KENTMASTER JS-650 Operation, Instruction, Installation, Maintenance And Partsbook

JS—650 REV A: 06/13

JS-650

INCLUDING: OPERATION, INSTRUCTION, INSTALLATION, MAINTENANCE AND PARTSBOOK

IMPORTANT: READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING

THIS TOOL.

CIRCULAR JOWL SLICER - AIR

TOOL DATA

MODEL: JS-650
ASSEMBY NO. 6220300
TYPE: AIR OPERATED
NET WEIGHT: 6.5 Lbs (2.9 kg)
INLET AIR PRESSURE: 90 P.S.I. (6 BARS)

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

 TELEPHONE: [phone] FAX: [phone]

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JS—650 REV A: 06/13

= Hazards or unsafe practices which could result in severe personal injury,

death or substantial property damage.

= Hazards or unsafe practices which could result in minor personal injury,
product or property damage.

= Important installation, operation or maintenance information.

OPERATING AND SAFETY INSTRUCTIONS

DO NOT OPERATE THIS TOOL UNTIL YOU HAVE READ AND UNDERSTOOD THE SAFETY

! WARNING

! WARNING

INSTRUCTIONS AND OPERATING MANUALS.

DO NOT OPERATE THIS TOOL UNTIL YOU HAVE RECEIVED TRAINING IN THE HANDLING,
OPERATION AND USE OF THIS TOOL.

! WARNING

! WARNING

! WARNING

! WARNING

! WARNING

! WARNING

! WARNING

! WARNING

! WARNING

STOP USING A MALFUNCTIONING OR DEFECTIVE TOOL IMMEDIATELY. REPORT ANY
PROBLEMS OR DEFECTS TO YOUR SUPERVISOR FOR REMOVAL OF THE TOOL FROM
SERVICE.

DO NOT ATTEMPT TO REPAIR THE TOOL YOURSELF.

DO NOT ALLOW UNAUTHORIZED PERSONS TO USE TOOL.

REMOVE AND DISCONNECT POWER FROM THE TOOL WHEN TOOL IS LEFT UNATTENDED OR
IS NOT IN USE.

NEVER TIE DOWN, BYPASS, ALTER OR MODIFY THE ACTIVATING SWITCHES OR TRIGGERS OF
THIS TOOL.

NEVER MAKE ALTERATIONS OR MODIFICATIONS TO THIS TOOL.

BE CONSTANTLY AWARE AND ALERT FOR UNSAFE CONDITIONS AND REPORT THEM
IMMEDIATELY TO YOUR SUPERVISOR.

NEVER PLACE YOUR HAND OR ANY PART OF YOUR BODY IN THE CUTTING PATH OF THE
TOOL.

NEVER ALLOW ANYONE ELSE TO PLACE THEIR HANDS OR ANY PART OF THEIR BODY IN THE
CUTTING PATH OF THE TOOL.

! WARNING

! WARNING

DO NOT ACTIVATE CONTROL SWITCHES OR TRIGGERS OF THIS TOOL UNLESS YOU INTEND
TO TEST OR OPERATE THIS TOOL.

DO NOT USE THIS TOOL FOR ANY PURPOSE OTHER THAN IT’S INTENDED PURPOSE.

WHEN OPERATING THIS TOOL WEAR THE PROTECTIVE GEAR AND SAFETY EQUIPMENT
SUPPLIED TO YOU.

! CAUTION

THE NOISE EMISSION (SOUND PRESSURE LEVEL) AT THE WORKSTATION MAY EXCEED 80 dB
(A). EAR AND SOUND PROTECTION GEAR IS REQUIRED.

! WARNING

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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JS—650 REV A: 06/13

OPERATING INSTRUCTIONS

! WARNING

ONLY TRAINED PERSONNEL ARE TO OPERATE THIS TOOL.

1. TO ENSURE TOOL IS OPERATING PROPERLY, PERFORM FOLLOWING STEPS AT START OF EACH SHIFT:

• MAKE SURE TOOL MOVES UP AND DOWN FREELY WHILE HANGING FROM BALANCER OVERHEAD.

• WITH POWER TO TOOL TURNED ON, TEST TRIGGER FOR PROPER OPERATION.

• DEPRESS EACH TRIGGER SEPARATELY. TOOL SHOULD NOT ACTIVATE. DEPRESS BOTH TRIGGERS. TOOL

SHOULD ACTIVATE.

• IF TOOL HAS "ANTI-TIE DOWN" OPTION, BOTH TRIGGERS MUST BE DEPRESSED SIMULTANEOUSLY FOR TOOL

TO ACTIVATE.

