KENTMASTER 75 Operation, Instruction, Installation, Maintenance And Partsbook

REV F2 05/08/09

75

INCLUDING: OPERATION, INSTRUCTION, INSTALLATION, MAINTENANCE AND PARTSBOOK

IMPORTANT: READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR

SERVICING THIS TOOL.

TOOL DATA

MODEL: KENTMASTER 75
ASSEMBLY No. 1070000
TYPE: ELECTRICAL OPERATED
NET WEIGHT: 136 LB (62 KG)
MOTOR HORSEPOWER: 2HP / 50Hz, 60Hz

BEEF SPLITTING SAW

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

 TELEPHONE: [phone] FAX: [phone]

1 OF 27

= Hazards or unsafe practices which could result in severe personal injury,

! WARNING

death or substantial property damage.

= Hazards or unsafe practices which could result in minor personal injury,

! CAUTION

product or property damage.

= Important installation, operation or maintenance information.

! NOTICE

OPERATING AND SAFETY INSTRUCTIONS

! WARNING

! WARNING

! WARNING

! WARNING

! WARNING

! WARNING

! WARNING

! WARNING

! WARNING

! WARNING

! WARNING

! WARNING

! WARNING

! CAUTION

! WARNING

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

DO NOT OPERATE THIS TOOL UNTIL YOU HAVE READ AND UNDERSTOOD THE SAFETY
INSTRUCTIONS AND OPERATING MANUALS.

DO NOT OPERATE THIS TOOL UNTIL YOU HAVE RECEIVED TRAINING IN THE HANDLING,
OPERATION AND USE OF THIS TOOL.

STOP USING A MALFUNCTIONING OR DEFECTIVE TOOL IMMEDIATELY. REPORT ANY
PROBLEMS OR DEFECTS TO YOUR SUPERVISOR FOR REMOVAL OF THE TOOL FROM
SERVICE.

DO NOT ATTEMPT TO REPAIR THE TOOL YOURSELF.
DO NOT ALLOW UNAUTHORIZED PERSONS TO USE TOOL.
REMOVE AND DISCONNECT POWER FROM THE TOOL WHEN TOOL IS LEFT UNATTENDED OR

IS NOT IN USE.
NEVER TIE DOWN, BYPASS, ALTER OR MODIFY THE ACTIVATING SWITCHES OR TRIGGERS OF

THIS TOOL.
NEVER MAKE ALTERATIONS OR MODIFICATIONS TO THIS TOOL.
BE CONSTANTLY AWARE AND ALERT FOR UNSAFE CONDITIONS AND REPORT THEM

IMMEDIATELY TO YOUR SUPERVISOR.

NEVER PLACE YOUR HAND OR ANY PART OF YOUR BODY IN THE CUTTING PATH OF THE
TOOL.

NEVER ALLOW ANYONE ELSE TO PLACE THEIR HANDS OR ANY PART OF THEIR BODY IN THE
CUTTING PATH OF THE TOOL.

DO NOT ACTIVATE CONTROL SWITCHES OR TRIGGERS OF THIS TOOL UNLESS YOU INTEND
TO TEST OR OPERATE THIS TOOL.

DO NOT USE THIS TOOL FOR ANY PURPOSE OTHER THAN IT’S INTENDED PURPOSE.
WHEN OPERATING THIS TOOL WEAR THE PROTECTIVE GEAR AND SAFETY EQUIPMENT

SUPPLIED TO YOU.
THE NOISE EMISSION (SOUND PRESSURE LEVEL) AT THE WORKSTATION MAY EXCEED 80 dB

(A). EAR AND SOUND PROTECTION GEAR IS REQUIRED.

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REV F2 05/08/09

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REV F2 05/08/09

SERVICE

1. KEEP GOOD RECORDS OF ALL SERVICE ACTIVITY AND INCLUDE TOOL IN PREVENTIVE MAINTENANCE PROGRAM.

2. USE ONLY GENUINE KENTMASTER REPLACEMENT PARTS TO ASSURE PROPER PERFORMANCE OF TOOL.

3. CONTACT THE KENTMASTER SUPPLIER NEAREST YOU FOR PARTS

AND CUSTOMER SERVICE INFORMATION.

