Kessel Aqualift F Basic Instructions For Installation, Operation And Maintenance

INSTRUCTIONS FOR INSTALLATION, OPERATION

AND MAINTENANCE

KESSEL Lifting station Aqualift F Basic

Product advantages

The economical way to
discharge wastewater for
the private sector

With oat switch to detect

switching and alarm levels

Installation Commissioning Instructional brieng

for the system was carried out by your specialist company:

Flexible and fast thanks
to a variety of connecting
muffs

DIN EN 12050-1

Name/signature Date City

Status 2017/11 Part no. 010-974

Stamp of specialist company

Subject to technical modications

Table of contents

1 Introduction 34

1.1 Product description, general ............................................................................................. 34

1.2 General instructions on using these operating and maintenance instructions .................. 35

1.3 How it works...................................................................................................................... 35

1.4 Type plate .........................................................................................................................36

1.5 Scope of delivery .............................................................................................................. 37

1.6 Displays, operating keys and their functions .................................................................... 37

1.7 Component assemblies and functional properties ............................................................ 38

2 Safety 39

2.1 Correct use ....................................................................................................................... 39

2.2 Staff selection and qualication ........................................................................................ 39

2.3 Organisational safety measures ....................................................................................... 39

2.4 Risks caused by the product ............................................................................................. 40

2.4.1 Risk caused by special location / ambient conditions ....................................................... 40

2.4.2 Health risks ....................................................................................................................... 40

2.4.3 Risk caused by noise ........................................................................................................ 40

2.4.4 Explosion hazard .............................................................................................................. 40

2.4.5 Risk caused by heat ......................................................................................................... 40

2.4.6 Risk caused by unexpected wastewater pump start-up ................................................... 40

3 Installation 41

3.1 General points related to installation ................................................................................ 41

3.2 Fasten system tank to the oor ......................................................................................... 41

3.3 Fitting the inlet and outlet .................................................................................................. 42

3.4 Connecting the ventilation pipe ......................................................................................... 43

3.5 Planning a connection for manual diaphragm pump ........................................................ 43

3.6 Installing the control unit ................................................................................................... 44

3.7 Connection of a potential-free contact .............................................................................. 46

3.8 Connection of the audible alarm ....................................................................................... 46

3.9 Initial operation ................................................................................................................. 47

3.9.1 Initialising the control unit ................................................................................................. 47

3.9.2 Functional check ............................................................................................................... 47

4 Operation 48

4.1 Automatic operation .......................................................................................................... 48

4.2 Alarm statuses .................................................................................................................. 48

4.2.1 System tank too full alarm ................................................................................................ 48

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4.2.2 Power supply failure alarm ............................................................................................... 48

4.3 Overview of LED displays / information ............................................................................ 49

4.4 Acknowledging the alarm .................................................................................................. 50

4.5 Switching off the lifting station .......................................................................................... 50

4.6 Manual operation .............................................................................................................. 50

5 Maintenance 51

5.1 Maintenance safety notes ................................................................................................. 51

5.2 Maintenance intervals ....................................................................................................... 51

5.3 Preparing for maintenance work ....................................................................................... 52

5.4 Maintenance jobs .............................................................................................................. 52

5.4.1 Replace battery ................................................................................................................. 52

5.4.2 Cleaning the lifting station ................................................................................................. 52

6 Troubleshooting 55

7 Technical data 56

7.1 Control unit ....................................................................................................................... 56

7.2 Pump ................................................................................................................................ 56

7.3 Pumping ow .................................................................................................................... 57

7.4 Tightening torques for screw connections ........................................................................57

7.5 Dimensions, volume ......................................................................................................... 58

8 Spare Parts 59

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1 Introduction

Dear customer,
customer,

We are pleased that you have decided to buy one of our products. This will certainly completely match your
requirements. We wish you smooth and successful installation.

In trying to keep our quality standard as high as possible, we rely on your help of course. Please let us know of
any possible improvements we could make to our product.

Have you got any questions? We look forward to you getting in touch.

1.1 Product description, general

The KESSEL lifting station Aqualift F Basic (referred to as „lifting station“ from here onwards) has been designed
for pumping off wastewater with and without sewage. The system tank houses the pump and the level sensor

(oat switch). All the assemblies have been matched to the KESSEL control unit included.

Introduction

The level sensor switching signals for the wastewater level are processed electronically in the control unit. When
the switch-on level has been reached, the pump-off function is activated. When the level has fallen accordingly
again, pumping off is ended.