2. TO PERFORM WORK, HOLD TOOL FIRMLY AT BOTH HANDLES. SQUEEZE TRIGGERS TO ACTIVATE TOOL.

3. DO NOT EXERT EXCESSIVE PRESSURE. ALLOW TIME FOR THE TOOL TO CUT.

4. TOOL REQUIRES 40 S.C.F.M. OF AIR @ 90 P.S.I. AIR PRESSURE.

MAINTENANCE

ONLY TRAINED AND QUALIFIED PERSONNEL ARE TO PERFORM MAINTENANCE

! WARNING

AND SERVICE TO THIS TOOL.

1. FILL LUBRICATOR WITH KENTMASTER AIR MIST OIL (PART NO. 7903050). SET DRIP RATE ACCORDING TO
INSTRUCTIONS SUPPLIED.

2. TOOL REQUIRES GREASING AT START OF EVERY SHIFT. GREASE USING KENTMASTER GREASE (PART NO. 7903070).

3. FLUSH AIR MOTOR AT END OF EACH DAY’S USE BY SQUIRTING A FEW SQUIRTS OF KENTMASTER AIR OIL MIST (PART
NO. 7903050) DIRECTLY INTO THE AIR INLET PORT. RUN TOOL A FEW SECONDS TO COAT AND PROTECT THE AIR
MOTOR AND INTERNAL PARTS OF TOOL.

BLADE REMOVAL AND CLEANING .

ALWAYS DISCONNECT POWER SUPPLY FROM TOOL BEFORE INSTALLING OR

! WARNING

REMOVING BLADE FROM TOOL.

! WARNING

ALWAYS WEAR WIRE MESH GLOVES WHEN INSTALLING OR REMOVING BLADE FROM TOOL.

1. TO REMOVE BLADE: REMOVE SCREW, ITEM 28, BLADE HOLDER, ITEM 2 AND BLADE, ITEM 1 (FIGURE 1 ).

2. CLEAN ALL PARTS REMOVED WITH SOAP AND WATER.

3. SHARPEN OR REPLACE BLADE WHEN NECESSARY AND LUBRICATE ALL PARTS.

4. REASSEMBLE ALL PARTS IN REVERSE ORDER.

AT END OF EACH SHIFT:

1. REMOVE SAW BLADE.

2. IF USING BLADE AGAIN, WASH BLADE WITH HOT WATER TO REMOVE FAT, MEAT AND BONE PARTICLES.

3. DRY AND APPLY A COAT OF MINERAL OIL TO ENTIRE SURFACE OF BLADE TO AVOID OXIDATION.

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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JS—650 REV A: 06/13

SERVICE

1. KEEP GOOD RECORDS OF ALL SERVICE ACTIVITY AND INCLUDE TOOL IN PREVENTIVE MAINTENANCE PROGRAM.

2. USE ONLY GENUINE KENTMASTER REPLACEMENT PARTS TO ASSURE PROPER PERFORMANCE OF TOOL.

3. CONTACT THE KENTMASTER SUPPLIER NEAREST YOU FOR PARTS AND CUSTOMER SERVICE INFORMATION.

PARTS BOOK

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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JS—650 REV A: 06/13

MODEL JS-650, CIRCULAR JOWL SLICER

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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Figure 1 MODEL JS-650

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JS—650 REV A: 06/13

6220300: JS-650, JOWL SLICER, AIR

ITEM PART # DESCRIPTION QTY

1

4000050 1
4000620 6.5" SAW BLADE – 70 TEETH 1

4000050 6.5" SAW BLADE – SKIP TOOTH – 70 TEETH 1
2 6201120 HOLDER, BLADE 1
3 6201500 LOCK NUT 1
4 6201530 PLUG 1
5 6201540 VALVE 1
6 6201550 BUSHING, VALVE 1
7 6201560 BODY, VALVE 1
8 6210800 AIR MOTOR ASSEMBLY 1
9 6210810 PLANETARY GEAR ASSEMBLY 1

10 6211120 GUARD 1
11 6211500 ADAPTER 1
12 6211510 SHELL, MOTOR 1
13 6211670 LEVER 1
14 6211680 SPRING 1
15 6211690 NAME PLATE 1
16 6221010 COUPLING 1
17 6221090 GEAR HOSING ASSEMBLY 6.5" BLADE 1
18 6221300 JOWL SLICER GUIDE 1
19 7014050 FITTING, LUBRICATION 1
20 7034070 MALE PLUG 1
21 7301850 1
22 7301860 1
23 7310600 1
24 7680090 O-RING 1
25 7680140 O-RING 1
26 7802220 MUFFLER 1
27 8029020 SCREW 1
28 8241050 SCREW 3
29 8335000 SET SCREW 1
30 8462040 ANCHOR SHACKLE 1
31 8620080 PIN 1
32 8640030 DRIVE SCREW 4

