KEPCO®
THE POWER SUPPLIER™
OPERATOR’S MANUAL
HSF A, AM 600 WATTS
POWER SUPPLY
SINGLE OUTPUT POWER SUPPLIES
SINGLE PHASE, POWER FACTOR CORRECTED
UNIVERSAL AC INPUT
MODEL
KEPCO INC.
An ISO 9001 Company.
IMPORTANT NOTES:
1) This manual is valid for the following Model and associated serial numbers:
MODEL SERIAL NO. REV. NO.
HSF A, AM 600 Watts
2) A Change Page may be included at the end of the manual. All applicable changes and
revision number changes are documented with reference to the equipment serial numbers. Before using this Instruction Manual, check your equipment serial number to identify
your model. If in doubt, contact your nearest Kepco Representative, or the Kepco Documentation Office in New York, (718) 461- 7000, requestin g the correct revision for your p articular model and serial number.
3) The contents of this manual are protected by copyright. Reprod uction of any part can be
made only with the specific written permission of Kepco, Inc.
Data subject to change without notice.
HSF A, AM 600 WATTS
POWER SUPPLY
HSF 12-53A, HSF 15-43A,
HSF 24-27A, HSF 28-23A, HSF 48-13A
HSF 12-53AM, HSF 15-43AM,
HSF 24-27AM, HSF 28-23AM, HSF 48-13AM
©2015, KEPCO, INC
P/N 243-1352-r3
KEPCO, INC. 131-38 SANFORD AVENUE FLUSHING, NY. 11355 U.S.A. TEL (718) 461-7000 FAX (718) 767-1102
email: hq@kepcopower.com World Wide Web: http://www.kepcopower.com
TABLE OF CONTENTS
1. Introduction................................. ... ................................................ .. .................................................................. 1
1.1 Scope of Manual............................................................................................................................................. 1
1.2 Description.............................................................. ........................................................................................ 1
2. Specifications....................................................... ... ................................................ ... ........................................ 2
3. Features.......................................................................................................................................................... 6
3.1 DIP Switch Configuration................................................................................................................................ 6
3.2 Front Panel Access......................................................................................................................................... 8
3.3 Keying......................................................................................................... ... ................................................. 8
3.4 Output Voltage Control ................................ ... .................................................. .............................................. 8
3.4.1 Front Panel Voltage Control......................................................................................................................... 8
3.4.2 Remote Voltage Control............................................................................................................................. 10
3.5 Remote On-Off............................................. ............................................... ... .................................. ... .......... 11
3.6 Protection Circuits......................................................................................................................... ................ 12
3.6.1 Overvoltage And Overtemperature Protection........................................................................................... 12
3.6.2 Overcurrent Setting and Protection............................................................................................................ 12
3.6.3 Fan Failure.................................. ... ............................................... ... .................................. .. ...................... 12
3.6.4 Undervoltage........................................................................................................................... ... ................ 13
3.7 Alarm Settings................................................. ................................................................................. ............. 13
3.7.1 Visual Alarm..................................... ... ... ................................................ .. .................................. ... ............. 13
3.7.2 Alarm Signals......................................................................................... .................................... ................ 13
3.7.2.1 Internal Isolated Relay Alarm.................................................................................................................. 13
3.7.2.2 Optically-Coupled Logical Alarm............................................................................................................. 13
3.8 Local/remote Sensing................................................................................................................................... 15
3.9 Retaining Latches........................................................... .............................................................................. 15
4. Load Connection.............................................................................................................................................. 16
5. Connecting Multiple Power Supplies ..........................................................................................
..................... 16
1 HSF (A, AM) Rear Panel Connector and RA 19-4C Rack Adapter I/O Connector..................................... 1
2 Power Rating Vs. Temperature.................................................................................................................. 3
3 Mechanical Outline Drawing of the HSF A 600W Power Supply................................................................ 6
4 DIP Switch Configuration............................................................................................................................ 7
5 Front Panel Controls, Indicators and Test Points (HSF AM, Typical)......................................................... 9
6 DIP Switch Settings for Control of Output Voltage ................................................................................. .. 10
7 Connections For Remote Voltage Control................................................................................................ 11
8 DIP Switch Settings for Using RESET button or Remote ON-OFF .......................................................... 12
9 DIP Switch Settings for Red Alarm Indicator Enable/Disable................................................................... 13
10 DIP switch settings for Optically Coupled Logical Alarm.......................................................................... 14
11 Output Alarm Circuit Optically Isolated..................................................................................................... 14
12 ±PF Power Failure Optocoupler Timing Diagram..................................................................................... 15
1 HSF A Rear Connector Pin Assignment ..................................................................................................... 2
2 HSF 600W (A, AM) Output Ratings and Specifications ..............................................................................3
3 Power Supply Ratings and Specifications ..................................................................................................4
4 DIP Switch 1 and 2 Functions .....................................................................................................................7
5 Minimum Conditions for Relay, Meter and LED Operation ................................ .. .....................................11
SECTION PAGE
LIST OF FIGURES
FIGURE TITLE PAGE
TABLE TITLE PAGE
i HSF(A) 600W 040215
LIST OF TABLES
1. INTRODUCTION
3043790
897
12 11
10
15
18 1617
14 13
21 20 19
21
34
56
22
23
24
1.1 SCOPE OF MANUAL
This Operator's Manual covers the installation and operation o f the Kepco HSF A and HSF AM
600W Series of Switching Power Supplies. Basic models are identified by the suffix “A” following
the model number; models with the suffix “AM” include an integral voltage/current meter. For service information, write directly to: Kepco Inc., 131-38 Sanford Avenue, Flushing, New York, 11355,
U.S.A. Please state Model Designation and Serial Number of your HSF Power Supply. This information can be found on the nameplate of the unit.
