This manual is intended for use by experienced technicians familiar with similar types of commercial grade communications equipment. It contains all required service information for the equipment and is current as of this publication
date. Changes which may occur after publication are covered
by either Service Bulletins or Manual Revisions, which are
issued as required.
ORDERING REPLACEMENT PARTS
When ordering replacement parts or equipment information, the full part identification number should be included.
This applies to all parts : components, kits, and chassis. If the
part number is not known, include the chassis or kit number
of which it is a part and a sufficient description of the required
component, for proper identification.
SYSTEM SET-UP
PERSONAL SAFETY
The following precautions are recommended for personal
safety :
•DONOT transmit until all RF connectors are secure and
any open connectors are properly terminated.
• SHUT OFF this equipment when near electrical blasting
caps or while in an explosive atmosphere.
• This equipment should be serviced by only qualified technicians.
SERVICE
This radio is designed for easy servicing. Refer to the
schematic diagrams, printed circuit board views, and alignment procedures contained in this manual.
Merchandise
received
Choose the type
of transceiver
Repeater
programming & setup
DC power
supply or
duplexer?
NO
External speaker?
NO
Delivery
Frequency range (MHz)
TX/RX 440~470
TX/RX 450~480
See page 4.
A personal computer (IBM PC or compatible), programming interface (KPG-46),
and programming software (KPG-91D) are required for programming.
See page 40.
The RX RF BPF (L2,L4,L5 on TX-RX unit A/2) must be aligned to obtain
the maximum sensitivity at a programmed frequency.
YES
Installation in the
optional space
YES
KES-4 or KES-5
installation
RF power
25W
25W
Type
E
K
2
OPERATING FEATURES
TKR-851
1. Two 7-segment LED displays
• Channel display (1~16) : While operating normally in user
mode.
• When the displayed channel is contained in scan sequence, the right side decimal point is displayed.
• When the displayed channel is the priority channel, the left
side decimal point is displayed.
• “E2” is displayed when the channel data is not written.
• “E3” is displayed when PLL is unlocked.
Receiver PLL unlocked = BUSY LED blinks.
Transmitter PLL unlocked = TX LED blinks.
• “E4” is displayed when PTT is attempted on a channel
number that has no frequency data programmed.
• “PC” is displayed while in PC mode.
• “PG” is displayed while in firmware programming mode.
2 decimal points displayed = 115,200bps
1 decimal point displayed = 57,600bps
No decimal = 38,400bps
• “E1” is displayed when FPU data is not written.
• “SC” is displayed while in scan mode.
3
TKR-851
IBM-PC
KPG-46
KPG-91D
TKR-851
REALIGNMENT
1. Modes
User mode
PC mode
Firmware Programming mode
ModeFunction
User modeUse this mode for normal operation.
PC modeUse this mode to make various settings by
PC programming Use to read and write frequency data and
modeother features to and from the repeater.
PC test modeUse to check the repeater using the PC.
Firmware pro-Use when changing the firmware program
gramming modeof the flash memory.
PC programming mode
PC test mode
means of the FPU through the RS-232C port.
This feature is included in the FPU.
PC tuning mode
3-3. KPG-46 Description (PC Programming Inter-
face Cable : Option)
The KPG-46 is required to interface the TKR-851 to the
computer. It has a circuit in its D-sub connector (25-pin) case
that converts the RS-232C logic level to the TTL level.
The KPG-46 connects the microphone connector of the
TKR-851 to the computer’s RS-232C serial port.
3-4. Programming Software Description
The KPG-91D is the programming software for TKR-851
supplied on a CD-ROM. This software runs under Windows
98, ME, Windows 2000 or XP on an IBM-PC or compatible
machine.
The data can be input to or read from TKR-851 and edited
on the screen. The programmed or edited data can be
printed out. It is also possible to tune the transceiver.
3-5. Programming With IBM PC
Data can be programmed into the flash memory in RS232C format via the microphone connector.
2. How to Enter Each Mode
ModeOperation
User modePower on.
PC modeReceived commands from PC.
Firmware Pro-[PF1] key + Power on (one second).
gramming mode
3. PC Mode
3-1. Preface
The TKR-851 repeater is programmed by using a personal
computer, programming interface and KPG-91D software.
3-2. Connection Procedure
1. Connect the TKR-851 to the personal computer with the
interface cable.
2. When power is applied, the user mode is entered immediately. When the PC sends a command, the repeater enters the PC mode and displays “PC” on the 7-segment
LED. When data is being transmitted to the PC from the
repeater, the TX LED flashes. The BUSY LED flashes
when data from the PC is being received by the repeater.
Note :
• The data stored in the personal computer must match the
model type, when it is written into the flash memory.
• Change the TKR-851 to PC mode, then attach the interface cable.
Fig. 1
4. Firmware Programming Mode
4-1. Preface
The TKR-851 uses flash memory to allow it to be easily
upgraded when new features are released in the future.
4-2. Connection Procedure
Connect the TKR-851 to the personal computer (IBM PC
or compatible) with the interface cable (KPG-46). (Connection
is the same as in the PC mode.)
Notes :
You can only program firmware from the 8-pin microphone connector on the front panel. Using the 25-pin logic
interface on the rear panel will not work.
4
REALIGNMENT / INSTALLATION
TKR-851
4-3. Programming
1. Start up the programming software (Fpro. exe).
2. Set the communications speed (normally, 115200 bps)
and communications port in the configuration item.
3. Set the firmware to be updated by file name item.
4. Turn the TKR-851 power on with the [PF1] key held down.
Hold the key down for one second until the 7-segment
display changes to “P.G.”. When “P.G.” appears, release
your finger from the key.
5. Check the connection between the TKR-851 and the personal computer, and make sure that the TKR-851 is in the
program mode.
6. Press write button in the window. A window opens on
the display to indicate progress of writing.
7. If writing ends successfully, the TX LED on the TKR-851
lights.
8. If you want to continue programming other TKR-851s, repeat steps 3 to 6.
Notes :
This mode cannot entered if the firmware program mode
is set to disable in the programming software (KPG-91D).
4-4. Function
If you press the [PF1] key (front panel), both decimal point
on the 7-segment display will disappear. The writing speed is
38400 bps (low-speed mode). If you press the [PF1] key
again, the right hand decimal points will light. The writing
speed is 57600 bps (middle-speed mode).
INSTALLATION
1. External Power Supply Connection
(Rear Connectors)
This unit has two external power supply connectors : Main
DC and Backup.
If an external DC power supply is connected to the main
DC connector and a backup battery is connected to the
Backup connector at the same time, the DC power supply
switches to the battery automatically if power failure occurs.
Therefore, the operation of the repeater can be continued.
If the battery is used, but both the battery and power supply need not be connected (if an external switch is used or if
only a solar battery is used), connect it to the Backup connector, not the Main DC connector. Current consumption can be
reduced by approx. 120mA because the relay is not used.
If it is installed when the temperature at the repeater site
is below freezing, check whether the switch (relay) works
properly after installation.
2. Voice Scrambler
It operates only during base operation. The voice is not
scrambled when it is repeated.
2-1. Modification
1) Remove R742 and R653 on the TX-RX unit (B/2) : control
section.
Note :
Normally, write in the high-speed mode (115200 bps).
2-2. Connection
1) The functions of pins of CN601 on the TX-RX unit (B/2) :
control section are shown in the figure.
2) Join the CN601 connector to the voice scrambler board via
the E37-0808-05 connector cable.
When the operation is checked in PC test mode after the
modification, and the maximum deviation is adjusted, the
voice from the local microphone is not modulated. In this
case, remove the CN601 12-pin (PTO) cable and connect it to
the land of the display unit (X54-333) from the voice scrambler. The voice from the local microphone can be modulated
in PC test mode.
5
TKR-851
TX-RX unit (B/2)
Control section
Component side
INSTALLATION
Display unit (A/2)
Foil side
R653
CN601
PTO
SB
8C
SB
CN603
PTO
Fig. 3
3. External Speaker (KES-4 or KES-5)
1
14
CN604
CN605
R742
CN606
Fig. 1
The TKR-851 has a internal built-in speaker (5W/8Ω), and
the external speaker output from the TEST/SPKR connector
(15-pin) on the rear of the radio is 4W/4Ω. Use external
speaker KES-4 or KES-5.
3-1. Connection for the KES-4 or KES-5 With the TKR-851
■ When taking the AF output from the TEST/
SPKR connector (15-pin) on the rear of the radio
The following tools are required for changing the connec-
tor.
• Extracting tool
The following extracting tool is recommended :
Molex Inc. Order No. : J5800-002 (W05-0878-00)
1. Remove the connector with jumper from the external
speaker connector on the rear panel of the radio. (Fig. 4-1)
Note : Save the jumper, which is required when the radio
is used without the external speaker.
2. Remove the terminals with the jumper from the connec-
tor housing holes number 9 and 12 using the extracting
tool.
Removing the jumper lead (Fig. 4-2)
1) Insert the extracting tool (J5800-002) into the connector while pushing the jumper lead in the direction of
(a).
2) Push the extracting tool into collapse the barbs of the
crimp terminal.
3) Pull out the lead while continuing to push the extracting
tool in the direction (b).
3. Reinsert the terminal with the black and white stripe lead
into hole number 12, and the terminal with the black lead
into hole number 6. (Fig. 4-3)
4. Attach the connector to the external speaker connector on
the radio.
or
Hardware fixture
Insert the plate
tabs to set the
height position
(high, middle,
or low).
Tighten screws
Cushion
(G13-1801-04 or
G13-1802-04)
The top plate can be inverted to adjust the height
of the cabinet space.
INSTALLATION
TKR-851
Note :
Relationship between TEST/SPKR connector (15-pin) con-
nection and speaker output.
When pins 9 and 12 are shorted : Built-in internal speaker
is used.
When pins 9 and 12 are open and output is from pins 6 and
12 : KES-4 or KES-5 is used.
Fig. 4-1
4. Accessory Cabinet
You can install optional accessories, such as a DC power
supply or duplexers in the accessory cabinet.
1. Place the optional accessory in the cabinet as shown be-
low.
2. If necessary, attach cushions (G13-1801-04 and/or G13-
1802-04) to the top plate (J21-8402-04) in order to adjust
the space between the cabinet and the top plate. Then,
insert the 3 tabs of the plate into the slots in the side of the
cabinet. High, middle, or low positions are available. To
afix the plate, inset and tighten 2 screws on the other side
of the plate.
You can also flip the top plate upside-down to adjust a
height of the cabinet space.
Fig. 4-2
Fig. 4-3
Fig. 5
7
TKR-851
INSTALLATION / MODIFICATION
5. Key Cover
To avoid accidentally pressing the keys, you can install the
key cover.
1. Install and fix the key protector using the 5 supplied
screws (N35-3006-45).
Screws
(N35-3006-45) x 5
Fig. 6
6. Desktop Repeater
When you use the repeater on the desktop, attach the 4
spacers to the base of the repeater as shown in figure. With
these spacers attached, the front panel will not touch the
desk surface.
7. Installing Name Plates
Punch out the name plate card. Then insert the plates
onto the reltative function keys.
You can reconfigure the name plates at any time.
Punch out the
name plate cards
Squeeze and
insert the plates.
Name plates for
the function keys
Name plates
Side view of the key
Fig. 8
MODIFICATION
1. DC Source Switch
To prevent the power supply from turning off due to
misoperation of the DC source switch on the front panel or
accidents (tampering) after installation, the main unit can be
kept on regardless of the on/off of the DC source switch on
the front panel.
Short the PSW land near K1 relay by soldering.
Pegs
Firmly press these pegs
(J59-0302-05) through the
spacers to afix them to
the repeater.
Peel off the backing paper
to attach these spacers
(J02-0492-04).
