KEPCO JQE 150-1.5MVPY-26956 User Manual

Page 1
INSTRUCTION MANUAL
JQE 150-1.5MVPY-26956
POWER SUPPLY
MODEL
KEPCO INC.
An ISO 9001 Company.
IMPORTANT NOTES:
1) This manual is valid for the following Model and associated serial numbers:
MODEL SERIAL NO. REV. NO.
2) A Change Page may be included at the end of the manual. All applicable changes and revision number changes are documented with reference to the equipment serial num­bers. Before using this Instruction Manual, check your equipment serial number to identify your model. If in doubt, contact your nearest Kepco Representative, or the Kepco Docu­mentation Office in New York, (718) 461-7000, requesting the correct revision for your par­ticular model and serial number.
3) The contents of this manual are protected by copyright. Reproduction of any part can be made only with the specific written permission of Kepco, Inc.
Data subject to change without notice.
JQE 150-1.5MVPY-26956
POWER SUPPLY
INSTRUCTION MANUAL
ORDER NO. REV. NO.
©2011, KEPCO, INC. P/N 243-1278-e
KEPCO, INC. ! 131-38 SANFORD AVENUE ! FLUSHING, NY. 11355 U.S.A. ! TEL (718) 461-7000 ! FAX (718) 767-1102
KEPCO®
THE POWER SUPPLIER™
email: hq@kepcopower.com ! World Wide Web: http://www.kepcopower.com
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Page 3
Declaration of Conformity
Application of Council directives:
Standard to which Conformity is declared:
EN61010-1:2001 (Safety requirements for electrical equipment for measurement,
control and laboratory use - Part 1)
Manufacturer's Name and Address:
Importer's Name and Address:
Type of Equipment:
Model No.:
73/23/EEC (LVD) 93/68/EEC (CE mark)
KEPCO INC. 131-38 SANFORD AVENUE FLUSHING, N.Y. 11352 USA
P
O
C
E
V
I
T
A
T
N
E
S
E
R
P
E
R
Component Power Supply
[PRODUCT MODEL NUMBER]
Y
Year of Manufacture:
I, the undersigned, declare that the product specified above, when used in conjunction with the condi­tions of conformance set forth in the product instruction manual, complies with the requirements of the Low Voltage Directive 73/23/EEC, which forms the basis for application of the CE Mark to this product.
Place: KEPCO Inc.
131-38 Sanford Ave. Flushing, N.Y.11352 USA
Saul Kupferberg
(Full Name)
Date:
228-1348 DC-COMP/INST 081111 A
VP OF SALES
(position)
Page 4
Conditions of Conformance
When this product is used in applications governed by the requirements of the EEC, the following restric­tions and conditions apply:
1. For European applications, requiring compliance to the Low Voltage Directive, 73/23/EEC, this power supply is considered a component product, designed for "built in“ applications. Because it is incom­plete in construction, the end product enclosure must provide for compliance to any remaining electri­cal safety requirements and act as a fire enclosure. (EN61010-1:2001, Cl. 6, Cl. 7, Cl.8, and Cl. 9)
2. This power supply is designed for stationary installation, with mains power applied via a detachable power supply cord or via direct wiring to the source power terminal block.
3. This power supply is considered a Class 1 (earthed) product. It is intended for use as part of equip­ment meant for test, measurement and laboratory use, and is designed to operate from single phase, three wire power systems. This equipment must be installed within a suitably wired equipment rack, utilizing a three wire (grounded) mains connection. See wiring section of this manual for complete electrical wiring instructions. (EN61010-1:2001, Cl.6.10.1)
4. This power supply has secondary output circuits that are considered hazardous, and which exceed 180W output power at a potential of 2V or more.
5. The output wiring terminals of this power supply has not been evaluated for field wiring and, therefore, must be properly configured by the end product manufacturer prior to use.
6. This power supply employs a supplementary circuit protector in the form of a circuit breaker mounted on the front panel. This circuit breaker protects the power supply itself from damage in the event of a fault condition. For complete circuit protection of the end product, as well as the building wiring, it is required that a primary circuit protection device be fitted to the branch circuit wiring. (EN61010-1:2001, Cl. 9.5)
7. Hazardous voltages are present within this power supply during normal operation. All operator adjust­ments to the product are made via externally accessible switches, controls and signal lines as speci­fied within the product operating instructions. There are no user or operator serviceable parts within the product enclosure. Refer all servicing to qualified and trained Kepco service technicians.
B 22 8 -13 51 CO N D/C O NFO R M 08 1111
Page 5
SAFETY INSTRUCTIONS
1. Installation, Operation and Service Precautions
This product is designed for use in accordance with EN 61010-1 and UL 3101 for Installation Category 2, Pollution Degree 2. Hazardous voltages are present within this product during normal operation. The prod­uct should never be operated with the cover removed unless equivalent protection of the operator from accidental contact with hazardous internal voltages is provided:
!
!
!
There are no operator serviceable parts or adjustments within the product enclosure. Refer all servicing to trained service technician.
Source power must be removed from the product prior to performing any servicing.
This product is factory-wired for the nominal a-c mains voltage indicated on the rat­ing nameplate located adjacent to the source power connection on the product's rear panel. To reconfigure the product input for other nominal mains voltages as listed herein, the product must be modified by a trained service technician.
2. Grounding
This product is a Class 1 device which utilizes protective earthing to ensure operator safety.
The PROTECTIVE EARTHING CONDUCTOR TERMINAL must be properly con-
!
nected prior to application of source power to the product (see instructions on instal­lation herein) in order to ensure safety from electric shock.
PROTECTIVE EARTHING CONDUCTOR TERMINAL - This symbol indicates the point on the product to which the protective earthing conductor must be attached.
EARTH (GROUND) TERMINAL - This symbol is used to indicate a point which is connected to the PROTECTIVE EARTHING TERMINAL. The component installer/ assembler must ensure that this point is connected to the PROTECTIVE EARTH­ING TERMINAL.
CHASSIS TERMINAL -This symbol indicates frame (chassis) connection, which is supplied as a point of convenience for performance purposes (see instructions on grounding herein). This is not to be confused with the protective earthing point, and may not be used in place of it.
3. Electric Shock Hazards
This product outputs hazardous voltage and energy levels as a function of normal operation. Operators must be trained in its use and exercise caution as well as common sense during use to prevent accidental shock.
This symbol appears adjacent to any external terminals at which hazardous voltage
!
22 8 -1 3 52 SA FET Y - (C O V ER R E MO VA L) 0 8 1111 C/(D BLANK)
levels as high as 500V d-c may exist in the course of normal or single fault condi­tions.
This symbol appears adjacent to any external terminals at which hazardous voltage levels in excess of 500V d-c may exist in the course of normal or single fault condi­tions.
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Page 7
TABLE OF CONTENTS
SECTION PAGE

SECTION 1 - INTRODUCTION

1.1 Scope of Manual ..................................................................................................................................... 1-1
1.2 General Description................................................................................................................................. 1-1
1.3 Features. ................................................................................................................................................. 1-1
1.4 Accessories ............................................................................................................................................. 1-2
1.5 Specifications, General ........................................................................................................................... 1-2
1.6 Specifications, Electrical.......................................................................................................................... 1-2
1.7 Specifications, Performance.................................................................................................................... 1-3
1.7.1 Voltage Control Channel.................................................................................................................... 1-3
1.7.2 Current Limit Control Channel ........................................................................................................... 1-4
1.7.3 Current Monitor.................................................................................................................................. 1-4
1.7.4 Dynamics ........................................................................................................................................... 1-5
1.7.5 General .............................................................................................................................................. 1-5
1.8 Specifications, Mechanical ...................................................................................................................... 1-5

SECTION 2 - INSTALLATION

2.1 Unpacking and Inspection ....................................................................................................................... 2-1
2.2 Terminations............................................................................................................................................ 2-1
2.3 AC Input Requirements ........................................................................................................................... 2-4
2.4 Cooling .................................................................................................................................................... 2-4
2.5 Preliminary Operational Check................................................................................................................ 2-4
2.6 Installation ............................................................................................................................................... 2-5
2.7 Grounding................................................................................................................................................ 2-5

SECTION 3 - OPERATION

3.1 Standard Power Supply Operation, Local Control................................................................................... 3-1
3.1.1 General .............................................................................................................................................. 3-1
3.2 Load Connection ..................................................................................................................................... 3-1
3.2.1 Local Error Sensing ........................................................................................................................... 3-1
3.2.2 Remote Error Sensing ....................................................................................................................... 3-1
3.2.3 Grounded Load Connection............................................................................................................... 3-2
3.3 Output Adjustment................................................................................................................................... 3-3
3.4 Introduction to Remote Programming ..................................................................................................... 3-3
3.4.1 General .............................................................................................................................................. 3-3
3.4.2 Equations Showing the Operation of the Kepco Bridge..................................................................... 3-5
3.5 General Rules for Remote Programming ................................................................................................ 3-6
3.5.1 Grounding .......................................................................................................................................... 3-6
3.5.2 Connections....................................................................................................................................... 3-6
3.5.3 Programming Resistors ..................................................................................................................... 3-6
3.5.4 External Switching ............................................................................................................................. 3-6
3.6 Output Voltage Programming With External Resistance......................................................................... 3-6
3.7 Constant Current Operation .................................................................................................................... 3-7
3.8 Output Current Programming with External Resistance.......................................................................... 3-8

SECTION 4 - CALIBRATION

4.1 General.................................................................................................................................................... 4-1
4.2 Test Equipment Required........................................................................................................................ 4-1
4.3 Lag Network Adjustment ......................................................................................................................... 4-1
4.4 Overvoltage Protection (OVP) Test and Adjustment ............................................................................... 4-1
4.5 Output Voltage Calibration ...................................................................................................................... 4-2
4.5.1 Voltage Pre-calibration Setup ............................................................................................................ 4-2
4.5.2 Zero Output Voltage Calibration ........................................................................................................ 4-2
4.5.2.1 Zero Output Voltage (Local Programming) Calibration................................................................ 4-3
4.5.2.2 Zero Output Voltage (Remote Programming) Calibration............................................................ 4-3
4.5.3 Zero Current Monitor Calibration ....................................................................................................... 4-3
4.5.4 Local Full Scale (FS) Output Voltage Calibration .............................................................................. 4-3
JQ E SPE C IAL S VC 0 8 1111 i
Page 8
TABLE OF CONTENTS
SECTION PAGE
4.5.5 Remote Full Scale (FS) Output Voltage Calibration ......................................................................... 4-4
4.6 Output Current Limit calibration.............................................................................................................. 4-4
4.6.1 Current Limit Pre-calibration Setup................................................................................................... 4-4
4.6.2 Zero (Minimum) Output Current Limit "B" Calibration ....................................................................... 4-5
4.6.3 Full Scale (maximum) Output Current Limit "B" Calibration.............................................................. 4-5
4.6.4 FS Current Monitor Calibration ......................................................................................................... 4-5
4.6.5 Full Scale Output Current Limit "A" Calibration................................................................................. 4-5

SECTION 5 - THEORY OF OPERATION

5.1 Simplified Diagram Discussion ............................................................................................................... 5-1
5.2 Circuit Description................................................................................................................................... 5-1
5.2.1 A-C Input Circuit................................................................................................................................ 5-1
5.2.2 Main d-c Supply ................................................................................................................................ 5-3
5.2.3 Pass-Element Section....................................................................................................................... 5-3
5.2.4 Voltage Error Amplifier (VEA) ........................................................................................................... 5-3
5.2.5 Current Limit Circuit .......................................................................................................................... 5-3
5.2.6 Overvoltage Protection Circuit and Current Monitor ......................................................................... 5-4
5.2.7 Auxiliary Supplies.............................................................................................................................. 5-4
5.2.8 Metering Circuit................................................................................................................................. 5-5

SECTION 6 - MAINTENANCE

6.1 General ................................................................................................................................................... 6-1
6.2 Disassembly/Reassembly....................................................................................................................... 6-1
6.2.1 Cover Removal ................................................................................................................................. 6-1
6.2.2 A1 Circuit Board Removal................................................................................................................. 6-1
6.2.3 A5 Terminal Block Circuit Board Removal ........................................................................................ 6-2
6.2.4 A3 Heat Sink Removal...................................................................................................................... 6-2
6.2.5 A4 Overvoltage Protection Circuit Board Removal ........................................................................... 6-2
6.2.6 Reassembly. ..................................................................................................................................... 6-2
6.3 Troubleshooting ...................................................................................................................................... 6-2
6.4 Power Supply Measurements................................................................................................................. 6-4
6.4.1 Required Test Equipment. ................................................................................................................ 6-4
6.4.2 Measurement Instructions................................................................................................................. 6-5

SECTION 7 - ELECTRICAL PARTS LIST AND DIAGRAMS

7.1 General ................................................................................................................................................... 7-1
7.2 Ordering Information............................................................................................................................... 7-1
7.3 Abbreviations Used in Kepco Parts Lists................................................................................................ 7-2
7.3.1 Reference Designators ..................................................................................................................... 7-2
7.3.2 Descriptive Abbreviations ................................................................................................................. 7-2
ii JQ E SPE C IAL S VC 0 8 1111
Page 9
LIST OF FIGURES
FIGURE TITLE PAGE
1-1 Mechanical Outline Drawing ....................................................................................................................... 1-6
2-1 Front Panel Controls and Indicators, JQE Special Models ......................................................................... 2-1
2-2 Rear Panel Terminations, JQE Special Models .......................................................................................... 2-2
2-3 Location of Internal Adjustments ................................................................................................................ 2-3
2-4 Conversion to 230V AC Line Operation ...................................................................................................... 2-4
3-1 Load Connection Showing a Floating Load ................................................................................................ 3-1
3-2 Grounded Load Connections ...................................................................................................................... 3-2
3-3 Comparison Bridge (Simplified) for Voltage Mode ...................................................................................... 3-4
3-4 Comparison Bridge (Simplified) for Current Mode ...................................................................................... 3-4
3-5 Remote Resistance Programming (Voltage Mode)..................................................................................... 3-7
3-6 Remote Resistance Programming (Current Mode)..................................................................................... 3-8
5-1 JQE Special Power Supply, Simplified Schematic Diagram ....................................................................... 5-2
6-1 A1 PC Board, Reassembly ......................................................................................................................... 6-1
7-1 JQE 150-1.5MVPY-26956 Power Supply, Component Locations .............................................................. 7-3
7-2 JQE 150-1.5MVPY-26956 A1 Assembly, Component Locations................................................................ 7-6
7-3 JQE 150-1.5MVPY-26956 A3 Assembly, Component Locations................................................................ 7-11
7-4 JQE 150-1.5MVPY-26956 A3A1 Assembly, Component Locations ........................................................... 7-12
7-5 JQE 150-1.5MVPY-26956 A3A2 Assembly, Component Locations ........................................................... 7-13
7-6 JQE 150-1.5-26956 A4 Assembly, Component Locations ......................................................................... 7-14
7-7 JQE 150-1.5MVPY-26956 A5 Assembly, Component Locations................................................................ 7-18
7-8 JQE 150-1.5MVPY-26956, Overall Schematic Diagram............................................................................. 7-21
7-9 A1, Amplifier and Reference Board A1, Schematic Diagram...................................................................... 7-23
7-10 Overvoltage Protection and Current Monitor Board A4, Schematic Diagram ............................................. 7-25
7-11 Output Terminals Board A5, Schematic Diagram ....................................................................................... 7-27
JQ E SPE C IAL S VC 0 8 1111
iii
Page 10
LIST OF TABLES
TABLE TITLE PAGE
1-1 JQE Special Models, Electrical Specifications ........................................................................................... 1-2
1-2 JQE Special Models, Common Electrical Specifications ............................................................................ 1-3
1-3 Current Limit Values ................................................................................................................................... 1-4
2-1 Front Panel Controls and Indicator Functions ............................................................................................ 2-1
2-2 Rear Panel Termination Functions ............................................................................................................. 2-2
2-3 Internal Adjustments ................................................................................................................................... 2-3
6-1 Auxiliary Supply Voltages ........................................................................................................................... 6-3
iv JQ E SPE C IAL S VC 0 8 1111
Page 11

SECTION 1 - INTRODUCTION

1.1 SCOPE OF MANUAL

This manual contains instructions for the installation, operation and maintenance of the specially modified Kepco JQE 150-1.5MVPY-26956, "HALF-RACK" Power Supplies, manufactured by Kepco, Inc., Flushing, New York, U.S.A. This model is one of a group of three specially modified JQE power supplies (see Table 1-1) referred to, hereafter referred to as JQE Special Power Sup­plies or JQE Specials. Additional copies of this manual can be downloaded from the Kepco web site at http://www.kepcopower.com/support/opmanls.htm#jqe.

1.2 GENERAL DESCRIPTION

The Kepco JQE Special Power Supplies are general purpose, precision regulated voltage sources in the “half-rack” configuration. JQE Power Supplies feature full range voltage control and current limit adjustment by means of multi-turn front panel controls. JQE Special power sup­plies have linear, full-dissipation series-regulators (NPN) driven by an integrated circuit opera­tional amplifier. A sharp current-limit circuit enables current control operation of the power supply. The output of the JQE power supply is programmable. All necessary connections are available on terminals at the rear barrier-strips.
The compact design of the JQE Specials was made possible by a unique heatsink design of exceptional efficiency in combination with highly reliable low-noise fans. All JQE power supplies feature all-silicon design with conservatively rated components for added reliability.
JQE special power supplies are identical in their mechanical dimensions (Refer to FIG. 1-3) and in their electrical specifications, except as noted in Table 1-1.

1.3 FEATURES.

The three JQE Specials include the following features:
a) Two panel meters which permit simultaneous monitoring of the output voltage and out-
put current.
b) Overvoltage Protection. This protection acts simlutaneously on the circuit breaker’s volt-
age coil and the electrical "crowbar" that shorts the output through a silicon-controlled rectifier (SCR) if the output voltage exceeds a preadjustable limit (see paragraph 1.7.5a) for specifications).
c) Zero and full scale voltage calibration for local front panel voltage control.
d) Zero and full scale current calibration for CURRENT LIMIT “B”
e) Full scale current calibration for CURRENT LIMIT “A”
f) Zero and full scale current calibration for CURRENT MONITOR
g) Full scale calibration for remote resistive voltage control
h) Overvoltage protection adjustment
i) Overvoltage protection delay adjustment
The main chassis frame of the power supply is constructed from cold-rolled steel, as is the per­forated wrap-around cover. Front panel material is aluminum (Refer to FIG. 1-3 for finish).
JQE 26956 081111 1-1
Page 12

1.4 ACCESSORIES

a) RACK ADAPTOR (for two units); Kepco Model RA 24. Fits standard EIA rack-dimen-
sions.
b) FILLER PANEL, to cover empty slot if RA 24 is used for one unit only: Kepco Model RFP
24-2.

1.5 SPECIFICATIONS, GENERAL

a) AC INPUT: 105 to 125V AC or 210 to 250V AC (selectable, refer to PAR. 2.3 ) , 46 to 65
Hz, single phase (consult factory for operation on power line frequencies above 65 Hz.). Refer to the table of model specifications (Table 1-1) for the AC input current for each model.
b) OPERATING TEMPERATURE RANGE: –20°C to +71°C (without derating of the output).
c) STORAGE TEMPERATURE: –40°C to +85°C.
d) COOLING: High efficiency, single bearing fan, (permanently lubricated) with special low
noise non-metal blade.
e) ISOLATION: A maximum of 500 Volts (d-c or p-p) can be connected between chassis
and either output terminal.

1.6 SPECIFICATIONS, ELECTRICAL

Table 1-1 indicates specifications for parameters that vary for different JQE Special models. Table 1-2 lists electrical specifications that apply to all JQE Special models.

