KERN CXB 3K0.2, CXB 6K0.5, CXB 15K1, CXB 30 K2, CXB 3K1NM Operating Manual

...
KERN & Sohn GmbH
Ziegelei 1
D-72336 Balingen
E-Mail: info@kern-sohn.com
Fax: +49-[0]7433-9933-149
Operating manual Counting balances
KERN CXB
Version 2.2
04/2016
GB
CXB-BA-e-1622
2 CXB-BA-e-1622
GB
KERN CXB
Version 2.2 04/2016
Operating manual
Counting balances
Contents
1 Technical data ................................................................................................ 4
2 Appliance overview ....................................................................................... 6
2.1 Overview of display .................................................................................................................. 7
2.1.1 Display weight ............................................................................................................................. 8
2.1.2 Display reference weight ............................................................................................................ 8
2.1.3 Display quantity ........................................................................................................................... 8
2.1.4 Battery charge status display ...................................................................................................... 8
2.2 Keyboard overview ................................................................................................................... 9
3 Basic Information (General) ........................................................................ 11
3.1 Proper use ............................................................................................................................... 11
3.2 Improper Use........................................................................................................................... 11
3.3 Warranty .................................................................................................................................. 11
3.4 Monitoring of Test Resources ............................................................................................... 12
4 Basic Safety Precautions ............................................................................ 12
4.1 Pay attention to the instructions in the Operation Manual ................................................ 12
4.2 Personnel training .................................................................................................................. 12
5 Transport and storage ................................................................................. 12
5.1 Testing upon acceptance ...................................................................................................... 12
5.2 Packaging ................................................................................................................................ 12
6 Unpacking, Setup and Commissioning ..................................................... 13
6.1 Installation Site, Location of Use .......................................................................................... 13
6.2 Unpacking ............................................................................................................................... 13
6.2.1 Placing ...................................................................................................................................... 14
6.2.2 Scope of delivery ...................................................................................................................... 14
6.3 Mains connection ................................................................................................................... 14
6.4 Rechargeable battery operation ............................................................................................ 14
6.5 Initial Commissioning ............................................................................................................ 14
6.5.1 Start-up ..................................................................................................................................... 15
6.5.2 Switching Off............................................................................................................................. 15
6.5.3 Balance zero display ................................................................................................................. 15
6.5.4 Stability display ......................................................................................................................... 15
6.6 Linearisation (verified m o dels only) ..................................................................................... 16
6.7 Adjustment with external weight .......................................................................................... 19
6.7.1 Adjustment models CXB........................................................................................................... 20
6.7.2 Adjustment models CXB_M...................................................................................................... 22
7 Verification ................................................................................................... 24
7.1 Adjustment switch and seal .................................................................................................. 25
CXB-BA-e-1622 3
8 Parts counting .............................................................................................. 26
8.1 Determination of the reference weight by weighing ........................................................... 26
8.2 Numeric entering of the reference weight ........................................................................... 27
8.3 Automatic re ference optimization ......................................................................................... 27
8.4 Save/call up reference weight – Pre-Set function ............................................................... 28
8.4.1 Save .......................................................................................................................................... 28
8.4.2 Call-up ...................................................................................................................................... 29