Spacers
(J02-0475-05)
Fig. 7
PSW
TX-RX unit (A/2)
Component side
CF1
WIDE
K1
NARROW
CF2
8
Fig. 1
MODIFICATION
2. Trickle Charge for Backup Battery
If the external DC power supply is connected to the Main
DC connector and a backup battery (12V rechargeable type) is
connected to the Backup connector at the same time, the
battery can be trickle-charged from the external DC power
supply with a maximum current of 0.5A.
Short the CHARGE land near R61.
Notes :
1. Make this modification after removing the DC power sup-
ply and battery for safety.
2. When the DC power supply is connected after the modifi-
cation, DC voltage is output to the Backup connector. Be
careful during setup.
3. When the backup battery is used for a long time, remove
the battery from the repeater and recharge it because the
trickle charge is not sufficient for recharging a completely
discharged battery.
CN7 BACKUP
(ORANGE)
TKR-851
Final unit (A/2)
Component side
K1
CHARGE
R61
Fig. 2
9
TKR-851
w
e
e
r
t
t
q
q
t
DISASSEMBLY FOR REPAIR
1. How to Remove the Panel Assy (ABS)
Note : You can remove the panel assembly (ABS) without
2. To remove panel assembly (Front, r), loose 6 screws
( e ).
3. The panel assembly (ABS) is security fastened by 4 tabs
( t ) on top and bottom. You can remove the panel assembly by pulling to front while you are pulling up the
tabs.
10
CIRCUIT DESCRIPTION
TKR-851
1. Outline
The TKR-851 is a UHF/FM repeater designed to operate in
the frequency range of 440 to 470MHz (E), 450 to 480MHz
(K).
The unit consists of receiver, transmitter, phase-locked
loop (PLL) frequency synthesizer, and control circuits.
2. Receiver Circuit
The receiver is double conversion super-heterodyne, designed to operate in the frequency range of 440 to 470MHz
(E), 450 to 480MHz (K).
The receiver circuit located in TX-RX unit (X57-696 A/2)
consists of the following : 2-1 front-end circuit, 2-2 first mixer,
2-3 IF amplifier circuit, 2-4 audio amplifier circuit, and 2-5
squelch circuit.
TX-RX unit (X57 A/2): TX-RX
MCF (Wide)
XF2
MCF (Narrow)
XF1
44.850MHz
QUD
CF1 (Wide)
D4
CF2 (Narrow)
455kHz
D1
SW
W/N
IF AMP
Q2
SWSW
D3
W/N
RSSI
Q4
DET
NOISE DET
SQL
IF AMP
Q3
SW
W/N
D5
DET
D2
SW
W/N
FM SYSTEM IC
IC9
NOISE AMP
Q7
2-1. Front-end Circuit
The front-end circuit consists of BPF L2, RF amplifier Q1,
and BPF L4/L5. The helical BPF covers frequency ranges 440
to 480MHz, with a passband of 5.0MHz.
The BPF L4/L5 attenuates the unwanted signals, and
sends only the necessary signal to the first mixer DBM A1.
2-2. First Mixer
The signal from the BPF is heterodyned with the first local
oscillator signal from the PLL frequency synthesizer circuit at
the first mixer DBM (A1) to become a 44.85MHz first intermediate frequency (IF) signal. The first IF signal is fed
through two monolithic crystal filters (XF2; Wide, XF1; Narrow) to further remove spurious signals.
44.85MHz
1st MIX
DBM A1
X1
44.395MHz
LPF
BPF
L4,L5
IF AMP
Q10
RF AMP
Q1
IF AMP
Q9
IF AMP
Q8
fRX–44.85MHz
BPF
L2
RX VCO
A3 (X58-480)
VCO A
VCO B
RX ANT
TX-RX unit (X57 B/2): Control
DEI DEO
RD
ASQ
RSSI
AMP
IC608
IC604
CPU
AINR
CODEC
IC614
AMP
IC619 (B/2)
AOUTR
LPF
IC619 (A/2)
Fig. 1 Receiver circuit
RXI RXO
SPM
RA
AM
IC615
DAC
IC621
IC622
SW
INV
Q606
Q605
INT SP
MUTE
IC629
AF
AMP
11
TKR-851
CIRCUIT DESCRIPTION
2-3. IF Amplifier
The first IF signal is amplified by Q2 and Q3, and then enters IC9 (FM system IC). The signal is heterodyned again
with a second local oscillator signal (44.395MHz) with in IC9
to become a 455kHz second IF signal. The second IF signal is
fed through a 455kHz ceramic filter, CF1 (Wide), CF2 (Narrow) to further eliminate unwanted signal, and the quadrature
detection circuit FM-detects the signal to produce a baseband signal and output it from pin 11.
2-4. Audio Amplifier
The audio amplifier circuit is located in control section of
TX-RX unit (X57-696 B/2). The recovered audio signal obtained from IC9 is amplified by IC608, input to the AINR terminal of CODEC IC (IC614), and audio processed by DSP
(IC618).
The processed audio signal from AOUTR terminal of
IC614 is amplified by IC619 (B/2) to a sufficient level, antialiasing filtered by IC619 (A/2). The audio signal goes to an
electronic volume (IC615) V3/V4, to the input of multiplexer
IC (IC622), and is amplified to drive a loudspeaker by an audio
power amplifier (IC629). The 4W audio output can be provided to external 4 ohms speaker through the 15-pin test connector “SPO, SPG” on the rear panel.
2-5. Squelch Circuit
The output signal from IC9 enters FM IC again, then
passed through a band-pass filter.
The noise component output from IC9 is amplified by Q7
and rectified by D5 to produce a DC Voltage corresponding to
the noise level. The DC voltage is sent to the analog port of
the CPU (IC604).
IC9 outputs a DC voltage (RSSI) corresponding to the input of the IF amplifier.
3. Transmitter Circuit
The transmitter circuit consists of the following circuits : 31 microphone circuit, 3-2 modulation level adjustment circuit,
3-3 driver and final power amplifier circuit, 3-4 automatic
power control circuit, 3-5 RF power down detect, and 3-6 fan
action control circuit.
3-1. Microphone Circuit
The signal from the microphone is passed through AGC
circuit located in display unit (X54-333), so that it does not
saturate. This circuit consists of IC501, D501, D502, Q501,
and Q502. The AGC is operated by controlling the + and –
side levels of amplitude using the current obtained by positive and negative detection of the amplified audio signal. The
audio signal goes to control section of TX-RX unit (X57-696 B/
2) from display unit (X54-333).
The transmit audio signal goes to the input of the multiplexer IC (IC605) for microphone muting. The audio signal is
amplified by IC610, input to the AINL terminal of CODEC IC
(IC614), and audio processed by DSP (IC618). The processed
audio signal from the AOUTL terminal of IC614 is amplified
by IC616 (A/2) to a sufficient level, anti-aliasing filtered by
IC616 (B/2), and amplified by the summing amplifier IC611
(A/2).
3-2. Modulation Level Adjustment Circuit
The output of the summing amplifier IC611 (A/2) is passed
to an electronic volume (IC615) for maximum deviation adjustment before being applied to a varactor diode in the voltage controlled oscillator (VCO) A2 located in TX-RX unit (X57696 A/2).
12
Display unit
(X54 B/2)
MIC JACK
J601
TXRX unit (X57 B/2): CONTROL
MIC
MIS
TA
TAS
Display unit (X54 A/2)
VR501
IC605 (A/2)
SW
TXO TXI
SW
IC501(A/2)
AMP
DET
IC610
AMP
Q501,502
D501,502
AINL
ATT
IC614
CODEC IC
Fig. 2 Microphone circuit
MIC
AOUTL
IC616
(B/2)
AMP
D-SUB
TD
TDS
IC616
(A/2)
IC605 (B/2)
SW
IC611
(A/2)
AMPLPF
IC615
MO
DAC
MB
CIRCUIT DESCRIPTION
3-3. Driver and Final Power Amplifier Circuit
The transmit signal is generated by the TX VCO (A2), amplified by Q11, and sent to final unit (X45-374). This amplified
signal is amplified by Q1, Q2, Q3 and Q4, and is passed to the
FINAL stage. The RF power amplifier consists of MOS FET.
TKR-851
TX-RX unit (X57-696 A/2)
MO
FCT
MB
BUFF
IC1
STT
TX VCO
A2
(X58-481)
TCXO
X3
16.8MHz
Q11
ATT
Final unit (X45-374 A/2)
Q1
Drive
AMP
Fig. 3 Driver and final power amplifier circuit
3-4.
Automatic Power Control, Circuit and Transmitter
The automatic power control (APC) circuit stabilizes the
transmitter output power at a pre-determined level, and consists of forward/reverse power detector circuits, and switching transistor Q8. The forward/reverse power detector circuits detects forward RF power and reverse RF power to DC
voltage, and consists of a CM coupling type detection circuit
formed by a strip line, RF detector D4/D5, and DC amplifier
IC3 (A/2).
The voltage comparator (IC3 B/2) compares the above detected voltage with a reference voltage, set using the microprocessor and IC6 located in the TX-RX unit. An APC voltage
proportional to the difference between the sensed voltage
and the reference voltage appears at the output of IC3. This
output voltage controls the gate voltage for the drive amplifiers Q3 and Q4 and final amplifier Q5, which keeps the transmitter output power constant.
3-5. RF Power Down Detect
When the transmitter output power has dropped to or below the preset values (High Power : 10 W, Low Power : 0.4
W) in “RF Power Down Detect” adjustment, IC604 (CPU :
X57-696) detects the drop in power and outputs a Low-level
(default) signal to the AUX out port.
PC
IC3
Q4
Drive
AMP
DC
AMP
REF
AMP
IC3
Vcont
POWER ADJ
Q5
Final
AMP
CM COUPLER
TEMP
D4D5
FWD
DET
Q8
SW
VR1
REV
DET
PDT
(to IC604 CPU)
Q2
Drive
AMP
Q3
Drive
AMP
This signal turns Q9 in the final unit ON to run the cooling
fan. It has a hysteresis of approx. 2°C by IC1. If fan action is
set to “Continuous”, the fan operates continuously, but Q9
stays ON.
FAN
CN4
X45 A/2X57 A/2X57 B/2
FAB
FAG
+B
IC1
Q9
FAS
TMP
13
IC7
Q6
CK,
DT,
STB
[Fan operation]
TX ANT
IC604
CPU
TMP
17
Q602
ON
3-6. Fan Action Control Circuit
If fan action is set to “Temperature”, the cooling fan is
turned ON or OFF according to temperature.
If the ambient temperature of the final unit exceeds
approx. 35°C, the output from the temperature detection IC1
changes from H to L. This signal is sent to the CPU (IC604)
by Q602 in the TX-RX unit B/2 (control section), and the output from pin 13 (FAS) of IC7 in the TX-RX unit A/2 controlled
by the CPU goes H.
OFF
+20°C+30°C
+35°C +40°C+50°C
Fig. 4 Fan action control circuit
13
TKR-851
VCO unit (X58-481)
VCO A
IC300
Q355
Q350
Q300
Q302
VCXO
X3
TX-RX unit
IC604
AMP
AMPLPF
PLL-IC
µ-com
CP,DP
EPT,LDT
MO
MOMO
CIRCUIT DESCRIPTION
4. PLL Frequency Synthesizer
The PLL frequency synthesizer circuit consists of the fol-
The receiver PLL circuit is located in VCO unit A3 (X58-
480) on TX-RX unit (X57-696 A/2), and consists of VCXO X2,
VCO’s (Q350 and Q351), a single-chip PLL IC IC300, buffer
amplifier Q355, and high-frequency amplifier Q302.
The VCXO generates 16.8MHz. The frequency stability is
within ± 1.5ppm (Temperature range of –30 to +60°C). The
frequency tuning of the VCXO is done to apply a voltage to
pin 1 of the VCXO. The output of the VCXO is applied to pin 8
of the PLL IC through the pin 7 of the VCO.