The pipe connections on the system tank have been prepared for different nominal widths and inlet directions.
The connection for a ventilation pipe has been prepared.

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Introduction

1.2 General instructions on using these operating and maintenance instructions

Symbols and legends used

<1>

[2]

•

3.

–

Italics Italic case design: Reference to a section / item in the control menu

1.3 How it works

Reference in the text to a legend number in an illustration

Reference to an illustration

Working step

Working step in numbered sequence

List

CAUTION: Warns of a risk to persons and material. Ignoring the instructions marked with this

symbol can lead to serious injuries and material damage.

Note: Technical notes which must be given particular attention.

Ill. [1]

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1.4 Type plate

Information on the type plate

1

Name of the system

2

Article number

3

Connection voltage and connection frequency, current consumption
range

4

Maximum pumping ow / pumping height

5

Protective rating (IP) + mode of operation

6

Serial number

7

QR code

10

Hardware revision status

Introduction

10

1

2

3

4

5

6

Hebeanlage Aqualift F Basic

XXXXX

XXXV XXHz X,XA X,XkW
XXm³/h XXm

S3 XX% ED IP XX (XmWS/xh)

Ser. Nr. XXXXXXXXX

RevStd.: X.X MM/JJ DIN-EN 1

Bahnhofstraße 31

D-85101 Lenting

Ill. [2]

7

Aqualift F
Mono/Duo

XXXXX

www.kessel.de/info
XXXXXXXXXX

www.kessel.com

1

2

6

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1.5 Scope of delivery

14

Control unit

16

Operating and maintenance instructions

18

Fastening material for the control unit

19

Drilling template for the control unit

20

System tank with wastewater pump and level sensor

Introduction

1.6 Displays, operating keys and their functions

Control unit

1

LED Ready for operation

2 LED Alarm

3

LED system tank, switch-on level reached

4

LED, wastewater pump running

5

Operation symbol

6

Switch off (acknowledge) alarm button

7

System tank symbol

8

Wastewater pump on (manual) button

16

17

1

5678

20

14

234

Aqualift Basic Mono

Ill. [3]

18

PUMP

19

Lifting station

1

Ventilation device: see position 25A in Fig. [5]

Ill. [4]

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Introduction

1.7 Component assemblies and functional properties

10

Flap, backwater preventer

14

Control unit

20

System tank

22

Type plate

23

Wastewater pump

24

Connection for pressure pipe

25

Backwater preventer housing

25A

Ventilation device

26

Inlet (various options, see 3.3)

27

Level sensor (oat switch)*

28

Connection for vent pipe

29

Manual diaphragm pump connection

30

Servicing opening*

*mutually replaced depending on the type of use (see 3.4)

23

20

27

14

24

25

Ill. [5]

28

22

30

26

29

25A

10

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2 Safety

2.1 Correct use

The lifting station is to be used exclusively for pumping domestic wastewater with and without sewage.

The system must not be used in a potentially explosive environment.

Any

• conversions or attachments

• use of non-genuine spare parts

• carrying out of repairs by companies or persons not
approved by the manufacturer

• use under conditions other than those required in the current guidelines and standards

which has been carried out without the express and written permission of the manufacturer can lead to a loss of
warranty.

Safety

Note:

In order to protect the system‘s electrical components from damage, the control unit must be equipped with a

protective circuit. This does not serve as lightning protection. If such requirements are made, an appropriate
protective device must be installed on site.

2.2 Staff selection and qualication

Persons who install the lifting station must

– be at least 18 years old.

– have been sufciently trained and be sufciently qualied for the respective tasks.

– be familiar with and follow the respective technical rules and safety regulations.

Qualied staff are members of staff who, on the basis of their training and experience as well as their knowledge

of the relevant instructions, valid standards and accident prevention regulations, can carry out the required tasks
and both recognise and avoid any possible hazards.

Work on electrical components may only be carried out by specially trained specialist staff and under adherence
to all the valid accident prevention regulations (UVV).

2.3 Organisational safety measures

The operating and maintenance instructions must always be kept available.

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Safety

2.4 Risks caused by the product

2.4.1 Risk caused by special location / ambient conditions

Risk caused by toxic and hazardous vapours, gases and substances (e. g. bacteria, viruses). If the lifting
station is located in an inspection chamber, any necessary work must always be done by specialist staff (see

2.2).

