KERN KFP_V20 Installation Manual

KERN & Sohn GmbH
Ziegelei 1
D-72336 Balingen
E-Mail: info@kern-sohn.com
Fax: +49-[0]7433-9933-149
Installation instructions platform
KERN KFP_V20 (300 kg)
Version 2.2
11/2015
GB
KFP_V20≤300-BA-e-1522
2 KFP_V20≤300-BA-e-1522
GB
KERN KFP_V20
Version 2.2 11/2015
Operating Instruction
Platforms
Tabel of contents
1 General ........................................................................................................... 3
2 Safety precautions ......................................................................................... 3
3 Setting up the weighing platform ................................................................. 4
3.1 Selecting the site of ins tallation .............................................................................................. 4
3.2 Package volume ....................................................................................................................... 4
3.3 Protect screw (Exemplification) ≤ 30 kg ................................................................................. 5
3.4 Packaging / return transport ................................................................................................... 6
3.5 Ambient conditions .................................................................................................................. 6
3.6 Levelling .................................................................................................................................... 6
3.7 Connecting to the weighing terminal ..................................................................................... 7
4 Operating limits ............................................................................................. 7
5 Cleaning .......................................................................................................... 8
6 Technical data ................................................................................................ 8
6.1 Dimensions in mm .................................................................................................................... 8
6.2 Technical data of the weighing cell ........................................................................................ 9
6.3 Deadload and Overload settings........................................................................................... 10
6.4 Appendix ................................................................................................................................. 11
KFP_V20≤300-BA-e-1522 3
1 General
These installation instructions cover all information required for the installation
and start-up of the following platforms:
KERN KFP 6V20M, KFP 6V20LM KERN KFP 15V20M, KFP 15V20LM KERN KFP 30V20SM ,KERNKFP 30V20M KERN KFP 60V20M, KFP 60V20LM KERN KFP150V20M, KFP 150V20LM
KERN KFP300V20M
KERN KFP600V20AM
2 Safety precautions
Product safety plays an important role at KERN & Sohn. Non-observance of the following instructions can lead to damage to the weighing platform and/or injuries.
Before using the weighing platform read these instructions. Store these
nstructtions for future use.
Take care when transporting or lifting heavy devices. Only qualified personnel may install and maintain the weighing platform. Disconnect the weighing terminal from the power supply before carrying out
cleaning, installation and maintenance.
The weighing platform must have stabilized to room temperature before the sup-
ply voltage is switched on.
Do not use the weighing platform in hazardous environments.
4 KFP_V20≤300-BA-e-1522
3 Setting up the weighing platform
3.1 Selecting the site of installation
The surface must be able to bear
the weighing platform under maxi­mum load at the points of support. At the same time it should be so stable that no vibrations arise dur­ing weighing. This is also to be ob­served when installing the weighing platform in conveyor and similar systems.
If possible, vibrations from neigh- boring machines should not occur at the site of installation.
3.2 Package volume
Weighing plate (stainless steel)
Protect screw
Operation Manual
KFP_V20≤300-BA-e-1522 5
3.3 Protect screw (Exemplification) ≤ 30 kg
KERN KFP KFP 6V20M, KFP 6V20LM, KFP 15V20M:
1.
2.
Sealed Screws may not be loosened (see figure).
3.
4.
6 KFP_V20≤300-BA-e-1522
3.4 Packaging / return transport
Keep all parts of the original packaging for a pos-
sibly required return.
Only use original packaging for returning. Reattach supplied transport securing devices. Secure all parts against shifting and damage.
3.5 Ambient conditions
Do not use the weighing platform in wet or corrosive environments. Never immerse electronic products into liquids.
Observe the following ambient conditions:
No direct sunshine No strong draught No excessive temperature fluctuations Temperature range –10 °C to +40 °C.
3.6 Levelling
Only a weighing platform which is aligned exactly horizontally supplies exact weigh­ing results. The weighing platform has to be levelled during the initial installation and whenever its location is changed.
As the spirit level is underneath the weighing plat-
form it has to be removed.
Level balance with foot screws until the air bubble of
the water balance is in the prescribed circle.
KFP_V20≤300-BA-e-1522 7
3.7 Connecting to the weighing termi nal Deadweight cell output KERN KFP weighing platform c onnection
EXC+(5V) See marking of the deadweight cell EXC-(0) SIG­SIG+
4 Operating limits
The weighing platform is designed so robustly that an occasional exceeding of the maximum weighing load does not lead to damage. The static bearing capacity, i.e. the maximum permissible load, depends on the type of load carrying (position A – C). The maximum static bearing capacity may not be exceeded.
Avoid falling loads, shock loads as well as impacts from the side.
