Kern PFB 120-3, PFB 200-3, PFB 300-3, PFB 1200-2, PFB 2000-2 User guide

...
KERN & Sohn GmbH
Ziegelei 1 D-72336 Balingen E-mail: info@kern-sohn.com
Tel.: +49-[0]7433- 9933-0 Fax: +49-[0]7433-9933-149 Internet: www.kern-sohn.com
Operating Manual Precision balance
KERN PFB
Version 2.2
02/2013 GB
PFB-BA-e-1322
GB
KERN PFB
Version 2.2 02/2013
Operating Manual Precision balance
Table of Contents
1 Technical Data ................................................................................................... 4
2 Declaration of conformity ................................................................................. 8
3 Basic Information (General) ............................................................................. 9
3.1 Proper use .................................................................................................................................. 9
3.2 Improper Use .............................................................................................................................. 9
3.3 Warranty ..................................................................................................................................... 9
3.4 Monitoring of Test Resources................................................................................................... 10
4 Basic Safety Precautions ................................................................................ 10
4.1 Pay attention to the instructions in the Operation Manual ........................................................ 10
4.2 Personnel training ..................................................................................................................... 10
5 Transportation & Storage ............................................................................... 10
5.1 Testing upon acceptance ......................................................................................................... 10
5.2 Packaging / return transport ..................................................................................................... 10
6 Unpacking, Setup and Commissioning ......................................................... 11
6.1 Installation Site, Location of Use .............................................................................................. 11
6.2 Unpacking ................................................................................................................................. 11
6.2.1 Placing/ Remove the transportation lock .................................................................................. 12
6.2.2 Scope of delivery ...................................................................................................................... 12
6.3 Mains connection ...................................................................................................................... 12
6.4 Connection of peripheral devices ............................................................................................. 12
6.5 Initial Commissioning ................................................................................................................ 13
6.6 Adjustment ................................................................................................................................ 13
6.7 Adjusting ................................................................................................................................... 13
6.7.1 Procedure when adjusting (non-verifiable models): ................................................................. 14
6.7.2 Adjustment procedure (models PFB-M): .................................................................................. 15
6.8 Linearization ............................................................................................................................. 16
6.8.1 Linearization non-verifiable models (low resolution) ................................................................ 17
6.8.2 Linearization of non verifiable models (low resolution) and verifiable models ......................... 19
6.8.3 Table Linearization points......................................................................................................... 20
6.9 Verification ................................................................................................................................ 21
6.10 Operation with second display unit PFB-A08 for open points of sale ...................................... 23
7 Controls ............................................................................................................ 25
7.1 Keyboard overview ................................................................................................................... 25
7.2 Overview of display .................................................................................................................. 26
2 PFB-BA-e-1322
8 Operation ......................................................................................................... 27
8.1 Simple weighing ....................................................................................................................... 27
8.1.1 Non-verifiable models ............................................................................................................... 27
8.1.2 Models PFB-M .......................................................................................................................... 27
8.2 Taring ........................................................................................................................................ 28
8.2.1 Non-verifiable models ............................................................................................................... 28
8.2.2 Models PFB-M .......................................................................................................................... 29
8.3 Parts counting ........................................................................................................................... 30
8.3.1 Non-verifiable models ............................................................................................................... 30
8.3.2 Models PFB-M .......................................................................................................................... 31