2.4.2 Health risks

The lifting station pumps wastewater with sewage which can contain hazardous substances. Make sure eyes,
mouth or skin do not come into direct contact with the wastewater or parts of the system soiled by it. In the
case of direct contact, the part of the body affected must be washed thoroughly immediately and disinfected if
necessary. Wear personal protective equipment.

2.4.3 Risk caused by noise

Operation of the lifting station can cause a high noise level. Wear appropriate protective equipment if
necessary and take sound-insulating measures.

2.4.4 Explosion hazard

In accordance with DIN EN 12050-1: 2015-05 the inside of the system tank in a sewage lifting station can be

classied as a potentially explosive area. The operator of the system is responsible for this classication within
the scope of a risk assessment. A classication of zones is only required if potentially

– explosive gases occur simultaneously, e.g. through the introduction or formation

– of sewer gas, and measures to prevent a hazardous concentration of hazardous gases such as

aeration and ventilation prove inadequate.

The formation of a hazardous, potentially explosive atmosphere can be avoided during normal operation with

a standard-compliant installation and operation in accordance with EN 12056-4 and sufcient exchange of the

atmosphere in the system tank.

Notwithstanding this, the operator of the system must guarantee adequate occupational safety during all work
on the system. Special risks arise through toxic gases such as hydrogen sulphide as well as a lack of oxygen.
This is why appropriate safety measures such as measuring safe levels or forced ventilation in accordance with
occupational safety regulations have to be carried out.

2.4.5 Risk caused by heat

Risk of burning by touching hot surfaces. When in operation for longer periods, wastewater pumps develop a
high temperature on the housing surface. Wear protective equipment (gloves) or allow the pumps to cool down
accordingly.

2.4.6 Risk caused by unexpected wastewater pump start-up

The wastewater pump can start up at any time if the lifting station is not disconnected from the power supply.
Always have specialist staff remove the wastewater pump and only after the system has been cleared and
secured against being switched on again unintentionally.

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3 Installation

Risk caused by toxic and hazardous vapours, gases and substances (e. g. bacteria, viruses). Always have any
necessary work on the lifting station done by specialist staff (see 2.2).

Before housing covers, plugs and cables (including those on potential-free contacts) are opened they must be
switched voltage-free. Work on electrical components may only be carried out by specialist staff (page 2.2).

3.1 General points related to installation

– A fault current circuit breaker must be provided as electrical protection for the lifting station.

– The lifting station‘s control unit should be positioned to prevent any unauthorised use. Consequential damage

can occur in the building if the lifting station is switched off accidentally.

The lifting station is installed and put into operation at different times according to the usual construction phases
on a building site.

Installation

1. Installation of the system tank with connection of wastewater inlet, ventilation and the pressure pipe via which
the wastewater is pumped off (Chapter 3.2 to 3.5)

2. Installation of the control unit and connection of the electrical components (chapter 3.6)

3. Initial operation (chapter 3.7).

3.2 Fasten system tank to the oor

We recommend using a sound-absorbent mat as acoustic insulation
(to minimise the transmission of sound on the support surface).
This is available as an accessory from KESSEL.

• Position the system tank correctly and screw to the oor at the two
fastening points <21>. Screws maximum M8.

Choose the fastening elements such that a tensile load of at least
200 N can be borne by each fastening point.

21

Ill. [6]

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3.3 Fitting the inlet and outlet

Preparation

Risk of functional problems due to suspended matter and solids
deposited on the level sensor.

Installation

If the inlet is to be at the muffs <26B > or <26C>, the respective
muff must be sawn off at the given cutting edge.

If the inlet to the system tank is to be via position <26C>, the level
sensor <27> has to be exchanged with the cover of the service
opening <30> . To do so, proceed as described below

• Unscrew each of the 4 fastening screws <1> and dismantle the
two assemblies accordingly. Position the anti-twist protection
device <2> correctly

The inlet can be mounted at various positions on the system tank:

24 DN 80

26A

DN 50 or DN 100

26B DN 100

26C DN 100

26D

Scoring surface, maximal DN 100. Make sure that no
backwater enters the inlet pipe

24

27

2

30

26C

1

Ill. [7]

26A

30

27

Installing the inlet

• Dismantle the level sensor if necessary

• Mount the inlet on the system tank

Installing the outlet

• Connect the pressure pipe to the connection <24>.

