Does not come with antenna.
Antenna is available as an option.
Page 2
TK-2160
GENERAL / SYSTEM SET-UP
INTRODUCTION
SCOPE OF THIS MANUAL
This manual is intended for use by experienced technicians
familiar with similar types of commercial grade communications
equipment. It contains all required service information for the
equipment and is current as of the publication date. Changes
which may occur after publication are covered by either Service
Bulletins or Manual Revisions. These are issued as required.
ORDERING REPLACEMENT PARTS
When ordering replacement parts or equipment information,
the full part identification number should be included. This
applies to all parts, components, kits, or chassis. If the part
number is not known, include the chassis or kit number of
which it is a part, and a sufficient description of the required
component for proper identification.
Unit
Model
& destination
TK-2160
TX-RX UnitFrequency rangeRemarks
K,M X57-6720-10136~174MHz
IF1 : 49.95MHz
LOC : 50.4MHz
PERSONAL SAFETY
The following precautions are recommended for personal
safety:
●
DO NOT transmit until all RF connectors are verified secure
and any open connectors are properly terminated.
●
SHUT OFF and DO NOT operate this equipment near
electrical blasting caps or in an explosive atmosphere.
●
This equipment should be serviced by a qualified technician
only.
SERVICE
This radio is designed for easy servicing. Refer to the
schematic diagrams, printed circuit board views, and alignment
procedures contained within.
SYSTEM SET-UP
Merchandise received
License and frequency allocated by FCC
Choose the type of transceiver
Transceiver programming
Are you using the optional antenna?
Are you using the speaker microphone?
NO
NO
Delivery
Frequency range (MHz) RF powerType
TX/RX 136~174
A personal computer (IBM PC or compatible), programming
interface (KPG-22), and programming software (KPG-82D)
are required for programming.
(The frequency, TX power HI/LOW, and signalling data are programmed
for the transceiver.)
YES
YES
KRA-22 or KRA-26
Optional antenna
KMC-17 or KMC-21
Speaker microphone
(Option)
5.0W
TK-2160 (K,M)
2
Page 3
OPERATING FEATURES
4
1 23
5
8
6
7
TK-2160
1. Operation Features
Installing the (Optional) Antenna
Screw the antenna into the connector on
the top of the transceiver by holding the
antenna at its base and turning it clockwise
until secure.
Installing the Belt Clip
Note: When first installing the belt clip, you must remove the
battery pack from the rear of the transceiver.
1 Remove the two screws from the
rear of the transceiver, then remove
the small, plastic black covering that
was held in place.
2 Insert the belt clip mount into the
space on the rear of the transceiver.
3 Using the 2 screws, affix the belt
clip in place.
Note: Do not dispose of the plastic
black covering! If you remove
the belt clip, replace the covering
into the space on the rear of the
transceiver. Either this covering
or the belt clip must be in place,
otherwise the battery pack may
not remain installed properly.
Installing the Cover over the
Speaker/ Microphone Jacks
Note: When installing the speaker/
microphone jack cover, you must
remove the battery pack from the
rear of the transceiver.
If you are not using a speaker/
microphone, install the cover over the
speaker/ microphone jacks using the
supplied screw.
Note: To lift the cover after it has been installed, use a piece
of hardened plastic or metal, such as a small screwdriver.
Lift the cover by its tab, beside the screwhole, taking
care not to damage the cover.
Installing the (Optional) Speaker/ Microphone
Note: When installing the optional
1 Insert the speaker/ microphone
2 Attach the locking bracket using the supplied screw.
Note: To lift the locking bracket after it has been installed,
speaker/ microphone and its
locking bracket, you must
remove the battery pack from
the rear of the transceiver.
plugs into the speaker/ microphone
jacks.
use a piece of hardened plastic or metal, such as a small
screwdriver. Lift the bracket by its tab, beside the
screwhole, taking care not to damage the bracket.
GETTING ACQUAINTED
Antenna
MicrophoneSpeaker
The transceiver is shown with the optional KNB-24L battery
pack.
qq
q LED indicator
qq
Lights red while transmitting. Lights green while receiving.
Flashes orange while receiving a 2-Tone, DTMF, or
FleetSync signal that matches the one set up in your
transceiver. If programmed by your dealer, flashes red when
the battery power is low while transmitting.
w Channel Switch
Rotate to select a channel from 1 to 16.
e Power switch/ Volume control
Turn clockwise to switch ON the transceiver. Rotate to
adjust the volume. To switch OFF the transceiver, turn
counterclockwise fully.
r AUX key
This is a PF (Programmable Function) key. Press it to activate
its auxiliary function (page 4). The default setting for this
key is None.
t PTT (Push-to-Talk) switch
Press this switch, then speak into the microphone to call a
station.
y Side 1 key
This is a PF (Programmable Function) key. Press it to activate
its auxiliary function (page 4). The default setting for this
key is None.
u Side 2 key
This is a PF (Programmable Function) key. Press it to activate
its auxiliary function (page 4). The default setting for this
key is Squelch Off Momentary. Press each key to activate
its auxiliary function.
i SP/MIC jacks
Connect an optional speaker/ microphone here.
3
Page 4
TK-2160
OPERATING FEATURES /
Programmable Auxiliary Functions
The AUX, Side 1, and Side 2 keys can be programmed
with the auxiliary functions listed below:
• 2-Tone Encode
• Emergency
•Monitor Momentary
• Monitor Toggle
• None
• RF Power Low
•Scan
• Scan Temporary Delete
• Scrambler
• Squelch Off Momentary
• Squelch Off Toggle
∗1
This function can be programmed only on the AUX key.
REALIGNMENT
1. Modes
User mode
User modeFor normal use.
PC modeUsed for communication between the
Data programmingUsed to read and write frequency data
mode
PC test modeUsed to check the radio using the PC.