The first local oscillator is a lower heterodyne local oscilla-
tor, and the VCO oscillator frequency is 405.15 to 435.15MHz
(K), 395.15 to 425.15MHz (E).
The oscillator frequency is controlled by applying the VCO
control voltage, obtained from the phase comparator to the
varactor diodes.
VCO unit (X58-480)
Q354
SW
Q350
VCO A
SW
Q355
AMP
Q352
TX-RX unit
4-2. Transmitter PLL
The transmitter PLL circuit is located in VCO unit A2 (X58-
481) on TX-RX unit (X57-696 A/2), and consists of VCXO X3,
VCO’s (Q350), a single-chip PLL IC IC300, buffer amplifier
Q355, and high-frequency amplifier Q302.
The VCXO generates 16.8MHz. The frequency stability is
within ± 1.5ppm (Temperature range of –30 to +60°C). The
frequency tuning and modulation of the VCXO are done to
apply a voltage to pin 1 of the VCXO. The output of the VCXO
is applied to pin 8 of the PLL IC through the pin 7 of the VCO.
The VCO oscillator frequency is 450.00 to 480.00MHz (K),
440.00 to 470.00MHz (E).
The oscillator frequency is controlled by applying the VCO
control voltage, obtained from the phase comparator to the
varactor diodes.
4-3. Unlock Detector Circuit
If a pulse signal appears at the LD pin of IC300, an unlock
condition occurs, causing the voltage applied to the pin of the
microprocessor to go low. The names of this pin are LDT for
TX PLL and LDR for RX PLL. When the microprocessor detects this condition, the transmitter is disabled.
14
SRR
Q300
Q353
SW
VCO B
Q351
IC300
PLL-IC
CP,DP
EPR,LDR
µ-com
IC604
Fig. 5 Receiver PLL
Q302
AMPLPF
X2
VCXO
Top view
TX VCO
(X58-481)
RX VCO
(X58-480)
VCO A : 450~480 (K)
440~470 (E)
VCO A : 440~460
VCO B : 460~480
Fig. 7 VCO oscillation frequency
Fig. 6 Transmitter PLL
(MHz)
–44.850
–44.850
CIRCUIT DESCRIPTION
TKR-851
5. Control Circuit
The control circuit mainly located in the control section of
TX-RX unit (X57-696 B/2) consists of the following : 5-1 CPU,
5-2 memory circuit, 5-3 CPU clock shift, 5-4 shift register circuit, 5-5 display circuit, 5-6 DSP circuit, 5-7 base-band circuit,
5-8 RS-232C circuit, 5-9 power supply circuit, and 5-10 5-tone
decode circuit.
5-1. CPU
The CPU (IC604) is a 16bit single-chip microcomputer containing a 32k ROM and 3k RAM. This CPU controls the flash
ROM, the DSP, the receiver circuit, the transmitter circuit,
the control circuit, and the display circuit and transfers data to
or from an external device.
5-2. Memory Circuit
IC609 has a flash ROM with a capacity of 2M bits that
contains the control program for the CPU, the signal processing program for DSP and data such as channels and operating
features.
This program can be easily written from an external device. Data such as the operating status are programmed into
the EEPROM (IC600).
5-3. CPU Clock Shift
There are the 14.754MHz clock for the CPU (IC604) and
the 16.515MHz clock for the DSP (IC618) at the control section of TX-RX unit (X57-696). When these clocks are multiplexed with the reception frequency, they become an internal beat signal. To prevent this, by tuning Q600 and Q604 on
the clock frequency is shifted. (Shift on/off can be set
through programming.)
5-4. Shift Register Circuit
Serial data is sent to the shift register (IC502 to IC505 located in display unit, IC602, IC623, IC7 located in TX-RX unit)
from the CPU (IC604) to control various functions in the unit.
5-5. Display Circuit
The display circuit (X54-333) contains two 7-segment
LEDs D506, D507 (orange : see the operation manual for details of display), D503 (red : transmission), two-color D504
(green : busy, orange : selective called), two-color LED D505
(red : backup, green : main DC), LEDs in switches S501 to
S506, IC502, IC503, IC504, and IC505 to display this model
channels and states.
IC502 to IC505 are shift registers which convert serial data
from the CPU to parallel data and light LEDs.
Q507, Q510, and Q511 are switching transistors which
control two-color LED D505.
IC506, and IC507 are three-pin power supply ICs which
produce power used for the display circuit.
TX-RX unit (X57 B/2): CONTROL
IC600
EEPROM
IC601
Reset IC
14.754
MHz
Q600
BEAT
SHIFT
16.515
MHz
Q600
BEAT
SHIFT
X600
SW
IC603/606
X601
SW
IC604
CPU
INTERFACE IC
IC618
DSP
IC614
CODEC IC
IC609
FLASH ROM
IC620
232C DRIVER
IC615
D/A IC
IC602/623
Shift Register IC
IC613
DIVIDER
Display unit (X54-3330-21 A/2)
CLK,SOE,
STB1
Shift Reg. 1
BU4094BCFV
KEY LAMP
1~6
CLK,SOE,
STB1
Shift Reg. 2
BU4094BCFV
Fig. 9 Display circuit
PF1~6
CLK,SOE,
STB1
Shift Reg. 3
BU4094BCFV
SWSW
KEY1~5
CLK,SOE,
STB1
SISISI
SOSOSO
Shift Reg. 4
BU4094BCFV
SW
TX
CALLMain DC/
BUSY
Fig. 8 Control circuit
DAT
SWSWSWSW
BACKUP
15
TKR-851
CIRCUIT DESCRIPTION
5-6. DSP
The DSP circuit filters transmit/receive audio signal and
encode/decodes signaling (QT, DQT). This circuit consists of
IC618, IC612, IC613, IC614, IC603, IC606, IC608, IC610,
IC616, and IC619.
The receive signal DET is converted from analog to digital
by IC614 with a sampling frequency of 16.128kHz. The digitized audio signal is sent to DSP IC618 to process the signaling signal and audio signal. The processed digital audio signal
is fed to CODEC IC613, converted from digital to analog, and
the analog signal is output from pin 16 (AOUTR). Then, the
audio signal is amplified by IC619 (B/2), passes through the
IC619 (A/2) low-pass filter, and goes to an electronic volume
IC615.
The transmit audio signal coming from IC605 is amplified
by IC610, fed to pin 3 (AINL) of CODEC IC614, and converted
from analog to digital at a sampling frequency of 16.128kHz.
The digitized transmit audio signal is AGC-processed, preemphasized and filtered at 300Hz to 3kHz by DSP IC618, and
the resulting signal is fed back to CODEC IC614, and converted from digital to analog, and the analog signal is output
from pin 15 (AOUTL). The transmit signal from AOUTL is
amplified by IC616 (B/2), passes through the IC616 (A/2) lowpass filter, and goes to the IC611 (A/2) summing amplifier.
IC613 is a counter IC and the clock required for the
CODEC and DSP is generated by dividing the 16.515MHz
clock signal produced by DSP IC618.
IC603 and IC606 are interface IC between the CPU operated at 5.0V and the DSP operated at 3.3V.
5-7. Base-Band Circuit
The base-band circuit switches between the modulation
signal to the transmitter circuit, and remote audio and adjusts
their levels. This circuit consists of IC605, IC607, IC611,
IC615, and IC617.
Modulation inputs include local microphone input, lowspeed data (LSD), high-speed data (HSD), external audio input (TA), and external data input (TD), and demodulation outputs include receive audio output (RA), and receive data output (RD).
The multiplexer (IC605) changes signals, the electronic
volume (IC615) adjusts the level, and the operational amplifier (IC607, IC611, IC617) amplifiers and sums signals.
5-8. RS-232C Circuit
The RS-232C circuit connects the RS-232C serial port of a
personal computer directly to this model to perform FPU operation. The FPU operation can also be performed by connecting a programming cable (KPG-46) to the local microphone on the front panel. But, if the D-sub connector on the
rear panel is used, the programming cable is not required.
The 232C driver IC (IC620) changes the TTL-232C level. The
firmware can only be rewritten with the local microphone on
the front panel.
5-9. Power Supply Circuit
The power supply circuit generates power to operate the
CPU, DSP, flash ROM, bi-directional buffer, and base-band
circuit. This circuit consists of IC624, IC625, IC626, IC627,
IC628, and IC630.
CODEC IC
RX detected signal
(AINR)
RD
TX modulation signal
Local Mic
TA
(AINL)
REPEAT
IC614 : AK4550VT
2
RX
REPEAT
3
TX
300Hz3kHz[Frequency response]
16
(AOUTR)
15
(AOUTL)
(De-emphasis)RX
(Pre-emphaisi)TX
(300Hz~3kHz Flat)
RA
RX audio
amp.
TX VCO
(Modulation
circuit)
TD
Fig. 10 An audio signal course and the frequency characteristic
16
CIRCUIT DESCRIPTION
5-10. 5-tone* Decode
The 300 to 3000Hz frequency characteristics of the signal
that enters the comparator are made flat by the circuit, and
the band is made into that band required to detect 5-tone
signal by the low-pass filter (IC632 2/2), high-pass filter
(IC632 1/2) and BEF filter (IC631 1/2). The signal made into a
square wave by the comparator (IC631), and input to the
CPU, IC604.
R831
TKR-851
IC604 checks the square wave frequency for the presence of the required tone, and if the tone matches, IC604
performs the subsequent required processing.
* : The 5-tone signalling is used only the E markets.
R828
C833
R827
R833
IC611-7 pin
C840
BIAS
R832
C839
–
+
IC632
(1/2)
C838 C837 C836
R822
R830
IC604
P3
5TONE
Fig. 11 5-tone decode
6. DC Power Supply Circuit
6-1. DC Source Switching Relay Circuit
1. The final unit contains a relay (K1) for switching between
the Main DC and Backup Battery.
If an external power source is connected to the Main DC
terminal, the Backup terminal is isolated by the relay. If
the Main DC turns OFF due to power failure, it is switched
to the Backup terminal by the relay.
The CPU monitors which is used, Main DC or Backup Battery.
2. Trickle charge circuit
If both Main DC and Backup Battery are connected, trickle
charging of 0.5 A max. can be performed from the Main
DC power supply to the Battery.
(The default is OFF. See the Modification section for information on the modification method.)
The battery is charged from the Main DC with D8, D9 and
R61. If it exceeds 0.5 A, the charging circuit is turned OFF
by D9.
R829
R818
R819
D8
D9
R61
Land
C832
–
+
R821
BIAS
IC611-7 pin
IC631
(1/2)
120mA
BUP
IC604
CPU
R824
C830
R55
+B
K1
(Relay)
Final unit (A/2)
TX-RX unit (A/2)
TX-RX unit (B/2)
16
Q601
IC631
(2/2)
IC632
(2/2)
–
+
R826
R825
–
+
R820R823
Main
DC
Backup
battery
Fig. 12 DC source switching relay circuit
6-2. SB Switching Relay Circuit
1. SB (Switched +B) is supplied through the relay (K1) in the
TX-RX unit A/2.
When S507 (DC source switch) in the display unit is
turned ON, the relay (K1) is turned ON to output SB.
2. If +B exceeds 18V, the relay is forcibly turned OFF by D12
and Q25 to interrupt the power and protect the main unit.