8.4 Adding....................................................................................................................................... 32
8.4.1 Non-verifiable models ............................................................................................................... 32
8.4.2 Models PFB –M ........................................................................................................................ 33
8.5 Percent weighings .................................................................................................................... 35
8.5.1 Non-verifiable models ............................................................................................................... 35
8.5.2 Models PFB-M .......................................................................................................................... 36
9 The menu ......................................................................................................... 37
9.1 Menu map ................................................................................................................................. 37
9.2 Call up menu ............................................................................................................................ 37
9.3 Navigation in the menu ............................................................................................................. 37
9.4 Menu overview non-verifiable models ...................................................................................... 37
9.5 Menu overview models PFB-M ................................................................................................ 39
9.6 Menu settings ........................................................................................................................... 41
9.6.1 Switch over weighing units (Unit) (only non-verifiable appliances) .......................................... 41
9.6.2 Display background illumination ............................................................................................... 42
9.6.3 Multi-Tare function (only models PFB-M) ................................................................................. 43
10 Data output RS232 ....................................................................................... 44
10.1 Technical data .......................................................................................................................... 44
10.2 Pin allocation of balance output bushing: ................................................................................. 44
10.3 Printer operation - printout examples ....................................................................................... 45
10.4 Continuous data output ............................................................................................................ 46
10.5 Remote control instructions ...................................................................................................... 46
11 Error messages ............................................................................................ 46
12 Service, maintenance, disposal .................................................................. 47
12.1 Cleaning.................................................................................................................................... 47
12.2 Service, maintenance ............................................................................................................... 47
12.3 Disposal .................................................................................................................................... 47
13 Instant help ................................................................................................... 48
PFB-BA-e-1322 3
1 Technical Data
KERN
PFB 120-3
PFB 200-3
PFB 300-3
PFB 1200-2
Readability (d)
0.001 g
0.001 g
0.001 g
0.01 g
Weighing range (max)
120 g
200 g
300 g
1200 g
Reproducibility
0.001 g
0.001 g
0.001g
0.01 g
Linearity
±0.003 g
±0.003 g
±0.003 g
±0.03 g
Smallest part weight for parts counting
2 mg
2 mg
2 mg
20 mg
Reference quantities at parts counting
10, 20, 50, 100, 200
Weighing Units
g, ct, lb, oz, d, ozt, dwt, mo, tl h, tl c, tl t, t, bt, n
Recommended adjustment weight, not added (class)
100 g (F1)
200 g (F1)
300 g (F1)
1000 g (F1)
Warm-up time
2 hours
Stabilization time (typical)
3 sec.
Operating temperature
+ 5° C .... + 35° C
Humidity of air
max. 80 % (not condensing)
Housing (B x D x H) mm
200 x 257 x 152 (with draft shield)
200 x 257 x 87(without draft shield)
Draft shield (B x D x H) mm
158 x 143 x 64 (inside)
167 x 154 x 80 (outside)
Weighing plate, stainless steel (mm)
Ø 80
Ø 80
Ø 80
Ø 120
Weight kg (net)
2 kg
Voltage
12 V / 500 mA
4 PFB-BA-e-1322
KERN
PFB 2000-2
PFB 3000-2
PFB 6000-1
PFB 6K0.05
Readability (d)
0.01 g
0.01 g
0.1 g
0.05 g
Weighing range (max)
2000 g
3000 g
6000 g
6000 g
Reproducibility
0.01 g
0.01 g
0.1 g
0.05 g
Linearity
±0.03 g
±0.03 g
± 0.3 g
± 0.15 g
Smallest part weight for parts counting
20 mg
20 mg
200 mg
200 mg
Reference quantities at parts counting
10, 20, 50, 100, 200
Weighing Units
g, ct, lb, oz, d, ozt, dwt, mo, tl h, tl c, tl t, t, bt, n
Recommended adjustment weight, not added (class)
2000 g (F1)
3000 g (F1)
5000 g (F1)
5000 g (F1)
Warm-up time
2 hours
Stabilization time (typical)
3 sec.
Operating temperature
+ 5° C .... + 35° C
Humidity of air
max. 80 % (not condensing)
Housing (B x D x H) mm
200 x 257 x 152
(with draft shield)
200 x 257 x 87
(without draft shield)
200x260x87
200x257x87
Draft shield (B x D x H) mm
158 x 143 x 64 (inside)
167 x 154 x 80 (outside)
-
-
Weighing plate, stainless steel (mm)
Ø 120
Ø 120
155 x 145
155 x 145
Weight kg (net)
2 kg
Voltage
12 V / 500 mA
PFB-BA-e-1322 5
KERN
PFB 600-1M
PFB 600-2M
Readability (d)
0.1 g
0.01 g
Weighing range (max)
600 g
600 g
Reproducibility
0.1 g
0.01 g
Linearity
± 0.1 g
± 0.02 g
Verification value (e)
100 mg
100 mg
Verification class
II
II
Minimum load (Min)
Smallest part weight for parts counting
20 mg
20 mg
Reference quantities at parts counting
10, 20, 50, 100, 200
Weighing Units
g
g, ct
Recommended adjustment weight, not added (class)
600 g (F1)
600 g (F1)
Warm-up time
30 minutes
2 hours
Stabilization time (typical)
3 sec.