6.5" SAW BLADE – 140 TEETH – STANDARD

HOSE – OPTIONAL
FITTING – OPTIONAL
HOSE ASSEMBLY – OPTIONAL

Figure 2 BOM FOR MODEL JS-650

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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JS—650 REV A: 06/13

GEARS AND GEAR HOUSING ASSEMBLY

6221090: GEAR HOUSING ASSEMBLY 6.5" BLADE

ITEM PART # DESCRIPTION QTY

1 6200230 DRIVEN CARTRIDGE ASSEMBLY 1
2 6201110 HOLDER, SLEEVE 1
3 6220201 DRIVE CARTRIDGE 1
4 6221000 HOUSING, GEAR 1
5 7014060 LUBE FITTING 1
6 8612050 ROLL PIN 1

Figure 3 6201250: GEAR HOUSING ASSEMBLY

6200230: DRIVEN CARTRIDGE ASSEMBLY

ITEM PART # DESCRIPTION QTY

1 3050060 BEARING 2
2 5000870 RETAINING RING 1
3 6201070 GEAR, BEVEL 1
4 6201090 SPACER 1
5 6201100 MANDREL, SAW 1
6 6201200 WASHER 1
7 6201220 SPACER 1
8 6201230 RETAINER NUT 1

9 6201240 SLEEVE 1
10 8236020 SCREW 4
11 8255460 SCREW 1

Figure 4 6200230: DRIVEN CARTRIDGE ASSEMBLY

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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JS—650 REV A: 06/13

6220201: DRIVE CARTRIDGE ASSEMBLY

ITEM PART # DESCRIPTION QTY

1 3050040 BEARING 2
2 5630620 RETAINING RING 1
3 6201030 SPACER 1
4 6201040 SPACER 1
5 6201050 DRIVE SHAFT 1
6 6201060 PINION GEAR 1
7 6201210 SHIM WASHER 1
8 6221021 SLEEVE 1
9 8503120 NUT 1

10 8600420 KEY 1

Figure 5 6220201: DRIVE CARTRIDGE ASSEMBLY

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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JS—650 REV A: 06/13

SPECIAL TOOLS (OPTIONAL)

4501470 GREASE GUN
4501460 WRENCH, DRIVE SHAFT SLEEVE
4501450 WRENCH, ADAPTER (1-1/2)
4501440 WRENCH, LOCKNUT (1-3/8)
4501430 WRENCH, SLEEVE HOLDER (1-1/4)

ITEM DESCRIPTION

SPECIAL TOOLS (OPTIONAL)

Figure 6 : SPECIAL TOOLS (OPTIONAL)

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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9 OF 16

JS—650 REV A: 06/13

GEAR HOUSING DISASSEMBLY

ALWAYS WEAR WIRE MESH GLOVES WHEN INSTALLING OR REMOVING BLADE FROM TOOL.

! WARNING

1. REMOVE SCREW, HOLDER AND BLADE, ITEMS 1-3.

2. REMOVE HOLDER, ITEM 18. THE CARTRIDGE ASSEMBLY, ITEM 16, SHOULD JUST SLIDE OUT.

3. REMOVE NUT AND SCREW, ITEMS 13 AND 14.

4. PRESS MANDREL, ITEM 4, OUT THRU BEARINGS, ITEM 8.

5. REMOVE (4) SCREWS, ITEM 6, TO DISASSEMBLE GEAR AND MANDREL, ITEMS 4 AND 5.

6. REMOVE RETAINING RING, ITEM 7, PRIOR TO PRESSING OUT BEARINGS, ITEM 8.

7. LOOSEN LOCKNUT, ITEM 30, AND REMOVE ADAPTOR, ITEM 31.

8. USING WRENCH, ITEM 4501460, SCREW OUT CARTRIDGE ASSEMBLY, ITEM 32.

9. REMOVE NUT, ITEM 19. GEAR, ITEM 20, SHOULD JUST COME OFF.

10. PRESS OUT KEY AND SHAFT, ITEMS 27 & 28.

11. REMOVE (1) RETAINING RING IN THE FRONT, ITEM 21, PRIOR TO PRESSING OUT BEARINGS AND
SPACERS, ITEMS 22-24. (ITEM 21 IN THE BACK ONLY WITH CARTRIDGE 6220200. CARTRIDGE 6220201
HAS ONLY ONE RETAINING RING IN THE FRONT)