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26C

Ill. [8]

26D

26B

2017/11

3.4 Connecting the ventilation pipe

• Connect the venting pipe to the venting connection <28>
A separate venting pipe has to be routed via the roof in
accordance with DIN EN 12056-4

• Saw off the muff for the vent pipe <28> at the given cutting edge.

Installation

28

3.5 Planning a connection for manual diaphragm pump

• Provide for a connection for a manual diaphragm pump at the connection muff <29> Fig [5], DN 40) if
necessary.)

Ill. [9]

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3.6 Installing the control unit

• Select the mounting position making sure that:

– there is a safety socket in the direct vicinity of the control units.
– The connecting cable from the wastewater pump and oat

switch can be installed correctly and routed to the control unit.

– The control unit can be fastened safely and sufciently.

• Unscrew the housing cover <5>

• Break out the cable ducts <1> with a suitable tool

• If an external potential-free contact (external alarm signal)
connection is provided for this installation, break out the cable duct
<1B>

• Press the rubber grommets <2> into the openings <1>

Installation

1

2

5

• Fit all three fastening screws (drilling template included in the
scope of delivery). Make sure that the gap <4> between the screw
heads and fastening area is approx. 3 to 4 mm

• Suspend the control unit on the three fastening screws and press
down lightly

1

Ill. [10]

4

1B

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32

Ill. [11]

2017/11

Installation

Danger through incorrectly dimensioned connection cables. The lifting station is only designed for operation
with the enclosed connection cables (or equivalent). If in doubt, consult the manufacturer / supplier.

• Fit end sleeves (length 8 mm) to the ends of the cables

• Lay the connecting cable safely from the system tank to the control unit (e.g. conduit pipe, cable duct)

• Attach connecting cable to the terminal strip acc. to the
circuit diagram (next page). To do so, keep the relevant cable
terminal <3> pressed down against the spring pressure with a
suitable screwdriver until the end of the cable has been inserted

• Attach strain relief ttings for all connecting cables

• Connect battery plug to battery

• Fit and fasten the housing cover,
tightening torque 1.2 Nm

3

• Route the battery‘s cable (32) so that it does not cover
the LEDs or is clamped.

Ill. [12]

32

Ill. [13]

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• Connection diagram

Installation

ABCDEF

1

1 Mains connection

A

brown

B

blue

C

green/yellow

2 Wastewater pump

D

green/yellow

E

blue

F

brown

2

-

GHJ

Ill. [14]

3 Float switch

G

H

J

K

L

M

N

4 Alarm

I2I1

--

I3

KLMN O

3

yellow

white

pink

brown

grey

green

not occupied

-

+

P

4

3.7 Connection of a potential-free contact

A potential-free contact can be connected to the control unit, available from Busch-Jäger (art. no. 1515 U-12)

• For this purpose the alarm key <6> and the pump key <8> must be pressed simultaneously for 5 seconds

after the control unit has been connected to the mains power supply

• The control unit bleeps briey twice as conrmation that the potential-free contact can be connected.

• Connect the potential-free contact to O P in accordance with the circuit diagram Fig. [14].

3.8 Connection of the audible alarm

• To connect the audible alarm again, keep the alarm key <6> and the pump key <8> simultaneously

for 5 seconds

• The control unit bleeps briey 3 times as conrmation that the audible alarm can be connected.

O

Connection for external
audible alarm/

P

potential-free contact

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3.9 Initial operation

Avoid the wastewater pump(s) running dry for a longer period (>30 seconds) at all costs, it/they could become

damaged. Never switch wastewater pumps on if the system tank is not lled at least to the minimum level.

3.9.1 Initialising the control unit

• Connect the control unit to the mains supply, initialisation begins. The 4 LEDs come on in succession, an

acoustic signal is heard and the wastewater pump is switched on for a few seconds. Following successful
initialisation, the control unit is ready for operation, the green LED <1> comes on

3.9.2 Functional check

• Switch off the lifting station (see 4.5)

Installation

234

1

• Open the service opening <30> (Fig. [5], page 38)

PUMP

• Fill the system tank fully with water. The water level must be up to

the opening of the access cover

• Re-connect the control unit‘s power supply (plug in mains plug),

the control unit is initialised (see 3.7.1). The functional check is

Aqualift Basic Mono

5678

has been successful if the following procedures are performed as

Ill. [15]

described:

