KENTMASTER SUPER SPEED 1000200 Operator's Manual

Rev D1: 11/17/2008
OPERATOR’S MANUAL
INCLUDING: OPERATION, INSTRUCTION, INSTALLATION, MAIN TENANCE AND PARTSBOOK
IMPORTANT: READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR
SUPER SPEED
TOOL DATA
MODEL: SUPER SPEED ASSEMBLY NO.: 1000200 TYPE: ELECTRICAL OPERATED
2HP MOTOR
NET WEIGHT: 46 lbs (21 kg)
MULTI- PURPOSE BREAKING SAW
360° Rotation for Cutting at All Angles Powerful Cutting Action Easy to Clean and Sanitize
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
TELEPHONE: (818) 359-8888 FAX: (818) 303-5151
Page 1 of 27
Rev D1: 11/17/2008
INDEX
TOOL DATA.................................................................................................................................................................................1
INDEX...........................................................................................................................................................................................2
PLACING INTO SERVICE......................................................................................................................................................3
INSTALLATION INSTRUCTIONS......................................................................................................................................... 4
OPERATING INSTRUCTIONS...............................................................................................................................................4
MAINTENANCE ...................................................................................................................................................................... 4
BLADE REMOVAL AND CLEANING................................................................................................................................... 4
SERVICE................................................................................................................................................................................... 4
SPARE PARTS LIST ................................................................................................................................................................ 5
PARTS BOOK............................................................................................................................................................................... 6
SUPER SPEED – MAIN ASSEMBLY.....................................................................................................................................6
MOTOR ASSEMBLY............................................................................................................................................................... 8
NOSE GEAR ASSEMBLY.....................................................................................................................................................13
NOSE GEAR ASSEMBLY FOR 8”, 9” & 10” BLADE..................................................................................................... 13
NOSE GEAR ASSEMBLY FOR 11” & 12” BLADE......................................................................................................... 14
BLADE DEPTH GAUGE........................................................................................................................................................15
DEPTH GAUGE FOR 9” & 10” BLADE ........................................................................................................................... 15
POWER SUPPLY....................................................................................................................................................................16
WIRING DIAGRAM............................................................................................................................................................... 18
3 PHASE – DIFFERENT MOTOR AND CONTROL VOLTAGE, w/o ATD................................................................... 19
3 PHASE – SAME MOTOR AND CONTROL VOLTAGE, w/o ATD..............................................................................20
3 PHASE – DIFFERENT MOTOR AND CONTROL VOLTAGE, with ATD.................................................................. 21
3 PHASE – SAME MOTOR AND CONTROL VOLT AG E, with ATD............................................................................22
HANDLES............................................................................................................................................................................... 23
REAR HANDLE.................................................................................................................................................................. 23
FRONT HANDLE...............................................................................................................................................................24
NOTICE TO EMPLOYER AND PURCHASER OF TOOL.......................................................................................................25
DECLARATION OF CONFORMITY........................................................................................................................................26
Kentmaster Worldwide Location.................................................................................................................................................27
Figure 1 1000200: SUPER SPEED - MAIN ASSEMBLY............................................................................................................6
Figure 2 SUPER SPEED - BOM ...................................................................................................................................................7
Figure 3 MOTOR ASSEMBLY w/STATOR for 8”, 9” & 10” BLADES.....................................................................................8
Figure 4 1001571: MOTOR w/o STATOR (8", 9" & 10" BLADE).............................................................................................. 9
Figure 5 MOTOR ASSEMBLY w/STATOR for 11 & 12” BLADES.........................................................................................10
Figure 6 1001572: MOTOR w/o STATOR (11” & 12” BLADES)............................................................................................. 11
Figure 7 1003700: YOKE ASSEMBLY...................................................................................................................................... 12
Figure 8 1003830: CARRIER ASSEMBLY................................................................................................................................ 12
Figure 9 1001540: NOSE GEAR ASSEMBLY FOR 8” 9” & 10” BLADE................................................................................13
Figure 10 1001760: NOSE GEAR ASSEMBLY FOR 11” & 12” BLADE ................................................................................ 14
Figure 11 6001190: DEPTH GAUGE FOR 9” & 10” BLADE................................................................................................... 15
Figure 12 6001191: DEPTH GAUGE FOR 8” BLADE.............................................................................................................. 15
Figure 13 1002420: POWER CORD ASSEMBLY, NON 42V...................................................................................................16
Figure 14 1002430: POWER CORD ASSEMBLY, 42V ............................................................................................................ 16
Figure 15 1002425: POWER CORD, NON 42V, w/ATD ........................................................................................................... 17
Figure 16 ELECTRIC MOTOR LEAD HOOKUP DIAGRAM.................................................................................................. 18
Figure 17 WIRING DIAGRAM – different control and motor voltage, w/o ATD...................................................................... 19
Figure 18 WIRING DIAGRAM – same control and motor voltage, w/o ATD........................................................................... 20
Figure 19 WIRING DIAGRAM – different control and motor voltage, with ATD.....................................................................21
Figure 20 WIRING DIAGRAM – same control and motor voltage, with ATD..........................................................................22
Figure 21 1001560: REAR HANDLE ASSEMBLY...................................................................................................................23
Figure 22 1003900: FRONT HANDLE....................................................................................................................................... 24
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
TELEPHONE: (818) 359-8888 FAX: (818) 303-5151
Page 2 of 27
Rev D1: 11/17/2008
GENERAL INFORMATION
____________________________________________________________________________
COVERING: SAFETY PRECAUTIONS AND PLACING INTO SERVICE
SUPER SPEED
____________________________________________________________________________
READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING
THIS TOOL
_____________________________________________________________________________________________________
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PLACE THIS INFORMATION INTO THE HANDS OF THE OPERATOR.