1.2 DESCRIPTION
The Kepco HSF A and AM 600 Watt Series are hot swappable, high frequency switching, plug-in
power supplies that are completely interchangeable with the metered HSF AM Series, as well as
with Kepco’s earlier 600 Watt HSF Series (non A). When integrating A and non A models refer to
PAR’s. 3.5 and 3.7.2.2 regarding isolation of the return signal of the RC and PF features. Unless
otherwise noted, all data supplied herein for A models applies to AM models as well.
Five models may be selected for outputs of 12V, 15V, 2 4V, 28V or 48V. They employ forward conversion and power factor correction and are designed to operate in a fault tolerant powe r system.
Input voltage range is single phase 85-265V a-c (47-63Hz) or 120-330V d-c. Input voltage which
is out of specification may cause unit damage. Safety standards apply when input voltage is within
100-240V a-c (50-60Hz). A built-in current balancing circuit and OR-ing diodes allow configuration
for hot-swap and parallel-redundant N+1 operation.
HSF A (without meter) and AM (with meter) Models use the HSF output to power the VDC ON
indicator and internal alarm relay. A minimum HSF output voltage is needed to maintain functionality for these components. For HSF AM models a minimum output is also needed to power the
meter.
These power supplies are designed to be used with Kepco's Series RA 19-4C rack adapte rs. The
RA 19-4C rack adapter accepts up to four 600W modules. All input/output connections are
through a 24-pin connector that plugs in to the rack adapter. All external connections described in
the following paragraphs are made through the rack adapter ’s I/O connector (see Figure 1).
FIGURE 1. HSF (A, AM) REAR PANEL CONNECTOR AND RA 19-4C RACK ADAPTER I/O CONNECTOR
HSF(A) 600W 040215 1
TABLE 1. HSF A REAR CONNECTOR PIN ASSIGNMENT
Signal
Name
Output + 1, 2, 4 DC output (+) applied to load.
Output – 3, 5, 6 DC Output (–) applied to load.
SENSE– 7 Sense– connection.
IMON+ 8 Current Monitor+ (sense resistor).
SENSE+ 9 Sense+ connection.
NO 10 Normally Open contact of alarm relay, referenced to AL COM, pin 14 (see PAR. 3.7.2.1).
IMON– 11 Current Monitor– (sense resistor).
–COM 12 –Signal Common provides return for REF, pin 15, and RV, pin 18, signals.
NC 13 Normally Closed contact of alarm relay, referenced to AL COM, pin 14 (see PAR. 3.7.2.1).
AL COM 14 Common contact of alarm relay (see PAR. 3.7.2.1).
REF 15 Reference voltage. When used with RV, pin 18, allows all output voltages of paralleled slave supplies to be
PF 16 Power Fail of open-collector alarm circuit. Used with pins 19, 21 (see PAR. 3.7.2.2).
CSB 17 Current Share Bus - Used whenever several power supplies are connected in parallel (see PAR. 5.).
RV 18 Remote Voltage - Used with REF, pin 15, for remotely controlling the output voltage (see PAR. 3.4.2)
RC and PF
return
RC 20 Remote On-off used pins 19, 21, to allow remote turn-on turn-off of the unit (see PAR. 3.5)
RC and PF
return
GND 22 AC input ground.
N 23 AC Input neutral.
L 24 AC input line.
Pin Function
controlled by one voltage adjustment of a master power supply. When REF is connected to RV via an
external trimmer, the external trimmer determines output voltage (see PAR. 3.4.2). Connections are made
via DIP switches (see PAR. 3.1).
19 Power Fail return of open-collector alarm circuit. Used with PF, pin 16 (see PAR. 3.7.2.2). Connected in
common with pin 21.
21 Remote On-off return for RC, pin 20, to allow remote turn-on turn-off of the unit (see PAR. 3.5). Connected
in common with pin 19.
2. SPECIFICATIONS
Table 2 contains specifications and operating limits of individual HSF (A, AM) 600W Series models. Table 3 contains specifications and operating limits common to all HSF (A, AM) 600W Series
Models. These specifications are at nominal input voltages at 25°C unless otherwise specified.
2 HSF(A) 600W 040215
TABLE 2. HSF 600W (A, AM) OUTPUT RATINGS AND SPECIFICATIONS
!
HSF A MODEL 12-53A, AM 15-43A, AM 24-27A, AM 28-23A, AM 48-13A, AM
Output Volts d-c (nominal) 12 15 24 28 48
Output Adjustment
Ripple & Noise
(1) To adjust output voltage down to approximately 0V requires that DIP SW1, position 7 be set to ON. Refer to Table 5 for mini-
(2) Using trimpot to attain voltages outside the specified adjustment range may trigger overvoltage (PAR 3.6.1) faults. Recovery
(3) See Figure 2 for power derating.
(4) CAUTION: The unit may be damaged if operated under overcurrent or shorted conditions for more than 30 seconds. If current
(5) Constant current limit with automatic recovery (see PAR. 3.6.2).
(6) When overvoltage is detected, output is shut OFF. Recovery is by removing, and after approximately 40 seconds, reapplying
(7) Measure with JEITA RC-9131A probe, bandwidth of scope: 100MHz.
(1)
Range
(Volts d-c)
Efficiency
Maximum
mum conditions required to maintain proper operation of alarm relay, meter (AM Models only) and VDC ON/ALARM indicator.
is by removing, and after approximately 40 seconds, reapplying AC input power or by reset (open and close) at ±RC terminals
(no delay).
exceeds limit (5% of nominal), output voltage starts to drop. If overload condition continues, current up to 130% of nominal
may be experienced.
AC input power or by reset (open and close) at ±RC terminals (no delay).
(2)
Output Current (nominal) (Amps) 53 43 27 23 13
Maximum Output Power (Watts)
Current Limit Setting (Amps)
Overvoltage Protection (OVP)
(% typ.)