K1
+B
R165R166
D12
Q25
Q24
S507
SB
Land
(PSW)
Display unit
(Front panel)
Fig. 13 SB switching relay circuit
17
TKR-851
SEMICONDUCTOR DATA
Main CPU : 30622M4A-487GP (TX-RX unit IC604)
■ Pin Function
Pin No.NameI/OFunction
1IO5I/OAux I/O No.5 (Acc D-sub 25 pin)
2IO4I/OAux I/O No.4 (Acc D-sub 25 pin)
35TNI5-tone input
4IO2I/OAux I/O No.2 (Acc D-sub 25 pin)
5IO1I/OAux I/O No.1 (Acc D-sub 25 pin)
6BYTE–5V
7CNVss–GND
8ENTOTX PLL IC enable
9ENRORX PLL IC enable
10ResetIMicrocomputer reset input
11Xout–14.7456MHz
12Vss–GND
13Xin–14.7456MHz
14Vcc–5V
15NMI–Not used
16BUPIBackup battery detect
H : Backup, L : Main
17TEMPITemperature detect for fan action
H : Temp high, L : Temp low
18INTyIINT request from DSP
19CLKOCommon clock
20DATOCommon data
21SFTOBeat shiftH : On, L : Off
22LD1OControl D/A converter LD
23IO3I/OAux I/O No.3 (Acc D-sub 25 pin)
24BEEPOBeep output
25LD2OD/A converter 2LD
26RSODSP resetH : Off, L : On
27EPTTOAcc PTT (Acc D-sub 25 pin)
H : Off, L : On
28PTTIMic PTTH : Off, L : On
29TXD1OMic TXD
30RXD1IMic HOOK/RXD
31SCLKOEEPROM clock
32SDATI/OEEPROM data
33TXD0OAcc TXD (Acc D-sub 25 pin)
34RXD0IAcc RXD (Acc D-sub 25 pin)
35CPOPLL IC clock
36DPOPLL IC data
37RDYICPU ready input
Pin No.NameI/OFunction
38ALE–Not used
39HOLD–Not used
40HLDA–Not used
41BCLKONot used
42RDOFlash ROM WR/DSP HDS1
43BHE–Not used
44WROFlash ROM WR/DSP HDS2
45STB2OControl shift register STB
46INTxODSP interruptH : Off, L : On
47HCSODSP HCS
48CS0OFlash ROM CS
49A19ONot used
50~59A18~A9OFlash ROM address bus
60Vcc–5V
61A8OFlash ROM address bus
62Vss–GND
63~70A7~A0OFlash ROM address bus
71EMONIAcc monitor (Acc D-sub 25 pin)
H : Off, L : On
72LDRIRX VCO lock detect
H : Lock, L : Unlock
73LDTITX VCO lock detect
H : Lock, L : Unlock
74,75
76~78
79~86D7~D0I/OFlash ROM data bus
87FWDIRF power down level input
88RSSIIRSSI level input
89ASQISquelch level input
90VLIIVolume level input
91BATTIPower supply voltage level input
92AI1IAux input No.1 (Acc D-sub 25 pin)
93AI2IAux input No.2 (Acc D-sub 25 pin)
94AVss–GND
95AI3IAux input No.3 (Acc D-sub 25 pin)
96Vref–5V
97AVcc–5V
98STB1ODisplay shift register STB
99SOEOShift register common OE
100IO6I/OAux I/O No.6 (Acc D-sub 25 pin)
KEY5,KEY4
KEY3~KEY1
OKey matrix output
IKey matrix input
18
SEMICONDUCTOR DATA
DSP : 320VC5402PGE (TX-RX unit IC618)
■ Pin Function
Pin No.NameI/OFunction
1,2NC1,NC2–Not used (No connection)
3Vss–GND
4DVDD–VDD for I/O pins (+3.3V)
5A0ONot used (No connection)
6HD0I/OHPI data bus
7~11A1~A5ONot used (No connection)
12NC3–Not used (No connection)
13HASIHPI address strobe (Pull up)
14Vss–GND
15NC4–Not used (No connection)
16CVDD–VDD for core CPU (+1.8V)
17HCSIHPI chip select
18HR/WIHPI read/write
19READYIData ready (Pull up)
20PSONot used (No connection)
21DSONot used (No connection)
22ISONot used (No connection)
23R/WONot used (No connection)
24MSTRBONot used (No connection)
25IOSTRBONot used (No connection)
26MSCONot used (No connection)
27XFOCODEC control
H : Power down, L : Active
28HOLDA–Not used (No connection)
29IAQ–Not used (No connection)
30HOLDIHold (Pull up)
31BIOISerial data syncronize input
32MP/MCINot used (Pull down)
33DVDD–VDD for I/O pins (+3.3V)
34Vss–GND
35~38
39HCNTL0IHPI control 0
40Vss–GND
41BCLKR0IReceive clock input
42BCLKR1–Not used (No connection)
43BFSR0IFrame sync. for receiver input
44BFSR1IFrame sync. for receiver input
NC5~NC8
–Not used (No connection)
(SCLK : 516.09375kHz)
(LRCK : 16.128kHz)
(LRCK : 16.128kHz)
TKR-851
Pin No.NameI/OFunction
45BDR0ISerial data receive input
46HCNTL1IHPI control 1
47BDR1–Not used (No connection)
48BCLKX0ITransmit clock input
(SCLK : 516.09375kHz)
49BCLKX1OMaster clock output
(MCLK : 4.12875MHz)
50Vss–GND
51
52CVDD–VDD for core CPU (+1.8V)
53BFSX0IFrame sync. for transmitter input
54BFSX1IFrame sync. for transmitter input
55HRDY–Not used (No connection)
56DVDD–VDD for I/O pins (+3.3V)
57Vss–GND
58HD1I/OHPI data bus
59BDX0OSerial data transmit output
60BDX1–Not used (No connection)
61IACK–Not used (No connection)
62HBILIByte identification (HPI)
63NMIINot used (Pull up)
64INT0I
65INT1INot used (Pull up)
66INT2IBoot mode select (Pull up)
67INT3INot used (Pull up)
68CVDD–VDD for core CPU (+1.8V)
69HD2I/OHPI data bus
70Vss–GND
71~74
75DVDD–VDD for I/O pins (+3.3V)
76Vss–GND
77CLKMD1IClock mode select (Pull down)
78CLKMD2IClock mode select (Pull up)
79CLKMD3IClock mode select (Pull down)
80NC13–Not used (No connection)
81HD3I/OHPI data bus
82TOUT0–Not used (No connection)
83EMU0I/OEmulator 0 (to JTAG connector)
HINT/TOUT1
NC9~NC12
OBoot mode select (Pull up)
(LRCK : 16.128kHz)
(LRCK : 16.128kHz)
Command interrupt from host CPU
–Not used (No connection)
19
TKR-851
SEMICONDUCTOR DATA / COMPONENTS DESCRIPTION
Pin No.NameI/OFunction
84
85TDOO
86TDII
87TRSTITest reset (to JTAG connector)
88TCKITest clock (to JTAG connector)
89TMSI
90NC14–Not used (No connection)
91CVDD–VDD for core CPU (+1.8V)
92HPIENAINot used (Pull up)
93Vss–GND
94CLKOUTONot used (No connection)
95HD4I/OHPI data bus
96X1–16.515MHz (System clock)
97X2/CLKIN–16.515MHz (System clock)
98RSIDSP reset input
99~104D0~D5–Not used (No connection)
105A6ONot used (No connection)
106Vss–GND
107~109 A7~A9ONot used (No connection)
110NC15–Not used (No connection)
111Vss–GND
112DVDD–VDD for I/O pins (+3.3V)
113~119 D6~D12–Not used (No connection)
120HD5I/OHPI data bus
121~123
124HD6I/OHPI data bus
125CVDD–VDD for core CPU (+1.8V)
126NC16–Not used (No connection)
127HDS1IHPI data strobe 1 (Pull up)
128Vss–GND
129HDS2IHPI data strobe 2 (Pull down)
130DVDD–VDD for I/O pins (+3.3V)
131~134 A10~A13ONot used (No connection)
135HD7I/OHPI data bus
136~141 A14~A19ONot used (No connection)
142CVDD–VDD for core CPU (+1.8V)
143,144
EMU1/OFF
D13~D15
NC17,NC18
I/OEmulator 1 (to JTAG connector)
Test data output (to JTAG connector)
Test data input (to JTAG connector)
Test mode select (to JTAG connector)
–Not used (No connection)
–Not used (No connection)
Final Unit (X45-3742-71)
Ref. No.Part nameDescription
IC1ICThermostat
IC2ICVoltage regulator
IC3ICDC amplifier
Q1,2TransistorRF amplifier
Q3,4FETTX drive amplifier
Q5FETFinal amplifier
Q8,9TransistorDC switch
D2Zener diodeVoltage reference
D4,5DiodeRF detector
D7Zener diodeSurge protector
D8DiodeReverse current protection
D9VatistorCurrent protector
D10DiodeSurge absorption
D51,52DiodeReverse connection protection
Display Unit (X54-3330-21)
Ref. No.Part nameDescription
IC501MOS ICMIC amplifier
IC502~505ICShift register
IC506,507ICVoltage regulator
Q501,502TransistorLevel controller
Q503,504FETDC switch
Q506TransistorDC switch
Q507FETDC switch
Q508~511TransistorDC switch
Q512~514FETDC switch
Q516~519FETDC switch
Q521~525FETDC switch
D501,502DiodeAF detector
D503~505LEDLED
D506,507LED7 segment
D508~514DiodeSurge absorption
D601,602DiodeSurge absorption
D603VaristorCurrent protector
TX-RX Unit (X57-6962-70)
Ref. No.Part nameDescription
IC1,2ICBuffer amplifier
IC3~5ICVoltage regulator
20
COMPONENTS DESCRIPTION
TKR-851
Ref. No.Part nameDescription
IC6ICD/A converter
IC7ICShift register
IC9ICFM IF system
IC10,11ICVoltage regulator
IC600ICEEPROM
IC601ICVoltage detector
IC602ICShift register
IC603ICBus transceiver
IC604ICCPU
IC605ICMultiplexer
IC606ICBus transceiver
IC607,608ICAF amplifier
IC609ICFlash ROM
IC610,611ICAF amplifier
IC612ICInverter
IC613ICCounter
IC614ICCODEC
IC615ICD/A converter
IC616,617ICAF amplifier
IC618ICDSP
IC619ICAF amplifier
IC620ICRS-232C tranceiver
IC621ICNAND gate
IC622ICMultiplexer
IC623ICShift register
IC624~628ICVoltage regulator
IC629ICAF power amplifier
IC630ICVoltage regulator
IC631,632ICAF amplifier
Q1~3TransistorRF amplifier
Q4TransistorWide/Narrow switch
Q5,6TransistorDC switch
Q7TransistorNoise amplifier
Q8,9TransistorRF amplifier
Q10TransistorCurrent control
Q11TransistorRF amplifier
Q12~15TransistorRipple filter
Q16~19TransistorDC switch
Q23~26TransistorDC switch
Q27TransistorWide 5kHz/Narrow 4kHz switch
Q600FETDC switch
Q601TransistorDC switch
Q602FETDC switch
Ref. No.Part nameDescription
Q603TransistorInverter
Q604FETDC switch
Q605TransistorInverter
Q606TransistorAF mute switch
Q607~609TransistorDC switch
Q610FETDC switch
Q611,612TransistorDC switch
Q613,614TransistorCurrent control
Q615TransistorDC switch
D1~4DiodeWide/Narrow switch
D5DiodeNoise detection
D7DiodeDC switch
D8DiodeTX switch
D11Zener diodeSurge protector
D12DiodeDC switch
D13DiodeNoise detection
D600DiodeSurge protector
D606~612DiodeSurge protector
D614~616DiodeSurge protector
D618~623DiodeSurge protector
D626VariistorCurrent protector
D627,628DiodeReverse current protector
D629DiodeSurge protector
RX VCO Unit (X58-4800-10)
Ref. No.Part nameDescription
IC300ICPLL
Q300,301TransistorActive filter
Q302TransistorBuffer amplifier
Q350,351FETVCO OSC
Q352~354TransistorDC switch
Q355TransistorBuffer amplifier
D350~353VaricapFrequency control
TX VCO Unit (X58-4810-10)
Ref. No.Part nameDescription
IC300ICPLL
Q300,301TransistorActive filter
Q302TransistorBuffer amplifier
Q350FETVCO OSC
Q355TransistorBuffer amplifier
D350,352VaricapFrequency control
D354VaricapModulation
21
TKR-851
CAPACITORS
C C4 5T H 1 H2 2 0J
1234 56
1 = Type ... ceramic, electrolytic, etc.4 = Voltage rating
2 = Shape ... round, square, etc.5 = Value
3 = Temp. coefficient6 = Tolerance
• Temperature coefficient
1st WordCLPRSTU
Color*BlackRed Orange Yellow Green BlueViolet
ppm/°C0 –80–150–220–330–470–750
PARTS LIST
CC45
Color*
2nd WordGHJKL
ppm/°C±30±60±120±250±500
Example : CC45TH = –470±60ppm/°C
• Capacitor value
010 = 1pF2 2 0 = 22pF
100 = 10pF
101 = 100pFMultiplier
102 = 1000pF = 0.001µF2nd number
103 = 0.01µF1st number
• Tolerance (More than 10pF)
CodeCDGJKMXZPNo code
(%) ±0.25 ±0.5±2±5±10 ±20 +40 +80 +100 More than 10µF : –10~+50
(EX) C C 7 3FS L 1 H 0 0 0 JRefer to the table above.