TABLE 1-1. JQE SPECIAL MODELS, ELECTRICAL SPECIFICATIONS

DC OUTPUT
MODEL
NUMBER
JQE 15-12MVPY-26954 0 - 15 0 - 5 5 4.5
JQE 55-5MVPY-26955 0 - 55 0 - 5 5 2.7
JQE 150-1.5MVPY-
26956
RANGE
(VOLTS) (AMPS)
0 - 150 0 - 1.5 1.5 0.4
CURRENT LIMIT OUTPUT IMPEDANCE
“A”
(AMPS)
“B”
(AMPS)
a) VOLTAGE RECOVERY TIME: (for step load current), <50µsec.
b) OVERSHOOT: No output voltage overshoot from turn-on, turn-off, or power failure for
output settings above 25% of maximum rated output voltage. Below 25%, output voltage overshoot is a function of load current and is negligible for loads in excess of 10% of the maximum rated load current.
VO LTA GE M O DE
d-c OHMS + SERIES L
63
µΩ + 0.5µH5K + 300µF
550
µΩ + 1µH 18K + 850µF
+ 2µH 50K + 440µF
63m
CURRENT MODE
d-c OHMS + SHUNT C
MAXIMUM
INPUT AMPS
@ 125V AC
2.0
5.0
4.6
1-2 JQE 26956 081111
Page 13

TABLE 1-2. JQE SPECIAL MODELS, COMMON ELECTRICAL SPECIFICATIONS

I
<2nA
<5nA
<2nA
<5nA
(3)
O
OUTPUT EFFECTS
INFLUENCE QUANTITY
Source effect: 105-125/210-250V a-c <0.0005% <0.005%
Load effect: no load - full load
for voltage mode: full load for current limit mode: short-circuit
Time effect: 8 hours (drift) <0.01% or 1mV < 0.1%
Temperature effect: per °C <0.01% <0.1%
Ripple and Noise
(1) Whichever is greater. (2) Current Mode Output Effects (
quality, wirewound unit, with a wattage at least 10 times the actual power dissipated, have a Temperature Coeffi­cient of 20 parts per million or better, include adequate cooling, and drop a sample voltage of 1.0 Volt at the mea­suring current. A resistor built as a 4-terminal network is recommended. Current feedback is exercised with an internal 20 PPM feedback resistor.
(3) Offsets and the reference contribute t o output effect
where R output effects when external input/feedback elements are substituted for the internal reference and voltage con­trol in special applications.
(4) Valid with one output terminal grounded or connected so that the common mode current (see PAR. 1.5e) does not
flow through the load or (in current mode) through a sensing resistor. Evaluated in the 20Hz to 10MHz frequency range.
(4)
Ripple <0.2mV <0.02% of
Noise <1.0mV <0.1% of
is the feedback resistor and Ri is the input resistor from the signal reference. Use the offsets t o calculate
f
EO = ∆E
VOLTAGE
MODE
E
O
<0.005% or
0.2mV
IO) are measured across an external sensing resistor. This resistor must be a high
/ Ri) ±∆Eio (1 + Rf / Ri) (Rf)
ref (Rf
CURRENT MODE
(1)
EO, by the equation
I
3mA
I
O
I
O
(2)
O
max
max
AMPLIFIER OFFSETS
VOLTAGE MODE
E
O
µV
<10
<200
µV
µV
<20
µV
<20
--
CURRENT MODE

1.7 SPECIFICATIONS, PERFORMANCE

1.7.1 VOLTAGE CONTROL CHANNEL

a) LOCAL OUTPUT VOLTAGE CONTROL: 10-turn precision potentiometer at the front
panel, resolution: 0.1% of the maximum rated output voltage (E LOC-REM switch (accessible through the top cover) is set to LOC (towards the front panel), this pot controls output voltage from zero to E scale) calibrations are provided. Local voltage control from the front panel is enabled by the link installed on the rear panel terminal block TB501, between terminals 6 (RVC) and 7 (RPV1); the remote voltage control resistor between terminals 7 (RPV1) and 8 (RPV2) must be removed.
b) REMOTE OUTPUT VOLTAGE CONTROL: When the E
ble through the top cover) is set to REM (towards the rear panel), external control can be exercised by resistance (1000 ohms per volt of output); refer to Section 3 for details. This allows the output to be controlled from zero to E nominal. Both ZERO (same as LOCAL ZERO) and FS (full scale) calibrations are pro­vided. Remote voltage control using resistance is enabled by removing the link installed on the rear panel terminal block TB501 between terminals 6 (RVC) and 7 (RPV1) and installing the voltage control resistor between terminals 7 (RPV1) and 8 (RPV2).
max.). When the E
O
max. Both ZERO and FS (full
O
LOC-REM switch (accessi-
OUT
max with an accuracy of 0.1% of E
O
OUT
O
JQE 26956 081111 1-3
Page 14
NOTE: The default ZERO voltage calibration done at the factory is for local control. Because
the front panel voltage control potentiometer has a value higher that zero (usually
0.05% of the nominal value of the potentiometer) when set to the full counterclockwise position, the ZERO calibration is inaccurate if the remote control resistor reaches a perfect zero. Therefore, when operating with a remote control resistor in voltage mode, it is recommended that the ZERO and FULL SCALE adjustments be recalibrated (see PAR 4.5.2.2. and 4.5.5).
c) REMOTE ERROR SENSING: Rear terminals provide for connection of error sensing
leads directly at the load. The four-terminal load connection compensates for the voltage drop along the load wires. Up to 0.5 Volt per load wire can be compensated using remote sensing.

1.7.2 CURRENT LIMIT CONTROL CHANNEL

a) LOCAL OUTPUT CURRENT LIMIT CONTROL “A”: 10-turn precision potentiometer at
the front panel, controls the current limit from less than 10% to 100% of the rated output current (I
MODEL
JQE 15-12MVPY-26954 5 4.3
JQE 55-5MVPY-26955 5 2.7
JQE 150-1.5MVPY-26956 1.5 0.4
) (see Table 1-3). Current control “A” accuracy is 0.5% of IO nominal.
O

TABLE 1-3. CURRENT LIMIT VALUES

CURRENT LIMIT “A”
NOMINAL VALUE
(AMPS)
CURRENT LIMIT “B”
NOMINAL VALUE
(AMPS)
a) LOCAL AND REMOTE OUTPUT CURRENT LIMIT CONTROL “B”: A 10-turn precision
potentiometer at the front panel controls the current limit from 1% to 105% of the nominal “B” value (see Table 1-3). Current control “B” accuracy is 0.5% of the nominal “B” value. When Current Limit “B” is active, if the unit is operating in current limit mode, the lowest value of current limit “A” and “B” functions as the current limit for the unit. Current control “B” is enabled by the link installed on the rear panel terminal block TB502 between pin 1 (REF) and pin 2 (RPC1); if this link is removed, only current control “A” is active.
When Current Limit “B” is active, remote resistive control is possible by connecting an external variable resistance between terminal 2 (RPC1) and terminal 3 (RPC2) of TB502. The external resistance will be in parallel with the 500 Ohm front panel LIMIT “B” potentiometer. A zero ohm external resistance will reduce current limit “B” to approxi­mately 1% of the nominal “B” value. The adjustment curve is non-linear, proportional to:
where R
is the external resistive control value in Ohms
ext
R
is the front panel Current Limit Control “B” value (500 Ohms nominal value for full
int
clockwise positon.

1.7.3 CURRENT MONITOR

A current monitor voltage output is available to externally monitor output current. This output signal is available at rear terminal block TB503 across terminals 1 (+C MON) and 2 (–C MON). The transfer factor of the current monitor signal is 50mV/A. Both ZERO and FS calibrations for the Current Monitor signal are provided.
5
R
()R
()
int
---------------------------------+ R
+
intRext
ext
1-4 JQE 26956 081111
Page 15
The Current Monitor signal accuracy is 1% of the nominal Current Limit “A” value. The internal impedance of the C-MON output signal is less than 50Ohms. The recommended withdraw cur­rent from this output is 2mA. This output is protected against temporary or permanent short-cir­cuit. The short-circuit current is 5mA.
The C. MON signal is referenced to –OUTPUT (INTERNAL), prior to the 0.01Ohm sensing resistor of the C. MON circuitry. Care must be taken when handling this signal to avoid short-circuiting the output of the unit

1.7.4 DYNAMICS

a) VOLTAGE RECOVERY FOR STEP-LOAD CURRENT: The time required for the stabi-
lized output voltage to recover within the load effect band (or 2 mV, whichever is greater) is less than 50 microseconds.
b) CURRENT RECOVERY FOR STEP-LOAD VOLTAGE: The time required for the stabi-
lized output current to recover within the load-effect band is governed by an (exponen­tial) RC time constant, where "R" represents the load resistance and "C" is the tabulated (Table 1-1) shunt capacitance.
c) PROGRAMMING SPEED: The rate at which the JOE power supply responds to a step-
program is determined by the setting of the current limit control, the value of the load resistance and the tabulated (Table 1-1) shunt capacity.
WARNING
d) OUTPUT IMPEDANCE (See Table 1-1): The DC and low frequency value is given by the
tabulated (Table 1-2) load effects. With increasing frequency, the output impedance becomes asymptotic to the tabulated (Table 1-1 series inductance (Voltage Mode) or shunt capacitance (Current Mode).

1.7.5 GENERAL

a) CROWBAR SPECIFICATIONS: The electronic "crowbar" circuit consists of a silicon con-
trolled rectifier (SCR) and a sensing amplifier. If the output voltage exceeds a pre-viously set adjustable limit, the power supply output is shorted by the SCR and the input circuit breaker is tripped off.
1) Adjustable Limit Range: 5% of E
2) Triggering Time: 5 - 10µS, with adjustable delay (25 ±5µS to 180 ± 40µS) to minimize false triggering.
3) Threshold: Limit point may be set to within 5% of E greater.
b) METERS: Two 2 inch, recessed panel meters, 3% of full scale accuracy are provided for
output voltage and current monitoring.

1.8 SPECIFICATIONS, MECHANICAL

a) DIMENSIONS AND FINISH: Refer to Mechanical Outline Drawing, Figure 1-1.
. to 1.3 x E
Onom
Onom
.
or 0.25 Volt, whichever is
Onom,
b) BAIL: A retractable bail is provided for convenient bench operation of the power supply.
JQE 26956 081111 1-5
Page 16
OVP DELAY
C. MON FS
C. MON ZERO
OVP ADJ.
ADJ.
2953-2
"
"
"
B
P
"
O
A
B
M
C
M
C
"
"
M
R
T
O
E
U
L
Z
O
E
T
S
U O
F
E
1
O
E
-
O
T
T
E
O
S
S
3
U
U
L
R
R
R
C
O
O
5
F
F
E
T
T
9
E
E
U
U
Z
T
T
2
S
O
O
G
U
U
T
F
O
O
E
A
E
U
I
I
O
L
I
FIGURE 1-1. MECHANICAL OUTLINE DRAWING (SHEET 1 OF 2)
1-6 JQE 26956 081111
Page 17
TB502
1
RPC1REF RPC2
TB501
1
TB503
1
+C. −C.
MONNCMON
Flushing, NY, USA
MODEL NO. JQE XX−2695X SERIAL NO.
0 TO XXV
DC
0 TO XXA
OUTPUT
R
VOLTAGE: 115 / 230V
AC
FREQUENCY: 50 / 60Hz
INPUT
CURRENT: XXA
JQE XX-MVPY-2695X
FIGURE 1-1. MECHANICAL OUTLINE DRAWING (SHEET 2 OF 2)
JQE 26956 081111 1-7/(1-8 Blank)
Page 18
Page 19

SECTION 2 - INSTALLATION

2.1 UNPACKING AND INSPECTION

This instrument has been thoroughly inspected and tested prior to packing and is ready for operation. After careful unpacking, inspect for shipping damage before attempting to operate. Perform the preliminary operational check as outlined in PAR. 2.5. If any indication of damage is found, file an immediate claim with the responsible transport service.

2.2 TERMINATIONS

a) Front Panel: Refer to Figure 2-1 and Table 2-1.

FIGURE 2-1. FRONT PANEL CONTROLS AND INDICATORS, JQE SPECIAL MODELS

TABLE 2-1. FRONT PANEL CONTROLS AND INDICATOR FUNCTIONS

CONTROL OR INDICATOR FUNCTION
AC POWER CIRCUIT BREAKER Turns a-c power to unit ON or OFF and protects power supply input circuitry.
AC PILOT LIGHT Energizes when unit is turned ON and a-c power is applied to the unit.
VOLTMETER Monitors output voltage 0 to EO max.
AMMETER Monitors output current 0 to IO max. "A"
VOLTAGE CONTROL Adjusts output voltage from 0 to EO max.
CURRENT LIMIT CONTROL "A" Adjusts current limit A from 10% to 100% of IO max. "A"
CURRENT LIMIT CONTROL "B" Adjusts current limit B from 1.0% to 105% of IO max. "B"
JQ E SPE C IAL S VC 0 8 1111 2-1
Page 20
b) Rear Panel: Refer to Figure 2-2 and Table 2-3.

FIGURE 2-2. REAR PANEL TERMINATIONS, JQE SPECIAL MODELS

TABLE 2-2. REAR PANEL TERMINATION FUNCTIONS

TERMINATION FUNCTION
TB501 8-terminal
terminal block
(Output, Sense
and Remote
Voltage Control
connections)
TB 502 3-terminal
terminal block
(Remote Current
Programming
connections)
TB 503 3-terminal
terminal block
(Current Monitor
connections)
Chassis Ground EARTH - GND must be connected to this stud to ensure safe operation of the unit.
AC Line Cord Three-wire, single phase safety line cord.
NOTE: JQE Specials are shipped with links in place connecting the following pairs of terminals:
RPV1 and RVC, +S and +V, –S and –V on TB501 and REF and RPC1 on TB502.
(1) –S Output Sense (–)
(2) –V Power Output (–)
(3) GND Chassis Ground
(4) +V Power Output (+)
(5) +S Output Sense (+)
(6) RVC Resistive Voltage Control: Connected to one end of front panel VOLTAGE control
potentiometer
(7) RPV1 Remote Programming Voltage Control (1) is the null (summing junction) for the voltage loop:
Used for external (remote) resistive control.
(8) RPV2 Remote Programming Voltage Control (2): Used for external (remote) resistive control.
(1) REF Reference: Summing junction for current limit control "B."
(2) RPC1 Remote Programming Current 1: Internal and external (remote) resistive control 1.
(3) RPC2 Remote Programming Current 2: Internal and external (remote) resistive control 2.
(1) +CM Current Monitor (+) Positive terminal for current monitor (voltage) signal.
(2) –CM Current Monitor (–) Negative terminal for current monitor (voltage) signal.
(3) NC Not Connected.
2-2 JQE S PEC I AL S V C 0 8 1111
Page 21
c) Internal Adjustments and Calibrations: Refer to Figure 2-3 and Table 2-3.
OVP DELAY ADJ. (A4 R(C) 403)
C. MON FS (A4R432)
C. MON ZERO (A4R430)
OVP ADJ. (A4 R415)
E ZERO
OUT
E
FS LOC
OUT
OUT
E LOC
OUT
E REM
E
LAG COMP
OUT
E
OUT
FS REM
FS "A"
OUT
I
ZERO "B"
OUT
I
FS "B"
OUT
I

FIGURE 2-3. LOCATION OF INTERNAL ADJUSTMENTS

TABLE 2-3. INTERNAL ADJUSTMENTS

REFERENCE
DESIGNATION
CONTROL PURPOSE
A4R(C)403 OVP DELAY ADJ Adjusts delay time of Overvoltage Protection. PAR. 4.4
A4R432 C. MON FS Calibrates full scale for the current monitor signal. PAR. 4.6.4
A4R430 C. MON ZERO Calibrates zero for the current monitor signal. PAR. 4.5.3
A4R415 OVP ADJ Adjusts Overvoltage Protection level. PAR.4.4
A1R14 E
A1R4 E
A1S1 E
ZERO Calibrates zero for output voltage. PAR. 4.5.2
OUT
FS LOC Calibrates full scale for output voltage controlled from
OUT
OUT
LOC – E
REM Enables output voltage control from either front panel
OUT
front panel VOLTAGE potentiometer (local).
(local) or remote location using a variable resistance.
A1R16 EO LAG COMP Adjusts for stability (eliminates oscillation) in voltage
mode.
A1R33 EO FS REM Calibrates full scale output voltage using remote resistive
control.
A1R19 I
A1R56 I
A1R54 I
FS "A" Calibrates full scale for output current limit "A." PAR. 4.6.5
OUT
ZERO "B" Calibrates zero for output current limit "B." PAR. 4.6.2
OUT
FS "B" Calibrates full scale for output current limit "B." PAR. 4.6.3
OUT
ADJUSTMENT
PROCEDURE
PAR. 4.5.2.1
PAR . 4.5.5
PAR . 4.3
PAR. 4.5.2.2
JQ E SPE C IAL S VC 0 8 1111 2-3
Page 22

2.3 AC INPUT REQUIREMENTS

This power supply is normally supplied for operation on a single phase, nominal 115V AC line. For conversion to 230V AC line operation, refer to FIG. 2-4. Remove the two wire jumpers between transformer terminals indicated. Re-connect one (1) jumper between terminals indi­cated. Do not change any other wiring on the transformer.

FIGURE 2-4. CONVERSION TO 230V AC LINE OPERATION

2.4 COOLING

The power transistors and rectifiers in this power supply are maintained within their operating temperature range by means of a high efficiency heat-sink assembly, coded by an internal fan. SIDE PANEL OPENINGS AND THE TOP OF THE CASE MUST BE KEPT CLEAR FROM OBSTRUCTIONS TO INSURE PROPER AIR CIRCULATION. Periodic cleaning of the interior of the power supply is recommended. If the power supply is rack mounted, or installed into con­fined spaces, care must be taken that the ambient temperature does not rise above the limit specified (Refer to Section 1).

2.5 PRELIMINARY OPERATIONAL CHECK

A simple operational check after unpacking and before equipment installation is advisable to ascertain whether the power supply has suffered damage resulting from shipping. Refer to Fig­ures 2-1 and 2-2 for location of operating controls and electrical connections.
1. Connect power supply to 115V AC line or refer to paragraph 2.3 for 230V AC operation if required.
2. Verify that the following links are installed at the rear panel (see Figure 2-2) and that the con­nection is tight: TB501 between –S and –V terminals TB501 between +S and +V terminals TB501 between RVC and RPV1 terminals TB502 between REF and RPC1 terminals
3. Turn CURRENT LIMIT CONTROL "A" and "B" full clockwise. Turn VOLTAGE CONTROL fully counterclockwise.
4. Connect a DVM to terminal +S and DVM return to –S of TB501 at the rear panel.
5. Turn AC POWER circuit breaker "on." The AC PILOT LIGHT should be energized. Slowly turn VOLTAGE CONTROL clockwise and verify the front panel voltmeter shows a gradual
2-4 JQE S PEC I AL S V C 0 8 1111
Page 23
increase of the output voltage up to E fully clockwise, the DVM voltage reads E
nominal. Verify that when the VOLTAGE control is
O
nominal (±0.1% EO nominal).
O
6. Check the "crowbar" action of the overvoltage protection by adjusting the output voltage to E
nominal using the front panel VOLTAGE control. Through the access hole in the top
O
cover, slowly adjust the OVP ADJ pot counterclockwise until the input circuit breaker trips. Turn the OVP ADJ pot 1/4 turn clockwise. Turn AC POWER circuit breaker "on" and verify that the unit stays on.
7. Turn AC POWER circuit breaker "off." Place a precison 4-terminal shunt across the output. Connect the DVM to the shunt’s sensing terminals (DVM return to the sensing terminal of the shunt that is connected to –V power terminal at TB501). Turn CURRENT LIMIT CONTROL "A" fully clockwise and CURRENT LIMIT CONTROL "B" fully counterclockwise.
8. Turn AC POWER circuit breaker "on." Slowly turn front panel CURRENT LIMIT CONTROL "B" clockwise and observe the gradual increase in output current at the front pannel amme­ter. Check that at the full clockwise position of the CURRENT LIMIT CONTROL "B" the DVM reads 1.05 x I
nominal "B" value (± 0.5% IO nominal "B" value).
O
NOTE: Use the following formula to obtain output current I
IO(Amperes)
V
---------------------------------------------= R
SHUNT
DVM
(Volts)
(Ohms)
from the DVM voltage readings:
O
2.6 INSTALLATION (REFER TO FIGURE 1-1, OUTLINE DRAWING)
The JQE specials may be used as a bench-operated instrument. A retractable "bail" is provided to lift the power supply front to a convenient viewing and operating angle. If the supply is to be rack-mounted, the bail, the two rear feet and the side handles must be removed.
For all installations into confined spaces, care must be taken that the temperature immediately surrounding the unit does not exceed the maximum specified ambient temperature (71°C).

