Kester 979 Data Sheet

®
979
979
VOC-Free No-Clean Liquid Flux
VOC-Free No-Clean Liquid Flux
For Lead-bearing and Lead-free alloys
For Lead-bearing and Lead-free alloys
Product Description
Kester 979 is a VOC-free, no-clean flux formulation for high quality, low-defect soldering of electronic circuit board assemblies. This flux's finely tuned activation system offers the best wetting available in VOC-Free liquid flux technology and the shiniest solder joints. Kester 979 also reduces micro solderballing on glossy laminates and between connector pins. Kester 979 will not attack properly cured solder masks or FR-4 Epoxy-Glass laminate. Kester 979 leaves a minimal amount of residue after soldering. All remaining residues are non-corrosive, non-conductive and do not need to be removed.
Performance Characteristics:
• Biodegradable at pH of 2.0 or greater
• Chemically compatible with most solder masks and board laminates
• Does not degrade Surface Insulation
Resistance
• No offensive odors
• Bright, shiny solder connections
• Classified as ORL0 per J-STD-004
• Compliant to Bellcore GR-78
Physical Properties
Specific Gravity: 1.020 ± 0.010
Antoine Paar DMA 35 @ 25°C
Percent Solids (typical): 4.5
Tested to J-STD-004, IPC-TM-650, Method 2.3.34
Acid Number: 40.0 ± 3.0 mg KOH/g of flux
Tested to J-STD-004, IPC-TM-650, Method 2.3.13
Thinner: DI Water
Reliability Properties
Copper Mirror Corrosion: Low
Tested to J-STD-004, IPC-TM-650, Method 2.3.32
Corrosion Test: Low
Tested to J-STD-004, IPC-TM-650, Method 2.6.15
Silver Chromate: Pass
Tested to J-STD-004, IPC-TM-650, Method 2.3.33
Chloride and Bromides: None Detected
Tested to J-STD-004, IPC-TM-650, Method 2.3.35
Fluorides by Spot Test: Pass
Tested to J-STD-004, IPC-TM-650, Method 2.3.35.1
SIR, IPC (typical): Pass
Tested to J-STD-004, IPC-TM-650, Method 2.6.3.3
Blank 979 PD
Day 1
Day 4
Day 7
2.8 ´1010W 1.9 ´ 1010W
1.5 ´1010W 1.1 ´ 1010W
1.2 ´1010W 9.1 ´ 109W
979 PU
2.3 ´ 1010W
1.2 ´ 1010W
9.6 ´ 109W
979
Application Notes
Flux Application:
Kester 979 can be applied to circuit boards by a spray or dip process. Flux deposition should be 120-240 mg
2
of solids/cm flux from the circuit board and prevent dripping on the preheater surface.
Process Considerations:
The optimum preheat temperature for most circuit assemblies is 95-115°C (203-239°F) as measured on the top or component side of the printed circuit board. Dwell time in the wave is typically 2-4 seconds. The wave soldering speed should be adjusted to accomplish proper preheating and evaporate excess water, which could cause spattering. For best results, speeds of 1.1-1.8 m/min (3½-6 ft/min) are used. The surface tension has been adjusted to help the flux form a thin film on the board surface allowing rapid water evaporation.
Elimination of Splattering:
Since VOC-free fluxes are water-based, splattering can be a problem. Splattering occurs when water comes in contact with molten solder, so it may be necessary to use forced air to drive off the water. Manufacturers have reported that blowing hot air at 0.28-0.85 m3/hr (10-30 ft3/hr) greatly assists in drying the water off the circuit boards.
Flux Control:
Acid number is normally the most reliable method to control the flux concentration of low solids, no clean fluxes. Evaporative loss is minimal because this flux is water-based. To check concentration, a simple acid-base titration should be used. PS-20 Test Kit and procedure are available from Kester.
(750-1500 mg of solids/in2). An air knife after the flux tank is recommended to remove excess
Cleaning:
Kester 979 flux residues are non-conductive, non-corrosive and do not require removal in most applications. If residue removal is required, plain DI water at 43-54°C (110-130°F) may be used.
Storage and Shelf Life:
Because this formulation is water based, it is subject to freezing. A minimum storage temperature of 4°C (40°F) is recommended. If frozen, the Kester 979 is easily reconstituted by stirring at room temperature. Shelf life is 1 year from date of manufacture when handled properly and held at 4-25°C (40-77°F).
Health & Safety:
This product, during handling or use, may be hazardous to health or the environment. Read the Material Safety Data Sheet and warning label before using this product.
World Headquarters: 800 W. Thorndale Avenue, Itasca, Illinois, 60143 USA
Phone: (+1) 630-616-4000 • Email: customerservice@kester.com • Website: www.kester.com
Asia Pacific Headquarters
500 Chai Chee Lane
Singapore 469024
(+65) 6449-1133
customerservice@kester.com.sg
European Headquarters
Zum Plom 5
08541 Neuensalz
Germany
(+49) 3741 4233-0
customerservice@kester-eu.com
Japanese Headquarters
20-11 Yokokawa 2-Chome
Sumida-Ku
Tokyo 130-0003 Japan
(+81) 3-3624-5351
jpsales@kester.com.sg
The data recommendations presented are based on tests, which we consider reliable. Because Kester has no control over the conditions of use, we disclaim any responsibility connected with the use of any of our products or the information presented. We advise that all chemical products be used only by or under the direction of technically qualified personnel who are aware of the poten­tial hazards involved and the necessity for reasonable care in their handling. The technical information contained herein is consistent with the properties of this material but should not be used in the preparation of specifications as it is intended for reference only. For assistance in preparing specifications, please contact your local Kester office for details.
Rev: 22Mar10
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