– Level alarm is triggered, the Alarm LED <2> ashes red, an acoustic signal is heard and the wastewater

pump begins to evacuate the system tank

– Once the level falls below the alarm level, the alarm LED <2> goes out and the two orange LEDs

(level <3> and pump operation <4>) come on until the system tank has been evacuated by the wastewater
pump

– Visual inspection: The system tank may only contain a few centimetres of water when the wastewater pump

no longer runs

• Screw the service opening <30> (Fig. [5], page 38) down again, the lifting station is ready for operation

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4 Operation

The backwater preventer must be functional during operation, see <25> in Fig. [5], page 38

4.1 Automatic operation

The lifting station is in automatic mode if no fault has been detected
and the green operating LED <1> comes on The wastewater pump is
switched on an off according to the wastewater level.

Operation

PUMP

234

1

4.2 Alarm statuses

4.2.1 System tank too full alarm

If the level in the system tank exceeds the alarm level (oat switch)
an alarm is triggered, the alarm LED <2> ashes and an acoustic

signal is heard. The wastewater pump is running.

This alarm status cannot be acknowledged, it is only switched off after successful pumping off.

The acoustic tone can be deactivated (press the alarm button briey).

4.2.2 Power supply failure alarm

If the power supply fails, the green operating LED <1> goes out after one second, the alarm LED <2> ashes

and a repeated acoustic signal is heard. The wastewater pump can no longer be switched on.

* Temporary interruptions in the power supply do not trigger the alarm.

When the power supply is restored the control unit no longer shows this alarm status, the lifting station again
works in the automatic mode.

Aqualift Basic Mono

5678

Ill. [16]

See chapter 4.3 for further alarm statuses

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4.3 Overview of LED displays / information

ey

Operation

234

1

Flashing

Lights up / switched on

Switched off

Flashing alternately

ashing simultaneously

LED Acoustic

1 2 3 4

Operating states

Description Action
signal
(interval)

- Ready for operation

- System tank full, will be pumped out
shortly

- Pumping system tank to empty

PUMP

Aqualift Basic Mono

5678

Ill. [17]

No action necessary, wastewater
pump can be switched off with button
<8> (see manual operation 4.6)

Alarm statuses / faults

x Battery fault Replace battery

x Power outage, no mains voltage, lifting

station has no function

x Level fault, illogical sequence of levels

detected

x Running time / number limit, wastewater

pump switch on to often or too long

x Running time limit, maximum running

time for wastewater pump exceeded

x Alarm level exceeded Wait until the level drops below the

Exceeded maximum switching cycles Acknowledge alarm (4.4) and replace

* If the fault occurs again, inform the Customer Services department

Restore mains voltage, acknowledge
alarm (see 4.4)

Acknowledging the alarm (4.4)*

alarm level again

control unit

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4.4 Acknowledging the alarm

If a state occurs which triggers an alarm (e.g. fault on the pump, power failure), this is indicated by the alarm
LED <2> coming on and possibly one of the other LEDs (see 4.3). After the cause of the alarm has been
eliminated, the alarm can be acknowledged by pressing key <6>.

– To switch the alarm sound off: Press key <6> 1x

– To acknowledge the alarm: Keep button <6> pressed for >5 seconds, the alarm display goes out and the

alarm has been acknowledged

4.5 Switching off the lifting station

• Disconnect the control unit‘s mains plug and wait a few seconds until the power failure alarm is triggered
(short, repeated acoustic signal and alarm LED <2> ashes)

• Press and hold down the alarm <6> push-button until the alarm LED <2> no longer ashes, four short
acoustic signals are heard, the control unit is switched off

Operation

If the control unit is switched off, the battery connection is deactivated. The battery can remain connected
since it will not be discharged. Mains voltage is required for initialisation since this re-activates the battery
connection.

4.6 Manual operation

Manual operation can be activated with the push-button switch <8>. The wastewater pump is no longer switched
on automatically. If manual operation is activated during pumping-off, the wastewater pump is switched off.

Activate manual operation

• Press push-button switch <8>, the manual operation LED <4> ashes orange

Switch on wastewater pump

The wastewater pump can be switched on as follows when manual operation is activated:

Switching on briey Press the push-button switch <8> 1x , the wastewater pump is switched on for a

Switching on for longer Press and hold down the push-button switch <8> for as long as the wastewater

short time.

pump is to be switched on.

If manual operation is not used for a certain period of time (5 minutes), the control unit re-activates the automatic
mode.