2. How to Enter Each Mode
User modePower ON
PC modeReceived commands from PC
3.PC Mode
3-1. Preface
The TK-2160 transceiver is programmed using a personal
computer, a programming interface (KPG-22) and programming
software (KPG-82D).
The programming software can be used with an IBM PC
or compatible. Figure 1 shows the setup of an IBM PC for
programming.
∗1
PC mode
ModeFunction
ModeOperation
Data programming
mode
PC test mode
radio and PC (IBM compatible).
and other features to and from the radio.
This feature is included in the KPG82D.
PC tuning mode
REALIGNMENT
3-2. Connection procedure
1. Connect the TK-2160 to the personal computer with the
interface cable.
2. When the POWER is switched on, user mode can be
entered immediately. When the PC sends a command,
the radio enters PC mode.
When data is transmitting from the transceiver, the red
LED lights.
When data is received by the transceiver, the green LED
lights.
Notes:
• The data stored in the personal computer must match the
model type when it is written into the EEPROM.
• Change the TK-2160 to PC mode, then attach the interface
cable.
3-3. KPG-22 description
(PC programming interface cable: Option)
The KPG-22 is required to interface the TK-2160 with the
computer. It has a circuit in its D-subconnector (25-pin) case
that converts the RS-232C logic level to the TTL level.
The KPG-22 connects the SP/MIC connector of the TK-2160
to the computer’s RS-232C serial port.
3-4. Programming software description
KPG-82D is the programming software for TK-2160
supplied on a CD-ROM. This software runs under Windows
98, ME, Windows 2000 or XP on an IBM-PC or compatible
machine.
The data can be input to or read from TK-2160 and edited
on the screen. The programmed or edited data can be printed
out. It is also possible to tune the transceiver.
IBM-PC
KPG-22
Gray+
Gray/Black–
1.5D-XV Lead wire +
1.5D-XV Shield wire –
RF Power meter
or SSG
KPG-82D
Fig. 1
Tuning cable
(E30-3216-05)
SP
}
MIC
}
4
Page 5
DISASSEMBLY FOR REPAIR
TK-2160
1. Separating the case assembly from the chassis.
1. Remove the volume knob z.
2. Remove the two screws
3. Lift the chassis
Note: After separating the case assembly from the chassis,
remove the channel knob.
and remove it from the case assembly.
c,
x
x
.
z
x
c
Channel knob
2. Separating the chassis from the TX/RX unit.
1. Remove the two screws v fixing the TX/RX unit B/2.
2. Remove the twelve screws
the TX/RX unit A/2.
3. Remove the solder from the antenna terminal using a
soldering iron
, then lift the unit off.
m
and two screws n fixing
b
3. How to remove the battery terminal block.
1. Remove the two screws /, then pull out the back cover Ω.
2. Remove the screw
≈.
≈
/
/
Ω
,
Packing
TX/RX UNIT A/2
m
b
b
b
b
b
b
b
n
v
v
TX/RX UNIT B/2
,
≈
Note: To remove the TX/RX unit B/2, remove the solder using
a soldering iron
Note: The two screws
battery terminal block
.
.
of TX/RX unit A/2 are fixing the
n
.
,
.
5
Page 6
TK-2160
DISASSEMBLY FOR REPAIR
Assembling
•Installation of battery terminal block and
packing
Install them so that no distortion or deformation occurs.
•Installation of speakers and cushion, and wire
styling of speakers
•Installation of chassis and cabinet assy
Do not press this area, top
packing easily deform.
First, mount the set to the cabinet assy.
Second, press down the Chassis to the
cabinet assy as shown in the diagram.
Wire Styling
Install the speakers so that they do not protrude from the
cushion. Perform the wire styling of speakers as shown in a
photograph.
Install the cushion
according to the
guide.
• Attaching the cushion
Attach the cushion as shown in Fig. 1.
G13-2017-04
C
G13-2020-04
A
B
Fig. 1
Note: Cushion must not cover the screws A,B and C.
Take screw B and
MIC edge as reference
line when sticking.
G13-2018-04
Stick between screw
A and B.
Good ConditionNG Condition
After mount, packing
should be in this
condition.
Packing protruded out.
Note:
• Take care that the packing does not protrude from the
chassis or case.
• Replace the protruded or deformed packing with a new one.
Packing deform.
6
Page 7
CIRCUIT DESCRIPTION
Q401
H : Wide
L : Narrow
C409
W/N
R408
R409
CD401
IFO
QUAD
IC401
FM IF SYSTEM
5R
AFOUT
Q402
TK-2160
1. Frequency Configuration
The receiver utilizes double conversion. The first IF is 49.95
MHz and the second IF is 450 kHz. The first local oscillator
signal is supplied from the PLL circuit.
The PLL circuit in the transmitter generates the necessary
frequencies. Fig. 1 shows the frequencies.
TX/RX: 136 ~ 174MHz (K,M)
ANT
ANT SW
TX: 136 ~ 174MHz (K,M)
RF
AMP
TX
AMP
MCF
49.95MHz
RX: 185.95 ~ 233.95MHz
(K,M)
RF
AMP
IF SYSTEM
50.4MHz
X3 multiply
CF
450kHz
PLL
VCO
TCXO
AMP
MIC
AMP
AF
16.8MHz
Fig. 1 Frequency configuration
2. Receiver
The frequency configuration of the receiver is shown in Fig. 2.
ANT
ANT SW
IC401
IF,MIX,DET
CF401
BPF
TUNE
IC602
AF Amp
RF AMP
Q404
IC601
AQUA
BPF
TUNE
MIXER
Q403
1st Local
AF VOL
MCF
XF401
IC605
AF PA
IF AMP
Q402
SP
MIC
SP
3) IF Amplifier Circuit
The first IF signal is passed through a four-pole monolithic
crystal filter (XF401) to remove the adjacent channel signal.