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

 TELEPHONE: [phone] FAX: [phone]

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PARTS BOOK

“75” MAIN ASSEMBLY

REV F2 05/08/09

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

 TELEPHONE: [phone] FAX: [phone]

Figure 1 MODEL “75"

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REV F2 05/08/09

1070000: 75 - BEEF SPLITTING SAW

ITEM PART # DESCRIPTION QTY

1

OPTIONS

1002422 POWER SUPPLY, NON 42V, 3 PHASE 1

2

1002423 POWER SUPPLY, 115/230V, SINGLE PHASE 1
1002430 POWER SUPPLY, 42V, 3 PHASE 1
4100100 BLADE, 3 TPI (STANDARD) 1

3

4100110 BLADE,"SKIP TOOTH", 2 TPI 1
4 1070011 FRAME ASSEMBLY 1
5 1070030 ECCENTRIC 1
6 1070040 CONNECTING ROD 1
7 1070111 COVER 1
8 1070201 HANGER 1
9 1070750 YOKE 1

10 1070930 GASKET 1
11 1071310 GASKET 1
12 1071480 WIRE BOX 1
13 1710310 TOP HANDLE WITH SWITCH 1
14 2000130 ON-OFF PLATE 1
15 2000140 BOOT, TOGGLE SWITCH 1
16 2000150 SWITCH 1
17 3304040 BEARING 1
18 3601200 BEARING 1
19 5001370 RETAINING RING 2
20 5002060 RETAINING RING 2
21 5100620 RETAINING RING 1
22 5100780 RETAINING RING 1
23 7036140 FITTING 1
24 7236020 LUBE DEVICE 1
25 7300750 TUBE 1
26 7801000 CUSHIONED LOOP STRAP 1
27 8090040 SCREW 1
28 8111080 SCREW 3
29 8211060 SCREW 2
30 8245060 SCREW 1
31 8462080 ANCHOR SHACKLE 1
32 8603110 SQUARE KEY 1

MOTOR ASSEMBLY/ SEE OPTION CHART 1

Figure 2 BOM FOR MODEL “75”

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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Instructions for replacement of yoke end

REV F2 05/08/09

1. Drill out four rivets (8451660) and remove worn out yoke end (1070730).

2. Install new yoke end (1070730) on yoke and align yoke end before

3. Install saw blade to assist in alignment of yoke end.

4. Drill new holes and rivet yoke end (1070730) to yoke (1070170).

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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drilling new rivet holes.

Figure 3 Yoke end replacement

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REV F2 05/08/09

MOTOR ASSEMBLY

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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Figure 4 MOTOR ASSEMBLY

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REV F2 05/08/09

MOTOR ASSEMBLY

ITEM PART # DESCRIPTION QTY

1

OPTIONS

1071630 ROTOR - SHAFT ASSEMBLY – 3 PHASE 1

2

1071640 ROTOR - SHAFT ASSEMBLY – 1 PH/60Hz 1

1071641 ROTOR - SHAFT ASSEMBLY – 1 PH/50Hz 1
3 1071650 MOTOR HOUSING 1
4 1501800 COVER, MOTOR HOUSING 1
5 2000040 NAME PLATE 1
6 3522060 BEARING 1
7 3524050 BEARING 1
8 5002120 RETAINING RING 1
9 5002440 RETAINING RING 2

10 5100980 RETAINING RING 1
11 5101180 RETAINING RING 1
12 7902170 EXPANSION PLUG 1
13 8023020 SCREW 4
14 8213080 SCREW 4
15 8313040 SET SCREW 1
16 8411100 SCREW 4
17 8507100 WASHER 4
18 8603110 KEY 1