_____________________________________________________________________________________________________
PLACING INTO SERVICE
______________________________________________________________________________________________________
= Hazards or unsafe practices which could result in severe personal injury,
! WARNING
death, or substantial property damage.
= Hazards or unsafe practices which could result in minor personal injury,
! CAUTION
product, or property damage.
= Important installation, operation or maintenance information.
! NOTICE
! WARNING
made by trained and qualified personnel. Always disconnect power supply from tool before:
! WARNING
(A) Installing or removing blades from tool. (B) Making repairs or adjustments to the tool. (C) Performing maintenance or cleanup work.
! WARNING
Do not operate this tool until you have received training in the handling,
Stop using a malfunctioning or defective tool immediately, report any
! WARNING
! WARNING
Never place your hand or any part of your body in the cutting path of the
! WARNING
Do not activate control switches or triggers of this tool unless you intend to
! WARNING
Never make alterations or modifications to this tool. Remove and disconnect power from the tool when tool is left unattended or
! WARNING
Installation, adjustment repair and maintenance of this tool must be
operation and use of this tool.
problems or defects to your supervisor for removal of the tool from service.
tool.
test or operate this tool.
not in use.
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
TELEPHONE: (818) 359-8888 FAX: (818) 303-5151
Page 3 of 27
Rev D1: 11/17/2008
INSTALLATION INSTRUCTIONS
ALL ELECTRICAL WIRING MUST BE DONE BY A LICENSED ELECTRICIAN IN ACCORDANCE WITH THE NATIONAL, STATE AND LOCAL ELECTRICAL CODES.
! WARNING
(REFER TO NAMEPLATE ON TOOL FOR PROPER POWER CONFIGURATION).
1. A BALANCER IS REQUIRED FOR OPERATION AND USE OF THIS TOOL. WEIGHT OF TOOL MUST FALL WITHIN
WEIGHT RANGE OF BALANCER.
2. INSTALL BALANCER ABOVE WORK AREA. BALANCER MUST HAVE SUFFICIENT VERTICAL TRAVEL SO OPERATOR CAN REACH ENTIRE WORK AREA WITH TOOL WITHOUT STRAIN.
3. ADJUST BALANCER ACCORDING TO THE OPERATOR'S PREFERENCE AND COMFORT.
4. TOOL REQUIRES GREASING AFTER EVERY 40 HOURS OF OPERATION. GREASE USING KENTMASTER
GREASE (PART NO. 7903030 FOR BEARINGS AND 7903090 FOR GEARS).
OPERATING INSTRUCTIONS
! WARNING
1. TO HELP ENSURE TOOL IS OPERATING PROPERLY, PERFORM FOLLOWING STEPS AT START OF EACH SHIFT:
MAKE SURE TOOL MOVES UP AND DOWN FREELY WHILE HANGING FROM BALANCER OVERHEAD.
WITH POWER TO TOOL TURNED ON, TEST TRIGGER FOR PROPER OPERATION.
DEPRESS EACH TRIGGER SEPARATELY. TOOL SHOULD NOT ACTIVATE. DEPRESS BOTH TRIGGERS. TOOL
SHOULD ACTIVATE.
IF TOOL HAS “ANTI-TIE DOWN” OPTION, BOTH TRIGGERS MUST BE DEPRESSED SIMULTANEOUSLY FOR TOOL TO ACTIVATE.
2. HOLD TOOL FIRMLY IN HAND WITH TRIGGER LEVERS IN POSITION TO BE ACTIVATED BY FINGERS.
3. SQUEEZE TRIGGERS TO ACTIVATE TOOL, RELEASE TRIGGERS TO DEACTIVATE TOOL.
4. POSITION TOOL AND PERFORM CUTTING OPERATION.
5. DO NOT LAY TOOL DOWN WHEN TOOL IS NOT BEING USED
ONLY TRAINED PERSONNEL ARE TO OPERATE THIS TOOL.
MAINTENANCE
ONLY TRAINED AND QUALIFIED PERSONNEL ARE TO PERFORM MAINTENANCE
! WARNING
AND SERVICE TO THIS TOOL.
1. TOOL REQUIRES GREASING AFTER EVERY 40 HOURS OF OPERATION. GREASE USING KENTMASTER GREASE
(PART NO. 7903030 FOR BEARINGS AND 7903090 FOR GEARS)
BLADE REMOVAL AND CLEANING
ALWAYS DISCONNECT POWER SUPPLY FROM TOOL BEFORE INSTALLING OR
! WARNING
REMOVING BLADES FROM TOOL.