12345 671 = Type
(Chip) (CH, RH, UJ, SL)2 = Shape
3 = Dimension
(EX) C K 7 3FF1 H 0 0 0 Z4 = Temp. coefficient
12345 675 = Voltage rating
(Chip) (B, F)6 = Value
7 = Tolerance
RESISTORS
• Chip resistor (Carbon)
(EX) R D 7 3EB2 B 0 0 0 J
12345 67
(Chip) (B, F)
• Carbon resistor (Normal type)
(EX) R D 1 4BB2 C 0 0 0 J
12345 67
(Chip) (B, F)
1 = Type ... ceramic, electrolytic, etc.5 = Voltage rating
2 = Shape ... round, square, etc.6 = Value
3 = Dimension7 = Tolerance
4 = Temp. coefficient
22
(Less than 10pF)
CodeBCDFG
(pF) ±0.1 ±0.25 ±0.5±1±2
• Dimension
L
T
W
Chip capacitor
CodeLWT
Empty5.6±0.55.0±0.5Less than 2.0
A4.5±0.53.2±0.4Less than 2.0
B4.5±0.52.0±0.3Less than 2.0
C4.5±0.51.25±0.2 Less than 1.25
D3.2±0.42.5±0.3Less than 1.5
E3.2±0.21.6±0.2Less than 1.25
F2.0±0.31.25±0.2 Less than 1.25
G1.6±0.20.8±0.2Less than 1.0
H1.0±0.05 0.5±0.050.5±0.05
Chip resistor
CodeLWT
E3.2±0.21.6±0.21.0
F2.0±0.31.25±0.21.0
G1.6±0.20.8±0.20.5±0.1
H1.0±0.05 0.5±0.050.35±0.05
• Rating wattage
Code Wattage Code Wattage Code Wattage
1J1/16W2C1/6W3A1W
2A1/10W2E1/4W3D2W
2B1/8W2H1/2W
PARTS LIST
TKR-851
✽ New Parts.
Parts without Parts No. are not supplied.
Les articles non mentionnes dans le Parts No. ne sont pas fournis.
Teile ohne Parts No. werden nicht geliefert.
651EK01-0418-15HANDLEACCESORY
663AK29-5389-03KNOB (VOLUME)
673AK29-5460-02KEY TOP
683AK29-9106-04KNOB (DC SOURCE)
A2CN09-2292-05HEXAGON HEAD SCREW
B1C,2CN30-2606-46PAN HEAD MACHINE SCREW
C2A,1EN30-4006-46PAN HEAD MACHINE SCREW
D2B,2CN30-4014-46PAN HEAD MACHINE SCREW
E1CN30-4020-45PAN HEAD MACHINE SCREW
F1C,2CN32-3006-46FLAT HEAD MACHINE SCREW
G3B,3CN32-4008-45FLAT HEAD MACHINE SCREW
H1BN33-3006-45OVAL HEAD MACHINE SCREW
J1EN35-3006-45
K1CN35-4006-45BINDING HEAD MACHINE SCREW
L1B,3BN67-3008-46PAN HEAD SEMS SCREW W
M1C N80-2608-45PAN HEAD TAPTITE SCREW
N2CN87-2606-46BRAZIER HEAD TAPTITE SCREW
O3AN87-3005-45BRAZIER HEAD TAPTITE SCREW
P2B,3BN87-3006-46BRAZIER HEAD TAPTITE SCREW
351C,1EF06-1032-05FUSE (BLADE, 10A/32V)
362CF09-0445-05CAP (D-SUB)ACCESSORY
372CF09-0471-05FAN MOTOR
-F10-2374-04SHIELDING PLATE (TX/RX)
-F10-2379-04SHIELDING CASE (TX/RX COM)
-F10-2409-04SHIELDING CASE (TX/RX FOIL)
411CF20-3322-04INSULATING SHEET (BACKUP)
431B,2BG02-0576-14FLAT SPRING
442BG02-0829-14FLAT SPRING
453BG02-0885-13EARTH SPRING
511BG02-0894-04EARTH SPRING (FINAL FET)
462B,3BG10-1263-04FIBROUS SHEET (CHASSIS)
C509CK73GB1H103KCHIP C0.010UF K
C510C92-0628-05CHIP-TAN10UF10WV
C511,512CK73GB1E103KCHIP C0.010UF K
C513-518CC73GCH1H101JCHIP C100PFJ
C519,520CK73GB1E103KCHIP C0.010UF K
C25C92-0628-05CHIP-TAN10UF10WV
C28,29CC73GCH1H020CCHIP C2.0PFC
C30CC73GCH1H680JCHIP C68PFJ
C31CC73GCH1H331JCHIP C330PFJ
C32CK73GB1H103KCHIP C0.010UF K
C33CC73GCH1H330JCHIP C33PFJ
C34CK73GB1H103KCHIP C0.010UF K
C36,37CK73GB1H103KCHIP C0.010UF K
C38,39CC73GCH1H680JCHIP C68PFJ
C40,41CK73GB1H103KCHIP C0.010UF K
C51CK73GB1H103KCHIP C0.010UF K
C52CK73GB1H103JCHIP C0.010UF J
C53CK73GB1H102KCHIP C1000PF K
C54CK73GB1H103JCHIP C0.010UF J
C55,56CK73GB1H103KCHIP C0.010UF K
C62,63CK73GB1H103KCHIP C0.010UF K
C64CK73GB1C104KCHIP C0.10UFK
C65C92-0628-05CHIP-TAN10UF10WV
C66,67CC73GCH1H331JCHIP C330PFJ
C68-70CK73GB1C104KCHIP C0.10UFK
C122,123CK73GB1H103KCHIP C0.010UF K
C124,125C92-1341-05ELECTRO100UF16WV
C126,127C92-0633-05CHIP-TAN22UF10WV
C128,129CK73GB1H103KCHIP C0.010UF K
C130,131CK73GB1H102KCHIP C1000PFK
C132,133CK73GB1H471KCHIP C470PFK
C134,135CK73GB1H103KCHIP C0.010UF K
C136-139C90-4016-05ELECTRO47UF16WV
C140,141CK73GB1H103KCHIP C0.010UF K
C142,143CK73GB1H102KCHIP C1000PFK
C144CK73GB1H471KCHIP C470PFK
C145C92-0606-05CHIP-TAN4.7UF10WV
C146CK73GB1H471KCHIP C470PFK
C147C92-0633-05CHIP-TAN22UF10WV
C148CK73GB1H102KCHIP C1000PF K
C149CK73GB1H103KCHIP C0.010UF K
C150C92-0633-05CHIP-TAN22UF10WV
C151C92-0008-05CHIP-TAN3.3UF16WV
C152CK73GB1H103KCHIP C0.010UF K
C153CK73GB1H471KCHIP C470PFK
C154C92-0560-05CHIP-TAN10UF6.3WV
C155CK73GB1H103KCHIP C0.010UF K
C156CK73GB1H102KCHIP C1000PF K
C157CK73GB1H103KCHIP C0.010UF K
C158C92-0008-05CHIP-TAN3.3UF16WV
C159CK73GB1H471KCHIP C470PFK
C160CK73GB1H102KCHIP C1000PF K
C161-163CK73GB1H103KCHIP C0.010UF K
C164CK73GB1H471KCHIP C470PFK
C166,167CK73GB1H471KCHIP C470PFK
C71CK73GB1H103KCHIP C0.010UF K
C72C92-0628-05CHIP-TAN10UF10WV
C73CK73GB1C104KCHIP C0.10UFK
C74CK73GB1H102KCHIP C1000PF K
C75CK73GB1C104KCHIP C0.10UFK
C76C92-0696-05CHIP-TAN47UF10WV
C77CK73GB1H102KCHIP C1000PF K
C78CK73GB1C104KCHIP C0.10UFK
C79CK73FB1C224KCHIP C0.22UF K
C80,81C92-0628-05CHIP-TAN10UF10WV
C82-84CK73GB1H103KCHIP C0.010UF K
C86CK73GB1H102KCHIP C1000PF K
C87C92-0628-05CHIP-TAN10UF10WV
C88CK73GB1H102KCHIP C1000PF K
C89,90CK73GB1H103JCHIP C0.010UF J
C171CK73GB1H471KCHIP C470PFK
C172CK73GB1H102KCHIP C1000PF K
C173CK73GB1H103KCHIP C0.010UF K
C174C92-0008-05CHIP-TAN3.3UF16WV
C175CK73GB1H102KCHIP C1000PF K
C176CK73GB1H103KCHIP C0.010UF K
C177CK73GB1H471KCHIP C470PFK
C178C92-0606-05CHIP-TAN4.7UF10WV
C179CK73GB1H103KCHIP C0.010UF K
C184,185CK73GB1H102KCHIP C1000PFK
C189,190CK73GB1H102KCHIP C1000PFK
C191-195CK73GB1H103KCHIP C0.010UF K
C197CK73FB1H333KCHIP C0.033UF K
C198CK73GB1C104KCHIP C0.10UFK
C199CK73GB1H103KCHIP C0.010UF K
C640C92-0628-05CHIP-TAN10UF10WV
C641CK73GB1C104KCHIP C0.10UFK
C642CK73GB1E103KCHIP C0.010UF K
C643C92-0628-05CHIP-TAN10UF10WV
C644CK73GB1E103KCHIP C0.010UF K
C645,646C92-0628-05CHIP-TAN10UF10WV
C647CC73GCH1H101JCHIP C100PFJ
C648CK73GB1E103KCHIP C0.010UF K
C649CC73GCH1H330JCHIP C33PFJ
C652CC73GCH1H101JCHIP C100PFJ
C657CK73GB1E103KCHIP C0.010UF K
C662C92-0628-05CHIP-TAN10UF10WV
C663C92-0519-05CHIP-TAN1.0UF25WV
C670C92-0003-05CHIP-TAN0.47UF25WV
C679C92-0628-05CHIP-TAN10UF10WV
C681C92-0546-05CHIP-TAN68UF6.3WV
C684CC73GCH1H101JCHIP C100PFJ
C685CK73GB1E103KCHIP C0.010UF K
C690CC73GCH1H101JCHIP C100PFJ
C691,692CK73GB1E103KCHIP C0.010UF K
C743CK73GB1E103KCHIP C0.010UF K
C744-746C92-0628-05CHIP-TAN10UF10WV
C747,748CK73GB1E103KCHIP C0.010UF K
C749CK73GB1H471KCHIP C470PFK
C750,751CK73GB1E103KCHIP C0.010UF K
C705CK73GB1E103KCHIP C0.010UF K
C706C92-0628-05CHIP-TAN10UF10WV
C707-709CK73GB1E103KCHIP C0.010UF K
C710C92-0628-05CHIP-TAN10UF10WV
C711CK73GB1H471KCHIP C470PFK
C712CK73GB1E103KCHIP C0.010UF K
C713,714C92-0628-05CHIP-TAN10UF10WV
C715CK73GB1E103KCHIP C0.010UF K
C716,717CK73GB1H471KCHIP C470PFK
C718,719CK73GB1E103KCHIP C0.010UF K
C720C92-0532-05CHIP-TAN1.0UF10WV
C721,722C92-0628-05CHIP-TAN10UF10WV
C723CK73FB1C105KCHIP C1.0UFK
C724CK73GB1H182KCHIP C1800PF K
C725CC73GCH1H470JCHIP C47PFJ
C726CC73GCH1H181JCHIP C180PFJ
C727,728CK73GB1E103KCHIP C0.010UF K
C729C92-0628-05CHIP-TAN10UF10WV
C730,731CK73GB1E103KCHIP C0.010UF K
C732CK73GB1H471KCHIP C470PFK
C733C92-0628-05CHIP-TAN10UF10WV
C734CC73GCH1H270JCHIP C27PFJ
C735CC73GCH1H150JCHIP C15PFJ
C736CK73GB1H182KCHIP C1800PF K
C737CC73GCH1H270JCHIP C27PFJ
C792-794CK73GB1H102KCHIP C1000PF K