MOTOR ASS'Y 230V, 2HP, 1PH, 50HZ, 12.2AMPS 1071770-230-150
MOTOR ASS'Y 115V, 2HP, 1PH, 50HZ, 24.4AMPS 1071770-115-150
MOTOR ASS'Y 230V, 2HP, 1PH, 60HZ, 11.4AMPS 1071760-230-160
MOTOR ASS'Y 115V, 2HP, 1PH, 60HZ, 23.4AMPS 1071760-115-160
MOTOR ASS'Y 380V, 2HP, 3PH, 50HZ, 3.7AMPS 1071720-380-350
MOTOR ASS'Y 220V, 2HP, 3PH, 50HZ, 6.4AMPS 1071720-220-350
MOTOR ASS'Y 230V, 2HP, 3PH, 50HZ, 6.6AMPS 1071710-230-350
MOTOR ASS'Y 115V, 2HP, 3PH, 50HZ, 13.2AMPS 1071710-115-350
MOTOR ASS'Y 42V, 2HP, 3PH, 50HZ, 36.0AMPS 1071700
MOTOR ASS'Y 550V, 2HP, 3PH, 60HZ, 2.8AMPS 1071750
MOTOR ASS'Y 380V, 2HP, 3PH, 60HZ, 3.9AMPS 1071740
MOTOR ASS'Y 460V, 2HP, 3PH, 60HZ, 3.3AMPS 1071730-460-360
MOTOR ASS'Y 230V, 2HP, 3PH, 60HZ, 6.6AMPS 1071730-230-360
MOTOR ASS'Y 416V, 2HP, 3PH, 60HZ, 3.3AMPS 1071730-416-360
MOTOR ASS'Y 208V, 2HP, 3PH, 60HZ, 6.6AMPS 1071730-208-360

MOTOR OPTION DESCRIPTION

STATOR / SEE CHART 1 BELOW 1

MOTOR

ASSEMBLY

CHART 1: "75" MOTOR OPTIONS

1071641
1071641
1071640
1071640
1071630
1071630
1071630
1071630
1071630
1071630
1071630
1071630
1071630
1071630
1071630

ROTOR

(ITEM 2)

2340270
2340270
2340260
2340260
2340220
2340220
2340210
2340210
2340200
2340250
2340240
2340230
2340230
2340230
2340230

STATOR

(ITEM 1)

Figure 5 BOM FOR MOTOR ASSEMBLY

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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8 OF 27

REV F2 05/08/09

1071630: ROTOR - SHAFT ASSEMBLY- 3 PHASE
1071640: ROTOR - SHAFT ASSEMBLY- 1 PH/60Hz
1071641: ROTOR - SHAFT ASSEMBLY- 1 PH/50Hz

ITEM PART # DESCRIPTION QTY

1 1071620 SHAFT 1
2 2340620 ROTOR – 3 PHASE 1
2 2340630 ROTOR – 1 PHASE/60Hz 1
2 2340670 ROTOR – 1 PHASE/50Hz 1

Figure 6 1071630 & 1071640 : ROTOR –SHAFT ASSEMBLY

POWER SUPPLY

Figure 7 1002422: POWER SUPPLY, NON 42V, 3 PHASE

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

 TELEPHONE: [phone] FAX: [phone]

1002422: POWER CORD ASSEMBLY, NON 42V, 3 PHASE

ITEM PART # DESCRIPTION QTY

1 2001240 POWER CORD 1
2 2001610 PLUG, MALE 1
3 2001620 SOCKET, FEMALE 1
4 2008170 FITTING 1
5 2008220 CORD GRIP 1

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1002430: POWER CORD ASSEMBLY, 42V

ITEM PART # DESCRIPTION QTY

1 2001270 CABLE CONNECTOR 1
2 2001700 GROMMET 1
3 2007030 POWER CORD 1

REV F2 05/08/09

Figure 8 1002430: POWER SUPPLY, 42V, 3 PHASE

1002429: POWER CORD ASSEMBLY, 115/230V, SINGLE PHASE

ITEM PART # DESCRIPTION QTY

1 2001080 POWER CORD 1
2 2001610 PLUG, MALE 1
3 2001620 SOCKET, FEMALE 1
4 2008170 FITTING 1
5 2008220 CORD GRIP 1
6 2309090 CAPACITOR START MOTOR 1
7 2309650 CAPACITOR 1