Operating temperature
+ 5° C .... + 35° C
Humidity of air
max. 80 % (not condensing)
Housing (B x D x H) mm
190 x 220 x 140
(with draft shield)
190 x 220 x 60
(without draft shield)
Draft shield (B x D x H) mm
158 x 143 x 64 (inside)
167 x 154 x 80 (outside)
Weighing plate, stainless steel (mm)
Ø 120
Weight kg (net)
2 kg
Voltage
12 V / 500 mA
5 g 500 mg
6 PFB-BA-e-1322
KERN
PFB 6000-0M
PFB 6000-1M
Readability (d)
1 g
0.1 g
Weighing range (max)
6000 g
6000 g
Reproducibility
1 g
0.1 g
Linearity
± 1 g
± 0.3 g
Verification value (e)
1 g
1 g
Verification class
II
II
Minimum load (Min)
Smallest part weight for parts counting
200 mg
200 mg
Reference quantities at parts counting
10, 20, 50, 100, 200
Weighing Units
g
g, ct,
Recommended adjustment weight, not added (class)
6000 g (F1)
6000 g (F1)
Warm-up time
30 minutes
2 hours
Stabilization time (typical)
3 sec.
Operating temperature
+ 5° C .... + 35° C
Humidity of air
max. 80 % (not condensing)
Housing (B x D x H) mm
190 x 220 x 80
Weighing plate, stainless steel (mm)
155 x 145
Weight kg (net)
2 kg
Voltage
12 V / 500 mA
50 g 5 g
PFB-BA-e-1322 7
2 Declaration of conformity
KERN & Sohn GmbH
D-72322 Balingen-Frommern Postbox 4052 email: info@kern-sohn.de
Phone: 0049-[0]7433- 9933-0 Fax: 0049-[0]7433-9933-149 Internet: www.kern-sohn.de
D
Konformitäts­erklärung
Wir erklären hiermit, dass das Produkt, auf das sich diese Erklärung bezieht, mit den nachstehenden Normen übereinstimmt.
GB
Declaration of conformity
We hereby declare that the product to which this declaration refers conforms to the following standards.
CZ
Prohlášení o
shode
Tímto prohlašujeme, že výrobek, kterého se toto prohlášení týká, je v souladu s níže uvedenými normami.
E
Declaración de conformidad
Manifestamos en la presente que el producto al que se refiere esta declaración está de acuerdo con las normas siguientes
F
Déclaration de conformité
Nous déclarons avec cela responsabilité que le produit, auquel se rapporte la présente déclaration, est conforme aux normes citées ci-après.
I
Dichiarazione di conformitá
Dichiariamo con ciò che il prodotto al quale la presente dichiarazione si riferisce è conforme alle norme di seguito citate.
NL
Conformiteit­verklaring
Wij verklaren hiermede dat het product, waarop deze verklaring betrekking heeft, met de hierna vermelde normen overeenstemt.
P
Declaração de conformidade
Declaramos por meio da presente que o produto no qual se refere esta declaração, corresponde às normas seguintes.
PL
Deklaracja
zgodności
Niniejszym oświadczamy, że produkt, którego niniejsze oświadczenie dotyczy, jest zgodny z poniższymi normami.
RUS
Заявление о соответствии
Мы заявляем, что продукт, к которому относится данная декларация, соответствует перечисленным ниже нормам.