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5 Maintenance

5.1 Maintenance safety notes

Before housing covers, plugs and cables (including those on potential-free contacts) are opened they must be
switched voltage-free. Work on electrical components may only be carried out by specialist staff (page 2.2).
If the potential-free contact is connected to an external device / connection please pay attention to the

manufacturer‘s operating instructions for this device / connection.

No climbing on electrical components, pipe connections or cables during maintenance work.

Risk caused by toxic and hazardous vapours, gases and substances (e. g. bacteria, viruses). If the lifting
station is located in an inspection chamber, any necessary work must always be done by specialist staff (see

2.2).

Maintenance

After all maintenance work, carry out a function test on the lifting station (see 3.7.2).

5.2 Maintenance intervals

Maintenance of lifting stations

The lifting station has to be maintained regularly by a technical specialist (standard-compliant inspection and
maintenance acc. to DIN EN 12056-4). The intervals must not exceed:

- 3 months for systems in commercial use

- 6 months for systems in multi-family homes

- 1 year for systems in single-family homes

Tip: A maintenance protocol with details of all the work carried out and the main data must be prepared for all

maintenance work. You will nd the maintenance protocol under Downloads at www.kessel.com.

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5.3 Preparing for maintenance work

– Make sure that the inlet to the lifting station is not used during maintenance.

– Make sure that the lifting station cannot be switched on accidentally during maintenance work. This applies in

particular if the control unit is in a different room to the system tank.

5.4 Maintenance jobs

5.4.1 Replace battery

• Perform the work described in 5.1

• Open the housing cover of the control unit and replace the battery

• Screw down the control unit‘s housing cover, make a potential-free connection if necessary and perform a
functional check (see 3.7.2)

• Change the battery once a year

Maintenance

5.4.2 Cleaning the lifting station

• Lower the wastewater level in the system tank to a minimum. To
do so, run the wastewater pump in manual operation (see Chapter

4.6) until the pump draws in air.

• Bring the ventilation device <25A> on the backwater preventer
<25> into a horizontal position (as shown), the dammed up

wastewater can ow back from the pressure pipe into the system

tank

25

Ill. [18]

25A

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Maintenance

• Evacuate the system tank. This can done be via the connection <29> for the manual diaphragm pump (see
Fig. [5] on page 38) or with a wet vacuum cleaner.

• Unscrew cover of the service opening <30>

• Make sure that the oat switch of the level sensor <27> and oat switch rods are free from suspended matter
and solids, clean if necessary. In case of stubborn dirt, remove, clean and re-install

• Make sure that the inlet opening of the wastewater pump
<23> is free from suspended matter and solids, clean if
necessary. In case of stubborn dirt, remove, clean and re-install

Dismantling the pump:

• Unscrew screws <1>.

• Press off the wastewater pump at the press-off notches

<2> with a screwdriver if necessary

1

23

• Make sure that the system tank is free from suspended matter and
solids, clean if necessary.

• Make sure that the ventilation bores <31> are free from
suspended matter and solids, clean if necessary

2

Ill. [19]

31

Ill. [20]

53 / 1802017/11

Maintenance

27

29

30

23

1

2

25

• Remove and clean the backwater preventer <25>. To do do, unscrew screws <1> and <2>
and push out the backwater preventer <25> from the side

Ill. [21]

• t the backwater preventer <25> again. Make sure that the
ventilation device <25A> is in a vertical position as shown

• Close the cover of the service opening <30>

• Carry out a functional check (see 3.7.2)

25

25A

54 / 180

Ill. [22]

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6 Troubleshooting

All work exceeding the activities described in Chapter may only be carried out by specialist staff (see 2.2).

• Pay attention to the notes described in 5.1 and perform these if necessary

Error Possible cause Remedial measure / Chapter

Battery fault Battery is missing, is faulty or voltage too

Power outage Power supply has failed None, general power outage

Level fault Illogical sequence of levels detected inform Customer Services

Alarm level exceeded Power outage Restore power supply

Max. run time Pump is running too long per pumping

Start-up cycle limit Pump starts up too often at short

Troubleshooting

Check battery connection, if necessary

low

Fuse for complete system faulty Determine the reason for the fuse

Device fuse (microfuse) failed Have the fuse checked or replaced by

Mains supply cable interrupted Check mains supply cable

Wastewater pump has overheated,
winding temperature switch has triggered

Level sensor (oat switch) blocked by

deposits

Wastewater pump faulty inform Customer Services

process

Ventilation not working

intervals

Backwater preventer faulty

Replace battery.

failure and replace the fuse if
necessary or switch it on

specialist staff.