Figure 9 1072429: POWER SUPPLY, 115/230V, SINGLE PHASE

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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REV F2 05/08/09

FRONT HANDLE

1710310: TOP HANDLE

ITEM PART # DESCRIPTION QTY

1 1302430 TRIGGER 1
2 1302440 SPRING 1
3 1302450 PLUNGER 1
4 1302460 HOLDER, PLUNGER 1
5 1701550 SPRING 2
6 1710290 HANDLE 1
7 1710570 GUARD 1
8 2000690 SWITCH 1

9 7036450 ELBOW 1
10 9045020 SCREW 4
11 9213140 SCREW 1
12 9213190 SCREW 1

Figure 10 1710310: ELECTRIC HANDLE

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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REV F2 05/08/09

FRAME ASSEMBLY

Figure 11 1070011: FRAME ASSEMBLY

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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REV F2 05/08/09

1070011: FRAME ASSEMBLY

ITEM PART # DESCRIPTION QTY

1 1070010 HOUSING 1
2 1070020 HOUSING BLOCK 1
3 1070050 SLIDE 1
4 1070060 BONE GUIDE 1
5 1070250 GIB - LOWER 1
6 1070260 GIB PLATE 2
7 1070590 FELT WIPER, SLIDE 1
8 1070710 WIRE PLATE 1

9 1070720 GIB - UPPER 1
10 1071300 GASKET 1
11 1071320 LUBRICATING FELT, COMPLETE SET 1
12 1071470 ASSEMBLY, SWITCH PLATE 1
13 7036560 ELBOW 1
14 8111080 SCREW 2
15 8211020 SCREW 1
16 8213100 SCREW 1
17 8341060 SET SCREW 3
18 8411100 SCREW 6
19 8413100 SCREW 1
20 8413160 SCREW 4
21 8415080 SCREW 1
22 8500750 NUT 1
23 8501430 NUT 2
24 8507100 WASHER 8

Figure 12 BOM FOR FRAME ASSEMBLY

Figure 13 1202470: HANGER ASSEMBLY

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

 TELEPHONE: [phone] FAX: [phone]

1071470: ASSEMBLY, SWITCH PLATE

ITEM PART # DESCRIPTION QTY

1 1071010 GASKET 1
2 1071440 SWITCH, PLATE 1
3 1071450 TRIGGER 1
4 2000700 SWITCH 1
5 8030060 SCREW 2
6 8612200 PIN 1

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REV F2 05/08/09

LUBRICATING FELT INSTALLATION

BOTTOM GIB

TOP GIB

Figure 14 1071320: LUBRICATING FELT SET

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

 TELEPHONE: [phone] FAX: [phone]

14 OF 27

DRIP FEED OIL CUP ADJUSTMENT

REV F2 05/08/09

Oil cup lubricates the slide and should be adjusted as follows:

1. Fill oil reservoir with light weight food grade oil.

2. Raise top On-Off lever upright to “ON” position.

3. Turn flow adjustment nut clockwise to obtain 3-5 drops per minute. Look thru sight glass.

4. Turn locknut against flow adjustment nut.

5. Turn oiler “ON” (lever upright) at beginning of work shift and drop lever at end of work shift for “OFF” position.

6. KEEP OIL RESERVOIR FULL.

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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Figure 15 Oil cup adjustment

15 OF 27

WIRING DIAGRAMS

3-PHASE, DIFFERENT CONTROL AND MOTOR VOLTAGE

REV F2 05/08/09

NOTES:

1. DO NOT ATTEMPT OR MAKE RAPAIRS ON THE MACHINE WHILE POWER IS ON.

2. ALL ELECTRICAL WORK MUST BE PERFORMED BY A QUALIFIED ELECTRICIAN.

3. THE ELECTRICAL DIAGRAM SHOWS THE MACHINE IN THE “OFF” POSITION.

4. THE GROUND WIRE (GREEN) OF THE POWER CABLE IS CONNECTED TO THE FRAME OF THE MACHINE.

To obtain the correct Kentmaster part number for 3-pole contactor and overload relay,
please contact the Kentmaster representative.