1. REMOVE BLADE NUT (PART NO. 6003180, FIG. NO. 9 AND 10) USING WRENCH ( 4501610)
2. REMOVE BLADE.
3. SHARPEN BLADES WHEN NECESSARY.
5. REASSEMBLE ALL PARTS IN REVERSE ORDER.
SERVICE
1. KEEP GOOD RECORDS OF ALL SERVICE ACTIVITY AND INCLUDE TOOL IN YOUR PREVENTIVE MAINTENANCE
PROGRAM.
2. USE ONLY GENUINE KENTMASTER REPLACEMENT PARTS TO ASSURE PROPER PERFORMANCE OF TOOL.
3. CONTACT THE KENTMASTER SUPPLIER NEAREST YOU FOR PARTS
AND CUSTOMER SERVICE INFORMATION.
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
TELEPHONE: (818) 359-8888 FAX: (818) 303-5151
Page 4 of 27
Rev D1: 11/17/2008
SPARE PARTS LIST
PART NO. DESCRIPTION QTY
4000230 8” Saw Blade 2 4000110 9” Saw Blade 2 4000060 10” Saw Blade 2 4000280 10” Saw blade 2 4000080 11” Saw Blade 2 4000520 12” Saw Blade 2 3204050 Bearing – Motor 1 3304050 Bearing – Motor 1 3601150 Bearing- Hanger Carrier 1 2000690 Switch, Front Handle 1 1002050 Gasket, Rear Handle 1 2000540 Switch, Rear Handle 1
2000090 Boot-Moisture Seal – Rear Handle 1 See chart Contactor, Magnetic Starter 1 See chart Relay, Magnetic Starter 1
1000400 Bevel/Spur Gear 1
1000410 Pinion 1
1000440 Gasket, Gear Nose 1
1000740 Driven Spur Gear 1
3521020 Bearing, Double Row, Gear Nose 1
3524030 Bearing, Gear Nose 1
3650020 Bearing Cone 2
3650030 Bearing Cup 2
7885580 Seal, Gear Nose 1
ACCESSORIES
SAW BLADE / BLADE GUARD PART NO. 8” SAW BLADE / 8” BLADE GUARD 4000230 / 6003250 9” SAW BLADE / 9” BLADE GUARD 4000110 / 1000280 10” SAW BLADE / 10” BLADE GUARD 4000060 / 1000280 11” SAW BLADE / 11” BLADE GUARD 4000080 / 1000280 12” SAW BLADE / 12” BLADE GUARD 4000520 / 6001890
ACCESSORIES PART NO. DEPTH GAUGE FOR 8” BLADE 6001191 DEPTH GAUGE FOR 9” & 10” BLADE 6001190 ANTI-TIEDOWN CONTROL OPTION 1002425 MAGNETIC STARTER BOX ASSEMBLY See option chart (Fig. 2) SPRING BALANCER, 44 - 55 Lbs, 6.5 ft TRAVEL 7100320
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
TELEPHONE: (818) 359-8888 FAX: (818) 303-5151
Page 5 of 27
Rev D1: 11/17/2008
PARTS BOOK
SUPER SPEED – MAIN ASSEMBLY
Figure 1 1000200: SUPER SPEED - MAIN ASSEMBLY
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
TELEPHONE: (818) 359-8888 FAX: (818) 303-5151
Page 6 of 27
Rev D1: 11/17/2008
1000200: SUPER SPEED
ITEM PART # DESCRIPTION QTY
1
OPTIONS
1001540 NOSE GEAR ASSEMBLY, 8", 9" & 10" 1
2
1001760 NOSE GEAR ASSEMBLY, 11" & 12" 1 4000230 8" SAW BLADE(150 TEETH) 1 4000110 9" THIN RIM SAW BLADE (240 TEET H) 1 4000060 10" SAW BLADE (220 TEETH) 1
3
4000280 10" SAW BLADE (120 TEETH) 1 4000080 11" SAW BLADE (240 TEETH) 1 4000520 12" SAW BLADE (240 TEETH) 1 6003250 GUARD FOR 8" BLADE 1
4
1000280 GURAD FOR 9" & 10" BLADE 1 6001890 GUARD FOR 11" & 12" BLADE 1 1002420 POWER SUPPLY, NON 42 V MOTOR OPTIONS 1
5
1002430 POWER SUPPLY, 42V MOTOR OPTIO NS 1
1002425 POWER SUPPLY,NON 42V, ANTI-TIE DOWN 1 6 1001560 REAR HANDLE ASSEMBLY 1 7 1003900 FRONT HANDLE ASSEMBLY 1 8 4501610 WRENCH / TOOL 1
6001190 DEPTH GAUGE FOR 9" & 10" BLADE 1
9
6001191 DEPTH GAUGE FOR 8" BLADE 1
10
OPTIONS
2HP MOTOR ASSEMBLY 1
MAGNETIC STARTER BOX 1
Figure 2 SUPER SPEED - BOM
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