8.5 Count with tolerance control - Fill to target ......................................................................... 30
8.5.1 Set tolerance value for target number of pieces ....................................................................... 30
8.5.2 Set tolerance value for target weight ........................................................................................ 31
9 Taring ............................................................................................................ 32
9.1 Determination of the tare weight by weighing ..................................................................... 32
9.2 Numerical input of tare (PRE-TARE) ..................................................................................... 33
10 Totalization ................................................................................................... 36
10.1 Add up “Number of parts" ..................................................................................................... 36
10.2 Add up “Weight" ..................................................................................................................... 37
10.3 Delete stored values ............................................................................................................... 38
11 Menu models CXB ....................................................................................... 39
11.1 Navigation in the menu .......................................................................................................... 39
11.2 Overview main menu.............................................................................................................. 39
11.3 Menu overview function menu „01 FnC“ – Models CXB .................................................... 40
12 Menu models CXB-M ................................................................................... 42
13 Operation ...................................................................................................... 43
13.1 Background illumination of the display - FnC 01 ................................................................ 43
13.2 Automatic switch-off function - FnC 02 ............................................................................... 45
13.3 Setting for calculation of reference value - FnC 03 ............................................................. 46
13.4 Automatic re ference optimisation - FnC 04 ......................................................................... 47
13.5 Pre-Tare setting - FnC 09 ....................................................................................................... 48
13.6 Audio signal during tolerance weighing - FnC 10 ............................................................... 49
14 Servicing, maintenance, disposal .............................................................. 50
14.1 Cleaning................................................................................................................................... 50
14.2 Servicing, maintenance ......................................................................................................... 50
14.3 Disposal ................................................................................................................................... 50
15 Instant help ................................................................................................... 51
16 Declaration of Conformity ........................................................................... 52
4 CXB-BA-e-1622
1 Technical data
KERN CXB 3K0.2 CXB 6K0.5 CXB 15K1 CXB 30 K2
Readability (d) 0.2 g 0.5 g 1 g 2 g Weighing range (max) 3 kg 6 kg 15 kg 30 kg Reproducibility 0.2 g 0.5 g 1 g 2 g Linearity ± 0,4 g ± 1,0 g ± 2 g ± 4 g Stabilization time 2 sec. 2 sec. 2 sec. 2 sec. Recommended adjustment
weight, not added (class)
3 kg (M1) 5 kg (M1) 15 kg (M1) 30 kg (M1)
Weighing unit g g g g Minimum piece weight 0.1 g 0.2 g 0.5 g 1 g Heating time (operating
temperature)
30 min
Reference quantity freely selectable Net weight (kg) 4 kg Permissible ambient
condition
-10° C to 40° C
Humidity of air 15% - 85% (non-condensing)
Weighing plate, stainless
steel
300 x 225 mm
Dimensions of the housing (B x D x H)
300 x 330 x 110 mm
Mains connection Mains adaptor 230 V, 50/60 Hz ; 9 V DC balance, 800 mA Rechargeable battery Without display backlighting:
Service life c. 200 hours / loading time ca. 8 hrs.
With display backlighting:
Operating time ca. 60h. / loading time ca. 8 hrs.
CXB-BA-e-1622 5
KERN
CXB
3K1NM
CXB
6K2NM
CXB
15K5NM
CXB
30K10NM
Readability (d) 1 g 2 g 5 g 10 g Weighing range (max) 3 kg 6 kg 15 kg 30 kg Minimum weight (min) 20 g 40 g 100 g 200 g Verification value (e) 1 g 2 g 5 g 10 g Reproducibility 1 g 2 g 5 g 10 g Linearity 2 g 4 g 10 g 20 g Verification class III III III III Stabilization time 2 sec. 2 sec. 2 sec. 2 sec. Recommended adjustment
weight, not added (class)
3 kg (M1) 6 kg (M1) 15 kg (M1) 30 kg (M1)
Weighing unit kg kg kg kg Minimum piece weight 100 mg 200 mg 500 mg 1 g Heating time (operating
temperature)
10 min
Reference quantity freely selectable Net weight (kg) 4 kg Permissible ambient
condition
-10° C to 40° C
Humidity of air 15% - 85% (non-condensing)
Weighing plate, stainless
steel
300 x 225 mm
Dimensions of the housing (B x D x H)
300x330x110 mm
Mains connection Net adapter 220-240 V, 50 Hz; Rechargeable battery Without display backlighting:
Service life c. 200 hours / loading time ca. 8 hrs.
With display backlighting:
Operating time ca. 60h. / loading time ca. 8 hrs.
6 CXB-BA-e-1622
2 Appliance overview
1. Bubble level
2. Battery compartment
3. Connection for mains cable
4. ON/OFF switch
1
3
4
2
CXB-BA-e-1622 7
2.1 Overview of display
Weight
Reference weight
Loading status display
Quantity
8 CXB-BA-e-1622
2.1.1 Display weight
Here, the weight of your goods is displayed.
Overlay  indicates:
a Zeroing display
PRE-
TARE
Tare in memory
Battery very low
2.1.2 Display reference weight
The reference weight of a sample is shown here. This value is either entered by user of calculated by balance.
Overlay  indicates:
Placed number of pieces insufficient for reference calculation Placed reference weight insufficient for reference calculation
2.1.3 Display quantity
Here, all the parts placed on balance are immediately displayed by number.