The filtered first IF signal is amplified by the first IF amplifier
(Q402) and then applied to the lF system IC (IC401). The
IF system IC provides a second mixer, second local
oscillator, limiting amplifier, quadrature detector and RSSI
(Received Signal Strength Indicator). The second mixer
mixes the first IF signal with the 50.4MHz of the second
local oscillator output (TCXO X1) and produces the second
IF signal of 450kHz.
The second IF signal is passed through the ceramic filter
(CF401) to remove the adjacent channel signal. The filtered
second IF signal is amplified by the limiting amplifier and
demodulated by the quadrature detector with the ceramic
discriminator (CD401). The demodulated signal is routed
to the audio circuit.
4) Wide/Narrow Switching Circuit
Narrow and Wide settings can be made for each channel
by switching the demodulation level.
The WIDE (high level) and NARROW (low level) data is
output from IC805, pin 54.
When a WIDE (high level) data is received, Q401 turn off.
When a NARROW (low level) data is received, Q401 turn on.
Q401 turns on/off with the Wide/Narrow data and the
IC401 detector output level is switched to maintain a
constant output level during wide or narrow signals.
Q4
X3 multiply
2nd Local
X1
TCXO
16.8MHz
Fig. 2 Receiver section
1) Front End (RF AMP)
The signal coming from the antenna passes through the
and D212) passes through a BPF (L411 and L412), and is
amplified by the RF amplifier (Q404).
The resulting signal passes through a BPF (L407 and L409)
and goes to the mixer. These BPFs are adjusted by variable
capacitors (D402,D403,D404 and D405). The input voltage
to the variable capacitor is regulated by voltage output from
the microprocessor (IC805).
2) First Mixer
The signal from the front end is mixed with the first local
oscillator signal generated in the PLL circuit by Q403 to
produce a first IF frequency of 49.95 MHz.
The resulting signal passes through the XF401 MCF to cut
the adjacent spurious and provide the opitimun
characteristics, such as adjacent frequency selectivity.
Fig. 3 Wide/Narrow switching circuit
5) Audio Amplifier Circuit
The demodulated signal from IC401 is amplified by IC602,
and goes to AF amplifier through IC601.
The signal then goes through an AF volume control
(VR801), and is routed to an audio power amplifier (IC605)
where it is amplified and output to the speaker.
7
Page 8
TK-2160
RECEIVE SIGNALING
CIRCUIT DESCRIPTION
6) Tone Volume Fixed Circuit
This function generates a TONE signal sound even if the
AF volume of the transceiver is the minimum.
A TONE signal is sent through Q602 to the AF amplifier
when, in the FPU, “TONE Volume Fixed” is set to ON.
IC805
CPU
BEEP
BEEPSW
IC601
AQUA
TONE VOL FIXED
+
SP
[VOL Position vs Output Level]
500
ON
25
Output Level (mV)
Min
VOL
Q602
SP-J
OFF
CenterMax
IC605
TA7368F
Hi: ON
LOW: OFF
Fig. 4 Tone volume fixed circuit
7) Squelch
Part of the AF signal from the IC enters the FM IC (IC401)
again, and the noise component is amplified and rectified
by a filter and an amplifier to produce a DC voltage
corresponding to the noise level.
The DC signal from the FM IC goes to the analog port of
the microprocessor (IC805). IC805 determines whether
to output sounds from the speaker by checking whether
the input voltage is higher or lower than the preset value.
To output sounds from the speaker, IC805 sends a high
signal to the SP MUTE line and turns IC605 on through
Q603,Q604,Q607 and Q608. (See Fig. 5)
8) Receive Signalling
(1) QT/DQT
The output signal from IF IC(IC401) enters the
microprocessor(IC805) through IC601. IC805 determines
whether the QT or DQT matches the preset value, and
controls the SP MUTE and the speaker output sounds
according to the squelch results.
(2) 2-TONE
Part of the received AF signal output from the AF amplifier
IC602, and then passes through an audio processor
(IC601), goes to the other AF amplifier IC603, is compared,
and then goes to IC805. IC805 checks whether 2-TONE
data is necessary. If it matches, IC805 carries out a
specified operation, such as turning the speaker on. (See
Fig. 5)
(3) MSK (Fleet Sync)
Fleet Sync utilizes 1200bps and 2400bps MSK signal is
output from pin 6 of IC601. And is routed to the VCO.
When encoding MSK, the microphone input signal is muted.
RECEIVE SIGNALING
FM IF IC401
IF Amp
AN SQL
CPU
IC805
IC602
IF Amp
LSDI
HSDI
SP MUTE
SIGNAL
DTMF
QT/DQT
CLK,DATA,
STD,LOADN
IC603
BPF & COMPALATER
2-TONE
IC601
AQUA
IC605
AF PA
Q603,604,607
SW
Fig. 5 AF amplifier and squelch
(4) DTMF
The DTMF input signal from the IF IC (IC401) is amplified
by IC602 and goes to IC601. The decoded information is
then processed by the CPU.
3. PLL Frequency Synthesizer
The PLL circuit generates the first local oscillator signal for
reception and the RF signal for transmission.
1) PLL
The frequency step of the PLL circuit is K:2.5,5,6.25 or
7.5kHz, M:6 or 6.25kHz.
A 16.8MHz reference oscillator signal is divided at IC1 by a
fixed counter to produce an oscillator (VCO) output signal
which is buffer amplified by Q9 then divided in IC1 by a
dual-module programmable counter. The divided signal is
compared in phase with the 5 or 6.25kHz reference signal
from the phase comparator in IC1. The output signal from
the phase comparator is filtered through a low-pass filter
and passed to the VCO to control the oscillator frequency.
(See Fig. 6)
2) VCO
The operating frequency is generated by Q6 in transmit
mode and Q5 in receive mode. The oscillator frequency is
controlled by applying the VCO control voltage, obtained
from the phase comparator, to the varactor diodes
(D3,D5,D7 and D8 in transmit mode and D4,D6,D9 and D10
in receive mode). The RX pin is set high in receive mode
causing Q8 and Q12 to turn Q6 off and Q5 on.