TELEPHONE: (818) 359-8888 FAX: (818) 303-5151
Page 7 of 27
MOTOR ASSEMBLY
Rev D1: 11/17/2008
MOTOR ASSEMBLY 2HP, 380V, 3PH, 50HZ, 3.2AMPS 1001555-380-350 2311420 1001571 MOTOR ASSEMBLY 2HP, 220V, 3PH, 50HZ, 5.5AMPS 1001555-220-350 2311420 1001571 MOTOR ASSEMBLY 2HP, 230V, 3PH, 50HZ, 5.3AMPS 1001554-230-350 2311410 1001571 MOTOR ASSEMBLY 2HP, 115V, 3PH, 50HZ, 10.6AMPS 1001554-115-350 2311410 1001571 MOTOR ASSEMBLY 2HP, 42V, 3PH, 50HZ, 30AMPS 1001550-42 2311400 1001571 MOTOR ASSEMBLY 2HP, 460V, 3PH, 60HZ, 2.6AMPS 1001553-460-360 2310401 1001571 MOTOR ASSEMBLY 2HP, 230V, 3PH, 60HZ, 5.2AMPS 1001553-230-360 2310401 1001571 MOTOR ASSEMBLY 2HP, 550V, 3PH, 60HZ, 2.2AMPS 1001550-550 2310380 1001571 MOTOR ASSEMBLY 2HP, 416V, 3PH, 60HZ, 2.9AMPS 1001552-416-360 2310340 1001571 MOTOR ASSEMBLY 2HP, 208V, 3PH, 60HZ, 5.8AMPS 1001552-208-360 2310340 1001571
MOTOR OPTION DESCRIPTION MOTOR ASSEMBLY
MOTOR ASSEMBLY FOR 8", 9" & 10" BLADE
#2
STATOR
#1 MOTOR w/o STATOR
Figure 3 MOTOR ASSEMBLY w/STATOR for 8”, 9” & 10” BLADES
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
TELEPHONE: (818) 359-8888 FAX: (818) 303-5151
Page 8 of 27
Rev D1: 11/17/2008
1001571: MOTOR w/o STATOR (8", 9" & 10" BLADE)
ITEM PART # DESCRIPTION QTY
1 1000220 HOUSING - FAN 1 2 1000230 FRONT END BELL 1 3 1000240 END BELL 1 4 1000270 FAN 1 5 1000291 ROTOR AND SHAFT ASSEMBLY 1 6 1000390 COVER END BELL 1 7 1000460 TIE ROD 4 8 1000480 DEFLECTOR - AIR 2
9 1003700 YOKE ASSEMBLY 1 10 2000040 NAME PLATE 1 11 3204050 BEARING 1 12 3304050 BEARING 1 13 5002060 RETAINING RING 2 14 5100980 RETAINING RING 2 15 8028040 SCREW 4 16 8081020 SCREW 4 17 8313020 SET SCREW 1 18 8501090 NUT 4
Figure 4 1001571: MOTOR w/o STATOR (8", 9" & 10" BLADE)
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
TELEPHONE: (818) 359-8888 FAX: (818) 303-5151
Page 9 of 27
Rev D1: 11/17/2008
MOTOR ASSEMBLY 2HP, 380V, 3PH, 50HZ, 3.2AMPS 1001845-380-350 2311420 1001572 MOTOR ASSEMBLY 2HP, 220V, 3PH, 50HZ, 5.5AMPS 1001845-220-350 2311420 1001572 MOTOR ASSEMBLY 2HP, 230V, 3PH, 50HZ, 5.3AMPS 1001844-230-350 2311410 1001572 MOTOR ASSEMBLY 2HP, 115V, 3PH, 50HZ, 10.6AMPS 1001844-115-350 2311410 1001572 MOTOR ASSEMBLY 2HP, 42V, 3PH, 50HZ, 30AMPS 1001840-42 2311400 1001572 MOTOR ASSEMBLY 2HP, 460V, 3PH, 60HZ, 2.6AMPS 1001843-460-360 2310401 1001572 MOTOR ASSEMBLY 2HP, 230V, 3PH, 60HZ, 5.2AMPS 1001843-230-360 2310401 1001572 MOTOR ASSEMBLY 2HP, 550V, 3PH, 60HZ, 2.2AMPS 1001840-550 2310380 1001572 MOTOR ASSEMBLY 2HP, 416V, 3PH, 60HZ, 2.9AMPS 1001842-416-360 2310340 1001572 MOTOR ASSEMBLY 2HP, 208V, 3PH, 60HZ, 5.8AMPS 1001842-208-360 2310340 1001572
MOTOR OPTION DESCRIPTION MOTOR ASSEMBLY
MOTOR ASSEMBLY FOR 11" & 12" BLADE
#2
STATOR
#1 MOTOR
w/o STATOR
Figure 5 MOTOR ASSEMBLY w/STATOR for 11 & 12” BLADES
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
TELEPHONE: (818) 359-8888 FAX: (818) 303-5151
Page 10 of 27
Rev D1: 11/17/2008
1001572: MOTOR w/o STATOR (11" & 12" BLADES)
ITEM PART # DESCRIPTION QTY
1 1000220 HOUSING - FAN 1 2 1000240 END BELL 1 3 1000270 FAN 1 4 1000291 ROTOR AND SHAFT ASSEMBLY 1 5 1000390 COVER END BELL 1 6 1000460 TIE ROD 4 7 1000480 DEFLECTOR - AIR 2 8 1000760 FRONT END BELL 1