(mV, p-p)
SW1 pos 7 OFF (default) 4.8 to 13.8 6 to 17.4 9.6 to 28.2 9.6 to 29.0 19.2 to 52.2
SW1 pos 7 ON 0 to 13.8 0 to 17.4 0 to 28.2 0 to 29.0 0 to 52.2
(3)
600 600 600 600 600
(Volts d-c)
(7)
(4)(5)
(6)
AC Input 100V 76 79 80 80 81
AC Input 200V 79 82 83 83 84
0°C 70°C 150 150 150 150 350
-10°C 0°C 200 200 200 200 400
55.1 45.1 28.3 28.3 13.6
14.5 - 16.9 18.2 - 21.8 29.5 - 34.3 29.5 - 34.3 54.8 - 64.3
HSF(A) 600W 040215 3
FIGURE 2. POWER RATING VS. TEMPERATURE
TABLE 3. POWER SUPPLY RATINGS AND SPECIFICATIONS
!
CHARACTERISTIC SPECIFICATION CONDITION/NOTES
Input Voltage Nominal: 100-120V a-c, 200-240V a-c
Range: 85-265V a-c, 120-330V d-c
Input Source Frequency Nominal: 50-60 Hz
Range: 47-63 Hz
Input Current: (Maximum Load
At 25°C with Nominal Output
Voltage)
Switching Frequency 200KHz typ. Forward Converter
Input Protection The internal power supply is protected against shorts by an input fuse. Fuse value 10A at 250 Volts
Input Surge cold start, interval
> 30 sec (First surge only, not
including current flow into EMI
filter)
Leakage Current: 0.75mA max. 240V a-c, 60Hz per IEC 60950 and UL60950
Power Factor Meets EN 61000-3-2 Rated output, rated input
Transient Recovery
excursion characteristic ±4% maximum 50% to 100% load,
recovery time 1 ms maximum
Stabilization
Source Effect (min - max) ±0.1% Typical, ±0.2% Maximum 85 to 132V a-c, 170 to 265V a-c
Load Effect ±0.6% Typical, ±1% Maximum (default)
Temperature Coefficient <0.02% per °C
Combined Effect ±1.2% Typical, ±2.2% Maximum Source, Load and Temperature
Time Effect 0.2% Typical, 0.5% Maximum 1/2 to 8 hours at 25°C
Start-up Time 525 msec Typical, 900 msec Maximum 100V a-c
Output Hold-up Time 20 msec Typical
Overvoltage Protection When the Power Supply goes into an overvoltage condition, the output is cut OFF. See PAR. 3.6.1.
Remote Control ON/OFF: ±RC pins control on/off as follows:
Meter (AM Models only) (displays voltage or current; front
panel switch-selectable)
Operating Temperature: -10 to 50°C (see Figure 2.)
Startup Temperature -20 to -10°C (see Figure 2.)
Storage Temperature: -30°C to +85°C
8.1A rms max. 100 - 120V a-c
3.9A rms max.
15A typ., 20A max. first surge 100 - 120V ac
30A typ., 40 max. first surge 200- 240 V ac
±0.6% Typical, ±1% Maximum (see PAR. 3.8)
275 msec Typical, 550 msec Maximum 240V a-c
(28V model: 15 msec Typical)
“High”, 2.4V to 12V (or open), unit OFF- Fan
Off;
“Low”, 0.0V to 0.8V (or shorted), unit ON.
Source current: 1.6mA maximum at low level
Sink current: 3.5 mA maximum at high level.
Voltmeter Accuracy: ±3%
Ammeter Accuracy: ±5% for loads between
10%-100%
0 to 100% load, -10 to 50°C
CAUTION: Input voltage exceeding specifications
may damage the unit.
0 to 100% load, -10 to 50°C
200 - 240V a-c
transient time >50
Individual Mode: 0%-100% load change
Current Sharing: 10%-100% load change
Must be enabled by DIP switch positions 3 and 4
(see PAR. 3.5).
Voltmeter reads sense lines; use remote sensing to
display voltage at load.
Ammeter accuracy degrades significantly for loads
less than 10%.
sec
4 HSF(A) 600W 040215
TABLE 3. POWER SUPPLY RATINGS AND SPECIFICATIONS (CONTINUED)
CHARACTERISTIC SPECIFICATION CONDITION/NOTES
Withstanding voltage: (at 1535°C ambient, 10-85% relative
humidity)
2500Va-c for 1 minute. Cutout current is
20mA
500Va-c for 1 minute. Cutout current is
100mA
6000Va-c for 1 minute. Cutout current is
20mA
Insulation Resistance: (at
100 Megohms minimum (500Vdc) Between output and ground, input and ground, and
25°C, 65% relative humidity)
Humidity: Operating: 10% to 90% relative humidity
Non-operating: 10% to 95% relative humidity
Vibration: 5-10 Hz., 10mm amplitude, 10-55 Hz., accel-
eration 64.3ft./s
Shock: Acceleration: 643.5ft./s
2
(19.6M/s2) (2g)
2
(196.1M/s2 ) (20g),
Pulse Duration: 11ms ± 5 msec
Safety: Recognized component per UL 60950-1
(U.S. and Canadian), CE Mark (RoHS ver-
sions)
RoHS Compliance RoHS versions available; contact Kepco Sales for further information.