The TX pin is set high in transmit mode. The outputs from
Q5 and Q6 are amplified by Q9 and sent to the RF amplifiers.
Q608
SW
SP
8
Page 9
CIRCUIT DESCRIPTION
T
IC601
IC805
LPF
DTMF/2 TONE
LSDTCXO
LSDVCO
CPU
AGC
VCO
MIC
X1
TCXO
LPF
IC606
BUFFER
LPF
AQUA
TK-2160
Q6
TX VCO
Q5
RX VCO
5kHz/6.25kHz
PHASE
COMPARATOR
5kHz/6.25kHz
BUFF AMP
CHARGE
PLL DATA
X1
16.8MHz
LPF
D3, 5, 7, 8
LPF
D4, 6, 9, 10
PLL IC IC1
1N
REF OSC
1M
Fig. 6 PLL circuit
3) Unlock Detector
If a pulse signal appears at the LD pin of IC1, an unlock
condition occurs, and the DC voltage obtained from C19,R6
and Q1 causes the voltage applied to the microprocessor
to go high. When the microprocessor detects this condition,
the transmitter is disabled, ignoring the push-to-talk switch
input signal. (See Fig. 7)
5C
IC1
PLL IC
R6
Q1
R16
LD
C19
R7
Fig. 7 Unlock detector circuit
4. Transmitter System
1) Microphone Amplifier
The signal from the microphone passes through the IC601.
When encoding DTMF, it is turned OFF for muting the
microphone input signal by IC601.
The signal passes through the Audio processor (IC601) for
the maximum deviation adjustment, and goes to the VCXO
modulation input.
Q9
Q8, 12
T/R SW
PUMP
IC805
UL
CPU
Q7
DOUBLER
Q11
RF AMP
RX
TX
Fig. 8 Microphone amplifier
2) Drive and Final Amplifier
The signal from the T/R switch (D201 is on) is amplified by
the drive amplifier (Q207) to 50mW.
The output of the drive amplifier is amplified by the RF power
amplifier (Q211) to 5.0W (1W when the power is low). The
RF power amplifier consists of two MOS FET stages. The
output of the RF power amplifier is then passed through
the harmonic filter (LPF) and antenna switch (D204 and
D206) and applied to the antenna terminal.
D204
From
T/R SW
(D201)
PCTV
(IC805)
Q206
Pre-DRIVE
AMP
+B
VG
R264
R265
R270
Q207Q211
DRIVE
AMP
IC201
(1/2)
RF
POWER AMP
VDD
IC201
(2/2)
D206
ANT
SW
VGVG
Fig. 9 Drive and final amplifier and APC circuit
3) APC Circuit
The APC circuit always monitors the current flowing through
the RF power amplifier (Q211) and keeps a constant current.
The voltage drop at R264, R265 and R270 is caused by the
current flowing through the RF power amplifier and this
voltage is applied to the differential amplifier IC201(1/2).
IC201(2/2) compares the output voltage of IC201(1/2) with
the reference voltage from IC805. The output of IC201(2/2)
controls the VG of the RF power amplifier, drive amplifier
and pre-drive amplifier to make both voltages the same.
The change of power high/low is carried out by the change
of the reference voltage.
4) Encode Signalling
(1) QT/DQT
QT,DQT data of the LSDTCXO Line is output from pin 22 of
the CPU. The signal passes through a low-pass CR filter
and goes to the TCXO(X1).
The QT,DQT data of the LSDVCO Line is output from pin
AN
LPF
9
Page 10
TK-2160
IC805
CPU
IC804
EEPROM
20 of the CPU. The signal passes through a low pass CR
filter, mixes with the audio signal, and goes to the VCO
modulation input. TX deviation is adjusted by the CPU.
(2) DTMF/2 TONE
High-speed data is output from pin 2 of the CPU. The signal
passes through a low-pass CR filter, and provides a TX and
SP out tone, and is then applied to the audio processor
(IC601). The signal is mixed with the audio signal and goes
to the VCO.
TX deviation is adjusted by the CPU.
(3) MSK (Fleet Sync)
The MSK input signal from the IF IC is amplified by IC602
(1/2) and goes to pin 31 of IC 601. The signal is demodulated
by MSK demodulator in IC 601. The demodulated data goes
to the CPU for processing.
CIRCUIT DESCRIPTION
Q810
Hi: OFF
LOW: ON
Fig. 10 Frequency shift circuit
2) Memory Circuit
Memory circuit consists of the CPU (IC805) and an EEPROM
(IC804). An EEPROM has a capacity of 64k bits that contains
the transceiver control program for the CPU and data such
as transceiver channels and operating features.
X801C834
XOUT
IC805
BSHIFT
5. Power Supply
There are 3.5V power supply for PLL circuit and five 5V
power supplies for the microprocessor: 5M,5MS,5C,5R, and
5T. 5M is always output while the power is on. 5M is always
output, but turns off when the power is turned off to prevent
malfunction of the microprocessor.
5C is a common 5V and is output when SAVE is not set to
OFF.
5R is 5V for reception and output during reception.
5T is 5V for transmission and output during transmission.
6. Control Circuit
The control circuit consists of a microprocessor (IC805) and
its peripheral circuits. It controls the TX-RX unit. IC805 mainly
performs the following:
(1) Switching between transmission and reception by the
PTT signal input.
(2) Reading system, group, frequency, and program data
from the memory circuit.
(3) Sending frequency program data to the PLL.
(4) Controlling squelch on/off by the DC voltage from the
squelch circuit.
(5)Controlling the audio mute circuit by the decode data input.
(6) Transmitting tone and encode data.
1) Frequency Shift Circuit
The microprocessor (IC805) operates at a clock of
7.3728MHz. This oscillator has a circuit that shifts the
frequency by BEAT SHIFT SW (Q810).