Mark applied
EU Directive
Standards
2004/108/EC EMC
EN 61000-6-1 :2007 EN 61000-6-3 :2007 EN 61000-3-3 : 1995+A1 :2001+A2 :2005 EN 61000-3-2 :2006
Date: 18.09.2008
Signature:
KERN & Sohn GmbH
Management
KERN & Sohn GmbH, Ziegelei 1, D-72336 Balingen, Tel. +49-[0]7433/9933-0,Fax +49-[0]7433/9933-149
Declaration of conformity
EC-Konformitätserklärung EC-Declaration of -Conformity EC- Déclaration de conformité EC-Declaración de Conformidad EC-Dichiarazione di conformità EC-Conformiteitverklaring EC- Declaração de conformidade EC- Prohlášení o shode EC-Deklaracja zgodności EC-Заявление о соответствии
Electronic Balance: KERN PFB
8 PFB-BA-e-1322
3 Basic Information (General)
3.1 Proper use
The balance you purchased is intended to determine the weighing value of material to be weighed. It is intended to be used as a “non-automatic“ balance, i.e. the material to be weighed is manually and carefully placed in the centre of the weighing plate. As soon as a stable weighing value is reached the weighing value can be read.
3.2 Improper Use
Do not use balance for dynamic weighing. In the event that small quantities are removed or added to the material to be weighed, incorrect weighing results can be displayed due to the “stability compensation“ in the balance. (Example: Slowly draining fluids from a container on the balance.) Do not leave permanent load on the weighing plate. This may damage the measuring system. Impacts and overloading exceeding the stated maximum load (max) of the balance, minus a possibly existing tare load, must be strictly avoided. Balance may be damage by this. Never operate balance in explosive environment. The serial version is not explosion protected. The structure of the balance may not be modified. This may lead to incorrect weighing results, safety-related faults and destruction of the balance. The balance may only be used according to the described conditions. Other areas of use must be released by KERN in writing.
3.3 Warranty
Warranty claims shall be voided in case
Our conditions in the operation manual are ignored The appliance is used outside the described uses The appliance is modified or opened Mechanical damage and damage caused by media, liquids
Natural wear and tear The appliance is improperly set up or incorrectly electrically connected The measuring system is overloaded
PFB-BA-e-1322 9
3.4 Monitoring of Test Resources
Carefully read this operation manual before setup and commissioning, even if you are already familiar with KERN balances.
Versions in other languages are non-binding translations. The only binding version is the original document in German.
Keep all parts of the original packaging for a possibly required
return.
Only use original packaging for returning. Prior to dispatch disconnect all cables and remove loose/mobile
parts.
Reattach possibly supplied transport securing devices. Secure all parts such as the glass wind screen, the weighing
platform, power unit etc. against shifting and damage.
In the framework of quality assurance the measuring-related properties of the balance and, if applicable, the testing weight, must be checked regularly. The responsible user must define a suitable interval as well as type and scope of this test. Information is available on KERN’s home page (www.kern-sohn.com with regard to the monitoring of balance test substances and the test weights required for this. In
KERN’s accredited DKD calibration laboratory test weights and balances may be
calibrated (return to the national standard) fast and at moderate cost.
4 Basic Safety Precautions
4.1 Pay attention to the instructions in the Operation Manual
4.2 Personnel training
The appliance may only be operated and maintained by trained personnel.
5 Transportation & Storage
5.1 Testing upon acceptance
When receiving the appliance, please check packaging immediately, and the appliance itself when unpacking for possible visible damage.
5.2 Packaging / return transport
10 PFB-BA-e-1322
6 Unpacking, Setup and Commissioning
6.1 Installation Site, Location of Use
The balances are designed in a way that reliable weighing results are achieved in common conditions of use. You will work accurately and fast, if you select the right location for your balance.
Therefore, observe the following for the installation site:
Place the balance on a firm, level surface; Avoid extreme heat as well as temperature fluctuation caused by installing
next to a radiator or in the direct sunlight; Protect the balance against direct draughts due to open windows and doors; Avoid jarring during weighing; Protect the balance against high humidity, vapors and dust; Do not expose the device to extreme dampness for longer periods of time.
