HOOD 5 FT HOOD 6 FT HOOD 8 FT HOOD
Part Description Qty Width Qty Width Qty Width Qty Width
Glass Panels for Rear Track 211
7
/8"481/16"4101/16"4141/16"
Glass Panels for Front Track
281/16" 2 10" 2 12" 2 16"
Plastic Guides 8 121212
Bumpers 8 121212
Figure 3
Figure 4
UPPER TRACK
PLASTIC GUIDE
SHOE
ROLLER
LOWER TRACK
GLASS PANEL SHOE
BUMPER
PLASTIC GUIDE
Sash Panels should be closed when raising and lowering Sash.
CAUTION
!
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22
30
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Kewaunee Scientific Corporation • Statesville, NC 28687-1842 • Phone 704-873-7202 • www.kewaunee.com
IIH50-SA 06/01 6
H50 Fume Hood - Parts Listing
53 1 Ceiling Enclosure Mounting Bracket
52 12 2" Dia. Pulley
51 1 Sloping Baffle Bracket
50 2 GFI Duplex Receptacle
49 1 Sash Weight Assembly
48 1 Hood Cable Turnbuckle
47 1 Eyebolt
46 2 Floating Pulley Assembly
45 1 Left Rear Pulley Bracket
44 1 Rear Pulley Plate
43 1 Right Rear Pulley Bracket
42 2 Top Pulley Bracket
41 1 Rear Tapping Plate
40 1 Right Front Pulley Bracket
39 1 Left Front Pulley Bracket
38 2 Cord Port Face Plate
37 2 Outside Trim Ring
36 2 Inside Trim Ring
35 2 Cord Port
34 1 Air Alert 500 Alarm
33 1 Alarm Sensor Tube
32 1 Front Panel
31 1 Front Panel Support Angle
30 1 Light Support Angle
29 1 Back Liner Panel
28 1 Bottom Back Liner Angle
27 2 Gravity Sash Stop
26 1 Light Switch
25 28 3/4" Plug Button
24 1 Fluorescent Light
23 2 End Panel
22 1 Light Glass
21 1 Duct Collar
20 1 Lower Sash Assembly
19 1 Upper Sash Assembly
18 1 Deflector Vane Assembly
17 1 Right Facia Assembly
16 1 Left Facia Assembly
15 2 Sash Track
14 1 Bypass Block Assembly
13 2 Access Panel
12 1 Sloping Baffle
11 1 Upper Back Baffle
10 1 Lower Back Baffle
9 1 Top Liner Panel
8 1 Lower Center Cleat
7 2 Sloping Baffle Cleat
6 3 Upper Cleat
5 2 Lower Side Cleat
4 1 Right Side Liner Panel
3 1 Left Side Liner Panel
2 1 Top Back Liner Angle
1 2 End Frame Assembly
PRT QTY DESCRIPTION
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