Kettler 7122490 Assembly Guide

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Stockholm GT Table Tennis Table
Model 7162-490/890 & 7122-490/890
Made in Germany
KETTLER® International, Inc. 1355 London Bridge Road Virginia Beach, VA 23453 USA
www.kettlerusa.com info@kettlerusa.com
Please do not return this product to the store. Contact KETTLER® for parts and service: call toll free
866.804.0440 or send email to parts@kettlerusa.com.
Please visit our website www.kettlerusa.com to view a video demonstration of product assembly or scan the QR Code above.
Tools needed; not included
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Before Assembly
Before assembling or using the table tennis table, please read the following instructions carefully. They contain important information for use and maintenance of the equipment as well as for your personal safety. Keep these instructions in a safe place for maintenance purposes or for ordering spare parts.
The table tennis table should be used only for its
intended purpose, i.e. for playing with suitable table tennis racquets and balls.
All other uses are prohibited and may be dangerous.
The manufacturer cannot be held liable for damage or injury caused by improper use of the table.
Damage or worn components may endanger your
safety or shorten the lifespan of the table tennis table. Replace worn or damaged components immediately and remove the table from use until this has been done. Use only spare parts manufactured by KETTLER
®
.
The table tennis table complies with all safety
regulations. Incorrect repairs, alterations to the design (removal of original parts, addition of other components etc.) may endanger the safety of the user.
Instruct other persons (in particular children) using
the table in its correct use, and draw their attention to any potential source of danger, especially when setting up or dismantling the table.
Caution: During assembly, keep all items out of
children’s reach (choking hazard – contains small parts).
When setting up or dismantling the table, stay clear of
its folding radius.
When folded up, the table tennis table presents a
large surface to the wind. For this reason, ensure that it is stored in a sheltered position.
The table tennis table may be pushed only in the
transport position otherwise there is a risk of injury.
The unit complies with the standard
EN 4468-1:2004.
Regularly check all screws, bolts, etc. to ensure they
are in good condition.
Warning: Children should not attempt to fold/unfold
table. May result in injury
Do not use the table tennis table until it has been
fully and correctly assembled and checked.
Ensure that indoor table tennis tables are not
exposed to dampness or rain. Keep them well away from direct sources of heat. Should the surface become warped, lay the table on a level surface for a few days.
Set the table up on a level surface. Do not cover it with a tarp, which can result in
condensation forming. We recommend the weatherproof KETTLER® cover, part number 7032-
900. Cover should only be used when table is in folded position.
For practicing without a partner, the table halves can
be folded up individually.
Do not use corrosive or abrasive materials to clean the
equipment. Ensure that such materials are not allowed to pollute the environment. In most cases, a slightly dampened cloth is sufficient.
Waste Disposal: KETTLER® products are recyclable. At
the end of its useful life, please dispose of correctly and safely complying with your local facilities and guidelines.
Store table in folded position when not in use.
All KETTLER® products are designed in accordance with the latest safety regulations and undergo a constant process of quality control during manufacturing. The knowledge gained in this process is used to constantly improve and develop our products. In order to offer our customers the very best in product quality, we reserve the right to make technical changes at any time. In spite of this, should you have any cause for complaint, please contact KETTLER®.
Note on Safety
Handling the Equipment
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Before Assembly (continued)
The equipment must be assembled with care by two
adults.
Separate all the parts including the hardware.
Compare quantities with the package contents section and that all items are undamaged. If there are any problems, please contact KETTLER®.
Before assembling the equipment, study the
drawings and photos carefully then assemble in the order shown.
Please note that there is always a danger of injury
when working with tools or doing manual work. Therefore, please be careful during assembly.
Ensure that your working area is free of possible
sources of danger, for example don’t leave any tools
lying around. Always dispose of packaging material in such a way that it may not cause any danger. There is always a risk of suffocation if children play with plastic bags!
The fastening items required for each assembly step
are shown at the beginning of the step. Use the fastening items exactly as instructed.