Overlay  indicates:
M+
Data in summation memory Stability display
2.1.4 Battery charge status display
red
Battery is almost discharged
green
Rechargeable battery completely reloaded
CXB-BA-e-1622 9
2.2 Keyboard overview
10 CXB-BA-e-1622
Selection Function
-
Number keys
Deleting key
Move decimal point to the left
Call counting with tolerance control
Pre-Set function
Store reference weights in memory
Call stored reference weights
Addition in sum memory
Call up total memory
Delete summation memory
In menu confirm input
Enter reference weight through weighing
Display reference weight stored last
Enter target number of pieces
Numeric entry reference weight
Display reference weight stored last
Enter target weight
Zeroing key
Back to weighing mode
Taring key
Enter numerical tare
Move decimal point to the right and change to the next
menu item
Decimal point
Exit menu
CXB-BA-e-1622 11
3 Basic Information (General)
3.1 Proper use
The balance you purchased is intended to determine the weighing value of material to be weighed. It is intended to be used as a “Non-automatic balance” i.e. the material to be weighed is manually and carefully placed in the centre of the weighing pan. As soon as a stable weighing value is reached the weighing value can be read.
3.2 Improper Use
Do not use balance for dynamic weighing. In the event that small quantities are removed or added to the material to be weighed, incorrect weighing results can be displayed due to the “Stability compensation” (Example: Slowly draining fluids from a container on the balance.) Do not leave permanent load on the weighing pan. This may damage the measuring system. Impacts and overloading exceeding the stated maximum load (max) of the balance, minus a possibly existing tare load, must be strictly avoided. Balance may be damage by this. Never operate balance in explosive environment. T he serial version is not explosion protected. The structure of the balance may not be modified. This may lead to incorrect weighing results, safety-related faults and destruction of the balance. The balance may only be used according to the described conditions. Other areas of use must be released by KERN in writing.
3.3 Warranty
Warranty claims shall be voided in case
Our conditions in the operation manual are ignored
The appliance is used outside the described uses
The appliance is modified or opened
Mechanical damage or damage by media, liquids, natural wear and tear
The appliance is improperly set up or incorrectly electrically connected
The measuring system is overloaded
12 CXB-BA-e-1622
3.4 Monitoring of Test Resources
In the framework of quality assurance the measuring-related properties of the balance and, if applicable, the testing weight, must be checked regularly. The responsible user must define a suitable interval as well as type and scope of this test. Information is available on KERN’s home page (www.kern-sohn.com with regard to the monitoring of balance test substances and the test weights required for this. In KERN's accredited DKD calibration laboratory test weights and balances may be calibrated (return to the national standard) fast and at moderate cost.
4 Basic Safety Precautions
4.1 Pay attention to the instructions in the Operation Manual
Carefully read this operation manual before setup and commissioning, even if you are already familiar with KERN balances.
4.2 Personnel training
The appliance may only be operated and maintained by trained personnel.
5 Transport and stora ge
5.1 Testing upon acceptance
When receiving the appliance, please check packaging immediately, and the appliance itself when unpacking for possible visible damage.
5.2 Packaging
Keep all parts of the original packaging in case you need to return the appliance. Only use original packaging for returning. Before sending, disconnect all connected cables and loose/movable parts. Attach possibly existing transport safeguards. Secure all parts, e.g. weighing plate, power unit etc., to prevent slipping and damage.
CXB-BA-e-1622 13
6 Unpacking, Setup and Commissioning
6.1 Installation Site, Location of Use
The balances are designed in a way that reliable weighing results are achieved in common conditions of use. You will work accurately and fast, if you select the right location for your balance.
Therefore, observe the following for the installation site:
Place the balance on a firm, level surface;
Avoid extreme heat as well as temperature fluctuation caused by installing
next to a radiator or in the direct sunlight;
Protect the balance against direct draughts due to open windows and doors;
Avoid jarring during weighing;
Protect the balance against high humidity, vapours and dust;
Do not expose the device to extreme dampness for longer periods of time.
Non-permitted condensation (condensation of air humidity on the appliance) may occur if a cold appliance is taken to a considerably warmer environment. In this case, acclimatize the disconnected appliance for ca. 2 hours at room temperature.