2.7 GROUNDING

AC GROUND. The power supply is equipped with a 3-wire safety line cord and polarized plug. The third (green) wire in the line cord is connected to the chassis and the case of the unit.
WARNING
For safe operation It is recommended that the rear panel stud marked be connected to the appropriate earth ground.
DC GROUND. The DC output is isolated from the AC power line and from any direct connection to chassis or ground. The maximum voltage that can be supported between either output termi­nal and ground or chassis is 500V DC plus the maximum output voltage of the power supply. Either side of the output may be grounded. A convenient grounding terminal is provided at the rear terminal block TB501 GND terminal.
JQ E SPE C IAL S VC 0 8 1111 2-5/(2-6 Blank)
Page 24
Page 25

SECTION 3 - OPERATION

3.1 STANDARD POWER SUPPLY OPERATION, LOCAL CONTROL

3.1.1 GENERAL

The Power Supply is shipped from the factory with three (3) removable jumper links in place at the rear barrier strip TB501 as shown in FIG. 3-1, as well as a link between REF and RPC1 ter­minals of rear barrier strip TB502 that enables the front panel CURRENT LIMIT “B” control. THESE LINKS MUST BE IN PLACE AND SECURED TIGHTLY for standard local operation. Loose terminal links or wires at the barrier strip will cause malfunction of the power supply.

3.2 LOAD CONNECTION

The load may be connected in either of the two ways illustrated (Figure 3-1).
3.2.1 LOCAL ERROR SENSING (SEE FIGURE 3-1A.)
This type of load connection is recommended for constant load applications. Install the links between +S and +V terminals and between –S and –V terminals of TB501 at the rear panel. Load connecting wires should be as heavy as practicable, since load wire voltage drops will degrade regulation performance. Twisting of load wires will help to preserve the low output impedance as well as reduce the coupled and radiated noise of the power supply.
LOAD CONNECTION,
DEFAULT JUMPER LINKS INSTALLED,
WITHOUT REMOTE ERROR SENSING

FIGURE 3-1. LOAD CONNECTION SHOWING A FLOATING LOAD

3.2.2 REMOTE ERROR SENSING (SEE FIGURE 3-1B.)
Remove the links between +S and +V terminals and between –S and –V terminals of TB501 at the rear panel. Specified regulation performance DIRECTLY AT THE LOAD requires the use of
LOAD CONNECTION
WITH REMOTE ERROR SENSING
(KELVIN CONNECTION)
JQ E SPE C IAL S VC 0 8 1111 3-1
Page 26
remote error sensing. A twisted, shielded pair of wires from the sensing terminals directly to the load will compensate for load wire voltage drops up to 0.5 volt per wire (Refer to Figure 3-1B). Observe polarities: for example, the positive sensing wire (from TB 501 +S) goes to the positive load terminal (connected to terminal +V).
To keep the DC voltage drop in the load connecting wires to a minimum, and to preserve the dynamic characteristics of the power supply (AC stability, output impedance and recovery time), load wires should be as short as possible and as large in diameter as practicable. Error sensing leads should be #22 AWG and as short as possible. Both lead pairs should preferably be tightly twisted. For minimum ripple and noise pick-up, the error sensing leads must be shielded. The shield should be returned to the ground point of TB501.

3.2.3 GROUNDED LOAD CONNECTION

If the load has one end connected to EARTH-GND, then connect the load termination con­nected to EARTH-GND to +V of TB501 at the rear panel for better output noise performance (see Figure 3-2A). For this configuration the voltage across the load will be negative with respect to chassis GND,
If the load is floating, but it is desired to have the JQE having the output with a certain polarity with respect to chassis GND, connect locally at TB501, either + V terminal to GND for a nega­tive output voltage referenced to chassis GND (see Figure 3-2B), or connect -V terminal to GND for a positive output voltage referenced to chassis GND (see Figure 3-2C).
GROUNDED LOAD CONNECTION,
FOR A NEGATIVE OUTPUT
WITHOUT REMOTE ERROR SENSING

FIGURE 3-2. GROUNDED LOAD CONNECTIONS

NEGATIVE OUTPUT
REFERENCED TO CHASSIS
WITHOUT REMOTE ERROR SENSING
POSITIVE OUTPUT
REFERENCED TO CHASSIS
WITHOUT REMOTE ERROR SENSING
3-2 JQE S PE C IAL S VC 0 8 1111
Page 27

3.3 OUTPUT ADJUSTMENT

Once the load is connected to the output terminals of the power supply as described in the pre­vious paragraphs, the operating voltage may be adjusted to the desired value by turning the VOLTAGE CONTROL and observing the front panel VOLTMETER.
If the link is present between terminals REF and RPC1 of barrier strip TB502 at the rear panel, CURRENT LIMIT CONTROL “A” is recommended to be set fully clockwise, then use either CURRENT LIMIT CONTROL “B” or the remote resistance connected between terminals RPC1 and RPC2 of barrier strip TB502 to control the current limit.
If the link is removed between terminals REF and RPC1 of barrier strip TB502 at the rear panel, both CURRENT LIMIT CONTROL “B” and the remote control of current limit via terminals RPC1 and RPC2 are disabled; use CURRENT LIMIT CONTROL “A” to establish the current limit.
CURRENT LIMIT CONTROL “A” or “B” may also be set to intermediate values, as desired, by first turning the AC POWER circuit breaker to the "off" position and then placing a short circuit across the output. Turn AC POWER circuit breaker "on." Now the required operating current is adjusted by turning CURRENT LIMIT CONTROL “A” or “B” to the value needed. For a more pre­cise current limit adjustment use a 4-terminal shunt connected at the output as specified in PAR.
2.5 step 7. The range for current limit “A” is 10% to 100% of I
rent limit “B” is 1% to 105% of I shunt. After the short is removed from the output, the voltage protection can be set.
With the OVP ADJ potentiometer set fully clockwise, set the output voltage as described above. Turn the OVP ADJ potentiometer slowly counterclockwise, until the power supply output "crow­bars," indicated by the output voltage going to zero and the circuit breaker tripping. Turn the OVP ADJ potentiometer 1/4 turn clockwise. A too close adjustment towards the operating volt­age may lead to spurious triggering, especially if the "delay" adjustment is set for maximum sen­sitivity. The minimum "threshold" voltage protection adjustable is 5% of E OVP DELAY ADJ potentiometer if required. This control is factory adjusted for maximum sensi­tivity, consistent with reliable operation without spurious triggering. It needs re-adjustment only if extremely sensitive loads must be triggered in the shortest time possible and if some spurious triggering can be tolerated. Now the load can be connected to the power supply and operation can commence.
nominal “A.” The range for cur-
nominal “B.” Turn off the unit and remove the short-circuit or
O
O
nominal. Adjust the
O

3.4 INTRODUCTION TO REMOTE PROGRAMMING

3.4.1 GENERAL

A few general remarks may be in order to familiarize the user of this equipment with the termi­nology and basic equations pertaining to remote programming of Kepco Power Supplies. Elec­trically, the power supply, consists of the unregulated DC source (E the DC error amplifier (A
) and a comparison circuit which resembles a four-arm electrical
V
), the pass element (EP),
U
bridge. (Refer to Figure 3-3). The elements of the bridge are arranged to produce a virtual zero at the amplifier input when the bridge circuit is at balance (VAA' = 0). Any tendency for the out­put voltage to change in relation to the reference voltage (E
) creates an error signal (E) which,
r
by means of negative feedback and the amplifier, tends to correct the output voltage towards restoration of bridge balance.
JQ E SPE C IA L S VC 0 8 1111 3-3
Page 28
= BRIDGE CURRENT
NULL JUNCTION
REFERENCE
RESISTOR
REFERENCE
VOLTAGE
VOLTAGE
ERROR
AMPLIFIER
VOLTAGE
CONTROL
RESISTOR
UNREGULATED
PASS - ELEMENT
COMMON POINT
SOURCE
OUTPUT
VOLTAGE

FIGURE 3-3. COMPARISON BRIDGE (SIMPLIFIED) FOR VOLTAGE MODE

A similar bridge representing power supply operation in CURRENT LIMIT mode is shown in Fig­ure 3-4
= BRIDGE CURRENT
NULL JUNCTION
REFERENCE
RESISTOR
CURRENT FEEDBACK
RESISTOR
CURRENT
ERROR
AMPLIFIER
UNREGULATED
CURRENT CONTROL
VOLTAGE REFERENCE
SOURCE
PASS - ELEMENT
INTERNAL CURRENT
SENSING RESISTOR
COMMON POINT
OUTPUT
CURRENT
LIMIT
LOAD

FIGURE 3-4. COMPARISON BRIDGE (SIMPLIFIED) FOR CURRENT MODE

3-4 JQE S PE C IAL S VC 0 8 1111
Page 29

3.4.2 EQUATIONS SHOWING THE OPERATION OF THE KEPCO BRIDGE

The following relationships govern the operation of the Kepco Bridge at balance in voltage mode, i.e., with VAA’ = 0.
E
R
O
VC
------------= R
r
=
b
(1)
(2)
Where: EO = Output Voltage
E
= Reference Voltage
r
= Reference Resistance
R
r
R
= Voltage Control Resistance
VC
= Bridge Control Current
I
b
-------­E
r
E
r
------I R
r
E
=
OIbRVC
(3)
The ratio of Ohms control - resistance needed per volt output is termed the “CONTROL RATIO.“ It is 1000 Ohms/Volt for remote resistive control only. For local control the ratio is determined by the front panel VOLTAGE control potentiometer value and tolerance.
As can be seen from equation (1), the output voltage E
can be controlled by varying any one of
O
the three quantities. Rewriting equation (1) we have
E
r
The ration constitutes the bridge control current I
Therefore we can write E
Making I E
O
a precision quantity establishes a precise programming ratio, so that the accuracy of
b
is solely dependent upon R
------
E
O
E
r
-----­R
r
RVC×=
R
r
(Eq. (2).
b
= IbR
O
(Eq. (3).
VC
This mode of operation is referred to as Resistance Program-
VC.
ming and is covered in detail in PAR. 3.6.
NOTE: For all programming and adjustment components, use high quality, wire-wound resis-
tors with a T.C. of 20 p.p.m or better.
Similar relationships can be described for operation in Current Limit mode. The following rela­tionships govern the operation of the Kepco Bridge at balance in current mode, i.e., with VAA’ =
0.
IORSK
----------------------
I
=
O
I
=
O
E
---------------------­KSRSR
--------------­KSR
R
S
CF
(4)
-----------=
R
CF
CF
R
r
(5)
E
r
r
E
r
-----­R
S
(6)
r
r
R
Where: EO = Output Voltage
= Reference Voltage
E
r
R
= Reference Resistance
r
= Bridge or Control Current
I
b
K
= Current Sensing Amplification Factor
S
= Current Sensing Resistor
R
S
R
= Current Feedback Resistor
CF
R
CF
---------------
I
=
O
JQ E SPE C IA L S VC 0 8 1111 3-5
KSR
I
b
S
(7)
Page 30
R
CF
The ratio of termed the “CONTROL RATIO,“ gives the current (in mA) needed to obtain
one Ampere of output current where R
--------------­KSR
S
is in Ohms and RCF is in KOhms.
S

3.5 GENERAL RULES FOR REMOTE PROGRAMMING

All remote programming applications require the observance of a few basic rules to insure proper functioning of the power supply in the particular mode of operation selected. These rules should be remembered before each application, and especially if malfunctioning of the program­ming set-up is experienced.

3.5.1 GROUNDING

Ground loops due to multiple and indiscriminate grounding of various equipment are the cause of the majority of complaints about "high ripple or noise." They can be easily avoided by ground­ing the power supply at one point only to which all shielded cables and equipment cases are connected. If possible, one side (preferable the positive one) of the power supply output should also be grounded.

3.5.2 CONNECTIONS

All external connections, especially the rear barrier strip terminal screws, must be tight. Series malfunctions may be caused by open feedback loops, error sensing lines or programming con­nections.

3.5.3 PROGRAMMING RESISTORS

Programming resistors should be high quality wirewound units with temperature coefficients of 20 parts per million or better. Their wattage rating must be at least 10 times the actual power dissipated. Although the control current through these resistors is only 1 mA, an error current spike exists when programming large voltage excursions. The peak of the current is limited by the internal 500 Ohm resistor and depends upon the magnitude of output voltage swing. The time constant is determined by the internal 500-Ohm resistor and the unit’s output capacitance given in Table 1-1 for current mode.

3.5.4 EXTERNAL SWITCHING

If step-switch devices are used in resistance programming, they must be of the "make before break" variety to avoid programming infinity. Programming resistors must have a voltage rating at least equal to the maximum output voltage of the power supply.

3.6 OUTPUT VOLTAGE PROGRAMMING WITH EXTERNAL RESISTANCE

The output voltage of the Power Supply may be controlled remotely by an external resistance, replacing the built-in voltage control resistance which is disconnected at the rear barrier strip; this is accomplished by removing the link between terminals RVC and RPV1 at terminal block TB501 at the rear panel. Refer to Figure 3-5 and install a variable resistance across terminals RPV1 and RPV2 of TB501. To maintain a calibrated “programming ratio” of 1000 Ohms/V, the switch labelled E E
REMOTE. The value of the programming resistance may be calculated by referring to the
OUT
LOCAL - E
OUT
REMOTE (accessible through the top cover) must be set to
OUT
transfer function derived earlier (Eq. 1)
E
r
------
=
E
R
O
VC
×
R
(1)
r
3-6 JQE S PEC I AL S VC 0 8 1111
Page 31
Since E
=Ib (2), it follows that EO = IbRVC (3).
r/Rr
Referring to Equation (3), since I
is 1mA (precisely adjusted as shown in PAR. 4.5.5), for every
b
Volt of output, 1000 Ohms control resistance must be provided.
1. Determine value of programming resistor(s) for output voltage desired.
2. Using two-wire, shielded cable, connect the chosen resistors to terminals RPV1 and RPV2 at terminal block TB501 on the rear panel. Connect the shield to the GND termi­nal of TB501.
3. The output voltage (Volts) will be 1mA x R
, (where RVC is in KOhms).
VC

FIGURE 3-5. REMOTE RESISTANCE PROGRAMMING (VOLTAGE MODE)

3.7 CONSTANT CURRENT OPERATION

JQE special power supplies will deliver constant current depending on the output voltage and output current limit settings as well as the load value. In constant current operating mode, the voltage comparison bridge is interconnected with the internal current sensing resistor, R current control, R
(as shown in Figure 3-6) to maintain a constant voltage drop across RS. In
CC
, and a
S
this way, an adjustable constant load current is obtained. Characteristic of the constant current supply is ability to change its output voltage automatically in order to maintain a constant current through a range of possible load resistances. The range of output voltage that the supply can
JQ E SPE C IA L S VC 0 8 1111 3-7
Page 32
deliver and simultaneously maintain constant current, is referred to as the "COMPLIANCE VOLTAGE.”

FIGURE 3-6. REMOTE RESISTANCE PROGRAMMING (CURRENT MODE)

3.8 OUTPUT CURRENT PROGRAMMING WITH EXTERNAL RESISTANCE

If Current limit “B” is enabled, the Current Limit “B” value, controlled by the I
front panel
LIM B
control, can be modified by a remote resistance. This is accomplished by first Installing a link between terminals REF and RPC1 of TB502 at the rear panel and set front panel control I
LIM A
fully clockwise. Then refer to Figure 3-6 and connect a remote resistance between terminals RPC1 and RPC2 of TB502 at the rear panel.
The remote current control limit value will be determined by the following equation:
R
×
cciRcce
-------------------------------+
R
I
()eI
lim B
=
cco
()
lim B
---------------------------------------------------
i
R
+
R
cciRcce
+
ccoRcci
3-8 JQE S PEC I AL S VC 0 8 1111
Page 33
where
(I
lim B)e
= Current limit “B” determined by the external resistance connected to terminals
RPC1 and RPC2 of TB502.
(I
lim B)i
= Current limit “B” determined by the internal resistance only (with external resistance
disconnected).
R
cco
= 5 Ohms (tolerance ±1%) = the initial value of internal current control “B” for full
counterclockwise position.
R
cci
= the value of internal current control “B.” The current value of R
with the unit turned off, using a digital ohmmeter connected between terminals RPC1 and RPC2 of rear barier strip TB502. The nominal value of R wise position is 500 Ohms (tolerance ±5%).
R
cce
= the value of external resistance connected in parallel with internal current control
“B.”
NOTE: If R
cci
and R
I
()eI
lim B
are much higher than R
cce
=
()
lim B
-------------------------------
R
i
cciRcce
can be measured
cci
for fully clock-
cci
, the above equation can be simplified as:
cco
R
cce
+
JQ E SPE C IA L S VC 0 8 1111 3-9/(3-10 Blank)
Page 34
Page 35

SECTION 4 - CALIBRATION

4.1 GENERAL

It is recommended that both output voltage and output current limit calibrations be performed in sequence, however it is permissible to do only one if the other is known to be calibrated. Required test equipment is listed in PAR. 4.2. are listed in Table 1-1 for each model.

4.2 TEST EQUIPMENT REQUIRED

The following test equipment is required to perform the calibration procedures in this section.
a). Resistive load, variable, with ON/OFF and SHORTING SWITCH and capable of dissi-
pating the full output power of the unit under test.
b). Digital DC voltage monitor (DVM), digital voltmeter, or power supply analyzer.
E
Onom
, I
Onom
, I
Limit “A”
and I
Limit “B”
c). External programming Resistor: value in KOhms: E
d). Precision Current Sensing Resistor (Shunt): 0.1 Ohm, ±0.1%, 50W, 20ppm/°C.
e). AC ripple monitor, sensitivity better than 1 mV. Ballantine Model 302C. or Hewlett Pack-
ard Model 400H or Oscilloscope, vertical sensitivity better than 0.1 mV/cm.

4.3 LAG NETWORK ADJUSTMENT

An a-c stability control in the form of a lag network has been provided in this power supply. This network has been factory adjusted for maximum amplifier stability when operating into a resis­tive load. Re-adjustment is indicated if components affecting the a-c characteristics of the ampli­fier must be replaced, or if the load connected to the power supply contains excessive capacitance or inductance, causing a-c instability (usually indicated by high-frequency oscilla­tion as observed with an oscilloscope across the power supply load). In such cases, the lag net­work should be adjusted so that stable operation is resumed. In extreme cases if adjustment of the lag network should not prove sufficient, twisted load and error sensing wires or decoupling capacitance directly across the load may provide a solution to the problem.
1. Connect the power supply to the particular operating load using +V and –V terminals of TB501 at the rear panel.
2. Use an oscilloscope connected across the load to monitor oscillation.
3. Turn on the JQE special power supply and adjust E (accessible through top cover) so that the output is free of oscillation while the unit is oper­ating in Voltage Mode with the designated load.
/1mA, tolerance: 0.01%.
Onom
LAG COMP potentiometer
Onom
4. Turn the JQE special power supply off and disconnect load from +V and –V terminals of TB501 at the rear panel.

4.4 OVERVOLTAGE PROTECTION (OVP) TEST AND ADJUSTMENT

1. Use the VOLTAGE control at the front panel to set the output voltage to a typical opera­tional voltage as measured by either the front panel voltmeter or by an external DVM.
JQE SPECIAL OPR 081111 4-1
Page 36
2. Turn OVP DELAY ADJ potentiometer (accessible through top cover) to approximately the middle position (five turns from one end).
3. Slowly, turn the OVP ADJ potentiometer counterclockwise until the power supply circuit breaker trips OFF. Then turn OVP ADJ potentiometer clockwise 1/4 turn.
4. Turn on the JQE special power supply. The circuit breaker should not trip and the output voltage, measured by either the front panel voltmeter or by the external DVM, should the same as step 1 above.
NOTE: The OVP circuit causes the circuit breaker to trip and initiates the Output Crowbar, a
solid state switch (thyristor) across the output. Adjust OVP DELAY ADJ potentiometer so that the circuit breaker does not trip while the unit is operating with your particular load and application. To avoid tripping the circuit breaker unnecessarily, for example upon encountering load transients, a compromise must be made between the follow­ing:
Rapid OVP action (minimum tolerance for output overvoltage): OVP DELAY ADJ set to full counterclockwise position and
Maximum delay of OVP action (where some overvoltage is acceptable): OVP DELAY ADJ set to full clockwise position.
5. Repeat steps 1 through 4 above for any desired operational output voltage above 5% E
.
Onom

4.5 OUTPUT VOLTAGE CALIBRATION

The output voltage calibration consists of the following calibration procedures which must all be performed in sequence: Pre-calibration Setup (PAR 4.5.1), Zero Output Voltage (PAR 4.5.2), Zero Current Monitor (PAR 4.5.3), Local Full Scale (FS) Output Voltage (PAR 4.5.4), and Remote Full Scale (FS) Output Voltage (PAR 4.5.5).