Bolt all the parts together loosely at first, and check
that they have been assembled correctly. Then use spanner for final tightening. Then check that all screw connections have been tightened firmly.
For technical reasons, we reserve the right to carry
out preliminary assembly work (e.g. addition of tubing plugs).
Please keep original packaging, so that it may be
used for transport at a later date, if necessary. Goods may only be returned after prior arrangement and in packaging that is safe for transportation (in the original box if possible). It is important to provide a detailed defect description/damage report.
Package Contents
Number Included - 2
Number Included - 2
Number Included - 2
Number Included - 1
Number Incl – 4 non locking
Number Incl – 4 locking
Number Included - 2
Number Included - 2
Number Included - 3
Number Included - 2
Number Included - 2
General Assembly Instructions
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Package Contents (continued)
Number Included – 2 of each
Number Included - 2
Number Included - 2
Number Included - 2
Number Included - 6
Number Included - 2
Number Included - 4
Number Included – 4 m8x110
Number Included – 4 m6x100
Number Included – 6 m8x60
Number Included – 6
3.9x13
Number Included – 2 m6x58
Number Included – 4 m6x49
Number Included – 4 m8x125
Number Included - 2
Tool included Not shown at actual size
2
2
Items below are shown at actual size
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Number Included – 4 m6x45
Number Included – 4 m5x65
Package Contents (continued)
Number Incl – 8
m8
Number Incl – 4
m6x3mm
Number Incl – 2
Number Incl – 10
dia 25x8
Number Incl – 24
dia 16x8
Number Incl – 8
dia 12x6
Number Incl – 4
m12x6x3
End view and side view shown
Number Incl – 4
m12x6x15
Number Incl – 4
Number Incl – 4
m5 locking
Number Incl – 4
dia 12x5
Number Incl – 6
m6
Number Incl – 2
Number Incl – 4
End view and side view shown
Number Incl – 4
m6x5mm
Number Incl – 4
m6
Items below are shown at actual size
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Assembly
A
B
C
2 Required
2 Required
2 Required
Begin the assembly of your table by carefully removing the plastic wrap and all of the loose contents. Separate the two table tops by removing the four plastic corner protectors and the plastic side strips.
Step 1
Align footlock with stemtube.
Insert drift pin. There are two footlocks and
stemtubes. Assemble both as shown.
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Assembly
A
G
D E F C B
H
I
16x8
25x8
16x8
m8
4 Required m8x125
4 Required
dia 25x8
8 Required
dia 16x8
4 Required
m8
4 Required
Step 2
Install stemtubes to wheelbases as shown. Begin by installing locking stemtube to wheelbase (A-H)
Repeat for non-locking stemtube
as shown in I.
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Assembly
2 Required
m8x110
2 Required
m8
8 Required
dia 16x8
A
B
C
D
E
Step 3
Install non-locking wheels.
Do not over torque; wheels should roll smoothly.
Install non-locking wheels on both wheelbase assemblies.
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2 Required
m8x110
2 Required
m8
8 Required
dia 16x8
Assembly
A
B D C
E
Step 4
Install locking wheels.
The grooves of the wheels should face inward. Do not over torque; wheels should roll smoothly. Install locking wheels on both wheelbase assemblies.
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Assembly
C
B A I G D H F
E
J
4 Required
m6x3mm
4 Required
m6x45
Step 5 Assemble net posts as shown.
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Assembly
4 Required m5 locking
B
A
J
C
H K G
D E F
I
L
4 Required
m5 locking
4 Required
m6
4 Required
dia 12x5
4 Required
m5x65
m5 locking
Step 6 Install H-pads to alignment strut (A-F).
Insert nut into strut (G-J). Secure strut to wheelbase (K-U). Repeat for opposite side.
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Assembly
M
O N Q
P R U T S
m5x65
12x5
12x5
m6
m6
m5x65
Step 6 (continued)
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Assembly
B F A
B
C
A
E
D
2 Required
m8x60
2 Required
dia 25x8
Step 7
Lock wheels.