Figure 16 WIRING DIAGRAM – different control and motor voltage

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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Page 16 of 27

REV F2 05/08/09

3-PHASE, SAME CONTROL AND MOTOR VOLTAGE

NOTES:

1. DO NOT ATTEMPT OR MAKE RAPAIRS ON THE MACHINE WHILE POWER IS ON.

2. ALL ELECTRICAL WORK MUST BE PERFORMED BY A QUALIFIED ELECTRICIAN.

3. THE ELECTRICAL DIAGRAM SHOWS THE MACHINE IN THE “OFF” POSITION.

4. THE GROUND WIRE (GREEN) OF THE POWER CABLE IS CONNECTED TO THE FRAME OF THE MACHINE.

To obtain the correct Kentmaster part number for 3-pole contactor and overload relay,
please contact the Kentmaster representative.

Figure 17 WIRING DIAGRAM – same control and motor voltage

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

 TELEPHONE: [phone] FAX: [phone]

Page 17 of 27

REV F2 05/08/09

SINGLE PHASE, 230 VOLTS

NOTES:

1. DO NOT ATTEMPT OR MAKE RAPAIRS ON THE MACHINE WHILE POWER IS ON.

2. ALL ELECTRICAL WORK MUST BE PERFORMED BY A QUALIFIED ELECTRICIAN.

3. THE CAPACITOR AND THE SWITCH – CAP. START MOTOR AR MOUNTED INSIDE THE MAGNETIC
PANEL BOX.

4. THE ELECTRICAL DIAGRAM SHOWS THE MACHINE IN THE “OFF” POSITION.

5. MOTOR #7 LEAD IS UNUSED AND SHOULD BE INSULATED AND TAPED SEPERATELY.

6. THE GROUND WIRE (GREEN) OF THE POWER CABLE IS CONNECTED TO THE FRAME OF THE MACHINE.

7. TO REVERSE DIRECTION, REVERSE MOTOR WIRES #5 AND #8.

To obtain the correct Kentmaster part number for 3-pole contactor and overload relay,
please contact the Kentmaster representative.

Figure 18 WIRING DIAGRAM – SINGLE PHASE, 230V

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

 TELEPHONE: [phone] FAX: [phone]

Page 18 of 27

SINGLE PHASE, 115 VOLTS

REV F2 05/08/09

NOTES:

1. DO NOT ATTEMPT OR MAKE RAPAIRS ON THE MACHINE WHILE POWER IS ON.

2. ALL ELECTRICAL WORK MUST BE PERFORMED BY A QUALIFIED ELECTRICIAN.

3. THE CAPACITOR AND THE SWITCH – CAP. START MOTOR AR MOUNTED INSIDE THE MAGNETIC
PANEL BOX.

4. THE ELECTRICAL DIAGRAM SHOWS THE MACHINE IN THE “OFF” POSITION.

5. MOTOR #7 LEAD IS UNUSED AND SHOULD BE INSULATED AND TAPED SEPERATELY.

6. THE GROUND WIRE (GREEN) OF THE POWER CABLE IS CONNECTED TO THE FRAME OF THE MACHINE.

7. TO REVERSE DIRECTION, REVERSE MOTOR WIRES #5 AND #8.

To obtain the correct Kentmaster part number for 3-pole contactor and overload relay,
please contact the Kentmaster representative.

Figure 19 WIRING DIAGRAM – SINGLE PHASE, 115V

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

 TELEPHONE: [phone] FAX: [phone]

Page 19 of 27

REV F2 05/08/09

Figure 20 ELECTRIC MOTOR LEAD HOOKUP DIAGRAM 3 PHASE MOTOR

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

 TELEPHONE: [phone] FAX: [phone]

Page 20 of 27

[ENGLISH]

GENERAL INFORMATION

REV F2 05/08/09

MODEL

“75” BEEF SPLITTING SAW (1070000)

________________________________________________________________________________

SERVICE CENTERS

KENTMASTER LTD. (U.K) KENTMASTER MFG. CO., INC.