A beat sound may be able to be evaded from generation if
“Beat Shift” is set to ON when it is generated in the internal
spurious transmission modulated sound of a transceiver.
Fig. 11 Memory circuit
3) Low Battery Warning
The battery voltage is checked using by the microprocessor.
The transceiver generates a warning tone when it falls below
the warning voltage shown in the table.
(1)The red LED blinks when the battery voltage falls below
the voltage (1) shown in the table during transmission.
(2)The red LED blinks when the battery voltage falls below
the voltage (2) shown in the table during transmission.
Note:
The transceiver checks the battery voltage during reception
even when, in the FPU, the Battery Warning status function
is set to “On TX” (default setting).
However, the LED does not blink during reception. During
transmission, the LED blinks to generate the warning tone
of a low battery voltage.
(3)The transceiver immediately stops transmission when
the battery voltage falls below the voltage (3) shown in
the table. A message tone beeps while the PTT switch
is released.
The transceiver automatically detects the battery type,
measuring the resistance between the S-terminal and +
terminal on the battery pack and changes the supplied
voltage to the S-tarminal as below. The microprocessor then
detects the battery type.
Resistor valueBattery type Input voltage of S-terminal
1.8MΩLi-ion0.3~1.3V
560kΩNi-Cd1.3~2.6V
220kΩNi-MH2.6~5.0V
OPENBattery case 0~0.3V
7. Control System
Keys and channel selector circuit.
The signal from the keys and channel selector are directly
input to the microprocessor, as shown in fig. 13.
Channel selector
70
EN1
69
EN2
68
EN3
67
EN4
IC805
CPU
Fig. 13 Control system
PTT
AUXSW
SIDE 1
SIDE 2
34
PTT
SW
74
AUX SW
75
76
SW2
SW1
INSTALLATION
1. Optional Board
Remove the TX/RX unit from the radio before installing the
optional board in the radio.
The procedure for removing the TX/RX unit is described in
the DISASSEMBLY FOR REPAIR section in the Service
Manual.
Install the optional board on the back of the TX/RX unit.
For details on installation of the optional board, refer to
Installation Information supplied with the optional board.
When installing the optional board, also refer to the chart in
TERMINAL FUNCTION section (page 12) given in the Service
Manual.
Note: To install and use the Scrambler Board, remove “R601”
LSDTCXO
23 NCINC
24 BEEPOBeep output.
25 OPTDETIOption detect input
26 NC-NC
27 NC-NC
28 NC-NC
29 AUX4OOption board port 4
30 AUX2I/OOption board port 2
31 NC-NC
32 NC-NC
33 TXDI/OSerial data.
34 PTT/RXDIPTT on : L/Serial data.
35 STDIBase Band IC Data input
36 BBDIROBase Band IC Data output
37 BBCLKOBase Band IC clock output
38 BBDI/OI/OBase Band IC Data input/output
39 NC-NC
TDATA/
40
DTRCLK
41
DTRLOADN
42 AUX3OOption board port 3
43 AUX1OOption board port 1
44 NC-NC
45 NC-NC
46 DSWOAPC voltage discharge Switch
47
BEEPSW
48 AFCOUTOAF amp power supply control
49 AFMUTE ORX audio mute
50 NC-NC
51 TXOTX VCO power supply switch TX:L
52 RXORX VCO power supply switch RX:L
I/OFunction
IBase Band IC Data input
OLow speed data output (TCXO).
OBase Band IC Data output
OBase Band IC Data output
1 = Type
2 = Shape
3 = Dimension
4 = Temp. coefficient
5 = Voltage rating
6 = Value
7 = Tolerance
Dimension (Chip capacitors)
Dimension codeLWT
Empty
A
B
C
D
E
F
G
H
Dimension
Dimension (Chip resistor)
Dimension codeLWT
E
F
G
H
Rating wattage
Code
1J
2A
2B
Wattage
1/16W
1/10W
Code
1/8W
2C
2E
2H
5.6
4.5
4.5
4.5
3.2
3.0
2.0
1.6
1.0
L
W
3.2
2.0
1.6
1.0
0.5
0.5
0.5
0.5
0.4
0.2
0.3
0.2
0.05
0.2
0.3
0.2
0.05
Wattage
1/6W
1/4W
1/2W
5.0
3.2
2.0
1.25
2.5
1.6
1.25
0.8
0.5
1.6
1.25
0.8
0.5
Code
0.5
0.4
0.3
0.2
0.3
0.2
0.2
0.2
0.05
T
0.2
0.2
0.2
0.05
Wattage
3A
3D
Less than 2.0
Less than 2.0
Less than 2.0
Less than 1.25
Less than 1.5
Less than 1.25
Less than 1.25
Less than 1.0
0.5
0.5
0.35
1W
2W
0.05
1.0
1.0
0.1
0.05
15
Page 16
TK-2160
New Parts. indicates safety critical components.
∗
Parts without Parts No. are not supplied.
Les articles non mentionnes dans le Parts No. ne sont pas fournis.
Teile ohne Parts No. werden nicht geliefert.