4.5.1 VOLTAGE PRE-CALIBRATION SETUP

Turn the power supply off and verify the following:
1. At the rear panel links between -S and -V, +S and +V, RVC and RPV1 on TB501 and between REF and RPC1 of TB502 are installed and securely tightened
2. Set the E
LOC-REM switch (accessible through top cover) to LOC position (towards the
OUT
front panel).
3. Turn front panel I
"A" and I
lim
"B" controls to the full clockwise position.
lim
4. Turn front panel VOLTAGE control to the full counterclockwise position.

4.5.2 ZERO OUTPUT VOLTAGE CALIBRATION

Zero Output voltage is calibrated for either the local front panel VOLTAGE control (PAR 4.5.2.1) or an external resistance used for remote programming of output voltage (4.5.2.2).
4-2 JQ E SPE C IA L 0 81111
Page 37

4.5.2.1 ZERO OUTPUT VOLTAGE (LOCAL PROGRAMMING) CALIBRATION

The following procedure calibrates the front panel VOLTAGE control for 0V output when set to minimum. Due to slight resistance present even when the VOLTAGE control is set to minimum, this calibration may not be accurate in remote mode where an external resistance is used for remote programming of the output (see PAR. 4.5.2.2 if using remote programming).
1. Connect DVM between +S and -S of TB501 with the DVM reference terminal connected to –S terminal.
2. Turn ON the unit, and allow unit to operate for 10 to 15 minutes before proceeding.
3. Adjust E 0V (tolerance: +0.025% of E
ZERO potentiometer (accessible through top cover) until output voltage reads
OUT
to +0.05% of E
Onom
Onom
).

4.5.2.2 ZERO OUTPUT VOLTAGE (REMOTE PROGRAMMING) CALIBRATION

The following procedure calibrates the output for 0V when using an external resistance for remote programming of the output. See PAR. 4.5.2.1 if using front panel VOLTAGE control to program the output.
1. Remove the link between terminals RVC and RPV1 of TB501 at the rear panel.
2. Connect the External Programming resistor (see PAR. 4.2) between terminals RPV1 and RPV2 of TB501 at the rear panel.
3. Set the E
LOC-REM switch (accessible through top cover) to REM position (towards
OUT
the back panel)
4. Connect DVM between terminals +S and –S of TB501 with the DVM reference terminal connected to –S terminal.
5. Turn the unit on and adjust the external programming resistance for minimum output volt­age and allow unit to operate for 10 to 15 minutes before proceeding.
6. Adjust E 0V (tolerance –0 to +0.025% of E
ZERO potentiometer (accessible through top cover) until output voltage reads
OUT
Onom
).
7. Restore pre-calibration settings (PAR 4.5.1, steps 1 through 4).

4.5.3 ZERO CURRENT MONITOR CALIBRATION

1. At the rear panel. connect DVM to +C.MON of TB503, referenced to -C.MON of TB503.
2. Adjust C.MON ZERO potentiometer (accessible through top cover) until Output Current Monitor signal reads 0V (tolerance ±0.1mV).

4.5.4 LOCAL FULL SCALE (FS) OUTPUT VOLTAGE CALIBRATION

1. Set front panel VOLTAGE control to the full clockwise position.
2. Connect DVM between +S and –S of TB501 with the DVM reference terminal connected to –S terminal.
JQE SPECIAL OPR 081111 4-3
Page 38
3. Adjust FS LOC potentiometer (accessible through top cover) until output voltage reads E
(V) (tolerance ±0.1% of E
Onom
Onom
).

4.5.5 REMOTE FULL SCALE (FS) OUTPUT VOLTAGE CALIBRATION

1. Turn the JQE special power supply off.
2. Remove the link between terminals RVC and RPV1 of TB501 at the rear panel.
3. Connect the fixed External Programming resistor (see PAR. 4.2) between terminals RPV1 and RPV2 of TB501 at the rear panel. The resistor value should be E KOhms, tolerance: 0.01%
(Volts)/1mA in
Onom
4. Set the E
LOC-REM switch (accessible through top cover) to REM position (towards
OUT
the back panel)
5. Turn the unit on and adjust E until output voltage reads E
Onom
FS REM potentiometer (accessible through top cover)
OUT
(V) (tolerance ±0.1% of E

4.6 OUTPUT CURRENT LIMIT CALIBRATION

Output current limit calibration consists of the following procedures: Pre-Calibration setup (PAR.
4.6.1), Zero (Minimum) Output Current Limit "B" (PAR. 4.6.2), Full Scale (maximum) Output
Current Limit "B" (PAR. 4.6.3), Full Scale Current Monitor (PAR. 4.6.4), Full Scale Output Cur­rent Limit "A" (PAR. 4.6.5).

4.6.1 CURRENT LIMIT PRE-CALIBRATION SETUP

1. Current measurements are made by measuring the voltage drop across the sense resistor (see PAR. 4.2) and then converting the result to current using the following formula. It is critical that the actual value of the sense resistor be measured accurately.
R
Calculated output current [Amperes] = (
= the measured value of the sense resistor in ohms (0.01% accuracy).
SENSE
V
2. Turn the JQE special power supply off and, if connected, remove the external remote pro­gramming resistor from terminals RPV1 and RPV2 of TB501.
[Volts])/R
DVM
Onom
SENSE
).
[Ohms]
3. Install link between terminals RVC and RPV1 of TB501.
4. Set the E
LOC-REM switch (accessible through top cover) to LOC position (towards the
OUT
front panel).
5. Turn front panel I
6. Turn front panel I
"A" control to the full clockwise position.
lim
"B" controls to the full counterclockwise position.
lim
7. Turn front panel VOLTAGE control to the full clockwise position.
8. Connect precision 4-terminals Current Sensing Resistor (Shunt) (see PAR 4.2) across the output, between terminals +V and –V of TB501 at the rear panel.
9. Connect the DVM to the Shunt's sensing terminals with the DVM reference terminal con­nected to the terminal closest to the –V terminal on TB501. Use the Shunt measured value to correct the Output Current DVM readings.
4-4 JQ E SPE C IA L 0 81111
Page 39

4.6.2 ZERO (MINIMUM) OUTPUT CURRENT LIMIT "B" CALIBRATION

1. Turn ON the unit, and allow unit to operate for 10 to 15 minutes before proceeding.
2. Adjust I
ZERO "B" potentiometer (accessible through top cover) for current of 1% of
OUT
Current Limit "B" (see Table 1-1) (minimum output) in Amperes, tolerance ±0.5% of Current Limit "B." JQE 15-12MVPY-26954 = 0.043A ± 0.021A JQE 55-5MVPY-26955 = 0.027A ±0.013A JQE 150-1.5MVPY-26956 = 0.004A ±0.002A

4.6.3 FULL SCALE (MAXIMUM) OUTPUT CURRENT LIMIT "B" CALIBRATION

1. Turn front panel I
2. Adjust I
FS "B" potentiometer (accessible through top cover) for 105% of Current Limit
OUT
"B" control to the full clockwise position.
lim
"B" (see Table 1-1) , tolerance ±0.5% of Current Limit "B." JQE 15-12MVPY-26954 = 4.515A ±0.021A JQE 55-5MVPY-26955 = 2.835A ±0.013A JQE 150-1.5MVPY-26956 = 0.420A ±0.002A
3. Record the value for use during FS Current Monitor calibration (PAR. 4.6.4).

4.6.4 FS CURRENT MONITOR CALIBRATION

1. Connect DVM to terminal +C.MON referenced to terminal –C.MON of TB503 at the rear panel.
2. Adjust C.MON FS potentiometer (accessible through top cover) for DVM reading of (50 x I
) in mV, tolerance: ±0.5 x I
Onom
in mV. NOTE: I
Onom
is the value recorded in
Onom
step 3 of PAR. 4.6.3 above.
NOTE: The nominal value of the current monitor transfer factor is 50mV/A.

4.6.5 FULL SCALE OUTPUT CURRENT LIMIT "A" CALIBRATION

1. a) Turn the JQE special power supply off
2. b) Remove the link between REF and RPC1 of TB502.
3. Turn front panel I
"A" controls to the full clockwise position.
lim
4. Turn the JQE special power supply on
5. Adjust I
FS "A" potentiometer (accessible through top cover) for 100% of Current Limit
OUT
"A" (see Table 1-1) , tolerance ±0.5% of Current Limit "A"). JQE 15-12MVPY-26954 and JQE 55-5MVPY-26955 = 5.0A ±0.025A JQE 150-1.5MVPY-26956 = 1.5A ±0.0075A
6. Turn off the unit and restore the link between REF and RPC1 terminals at TB502 at the rear panel
JQE SPECIAL OPR 081111 4-5/(4-6 Blank)
Page 40
Page 41

SECTION 5 - THEORY OF OPERATION

5.1 SIMPLIFIED DIAGRAM DISCUSSION

Referring to Figure 5-1, the main power transformer converts the line voltage to the required lev­els needed to produce the d-c operating voltages for the Main and Auxiliary Supplies. The main power supply is in series with the pass elements and the current sensing RESISTOR and pro­duces the output voltage.The main pass elements are changing their series resistance to keep the output voltage constant. The necessary drive for this change is produced by the driver circuit which, in turn, receives its command signals either from current error amplifier A or B or the volt­age error amplifier.
The output voltage is constantly compared to the voltage reference source, while the output cur­rent, monitored by the current sensing resistor, is compared to the current reference source. Any change, in either output voltage or current, is amplified by the associated amplifier and transferred to the diode-gate which feeds directly into the driver circuit which produces the needed drive signal for the main pass elements, thus either keeping the output voltage constant, or, if the signal from the current limit amplifier is dominant, limiting the output current to the pre­adjusted value.
The Overvoltage Crowbar is connected across the output terminals of the power supply. A por­tion of the output voltage is continuously compared to an internal reference. If an overvoltage occurs; the SCR "crowbar" will short-circuit the output immediately. Recycling takes place auto­matically, since the a-c input power is removed by the tripping of the circuit breaker.

5.2 CIRCUIT DESCRIPTION

For the purpose of analysis, the circuitry of the JQE special power supplies may be divided into several sections which are individually described below. The overall schematic diagram (Figure 7-8) and the detailed schematic diagrams (Figures 7-9 through 7-11) Illustrate the circuitry described in this section.

5.2.1 A-C INPUT CIRCUIT.

A-C line power is introduced through the a-c input barrier-strip or a heavy-duty three-wire line cord with safety plug. The use of a grounded a-c power outlet will automatically ground the power supply, since the third wire of the line cord is directly connected to the metal chassis and case. Once the a-c power circuit breaker (CB101) is closed, the primary of the main transformer (T201), the fan (B201) and the a-c pilot light (DS101) will be energized. The two primary wind­ings of the main transformer are either connected in parallel (for 115V a-c nominal line voltage) or in series (for 230V a-c nominal line voltage). The a-c power circuit breaker (CB101), aside from switching the a-c primary power, has the function of disconnecting the power supply from the a-c line in case of input overloads, short circuits, heatsink overtemperature or output over­voltage. CB101 has two sensing coils, one of which is always in series with one of the primary windings on T201 (T2-T5), whether the main transformer is wired for 115V or for 230V a-c. The second sensing coil of CB101 is in series with the secondary winding on T201 which generates operating potential for the overvoltage protection circuit (T201-T6, T7). If an overload occurs, due to either internal component failure or crowbar action of the voltage protector, the coil is energized sufficiently to activate the trip mechanism of CB101, thus disconnecting the power supply from the a-c line.
JQ E SPE C IA L S VC 0 8 1111 5-1
Page 42

FIGURE 5-1. JQE SPECIAL POWER SUPPLY, SIMPLIFIED SCHEMATIC DIAGRAM

5-2 JQE S PEC I AL S VC 0 8 1111
Page 43
Since the primary coil of the AUXILIARY POWER TRANSFORMER (T202) is in parallel with the secondary for the overvoltage protection circuit, any failure in the auxiliary circuits, reflecting back to the primary of the auxiliary power transformer (T202) will also activate the sensing coil of CB101 and shut down the power supply. A thermal sensing element (S301) is mounted to the heatsink assembly (A3) to protect the series regulator transistors from overtemperature. If the preset temperature on S301 is exceeded, its contact closes and energizes the sensing coil of CB101, resulting once more In the tripping of the a-c power circuit breaker and subsequent removal of the a-c input power from the power supply.

5.2.2 MAIN D-C SUPPLY

The main d-c power is derived from a center-tapped secondary winding on T201. A full-wave rectifier circuit with silicon diodes (CR201, CR202) operates into a capacitor input filter (C201 or C201/C202) which is paralleled by a bleeder resistor (R202). The main d-c supply delivers the output current via the series regulator or pass-element.

5.2.3 PASS-ELEMENT SECTION

The pass element section varies in complexity according to the output voltage and current rating of the particular model. The NPN silicon pass-transistors of the JQE are located on high-effi­ciency heatsinks and are cooled by a fan (B201). These models have a single heatsink assem­bly (A3) with NPN transistors. The number of transistors depends on the individual model. While in the low voltage/high output current models (E a parallel circuit, higher voltage models (E arrangement of their pass-transistors. However complex the pass-element section, for analytical purposes it can be reduced to a single pass-transistor. Electrically, this pass-element is part of a series circuit consisting of the unregulated main d-c power supply, the external load and the pass-transistor. The output voltage of the power supply is kept constant, regardless of variations in the unregulated supply, by changing the series resistance of the control element (the pass­transistor) in the described series circuit. The necessary base-drive for the pass-transistors to affect the change in series resistance is supplied by the “Darlington” connected driver stages. The main driver stages, in turn, receive their base signals from the pre-driver stage (A1Q2).
< 36 Volts) all pass-transistors are arranged in
O
> 36 Volts) use a series/parallel configuration in the
O

5.2.4 VOLTAGE ERROR AMPLIFIER (VEA)

The main function of the voltage error amplifier A1IC1 (see Figure 7-9) is to amplify the d-c error signal, derived from the comparison bridge, to a level suitable to pass the diode gate circuit and drive the pre-driver stage A1Q2. The voltage error amplifier is a d-c coupled, high-gain opera­tional amplifier. The amplifier input may be disconnected from the internal comparison bridge circuit, and programmed externally. Although the amplifier is used in the non-inverting configu­ration, a positive input signal will produce a negative power supply output with respect to the “common” (plus sensing terminal +S), since the pass-elements provide another signal inversion. If a link is installed between TB501, terminals 6 (RVC) and 7 (RPVC1) (see Figure 7-8) and the E
LOCAL - E
OUT
REMOTE switch is set to E
OUT
LOCAL, the output voltage is controlled by
OUT
front panel VOLTAGE control R102. When the link between between TB501, terminals 6 (RVC) and 7 (RPVC1) is removed and the E
LOCAL - E
OUT
REMOTE switch is set to E
OUT
OUT
REMOTE, output voltage can be controlled by an external resistance connected across TB501, terminals 7 (RPVC1) and 8 (RPVC2).

5.2.5 CURRENT LIMIT CIRCUIT

The differential input of the current sensing amplifier, A1IC2A, is connected to the current sens­ing resistor (R
= R203). The amplified voltage drop across the current sensing resistor is con-
S
tinuously compared to the reference voltage, set by the current limit control. As long as the
JQ E SPE C IA L S VC 0 8 1111 5-3
Page 44
amplified voltage developed across RS (due to load current flow) is less than the preset refer­ence level, the current limit amplifier will be biased to its inactive state and will not affect the out­put. If the output current increases however, the voltage drop across R reference level set by the current limit control. The current limit amplifier will be activated and produce a drive signal at the diode gate greater than the output of the voltage error amplifier, thereby taking control away from the voltage error amplifier and transferring the power supply into current limit mode. Since both the current limit amplifier and voltage error amplifier are cou­pled through the diode gate circuit to the pre-driver stage A1Q2, the amplifier with the greater (negative) output will control the pass transistors and therefore the output.
Current Limit "A" uses A1IC3 as the current error amplifier, while Current Limit "B" uses A1IC4. The reference for Current Limit "A" is delivered by A1IC2B, using R101 (front panel Current Limit "A" control) as the controlling potentiometer. Current Limit "B" uses A1IC5 as the reference stage using R103 (front panel Current Limit "B" control) as the controlling potentiometer. If the link between terminal block TB502, terminals 1 (REF) and 2 (RPC1) is installed, both current limit "A" and "B" loops are enabled, however the one with the lowest current limit value controls the unit. If Current Limit "B" is in control, this value may be modified by a remote resistance con­nected across TB502, terminals 2 (RPC1) and 3 (RPC2). If the link between block TB502, termi­nals 1 (REF) and 2 (RPC1) is removed, Current Limit "B" is disabled.

5.2.6 OVERVOLTAGE PROTECTION CIRCUIT AND CURRENT MONITOR

Input and output connections for the overvoltage protection circuit (VP) are made via a single connector, P401/J407. The circuit receives a-c voltage derived from a secondary of the main transformer (T201). The a-c is rectified by a conventional bridge rectifier (A4CR1), capacitor fil­tered by the input filter capacitor (A4C1) and shunt regulated by a 15V zener diode (A4CR3). A
6.5-Volt source, derived from the pre-regulated DC voltage by means of shunt regulator A4IC1, provides a stable reference source referenced to C1 (–) (minus).
will overcome the
S
The overvoltage protection circuit contains output sensing voltage differential amplifier IC2 and voltage comparator IC3A. This circuit compares the output sensing voltage with the adjustable voltage limit level. Once triggered, the comparator’s output is integrated (A4CR14, A4C6, and A4C9), providing an adjustable delay through R(C)403 and A4IC3B.
In the event of an overvoltage, resulting either from external causes or from internal power sup­ply failure, the circuit become active. A4CR402 will be turned on, producing an output pulse.
As the first S.C.R. (CR402) is conducting, it performs two functions: It shorts out the DC supply for the voltage protection circuit, thereby creating an overcurrent in one of the circuit breaker coils. Simultaneously, CR402 generates a firing pulse for the main S.C.R. (CR203), which through its ”crowbar” action short-circuits the power supply output. The a-c circuit breaker (CB101) trips due to the action of the first S.C.R. (CR402), disconnecting the power supply from the power line. The protection circuit is automatically re-activated with the ”turn-on” of the power supply via CB101.
The current monitor circuit (A4IC4) amplifies the signal across the second current sensing resis­tor (A4R24) connected in the –OUTPUT leg of the power supply. The transfer factor is 50mV/A. The current monitor signal is available at terminals +C MON and –C MON of terminal block TB503 at the rear panel.

5.2.7 AUXILIARY SUPPLIES

AMPLIFIER POWER SUPPLY. This full wave, bridge rectified source is derived from a second-
ary winding on the auxiliary transformer (T202). Rectified by A1CR8, the supply is capacitor fil-
5-4 JQE S PEC I AL S VC 0 8 1111
Page 45
tered by A1C2. A current regulator stage, A1Q3, followed by a string of zener diodes, A1CR10 to A1CR13, provides the operating voltage for the amplifiers, ±13.5V and ±6.2V reference volt­ages.
PRE-DRIVER COLLECTOR SUPPLY. A full wave rectified (A1CR6) and capacitor filtered (A1C7) supply is derived from a secondary winding on T202. It delivers collector voltage to the pre-driver stage A1Q2.
CONSTANT CURRENT RETURN SUPPLY. This full-wave rectified auxiliary supply is derived from the winding of the auxiliary power transformer. Rectified by A1CR1 and filtered by A1C1, constant current is applied to the base of the pass transistors (via the constant current generator stage A1Q1, thus insuring the control of the Pass-Element for zero output voltage and/or zero output current.