GEAR HOUSING REASSEMBLY

1. SHARPEN OR REPLACE BLADE AS NECESSARY.

2. CLEAN AND LUBRICATE ALL PARTS.

3. REPLACE PARTS AS NEEDED.

4. REASSEMBLE PARTS IN REVERSE ORDER.

Figure 7 GEAR HOUSING ASSEMBLY PROCESS

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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10 OF 16

JS—650 REV A: 06/13

AIR MOTOR ASSEMBLY

6210800: MOTOR ASSEMBLY, SC-550 & SC-650

ITEM PART # DESCRIPTION QTY

1 3072380 BEARING 1
2 3122000 BEARING 1
3 6201590 PLATE, REAR BEARING 1
4 6211520 BLADE, MOTOR 4
5 6211530 ROTOR 1
6 6211540 SPACER, ROTOR 1
7 6211550 PLATE, FRONT BEARING 1
8 6211560 SHIM 2

9 6211570 GEAR 1
10 6211610 CYLINDER 1
11 8611540 ROLL PIN 1
12 8611600 ROLL PIN 1

MOTOR DISASSEMBLY

1. TO DISASSEMBLE, PRESS ROTOR, ITEM 5, OUT THRU BEARING, ITEM 1. MOTOR ASSEMBLY SHOULD
SLIDE APART.

2. TO SEPARATE ADAPTOR FROM ROTOR, ITEMS AND 5, REMOVE BLADES, ITEM 4. INSERT A PIECE OF
MATERIAL ABOUT .06" THICK (1.5mm) INTO BLADE SLOT. IT SHOULD EXTEND ABOUT 1/2" (12mm) ABOVE
ROTOR SURFACE. PLACE IN VISE WITH SOFT JAWS. THIS WILL PREVENT ROTOR FROM TURNING WHEN
REMOVING ADAPTOR WITH A WRENCH.

3. PRESS ROTOR, ITEM 5, OUT OF BEARING, ITEM 2.

MOTOR REASSEMBLY

1. CLEAN AND LUBRICATE ALL PARTS.

2. REPLACE PARTS AS NEEDED.

3. REASSEMBLE PARTS IN REVERSE ORDER.

Figure 8 6210800: AIR MOTOR ASSEMBLY, SC-550 & SC-650

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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JS—650 REV A: 06/13

6210810: PLANETARY GEAR

ITEM PART # DESCRIPTION QTY

1 3124030 BEARING 1
2 3204020 BEARING 1
3 6211580 SPACER 1
4 6211590 IDLER GEAR ASSEMBLY 2
5 6211620 PLANETARY CARRIER 1
6 6211630 GEAR, RING 1
7 8620060 PIN, PLANETARY GEAR 2

Figure 9 6210810: PLANETARY GEAR ASSEMBLY

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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[ENGLISH]

GENERAL INFORMATION

MODELS

JS-650 : CIRCULAR JOWL SLICER – AIR (6220300)

_______________________________________________________________________________

SERVICE CENTER

KENTMASTER MFG. CO., INC.

1801 SOUTH MOUNTAIN AVE.

MONROVIA, CALIFORNIA 910016

UNITED STATES OF AMERICA

 TELEPHONE: [phone]

FAX: [phone]

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

 TELEPHONE: [phone] FAX: [phone]

13 OF 16

NOTICE TO EMPLOYER AND PURCHASER OF TOOL

NOTICE TO SAFETY DIRECTOR

You have purchased a powerful tool that, if misused, can cause severe
injury and harm to your employees. You must instruct your employees in
the safe and proper use of this tool and to follow the safety procedures
and instructions that have been supplied by the manufacturer of this tool.
Please follow the following instructions.

1. Instruct tool operators to test the tool each day before using it to be sure it does not malfunction.

Remove and repair any tool that malfunctions.

2. Instruct tool operators to immediately stop using a tool that malfunctions or is defective.

3. Instruct personnel to immediately remove all tools that malfunction. Be sure to disconnect tool from

power supply.

4. Instruct all personnel to stay clear of tool, and not to stand or walk in front of, or next to tool when in
use.

5. Point out to all personnel the dangers related to the misuse of tool and the importance of following
safety procedures and instructions.

6. Do not make, or allow others to make, alterations or modifications to this tool.

Replace all lost or illegible labels.

7. Follow all safety, installation and maintenance instructions provided with this tool. Establish proper
safety procedures in accordance with local and national requirements to prevent accidental energizing
of tool that can cause injuries.