EMC Emission - Conducted: Designed to meet FCC Class B, VCCI-Class B, EN55011-B, EN55022-B
EMC Emission - Radiated: Designed to meet FCC Class B, VCCI-Class B, EN55011-B, EN55022-B
EMC - Power Factor Harmonic
Designed to meet EN61000-3-2
Current (PFHC)
EMC Immunity Designed to meet EN61000-6-2
EMC Radiated susceptibility: Designed to meet EN61000-4-3 level 3 normal operation
EMC Conducted susceptibility: Designed to meet EN61000-4-6 level 3 normal operation
ESD: EN61000-4-2, level 3 normal operation
Electrical fast transient burst: EN61000-4-4 level 3 normal operation
Surge withstand: EN61000-4-5, level 3 No damage
Power Frequency Magnetic
Designed to meet EN61000-4-8, level 4 normal operation
Field:
Voltage dips interruptions and
variations
EN61000-4-11 normal operation
Semi F47 200V a-c only
Dimensions: 5.22 in. (132.5 mm) x 4.288 in. (108.9 mm) x 16.86 in. (428.2 mm) (See Figure 3)
Mounting: Plug-in
Cooling: Forced air flow - fan
Frame Material/Cover
Steel
Material:
Weight 7.2 lbs, 3.3Kgs. maximum
Between input and ground
Between output and ground
Between input and output terminal
input and output,
Noncondensing,
Wet Bulb temperature <35°C
Non-operating 1 hr. on each of 3 axes, sweep time
10 minutes
Non-operating, 1/2 sine pulse, three shocks on each
axis, Power Supply is fixed on its bottom side
Applies when input voltage is: 100-240V a-c,
50-60Hz, ambient temperature 40°C max.
HSF(A) 600W 040215 5
1.500
[38.1]
0.093 [2.4]
14.667 [372.5]
5
.
0
4
0
[
1
2
8
.
0
]
0.188 [4.8]
0.093 [2.4]
0.093
[2.4]
0.127
[3.2]
0.430 [10.9]
2.065
[52.5]
3.353
[85.2]
0.337 [8.5]
0.085 [2.2]
0.204 [5.2]
0.090 [2.3]
0.943 [23.9]
2.408 [61.2]
0.438 [11.1]
0.394
[10.0]
3.216 [81.7]
0.606 [15.4]
0.690 [17.5]
FRONT VIEW
REAR VIEW
SEE
REAR
VIEW
SEE
FRONT
VIEW
NOTES:
1. MATERIAL:
A) BACKPLATE 0.064" THK. ALUM. 5052-H32
B) PCB 0.063" THK FR-4
C) FRONT PANEL 0.090 THK. ALUM. 6061-T6
2. FINISH:
FRONT PANEL -KEPCO DUAL TONE GRAY
3. MODULE IS KEYED AS SHOWN IN DETAIL
4. DIMENSIONS ARE IN INCHES, [DIMENSIONS IN BRACKETS
ARE IN MILLIMETERS].
3043321
15V12V
= PIN PRESENT
= PIN MISSING
KEYING
DETAIL "A"
SEE DETAIL "A"
24V 28V 48V
AIRFLOW
5V
5
.
2
1
8
[
1
3
2
.
5
]
4.288 [108.9]
FIGURE 3. MECHANICAL OUTLINE DRAWING OF THE HSF A 600W POWER SUPPLY
3. FEATURES
3.1 DIP SWITCH CONFIGURATION
The HSF (A, AM) 600W Series incorporates two DIP switches, SW1 and SW2 (see Figure 4),
which must be configured before the unit is installed in the rack adapter. The DIP switch functions
are explained in Table 4.
6 HSF(A) 600W 040215
TABLE 4. DIP SWITCH 1 AND 2 FUNCTIONS
OFF
ON
OFF
ON
ALARM LED ENABLE
VADJ TO ZERO
CSB (Always set to ON)
+PF
-RC AND -PF
+RC
RV
REF
3043768
8
8
8
SW1
SW2
4
6
7
5
2
3
1
4
4
5
6
7
6
7
5
1
2
3
2
3
1
CSB DISABLE
8
-RC AND -PF
4
+PF
-COM TO -S
(Always set to OFF) CSB
6
7
5
REF
+RC
RV
2
3
1
NOTE: NOT ALL COMPONENTS SHOWN.
DETAIL VIEW
SW1SW2
SEE DETAIL VIEW
TAB
(Always set to OFF)
FACTORY DEFAULT SETTINGS:
- Front Panel V
ADJ control of output
- V
ADJ Adjust to zero disabled
- Relay Alarm selected
- Visual (red) ALARM indicator enabled
- Front Panel RESET button enabled
- Remote ON-OFF disabled
- Current Share enabled
- (-PF) and (-RC) connected to (-OUT)
- (-COM) connected to (-S)
DIP Switch 2 (left) DIP Switch 1 (right)
Position Function Position Function
1
1
OFF: Front panel Vadj controls output.
REF
2
RV
3
+RC
See PAR. 3.4.1.
ON: Remote voltage or resistance controls out-
put. See PAR. 3.4.2.
OFF: Allows use of front panel RESET button.
ON: Allows use of remote on/off.
REF
+RC
See PAR. 3.5.
OFF: Allows use of front panel RESET button.
4
-RC
& -PF
5
+PF
ON: Allows use of remote on/off.
See PAR. 3.5.
OFF: Alarm signal from internal isolated relay
contacts. See PAR. 3.7.2.1.
-RC
& -PF
+PF
ON: Enables optically-coupled logic alarm. See
PAR. 3.7.2.2.
6
OFF: Enables Current Share (always off).
(1)
CSB
-COM
to -S
PVB
Disable
ON: N/A
OFF: Isolates -COM from -S.
7
ON: Connects -COM to -S.
8
OFF: Enables current sharing (always off)
(2)
ON: N/A
CSB
VADJ
to 0
Alarm
LED
NOTE: BOLD settings indicate factory defaults.
(1) CSB (Current Share Bus bypass) must be in factory default position to enable current sharing.
(2) PVB (Programming Voltage bypass) must be in factory default position to enable current sharing.
OFF: Remote voltage or resistance controls output.
See PAR. 3.4.2.
ON: Front panel Vadj controls output.
2
RV
3
See PAR. 3.4.1.
OFF: Allows use of remote on/off.