C67CK73HB1C103KCHIP C0.010UF K
C69CK73GB1E103KCHIP C0.010UF K
C70C92-0714-05CHIP-TAN4.7UF 6.3WV
C71CC73HCH1H0R5BCHIP C0.5PF B
C72CC73HCH1H040BCHIP C4.0PF B
C73CK73GB1H102KCHIP C1000PF K
C74CC73HCH1H0R5BCHIP C0.5PF B
CC75,76CK73HB1H102KCHIP C1000PF K
C77C92-0713-05CHIP-TAN10UF6.3WV
C78CK73HB1H102KCHIP C1000PF K
C80CC73HCH1H330JCHIP C33PFJ
C81CC73HCH1H150JCHIP C15PFJ
C82-84CK73HB1H102KCHIP C1000PF K
C85CC73HCH1H100DCHIP C10PFD
C86CC73GCH1H090DCHIP C9.0PF D
C87CC73GCH1H060BCHIP C6.0PF B
CC201,202CK73GB1H102KCHIP C1000PF K
C203CC73GCH1H470JCHIP C47PFJ
C212CK73GB1H102KCHIP C1000PF K
C241CK73GB1H102KCHIP C1000PF K
C242CC73GCH1H390JCHIP C39PFJ
C243CK73GB1C104KCHIP C0.10UF K
C246CK73GB1H102KCHIP C1000PF K
C248CK73GB1H102KCHIP C1000PF K
C249CC73GCH1H100DCHIP C10PFD
C255CK73GB1H102KCHIP C1000PF K
C258CK73GB1C104KCHIP C0.10UF K
C265CC73GCH1H220JCHIP C22PFJ
C273CC73GCH1H101JCHIP C100PF J
C277CC73GCH1H270JCHIP C27PFJ
C355CK73GB1H102KCHIP C1000PF K
C356CC73GCH1H060DCHIP C6.0PF D
C358CC73GCH1H100DCHIP C10PFD
C359CC73GCH1H240JCHIP C24PFJ
C360CC73GCH1H120JCHIP C12PFJ
C362CC73GCH1H110JCHIP C11PFJ
C363CC73GCH1H070DCHIP C7.0PF D
C365CC73GCH1H330JCHIP C33PFJ
C368CC73GCH1H030CCHIP C3.0PFC
C400CK73GB0J225KCHIP C2.2UF K
C401CK73GB1H182KCHIP C1800PF K
CC402,403CC73GCH1H271JCHIP C270PF J
C405CC73GCH1H390JCHIP C39PFJ
C406C92-0713-05CHIP-TAN10UF6.3WV
C407CK73GB1H103KCHIP C0.010UF K
C408CK73GB1C104KCHIP C0.10UF K
C409CC73GCH1H680JCHIP C68PFJ
C410CK73GB1H102KCHIP C1000PF K
C411-413CK73GB1C104KCHIP C0.10UF K
C414CC73GCH1H330JCHIP C33PFJ
C415CK73GB1H102KCHIP C1000PF K
CC416,417CK73GB1H103KCHIP C0.010UF K
C418CK73GB1H102KCHIP C1000PF K
C419CC73GCH1H010BCHIP C1.0PFB
C420CK73GB1C104KCHIP C0.10UF K
C421CC73GCH1H080BCHIP C8.0PFB
C422CK73GB1H103KCHIP C0.010UF K
C424CK73GB1H103KCHIP C0.010UF K
C425CC73GCH1H150JCHIP C15PFJ
C426CC73GCH1H020BCHIP C2.0PFB
C280CK73GB1H102KCHIP C1000PF K
C282CC73GCH1H100DCHIP C10PFD
C285C92-0565-05CHIP-TAN6.8UF 10WV
C286CK73GB1A105KCHIP C1.0UF K
C288CK73GB1H102KCHIP C1000PF K
CC290,291CK73GB1H102KCHIP C1000PF K
C292CC73GCH1H101JCHIP C100PF J
C293CK73GB1H102KCHIP C1000PF K
CC295,296CC73GCH1H050BCHIP C5.0PF B
C297CK73GB1H102KCHIP C1000PF K
C298CK73GB1H103KCHIP C0.010UF K
C299CK73GB1C104KCHIP C0.10UF K
C300CK73GB1A105KCHIP C1.0UF K
C301CK73GB1H102KCHIP C1000PF K
C302CC73GCH1H180JCHIP C18PFJ
C427CK73GB1H103KCHIP C0.010UF K
C428CC73GCH1H150JCHIP C15PFJ
C429CK73GB1H102KCHIP C1000PF K
C430CC73GCH1H120JCHIP C12PFJ
C432CK73GB1H102KCHIP C1000PF K
C434CK73GB1H103KCHIP C0.010UF K
C435CK73GB1H102KCHIP C1000PF K
C436CC73GCH1H050BCHIP C5.0PFB
C437CC73GCH1H020BCHIP C2.0PFB
C438CC73GCH1H090BCHIP C9.0PFB
C439CK73GB1H102KCHIP C1000PF K
C440CK73HB1H102KCHIP C1000PF K
C441CK73GB1H102KCHIP C1000PF K
C442CK73HB1A104KCHIP C0.10UF K
C443CK73GB1A105KCHIP C1.0UF K
C456C92-0714-05CHIP-TAN4.7UF 6.3WV
C462CK73HB1H102KCHIP C1000PF K
CC463,464CC73GCH1H040BCHIP C4.0PF B
CC465,466CK73GB1H102KCHIP C1000PF K
C467CC73GCH1H270JCHIP C27PFJ
17
Page 18
TK-2160
TX-RX UNIT (X57-672X-XX)
Ref. No.Parts No.Description
C468CC73GCH1H010BCHIP C1.0PFB
C469CK73GB1H102KCHIP C1000PF K
C472CK73GB1H102KCHIP C1000PF K
C474CK73GB1H102KCHIP C1000PF K
C475CC73GCH1H4R5BCHIP C4.5PF B
Address
New
parts
PARTS LIST
Destination
Ref. No.Parts No.Description
C660CK73GB1A105KCHIP C1.0UF K
C661CK73GB1H471KCHIP C470PF K
C662,663CK73GB1C104KCHIP C0.10UF K
C664CK73GB1H102KCHIP C1000PF K
C667CK73GB1H102KCHIP C1000PF K
Address
New
parts
Destination
C476CC73GCH1H0R5BCHIP C0.5PF B
C477CC73GCH1H330JCHIP C33PFJ
C478CK73GB1H102KCHIP C1000PF K