C795CC73GCH1H101JCHIP C100PFJ
C796,797CK73GB1H102KCHIP C1000PFK
C798CE04EW1E470MELECTRO47UF25WV
C799CK73GB1H102KCHIP C1000PF K
C800CE04EW1E470MELECTRO47UF25WV
C801C92-0560-05CHIP-TAN10UF6.3WV
C802-805CK73GB1H102KCHIP C1000PF K
C806CE04EW1E470MELECTRO47UF25WV
C807-810CK73GB1H102KCHIP C1000PF K
C811CE04EW1E470MELECTRO47UF25WV
C812,813CK73GB1H102KCHIP C1000PFK
C814C92-0777-05ELECTRO1000UF 25WV
C815CK73FB1E104KCHIP C0.10UFK
C816CK73GB1H102KCHIP C1000PF K
C817CE04EW1E470MELECTRO47UF25WV
C818-820CK73GB1H102KCHIP C1000PF K
C821,822CC73GCH1H101JCHIP C100PFJ
C823C92-0619-05CHIP-TAN47UF4WV
C824CK73GB1H472KCHIP C4700PF K
C830CK73GB1E103KCHIP C0.010UF K
C831CK73GB1H102KCHIP C1000PF K
C832,833CK73GB1E103KCHIP C0.010UF K
C834,835CK73GB1C104KCHIP C0.10UFK
C836-838CK73GB1E103KCHIP C0.010UF K
A: N09-2292-05
BM2.6 x 6: N30-2606-46
CM4 x 6: N30-4006-46
DM4 x 14: N30-4014-46
EM4 x 20 BLK: N30-4020-45
FM3 x 6 (F): N32-3006-46
GM4 x 8 (F) BLK: N32-4008-45
HM3 x 6 (OC) BLK: N33-3006-45
1
JM3 x 6 (Bi) BLK: N35-3006-45
KM4 x 6 (Bi) BLK: N35-4006-45
LM3 x 8: N67-3008-46
MM2.6 x 8 BLK: N80-2608-45
NM2.6 x 6 (Br-Tap): N87-2606-46
OM3 x 5 (Br-Tap) BLK : N87-3005-45
PM3 x 6 (Br-Tap): N87-3006-46
RM3 x 14 (TP): N90-3014-46
EXPLODED VIEW
Hx6
26
43
Px10
BA
3
20
Hx6
19
2
29
64
Lx2
51
Px11
L
25
700
27
Cx3
TX-RX
(A/2)
44
2
50
43
Final
(A/2)
Nx2
14
31
R
1
Dx3
46
Cx3
Px6
TX-RX
(B/2)
32
58
46
23
Ox4
24
22
70
Px3
5
3
67
Px5
Lx2
IC629
Gx3
10
45
Display
(B/2)
68
Display
(A/2)
34
66
x6
TKR-851
EXPLODED VIEW
CD
19
/2)
al
14
31
Kx14
4
702
41
701
Fx2
F
15
Bx2
Mx4
Ex4
37
Ax2
36
35x2
Nx2
16
Bx2
47
Final
30
(B/2)
33
704
12
28
Fx2
R
R
21
F
703
58
Dx3
706
47x2
Gx3
705
12
704
706
6
Parts with the exploded numbers larger than 700 are not supplied.
35
TKR-851
PACKING
E
52 Protection bag (H25-0029-04)
59 Foot (J02-0475-05) x 2
60 Foot (J02-0492-04) x 2
62 Grommet (J59-0302-05) x 2
C Binding head machine screw (N30-4006-46) x 2
J Binding head machine screw (N35-3006-45) x 5
1
17 DC cord
(E30-3427-15)
54 Protection bag
(H25-0762-04)
11 Instruction manual
(B62-1774-00) : E
(B62-1775-00) : K
8 Front glass
(B10-2635-04)
9 Filter
(B11-1259-04)
55 Protection bag
(H25-2328-04)
710
Packing fixture
2
B
A
C
K
UP
712
711
Packing fixture
Packing fixture
57 Item carton case
3
(H52-2013-02)
36
Parts with the exploded numbers larger than 700 are not supplied.
ADJUSTMENT
Test Equipment Required for Alignment
Test EquipmentMajor Specifications
1. Standard Signal GeneratorFrequency Range400 to 512MHz
(SSG)ModulationFrequency modulation and external modulation
Output0.1µV to greater than 1mV
2. Power MeterInput Impedance50Ω
Operation Frequency400 to 512MHz or more
Measurement CapabilityVicinity of 30W
3. Deviation MeterFrequency Range400 to 512MHz
4. Digital Volt MeterMeasuring Range1 to 20V DC
(DVM)AccuracyHigh input impedance for minimum circuit loading
5. OscilloscopeDC through 30MHz
6. High SensitivityFrequency Range10Hz to 600MHz
Frequency CounterFrequency Stability0.2ppm or less
7. Ammeter10A or more
8. AF Volt MeterFrequency Range50Hz to 10kHz
(AF VTVM)Voltage Range3mV to 3V
9. Audio Generator (AG)Frequency Range50Hz to 5kHz
Output0 to 1V
10. Distortion MeterCapability3% or less at 1kHz
Input Level50mV to 10Vrms
11. VoltmeterMeasuring Range10 to 1.5V DC or less
Input Impedance50kΩ/V or greater
12. 4Ω Dummy LoadApprox. 4Ω, 5W
TKR-851
The following parts are required for adjustment
• Test cable for local microphone• The following test cables are recommended.
81
1 : NC
2 : +B
3 : GND
4 : PTT/TXD1 (PC serial data from radio)
5 : MIC GND
6 : MIC
7 : HOOK/RXD1 (PC serial data to radio)
8 : NC
MIC connector (Front panel view)
To
AG
AF VTVM
8 pin
8 pin
MIC (WHT)
MICG (SHIELD)
Cut
HOOK
(GRY)
Plug cord
Part No. E30-3360-18
PTT
(BLU)
PTT SW
GND
(BLK)
Test cable for microphone input
To connect the TX-RX unit A/2 (CN14) to the TX-RX unit B/
2 (CN602) while in servicing, you can use the 36-pin flat
cable, E37-0979-05, which is available from the KENWOOD
parts center.
Flat cable (36-pin) about 256mm
37
TKR-851
More than
3.75kHz
More than
3.75kHz
ATTEN 10dB
RL –32.0dBm
10dB/
MKR –46.000dB
15.00kHz
MKR
15.00kHz
–46.000dB
D
G
CENTER 44.85000MHz
RBW 300Hz *VBW 1.0kHz
SPAN 50.00kHz
SWP 2.0sec
3dB Max.
15kHz
More than
40dB
ADJUSTMENT
ATTEN 20dB
RL 10.0dBm
MKR
465.00MHz
D
–26.17dBm
G
CENTER 465.00MHz
RBW 300kHz *VBW 300kHz
BPF center frequency (Factory-default)
K : 465MHz, E : 455MHz
Adjustment Points
CN18
3
CN15
PSW
38
10dB/
2.5MHz 2.5MHz
Fig. 1Fig. 2Fig. 3
CN8 GND
CHARGE
1
CN6 MAIN DC
3
L2
L24
1
CN4
(RED)
1
2
L19
L18
(BLACK)
CN7 BACKUP
(ORANGE)
CN4
2
1
CN5
TX-RX UNIT (X57-696) (A/2)
Component side view
MKR –26.17dBm
465.00MHz
3dB Max.
SPAN 50.00MHz
SWP 50ms
Q4
CN1
TX IN
L4
L16
NARROW
WIDE
L17
L15
L14
ATTEN 10dB
RL –32.0dBm
MKR
25.00kHz
D
–42.17dB
G
CENTER 44.85000MHz
RBW 300Hz *VBW 1.0kHz
MCF : WideMCF : Narrow
FINAL UNIT (X45-374) (A/2)
Component side view
Q5
TH1
L5
CN2
VR1
1
2
CN1
CN3
8
TP102
TX CV
TP101
RX CV
3dB Max.
1
CN3
CN16
1
A2 : TX VCO (X58-481)
A3 : RX VCO (X58-480)
10dB/
5.5~7.5kHz5.5~7.5kHz
More than
40dB
8
TC350 (VCO A)
TC350 (VCO A)
TC351 (VCO B)
MKR –42.17dB
25.00kHz
25kHz
ANT
CN19
SPAN 50.00kHz
SWP 2.0sec
Test Channel (Default)
Test Signalling
No.KE
RXTXRXTX
1
450.10450.00440.10440.00
2
465.10465.00455.10455.00
3
479.90480.00469.90470.00
4
455.10455.00445.10445.00
5
460.10460.00450.10450.00
6
470.10470.00460.10460.00
7
475.10475.00465.10465.00
8
462.60462.50452.60452.50
9
467.60467.50457.60457.50
10
440.10440.00459.90460.00
11
459.90460.00479.90480.00
No.Decode toneEncode tone
1NoneNone
2None100Hz square wave
3QT 67.0HzQT 67.0Hz
4QT 151.4HzQT 151.4Hz
5QT 210.7HzQT 210.7Hz
6QT 250.3HzQT 250.3Hz
7DQT 023NDQT D023N
8DQT 754IDQT D754I
9None
CW ID Encode [ID=VVV]
10NoneSingle Tone [1000Hz]
11DTMF 159DDTMF 159D
12NoneDTMF Tone 9
13NoneCourtesy Tone
14None
15None
16
5-Tone [12345] (CCIR)
Battery Warning Tone
Battery Operation Tone
5-Tone [12345] (CCIR)
ADJUSTMENT
Fine-Tuning the TKR-851
“ADJUSTMENT” items described in the Service Manual
for the TKR-851 give the factory-default adjustment procedure covering all adjustment items.
However, it is not necessary to adjust all the items when
adjusting the power, deviation, receiver sensitivity, etc at the
frequency of the channel to be used by the TKR-851.
Adjustment procedure at the frequency of the
channel to be used
1. Program a channel frequency using the FPU (KPG-91D).
2. From the FPU menu, select in the order of “EDIT”, “Test
Frequency” and “CH paste” to rewrite the test frequency
from the factory-default to the one to be used for the
channel.
TKR-851
Erase all channel frequencies rewritten through this operation and press the ENTER key to retrieve the factorydefault test frequency.
Refer to the explanation given under HELP for the FPU
(KPG-91D) for details.