9 1003700 YOKE ASSEMBLY 1 10 2000040 NAME PLATE 1 11 3204050 BEARING 1 12 3304050 BEARING 1 13 5002060 RETAINING RING 2 14 5100980 RETAINING RING 2 15 8028040 SCREW 4 16 8081020 SCREW 4 17 8313020 SET SCREW 1 18 8501090 NUT 4
Figure 6 1001572: MOTOR w/o STATOR (11” & 12” BLADES)
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
TELEPHONE: (818) 359-8888 FAX: (818) 303-5151
Page 11 of 27
1003700: YOKE ASSEMBLY
ITEM PART # DESCRIPTION QTY
1 1003810 HANGER YOKE 1 2 1003820 ROD - HANGER 1 3 1003830 ASSEMBLY CARRIER 1 4 3850010 NYLON BEARING STRIP 1 5 8443080 SCREW 1 6 8500130 NUT 2 7 8501130 NUT 2 8 8703020 PLUG 1
Figure 7 1003700: YOKE ASSEMBLY
Rev D1: 11/17/2008
1003830: CARRIER ASSEMBLY
ITEM PART # DESCRIPTION QTY
1 1003860 CARRIER - BEARING 1 2 3601150 BEARING 1 3 8443080 SCREW 1 4 8463070 SHOULDER EYE BOLT 1 5 8500130 NUT 1 6 8501130 NUT 1 7 8870220 SCREW 1
Figure 8 1003830: CARRIER ASSEMBLY
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
TELEPHONE: (818) 359-8888 FAX: (818) 303-5151
Page 12 of 27
Rev D1: 11/17/2008
(
)
Page 13 of 27
1001540: NOSE GEAR ASSEMBLY (8", 9" &10" BLADE)
NOSE GEAR ASSEMBLY
1 1000360 COVER GEAR NOSE 1 16 5001560 RETAINING RING 1
2 1000400 BEVEL/SPUR GEAR 1 17 6003180 NUT - BLADE 1
3 1000410 PINION 1 18 7017110 GREASE FITTING 1
4 1000440 GASKET 1 19 7885580 SEAL 1
5 1000740 DRIVEN SPUR GEAR 1 20 8270530 SCREW 6
6 1001430 GEAR NOSE HOUSING 1 21 8411060 SCREW 4
7 1001520 SHAFT 1 22 8500470 NUT 1
8 1001530 SHAFT 1 23 8500520 NUT 1
9 3000030 LOCKWASHER 1 24 8600440 KEY 2
10 3001030 LOCKNUT 1 25 8705000 WASHER 3
11 3521020 BEARING - DOUBLE ROW 1 26 8705010 WASHER 1
12 3524030 BEARING 1 27 8705470 WASHER 1
ITEM PART # DESCRIPTION QTY ITEM PART # DESCRIPTION QTY
13 3650020 BEARING CONE 2 28 8712030 SPRING WASHER 2
 TELEPHONE: (818) 359-8888 FAX: (818) 303-5151
Figure 9 1001540: NOSE GEAR ASSEMBLY FOR 8” 9” & 10” BLADE
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
Install blade guard
Item #1
6003250 or 1000280
under cover 1000360
NOSE GEAR ASSEMBLY FOR 8”, 9” & 10” BLADE
Rev D1: 11/17/2008
Page 14 of 27
1001760: NOSE GEAR ASEEMBLY (11" & 12" BLADE)
Install blade guard 600189 on top of
cover 1001580 (Item #1)
ITEM PART # DESCRIPTION QTY ITEM PART # DESCRIPTION QTY
1 1001580 COVER GEAR NOSE 1 16 5001560 RETAINING RING 1
2 1000400 BEVEL/SPUR GEAR 1 17 6003180 NUT - BLADE 1
3 1000410 PINION 1 18 7017110 GREASE FITTING 1
4 1000440 GASKET 2 19 7885580 SEAL 1
5 1000740 DRIVEN SPUR GEAR 1 20 8270530 SCREW 6
6 1001520 SHAFT 1 21 8411060 SCREW 3
7 1001530 SHAFT 1 22 8500470 NUT 1
8 1001750 GEAR NOSE HOUSING 1 23 8500520 NUT 1
9 3000030 LOCKWASHER 1 24 8600440 KEY 2
10 3001030 LOCKNUT 1 25 8705000 WASHER 3
11 3521020 BEARING - DOUBLE ROW 1 26 8705010 WASHER 1
12 3524030 BEARING 1 27 8705470 WASHER 1
13 3650020 BEARING CONE 2 28 8712030 SPRING WASHER 2
14 3650030 BEARING CUP 2 29 8803080 INSERT 6
15 5001370 RETAINING RING 1
 TELEPHONE: (818) 359-8888 FAX: (818) 303-5151
Figure 10 1001760: NOSE GEAR ASSEMBLY FOR 11” & 12” BLADE
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
NOSE GEAR ASSEMBLY FOR 11” & 12” BLADE