ON: Allows use of front panel RESET button.
See PAR. 3.5.
OFF: -PF and -RC isolated from PF/RC Common.
4
ON: -PF and -RC connected to PF/RC Common.
See PAR. 3.7.2.2.
5
OFF: Enables optically-coupled logic alarm.
See PAR. 3.7.2.2.
ON: Alarm signal from internal isolated relay con-
tacts. See PAR. 3.7.2.1.
6
OFF: N/A
(1)
ON: Enables Current Share (always on).
OFF: Vadj adjusts output per Table 2.
7
ON: Vadj adjusts output to zero.
See Par. 3.4.1.
OFF: VDC ON/ALARM stays off for parallel condition.
8
ON: VDC ON/ALARM glows red for alarm condition.
See Par. 3.7.1
HSF(A) 600W 040215 7
FIGURE 4. DIP SWITCH CONFIGURATION
3.2 FRONT PANEL ACCESS.
!
The front panel provides a power ON/OFF switch controlling input power and a “VDC ON” indicator which lights green when the unit is operating. If the unit is connected in a parallel configuration,
the indicator lights red if the unit shuts off automatically, or the POWER switch is set to OFF.
CAUTION: DO NOT repeatedly toggle the power ON/OFF switch as this may cause unit to
fault. The ON/OFF switch must be set to OFF before removing unit from rack
adapter.
If remote on-off is not enabled (see PAR. 3.5), the OUTPUT RESET button restores output power
in the event that overcurrent or overvoltage protection has tripped, or thermal overload or fan malfunction has occurred.
If remote voltage control (see PAR. 3.4.2) is not enabled, the front panel Vadj trimmer (see PAR.
3.4.1) provides adjustment of the output voltage within the limits specified in Table 2; test points
are available at the front panel for monitoring the DC output.
Figure 5 shows the location of all operating controls, indicators and test points followed by an
explanation of each.
3.3 KEYING
Keying of the HSF (A, AM) 600W is established at the factory. The output voltage determines
which key pins are installed (see Figure 3, Detail A). When the proper holes in the rack adapter
are blocked by keying screws installed by the user, only a power supply of the correct voltage can
be inserted in the rack adapter slot. Refer to the RA 19-4C Manual for rack adapter keying instructions.
3.4 OUTPUT VOLTAGE CONTROL
Output Voltage can be controlled from either the front panel (PAR. 3.4.1) or externally using a
trimpot or voltage source (PAR. 3.4.2).
3.4.1 FRONT PANEL VOLTAGE CONTROL
Output voltage can be manually adjusted with the voltage adjustment control, Vadj (see Figure 5
for location). Configuration options are as follows:
Output from maximum to minimum specified in Table 2 (Figure 6A (factory default)).
SW1: pos 1 to ON, pos 2 to ON;
SW2: pos 1 to OFF, pos 2 to OFF, pos 7 to OFF
Output from maximum to 0V (requires multiple turns of Vadj for full range)
SW1: pos 1 to OFF, pos 2 to OFF
SW2: pos 1 to ON, pos 2 to ON, pos 7 to ON
To adjust voltage, first place the unit under an operating load. Then monitor the (+) and (–) test
points on the front panel with a precision voltmeter and turn the voltage control to the desired
operating value.
The minimum output voltage required to ensure proper operation of the alarm relay, meter (on AM
models) and LED indicator is listed in Table 5.
8 HSF(A) 600W 040215
• VDC ON/ALARM indicator. Lights green when unit is oper-
3043129
Retaining Latches
POWER ON/OFF switch
OUTPUT RESET switch
TEST POINT (-)
TEST POINT (+)
V. ADJ Output Voltage Adjustment Trimmer
VDC ON/ALARM Indicator
Voltage/Current Meter
Meter Mode switch
V (Voltage) indicator
A (Amperes) indicator
!
ating. When enabled by DIP switch configuration, lights
red to indicate loss of output voltage in parallel configuration only (see PAR. 3.7.1).
• V.ADJ Output voltage adjustment trimmer: Adjusts output voltage within limits specified in Table 2 (see PAR.
3.4.1). Not functional if remote output control is enabled
(see PAR. 3.4.2).
• TEST POINT (+, –): Connect to voltmeter to monitor d-c
output voltage.
• OUTPUT RESET switch. Used to recycle power in the
event of an alarm condition (see PAR. 3.6). Not functional when remote on/off control is enabled (see PAR.
3.5).
• POWER ON/OFF switch. Applies power to the unit.
CAUTION: Power must be OFF before unit is
removed from the rack adapter.
• Retaining Latches (2). Prevents inadvertent removal of
unit from rack adapter (see PAR. 3.9).
• AM Models only: Voltage/Current meter: Monitors output voltage or current according to setting of Meter Mode
switch. NOTE: Use remote sensing for voltmeter to display voltage at the load.
• AM Models only: Meter Mode slide switch: Set to V for
display to show output voltage, set to A to show output
current.
• AM Models only: V indicator: Lights green to indicate
meter is showing Volts.
• AM Models only: A indicator: Lights amber to indicate
meter is showing Amperes.
FIGURE 5. FRONT PANEL CONTROLS, INDICATORS AND TEST POINTS (HSF AM, TYPICAL)
HSF(A) 600W 040215 9
3.4.2 REMOTE VOLTAGE CONTROL
OFF
SW1
3043769
REF 1
RV 2
SW2
1
ON
2
1
2
OFF
1 REF
2 RV
ON
SW1SW2
1
2
OFF
ON
1
2
OFF
ON
USING Vadj CONTROL
FRONT PANEL VOLTAGE CONTROL
A
B
(FACTORY DEFAULT)
REMOTE VOLTAGE CONTROL
OR VOLTAGE SOURCE
USING EXTERNAL TRIMPOT
REF 1
RV 2
2 RV
1 REF
TAB
7
7 VADJ
TO ZERO
NOTE: SWITCH POSITIONS NOT SHOWN HAVE NO EFFECT ON DESCRIBED FUNCTION.