16 AVONBANK INDUSTRIAL CENTRE 1801 SOUTH MOUNTAIN AVE.
WEST TOWN ROAD MONROVIA, CALIFORNIA 91016
AVONMOUTH - BRISTOL BS11 9DE UNITED STATES OF AMERICA

UNITED KINGDOM

TELEPHONE: ++ 44- (0) 117- 9235035  TELEPHONE: [phone]

FAX: ++ 44- (0) 117- 9829010 FAX: [phone]

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

 TELEPHONE: [phone] FAX: [phone]

Page 21 of 27

REV F2 05/08/09

You have purchased a powerful tool that, if misused, can cause severe
injury and harm to your employees. You must instruct your employees in
the safe and proper use of this tool and to follow the safety procedures
and instructions that have been supplied by the manufacturer of this tool.
Please follow the following instructions.

1. Instruct tool operators to test the tool each day before using it to be sure it does not malfunction.

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

Remove and repair any tool that malfunctions.

2. Instruct tool operators to immediately stop using a tool that malfunctions or is defective.

3. Instruct personnel to immediately remove all tools that malfunction. Be sure to disconnect tool from

power supply.

4. Instruct all personnel to stay clear of tool, and not to stand or walk in front of, or next to tool when in
use.

5. Point out to all personnel the dangers related to the misuse of tool and the importance of following
safety procedures and instructions.

6. Do not make, or allow others to make, alterations or modifications to this tool.

Replace all lost or illegible labels.

7. Follow all safety, installation and maintenance instructions provided with this tool. Establish proper
safety procedures in accordance with local and national requirements to prevent accidental energizing
of tool that can cause injuries.

8. If this tool is sold or change in ownership takes place, you must provide the new owner all safety
instructions, notices and maintenance instructions you were originally provided. You can obtain
additional copies of the instructions from Kentmaster, free of charge upon request.

9. Give copies of instructions to: (A) Tool Operators

(B) Maintenance Supervisor
(C) Clean-up Supervisor

NOTICE TO EMPLOYER AND PURCHASER OF TOOL

NOTICE TO SAFETY DIRECTOR

 TELEPHONE: [phone] FAX: [phone]

Page 22 of 27

REV F2 05/08/09

GENERAL INFORMATION

__________________________________________________________________________________________

COVERING: SAFETY PRECAUTIONS AND PLACING INTO SERVICE

ELECTRICAL POWERED BEEF SPLITTING SAW

__________________________________________________________________________________________

READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING

THIS TOOL

_____________________________________________________________________________________________________

IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PLACE THIS INFORMATION INTO THE HANDS OF THE OPERATOR.

_____________________________________________________________________________________________________

PLACING INTO SERVICE

_____________________________________________________________________________________________________

! WARNING

= Hazards or unsafe practices which could result in severe personal injury, death or

substantial property damage.

! CAUTION

= Hazards or unsafe practices which could result in minor personal injury, product or

property damage.

= Important installation, operation or maintenance information.

! NOTICE

Installation, adjustment repair and maintenance of this tool must be made by trained
and qualified personnel.

Always disconnect power supply from tool before:
(A) Installing or removing blade from tool.
(B) Making repairs or adjustments to the tool.
(C) performing maintenance or cleanup work.

ALL ELECTRICAL WIRING MUST BE DONE BY A LICENSED ELECTRICIAN IN

! WARNING

ACCORDANCE WITH THE NATIONAL, STATE AND LOCAL ELECTRICAL CODES.
(REFER TO NAMEPLATE ON TOOL FOR PROPER POWER CONFIGURATION).

1. A BALANCER IS REQUIRED FOR OPERATION AND USE OF THIS TOOL. WEIGHT OF TOOL MUST FALL WITHIN

2. INSTALL BALANCER ABOVE WORK AREA. BALANCER MUST HAVE SUFFICIENT VERTICAL TRAVEL SO

OPERATOR CAN REACH ENTIRE WORK AREA WITH TOOL WITHOUT STRAIN.