DEPTH GAUGE FOR 9” & 10” BLADE
Figure 11 6001190: DEPTH GAUGE FOR 9” & 10” BLADE
BLADE DEPTH GAUGE
6001190: DEPTH GAUGE FOR 9" & 10" BLADE
ITEM PART # DESCRIPTION QTY
1 1002300 GAUGE - 10" 1 2 1002540 LEVER 1 3 1002550 BOLT 1 4 1002560 WASHER 1 5 1002570 NUT 1 6 1002580 SPRING LOAD 1 7 1002590 LEVER RETAINER 2 8 6201200 WASHER 1 9 8031060 SCREW 1
10 8505100 WASHER 1
Rev D1: 11/17/2008
6001191: DEPTH GAUGE FOR 8" BLADE
ITEM PART # DESCRIPTION QTY
1 1002540 LEVER 1 2 1002550 BOLT 1 3 1002560 WASHER 1 4 1002570 NUT 1 5 1002580 SPRING LOAD 1 6 1002590 LEVER RETAINER 2 7 6003240 DEPTH GAUGE 1 8 6201200 WASHER 1 9 8031060 SCREW 1
10 8505100 WASHER 1
Figure 12 6001191: DEPTH GAUGE FOR 8” BLADE
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
TELEPHONE: (818) 359-8888 FAX: (818) 303-5151
Page 15 of 27
Rev D1: 11/17/2008
POWER SUPPLY
1002420: POWER CORD ASSEMBLY, NON 42V
ITEM PART # DESCRIPTION QTY
1 2001240 POWER CORD 1 2 2001270 CABLE CONNECTOR 1 3 2001610 PLUG, MALE 1 4 2001620 SOCKET, FEMALE 1 5 2008510 CORD GRIP 1
Figure 13 1002420: POWER CORD ASSEMBLY, NON 42V
1002430: POWER CORD ASSEMBLY, 42V
ITEM PART # DESCRIPTION QTY
1 2001270 CABLE CONNECTOR 1 2 2001700 GROMMET 1 3 2007030 POWER CORD 1
Figure 14 1002430: POWER CORD ASSEMBLY, 42V
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
TELEPHONE: (818) 359-8888 FAX: (818) 303-5151
Page 16 of 27
Rev D1: 11/17/2008
1002425: POWER CORD, NON 42V, w/ATD
ITEM PART # DESCRIPTION QTY
1 2001080 POWER CORD 1 2 2001270 CABLE CONNECTOR 1 3 2009120 TIMER 1
TIMER (ITEM #3), ANTI – TIE DOWN UNIT, IS PLACED IN MAGNETIC STARTER BOX.
Figure 15 1002425: POWER CORD, NON 42V, w/ATD
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
TELEPHONE: (818) 359-8888 FAX: (818) 303-5151
Page 17 of 27
Rev D1: 11/17/2008
WIRING DIAGRAM
Figure 16 ELECTRIC MOTOR LEAD HOOKUP DIAGRAM
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
TELEPHONE: (818) 359-8888 FAX: (818) 303-5151
Page 18 of 27
3 PHASE – DIFFERENT MOTOR AND CONTROL VOLTAGE, w/o ATD
Rev D1: 11/17/2008
NOTES:
1. DO NOT ATTEMPT OR MAKE RAPAIRS ON THE MACHINE WHILE POWER IS ON.
2. ALL ELECTRICAL WORK MUST BE PERFORMED BY A QUALIFIED ELECTRICIAN.
3. THE ELECTRICAL DIAGRAM SHOWS THE MACHINE IN THE “OFF” POSITION.
4. THE GROUND WIRE (GREEN) OF THE POWER CABLE IS CONNECTED TO THE FRAME OF THE MACHINE.
To obtain the correct Kentmaster part number for 3-pole contactor and overload relay, please contact the Kentmaster representative.
Figure 17 WIRING DIAGRAM – different control and motor voltage, w/o ATD
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
TELEPHONE: (818) 359-8888 FAX: (818) 303-5151
Page 19 of 27
3 PHASE – SAME MOTOR AND CONTROL VOLTAGE, w/o ATD
Rev D1: 11/17/2008
NOTES:
1. DO NOT ATTEMPT OR MAKE RAPAIRS ON THE MACHINE WHILE POWER IS ON.
2. ALL ELECTRICAL WORK MUST BE PERFORMED BY A QUALIFIED ELECTRICIAN.
3. THE ELECTRICAL DIAGRAM SHOWS THE MACHINE IN THE “OFF” POSITION.
4. THE GROUND WIRE (GREEN) OF THE POWER CABLE IS CONNECTED TO THE FRAME OF THE MACHINE.
To obtain the correct Kentmaster part number for 3-pole contactor and overload relay, please contact the Kentmaster representative.