Output voltage can be controlled remotely by means of an external voltage or resistance instead
of by Vadj. Configure the DIP switches as follows:
SW1: pos1 to ON, pos2 to ON; SW2: pos 1 to OFF, Pos2 to OFF
NOTE: Configuring the unit for remote output voltage control disables the front panel Vadj con-
trol. To restore Vadj control, configure the DIP switches per PAR. 3.4.1.
When DIP switch positions 1 and 2 are configured as noted above, output voltage can be adjusted
by either an external trimmer pot (resistance) or by an external variable voltage source as shown
in Figure 7. At the rack adapter I/O connector use a shielded wire 6.6 feet (2M) maximum in
length, for connection of pin 2 (REF, Reference), pin 12 (RV, Remote Voltage), and pin 10 (–COM,
Common) of the rack adapter I/O connector to the trimmer control or external voltage source.
Using External Voltage to Control the Output. Connect the external voltage source across the
RV and –COM pins as shown in Figure 7B. By adjusting an external 0 to 6V voltage source (0 to
5.5V for the 48V model), the HSF (A, AM) output voltage can be adjusted within the range specified
in Table 2. To ensure proper operation of the alarm relay, meter (AM Models only) and VDC ON/
ALARM indica tor, do not adjust the external voltage below minimum listed in Table 5.
Using External Resistance to Control the Output. Connect the unit to the RV, –COM and REF
pins as shown in Figure 7A. Suggested value for the trimmer control is 20K oh ms. Referring to
Figure 7A, Resistor R is used to obtain minimum output voltage required to ensure proper operation of the alarm relay, meter (AM Models only) and VDC ON/ALARM indicator; see Table 5 for
values.
NOTES: 1. Output voltage may not adjust to 0V due to residual trimmer resistance.
FIGURE 6. DIP SWITCH SETTINGS FOR CONTROL OF OUTPUT VOLTAGE
2. If remote output control is not implemented, the factory default for positions 1, 2
and 7 of DIP switches SW1 and SW2 must be restored (Figure 6A).
3. It is possible that overvoltage protection may be triggered if the output voltage is
decreased to a low level very quickly when the power supply is at a low load
condition.
10 HSF(A) 600W 040215
TABLE 5. MINIMUM CONDITIONS FOR RELAY, METER AND LED OPERATION
REMOTE VOLTAGE
CONTROL USING
EXTERNAL RESISTANCE
RA 19-4C
RA 19-4C
HSF SLOT 1
RV REF
-COM
10212
I/O 1
R
(SEE TABLE 5
FOR VALUES)
LOAD
J2
RV REF
-COM
J2
I/O 1
1012 2
VOLTAGE
SOURCE
(SEE NOTE)
LOAD
REMOTE VOLTAGE
CONTROL USING
EXTERNAL VOLTAGE
NOTE: SEE TABLE 5 FOR
MINIMUM VALUE.
-+ -+
HSF A, AM MODEL 12-53A, AM 15-43, AM 24-27A, AM 28-23A, AM 48-13A, AM
For HSF A and AM models, minimum output voltage
required for continuous alarm relay, meter (AM Models
only) and VDC ON indicator functioning (Volts d-c)
(1)
Minimum resistance of Limit resistor R (Figure 7A) in
series with 20K ohm Trimpot to ensure proper operation of
alarm relay, meter (AM Models only) and VDC ON indicator (Ohms).
(1)
Minimum external voltage (Figure 7B) to ensure proper
operation of alarm relay, meter (AM Models only) and VDC
ON indicator (Volts d-c).
(1)
Voltage source range (Volts d-c) 0 - 6 0 - 6 0 - 6 0 - 6.25 0 - 5.5
(1) If operating below minimums listed, see PAR. 3.7.2.2 to implement ±PF alarm signals to monitor power supply status.
77777
11.2K 9.76K 5.36K 5.36K 2.49K
2.5 2.33 1.46 1.46 0.73
FIGURE 7. CONNECTIONS FOR REMOTE VOLTAGE CONTROL
3.5 REMOTE ON-OFF
When power is ON at the source, the output may be turned ON or OFF using the ±RC signals if
the remote ON-OFF feature is enabled. Note that when remote ON-OFF is enabled, the RESET
OUTPUT switch does not function. Remote ON-OFF is enabled by setting DIP switch positions 3
and 4 as shown in Figure 8B. The +RC and –RC signals (at the rack ad apter I/O connector, pins
15 and 8, respectively) then turn the unit on or off.
These pins accept a logic level (2.4V to 12V maximum for “high” and 0.0 to 0.8V for “low”), or a
contact closure. When the ±RC pins are open, using either a mechanical switch or a high level
logic signal, the HSF (A, AM) 600W output is cut OFF. When the ±RC pins are shorted, the output
returns to within specifications. At low level logic, the maximum sink current is 3.5mA.
Positions 3 and 4 of both DIP switches must be restored to the factory default setting (Figure 8A)
if remote ON-OFF is not used.
NOTE: The +RC pin is not isolated from DC output. –PF and –RC are connected together
and cannot be isolated from each other (unlike earlier (non A) HSF 600W models).
This return is connected to the power supply –OUTPUT. Please contact Kepco if application requires remote control to be isolated from DC output or from PF signal.
HSF(A) 600W 040215 11
FIGURE 8. DIP SWITCH SETTINGS FOR USING RESET BUTTON OR REMOTE ON-OFF
3043784
3
3 +RC
+RC 3
3
SW1
4
SW2
4
OFF
ON OFF
ON
(FACTORY DEFAULT)
USE FRONT PANEL
RESET BUTTON
A
B
(LOGICAL LEVEL OR
MECHANICAL SWITCH)
USE REMOTE ON-OFF
3
3
SW2 SW1
4
4
ON
OFF
OFF
ON
3 +RC
4 -RC & -PF
+RC 3
-RC & -PF 4
TAB
-RC & -PF 4
4 -RC & -PF
!