Model A B C
KFP 6V20M, KFP 6V20LM 9 kg 6 kg 3 kg
KFP 15V20M, KFP 15V20LM
22 kg
15 kg
7 kg
KFP 30V20SM ,KFP 30V20M
45 kg 30 kg 15 kg
KFP 60V20M, KFP 60V20LM 90 kg 60 kg 30 kg
KFP150V20M, KFP 150V20LM
225 kg
150 kg
75 kg
KFP300V20M 450 kg 300 kg 150 kg KFP600V20AM
900 kg 600 kg 300 kg
8 KFP_V20≤300-BA-e-1522
5 Cleaning
Clean the weighing platform with a soft cloth soaked with a mild cleaning agent. Take off the load panel and remove any dirt and foreign substances which may
have collected underneath it. Do not use any hard objects to do so. Do not open the weighing platform.
6 Technical data
6.1 Dimensions in mm
Front view Side view
Model b c d f
h
KFP 6V20M
230
78
108
230
56
KFP 6V20LM
KFP 15V20M
KFP 30V20SM
240 78 105 300 56
KFP 15V20LM
KFP 30V20M
KFP 60V20M
300 92 118 400 56
KFP 60V20LM KFP150V20M
400 105 130 500 56
KFP 150V20LM KFP300V20M
500 110 135 650 56
KFP 600V20AM
800
160
150
600
70
Other dimensions, see Appendix Chapter 6.4
KFP_V20≤300-BA-e-1522 9
6.2 Technical data of the weighing cell
Sensitivity
2mV/V
Input resistance
409 Ω Output resistance 350 Ω Supply voltage 10VDC OIML approval C3
10 KFP_V20≤300-BA-e-1522
6.3 Deadload and Overload settings
Kern model
Center Overload Protection circa (kg)
Corner Overload Protection circa (kg)
Loadcell Capacity (kg)
KFP 6V20 M 8.5 5 10 KFP 6V20 LM 8.5 5 10 KFP 15V20 M 23 12 30
KFP 15V20L M
23
12
30
KFP 30V20SM 46 30 50 KFP 30V20 M 46 30 50
KFP 60V20 M
85
50
100
KFP 60V20 LM 85 50 100 KFP 150V20 M 200 130 200
KFP 150V20 LM
270
130
300
KFP 300V20 M 550 230 500 KFP600V20AM 900 450 750
KFP_V20≤300-BA-e-1522 11
Platform type
Platform di-
mension
(mm)
Loadcell
TC
Class
E
max
E
min
Y V
min
n T
min
T
max
Z
Cable-
PLc
Typ
Nr.
-1
-4 -2
-3 -5 -6
oder
length
(kg)
(g) (g)
DR
(m)
KFP 6V20M
230x230x100
L6D
D09-03.20
C3
10 0 5000
2
3000
-10
40
nLC 2 0,7
KFP 6V20LM 300x240x100 L6D D09-03.20 C3 10 0 5000 2 3000 -10 40 nLC 2 0,7 KFP 15V20M 300x240x100 L6D D09-03.20 C3 30 0 5000 10 3000 -10 40 nLC 2 0,7
KFP 15V20L M
400x300x128
L6D
D09-03.20
C3
30 0 5000
10
3000
-10
40
nLC 2 0,7
KFP 30V20SM 300x240x110 L6D D09-03.20 C3 30 0 5000 10 3000 -10 40 nLC 2 0,7 KFP 30V20M 400x300x128 L6E D09-03.21 C3 50 0 6000 10 3000 -10 40 nLC 2 0,7 KFP 60V20M 400x300x128 L6E D09-03.21 C3 100 0 6000 20 3000 -10 40 nLC 2 0,7 KFP 60V20LM 500x400x137 L6G D09-03.22 C3 100 0 6000 20 3000 -10 40 nLC 2 0,7
KFP 150V20M
500x400x137
L6G
D09-03.22
C3
200 0 6000
50
3000
-10
40
nLC 2 0,7
KFP 150V20LM 650x500x142 L6G D09-03.22 C3 300 0 6000 50 3000 -10 40 nLC 2 0,7 KFP 300V20M 650x500x142 L6G D09-03.22 C3 500 0 6000 100 3000 -10 40 nLC 2 0,7
KFP 600V20AM
800x600x150
PW12B
TC5259
C3
750
0
6000
100
3000
-10
40
nLC 2 0.7
6.4 Appendix
1
7
6
199.49
2
0
2
172
1
1
0
.
1
2
1
4
2
.
5
8
0
1
0
8
.
1
230 x 230 cmKFP_V20≤300-BA-1522
97.1
242
257
296.6
130
236.95
42
182
26
M8
300 x 240 cm
KFP_V20≤300-BA-1522
2
9
7
396.6
2
3
6
342
1
1
0
1
1
2
.1
4
2
.
5
2
1
300 x 400 cmKFP_V20≤300-BA-1522
53.5
336
M10
30.5
457
352
109
442
400 x 500 cm
KFP_V20≤300-BA-1522
4
2
4
646.6
4
9
7
587
1
4
8
.
1
1
1
4
6
.
2
5
4
2
.
5
2
1
500 x 650 cmKFP_V20≤300-BA-1522
5
1
6
5
9
2
782
742
1
8
7
.
6
5
1
.
5
3
0
600 x 800 cmKFP_V20≤300-BA-1522
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