3. Check whether the frequency rewritten under the “Test
mode” of the FPU (KPG-91D) is correct, then select the
item to be adjusted from the FPU (KPG-91D) menu and
adjust the set value for the item to an optimum value with
the “TEST” tag.
Note :
After adjustment of the “Max. Deviation”, be sure to
check the “DQT balance”.
The “5-tone” and “W4 kHz” adjustments are required
only for the E market products.
Alignment
MeasurementAdjustment
ItemCondition
1. Setting1) Connect the unit to a suitable DC power supply.
2. Write test1)
frequency2) Write the test and shipping frequency to the radio.→ Green (BUSY) LED lights up
3. Setting1) Connect the unit to a suitable DC power supply.
6. RX1) Connect the frequencyf. counterCN3PC adj.50Hz or less
frequencycounter to CN3, thenTest CH–44.85MHz
measure the frequency
CH : 2
Note : RX frequency means the local frequency of the RX VCO. So its frequency is wanted frequency minus the IF frequency.
TX VCO
TC350 1.50V±0.1V
39
TKR-851
ADJUSTMENT
MeasurementAdjustment
ItemCondition
7. Setting1) Remove 8 pin cable and the coaxial cable from CN16, and CN19 on TX-RX side.
8. TX1) Connect the frequencyf. counter TX-RX CN19PC adj.50Hz or less
frequencycounter to CN19, then(A/2)
measure the frequency
CH : 2
9. Setting1) Insert 8 pin cable and the coaxial cable to CN16, and CN19 on TX-RX side.
Test-
equipment
Unit TerminalPartsUnitMethod
Specifications/Remarks
10. Maximum1) Measure the RF power at
powerTX ANT.to 26.5W.
limittingHigh CH
11. TX RF1) Measure the RF power atPC adj.± 0.5W
high powerTX ANT.25W
Low CH(Factory-default)
2) Center CH
3) High CH
12. TX RF1) Measure the power level atPC adj.± 0.05W
low powerTX ANT.1W
Low CH(Factory-default)
2) Center CH
3) High CH
13. BPF1) Connect the TG to RX ANT,TrackingRearRX ANT TX-RX L2
then connect CN1 to thegenerator(A/2)L4you are using, then
spectrum analyzer input.L5adjust it to look like
Spectrum analyzer settingSpectrum TX-RX CN1the wave Fig. 1.
Span : 50MHzanalyzer(A/2)(Page 38)
Scale : 10dB to 5dB div
Tracking generator setting
Output : –30dBm
14. MCF1) Connect the TG to CN2, thenCN2L14Adjust it to look like
(Wide)connect CN4 to the spectrumCN4L17the wave Fig. 2.
LPF : 3kHzmeter
De-emphasis : OFF
Detector : Peak hold
Transmission
(Wide 4kHz) 2) CH : 2PC adj.± 0.05kHz
Transmission0.60kHz
(Narrow)3) CH : 2PC adj.±0.05kHz
Transmission0.35kHz
24. CW ID1) CH2PC adj.± 0.1kHz
deviationDeviation meter filter2kHz
(Wide)HPF : OFF
LPF : 15kHz
De-emphasis : OFF
Transmission
(Wide 4kHz) 2) CH : 2PC adj.± 0.1kHz
Transmission1.6kHz
(Narrow)3) CH : 2PC adj.±0.05kHz
Transmission1kHz
25. Test tone1) CH : 2PC adj.±0.1kHz
deviationDeviation meter filter3kHz
(Wide)HPF : OFF
LPF : 15kHz
De-emphasis : OFF
Transmission
(Wide 4kHz) 2) CH : 2PC adj.± 0.1kHz
Transmission2.4kHz
(Narrow)3) CH : 2PC adj.±0.05kHz
Transmission1.5kHz
26. TA (TX1) Insert AG output into the
audio input)control I/O TA terminal (pin 9). or3.0kHz
deviationCH : 2Deviation
(Wide)Deviation meter filtermeter
HPF : OFF
LPF : 15kHz
De-emphasis : OFFAG
AG freq‘ : 1kHz (Sine wave)AF VTVMI/O jack
AG level : 280mV
Transmission
(Wide 4kHz) 2) CH : 2PC adj.± 0.1kHz
Transmission2.4kHz
(Narrow)3) CH : 2PC adj.±0.05kHz
Transmission1.5kHz
Test-
equipment
MOD ANA
Oscilloscope
MOD ANA
Oscilloscope
Unit TerminalPartsUnitMethod
RearTX ANTPC adj.± 0.05kHz
RearTX ANTPC adj.± 0.1kHz
CONTROL
TA (pin 9)
Specifications/Remarks
27. TD1) Insert AG output into the
deviationcontrol I/O TD terminal (pin 8). or0.75kHz
(Wide)CH : 2Deviation
Deviation meter filtermeter
HPF : OFF
LPF : 3kHz
De-emphasis : OFFAG
AG freq‘ : 100Hz (Sine wave) AF VTVMI/O jack
AG level : 0.5Vp-p (177mVrms)
Transmission
29. Courtesy1) CH : 2PC adj.± 0.05kHz
toneDeviation meter filter1.0kHz
deviationHPF : OFF
(Wide)LPF : 15kHz
(Wide 4kHz) 2) CH : 2PC adj.± 0.05kHz
(Narrow)3) CH : 2PC adj.±0.05kHz
30. Battery1) CH : 2PC adj.±0.1kHz
warning toneDeviation meter filter3.0kHz
deviationHPF : OFF
(Wide)LPF : 15kHz
(Wide 4kHz) 2) CH : 2PC adj.± 0.1kHz
(Narrow)3) CH : 2PC adj.±0.05kHz
Transmission2.4kHz
Transmission1.5kHz
De-emphasis : OFF
Transmission
Transmission0.8kHz
Transmission0.5kHz
De-emphasis : OFF
Transmission
Transmission2.4kHz
Transmission1.5kHz
31. Battery1) CH : 2PC adj.±0.05kHz
operationDeviation meter filter1.0kHz
toneHPF : OFF
deviationLPF : 15kHz
(Wide)De-emphasis : OFF
Transmission
(Wide 4kHz) 2) CH : 2PC adj.± 0.05kHz
Transmission0.8kHz
(Narrow)3) CH : 2PC adj.±0.05kHz
Transmission0.5kHz
32. 5-tone1) CH : 2PC adj.±0.1kHz
deviationDeviation meter filter3.0kHz
(E type only)HPF : OFF
(Wide)De-emphasis : OFF
(Wide 4kHz) 2) CH : 2PC adj.± 0.1kHz
(Narrow)3) CH : 2PC adj.±0.05kHz
LPF : 15kHz
Transmission
Transmission2.4kHz
Transmission1.5kHz
44
TKR-851
ADJUSTMENT
MeasurementAdjustment
ItemCondition
33. Repeat1) CH : 2SSGRearRX ANTPC adj.± 0.1kHz
gain levelSSG output : –53dBm1kHz
(Wide)SSG MOD : 1kHz
SSG DEV : 1kHzor
Deviation meter filterDeviation
HPF : OFFmeter
LPF : 15kHz
De-emphasis : OFF
Transmission
(Wide 4kHz) 2) CH : 2
Transmission
(Narrow)3) CH : 2
Transmission
When “RF Power Down Detect” is programmed in the AUXO function, threshold of transmission output is set with the following nemu.
Test-
equipment
MOD ANA
Oscilloscope
Unit TerminalPartsUnitMethod
TX ANT
Specifications/Remarks
34. Power1) CH : 2 (High power)
down detect10.0W
(High)(Factory-default)
(Low)2) CH : 2 (Low power)PC adj.
Power meter
RearTX ANTPC adj.
0.4W
(Factory-default)
Confirmation and Alignment of Set-up to
Prevent Receiver Desensitization
1.Confirmation of Duplexer alignment
The duplexer allows the Repeater to simultaneously transmit and receive. To accomplish this, in the programmed receive frequency, the transmit frequency must be notched or
suppressed by 75dB or more. Additionally, on the programmed transmit frequency, the receive frequency must be
notched or suppressed by 75dB or more. The following figures are examples of Duplexer alignment using a spectrum
analyzer.
Ref –10dBm
# Peak
Log
10dB/
Atten 5dB
75dB or more
2.Confirmation of Repeater Desensitization
The following figure is a Test set-up for Repeater Desensi-
tization.
After this Test set-up is completed, confirm the Repeater
Desensitization as mentioned below.
1) Disable the repeater mode.
2) Adjust the level of the RF generator until 12dB SINAD is
reached.
3) Increase the output of the RF generator by 1dB. (This increases the SINAD.)
4) Enable the repeater mode.
5) Read the SINAD level. It should not drop below 12dB
SINAD. If the SINAD is less then 12dB, check the tightness of the connectors and the tuning of duplexer.
V1 V2
V3 FC
AA
#Res BW 30kHz
TX
VBW 30kHz
RX
Sweep 50ms (401 pts)
Span 20MHz
Duplexer
Repeater
Attenuated
port
RF signal
generator
50Ω
dummy
45
TKR-851
TERMINAL FUNCTION
Final Unit (X45-3742-71)
Connector Terminal
No.No.Name
CN1DRVITX driver input signal (Coaxial)
CN31TMPO High temperature detector signal
To X572BUPO Main DC/BACKUP status output
(A/2)3PDTO RF power down signal output
TX-RX4FASI Fan control signal input
unit5PCITX power control signal input
CN4FABO
CN51E– Ground
CN61Main DCIPower supply input (from Main DC
CN71BACKUP IPower supply input (from BACKUP
CN81GND– Ground
Terminal
68TI8V input during transmission
7NC–Reserved
8GND– Ground
FAGO Fan ground
2BOPower supply output
3BOPower supply output
I/OTerminal function
output for fan action
Power supply output for cooling fan
terminal)
terminal)
Display Unit (X54-3330-21) (A/2)
Connector Terminal
No.No.Name
CN5011HKIHook detection input/RXD input
To X543MIG– MIC ground
(B/2)4PTTI/O PTT input/TXD output
display5GND– Ground
unit6NC– No connection
CN5021MIG– MIC ground
To X573VLIO
(B/2)45CICommon 5V input
TX-RX5K4IKEY input 4
unit6K5IKEY input 5
control7K2O KEY output 2
section8K3O KEY output 3
Terminal
2MICI MIC signal input
7SBO
8NC–No connection
9GND– Ground
105MO Common 5V output
11VLII Volume control input for AF signal
2MICO MIC signal output
9K1OKEY output 1
10HK/RXD O Hook detection output/RXD output
11SOEIOutput enable for shift register
12PTT/TXD I/O PTT output/TXD input
I/OTerminal function
Power supply output after power switch
Volume control output for AF signal
Connector Terminal
No.No.Name
Terminal
13STB1IStrobe data for shift register
14CLKIClock data input
15DATISerial data input
16PSWO Power switch output
17GND– Ground
18NC– No connection
19SBI
20SBI
I/OTerminal function
Power supply input after power switch
Power supply input after power switch
Display Unit (X54-3330-21) (B/2)
Connector Terminal
No.No.Name
CN6011VLIO
To X543GND– Ground
(A/2)4NC– No connection
display5SBI
unit6NC– No connection
J6011NC– No connection
(Mic jack)
Terminal
25MICommon 5V input
7GND– Ground
8PTTI/O PTT output/TXD input
9MIG– MIC ground
10MICO MIC signal output
11HKO Hook detection output/RXD output
2SBO
3GND– Ground
4PTT/TXD I/O PTT input/TXD output
5MIG– MIC ground
6MICIMIC signal input
7HK/RXDIHook detection input/RXD input
8NC–No connection
I/OTerminal function
Volume control output for AF signal
Power supply input after power switch
Power supply output after power switch
TX-RX Unit (X57-6962-70) (A/2) : TX-RX Section
Connector Terminal
No.No.Name
CN1––O
CN2––IUse for RX MCF tuning
CN3––O Use for RX frequency adjustment
CN4––O Use for RX MCF tuning
CN141NC– No connection
To X573NC– No connection
(B/2)4GND– Ground
control5ASQO Squelch signal output
section6RSSIO RSSI signal output
of TX-RX
unit8DPIData input for PLL
Terminal
2DETO Detection signal output
7SCOsquelch control signal output
9CPIClock input for PLL
I/OTerminal function
Use for RX helical BPF tuning (Coaxial)
(Coaxial)
46
TERMINAL FUNCTION
TKR-851
Connector Terminal
No.No.Name
CN151E– Earth
CN161GND– Ground
To X4538TO 8V output during transmission
final4PCO TX power control signal output
unit5FASO Fan control signal output
CN181RX INIReceive signal input (Coaxial)
CN191DOO
Terminal
10EPRIEnable input for RX PLL
11EPTIEnable input for TX PLL
12LDRO Lock detector for RX PLL
13LDTO Lock detector for TX PLL
14DTIData input
15CKIClock input
16STBIStrobe input for shift register
17FWDO RF power down signal output
18LD2ILatch data input for DA converter
19BUPO Backup signal output
20PSWIPower switch input
21TMPO High temperature detector signal
22SOEIOutput enable for shift register
23GND– Ground
24MBI Modulation signal input for VCXO
25MOIModulation signal input for VCO
26GND– Ground
27GND– Ground
28QSIData
29NC– No connection
30SBO
31SBO
32SBO
33SBO
34NC– No connection
358CO Common 8V output
368CO Common 8V output
2BIPower supply input
3BIPower supply input
2NC–No connection
6PDTIRF power down signal input
7BUTIMain DC/BACKUP status input
8TMPI High temperature detector signal
I/OTerminal function
output for fan action
Power supply output after power switch
Power supply output after power switch
Power supply output after power switch
Power supply output after power switch
input for fan action
Transmission signal output (Coaxial)
Connector Terminal
display5DATO Serial data output
unit6PSWI Power switch input
CN6011TXOO MIC signal output to the board
To3RXOO RX audio signal output to the board
optional4ACO Audio control signal output
board5BC1O Scramble code output.