3.6 PROTECTION CIRCUITS
The following protection features are implemented in the HSF (A, AM) 600W Series: overvoltage
and overtemperature (PAR. 3.6.1), overcurrent (PAR. 3.6.2), fan failure (PAR. 3.6.3), and undervoltage (PAR. 3.6.4). The HSF (A, AM) 600W Series provides a configurable visual alarm (see
PAR. 3.7.1) as well as an option to use either relay contacts or logic levels for alarm signals (see
PAR. 3.7.2)
3.6.1 OVERVOLTAGE AND OVERTEMPERATURE PROTECTION
When the output voltage of the HSF (A, AM) 600W Power Supply increases beyond the specified
values (see Table 2), at some point the output is cut OFF and the fan turns OFF. To restart (reset)
the unit, press and release the OUTPUT RESET switch on the front panel or, if the remote on/off
feature is in use (see PAR. 3.5), open connection between the ±RC pins and then reconnect the
pins. The unit may also be restarted by turning the POWER ON/OFF switch to OFF, waiting 40
seconds, then setting the POWER switch to ON.
When internal temperature of the HSF (A, AM) 600W Power Supply increases be yond the allowable limit, the output is cut OFF and the fans turn O FF. The restart cycle (Power ON) should not
begin until the temperature returns to within specifications. To restart (reset) the unit, set the
POWER ON/OFF switch to OFF, wait until unit cools, then set the POWER switch to ON. The
power supply cannot be reset using the remote ON-OFF feature unless the power supply remains
shut down for at least 40 seconds.
3.6.2 OVERCURRENT SETTING AND PROTECTION
The Overcurrent Protection (OCP) characteristic is constant current limiting, automatic recovery.
OCP operates when output current exceeds 105% (119% for 24V model) of maximum d-c output
current specification. The output automatically recovers when the overload condition is removed.
CAUTION: Operating the unit under overcurrent or shorted conditions for more than 30
seconds may damage the unit.
The OCP setting is fixed and is not user-adjustable.
3.6.3 FAN FAILURE
A cutoff of the fan supply voltage or a decrease in fan speed causes the ou tput to sh ut down and the
fans to turn OFF. Fan failure and all the other protection circuit operations produce an alarm (see
PAR. 3.7.2). To restart (reset) the unit, press and release the OUTPUT RESET switch on the front
panel or, if the remote on/off feature is in use (see PAR. 3.5), open the connection between the
±RC pins and then reconnect the pins. The unit may also be restarted by turning the POWER ON/
OFF switch to OFF, waiting 40 seconds, then setting the POWER switch to ON. If fan rotation is
out of specification the power supply will not recover.
12 HSF(A) 600W 040215
3.6.4 UNDERVOLTAGE
3043783 SW1SW2
8
OFF
ON OFF
ON
(FACTORY DEFAULT)
RED ALARM INDICATOR ENABLED
A
RED ALARM INDICATOR DISABLED
B
8
SW1SW2
OFF
ON
ON
OFF
8 ALARM LED ENABLE
8 ALARM LED ENABLE
TAB
If power supply output voltage either falls within 40 to 80% of the rated output voltage value, or is
programmed below the minimum values listed in Table 5, an alarm occurs if the internal relay
alarm (factory default, see PAR. 3.7.2.1) is enabled. To restart (reset) the unit, pres s and release
the OUTPUT RESET switch on the front panel or, if the remote on/off feature is in use (see PAR.
3.5), open the connection between the ±RC pins and then reconnect the pins. The unit may also
be restarted by turning the POWER ON/OFF switch to OFF, waiting 40 seconds, then setting the
POWER switch to ON. To enable the alarm function when operating below the minimum values
listed in Table 5, refer to PAR. 3.7.2.2 to configure the optically-coupled alarm .
3.7 ALARM SETTINGS
3.7.1 VISUAL ALARM.
When the unit is connected in a parallel configuration, the front panel VDC ON/ALARM indicator is
normally configured to light red if the respective power supply output voltage is lost or if the
POWER switch is set to OFF. This is enabled when DIP switch 1, position 8 is set to ON. This can
be useful to indicate the loss of output voltage from one parallel-connected power supply that may
not be readily apparent. For the visual alarm to function properly the minimums speci f i ed i n Table 4
must be observed.
FIGURE 9. DIP SWITCH SETTINGS FOR RED ALARM INDICATOR ENABLE/DISABLE
If desired, the red alarm indication of the VDC ON/ALARM indicato r can be disabled by setting
DIP switch 1 position 8 to OFF.
3.7.2 ALARM SIGNALS.
Either of two options are available for signalling alarms: isolated re lay contacts (factory default,
PAR. 3.7.2.1) or logic level alarm sign als ±PF (PAR. 3.7.2.2). The ±PF logic level alarm option
must be used if the power supply is intended to ope rate below the minimum voltages listed in
Table 5.
3.7.2.1 INTERNAL ISOLATED RELAY ALARM
The first option, the factory default setting, uses an isolated internal relay offering normally closed
(NC) and normally open (NO) contacts referenced to an isolated common (AL COM). These co ntacts may be used to configure “close on failure” or “open on failure” alarm circuits. (Refer to the
Series RA 19-4C Manual for alarm configurations for multiple HSF (A, AM) power su pplies.) Setting position 5 of the DIP switches as shown in Figure 10A select s this opti on. The NC (pin 6 o f the
rack adapter I/O connector) and NO (pin 7) signals are referenced to Alarm common (pin 14).