Figure 18 WIRING DIAGRAM – same control and motor voltage, w/o ATD
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
TELEPHONE: (818) 359-8888 FAX: (818) 303-5151
Page 20 of 27
3 PHASE – DIFFERENT MOTOR AND CONTROL VOLTAGE, with ATD
L
N
Rev D1: 11/17/2008
NOTES:
5. DO NOT ATTEMPT OR MAKE RAPAIRS ON THE MACHINE WHILE POWER IS ON.
6. ALL ELECTRICAL WORK MUST BE PERFORMED BY A QUALIFIED ELECTRICIAN.
7. THE ELECTRICAL DIAGRAM SHOWS THE MACHINE IN THE “OFF” POSITION.
8. THE GROUND WIRE (GREEN) OF THE POWER CABLE IS CONNECTED TO THE FRAME OF THE MACHINE.
To obtain the correct Kentmaster part number for 3-pole contactor and overload relay, please contact the Kentmaster representative.
Figure 19 WIRING DIAGRAM – different control and motor voltage, with ATD
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
TELEPHONE: (818) 359-8888 FAX: (818) 303-5151
Page 21 of 27
3 PHASE – SAME MOTOR AND CONTROL VOLTAGE, with ATD
Rev D1: 11/17/2008
NOTES:
9. DO NOT ATTEMPT OR MAKE RAPAIRS ON THE MACHINE WHILE POWER IS ON.
10. ALL ELECTRICAL WORK MUST BE PERFORMED BY A QUALIFIED ELECTRICIAN.
11. THE ELECTRICAL DIAGRAM SHOWS THE MACHINE IN THE “OFF” POSITION.
12. THE GROUND WIRE (GREEN) OF THE POWER CABLE IS CONNECTED TO THE FRAME OF THE MACHINE.
To obtain the correct Kentmaster part number for 3-pole contactor and overload relay, please contact the Kentmaster representative.
Figure 20 WIRING DIAGRAM – same control and motor voltage, with ATD
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
TELEPHONE: (818) 359-8888 FAX: (818) 303-5151
Page 22 of 27
REAR HANDLE
Rev D1: 11/17/2008
HANDLES
1001560: REAR HANDLE ASSEMBLY
ITEM PART # DESCRIPTION QTY
1 1000260 HANDLE 1 2 1000380 TRIGGER 1 3 1000450 PLATE - SWITCH MOUNT 1 4 1001570 COVER - SWITCH HANDLE 1 5 1002050 GASKET 1 6 1500110 SPRING 1 7 2000080 LOCKNUT 1 8 2000090 BOOT - MOISTURE SEAL 1
9 2000540 SWITCH 1 10 7036150 FITTING 1 11 8028080 SCREW 4 12 8031060 SCREW 4 13 8068030 SCREW 2 14 8613160 PIN 1
Figure 21 1001560: REAR HANDLE ASSEMBLY
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
TELEPHONE: (818) 359-8888 FAX: (818) 303-5151
Page 23 of 27
FRONT HANDLE
Rev D1: 11/17/2008
1003900: FRONT HANDLE
ITEM PART # DESCRIPTION QTY
1 1003840 BRACKET, RIGHT- HANDLE 1 2 1003850 BRACKET, LEFT - HANDLE 1 3 1302420 HANDLE 1 4 1302430 TRIGGER 1 5 1302440 SPRING 1 6 1302450 PLUNGER 1 7 1302460 HOLDER, PLUNGER 1 8 1302470 HOLDER 2
9 1701550 SPRING 2 10 2000690 SWITCH 1 11 7036450 ELBOW 1 12 7300750 TUBE 1 13 8086020 SCREW 4 14 8500580 NUT 2 15 9213080 SCREW 1 16 9213140 SCREW 1
Figure 22 1003900: FRONT HANDLE
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
TELEPHONE: (818) 359-8888 FAX: (818) 303-5151
Page 24 of 27
Rev D1: 11/17/2008
NOTICE TO EMPLOYER AND PURCHASER OF TOOL
NOTICE TO SAFETY DIRECTOR
You have purchased a powerful tool that, if misused, can cause severe injury and harm to your employees. You must instruct your employees in the safe and proper use of this tool and to follow the safety procedures and instructions that have been supplied by the manufacturer of this tool. Please follow the following instructions.
1. Instruct tool operators to test the tool each day before using it to be sure it does not malfunction. Remove and repair any tool that malfunctions.
2. Instruct tool operators to immediately stop using a tool that malfunctions or is defective.
3. Instruct personnel to immediately remove all tools that malfunction. Be sure to disconnect
tool from power supply.
4. Instruct all personnel to stay clear of tool, and not to stand or walk in front of, or next to tool when in use.
5. Point out to all personnel the dangers related to the misuse of tool and the importance of following safety procedures and instructions.
6. Do not make, or allow others to make, alterations or modifications to this tool. Replace all lost or illegible labels.
7. Follow all safety, installation and maintenance instructions provided with this tool. Establish proper safety procedures in accordance with local and national requirements to prevent accidental energizing of tool that can cause injuries.
8. If this tool is sold or change in ownership takes place, you must provide the new owner all safety instructions, notices and maintenance instructions you were originally provided. You can obtain additional copies of the instructions from Kentmaster, free of charge upon request.