8. If this tool is sold or change in ownership takes place, you must provide the new owner all safety
instructions, notices and maintenance instructions you were originally provided. You can obtain
additional copies of the instructions from Kentmaster, free of charge upon request.

9. Give copies of instructions to: (A) Tool Operators

(B) Maintenance Supervisor
(C) Clean-up Supervisor

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

 TELEPHONE: [phone] FAX: [phone]

Page 14 of 16

Kentmaster Worldwide Location

Kentmaster Equipment (Aust) PTY.LTD.

Unit 2,24 Central Court

Browns Plains Qld. 4118
Australia

Telephone: [phone]
Fax: [phone]
[email protected]
Kentmaster do Brasil, Ltda.
Av. Dr. Joao Teodoro No. 805
Bairro De Vila Rezende

13405-240 Piracicaba, SP,
Brazil

Telephone #1: (019) 3 413 3113
Telephone #2: [phone]

Fax: [phone]
[email protected]
Kentmaster (IRL) LTD.
Benamore, Dublin Road.
Roscrea,
CO, Tipperary,
Ireland

Telephone: [phone]
Fax: [phone]
[email protected]
Kentmaster Equipment (NZ) LTD.
5 Cooper Street

Havelock North
New Zealand

Telephone #1: (64) 6 8777 857
Telephone #2: 0800 KENTMASTER
Fax: [phone]

[email protected]

Kentmaster South Africa (PTY) LTD.
Johannesburg - S. Africa

Unit 54 Sunnyrock Park
Sunrock Close, Germiston
South Africa

Telephone: [phone]
Fax: [phone]
[email protected]
Kentmaster (UK ) LTD.
Unit 16 Avonbank Ind. Centre

West Town Rd, Avonmouth-Bristol,
BS11 9DE
England

Telephone: [phone]
Fax: [phone]
[email protected]
Kentmaster Mfg. Co., Inc.
1801 South Mountain Ave.
Monrovia, CA, 91016
USA

Telephone #1: [phone]
Telephone #2: [phone]
Fax: [phone]
[email protected]
Kentmaster Omaha
4417 South 139th Street
Omaha, NE, 68137
USA

Telephone #1: [phone]
Telephone #2: [phone]
Fax: [phone]
[email protected]

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

 TELEPHONE: [phone] FAX: [phone]

Page 15 of 16

INDEX

OPERATING AND SAFETY INSTRUCTIONS...........................................................................................................................2

OPERATING INSTRUCTIONS...............................................................................................................................................3

MAINTENANCE.......................................................................................................................................................................3

SERVICE.........................................................................................................................................................................................4

PARTS BOOK.................................................................................................................................................................................4

MODEL JS-650, CIRCULAR JOWL SLICER.............................................................................................................................5

GEARS AND GEAR HOUSING ASSEMBLY.......................................................................................................................7

SPECIAL TOOLS (OPTIONAL).............................................................................................................................................9

GEAR HOUSING DISASSEMBLY.......................................................................................................................................10

GEAR HOUSING REASSEMBLY........................................................................................................................................10

AIR MOTOR ASSEMBLY.....................................................................................................................................................11

MOTOR DISASSEMBLY.......................................................................................................................................................11

MOTOR REASSEMBLY........................................................................................................................................................11

NOTICE TO EMPLOYER AND PURCHASER OF TOOL.......................................................................................................14

Kentmaster Worldwide Location..................................................................................................................................................15

INDEX...........................................................................................................................................................................................16

FIGURES - INDEX......................................................................................................................................................................16

FIGURES - INDEX

Figure 1 MODEL JS-650...............................................................................................................................................................5

Figure 2 BOM FOR MODEL JS-650............................................................................................................................................6

Figure 3 6201250: GEAR HOUSING ASSEMBLY......................................................................................................................7

Figure 4 6200230: DRIVEN CARTRIDGE ASSEMBLY.............................................................................................................7

Figure 5 6220201: DRIVE CARTRIDGE ASSEMBLY................................................................................................................8

Figure 6 : SPECIAL TOOLS (OPTIONAL)..................................................................................................................................9

Figure 7 GEAR HOUSING ASSEMBLY PROCESS..................................................................................................................10

Figure 8 6210800: AIR MOTOR ASSEMBLY, SC-550 & SC-650............................................................................................11

Figure 9 6210810: PLANETARY GEAR ASSEMBLY...............................................................................................................12

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

 TELEPHONE: [phone] FAX: [phone]

Page 16 of 16