3.7.2.2 OPTICALLY-COUPLED LOGICAL ALARM
The second option uses optically-coupled logic level alarm signals, +PF (pin 5 of the rack adapter
I/O connector) and -PF (pin 13), provided directly from the internal power supply that is the heart
of the HSF (A, AM) power supply. The optically-coupled logic alarm is selected by setting position
5 of the DIP switches as shown in Figure 10B. This option functions even with output voltage
adjusted below the minimum voltages specified in Table 5.
HSF(A) 600W 040215 13
NOTE: Unlike earlier (non A) HSF 600W models, –PF and –RC are connected together
3043770
55 +PF
+PF 5
5
SW1SW2
OFF
ON OFF
ON
USE N.O. AND N.C CONTACTS
(FACTORY DEFAULT)
OF INTERNAL RELAY
A
LOGICAL ALARM
USE OPTICALLY-COUPLED
B
(+PF AND -PF)
5
SW1
5
SW2
OFF
ON
ON
OFF
+PF 5
5 +PF
TAB
and cannot be isolated from each other. This return is connected to the power supply –OUTPUT when position 4 of SW1 is set to ON (factory default). If it is necessary to isolate the –PF and –RC from the power supply output, set position 4 of
SW1 to OFF.
FIGURE 10. DIP SWITCH SETTINGS FOR OPTICALLY COUPLED LOGICAL ALARM
The logic alarm circuit is a diode transistor optical coupler (see Figure 11). The transistor is normally conducting. When the alarm is activated upon detection of power loss, overvoltage, fan
fault, overtemperature or overcurrent condition, the transistor cuts off and the collector emitter circuit is open. Figure 12 is a timing diagram of the power fail signal.
The default state of the alarm is logic low. The sink current for the optocoupler is 50mA maximum,
the maximum collector to emitter saturation voltage is 0.40 Volts, and the collector to emitter voltage is 40 volts maximum. The +PF signal is isolated from the AC input and DC output. The –PF
signal (in common with –RC) is connected to –OUTPUT when positio n 4 SW1 is set to ON (factory default). It is possible to isolate both –PF and –RC from –OUTPUT by setting SW1 of position
4 to OFF.
FIGURE 11. OUTPUT ALARM CIRCUIT OPTICALLY ISOLATED
14 HSF(A) 600W 040215
FIGURE 12. ±PF POWER FAILURE OPTOCOUPLER TIMING DIAGRAM
3.8 LOCAL/REMOTE SENSING
HSF (A, AM) 600W Power Supplies allow remote error sensing which can compensate up to 0.4
Volts per load wire. Local/Remote error sensing is configured by means of separate DIP switches
mounted on the RA 19-4C Rack Adapter (see RA 19-4C Rack Adapter Ope rator Manual). Either
local or remote sensing MUST be used, otherwise the units will not operate.
3.9 RETAINING LATCHES
HSF (A, AM) 600W series power supplies are provided with (2) re tention latches located at each
side of the bottom edge of the front panel (see Figure 5). These latches work in conjunction with
the RA 19-4C rack adapters to prevent unauthorized or inadvertent module extraction from an
operating power system. The latch is engaged by loosening the cap-head screw approximately 1/
2 turn CCW (use 5/32” hex key) and sliding the latch d own to the bottom of the slot, then r etightening the cap-head screw CW until snug. DO NOT OVERTIGHTEN! To release, follow the same
procedure, except lift the latch to the top of the slot. Be sure to move the latch com pletely up or
down to ensure full engagement and disengagement of the latching mechanism. When the HSF A
power supply is not installed in its plug-in rack adapter, it is recommended that the latch be
secured in the open (up) position to prevent damage.
NOTE: Retaining latches must not be used to secure the HSF A power supply in the rack
adapter for shipping purposes.
HSF(A) 600W 040215 15
4. LOAD CONNECTION
Connect the load to (+) and (–) terminals at the rear panel of the Rack Adapter (see RA 19-4C
Instruction Manual for details).
5. CONNECTING MULTIPLE POWER SUPPLIES
All connections to multiple HSF (A, AM) power supplies must be made via the I/O mating connectors at rear of the Rack Adapter or by the Rack Adapter DIP switches. These connection s, inclu ding the configuration of the two internal HSF (A, AM) DIP switches, are described in the Rack
Adapter Instruction manual, and include:
• Using one power supply to control the output of multiple supplies.
• Using parallel master/slave configurations (for increased current or redundancy) where
the user either predetermines the master or allows the load to determine which is the
master. These configurations also cover the use of the Current Balancing feature of the
HSF (A, AM ) power supply.
• Using series configurations (for increased voltage).
• Using open-on-fail or close-on-fail alarm schemes with multiple power supplies.
NOTES: 1. To enable current share, the difference between voltage settings of parallel con-
nected units should be less than 0.5% of the nominal voltage value of the units.
Output voltage adjustment should be done at same load for each unit.
2. An overshoot of about 1% of nominal voltage occurs upon power up of each unit .
When powering up with no load, overshoot may last up to 15 seconds and alarm
may be temporarily triggered on one of the other parallel-connected units.
3. Load effect specifications will not be met when units are operated in redundant
mode with load less than 10% per unit.
4. Minimum Load. A minimum load is required to operation without voltage set
restrictions (see Note 5, below). The minimum load is defined as:
minimum load (Amperes) = N x (I/10)
whereN = the number of units in parallel,
I = Nominal current rating of individual power supply (Amperes).
5. Voltage Set Restrictions. When units are at light load (under 10% of nominal),
and voltage settings are less than 80% of nominal, voltage set restriction are
required. To avoid a “slave idle” condition (PF signal set, red ALARM indicator on)
the output voltage of all parallel-connected u nits must be set within 0.5% of each
other and be at least 80% of their nominal (rated) output voltage (90% for 48V
model).
16 HSF(A) 600W 040215
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