5.2.8 METERING CIRCUIT

Both output voltage and output current are monitored by dual range front panel meters (M101, M102). While the output voltage is measured directly across error sensing terminals 1 (–S) and 5 (+S) of terminal block TB501, the output current is measured indirectly as a voltage drop across the current sensing resistor (R203).
JQ E SPE C IA L S VC 0 8 1111 5-5/(4-6 Blank)
Page 46
Page 47

SECTION 6 - MAINTENANCE

6.1 GENERAL

This section covers maintenance procedures, installation of optional components, calibration and test measurements of the JQE Special Power Supplies. Conservative rating of components and the non-congested layout should keep maintenance problems to a minimum. If trouble does develop however, the easily removed wrap-around cover and the plug-in feature of the circuit boards provide exceptional accessibility to all components of the supply.
6.2 DISASSEMBLY/REASSEMBLY (REFER TO FIGURE 6-1.)
WARNING
Turn power off and disconnect unit from
power source before disassembling.

6.2.1 COVER REMOVAL

The wrap-around cover may be taken off by loosening and removing its twelve (12) holding screws, five (5) on each side and two (2) on the front panel.

6.2.2 A1 CIRCUIT BOARD REMOVAL

The A1 printed circuit board is mounted with two (2) screws and either two (2) or six (6) washers as shown in Figure 6-1, which are removed from the side. Set aside hardware for reassembly. After removal of the four printed circuit board edge connectors and 3-wire cables from A1J1 and A1J2, the board may be lifted from its slide-guide.
REASSEMBLY NOTES: A1 circuit board is floating; be sure to reassemble the hardware as shown in Figure 6-1 to maintain electrical isolation from the bracket and avoid inadvertent shorts.

FIGURE 6-1. A1 PC BOARD, REASSEMBLY

JQ E SPE C IA L S VC 0 8 1111 6-1
Page 48

6.2.3 A5 TERMINAL BLOCK CIRCUIT BOARD REMOVAL

Separate rear panel from the chassis by removing three screws at the bottom of the rear panel. Unplug the PC board edge connector, two 2-wire cables from A5J1 and A5J2 and tag and dis­connect wires from six Quick-disconnect connectors A5J5, A5J12, A5J7, A5J4, A5J6 and A5J10. Remove the plastic covers from the three terminal strips TB501, TB502, TB503. Sepa­rate A5 board and two insulators from rear panel by removing five nuts and five washers accessed from inside the unit.
REASSEMBLY NOTES: Remember to reinstall the two insulators between A5 board and the rear panel.

6.2.4 A3 HEAT SINK REMOVAL

The heat sink assembly is mounted with four (4) screws to the chassis bottom. After the screws are taken out, the heat sink may be removed after disconnecting the PC board edge connec­tor(s) and the wires from the Quick-disconnect terminals: one from the heat sink (model 26954 only) and two from the thermal switch.

6.2.5 A4 OVERVOLTAGE PROTECTION CIRCUIT BOARD REMOVAL

Remove the two holding screws as indicated (Refer to Figure 6-1). Separate the edge connector at the bottom and lift the circuit board and bracket assembly out of the chassis. Disconnect the 2-wire cables from A4J1 and A4J2 and the wires from Quick-disconnect connectors A4J4 and A4J5 The circuit board can be separated from the bracket by removing two nuts and washers.

6.2.6 REASSEMBLY.

Reassembly of all components takes place in reverse order of the above described procedures.

6.3 TROUBLESHOOTING

Modern, high performance power supplies require thorough understanding of the problems involved in repairing complex, solid state circuitry. Servicing beyond simple parts replacements should consequently be attempted only by personnel thoroughly familiar with solid state compo­nent techniques and with experience in closed loop circuitry.
The heat sink and main rectifier are electrically isolated from the chassis.
The metal parts of these components are at high d-c voltage levels
Troubleshooting charts, showing resistance and voltage readings, are of very limited usefulness with feedback amplifiers and are not included here. Instead a detailed circuit description (Sec­tion 5), parts location diagrams, simplified functional schematics and a main schematic and detailed schematic diagrams are presented.
The following basic steps in a case of power supply malfunctioning may also be found useful:
1. If power supply does not function at all. Check all power connections and make certain, power supply is connected to the correct line voltage (it is normally delivered for 115V AC operation). Verify that the input voltage is present at the a-c outlet where the unit is plugged in.
WARNING
referenced to chassis
6-2 JQE S PEC I AL S VC 0 8 1111
Page 49
2. No D-C Output:
Check rear terminal block jumper (link) connections for correct placement and tight seat (Refer to FIG. 5-1).
Check auxiliary supply voltages for A1 and A4 boards for 115V a-c input (see Table 6-1)

TABLE 6-1. AUXILIARY SUPPLY VOLTAGES

MEASUREMENT
POINT
A1C2 (–) –30V ±1.6V –30V ±1.6V –30V ±1.6V Referenced to +S Terminal
A1C10 (+) +13.5V ±0.7V +13.5V ±0.7V +13.5V ±0.7V Referenced to +S Terminal
A1C11 (–) –13.5V ±0.7V –13.5V ±0.7V –13.5V ±0.7V Referenced to +S Terminal
A1CR3 cathode +6.2V ±0.3V +6.2V ±0.3V +6.2V ±0.3V Referenced to +S Terminal
A1CR17 anode –6.2V ±0.3V –6.2V ±0.3V –6.2V ±0.3V Referenced to +S Terminal
A1C7 (+) +7.6V ±0.15V +11.7V ±0.2V +12.8V ±0.3V Referenced to +S Terminal
A1CR19 cathode +6.8V ±0.3V +6.8V ±0.3V +6.8V ±0.3V Referenced to +S Terminal
A1C1 (–) –16.2V ±0.3V –16.5V ±0.3V –16.5V ±0.3V Referenced to –V Terminal
A1R1 (common
with A1Q1 emitter)
A4C1 (+) +29.5V ±0.6V +27.5V ±0.6V +30.3V ±0.6V Referenced to –V Terminal
A4CR3 cathode +15.0V ±0.8V +15.0V ±0.8V +15.0V ±0.8V Referenced to –V Terminal
A4R3 (common
with A4IC1 pin 3)
A4CR10 anode –6.5V ±0.3V –6.5V ±0.3V –6.5V ±0.3V Referenced to +S Terminal
JQE 15-12MVPY-
26954
–10.3V ±0.6V –10.3V ±0.6V –10.3V ±0.6V Referenced to –V Terminal
+6.5V ±0.3V +6.5V ±0.3V +6.5V ±0.3V Referenced to –V Terminal
JQE 55-5MVPY-
26955
JQE 150-
1.5MVPY-26956
NOTES
1. High D-C Output: If the output voltage is high and not controllable by the voltage control, identical steps as outlined in step 2 above for No d-c output are advisable. In addition, if the condition persists, check the following:
Check the pre-driver transistor* (A1Q1 ) and the main driver (Q305) as well as all pass­element transistors located on heat sink assembly A3.
Check the voltage control resistor (R102) for continuity. Monitor output with an oscillo­scope and observe ripple wave-form and amplitude. If high frequency oscillations are observed, proceed as directed by PAR. 4.3. High 60 Hz ripple is often due to failure in one of the rectifier circuits.
2. Input Circuit Breaker Trips at Power-up
Set the OVP ADJ potentiometer 1/4 turn clockwise.
For local operation, verify that EOUT LOC-REM switch is set to LOC position (towards front panel). Verify that link between terminals RVC and RPV1 of TB501 on the rear panel is installed.
JQ E SPE C IA L S VC 0 8 1111 6-3
Page 50
For remote operation, verify that EOUT LOC-REM switch is set to REM position (towards rear panel). Verify that link between terminals RVC and RPV1 of TB501 on the rear panel is removed. Verify remote programming resistor is connected between termi­nals RPV1 and RPV2 of TB501 on the rear panel.
3. Input Circuit Breaker Trips During Operation
Use properly rated (output current) twisted pair wires for power terminal (+V, –V) con­nections as well as remote error sensing
If remote error sensing is used, use properly rated (#22AWG recommended) twisted pair wires for sense terminal (+S, –S) connections to the load.
If the unit is operated at full power with maximum input voltage, check that the ambient operating temperature surrounding the unit is within specified limits (see PAR 1.5).
Verify that the pass-element transistors are tight to the heat sink and that silicone grease was used beteen the transistor and heat sink. If problem recurs, replace thermoswitch mounted on heat sink assembly.
4. If the power supply is basically functioning, but poor performance is evident, inspect the test set-up to make certain the source of the trouble is not external.
5. Poor regulation in any of the regulating modes is usually traceable to incorrectly connected loads or faulty measurement techniques. Perform measurements as described in Paragraph
6.4.2.
6. Oscillation of the output voltage or output current is often due to a load with a large inductive component. Twisted load wires of sufficient diameter and held as short as practical, are often the solution to the problem. Refer to to PAR. 4.3 for lag network adjustment.
7. Kepco Application Engineers are available for consultation or direct help in difficult service or application problems.

6.4 POWER SUPPLY MEASUREMENTS

Measurement of the significant parameters of a power supply is a requirement for incoming inspection, periodic maintenance, or after component replacement. Since the measurements require special techniques to ensure correct results, suggestions for their performance are given below.

6.4.1 REQUIRED TEST EQUIPMENT.

1. Constant AC supply voltage with provisions for "stepping" the voltage over a specified region (105-125V); a variable autotransformer is generally adequate, if it is rated to deliver the input current of the unit under test.
2. Resistive load, variable, with ON/OFF and SHORTING SWITCH and capable of dissi­pating the full output power of the unit under test.
3. DC voltage monitor, digital voltmeter, or power supply analyzer.
4. Current sensing resistor, for current regulation measurements, four-terminal device.
6-4 JQE S PEC I AL S VC 0 8 1111
Page 51
5. AC ripple monitor, sensitivity better than 1 mV. Ballantine Model 302C. or Hewlett Pack­ard Model 400H.
6. Optional: Oscilloscope, vertical sensitivity better than 0.1 mV/cm.

6.4.2 MEASUREMENT INSTRUCTIONS

a. Output Voltage Measurement. The principle governing this method of measurement is sim-
ple: DO NOT MEASURE ANY VOLTAGE DROPS DUE TO LOAD CURRENT FLOW. This can only be avoided by measuring regulation directly at the sensing leads.
b. Source and Load Effect in Voltage Mode is defined as the amount of output voltage change
resulting from a specified change of line voltage or from a change in load resistance. It can be expressed as an absolute change ∆E
voltage E
:
O
% Voltage Effect
c. Current Source and Mode Effect in Current Mode is defined as the amount of output current
change resulting from a specified change in line voltage or from a change in load resistance. I t can be expressed as an absolute change ∆I
output current I
:
O
or as a percentage in reference to the total output
O
E
O
-----------­E
100 %×=
O
, or as a percentage in reference to the total
O
I
O
% Current Effect
----------­I
O
100 %×=
d. RMS ripple may be monitored on a true RMS-reading instrument connected in parallel with
the regulation analyzer leads. Careful wire dressing and shielding, as well as good a-c grounding are of the utmost importance if valid measurements are expected. An oscilloscope may also be used for p-p readings of noise and ripple. An approximate RMS reading can be calculated from the p-p reading of the oscilloscope if the reading is divided by three.
JQ E SPE C IA L S VC 0 8 1111 6-5/(6-6 Blank)
Page 52
Page 53

SECTION 7 - ELECTRICAL PARTS LIST AND DIAGRAMS

7.1 GENERAL

This section contains the schematic diagrams, the parts location diagrams, and a list of all replaceable electrical parts. All components are listed in alpha-numerical order of their refer­ence designations. Consult your Kepco Representative for replacement of parts not listed here.

7.2 ORDERING INFORMATION

To order a replacement part or inquire about parts not listed in the parts list, address order or inquiry either to your authorized Kepco Sales Representative or to:
Specify the following information for each part:
Power Supply Model number, Serial number, and Revision number stamped on the nameplate of the unit.
Kepco part number. See Parts List.
Circuit Reference Designation. See Schematic Diagram.
KEPCO, INC. 131-38 Sanford Avenue Flushing, NY 11355
Description. See Parts List.
To order a part not listed in the parts list, give a complete description and include its function and location.
NOTE: Kepco does not stock or sell complete power supply subassemblies as described here
and elsewhere in the instruction manual. Some of the reasons are listed below:
1. Replacement of a complete subassembly is a comparatively rare necessity.
2. Kepco's subassemblies are readily serviceable, since most of them are the "plug- in" type.
3. The nature of a closed loop power supply system requires that subassembly replace­ment be followed by careful measurement of the total power supply performance. In addition, depending on the function of the subassembly, extensive alignment may be required to restore power supply performance to specified values.
If repairs involving subassembly replacements are required, please contact your local Kepco representative or the Kepco Sales Engineering department in Flushing, New York, NY.
JQ E SPE C IA L S VC 0 8 1111 7-1
Page 54

7.3 ABBREVIATIONS USED IN KEPCO PARTS LISTS

7.3.1 REFERENCE DESIGNATORS

A=Assembly
B = Blower (Fan)
C = Capacitor
CB = Circuit Breaker
CR = Diode
DS = Device. Signaling (Lamp)
F=Fuse

7.3.2 DESCRIPTIVE ABBREVIATIONS

A=Ampere
a-c = Alternating Current
AMP = Amplifier
AX = Axial
CAP = Capacitor
CER = Ceramic
CT = Center-tap
ºC = Degree Centigrade
d-c = Direct Current
DPDT = Double Pole, Double
Throw
DPST = Double Pole, Single
Throw
ELECT= Electrolytic
F=Farad
FILM = Polyester Film
FLAM = Flammable
FP = Flame-Proof
ºF = Degree Fahrenheit
FX = Fuse Holder
IC = Integrated Circuit
J = Jack
K = Relay
L = Inductor
LC = Light-Coupled Device
LED = Light Emitting Diode
FXD = Fixed
Ge = Germanium
H=Henry
Hz = Hertz
IC = Integrated Circuit
K = Kilo (10
m = Milli (10
3
)
-3
)
MFR = Manufacturer
MET = Metal
n=Nano (10
-9
)
NC = Normally Closed
NO = Normally Open
p = Pico (10
-12
)
PC = Printed Circuit
POT = Potentiometer
PIV = Peak Inverse Voltage
p-p = Peak to Peak
ppm = Parts Per Million
M=Meter
P=Plug
Q = Transistor
R=Resistor
T = Transformer
TB = Terminal Block
X = Socket
PWR = Power
RAD = Radial
RECT = Rectifier
RECY= Recovery
REG = Regulated
RES = Resistor
RMS = Root Mean Square
Si = Silicon
S-end = Single Ended
SPDT = Single Pole, Double
Throw
SPST = Single Pole, Single
Throw
Stud Mt.=Stud Mounted
TAN = Tantalum
TSTR = Transistor
µ = Micro (µ) (10
-6
)
V=Volt
W=Watt
WW = Wire Wound
7-2 JQE S PEC I AL S VC 0 8 1111
Page 55
KEPCO REPLACEMENT PARTS LIST
JQE 150-1.5MVPY-26956 POWER SUPPLY (Figure 7-1) CODE: 1306457
REFERENCE
DESIGNATOR
QTY. DESCRIPTION
MFRS. NAME & PART NO.
(SEE BOTTOM NOTE)
KEPCO
PART N O.
REC. SPARE
PART Q TY.

FIGURE 7-1. JQE 150-1.5MVPY-26956 POWER SUPPLY, COMPONENT LOCATIONS

NOTE: REPLACEMENT PARTS MAY BE ORDERED FROM KEPCO, INC. ORDERS SHOULD INCLUDE KEPCO PART NUMBER AND DESCRIPTION.
PLEASE NOTE: THE MANUFACTURER'S NAME AND PART NUMBER LISTED FOR EACH ITEM ON REPLACEMENT PARTS LISTS REPRESENTS AT LEAST ONE SOURCE FOR THAT ITEM AND IS LISTED SOLEY FOR THE CONVENIENCE OF KEPCO EQUIPMENT OWNERS IN OBTAINING REPLACEMENT PARTS LOCALLY. WE RESERVE THE RIGHT TO USE EQUIVALENT ITEMS FROM ALTERNATE SOURCES. KEPCO, INC.
26956 SVC 081111 7-3
Page 56
KEPCO REPLACEMENT PARTS LIST
JQE 150-1.5MVPY-26956 POWER SUPPLY (Figure 7-1) CODE: 1306457
REFERENCE
DESIGNATOR
QTY. DESCRIPTION
MFRS. NAME & PART NO.
(SEE BOTTOM NOTE)
@A1 1 MOUNTING BKT. KEPCO
128-1966
@A1 1 MOUNTING BKT. KEPCO
128-1967
@B201 1 BLADE, FAN
4.25 DIA, 7/32 HUB
KEPCO 149-0031
@C201 1 CAP. BKT. CORNELL DUBILIER
115058-06
B201 1 FAN, 3-POLE MOTOR
115VAC, 50/60HZ
CB101 1 CIRCUIT BREAKER, (HYDRAULIC
MAGNETIC), 2POLE 250VAC 1A/3A
CR201/CR202/ C205/C206/C207
1 RECT. ASS’Y (COMPONENTS
LISTED SEPARATELY)
CR201, CR202 2 RECT., SI RECTIFIER,
600V, 15A
C201 1 CAP., ELECTROLYTIC, CAN-TYPE,
1000UF, + 50 -20%, 350V
C204 1 CAP., ELECTROLYTIC, CAN-TYPE,
440UF, + 50 -10%, 200V
C205 1 CAP., CERAMIC,
0.02UF, 20%,1000V
FASCO ( JAKEL) J238-087-8157
SENSATA TECHNOLOGY UPGH-14-725-2
KEPCO 124-0397
INTERNATIONAL RECT, 1N3214
CORNELL DUBILIER DCMC102T350AC2A
CORNELL DUBILIER 500441T200AB2A
STANDARD RADIO VISHAY 5GAS20
KEPCO
PART N O.
REC. SPARE
PART Q TY.
128-1966 1
128-1967 1
149-0031 1
128-0025 1
148-0049 1
127-0388 1
124-0397 1
124-0213 1
117-1302 1
117-0760 1
117-0104 1
C206, C207 2 CAP., CERAMIC,
0.01UF, 20%, 2000V
DS101 1 DEVICE, SIGNALING, NEON W/INT
RES, RD LENS, 115VAC
M101 1 METER, DC, SINGLE SCALE,
0- 1.5A, 2.0”, 2%
M102 1 METER, DC, SINGLE SCALE,
0- 150V, 2.0” 2%
R101 1 RES., VAR., MULTITURN, POTEN-
TIOMETER, 5 KOHM , 2W, 5%
R102 1 RES., VAR., MULTITURN, POTEN-
TIOMETER, 100 KOHM , 2W, 5%
R103 1 RES., VAR., MULTITURN, POTEN-
TIOMETER, 0.5 KOHM , 2W, 5%
R201 1 RES., FIX., POWER, AX. LEADS,
7.5 OHM, 5W, 5%
R202 1 RES., FIX., POWER, AX. LEADS,
20 KOHM, 5W, 5%
NOTE: REPLACEMENT PARTS MAY BE ORDERED FROM KEPCO, INC. ORDERS SHOULD INCLUDE KEPCO PART NUMBER AND DESCRIPTION. PLEASE NOTE: THE MANUFACTURER'S NAME AND PART NUMBER LISTED FOR EACH ITEM ON REPLACEMENT PARTS LISTS REPRESENTS AT LEAST ONE SOURCE FOR THAT ITEM AND IS LISTED SOLEY FOR THE CONVENIENCE OF KEPCO EQUIPMENT OWNERS IN OBTAINING REPLACEMENT PARTS LOCALLY. WE RESERVE THE RIGHT TO USE EQUIVALENT ITEMS FROM ALTERNATE SOURCES. KEPCO, INC.
VISHAY CERA-MIT 20GAS10
CHICAGO MIN­IATU~2110QAX1
HONEYWELL MODEL 504
HONEYWELL MODEL 504
BOURNS INCORPORP 3590S-2-502
BOURNS INCORPORP 3590S-2-104
BOURNS INCORPORP 3590S-1-501L
VISHAY DALE CW0057R500JB12
VISHAY DALE CW00520K00JB12
117-0059 1
152-0087 1
135-0422 1
135-0472 1
115-1261 1
115-1645 1
115-3191 1
115-0982 1
115-1833 1
7-4 26956 SVC 081111
Page 57
KEPCO REPLACEMENT PARTS LIST
JQE 150-1.5MVPY-26956 POWER SUPPLY (Figure 7-1) CODE: 1306457
REFERENCE
DESIGNATOR
QTY. DESCRIPTION
R203 1 RES., FIX., POWER, SHUNT (4
TERMINAL), 0.667 OHM , 50W, 1%
MFRS. NAME & PART NO.
(SEE BOTTOM NOTE)
KRL BANTRY RAI222UAL-50-4TR
T201 1 TRANSFORMER, POWER, KEPCO
100-1892
T202 1 TRANSFORMER, AUX KEPCO
100-1865
KEPCO
PART N O.
REC. SPARE
PART Q TY.
115-1385 1
100-1892 1
100-1865 1
NOTE: REPLACEMENT PARTS MAY BE ORDERED FROM KEPCO, INC. ORDERS SHOULD INCLUDE KEPCO PART NUMBER AND DESCRIPTION.
PLEASE NOTE: THE MANUFACTURER'S NAME AND PART NUMBER LISTED FOR EACH ITEM ON REPLACEMENT PARTS LISTS REPRESENTS AT LEAST ONE SOURCE FOR THAT ITEM AND IS LISTED SOLEY FOR THE CONVENIENCE OF KEPCO EQUIPMENT OWNERS IN OBTAINING REPLACEMENT PARTS LOCALLY. WE RESERVE THE RIGHT TO USE EQUIVALENT ITEMS FROM ALTERNATE SOURCES. KEPCO, INC.
26956 SVC 081111 7-5
Page 58
KEPCO REPLACEMENT PARTS LIST
JQE 150-1.5MVPY-26956 ASSEMBLY A1 (Figure 7-2) CODE: 2351431/2671532
REFERENCE
DESIGNATOR
QTY. DESCRIPTION
MFRS. NAME & PART NO.
(SEE BOTTOM NOTE)
KEPCO
PART N O.
REC. SPARE
PART Q TY.