CN60218CI Common 8V input
To X573NC– No connection
(A/2)4SBI
TX-RX5SBI
unit6SBI
TX-RX Unit (X57-6962-70) (B/2) : Control Section
Connector Terminal
No.No.Name
CN6001SBO
To X542SBO
(B/2)3GND– Ground
Terminal
I/OTerminal function
Power supply output after power switch
Power supply output after power switch
Terminal
No.No.Name
4NC–No Connection
7STB1O Strobe data for shift register
8CLKO Clock data output
9SOEO Output enable for shift register
10TXD1I/O PTT input/TXD output
11K1IKEY input 1
12RXD1I Hook detection input/RXD input
13K2IKEY input 2
14K3IKEY input 3
15K4O KEY output 4
16K5O KEY output 5
17VLII Volume control input for AF signal.
185CO Common 5V output
19MIG– Mic ground
20MICIMIC signal input
2TXII MIC signal input from the board
6BC2O Scramble code output.
7BC3O Scramble code output.
8BC4O Scramble code output.
9PTII PTT signal input
10CLRCO Clear code for scramble
11RXII
12PTOO PTT signal output
13NCO No connection
14GND– Ground
28C ICommon 8V input
7SBI
8NC–No connection
9QSOData
10GND– Ground
11GND– Ground
12MOO Modulation signal output for VCO
13MBO Modulation signal output for VCXO
14GND– Ground
15SOEO Output enable for shift register
16TMPI
17PSWO Power switch output
18BUPIBackup signal input
I/OTerminal function
RX audio signal input from the board
Power supply input after power switch
Power supply input after power switch
Power supply input after power switch
Power supply input after power switch
High temperature detector signal input
47
TKR-851
TERMINAL FUNCTION
Connector Terminal
No.No.Name
CN6031SBO
To ACC2SBO
15 pin3GND– Ground
connector
CN6041AO5O Auxiliary output 5 (FPU selectable)
To ACC3AO3O Auxiliary output 3 (FPU selectable)
15 pin4SPOO External speaker output
connector
CN6051SPOO Internal speaker AF output
CN6061NC– No connection
To ACC3SPMI Speaker mute signal input
25 pin4IO6I/O Programable I/O 6
D-sub5RXG– RX signal ground
connector
Terminal
19LD2O Latch data output for DA converter
20FWDIRF power down signal input
21STBO Strobe output for shift register
22CKO Clock output
23DTO Data output
24LDTILock detector for TX PLL
25LDRILock detector for RX PLL
26EPTO Enable output for TX PLL
27EPRO Enable output for RX PLL
28CPO Clock output for PLL
29DPO Data output for PLL
30SCISquelch control signal input
31RSSIIRSSI signal input
32ASQI Squelch signal input
33GND– Ground
34NC– No connection
35DETIDetection signal input
36NC– No connection
4GND– Ground
2AO4O Auxiliary output 4 (FPU selectable)
5SPOO External speaker output
6AO2O Auxiliary output 2 (FPU selectable)
7AO1O Auxiliary output 1 (FPU selectable)
8SPII Internal speaker input
9RSSIO RSSI signal output
10RDO RX data output
11SPG– External speaker ground
12SPG– External speaker ground
2SPG– Internal speaker ground
2NC–No connection
6IO5I/O Programable I/O 5
7RAORX audio output (voice)
8IO4I/O Programable I/O 4
9RDORX data output (voice & data)
10IO3I/O Programable I/O 3
11TAI TX audio input (voice)
12IO2I/O Programable I/O 2
13TDITX data input (data or signaling)
I/OTerminal function
Power supply output after power switch
Power supply output after power switch
Connector Terminal
No.No.Name
Terminal
14IO1I/O Programable I/O 1
15DG– Control line ground
16TXG– TX signal ground
17AI3I Auxiliary input 3 (FPU selectable)
18NC– No connection
19AI2I Auxiliary input 2 (FPU selectable)
20SCO Squelch control output
21AI1I Auxiliary input 1 (FPU selectable)
22EPTTIExternal press-to-talk switch input
23TXD2O RS-232C output signal (for FPU)
24EMONIExternal monitor switch input
25RXD2I RS-232C input signal (for FPU)
26NC– No connection
27NC– No connection
28NC– No connection
29NC– No connection
30NC– No connection
I/OTerminal function
RX VCO Unit (X58-4800-10)
Connector Terminal
No.No.Name
CN3001FINIPrescaler RF signal input
CN3501GND– Ground
CN3511VOO RX VCO output
Terminal
25CICommon 5V input
3LDRO Lock detector for RX PLL
4EPRIEnable input for RX PLL
5DPIData input for PLL
6CPIClock input for PLL
7REFIReference frequency signal input
2SRRISwitching signal input for RX VCO
38CLI8V input through the ripple filter
4CVIRX PLL lock voltage
59CLI9V input through the ripple filter
6NC–No connection
2GND– Ground
I/OTerminal function
TX VCO Unit (X58-4810-10)
Connector Terminal
No.No.Name
CN3001FINIPrescaler RF signal input
CN3501GND– Ground
Terminal
25CICommon 5V input
3LDTO Lock detector for TX PLL
4EPTIEnable input for TX PLL
5DPIData input for PLL
6CPIClock input for PLL
7REFIReference frequency signal input
2STTI Switching signal input for TX VCO
I/OTerminal function
48
TERMINAL FUNCTION
TKR-851
Connector Terminal
No.No.Name
CN3511VOO TX VCO output
Terminal
38CLI 8V input through the ripple filter
4CVIRX PLL lock voltage
59CLI 9V input through the ripple filter
6MOIModulation signal input
2GND– Ground
I/OTerminal function
ACC 25 pin D-sub Connector
Connector Terminal
No.No.Name
Terminal
1NC–No connection
2RXD2I Serial data to radio
3TXD2O Serial data from radio
4AI1I Programmable function input 1
5AI2I Programmable function input 2
6AI3I Programmable function input 3
7DG–Control line ground
8TDITX data input (data or signalling)
9TAITX audio input (voice)
10RDO RX data output (voice & data)
11RAO RX audio output (voice)
12RXG– RX signal ground
I/OTerminal function
Input impedance: 600Ω
Coupling: AC coupling
Deviation: 0.75kHz (wide)/
0.35kHz (Narrow)
(100Hz 0.5Vp-p input)
Input impedance: 600Ω
Coupling: AC coupling
Frequency response: Pre-
emphasis curve
Deviation: 60% deviation
(1kHz 280mVrms ± 25mV input)
Output impedance: 1kΩ or less
Coupling: AC coupling
Non-squelched
Frequency response: ±2.5dB at
10~3000Hz
Output level: 70~90mVrms
(standard modulation)
Output impedance: 1kΩ or less
Coupling: AC coupling
Squelched
Frequency response: De-
emphasis curve
Output level: 360~440mVrms
(standard modulation)
(for RA,RD ground only)
Connector Terminal
No.No.Name
Terminal
13SPMISpeaker mute signal input
14NC-No connection
15EMONIExternal monitor switch input
16EPTTIExternal press-to-talk switch input
17SCO Squelch control output
18NC-No connection
19TXG-TX signal ground
20AIO1I/O
21AIO2I/O
22AIO3I/O
23AIO4I/O
24AIO5I/O
25AIO6I/O
I/OTerminal function
13 12 11 10 9 8 7 6 5 4 3 2 1
25
ACC 15 pin Connector
Connector Terminal
No.No.Name
Terminal
1SBOPower supply output after power
2SBOPower supply output after power
3NC–No connection
4GND– Ground
5GND– Ground
6SPG– Speaker ground
7RDORX data output (Equal to D-sub
8RSSIO RSSI output (Analog signal output)
9SPIIInternal speaker input
10AO1O Auxiliary output 1
11AO2O Auxiliary output 2
12SPOO External speaker output
13AO3O Auxiliary output 3
14AO4O Auxiliary output 4
15AO5O Auxiliary output 5
I/OTerminal function
“L”: Mute on
“L”: Monitor on, “H”: Monitor off
“L”: PTT on, “H”: PTT off
“L”: Busy, “H”: Not busy
(for TA,TD ground only)
Programmable function input/output 1
Programmable function input/output 2
Programmable function input/output 3
Programmable function input/output 4
Programmable function input/output 5
Programmable function input/output 6
24 23 22 21
20
19 18 17 16
switch; 1A maximum
switch; 1A maximum
connector terminal No. 10.)
Open collector. Low : 150mA max.
Open collector. Low : 150mA max.
15 14
13 10 7 4 1
14 11 8 5 2
15129 6 3
49
TKR-851
N
6
A
A
A
N
/
8
N
/
8
INTERCONNECTION DIAGRAM
CN605
1
INT SP
SPO
SPG
2
TX-RX UNIT B/2
X57-696*-**
TX-RX U
X57-69
MIC
8
4
7
3
6
2
5
1
J601
DISPLAY UNIT A/2
VLI5MGNDNCSBNCGND
CN501
11
1
VLI
CN601
NC
SB
GND
PTT
MIG
MIC
HOOK
NC
X54-333*-**
5V AVR
5V AVR
PTT
MIG
MIC
HOOK
SB
NC
NC
5M
GND
GND
PTT
MIG
MIC
HOOK
DISPLAY UNIT B/2
X54-333*-**
PTT/TXD
HK/RXD
1
W11
11
SB
SB
NC
GND
PSW
DAT
CLK
STB1
SOE
K1
K3
K2
K5
K4
5C
VLI
MIC
MIG
CN502
CN602
1
8C
1.8C
1.8V AVR
3.3D
3.3V AVR
20
1
W10
CN600
1
SB
SB
GND
NC
DAT
PSW
STB1
CLK
SOE
TXD1
K1
RXD1
K2
K3
K4
K5
VLI
5C
MIG
MIC