C479CC73GCH1H040BCHIP C4.0PFB
C480CK73GB1H102KCHIP C1000PF K
C487CK73HB1A104KCHIP C0.10UF K
C602CK73GB1A224KCHIP C0.22UF K
C604CK73GB1C104KCHIP C0.10UF K
C605∗ C92-0632-05CHIP-TAN6.8UF 6.3WV
C606CK73GB1H332KCHIP C3300PF K
C607CK73GB1H103KCHIP C0.010UF K
C608CK73GB1H392KCHIP C3900PF K
C609CK73GB1H103KCHIP C0.010UF K
C610C92-0714-05CHIP-TAN4.7UF 6.3WV
C611CK73GB0J105KCHIP C1.0UF K
C613-615CK73GB1C104KCHIP C0.10UF K
C618CK73GB1C104KCHIP C0.10UF K
C619CK73GB1H472KCHIP C4700PF K
C621,622C92-0714-05CHIP-TAN4.7UF 6.3WV
C624CK73GB1C104KCHIP C0.10UF K
C625CC73GCH1H680JCHIP C68PFJ
C627CK73GB1E123KCHIP C0.012UF K
C628CK73GB1H222KCHIP C2200PF K
C629CK73GB1H103KCHIP C0.010UF K
C630CC73GCH1H101JCHIP C100PF J
C668CK73GB1H103KCHIP C0.010UF K
C669CK73GB1H102KCHIP C1000PF K
C671CK73GB1C104KCHIP C0.10UF K
C672,673CK73GB1H472KCHIP C4700PF K
C674CC73GCH1H221JCHIP C220PF J
C675,676C92-0804-05CHIP-TAN1.5UF 16WV
C677CK73GB1H332KCHIP C3300PF K
C678CK73FB1C474KCHIP C0.47UF K
C679CC73GCH1H101JCHIP C100PF J
C680C92-0560-05CHIP-TAN10UF6.3WV
C681CK73GB1C683KCHIP C0.068UF K
C684CK73GB1C104KCHIP C0.10UF K
C686CK73GB1C473KCHIP C0.047UF K
C687C92-0560-05CHIP-TAN10UF6.3WV
C688CC73GCH1H221JCHIP C220PF J
C689CK73GB1C223KCHIP C0.022UF K
C690CK73GB1H102KCHIP C1000PF K
C691C92-0665-05CHIP-TAN100UF 6.3WV
C692CC73GCH1H221JCHIP C220PF J
C693CK73GB1H471KCHIP C470PF K
C695CK73GB1H102KCHIP C1000PF K
C696CK73GB1A224KCHIP C0.22UF K
C801CK73GB1A105KCHIP C1.0UF K
C802CK73GB1H103KCHIP C0.010UF K
C803,804CK73GB1A105KCHIP C1.0UF K
C805CK73GB1H102KCHIP C1000PF K
C807CK73GB1H102KCHIP C1000PF K
C809CK73GB1A105KCHIP C1.0UF K
C811CK73GB1C104KCHIP C0.10UF K
C812CK73GB1H103KCHIP C0.010UF K
C631CK73GB1E123KCHIP C0.012UF K
C632CK73GB1C104KCHIP C0.10UF K
C633CC73GCH1H020BCHIP C2.0PFB
C634CK73GB1H102KCHIP C1000PF K
C635CK73GB1C104KCHIP C0.10UF K
C636CK73GB1C683KCHIP C0.068UF K
C637CC73GCH1H101JCHIP C100PF J
C638CK73GB1H102KCHIP C1000PF K
C639CC73GCH1H470JCHIP C47PFJ
C640CC73GCH1H101JCHIP C100PF J
C641,642CK73GB1C104KCHIP C0.10UF K
C643CC73GCH1H680JCHIP C68PFJ
C645CK73GB0J225KCHIP C2.2UF K
C646CK73GB1H821KCHIP C820PF K
C647CK73GB1H102KCHIP C1000PF K
C648,649CK73GB1C104KCHIP C0.10UF K
C650C92-0713-05CHIP-TAN10UF6.3WV
C652CK73GB1H102KCHIP C1000PF K
C653CK73GB1A224KCHIP C0.22UF K
C654CK73GB1H103KCHIP C0.010UF K
C655CK73GB1E223JCHIP C0.022UF J
C656CK73GB1C104KCHIP C0.10UF K
C657CC73GCH1H470JCHIP C47PFJ
C658CK73GB1C104KCHIP C0.10UF K
C659CK73GB1H103KCHIP C0.010UF K
18
C814CK73GB1H103KCHIP C0.010UF K
C815CK73GB1A105KCHIP C1.0UF K
C816,817CK73GB1H102KCHIP C1000PF K
C818CK73GB1H103KCHIP C0.010UF K
C819CK73GB1H102KCHIP C1000PF K
C820,821CK73GB1A105KCHIP C1.0UF K
C822CK73GB1H102KCHIP C1000PF K
C823CK73GB1H103KCHIP C0.010UF K
C825C92-0713-05CHIP-TAN10UF6.3WV
C828CK73GB1H102KCHIP C1000PF K
C830CK73GB1C104KCHIP C0.10UF K
C833CK73GB1A105KCHIP C1.0UF K
C834CK73GB1C104KCHIP C0.10UF K
C835,836CK73GB1A105KCHIP C1.0UF K
C837CK73GB1H102KCHIP C1000PF K
C840CK73GB1H102KCHIP C1000PF K
C841CK73GB1H103KCHIP C0.010UF K
C842CC73GCH1H150JCHIP C15PFJ
C843CC73GCH1H030CCHIP C3.0PFC
C845CC73GCH1H150JCHIP C15PFJ
C846CK73GB1H103KCHIP C0.010UF K
C847C92-0712-05CHIP-TAN22UF6.3WV
C848CC73GCH1H101JCHIP C100PF J
C849CK73GB1H471KCHIP C470PF K
C850CK73GB1H103KCHIP C0.010UF K
Page 19
PARTS LIST
Ref. No.Parts No.Description
C852,853CK73GB1H102KCHIP C1000PF K
C854CK73GB1H103KCHIP C0.010UF K
CTC1,2C05-0384-05CERAMIC TRIMMER CAP(10PF)
CN801E40-5932-05PIN ASSY SOCKET
J601E11-0457-05PHONE JACK
Parts with the exploded numbers larger than 700 are not supplied.