Non-permitted condensation (condensation of air humidity on the appliance)
may occur if a cold appliance is taken to a considerably warmer environment.
In this case, acclimatize the disconnected appliance for ca. 2 hours at room
temperature. Avoid static charge of goods to be weighed or weighing container.
Major display deviations (incorrect weighing results) may be experienced should electromagnetic fields (e.g. due to mobile phones or radio equipment), static electricity accumulations or instable power supply occur. Change location or remove source of interference.
6.2 Unpacking
Carefully remove the balance from the packaging and setup balance at the intended workstation.
PFB-BA-e-1322 11
[1]
Remove the transportation lock [ 1 ] (PFB 120-3, PFB 200-3, PFB 300-3):
Balance Weighing plate Mains power supply Operating Manual Draft shield (only models PFB 120-3, PFB 200-3, PFB 300-3, PFB 600-1M, PFB
600-2M, PFB 1200-2, PFB 2000-2, PFB 3000-2)
6.2.1 Placing/ Remove the transportation lock
The balance must be installed in a way that the weighing plate is exactly in horizontal position.
6.2.2 Scope of delivery Serial accessories:
6.3 Mains connection
Power is supplied via the external mains adapter. The stated voltage value must be the same as the local voltage. Only use original KERN mains adapters. Using other makes requires consent by KERN.
6.4 Connection of peripheral devices
Before connecting or disconnecting of additional devices (printer, PC) to the data interface, always disconnect the balance from the power supply. With your balance, only use accessories and peripheral devices by KERN, as they are ideally tuned to your balance.
12 PFB-BA-e-1322
6.5 Initial Commissioning
In order to obtain exact results with the electronic balances, your balance must have reached the operating temperature (see warming up time chap. 1). During this warming up time the balance must be connected to the power supply (mains, accumulator or battery). The accuracy of the balance depends on the local acceleration of gravity. Strictly observe hints in chapter Adjustment.
6.6 Adjustment
As the acceleration value due to gravity is not the same at every location on earth, each balance must be coordinated - in compliance with the underlying physical weighing principle - to the existing acceleration due to gravity at its place of location (only if the balance has not already been adjusted to the location in the factory). This adjustment process must be carried out for the first commissioning, after each change of location as well as in case of fluctuating environment temperature. To receive accurate measuring values it is also recommended to adjust the balance periodically in weighing operation.
6.7 Adjusting
The adjustment should be made with the recommended adjustment weight (see chap. 1 "Technical data").
PFB-BA-e-1322 13
Balance display
Operation
In weighing mode press approx. 3 sec. until
„UnLoAd“ appears.
When display „LoAd“ appears, put the necessary
adjustment weight (see chap.1; Technical Data) on the center of the weighing plate.
Adjustment will be carried out automatically after dead stop control.
Wait for stability display
„Pass“ appears, the adjustment process has been
finished successfully.
Take away adjustment weight
Wait until the balance is again in the weighing mode.
6.7.1 Procedure when adjusting (non-verifiable models):
Observe stable environmental conditions. A warming up time (see chapter 1; Technical Data) is required for stabilization. Ensure that there are no objects on the weighing plate.
14 PFB-BA-e-1322
Balance display
Operation
Start balance by pressing During the
selftest press . F1 Unt“ is displayed.
Press repeatedly until „tECH“ is displayed
Press adjustment switch on the lower side of the balance!
Press , „Pin“ is displayed Enter password:
Press , , subsequently.
„P1 Lin“ is displayed
Press , „P2 CAL“ will be displayed
Press , „UnLoAd“ followed by „LoAd“ is
displayed.
Put the necessary adjustment weight (see
chap.1; Technical Data) on the centre of the weighing plate.
Adjustment will be carried out automatically after dead stop control.
Wait for stability display
6.7.2 Adjustment procedure (models PFB-M):
Observe stable environmental conditions. A warming up time (see chapter 1; Technical Data) is required for stabilization. Ensure that there are no objects on the weighing plate.
PFB-BA-e-1322 15
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