FIGURE 7-2. JQE 150-1.5MVPY-26956 A1 ASSEMBLY, COMPONENT LOCATIONS

A1 ASSEMBLY UNIQUE PARTS
(SEE FOLLOWING LISTING FOR A1 ASSEMBLY COMMON PARTS)
C14 1 CAP., MYLAR, METALLIZED,
2200PF, 10%, 200V
C25 1 CAP., MYLAR, METALLIZED,
0.01UF, 20%, 200V
C6 1 CAP., MYLAR, METALLIZED,
0.5UF, 10%, 200V
C7 1 CAP., ELECTROLYTIC, AX. LEADS,
220UF, 20%, 16V
C8 1 CAP., MYLAR, METALLIZED,
0.047UF, 10%, 200V
NOTE: REPLACEMENT PARTS MAY BE ORDERED FROM KEPCO, INC. ORDERS SHOULD INCLUDE KEPCO PART NUMBER AND DESCRIPTION. PLEASE NOTE: THE MANUFACTURER'S NAME AND PART NUMBER LISTED FOR EACH ITEM ON REPLACEMENT PARTS LISTS REPRESENTS AT LEAST ONE SOURCE FOR THAT ITEM AND IS LISTED SOLELY FOR THE CONVENIENCE OF KEPCO EQUIPMENT OWNERS IN OBTAINING REPLACEMENT PARTS LOCALLY. WE RESERVE THE RIGHT TO USE EQUIVALENT ITEMS FROM ALTERNATE SOURCES. KEPCO, INC.
CORNELL DUBILIER WMC2D22K
VISHAY SPRAGUE 192P103X0200P303
STK ELECTRONICS MM3705003K200
KEPCO 117-0677
SPRAGUE 192P5039
117-0659 1
117-0353 1
117-0123 1
117-0677 1
117-0362 1
7-6 JQE 26956 SVC 08-1111
Page 59
KEPCO REPLACEMENT PARTS LIST
JQE 150-1.5MVPY-26956 ASSEMBLY A1 (Figure 7-2) CODE: 2351431/2671532
REFERENCE
DESIGNATOR
QTY. DESCRIPTION
Q1 1 TRANSISTOR, SI, NPN, POWER,
2N3584 250N 2 35 C NI
R1 1 RES., FIX., CARBON FILM,
300 OHM , 1/2W, 5%
R2 1 RES., FIX., CARBON FILM,
3 KOHM , 1/4W, 5%
R6 1 RES., FIX., PRECISION, METAL
FILM, 5.62 KOHM , 1/8W, 1%
R8 1 RES., FIX., PRECISION, METAL
FILM, 3.74 KOHM , 1/8W, 1%
R23 1 RES., FIX., CARBON FILM,
82 OHM , 1/2W, 5%
R24 1 RES., FIX., POWER, AX. LEADS,
16 KOHM , 3W, 5%
R42, R43, R44, R45
4 RES., FIX., METAL FILM,
4.99 KOHM , 1/8W, 0.1%
R53 1 RES., FIX., METAL FILM,
10.7 KOHM , 1/8W, 0.1%
R57 1 RES., FIX., PRECISION,
5 OHM , 1W, 1%
MFRS. NAME & PART NO.
(SEE BOTTOM NOTE)
CENTRAL SEMICON 2N3584
IRC, INC. CF-1/4 302 J T&R
VISHAY DALE CCF555K62FKR36
VISHAY DALE CCF-55 3741 F R36
YAGEO CFR-50 JTJ52 300R
RCD COMPONENTS RCD 135 163 JTW T & R
VISHAY DALE PTF-56 4K99 B T-13 R36
VISHAY DALE CMF5510K700BERE
VISHAY DALE RS-1A-5 OHM 1%
KEPCO
PART N O.
REC. SPARE
PART Q TY.
119-0104 1
115-0783 1
115-2294 1
115-2409 1
115-2512 1
115-1243 1
115-2137 1
115-2863 1
115-2880 1
115-1374 1
A1 ASSEMBLY COMMON PARTS
(SEE PREVIOUS LISTING FOR A1 ASSEMBLY UNIQUE PARTS)
CR1, CR6, CR8 3 RECT., ENCAPSULATED BRIDGE
200V 1A
CR2, CR10, CR11, CR12, CR13, CR19
6 DIODE, ZENER,
6.8V, 5%
CR2, CR17 2 DIODE, REFERENCE,
6.2V, 5%
CR4, CR5 2 RECT., SI, AX. LEADS,
3000V, 200MA
CR7 1 RECT., SI
100V 1.5A
CR9 1 DIODE, ZENER,
6.5V, 5%
CR14, 15, 16, 18, 22, 23
6 RECT., SWITCHING DIODE,
75V 0.4A
CR20, CR21 2 DIODE, ZENER,
5.6V, 5%
NOTE: REPLACEMENT PARTS MAY BE ORDERED FROM KEPCO, INC. ORDERS SHOULD INCLUDE KEPCO PART NUMBER AND DESCRIPTION.
PLEASE NOTE: THE MANUFACTURER'S NAME AND PART NUMBER LISTED FOR EACH ITEM ON REPLACEMENT PARTS LISTS REPRESENTS AT LEAST ONE SOURCE FOR THAT ITEM AND IS LISTED SOLELY FOR THE CONVENIENCE OF KEPCO EQUIPMENT OWNERS IN OBTAINING REPLACEMENT PARTS LOCALLY. WE RESERVE THE RIGHT TO USE EQUIVALENT ITEMS FROM ALTERNATE SOURCES. KEPCO, INC.
FAIRCHILD W02G
MICROSEMI CORP. 1N5235BTR
ON SEMICONDUCTOR 1N821 TAPE/REEL
RECTRON, USA R3000-F
DIOTEC ELECTRON 1N5392
AMERICAN POWER 1N763-1
AMERICAN POWER 1N4148-AMMO
AMERICAN POWER DEV. 1N752A
124-0346 1
121-0080 1
121-0041 1
124-0178 1
124-0133 1
121-0028 1
124-0437 1
121-0066 1
JQE 26956 SVC 08-1111 7-7
Page 60
KEPCO REPLACEMENT PARTS LIST
JQE 150-1.5MVPY-26956 ASSEMBLY A1 (Figure 7-2) CODE: 2351431/2671532
REFERENCE
DESIGNATOR
QTY. DESCRIPTION
C1 1 CAP., ELECTROLYTIC, AX. LEADS,
220UF, 20%, 25V
C2 1 CAP., ELECTROLYTIC, AX. LEADS,
100UF, 20%, 50V
C3, C4 2 CAP., ELECTROLYTIC, AX. LEADS,
220UF, 20%, 16V
C5 1 CAP., MYLAR, METALLIZED,
0.1UF, 20%, 600V
C9 1 CAP., MYLAR, METALLIZED,
0.047UF, 10%, 200V
C10, C11 2 CAP., TANTALUM,
6.8UF, 20%, 35V
C12 1 CAP., CERAMIC,
0.005UF, + 80 -20%, 500V
C16-C23, C26, C27 10 CAP., CERAMIC,
0.1UF, 10%, 50V
MFRS. NAME & PART NO.
(SEE BOTTOM NOTE)
ILLINOIS CAPACITOR 227TTA025M
ILLINOIS CAPACITOR 107TTA050M
CORNELL DUBILIER MALLORY #SKA221M016AT
AMERICAN SHIZUKI X663F 0.1 20% 600VDC
SPRAGUE 192P5039
BC COMPONENTS 40MS685D035M0A
VISHAY CERA-MIT 5TSD50RE
VISHAY AMERICAS A104K15X7R5-UAA
IC1 1 I.C., OPERATIONAL AMPLIFIER T.I.
UA741CP
IC2 1 I.C., DUAL PRECISION OP.AMP LINEAR TECH.
LT1013CN8
KEPCO
PART N O.
REC. SPARE
PART Q TY.
117-0713 1
117-0646 1
117-0512 1
117-0316 1
117-0362 1
117-0968 1
117-0061 1
117-1052 1
250-0025 1
250-0198 1
IC3, IC4, IC5 3 I.C., PRECISION SINGLE SUPPLY
OP.AMP
J1 1 JACK, SOCKET, POWER, CONNEC-
TOR, 2 PINS HEADER, PC MT
J2 1 JACK, SOCKET, CABLE CONNEC-
TOR, 5 PINS HEADER, PC MT
J3 1 JACK, SOCKET, CABLE CONNEC-
TOR, 4 PINS HEADER, PC MT
Q2 1 TRANSISTOR, SI, NPN, SMALL SIG-
NAL
Q3 1 TRANSISTOR, SI, NPN, SMALL SIG-
NAL
R3 1 RES., FIX., CARBON FILM,
620 OHM , 1W, 5%
R4, R19, R33 3 RES., VAR., MULTITURN, TRIM-
MER, 1 KOHM , 3/4W, 10%
R5 1 RES., FIX., CARBON FILM,
560 OHM , 1/4W, 5%
R7, R29 2 RES., FIX., PRECISION, METAL-
FILM, 750 OHM , 1/4W, 1%
PMI OP-90GP
JST CORP. B2B-XH-A
JST CORP. B5B-XH-A
JST CORP. B4B-XH-A
RAYTHEON MFG CO 1190094
MICROSEMI CORP. 2N3019
BOURNS INCORP 3009P-1-102
IRC, INC. CF 1/4-561-J
IRC, INC. GP 55 100 7500 F T&R
250-0216 1
143-0799 1
143-0811 1
143-0810 1
119-0094 1
119-0059 1
115-0496 1
115-2456 1
115-2210 1
115-2259 1
NOTE: REPLACEMENT PARTS MAY BE ORDERED FROM KEPCO, INC. ORDERS SHOULD INCLUDE KEPCO PART NUMBER AND DESCRIPTION. PLEASE NOTE: THE MANUFACTURER'S NAME AND PART NUMBER LISTED FOR EACH ITEM ON REPLACEMENT PARTS LISTS REPRESENTS AT LEAST ONE SOURCE FOR THAT ITEM AND IS LISTED SOLELY FOR THE CONVENIENCE OF KEPCO EQUIPMENT OWNERS IN OBTAINING REPLACEMENT PARTS LOCALLY. WE RESERVE THE RIGHT TO USE EQUIVALENT ITEMS FROM ALTERNATE SOURCES. KEPCO, INC.
7-8 JQE 26956 SVC 08-1111
Page 61
KEPCO REPLACEMENT PARTS LIST
JQE 150-1.5MVPY-26956 ASSEMBLY A1 (Figure 7-2) CODE: 2351431/2671532
REFERENCE
DESIGNATOR
QTY. DESCRIPTION
R9 1 RES., FIX., CARBON FILM,
220 OHM , 1/2W, 5%
R10 1 RES., FIX., PRECISION, METAL-
FILM, 82.5 KOHM , 1/4W, 1%
R11 1 RES., FIX., CARBON FILM,
3.9 KOHM , 1W, 5%
R12 1 RES., FIX., CARBON FILM,
1.5 KOHM , 1W, 5%
R13, R28 2 RES., FIX., CARBON FILM,
2.2 KOHM , 1/4W, 5%
R14 1 RES., VAR., MULTITURN, TRIM-
MER, 100 KOHM , 3/4W, 10%
R15 1 RES., FIX., PRECISION, METAL
FILM, 10 KOHM , 1/8W, 1%
R16 1 RES., VAR., MULTITURN, TRIM-
MER, 500 OHM , 3/4W, 10%
R20, R25, R27, R58
4 RES., FIX., CARBON FILM,
10 OHM , 1/4W, 5%
R21 1 RES., FIX., CARBON FILM,
12 KOHM , 1/4W, 5%
MFRS. NAME & PART NO.
(SEE BOTTOM NOTE)
YAGEO CF-50
VISHAY DALE RN60D
OHMITE OM3925A52
YAGEO CFR-100 JTJ52 1K5
RCD COMPONENTS CF25 2201 J TB
BOURNS INCORP 3009P-1-104
VISHAY DALE CCF-55-1002-F-1/4W
BOURNS INCORP 3009P-1-501
IRC, INC. CF 1/4-100-J
IRC GBT 1/4
KEPCO
PART N O.
REC. SPARE
PART Q TY.
115-0470 1
115-2012 1
115-2122 1
115-0664 1
115-2382 1
115-2399 1
115-2174 1
115-2398 1
115-2230 1
115-2276 1
R22 1 RES., FIX., PRECISION, METAL
FILM, 301 OHM , 1/8W, 1%
R30, R31 2 RES., FIX., PRECISION, METAL
FILM, 43.2 KOHM , 1/8W, 1%
R32, R52 2 RES., FIX., PRECISION, METAL-
FILM, 511 OHM , 1/4W, 1%
R34 1 RES., FIX., PRECISION, METAL
FILM, 210 OHM , 1/8W, 1%
R37 1 RES., FIX., PRECISION, METAL
FILM, 5.62 KOHM , 1/8W, 1%
R38, R49 2 RES., FIX., PRECISION, METAL
FILM, 1.24 KOHM , 1/8W, 1%
R39, R40, R50, R51
4 RES., FIX., PRECISION,
2.49 KOHM , 1/8W, 0.1%
R41, R48 2 RES., FIX., PRECISION, METAL
FILM, 100 OHM , 1/8W, 1%
R46 1 RES., FIX., PRECISION, METAL
FILM, 499 KOHM , 1/8W, 1%
R47 1 RES., FIX., PRECISION, METAL
FILM, 8.06 KOHM , 1/8W, 1%
NOTE: REPLACEMENT PARTS MAY BE ORDERED FROM KEPCO, INC. ORDERS SHOULD INCLUDE KEPCO PART NUMBER AND DESCRIPTION.
PLEASE NOTE: THE MANUFACTURER'S NAME AND PART NUMBER LISTED FOR EACH ITEM ON REPLACEMENT PARTS LISTS REPRESENTS AT LEAST ONE SOURCE FOR THAT ITEM AND IS LISTED SOLELY FOR THE CONVENIENCE OF KEPCO EQUIPMENT OWNERS IN OBTAINING REPLACEMENT PARTS LOCALLY. WE RESERVE THE RIGHT TO USE EQUIVALENT ITEMS FROM ALTERNATE SOURCES. KEPCO, INC.
IRC CEA TYPE RN55D3010F
IRC CEA RN55D4322F
RCD COMPONENTS RCD GP55-5110-FTW
IRC RN55D100F
VISHAY DALE CCF555K62FKR36
VISHAY DALE CCF-50 1241 F R36
VISHAY DALE PTF-56 2K490 B T-13 R36
VISHAY DALE CCF-55 1000 F R36
VISHAY DALE CCF-55 4993 F R36
VISHAY DALE CMF-55, 8061, F, T-0
115-2261 1
115-2380 1
115-2092 1
115-2177 1
115-2409 1
115-2507 1
115-2970 1
115-2598 1
115-2309 1
115-2445 1
JQE 26956 SVC 08-1111 7-9
Page 62
KEPCO REPLACEMENT PARTS LIST
JQE 150-1.5MVPY-26956 ASSEMBLY A1 (Figure 7-2) CODE: 2351431/2671532
REFERENCE
DESIGNATOR
QTY. DESCRIPTION
R54 1 RES., VAR., MULTITURN, TRIM-
MER, COMP. OR CERM., 2 KOHM , 3/4W, 10%
R56 1 RES., VAR., MULTITURN, TRIM-
MER, 10 KOHM , 3/4W, 10%
S1 1 SWITCH, PRINTED CIRCUIT,
DIP 4P DT 20VDC .4A
TP1-TP4, TP6-TP9 8 TEST POINT,
0.1” LEAD SPACING
MFRS. NAME & PART NO.
(SEE BOTTOM NOTE)
BOURNS INCORP 3009P-1-202
BOURNS INCORP 3009P-1-103
AUGAT ALCOSWITCH ASE42RG
COMPONENTS CORP ATP-402-10
KEPCO
PART N O.
REC. SPARE
PART Q TY.
115-2405 1
115-2481 1
127-0451 1
173-0029 1
NOTE: REPLACEMENT PARTS MAY BE ORDERED FROM KEPCO, INC. ORDERS SHOULD INCLUDE KEPCO PART NUMBER AND DESCRIPTION. PLEASE NOTE: THE MANUFACTURER'S NAME AND PART NUMBER LISTED FOR EACH ITEM ON REPLACEMENT PARTS LISTS REPRESENTS AT LEAST ONE SOURCE FOR THAT ITEM AND IS LISTED SOLELY FOR THE CONVENIENCE OF KEPCO EQUIPMENT OWNERS IN OBTAINING REPLACEMENT PARTS LOCALLY. WE RESERVE THE RIGHT TO USE EQUIVALENT ITEMS FROM ALTERNATE SOURCES. KEPCO, INC.
7-10 JQE 26956 SVC 08-1111
Page 63
KEPCO REPLACEMENT PARTS LIST
JQE 150-1.5MVPY-26956 ASSEMBLY A3 (Figure 7-3) CODE: 1130378
REFERENCE
DESIGNATOR
QTY. DESCRIPTION
MFRS. NAME & PART NO.
(SEE BOTTOM NOTE)
KEPCO
PART N O.
REC. SPARE
PART Q TY.

FIGURE 7-3. JQE 150-1.5MVPY-26956 A3 ASSEMBLY, COMPONENT LOCATIONS

Q301-Q312 12 TRANSISTOR, SI, NPN, POWER ON SEMICONDUCTOR
119-0091 1
2N3773
S301 1 SWITCH, THERMOSTAT (N.O.), SW-
THERMO SP ST
NOTE: REPLACEMENT PARTS MAY BE ORDERED FROM KEPCO, INC. ORDERS SHOULD INCLUDE KEPCO PART NUMBER AND DESCRIPTION.
PLEASE NOTE: THE MANUFACTURER'S NAME AND PART NUMBER LISTED FOR EACH ITEM ON REPLACEMENT PARTS LISTS REPRESENTS AT LEAST ONE SOURCE FOR THAT ITEM AND IS LISTED SOLELY FOR THE CONVENIENCE OF KEPCO EQUIPMENT OWNERS IN OBTAINING REPLACEMENT PARTS LOCALLY. WE RESERVE THE RIGHT TO USE EQUIVALENT ITEMS FROM ALTERNATE SOURCES. KEPCO, INC.
JQE 26956 SVC 08-1111 7-11
HONEYWELL/ELMWOOD 2450G-8081-0084
127-0248 1
Page 64
KEPCO REPLACEMENT PARTS LIST
JQE 150-1.5MVPY-26956 ASSEMBLY A3A1 (Figure 7-4) CODE: 2361761
REFERENCE
DESIGNATOR
QTY. DESCRIPTION
MFRS. NAME & PART NO.
(SEE BOTTOM NOTE)
KEPCO
PART N O.