Step 8
Bolt Crossbar to Wheelbases as shown. Upon completing Step 8, assembly should match F.
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Assembly
C B A
D G E
F
Important: Have two people complete Steps 9-13. With assistance, lift one table top onto the wheelbase; the legs will be facing outward. Have one person support the top while it is resting on the base while the other person completes assembly.
Assemble crossbar to Jbars and support leg in the order shown. Note: a Jbar with safety lever should be assembled on the right side) and a Jbar without lever on the left side. The support leg is always assembled closest to the wheelbase. You may need to lower table slightly to line up the bolt holes. Do not fully tighten the bolts until both ends are assembled.
Jbar
Support Leg
Jbar
Support
Leg
2 Required
dia 25x8
2 Required
m8x60
Step 9
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C B A
Assembly
Install plug into crossbar as shown.
End view and side view shown
2 Required
m6x5mm
Step 10
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Assembly
D
C
B
A I G
H
E
F
Raise safety lever up straight. Bolt the safety lever to leg.
2 Required
dia 12x6
1 Required
m6x58
1 Required
m6
Step 11
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Assembly
A
B C D
E G F
Bolt the Jbars to leg.
End view and side view shown
2 Required
m12x6x15
2 Required
m12x6x3
2 Required
m6x100
Step 12
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A
Assembly
B G C
H D E
F
Bolt locking struts to support leg. Repeat for left side of top as shown in H.
Carry out steps 9-13 again for the other side.
2 Required
m6x49
2 Required
dia 12x6
2 Required
m6
Step 13
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Assembly Assembly
B
A
D
A
B
J
C
Install handgrips as shown.
To properly open table into playing position: lock wheels. Push the thumb latch down on the locking strut. Squeeze the strut on the right side and lower table into playing position. Support the table as you lower it; never allow it to drop down.
E
Step 14
Open Table Top to Complete Assembly
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Assembly
A
B
C B A
D C F
E
G
Screw sideshroud into place. Repeat installation of the second shroud on opposite side of wheelbase assembly.
Slide Jpin through net (A, B). Place Jpin in designated slots (C). Tie string to tension tab (D). Place string in slots over Jpin and net post. Adjust net tension by adjusting tension tab (E). Screw Adjuster into underside of net post (F, G).
6 Required
3.9x13 3 screws
Step 15
Net Assembly
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Assembly Assembly Assembly Assembly
B
A D C
A
B
C
Remove protective plastic film from table surface.
To properly fold the table, lock wheels, unlock the net post, press the safety lever up and lift top. Once the top is halfway up you can release lever and continue to fold the top.
Remove Film
Folding Table
Racquet and Ball Holder Assembly
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This KETTLER® Limited Warranty applies to products sold through the KETTLER® Authorized Dealer Network to the original retail purchaser and authenticated by proof of purchase from a retailer located in the United States. Any shipments made under this warranty will be shipped to the United States only. Any shipment outside of the United States will be at the sole cost of the customer. This KETTLER® Limited Warranty is a manufacturer’s warranty and is not changed or modified by additional warranties extended by individual retailers at the point of sale. Manufacturer warrants this product to be free from defects in material at the time of the product’s tender of delivery for a period of 3 years for residential use. This Limited Warranty is not transferable and does not cover normal wear and tear (including, but not limited to, damage and wear to tires, power shocks, drive belts and other non-durable parts). The liability of the manufacturer under this Limited Warranty shall not include any liability for direct, indirect, or consequential damages resulting from the defect. This Limited Warranty is void if the product is damaged by accident, unreasonable use, improper service, failure to follow instructions provided, modification from its original state, or other causes determined not arising out of defects in material.
This warranty gives you specific legal rights. Should this product become defective due to material within the warranty period, contact KETTLER® Parts & Service Dept. by phone at 866.804.0440, fax at 757.563.9273, or email at parts@kettlerusa.com.