Self-resetting when the motor cools
down. Replace pump if the temperature
fault persists.

Cleaning the lifting station / 5.4.2

- Check design and if necessary inform
Customer Services

- Run-on time too long / set shorter
(potentiometer in control unit)

Clean ventilation bores (see Chap.

5.4.2 clean lifting station)

Check design, if necessary inform
Customer Services

- check and replace if necessary

55 / 1802017/11

7 Technical data

7.1 Control unit

Technical data

Weight [kg]

Operating voltage [V] 50 Hz

Nominal current [A]

Protective rating IP54

Protective class

Plug type Earthed connector

Connecting cable [m] 1.4

Required fuse protection C16 A 1 pole

Fuse Fault current circuit breaker

Microfuse 10 A M

7.2 Pump

Weight [kg]

Capacity P1 [kW] 1.5

Speed [rpm]

Operating voltage [V] 50 Hz

Nominal current [A] 6.4

Max. pumping capacity [m³/h]

Max. pumping height [m] 9.2 m

Max. temperature of material to be
conveyed [°C]

Protective rating

Noise level

Protective class

Motor protection internal

Plug type Direct connection

Connection cable 5 m, 3 x 1.5 mm²

Required fuse protection via control unit

Mode of operation

1

230

I

recommended

24

2900

230

32

40

IP68, 3mWS/48h

<70 dB(dB(A)

I

C16 A 1 pole

S3 - 15%

56 / 180

2017/11

7.3 Pumping ow

Technical data

Pumping ow Q [m³/h] at pumping height H [m]

8.9 8.4 7.8 7.1 6.4 5.7 5.0 4.4 3.8 3.2 2.7 2.2 2.0

2.5

H [m]

5

7.5

10

12.5

15

Q [m³/h]

17.5

20

22.5

25

30 31 Q [m³/h]

27.5

H [m]

Ill. [23]

7.4 Tightening torques for screw connections

Pump at pump ange approx. 7 - 8

Backwater preventer housing on system tank approx. 6 - 7

Level sensor (oat switch) screws / service opening approx. 3 Nm

Nm

Nm

57 / 1802017/11

7.5 Dimensions, volume

DN32

Useful volume approx. 20 litres

Tank volume approx. 50 litres

Technical data

DN80

DN100

483

131

565

DN70

DN 100

DN50

70

180

Ill. [24]

108

516

624

58 / 180

2017/11

8 Spare Parts

Spare Parts

1

2

3

4

5

6

8

7

Pos. Description Art.Nr.

1 Float unit Basic with gasket 680539

2 SPF 1300 for Aqualift Basic 680535

3 Impeller for SPF 1300 Aqualift F Basic 680536

4 Flange with gasket and screws 680537

5 Flange gasket 680549

6 Flap and apholder 680548

7 Clean-Out opening incl. gasket 680538

8 Control unit Aqualift F Basic Mono 230V 680541

9 Gasket Set Aqualift F Basic 680540

59 / 1802017/11

9

Leading in Drainage

9 Declaration of conformity

6

4

Private homes without
public sewage connection

4

5

Commercial buildings
(e.g. industrial / manu­facturing facilities)

123

Public buildings
(e.g. hospital)

Commercial buildings
(e.g. gas/petrol station)

235

4 5

123

Commercial buildings
(e.g. hotel)

4 5

1 Backwater valves 2 Wastewater Lifting system 3 Lifting stations

123

Public buildings
(e.g. leisure facility)

123

Private homes/multifamily
apartments/flats

4 5

4

4 Drains and Channels 5 Separators 6 Septic Systems

INSTRUCTIONS DE POSE, D‘UTILISATION

ET DE MAINTENANCE

KESSEL Poste de relevage Aqualift F Basic

Avantages du produit

Vidange économiquement
rentable pour le particulier

Avec interrupteur à
otteur de détection de
commutation et de niveau
d‘alarme

L‘installation La mise en service L‘initiation

de votre système a été effectuée par votre revendeur

spécialisé :

Flexible et rapide grâce à
la diversité des raccords

DIN EN 12050-1

Nom / Signature Date Lieu

Version 2017/11 Référence 010-974

Cachet du revendeur spécialisé

Sous réserve de modications techniques