FIGURE 7-4. JQE 150-1.5MVPY-26956 A3A1 ASSEMBLY, COMPONENT LOCATIONS

REC. SPARE
PART Q TY.
R301-303, R306­308
6 RES., FIX., POWER, AX. LEADS,
1 OHM , 3W, 5%
R311, R312 2 RES., FIX., CARBON FILM,
120 OHM , 1/2W, 5%
VISHAY DALE ELE CW02B1R000JS70
IRC GBT-1/2
115-0499 1
115 -1136 1
NOTE: REPLACEMENT PARTS MAY BE ORDERED FROM KEPCO, INC. ORDERS SHOULD INCLUDE KEPCO PART NUMBER AND DESCRIPTION. PLEASE NOTE: THE MANUFACTURER'S NAME AND PART NUMBER LISTED FOR EACH ITEM ON REPLACEMENT PARTS LISTS REPRESENTS AT LEAST ONE SOURCE FOR THAT ITEM AND IS LISTED SOLELY FOR THE CONVENIENCE OF KEPCO EQUIPMENT OWNERS IN OBTAINING REPLACEMENT PARTS LOCALLY. WE RESERVE THE RIGHT TO USE EQUIVALENT ITEMS FROM ALTERNATE SOURCES. KEPCO, INC.
7-12 JQE 26956 SVC 08-1111
Page 65
KEPCO REPLACEMENT PARTS LIST
JQE 150-1.5MVPY-26956 ASSEMBLY A3A2 (Figure 7-5) CODE: 2361762
REFERENCE
DESIGNATOR
QTY. DESCRIPTION
MFRS. NAME & PART NO.
(SEE BOTTOM NOTE)
KEPCO
PART N O.

FIGURE 7-5. JQE 150-1.5MVPY-26956 A3A2 ASSEMBLY, COMPONENT LOCATIONS

REC. SPARE
PART Q TY.
CR301 1 DIODE, ZENER,
5.6V, 5%
CR302 1 RECT., SWITCHING DIODE,
75V 0.4A
C301 1 CAP., MYLAR FILM,
500PF, 10%, 200V
C302 1 CAP., MYLAR FILM,
6800PF, 10%, 200V
R304, R305, R309, R310
4 RES., FIX., POWER, AX. LEADS,
1 OHM , 3W, 5%
R313, R314 2 RES., FIX., POWER, AX. LEADS,
6.8 KOHM , 3W, 5%
R315 1 RES., FIX., CARBON FILM,
330 OHM , 1/2W, 5%
R316 1 RES., FIX., POWER, AX. LEADS,
8 KOHM , 3W, 3%
R319 1 RES., FIX., CARBON FILM, 330
OHM , 1/4W, 5%
NOTE: REPLACEMENT PARTS MAY BE ORDERED FROM KEPCO, INC. ORDERS SHOULD INCLUDE KEPCO PART NUMBER AND DESCRIPTION.
PLEASE NOTE: THE MANUFACTURER'S NAME AND PART NUMBER LISTED FOR EACH ITEM ON REPLACEMENT PARTS LISTS REPRESENTS AT LEAST ONE SOURCE FOR THAT ITEM AND IS LISTED SOLELY FOR THE CONVENIENCE OF KEPCO EQUIPMENT OWNERS IN OBTAINING REPLACEMENT PARTS LOCALLY. WE RESERVE THE RIGHT TO USE EQUIVALENT ITEMS FROM ALTERNATE SOURCES. KEPCO, INC.
AMERICAN POWER DEV 1N752A
AMERICAN POWER 1N4148-AMMO
CORNELL DUBILIE WMC2D15K
AMERICAN SHIZUK 663 0.0068 +/-10% 200VDC
VISHAY DALE CW02B1R000JS70
VISHAY DALE CW-2B 6.8K 5% B12
YAGEO CFR-50JTJ52330R
VISHAY DALE CW-2B-8000OHM-3%
IRC, INC. CF 1/4-331-J
121-0066 1
124-0437 1
117-0950 1
117-0552 1
115-0499 1
115-1284 1
115-0804 1
115-1652 1
115-2233 1
JQE 26956 SVC 08-1111 7-13
Page 66
KEPCO REPLACEMENT PARTS LIST
JQE 150-1.5MVPY-26956 ASSEMBLY A4 (Figure 7-6) CODE: 2362737
REFERENCE
DESIGNATOR
QTY. DESCRIPTION
MFRS. NAME & PART NO.
(SEE BOTTOM NOTE)
DETAIL "A"
KEPCO
PART N O.
REC. SPARE
PART Q TY.

FIGURE 7-6. JQE 150-1.5-26956 A4 ASSEMBLY, COMPONENT LOCATIONS

CR1 1 RECT., ENCAPSULATED BRIDGE,
200V 1A
CR3 1 DIODE, ZENER,
15V, 5%
CR4, CR6 2 DIODE, ZENER,
4.7V, 5%
CR10 1 DIODE, ZENER,
6.5V, 5%
CR9, CR11, CR12, CR13
4 RECT., SI RECTIFIER,
SCHOTTKY, AX. LDS. 40V, 1A
CR14 1 DIODE, CURRENT REGULATOR,
1N5297, 100 V, 0.6A
CR402 1 RECT., THYRISTOR (SCR),
200V, 8A
NOTE: REPLACEMENT PARTS MAY BE ORDERED FROM KEPCO, INC. ORDERS SHOULD INCLUDE KEPCO PART NUMBER AND DESCRIPTION. PLEASE NOTE: THE MANUFACTURER'S NAME AND PART NUMBER LISTED FOR EACH ITEM ON REPLACEMENT PARTS LISTS REPRESENTS AT LEAST ONE SOURCE FOR THAT ITEM AND IS LISTED SOLELY FOR THE CONVENIENCE OF KEPCO EQUIPMENT OWNERS IN OBTAINING REPLACEMENT PARTS LOCALLY. WE RESERVE THE RIGHT TO USE EQUIVALENT ITEMS FROM ALTERNATE SOURCES. KEPCO, INC.
FAIRCHILD W02G
AMERICAN POWER 1N4744A
PHILIPS SEMICON 1N4732A
AMERICAN POWER 1N763-1
ON SEMICONDUCTOR 1N5819RLG
CENTRAL SEMICON CCL0750
CENTRAL SEMICON CS220-8B
124-0346 1
121-0057 1
121-0091 1
121-0028 1
124-0578 1
121-0083 1
124-0350 1
7-14 SVC08-1111
Page 67
KEPCO REPLACEMENT PARTS LIST
JQE 150-1.5MVPY-26956 ASSEMBLY A4 (Figure 7-6) CODE: 2362737
REFERENCE
DESIGNATOR
QTY. DESCRIPTION
CR5, CR7, CR8 3 RECT., SWITCHING DIODE,
75V, 0.4A
CR9 1 RECT., SI RECTIFIER,
AX. LEADS, 3000V, 200MA
C1 1 CAP., ELECTROLYTIC, AX. LEADS,
140UF, +100 -10%, 40V
C2, C4, C5, C7, C8, C10, C11,
7 CAP., CERAMIC,
0.1UF, 10%, 50V
C12 1 CAP., TANTALUM,
4.7UF, 10%, 15V
C13 1 CAP., CERAMIC,
1000PF, 10%, 200V
C3 1 CAP., CERAMIC,
0.047UF, 10%, 50V
C6, C9 2 CAP., CERAMIC,
0.01UF, 10%, 50V
IC1 1 I.C. ADJ. REFERENCE
(2.5-37V) 600UA-100MA ,
IC2 1 I.C. PRECISION SINGLE SUPPLY
OP.AMP
MFRS. NAME & PART NO.
(SEE BOTTOM NOTE)
AMERICAN POWER 1N4148-AMMO
RECTRON, USA R3000-F
SANGAMO COMPONE 052FE141Q040B
VISHAY AMERICAS A104K15X7R5-UAA
SPRAGUE CAPACIT 173D475X9015VW
VISHAY BC COMPO A102K15X7RK5-UAA
BC COMPONENTS ( A473K17X7RFVVWJ
VISHAY BC COMPO A103K15X7RF5-UAA
MOT. TL431AILP
PMI OP-90GP
KEPCO
PART N O.
REC. SPARE
PART Q TY.
124-0437 1
124-0178 1
117-0706 1
117-1052 1
117-1112 1
117-1084 1
117-1054 1
117-1053 1
250-0239 1
250-0216 1
IC3 1 I.C. DUAL VOLTAGE COMPARATOR
OP.AMP.
IC4 1 I.C. PRECISION INSTRUMENTATION
AMPLIFIER
IC5 1 I.C. LOW INPUT OFFSET VOLTAGE
OP. AMP
J1 1 JACK, SOCKET, POWER, CONNEC-
TOR, 2 PINS HEADER, PC MT
J2 1 JACK, SOCKET, POWER, CONNEC-
TOR, 3 PINS HEADER, PC MT
J3, J4 2 JACK, QUICK CONNECT (MALE),
PC MOUNT
PCB 1 PCB ASSY, REV#1 KEPCO
NAT. LM393AN
BURR-BROWN INA118P
PRECISN MONO OP-07CP
JST CORP. B2B-XH-A
JST CORP. B3B-XH-A
ZIERICK MIDWEST 82237-21
250-0228 1
250-0332 1
250-0146 1
143-0799 1
143-0800 1
107-0362 1
167-1541 1
167-1541
Q1 1 TRANSISTOR, SI, NPN, SMALL SIG-
NAL
RC403, R415, R432
3 RES., VAR., MULTITURN, TRIM-
MER, COMP. OR CERM., 10 KOHM ,
RAYTHEON MFG CO 1190094
BOURNS INCORPOR 3009P-1-103
119-0094 1
115-2481 1
3/4W, 10%
NOTE: REPLACEMENT PARTS MAY BE ORDERED FROM KEPCO, INC. ORDERS SHOULD INCLUDE KEPCO PART NUMBER AND DESCRIPTION.
PLEASE NOTE: THE MANUFACTURER'S NAME AND PART NUMBER LISTED FOR EACH ITEM ON REPLACEMENT PARTS LISTS REPRESENTS AT LEAST ONE SOURCE FOR THAT ITEM AND IS LISTED SOLELY FOR THE CONVENIENCE OF KEPCO EQUIPMENT OWNERS IN OBTAINING REPLACEMENT PARTS LOCALLY. WE RESERVE THE RIGHT TO USE EQUIVALENT ITEMS FROM ALTERNATE SOURCES. KEPCO, INC.
SV C08- 1111 7-15
Page 68
KEPCO REPLACEMENT PARTS LIST
JQE 150-1.5MVPY-26956 ASSEMBLY A4 (Figure 7-6) CODE: 2362737
REFERENCE
DESIGNATOR
QTY. DESCRIPTION
RN2A/ RN2B 2 RES, NET, RATIO 30:1
RN2A: 150K/RN2B: 4.99K
R1 1 RES., FIX., CARBON FILM,
330 OHM , 2W, 5%
R2 1 RES., FIX., CARBON FILM,
510 OHM , 1/2W, 5%
R3 1 RES., FIX., PRECISION, METAL-
FILM, 4.02 KOHM , 1/4W, 1%
R4 1 RES., FIX., POWER, AX. LEADS,
0.5 OHM , 3W, 3%
R5, R8 2 RES., FIX., CARBON FILM,
1 KOHM , 1/4W, 5%
R6 1 RES., FIX., PRECISION,
2.49 KOHM , 1/8W, 0.1%
R7 1 RES., FIX., CARBON FILM,
10 OHM , 1/4W, 5%
R9 1 RES., FIX., PRECISION, METAL
FILM, 49.9 KOHM , 1/8W, 1%
R10 1 RES., FIX., PRECISION, METAL-
FILM, 7.5 KOHM , 1/4W, 1%
MFRS. NAME & PART NO.
(SEE BOTTOM NOTE)
PRECISION RESIS PR9162
RCD COMPONENTS CF200S 3300 J TB
KOA/SPEER CF1/2 511 J T52A
VISHAY DALE CCF554K02FKE36
VISHAY DALE CW02BR5000HS70
IRC, INC. CF-1/4 102 J T&R
VISHAY DALE PTF-56 2K490 B T-13 R36
IRC, INC. CF 1/4-100-J
VISHAY DALE CMF5549K900FEEA
IRC CES RN60D7501F
KEPCO
PART N O.
REC. SPARE
PART Q TY.
234-0038 1
115-0882 1
115-0824 1
115-3021 1
115-1880 1
115-2238 1
115-2970 1
115-2230 1
115-2755 1
115-1853 1
R11, R26, R27, R28, R29
5 RES., FIX., PRECISION, METAL
FILM, 4.99 KOHM , 1/8W, 1%
R12, R13, R22 3 RES., FIX., PRECISION, METAL
FILM, 1 KOHM , 1/4W, 1%
R15 1 RES., FIX., PRECISION, METAL
FILM, 15 KOHM , 1/8W, 1%
R16 1 RES., FIX., CARBON FILM,
100 OHM , 1/4W, 5%
R19 1 RES., FIX., PRECISION, METAL-
FILM, 150 OHM , 1/4W, 1%
R20 1 RES., FIX., PRECISION, METAL
FILM, 2 KOHM , 1/8W, 1%
R23, R25, R31 3 RES., FIX., PRECISION, METAL
FILM, 10 KOHM , 1/8W, 1%
R24 1 RES., FIX., POWER, SHUNT (4
TERMINAL), 0.01 OHM , 3W, 1%
R33 1 RES., FIX., CARBON FILM,
2.2 KOHM , 1/4W, 5%
R34, R35, R36, R37
4 RES., FIX., METAL FILM,
100 KOHM , 1/8W, 0.1%
VISHAY DALE CFF-55 4991 F R36
VISHAY DALE CCF-55-1001-F-R36
IRC, INC. GP55 100 1502 F T&R
IRC, INC. CF 1/4 101 J T&R
VISHAY DALE CCF-55
VISHAY DALE CCF-55 2001 F R36
VISHAY DALE CCF-55-1002-F-1/4W
ISOTEK CORP PBV-R010-1.0
RCD COMPONENTS CF25 2201 J TB
VISHAY DALE CMF-55 1003 B T-9 R36
115-2401 1
115-2180 1
115-2452 1
115-2231 1
115-2091 1
115-2334 1
115-2174 1
115-3046 1
115-2382 1
115-2864 1
NOTE: REPLACEMENT PARTS MAY BE ORDERED FROM KEPCO, INC. ORDERS SHOULD INCLUDE KEPCO PART NUMBER AND DESCRIPTION. PLEASE NOTE: THE MANUFACTURER'S NAME AND PART NUMBER LISTED FOR EACH ITEM ON REPLACEMENT PARTS LISTS REPRESENTS AT LEAST ONE SOURCE FOR THAT ITEM AND IS LISTED SOLELY FOR THE CONVENIENCE OF KEPCO EQUIPMENT OWNERS IN OBTAINING REPLACEMENT PARTS LOCALLY. WE RESERVE THE RIGHT TO USE EQUIVALENT ITEMS FROM ALTERNATE SOURCES. KEPCO, INC.
7-16 SVC08-1111
Page 69
KEPCO REPLACEMENT PARTS LIST
JQE 150-1.5MVPY-26956 ASSEMBLY A4 (Figure 7-6) CODE: 2362737
REFERENCE
DESIGNATOR
QTY. DESCRIPTION
R430 1 RES., VAR., MULTITURN, TRIM-
MER, COMP. OR CERM., 500 OHM ,
MFRS. NAME & PART NO.
(SEE BOTTOM NOTE)
BOURNS INCORP 3009P-1-501
3/4W, 10%
TP1-TP7 7 TEST POINT, 0.1” LEAD SPACING COMPONENTS CORP
ATP-402-10
fi
KEPCO
PART N O.
REC. SPARE
PART Q TY.
115-2398 1
173-0029 1
NOTE: REPLACEMENT PARTS MAY BE ORDERED FROM KEPCO, INC. ORDERS SHOULD INCLUDE KEPCO PART NUMBER AND DESCRIPTION.
PLEASE NOTE: THE MANUFACTURER'S NAME AND PART NUMBER LISTED FOR EACH ITEM ON REPLACEMENT PARTS LISTS REPRESENTS AT LEAST ONE SOURCE FOR THAT ITEM AND IS LISTED SOLELY FOR THE CONVENIENCE OF KEPCO EQUIPMENT OWNERS IN OBTAINING REPLACEMENT PARTS LOCALLY. WE RESERVE THE RIGHT TO USE EQUIVALENT ITEMS FROM ALTERNATE SOURCES. KEPCO, INC.
SV C08- 1111 7-17
Page 70
KEPCO REPLACEMENT PARTS LIST
JQE 150-1.5MVPY-26956 ASSEMBLY A5 (Figure 7-7) CODE: 2362735
REFERENCE
DESIGNATOR
QTY. DESCRIPTION
MFRS. NAME & PART NO.
(SEE BOTTOM NOTE)
KEPCO
PART N O.
REC. SPARE
PART Q TY.