Avoid static charge of goods to be weighed or weighing container.
Major display deviations (incorrect weighing results) may be experienced should electromagnetic fields (e.g. due to mobile phones or radio equipment), static electricity accumulations or instable power supply occur. Change location or remove source of interference.
6.2 Unpacking
Carefully remove the balance from the packaging, remove plastic cover and setup balance at the intended workstation.
14 CXB-BA-e-1622
6.2.1 Placing
Level balance with foot screws until the air bubble of the water balance is in the prescribed circle.
6.2.2 Scope of delivery
Serial accessories:
Balance
Weighing pan
Mains adapter
Protective cover
Internal battery
Operating manual
6.3 Mains connection
Power is supplied via the external mains adapter. The stated voltage value must be the same as the local voltage. Only use original KERN mains adapters. Using other makes requires consent by KERN.
6.4 Rechargeable battery operation The optionally supplied battery is charged with the supplied power supply.
Before the first use, the battery should be charged by connecting it to the mains power supply for at least 15 hours. The battery has a service life of c. 200 hours without background illumination or 60 hours with background illumination. The charging period for total charge is c. 8 hours
The appearance of the battery symbol in the weight display indicates that the battery is almost exhausted. If no weighing process is carried out during the red LED display, the balance will switch off automatically after about 20-30 minutes. Connect the power adaptor as soon as possible to change the battery.
The LED display provides information about the battery's charging status. red: Battery is almost discharged green: Rechargeable battery completely reloaded
6.5 Initial Commissioning
In order to obtain exact results with the electronic balances, your balance must have reached the operating temperature (see warming up time chap. During this warming up time the balance must be connected to the power supply (mains, accumulator or battery).
The accuracy of the balance depends on the local acceleration of gravity. Strictly observe hints in chapter Adjustment.
CXB-BA-e-1622 15
6.5.1 Start-up
Turn on scales with ON/OFF switch (left). The balance will carry out a self-test As soon as the weight display shows "0" in all
the three display windows your balance is ready to weigh. On CXP models (with RS 232) an internal number appears before the balance
counts down to zero.
0�
a
PRE­TARE
0�
0�
M+
6.5.2 Switching Off
Turn off balance by operating the ON/OFF switch (left)
6.5.3 Balance zero display
Environmental influences can lead to the exact figure of zero not being displayed in spite of an empty weighing dish. It is, however, possible to reset your balance to zero at any time and thus ensure that weighing really does commence at zero. Setting to zero when a weight is applied is only possible within a certain type-dependent range. In the event that the balance cannot be reset to zero with an applied weight, this range has been exceeded (± 0,2 % max).
To reset the balance to zero, press button . A triangle [ ] pops up next to the [ a ] symbol on the display.
6.5.4 Stability display
If a triangle [ ] pops up next to the [ ] symbol on the display, the balance is in a stable state. If the status is instable the [ ] display disappears.
16 CXB-BA-e-1622
6.6 Linearisation (verified models only)
Linearity shows the greatest deviation of a weight display on the scale to the value of the respective test weight according to plus and minus over the entire weighing range. If linearity deviation is discovered during a monitoring of test resources, you can improve this by means of linearization.
Carrying out linearization is restricted to specialist staff possessing well
acquainted with the workings of weighing scales.
The test weights to be used must be adapted to the weighing scale’s specifications; see chapter 3.4 “Testing instruments control”
Observe stable environmental conditions. Stabilisation requires a certain warm-up time.
After successful linearization you will have to carry out calibration; see
chapter 3.4 “Testing instruments control”
Tab. 1: Adjustment points
Model
Load 0
Load 1
Load 2
Load 3
Load 4
Load 5
CXB 3K1NM
0
600 g
1.2 kg
1.8 kg
2.4 kg
3 kg
CXB 6K2NM
0
1.2 kg
2.4 kg
3.6 kg
4.8 kg
6 kg
CXB 15K5NM
0
3 kg
6 kg
9 kg
12 kg
15 kg
In verified models CXB-M, access to the adjustment is blocked. To cancel the access lock, the adjustment switch at the lower side of the
balance must be switched from “
LOCK
” position to “
ADJ
” position.
Adjustment switch
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