9. Give copies of instructions to: (A) Tool Operators
(B) Maintenance Supervisor (C) Clean-up Supervisor
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
TELEPHONE: (818) 359-8888 FAX: (818) 303-5151
Page 25 of 27
Rev D1: 11/17/2008
DECLARATION OF CONFORMITY
DECLARATION DE CONFORMITE -DECLARACION DE CONFORMIDAD- ERKLARUNG BEZUGLICH EINHALTUNG DER VORSCHRIFTE N
MANUFACTURED BY: KENTMASTER MFG CO., INC.
1801 SOUTH MOUNTAIN AVE.
MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
TELEPHONE (818) 359-8888 FAX (818) 303-5151
FABRIQUE PAR: FABRICADA POR: HERGESTELLT VON: FABBRICATO DA: VERVAARDIGD DOOR:
TYPE / SERIES:
TYPE / SERIE: TIPO / SERIE: TYP / SERIE: TIPO / SERIE: TYPE / SERIE:
MULTI PURPOSE BRAKING SAW
MODEL: SUPER SPEED
MODELE: MODELO: MODELL: MODELLO: MODEL:
SERIAL NO. RANGE: XXXXX N SERIE: GAMA DE No. DE SERIE: SERIEN-NR.-BEREICH: NUMERI DI SERIE: SERIENUMMERS:
This product complies with the following European Community Directives: Ce produit est conforme aux directives de la Communaute europeenne suivantes:
Este producto cumple con las siguientes Directrices de la Comunidad Europea: Dieses Produkt erfullt die folgenden Vorschriften der Europaischen Gemeinschaft: Questo prodotto e conforme alle seguenti direttive CEE: Dit produkt voldoet aan de volgende EG-richtlijnen:
89/392/EEC, 91/368/EEC, 93/44/EEC, 93/68/EEC
_______________________________________________________________________ The following Standards were used to verify compliance with the Directives:
Les normes suivantes ont ete utilisees pour verifier la conformite avec les Directives: Las siguientes Normas se usaron para verificar el cumplimiento de las Directrices: Folgende Normen wurden angewandt, um erfullung der vorschriften zu bestatigen: Per verificare la conformita del prodotto alle direttive sono stati usati i seguenti standard: De volgende normen zijn gebruikt om naleving van de richtlijnen te bevestigen:
EN 292
_______________________________________________________________________________________________________
Approved by: ________________________ Date: NOV-03-2002
RALPH KARUBIAN MONROVIA, CA. U.S.A Approuve par: Date: Aprobado por: Fecha: Genehmigt von: Datum: Approvato da: Data:
Goedgekeurd door:____________________________________________ Datum: NOV-03-2002
RAY PETO MONROVIA, CA . U.S.A
(Engineering Manager) (Directeur technique) (gerente de ingenieria) (verantwortlicher Konstruktionsleiter) (Responsabile tecnico) (ondersteunend technisch mangar)
DICHIARAZIONE DI CONFORMITA . CONFORMITEITSVERKLARING
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
TELEPHONE: (818) 359-8888 FAX: (818) 303-5151
Page 26 of 27
Kentmaster Worldwide Location
Kentmaster Equipment (Aust) PTY.LTD. Unit 2,24 Central Court Browns Plains Qld. 4118
Australia
Telephone: (07) 3806-8400 Fax: (07) 3806-7933 Australia@Kentmaster.com Kentmaster do Brasil, Ltda. Av. Dr. Joao Teodoro No. 805 Bairro De Vila Rezende
13405-240 Piracicaba, SP, Brazil
Telephone #1: (019) 3 413 3113 Telephone #2: (019)983-4973
Fax: (019) 3 413 3113 Brazil@Kentmaster.com Kentmaster (IRL) LTD. Benamore, Dublin Road. Roscrea, CO, Tipperary, Ireland
Telephone: (353) 0505-23292 Fax: (353) 0505-23299 Ireland@Kentmaster.com Kentmaster Equipment (NZ) LTD. 5 Cooper Street
Havelock North New Zealand
Telephone #1: (64) 6 8777 857 Telephone #2: 0800 KENTMASTER Fax: (64) 6 8777 858
NewZealand@Kentmaster.com
Rev D1: 11/17/2008
Kentmaster South Africa (PTY) LTD. Johannesburg - S. Africa
Unit 54 Sunnyrock Park Sunrock Close, Germiston South Africa
Telephone: (27) 11-455-3748 Fax: (27) 11-455-3749 SouthAfrica@Kentmaster.com Kentmaster (UK ) LTD. Unit 16 Avonbank Ind. Centre
West Town Rd, Avonmouth-Bristol, BS11 9DE England
Telephone: (44) 117-923-5035 Fax: (44)-117-932-9010 UK@Kentmaster.com Kentmaster Mfg. Co., Inc. 1801 South Mountain Ave. Monrovia, CA, 91016 USA
Telephone #1: (626) 359-8888 Telephone #2: (800) 421-1477 Fax: (626) 303-5151 info@Kentmaster.com Kentmaster Omaha 4417 South 139th Street Omaha, NE, 68137 USA
Telephone #1: (402) 896-3355 Telephone #2: (800) 367-3181 Fax: (402) 896-3311 Omaha@Kentmaster.com
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
TELEPHONE: (818) 359-8888 FAX: (818) 303-5151
Page 27 of 27
Loading...