FIGURE 7-7. JQE 150-1.5MVPY-26956 A5 ASSEMBLY, COMPONENT LOCATIONS

NOTE: REPLACEMENT PARTS MAY BE ORDERED FROM KEPCO, INC. ORDERS SHOULD INCLUDE KEPCO PART NUMBER AND DESCRIPTION. PLEASE NOTE: THE MANUFACTURER'S NAME AND PART NUMBER LISTED FOR EACH ITEM ON REPLACEMENT PARTS LISTS REPRESENTS AT LEAST ONE SOURCE FOR THAT ITEM AND IS LISTED SOLELY FOR THE CONVENIENCE OF KEPCO EQUIPMENT OWNERS IN OBTAINING REPLACEMENT PARTS LOCALLY. WE RESERVE THE RIGHT TO USE EQUIVALENT ITEMS FROM ALTERNATE SOURCES. KEPCO, INC.
7-18 JQE 26956 SVC 08-1111
Page 71
KEPCO REPLACEMENT PARTS LIST
JQE 150-1.5MVPY-26956 ASSEMBLY A5 (Figure 7-7) CODE: 2362735
REFERENCE
DESIGNATOR
QTY. DESCRIPTION
CR1 1 RECT., SI RECTIFIER,
400V 5 A 50A300A
CR203 1 RECT., THYRISTOR (SCR),
300V 16A
J1 1 JACK, SOCKET, POWER, CONNEC-
TOR, 3 PINS HEADER, PC MT
J2 1 JACK, SOCKET, POWER, CONNEC-
TOR, 2 PINS HEADER, PC MT
J4, J5, J6, J7, J9, J12
6 JACK, QUICK CONNECT (MALE),
PC MOUNT
J10, J11 2 JACK, QUICK CONNECT (MALE),
PC MT., VERTICAL
TB501 1 TERMINAL BLOCK,
STRIP, PC MT, 8 CKTS
TB502, TB503 2 TERMINAL BLOCK,
STRIP, PC MT, 3 CKTS
MFRS. NAME & PART NO.
(SEE BOTTOM NOTE)
DIOTEC ELECTRONICS GP604
INTERNATIONAL RECT. IRC30C
JST CORP. B3B-XH-A
JST CORP. B2B-XH-A
ZIERICK MIDWEST 82237-21
ZIERICK MIDWEST K22053-22
CURTIS INDUSTRIES SEIPX08
CURTIS INDUSTRIES SEIPX03
KEPCO
PART N O.
REC. SPARE
PART Q TY.
124-0348 1
124-0277 1
143-0800 1
143-0799 1
107-0362 1
107-0384 1
167-1537 1
167-1538 1
NOTE: REPLACEMENT PARTS MAY BE ORDERED FROM KEPCO, INC. ORDERS SHOULD INCLUDE KEPCO PART NUMBER AND DESCRIPTION.
PLEASE NOTE: THE MANUFACTURER'S NAME AND PART NUMBER LISTED FOR EACH ITEM ON REPLACEMENT PARTS LISTS REPRESENTS AT LEAST ONE SOURCE FOR THAT ITEM AND IS LISTED SOLELY FOR THE CONVENIENCE OF KEPCO EQUIPMENT OWNERS IN OBTAINING REPLACEMENT PARTS LOCALLY. WE RESERVE THE RIGHT TO USE EQUIVALENT ITEMS FROM ALTERNATE SOURCES. KEPCO, INC.
JQE 26956 SVC 08-1111 7-19(7-20 Blank)
Page 72
Page 73
NOTES:
1) Resistor values in "ohms" and Capacitor values in "microfarads", unless otherwise specified.
2) Consult Parts List for the components marked with "*" symbol.
3) TB502 link between pin 1 & 2 (factory default) enables the Current Limit Control "B". Remove the link to disable it.
4) TB501 links between pin 1 & 2 and between pin 4 & 5 (factory default) set the PS in local error sensing. Remove the links for remote error sensing (=Kelvin connection). TB501 link between pin 6 & 7 (factory default) enables the Front Panel Voltage Control, together with the A1-S1 set to LOC position. Remove the link to enable a Remote Resistive Voltage Control, together with A1-S1 set to REM position.
A2-TB202
1
2
3
4
5
FAN
AC LINE LAMP (FRONT PANEL)
A2-B201
AC FAN
FP-DS101
A2-R201
7.5
A2- CHASSIS LEVEL
FP- FRONT PANEL LEVEL
BP- BACK PANEL LEVEL
PROPRIETARY DATA ©2008, KEPCO, INC
FP-CB101
L
N
3020864
AC INPUT CORD (BACK PANEL)
H
GND
N
CHASSIS
A2-TB201
A
B
A1
A2 B2
CIRCUIT BREAKER (FRONT PANEL)
FP- CURRENT LIMIT "B" CTRL
FP-R103 500
A2-T202
AUX.TRANSFORMER
*
A2-T201
TB1 @T201
1T
2T
3T
4T
5T
6T
7T
MAIN POWER TRANSFORMER
MAIN RECTIFIER
*
A2-C205
*
A2-R202
*
A2-CR201
*
A2-C206
*
A2-C207
*
A2-CR202
+
*
A2-C201
MAIN FILTER
CD
A3-S301
HEAT SINK THERMO-SWITCH HS_DRV
B1
C2
D2
J208
101112
R306-308
1.0
R312 120
12
Q301-303
A3A1-P301
RAW_DC
** *
Q306-308
R301-303
1.0
R311 120
123456789
1234567891011
R316 8K
SUB-ASSY #1 SUB-ASSY #2
RET_RES
2
101112
12
CC_RS
Q304/305
Q311
R317 MJ
R319 330
R313 6.8K
13-CW
A1
-CMON +CMON(=RETURN) R103/CW & WP R103/CCW
DRV_AC1 DRV_AC2 RS_AC1 RS_AC2 CTRL_AC1 CTRL_AC2
RET_RES CC_RS +VDRV +VRS VDRV_RT HS_DRV
*
FP-M101
FP-AMMETER
CURRENT SENSING RESISTOR
-OUT_MON +SENSE_RES
CURR_CTRL_WP
CHASSIS_GND +OUT_MON
-SENSING
NULL
+SENSING
CURR_CTRL_CW
-SENSE_RES
+VRS
-VRS
A1-P3
J204
J203
AMPLIFIER & REFERENCE BOARD
J3
1
1 2
2
3
3
4
4
P3
1
1
2
2
3
3
4
4
5
5
6
6
P2
1
1
2
2
3
3
4
4
5
5
6
6
12
J202
123456789
1234567891011
A3A2-P302
+HS_OUT
R304/305
*
1.0
*
C301
0.0015
C302
0.0068
R314 6.8K
Q309/310
*
Q312
CR302
R309/310
1.0
R315 330
CR301 5.6V
PASS-ELEMENT ASSY
FP- CURRENT LIMIT "A" CTRL
*
FP-R101
J2
REF
1
RPC1
2
RPC2
3 4
RETURN
5
P5
RETURN
Rr_1 Rr_2
x1(+) C(-)
1 2 3 4 5 6
Er
7 8 9
P4
1 2 3 4 5 6 7 8 9 10 11 12
J1
1 2
A
*
A2-R203
A3
10 11 12
A1-P2
1 2 3 4 5
J205
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9
A1-P1
1 2
2
J206
13-CW
FP- VOLTAGE CTRL
2
OUTPUT CAPACITOR
1
CHASSIS GND
1
CHASSIS GND
V
13-CW
A2-C204
x1(+)C(-)
*
FP-R102
A5-P9
A5-P11
A5-P10
A5-P1
J201
A5-P6
+
A5-P4
A5-P7
A5-P12
A5-P5
A5-P31J3
A5-P2
A4-P2
A4-P1
J207
A4-P4
A4-P3
*
FP-M102
FP-VOLTMETER
OUTPUT CROWBAR
*
CR203
REF RCP1 RCP2
-S
-V
+V +S
NULL RVC
-OUT
+OUT
+C_MON
-C_MON
+C_MON
-C_MON
+VRS
-VRS
AC1_OVP AC2_OVP CR203_G CR203_K
-SENSING +SENSING
-OUT
-OUT_INT
1
J8
A5
OUTPUT TERMINALS BOARD
REF RPC1 RPC2
-S
-V
CHASSIS-GND
+V +S RVC RPV1 RPV2
+C_MON
-C_MON
A4
OVP & C.MON BOARD
BACK PANEL
TB502
1 2 3
SEE NOTE 3
TB501
1 2 3 4 5 6 7 8
SEE NOTE 4
1
1 2 3
REMOTE CURRENT CONTROL (B) TERMINAL BLOCK
OUTPUT TERMINALS & REMOTE VOLTAGE CONTROL TERMINAL BLOCK
CHASSIS GND STUD
TB503
CURRENT MONITOR TERMINAL BLOCK
PROPRIETARY DATA ©2008, KEPCO, INC
J9
1
1
J11
CR203_G
1
1
J10
1
1
J1
1
1
2
2
3
3
P501
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
J6
-SENSING
1
1
J4
+SENSING
1
1
J7
1
1
J12
1
1
J5
1
1
1
J2
1
1
2
2
J2
1
1
2
2
3
3
J1
1
1
2
2
P401
1
1
2
2
3
3
4
4
5
5
6
6
J4
1
1
J3
1
1
FIGURE 7-8. JQE 150-1.5MVPY-26956,
OVERALL SCHEMATIC DIAGRAM
JQE 26956 SVC 081111 6-21
7-21/7-22
7-20/7-21
Page 74
Page 75
J1
+VRS
1
P3-@ J203
-VRS
2
RETURN AUX. PS
2
~
~
4
3
CR6 200V/1A
CONTROL AUX. PSs
3
CR8 200V/1A
+-
2
~
~
4
2
~
~
4
1
HS DRIVER AUX. PS
1
+-
1
+-
+
+
C1 220
*
*
C7
+
R23
*
CR19
6.8V
C2 100
CR9 6.5V
R9 220
3
CR1 200V/1A
DRV_AC1
1
DRV_AC2
2
RS_AC1
3
RS_AC2
4
CTRL_AC1
5
CTRL_AC2
6
R10
82.5K
*
*
R2
R1
HS DRIVER
Q2
1190094
R5
2
560
R11
3.9K
3 2
Q3 2N3019
R12 1.5K
C12 0.005
CR2
6.8V
13
1
R3 620
CR7 SI-1
R27 10
PS
R24
*
*
C13
1
*
Q1
CR10
6.8V
CR11
6.8V
CR12
6.8V
CR13
6.8V
TO A4-J1 CC RETURN
TO T202
PROPRIETARY DATA ©2008, KEPCO, INC
NOTES:
1) Resistor values in "ohms" and Capacitor values in "microfarads", unless otherwise specified.
2) Components marked with "*" are model dependent, or are not always used. Consult Parts List for details.
3) TB1 and TB2 are installed for the special models with "I_LIM_B" feature.
4) TP3 is installed for units w/o separate calibration for remote voltage control (S1, R33, R37 not present).
5) TP4 is installed for current loop referenced to (+)Sensing, while TP5 is installed for current loop referenced to (-)Sens. Resistor.
3020853
3
2
R28
2.2K
R13
2.2K
R20 10
R58 10
+13.5V
-13.5V
+
+
RET_RES CC_RS +VDRV +VRS VDRV_RT HS_DRV
2 1
TP9
R7 750
C10
6.8
C11
6.8
R29 750
P2-@ J204
1 2
TO
3
PASS-ELEMENT
4 5 6
R21 12K
+6.2V
CR3
6.2V
CR17
6.2V
-6.2V
TP8
2 1
VOLTAGE ERROR AMPLIFIER
TP6
1
2
CR15 1N4148
2
*
C9
0.047
CURRENT ERROR AMPLIFIER
TP7
1
2
CR14 1N4148
*
R17
*
C8
CURRENT ERROR AMPLIFIER (B)
CR22
R48
1N4148
100
*
R18
*
C15
R22 301
*
R16 500
VOLTAGE MODE
1 3-CW
LAG COMP.
R41 100
C24
*
C22
0.1u
C23
0.1u
C25
*
C16
0.1u
C17
0.1u
C18
0.1u
C19
0.1u
+13.5V
-13.5V
+13.5V
-13.5V
C14
*
+13.5V
-13.5V
IC4 LT1006
7
1
IC1 LM741 3
+
6
-
4
5
VOLTAGE MODE OFFSET ADJ
IC3 LT1006
7
8
+
6
-
451
7
8
3
+
6
2
-
451
R56 10K
CURRENT MODE OFFSET ADJ (B)
GND NETWORK
R25 10
*
CR24
CR16 1N4148
CR18 1N4148
R38
1.24K
2
R34 210
3
2
2
R32 511
R15
**
TP4
R49
1.24K
R14 100K
10K
13-CW
2
1
2
R39 2.49K
*
R40
R51 2.49K
R50 2.49K
13-CW
R37 5.62K
R30
*
*
R31
TP5
1
2
-SENSE_RES
C5
0.1
+6.2V
-6.2V
*
R55
C4
220
C20
0.1u
C21
0.1u
CR23 1N4148
**
IC2B LT1013
+
R33
1K
13-CW
2
Ib ADJ (for Rem- FS Voltage Adj)
+13.5V
IC2A LT1013
1
-13.5V
+6.2V
84
5
+
7
6
-
+13.5V
C26
0.1u
C27
0.1u
-13.5V
R57
*
C3 220
+
CR4 1240178
CR5 1240178
*
1
TP2
2
R8
*
CURRENT SENSING AMPLIFIER
84
3
+
2
-
*
R43
R6
*
R46 499K
CURRENT REFERENCE(A)
IC5 LT1006
7
8
3
+
6
2
-
451
CURRENT REFERENCE(B)
+6.2V
C6
*
R4
1K
13-CW
2
Ib ADJ (for FP- FS Voltage Adj)
R42
*
R44
*
R45
*
FS Current Adj (A)
R19 2K
13-CW
2
*
R47
CR21
CR20
5.6V
5.6V
R52 511
(=R103/CCW)
RPC2
(=R103/CW & WP)
RPC1
+CMON(=RETURN)
-CMON
*
TP3
*
S1
2
5
VOLTAGE CONTROL
8
SWITCH
11
P5-@ J205
TO
1 2
BACK PANEL OUTPUT
3
TERMINALS-TB501
4
TO
5 6
CURRENT SENSING
7
RESISTOR
8
TO
9
FP CURRENT CTRL (A)
P4- @J206
TO
1 2
BACK PANEL OUTPUT
3
TERMINALS-TB501
4
TO
5 6
CURRENT SENSING
7
RESISTOR
8
TO
9 10
FP VOLTAGE CTRL &
11
CURRENT CTRL (A) &
12
Eout/Iout METERS
+SENSE_RES
CURR_CTRL_WP
CHASSIS_GND +OUT_MON
*
1
TP1
2
CURR_CTRL_CW
-SENSE_RES
"Remote"
"Local-Front Panel"
RETURN
-OUT_MON
Er
-SENSING
NULL
+SENSING
Rr_1 Rr_2
1 2
3
1 6
4 7
9
10
12
RETURN
-SENSE_RES
+SENSE_RES
CURR_CTRL_CW
PROPRIETARY DATA
CURR_CTRL_WP
-6.2V
*
R53
FS CURRENT ADJ (B)
2
13-CW
R54 2K
RETURN
RPC2 RPC1
REF
J3
TO
*
4
FRONT PANEL CURRENT
3
CTRL (B)- R103
2
TO
1
CURRENT MONITORING CIRCUITRY (@ +OUT POTENTIAL)
©2008, KEPCO, INC
J2
5
TO
4
A5-J1
3 2 1
FIGURE 7-9. A1, AMPLIFIER AND REFERENCE
BOARD A1, SCHEMATIC DIAGRAM
JQE 26956 SVC 081111 6-23
7-23/7-24
7-22/7-23
Page 76
Page 77
TO T201
TO CB101
TO CR203
TO J206
P401-@ J207
1 2 3 4 5 6
AC1_OVP AC2_OVP CR203_G CR203_K
-SENSING +SENSING
R8 1K
3
CR1 200V/1A
C3
0.047
R1 330
2
C1 140
CR402 200V/8A
R4
0.5
3
1 2
C2
0.1
GATE
R5 1K
~
1
+-
~
4
+
+15V
CR3 15V
R2 510
C12
4.7
+6.5V
R3
4.02K
IC1
+
TL431
1
2 3
R6
2.49K
OVP CIRCUIT
NOTES:
1) Resistor values in "ohms" and Capacitor values in "microfarads", unless otherwise specified.
2) Components/ circuits marked with "*" are model dependent,
CR4
4.7V
R7 10
TP1
2 1
LOC_RET
or are not always used. Consult Parts List for details.
3) TP8 is installed for regular JQE units, w/o the current monitoring circuit.
PROPRIETARY DATA ©2008, KEPCO, INC
TO C201-202/MINUS
TO A5-J7
PROPRIETARY DATA ©2008, KEPCO, INC
Q1
R15 15K
2N2219A
1
CR6
4.7V
2
R16
3
100
GATE
*
TP8
C13
3
+
2
-
TP2
2 1
LOC_RET
0.001
84
IC3A LM393
C5
0.1
+15V+15V +15V
C6
0.01
+6.5V
CR13 1N5819
R20 2K
+6.5V
R12
1
CR14 1N5297
1K
RN2
*
A
B
2 1
CR12
1N5819
R34 100K
R36 100K
CR5 1N4148
+15V
R35 100K
IC2
LT1006
+6.5V
R37 100K
R11
4.99K
LOC_RET
R19 150
TP5
1
2
+15V
7
8
3
+
2
-
451
R415 10K
6
C4
0.1
2
13-CW
TP3
C9
0.01 LOC_RET
1
2
R13 1K
2
TP4
R(C)403 10K
13-CW
1
2
R22 1K
R9 49.9K
84
IC3B LM393
5
+
6
-
7
LOC_RET
R10
7.5K
"OVP DELAY ADJ""OVP LEVEL ADJ"
J3
-OUT_INT
1
R24
0.01
J4
-OUT
1
LOC_RET
R23 10K
R25 10K
CR7 1N4148
CR8 1N4148
IC4 INA118
3
2
R31 10K
7
+
-
485
+6.5V
1
6
2
C7
0.1
LOC_RET
C8
0.1
-6.5V
R432 10K
13-CW
TP6
1
IC5 OP07
2
7
1
3
6
+
2
-
4
8
* CURRENT MONITORING CIRCUIT AT "-OUT" POTENTIAL
(INSTALLED/USED FOR SPECIALS ONLY)
+C_MON
R27
4.99K
-C_MON
+6.5V
C10
0.1
LOC_RET
C11
0.1
-6.5V
LOC_RET
+6.5V -6.5V
4.99K
CR9 1N5819 CR11 1N5819R26
R430 500
2
13-CW
R28 4.99K R29 4.99K
"C_MON ZERO ADJ""C_MON FS ADJ"
J2
1 2 3
TO A5-J2
TP7
1
J1
TO A1- J1
1 2
+VRS=-OUT_INT
-VRS
3020855
JQE 26956 SVC 081111 6-25
2
R33 2.2K
LOC_RET
CR10
6.5V
-6.5V
FIGURE 7-10. OVERVOLTAGE PROTECTION
AND CURRENT MONITOR BOARD A4, SCHEMATIC DIAGRAM
7-25/7-26
7-24/7-25
Page 78
Page 79
TO A1-J2
TO A4-J2
TO J207/3 (A4-P401/3)
TO CR203/G
TO CHASSIS
TO C204/PLUS
TO CR203/A
TO R203/K (Pos.out.)
TO A4-J4
TO CR203/K
TO C204/MINUS
TO J207/4 (A4-P401/4)
J1
J2
J10
J11
J3
J4
J8
J5
J7
J9
J6
J12
1 2 3
1 2
1
1
1
1
1
1
1
1
1
1
REF RCP1 RCP2
+C_MON
-C_MON
CR203_G
CHASSIS
+SENSING
+OUT
-OUT
-SENSING
CR1
5A/400V
RVC
NULL (=RPV1)
+S +V
-V
-S
REF RPC1 RPC2
+C_MON
-C_MON
*
(0.25" pitch)
-S
-V
CHASSIS-GND
+V +S RVC RPV1 RPV2
*
(0.375" pitch)
-S
-V
CHASSIS-GND
+V +S RVC RPV1 RPV2
TO R102/CCW
TO A1-J206/4 TO SHIELD OF "NULL" CABLE TO SHIELD OF "RVC" CABLE
TO A1-J206/6
TO A1-J205/9
TO A1-J205/3
TO A1-J206/1
TB502
1 2 3
See Note 2
TB503
1 2 3
TB501-1
1 2 3 4 5 6 7 8
See Note 3
TB501-2
1 2 3 4 5 6 7 8
See Note 4
P501-@J201
9 8 7 6 5 4 3 2 1
REMOTE CURRENT CONTROL (B) TERMINAL BLOCK
CURRENT MONITOR TERMINAL BLOCK
OUTPUT TERMINALS & REMOTE VOLTAGE CONTROL TERMINAL BLOCK
NOTES:
1) COMPONENTS MARKED WITH "*" SYMBOL ARE MODEL DEPENDENT OR ARE NOT ALWAYS USED. CONSULT PARTS LIST FOR DETAILS.
2) TB502 LINK BETWEEN PIN 1 & 2 (FACTORY DEFAULT) ENABLES THE CURRENT LIMIT CONTROL "B". REMOVE THE LINK TO DISABLE IT.
3) TB501-1 IS INSTALLED FOR 26954 & 26956 UNITS. THE LINKS BETWEEN PIN 1 & 2 AND BETWEEN PIN 4 & 5 (FACTORY DEFAULT)
TO A1-P5/J205
TO A1-P4/J206
SET THE POWER SUPPLY IN LOCAL SENSING. REMOVE THE LINKS FOR REMOTE SENSING. THE LINK BETWEEN PIN 6 & 7 (FACTORY DEFAULT) ENABLES THE FRONT PANEL VOLTAGE CONTROL. REMOVE THE LINK TO ENABLE A REMOTE RESISTIVE VOLTAGE CONTROL.
4) TB501-2 IS INSTALLED FOR 26955 UNIT. THE LINKS BETWEEN PIN 1 & 2 AND BETWEEN PIN 4 & 5 (FACTORY DEFAULT) SET THE POWER SUPPLY IN LOCAL SENSING. REMOVE THE LINKS FOR REMOTE SENSING. THE LINKS BETWEEN PIN 6 & 7 (FACTORY DEFAULT) ENABLES THE FRONT PANEL VOLTAGE CONTROL. REMOVE THE LINK TO ENABLE A REMOTE RESISTIVE VOLTAGE CONTROL.
PROPRIETARY DATA ©2008, KEPCO, INC
PROPRIETARY DATA ©2008, KEPCO, INC
3020854
FIGURE 7-11. OUTPUT TERMINALS BOARD A5,
SCHEMATIC DIAGRAM
JQE 26956 SVC 081111 6-27
7-27/7-28
7-26/7-27
Page 80
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