KERN-SOHN FS 2-50, FS 2-100, FS 2-200, FS 4-100, FS 4-20 Instructions

...
Sauter GmbH
Ziegelei 1 D-72336 Balingen E-mail: info@kern-sohn.com
Manual
SAUTER FS
V. 1.0
01/2022 EN
FS-BA-en-2210.docx Measuring channel CH2 Measuring channel CH1 Interface socket (optional)
Measuring channel CH4 (optional)
Measuring channel CH3 (optional)
2 FS-BA-en-2210.docx
EN
SAUTER FS
V. 1.0 01/2022
Manual
Congratulations on your purchase of a digital force gauge with internal or external measuring cell from SAUTER. We hope you enjoy your quality measuring device with its wide range of functions. If you have any questions, requests or suggestions, please do not hesitate to contact us.
Table of contents:
1 Introduction .................................................................................................... 5
2 Check before use ........................................................................................... 5
3 Intended use ................................................................................................... 5
4 Warnings ........................................................................................................ 5
4.1 Transport ................................................................................................................................... 5
4.2 Electrostatic sensitive device ................................................................................................. 5
4.3 Risk of accident ........................................................................................................................ 6
4.4 Damage / defective equipment ................................................................................................ 6
4.5 Accuracy ................................................................................................................................... 6
4.6 Maximum measuring range ..................................................................................................... 7
5 Available models............................................................................................ 7
6 Scope of delivery ........................................................................................... 8
7 Connections ................................................................................................... 8
7.1 USB C socket ............................................................................................................................ 8
7.2 Connection sockets for external sensors .............................................................................. 9
7.2.1 Compatibility and necessary accessories .................................................................................. 9
7.2.2 Plug & play from external sensors .............................................................................................. 9
7.2.3 Pin assignment connector ........................................................................................................ 10
7.3 Expansion from 2 to 4 measuring channels ........................................................................ 10
7.4 Connection socket for optional data interface .................................................................... 10
8 Technical data .............................................................................................. 10
8.1 Battery ..................................................................................................................................... 10
8.2 Display and measurement ..................................................................................................... 11
8.3 Temperature ............................................................................................................................ 11
8.3.1 Storage temperature ................................................................................................................. 11
8.3.2 Use temperature ....................................................................................................................... 11
8.4 Fastening option ..................................................................................................................... 12
FS-BA-en-2210.docx 3
9 Prepare measurement ................................................................................. 12
9.1 Switch on ................................................................................................................................. 12
9.2 Activate display with activated energy saving options ...................................................... 12
9.3 Measuring with internal sensor ............................................................................................ 13
9.4 Measuring with external sensors .......................................................................................... 13
9.5 Plugging in and unplugging external sensors .................................................................... 13
10 Measurement ................................................................................................ 13
10.1 Start screen ............................................................................................................................. 13
10.2 Start measurement ................................................................................................................. 14
10.3 Initialise measuring channels ............................................................................................... 14
10.4 Tare measuring channels ...................................................................................................... 14
10.4.1 Channel single ..................................................................................................................... 14
10.4.2 Set all channels to zero (tare) .............................................................................................. 14
10.5 Save measurement data ........................................................................................................ 14
10.6 Force direction ........................................................................................................................ 14
11 Main menu settings ..................................................................................... 15
11.1 Menu unit settings .................................................................................................................. 16
11.1.1 Select language ................................................................................................................... 17
11.1.2 Set time and date ................................................................................................................. 17
11.1.3 Set energy saving options .................................................................................................... 17
11.1.4 Display brightness ................................................................................................................ 17
11.1.5 Switching tones on and off ................................................................................................... 18
11.1.6 Service ................................................................................................................................. 18
11.1.7 Device info............................................................................................................................ 18
11.2 Measurement menu Setting .................................................................................................. 18
11.2.1 Measuring frequency ............................................................................................................ 18
11.2.2 Readability............................................................................................................................ 19
11.2.3 Functions .............................................................................................................................. 20
11.2.4 Channel limits ....................................................................................................................... 21
11.3 Sensor settings ....................................................................................................................... 22
11.3.1 Adjustment ........................................................................................................................... 22
11.3.2 Calibration data .................................................................................................................... 23
11.3.3 Overload values ................................................................................................................... 23
11.4 Internal memory ...................................................................................................................... 24
11.4.1 Composition File name ........................................................................................................ 24
11.4.2 Send file ............................................................................................................................... 24
11.4.3 Delete file ............................................................................................................................. 24
11.4.4 Read out files ....................................................................................................................... 24
12 Switch off the unit ........................................................................................ 24
13 Accessories .................................................................................................. 25
13.1 Standard accessories for force gauges with internal measuring cell .............................. 25
13.2 External measuring cells ....................................................................................................... 25
13.2.1 Adjust and calibrate .............................................................................................................. 26
13.2.2 Additional sensors ................................................................................................................ 26
13.3 Transport case for accessories ............................................................................................ 27
13.4 Read out stored measured values with EXCEL plug-in ..................................................... 27
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14 Power supply ............................................................................................... 27
14.1 Charging the battery .............................................................................................................. 27
14.2 Plug-in power supply unit ..................................................................................................... 28
14.3 Power supply via PC .............................................................................................................. 28
15 Interface ........................................................................................................ 28
15.1 Interface description .............................................................................................................. 28
15.1.1 USB ...................................................................................................................................... 28
15.2 Interface protocol ................................................................................................................... 28
16 Declaration of conformity ........................................................................... 28
FS-BA-en-2210.docx 5
1 Introduction
Read these operating instructions carefully before commissioning, even if you already have experience with SAUTER measuring devices.