Limited Warranty
THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, MADE BY EITHER THE DISTRIBUTOR OR THE
MANUFACTURER ON KETTLER® PRODUCTS, EXCEPT THE MANUFACTURER’S LIMITED WARRANTY
AGAINST DEFECTS IN MATERIAL SET OUT BELOW:
THIS LIMITED WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, AND OF ANY OTHER OBLIGATIONS OR LIABILITY ON THE PART OF THE MANUFACTURER. KETTLER® NEITHER ASSUMES NOR AUTHORIZES ANY OTHER PERSON TO ASSUME FOR IT ANY OTHER LIABILITY IN CONNECTION WITH SUCH PRODUCTS.
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Limited Warranty
Serial Number
Ordering Spare Parts
When ordering spare parts, always state the full model number, spare part number, the quantity required and the serial number.
Example order: Model 7136-500/ spare part number 70130761/ qty 1/ serial number …
Important: Spare part prices do not include fastening materials; if fastening material (bolts, nuts, washers, etc.) is required, this should be clearly
stated on the order by adding the words “with fastening material”.
Contact: KETTLER® International Inc., 1355 London Bridge Road, Virginia Beach, VA 23453 USA Online: www.kettlerusa.com E-mail: info@kettlerusa.com For parts/service: call 866-804-0440 or email parts@kettlerusa.com
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Spare Parts
For 7122-XXX
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Number
Description
Number
Required
Spare Part Number
for 7122-XXX
Indoor
Spare Part Number
for 7162-XXX
Outdoor
1
Top (-490) 2 94130000
94130003
1
Top (-890) 2 94130117
94130058
2
Leg
2
94111114
94111122
3
Footcap 4 10100062
10100062
4
Clamp (indoor only)
4
10128024
4
Clamp (outdoor only)
8 10128024
5
Support Leg 2 94110732
94110742
6
Wheelbase 2 94111121
94111121
7
Endcap 6 10100009
10100009
8
Wheel (locking)
4
70130761
70130761
9
Stemtube (non-locking)
2
70130812
70130812
10
Clamp (indoor only)
4
94110192
11
Locking strut with thumb latch
2
94110959
94110959
12
Locking strut without thumb latch
2
94110960
94110960
13
Safety Lever 2 94111120
94111120
14
Crossbar (round)
3
94110712
94110712
15
Jbar
2
94110891
94110891
16
Side shroud 2 70130987
70130987
17
Netpost 2 94111388
94111388
18
Net
1
94180128
94180128
19
Shoulder Bolt m6x49
4
10201205
10201205
20
Shoulder Bolt m6x58
2
10201210
10201210
21
Crossbar 2 94111116
94111116
22
Plug
4
70130832
70130832
23
Hardware Bag 1 94180151
94180151
24
Jbar with Safety Lever hole
2
94111119
94111119
25
Alignment Strut
2
70130601
70130601
26
Bushing 8 10116011
10116011
28
Spacer Sleeve 6 70130525
70130525
29
Handgrip 2 70130532
70130532
30
Shoulder Bolt m6x30
2
10201208
10201208
31
Hpad
1 94180145
32
Stemtube (locking)
2
70130815
70130815
33
Tension tab 2 10128002
10128002
34
Foot lock 2 70130816
70130816
35
Wheel (non-locking)
4
70130762
70130762
36
Ball and racquet holder
1
70130562
70130562
37
Clamp 2 70130568
70130568
Spare Parts
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©2013 KETTLER® All rights reserved. No part of this manual may be reproduced, stored in a retrieval system, or transmitted in any form, or by any means, such as electronic, mechanical, photocopying or otherwise, without the prior written permission of KETTLER®.
KETTLER
®
International Inc.,
1355 London Bridge Road,
Virginia Beach, VA 23453 USA
www.kettlerusa.com • E-mail: info@kettlerusa.com
For parts/service: call 866-804-0440 or e-mail
parts@kettlerusa.com
Docu 07.27.13
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