Page 25
ADJUSTMENT
Test Equipment Required for Alignment
Test EquipmentMajor Specifications
1.Standard Signal GeneratorFrequency Range
(SSG)ModulationFrequency modulation and external modulation.
Output-127dBm/0.1µV to greater than -47dBm/1mV
2.Power MeterInput Impedance50Ω.
Operation Frequency
Measurement RangeVicinity of 10W
3.Deviation MeterFrequency Range
4.Digital Volt MeterMeasuring Range10mV to 10V DC
(DVM)Input ImpedanceHigh input impedance for minimum circuit loading.
5.OscilloscopeDC through 30MHz.
6.High SensitivityFrequency Range10Hz to 1000MHz.
Frequency CounterFrequency Stability0.2ppm or less.
7.Ammeter5A.
8.AF Volt MeterFrequency Range50Hz to 10kHz.
(AF VTVM)Voltage Range1mV to 10V.
9.Audio Generator (AG)Frequency Range50Hz to 5kHz or more.
Output0 to 1V.
10. Distortion MeterCapability3% or less at 1kHz.
Input Level50mV to 10Vrms.
11. Spectrum AnalyzerMeasuring RangeDC to 1GHz or more
12. Tracking GeneratorCenter frequency50kHz to 600MHz
Output Voltage100mV or more
13. 8Ω Dummy LoadApprox. 8Ω, 3W.
14. Regulated Power Supply5V to 10V, approx. 3A
136 to 174MHz.
136 to 174MHz.
136 to 174MHz.
Useful if ammeter equipped.
TK-2160
■ The following parts are required for
adjustment
1. Antenna connector adapter
The antenna connector of this radio uses an SMA terminal.
Use an antenna connector adapter [SMA(f) – BNC(f) or
SMA(f) – N(f)] for adjustment. (The adapter is not provided as
an option, so buy a commercially-available one.)
2. Repair Jig (Chassis)
Use jig (part No.: A10-4082-03) for repairing the TK-2160.
Place the TX-RX unit on the jig and fit it with screws.
The jig facilitates the voltage check and protects the final
amplifier FET when the voltage on the flow side of the TX-RX
unit is checked during repairs.
3. Battery Jig (W05-0909-00)
+ Terminal (Red)
– Terminal (Black)
Connect the power cable properly between the battery jig
installed in the transceiver and the power supply, and be sure
output voltage and the power supply polarity prior to switching
the power supply ON, otherwise over voltage and reverse
connection may damage the transceiver, or the power supply
or both.
When using the battery jig in user mode, the transceiver
assumes that a lithium-ion battery pack is attached to the
transceiver. In adjustment mode, battery type detection is
not performed. Refer to page 10 for details.
Note: When using the battery jig, you must measure the
voltage at the terminals of the battery jig. Otherwise, a slight
voltage drop may occur within the power cable, between the
power supply and the battery jig, especially while the
transceiver transmits.
SCHEMATIC DIAGRAM
S
R1
–
+
1.8M
C1
C2
100P/25V
Power cable
470P/25V
+ Terminal
/25V
m
C3
100
Power
supply
– Terminal
(Black)
(Red)
25
Page 26
TK-2160
ADJUSTMENT
Adjustment points TX-RX unit (X57-672)
Component side view
TXD
DET
BATT+
ANT
VR1 : Frequency adjustment
RSSI : Band-pass wave form test point
PTTO
SP–
PTTI
(RXD)
SP+
X57-672 A/2
Component side
GND
AUX
SP MUTE
RSSI
VR1
CV
PTT
S-1
S-2
RESET
Foil Side View
ALT2
TC1
BPF
X57-672 A/2
Foil side
TC2
A4
A3
A4
A1
LSDFO
MIC O
RA O
A6
A4
ALT
GND
SB
RA I
MIC I
5C
DEO
TXAFI
CV
PTT
TC1 : Transmit lock voltage adjustment
TC2 : Receive lock voltage adjustment
CV : Lock voltage adjustment terminal.
ANT
■ Frequency and signalling
The set has been adjusted for the frequencies shown in
the following table. When required. re-adjust them following
the adjustment procedure to obtain the frequencies you want
in actual operation.
Before attempting to tune the transceiver, connect the unit
to a suitable power supply.
Whenever the transmitter is tuned, the unit must be
connected to a suitable dummy load (i.e. power meter).
The speaker output connector must be terminated with a
8W dummy load and connected to an AC voltmeter and an
audio distortion meter or a SINAD measurement meter at all
times during tuning.
PLL Channel Stepping...................................................... K : 2.5kHz, 5kHz, 6.25kHz, 7.5kHz
M : 5kHz, 6.25kHz
Operating Voltage ............................................................7.5 VDC±20%
Battery Life.......................................................................More than 9 hours at 5 watts (5-5-90 duty cycle with KNB-24L battery)
Operating Temperature range.......................................... –30˚C to +60˚C (–22 ˚F to +140 ˚F)
Dimensions and Weight
With KNB-24L (1400mAh battery)..................................56 (2-3/16) W x 109.3 (4-5/16) H x 34.5 (1-3/8) D mm (in)
290g (0.64lbs)
With KNB-25A (1200mAh battery) .................................56 (2-3/16) W x 109.3 (4-5/16) H x 40.7 (1-5/8) D mm (in)
355g (0.78lbs)
With KNB-26N (2000mAh battery) ................................. 56 (2-3/16) W x 109.3 (4-5/16) H x 40.7 (1-5/8) D mm (in)
400g (0.88lbs)
Receiver (Measurements made per EIA standard EIA-603)