SAUTER offers the software and accessories as an option to make the measuring device more versatile in use. Please enquire with SAUTER or your SAUTER dealer or visit our website at www.sauter.eu.
2 Check before use
After receiving the unit, check in advance whether there has been any transport damage, whether the outer packaging, the plastic housing, other parts or even the unit itself has been damaged. If any damage is apparent, please notify the specialist dealer or manufacturer immediately.
3 Intended use
The SAUTER FS device is intended for measuring forces and torques in industrial environments.
4 Warnings
4.1 Transport
A lithium-ion battery is built into the unit. The technical data of the battery is described in chapter 8.1 is described. Observe the national and international transport regulations for devices with a permanently installed lithium-ion battery.
4.2 Electrostatic sensitive device
The unit can be destroyed by electrostatic discharges. Connectors for HF signals are particularly at risk. Please observe the handling instructions for electrostatically sensitive components.
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4.3 Risk of accident
Observe the national accident prevention regulations. Incorrect use of the equipment can lead to serious injuries, death, property damage and personal
injury. Use may only be carried out by trained and experienced personnel. Never load load cells and force gauges beyond the Emax range (nominal load, max. capacity) of the sensor used. Overloaded load cells no longer have the required accuracy. Overloaded or deformed load cells must not be used any longer and must be replaced immediately. Never step under suspended loads. Always fit overload or breakage protection devices to your system. Always observe the permissible static and dynamic loads of the accessories you are using. Check measuring cells regularly for deformations and cracks. Shocks, vibrations and torsion on the force application bolt can damage the sensor! Only transport the unit in the transport case supplied!
4.4 Damage / defective equipment
Do not use damaged measuring instruments, cables, plug-in power supplies or similar! Contact the service department of the dealer or manufacturer.
Do not ship units with defective batteries! Pack devices with defective
batteries in suitable fireproof containers. Contact the service department of
the specialist dealer or manufacturer.
4.5 Accuracy
Have force gauges and load cells calibrated at regular intervals. Load the load cell only in its specified load direction. Avoid transverse forces. For load cells with a 4-wire connection, the characteristic value changes when the cable supplied is shortened or lengthened.
FS-BA-en-2210.docx 7
4.6 Maximum measuring range
Never load the unit beyond the maximum measuring range! The max.
measuring range of your unit with internal measuring cell can be found on the
type plate on the back of the unit! The maximum measuring range of external
sensors can be found on the type plate on the sensors! Overloads are signalled by a warning tone when the signal tones are activated. Overload values are stored. Overloaded units and sensors are excluded from warranty, return and exchange.
5 Available models
Model
internal
measuring
cell
Measuring
range
internal
measuring
cell [Max] N
Readability
internal
measuring
cell N
Number of
measuring
channels
Max.
possible
resolution
per channel
d
FS 2 - - - 2
10.000
FS 2-20
-
20
0,004
2
10.000
FS 2-50
-
50
0,01
2
10.000
FS 2-100
-
100
0,02
2
10.000
FS 2-200
-
200
0,04
2
10.000
FS 2-500
-
500
0,1
2
10.000
FS 4 - - - 4
10.000
FS 4-20
-
20
0,004
4
10.000
FS 4-50
-
50
0,01
4
10.000
FS 4-100
-
100
0,02
4
10.000
FS 4-200
-
200
0,04
4
10.000
FS 4-500
-
500
0,1
4
10.000
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6 Scope of delivery
- Force gauge FS
- Transport case Systainer®
- Touch-Pen
- USB C cable
- EU plug-in power supply unit
- Operating instructions
7 Connections
7.1 USB C socket
Your unit is supplied with power via the USB C socket on the right-hand side of the unit and serves as an interface for data transfer to a PC. The interface description can be found in chapter 15 Interface chapter.
USB-C
FS-BA-en-2210.docx 9
7.2 Connection sockets for external sensors
Depending on the model, 2 or 4 strain gauge sensors can be connected to your force gauge and measured simultaneously. There are always 5 sockets on your device. The measuring channels 3 and 4 and the interface socket are only optionally assigned!
You will receive the connectors when you order a sensor from SAUTER, as described in section 13.2 "" described.
7.2.1 Compatibility and necessary accessories
It is recommended to purchase the sensors directly from SAUTER. There you will receive compatible sensors with the corresponding necessary services. The services listed in chapter 13.2 include the adjustment of the measuring chain, the connector and the required data memory chip.
7.2.2 Plug & play from external sensors
External sensors can be unplugged and replaced by other adjusted sensors. Due to the tolerances of the respective input channels, the sensors must be adjusted with the device used. For this purpose, the unit must be sent to the KERN laboratory when sensors are reordered.
If possible, always connect the sensor to the channel on which it was adjusted and calibrated. It is best to keep a record of this! This will give you the highest possible accuracy.
Measuring channel CH2 Measuring channel CH1 Interface socket (optional)
Measuring channel CH4 (optional)
Measuring channel CH3 (optional)
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