3. ADJUST BALANCER ACCORDING TO THE OPERATOR'S PREFERENCE AND COMFORT.
WE STRONGLY SUGGEST THAT AN ADDITIONAL SAFETY CHAIN BE USED TO CHAIN

! WARNING

BALANCER TO OVERHEAD TROLLEY. THIS ADDITIONAL MEASURE OF SAFETY WILL
HELP REDUCE INJURIES.

! WARNING

! WARNING

INSTALLATION INSTRUCTIONS

WEIGHT RANGE OF BALANCER. "AIR-BALANCERS" WHICH OPERATE ON COMPRESSED AIR, ARE HIGHLY
RECOMMENDED FOR USE WITH “75” SAWS. THEY PROVIDE LONG TRAVEL AND VERY SMOOTH, UNIFORM RISE
AND FALL. THEY CAN BE INTERFACED WITH THE OPERATION OF THE SAW.

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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Page 23 of 27

REV F2 05/08/09

OPERATING INSTRUCTIONS

ONLY TRAINED PERSONNEL ARE TO OPERATE THIS TOOL.

! WARNING

WITH THE LEFT HAND FIRMLY ON CONTROL HANDLE, PUSH DOWN ON THE REAR HANDLE WIT H YOUR RIGHT HAND
AND PLACE SAW IN THE CROTCH OF THE CARCASS. START THE MACHINE AND CUT THROUGH THE TAILBONE.
WHILE CUTTING, MOVE YOUR RIGHT HAND FROM THE REAR HANDLE TO THE TOP OF THE MOTOR HANDLE,
STANDING DIRECTLY BEHIND THE SAW. AS YOU CONTINUE DOWN THE CARCASS, PUSH THE SAW ALL THE WAY
FORWARD AGAINST THE BACK OF THE CARCASS UNTIL YOU HAVE COMPLETED THE CUT.
BY USING THE TRIGGER CONTROL HANDLE WITH YOUR LEFT HAND AND MOTOR HANDLE WIT H YOUR RIGHT HAND,
YOU CAN MAKE ADJUSTMENTS SO AS TO STAY IN THE CENTER OF THE BACK-BONE BY LIFT ING ON ONE SIDE AND
PUSHING DOWN ON THE OTHER SIDE. AS THE OPERATOR BECOMES EXPERT WITH THE MACHINE, HE MY FIND
INDIVIDUAL WAYS TO HANDLE THE SAW TO SUIT HIMSELF.

MAINTENANCE

ONLY TRAINED AND QUALIFIED PERSONNEL ARE TO PERFORM MAINTENANCE

! WARNING

AND SERVICE TO THIS TOOL.

TOOL REQUIRES CONTINUOUS LUBRICATION. VERIFY OILER CUP AT THE END
OF EACH SHIFT AND ENSURE THAT THE OILER CONTAINS LIGHT-WEIGHT, FOOD­GRADE OIL, ENOUGH TO COVER BOTTOM OF OILER CUP.
OIL CUP LUBRICATES THE SLIDE AND SHOULD BE ADJUSTED AS FOLLOWS:

1. FILL OIL RESERVOIR WITH OIL.

2. RAISE TOP ON-OFF LEVER UPRIGHT TO “ON” POSITION.

3. TURN FLOW ADJUSTMENT NUT CLOCKWISE TO OBTAIN 3-5 DROPS/MIN.

4. TURN LOCKNUT AGAINST FLOW ADJUSTMENT NUT.

5. TURN OILER “ON” (LEVER UPRIGHT) AT BEGINNING OF WORL SHIFT AND
DROP LEVER AT END OF WORKSHIFT FOR “OFF” POSITION. KEEP OIL
RESERVOIR FULL.

BLADE REMOVAL AND CLEANING.

ALWAYS DISCONNECT POWER SUPPLY FROM TOOL BEFORE INSTALLING OR

! WARNING

REMOVING BLADE FROM TOOL.

ALWAYS WEAR WIRE MESH GLOVES WHEN INSTALLING OR REMOVING BLADES FROM TOOL.

! WARNING

TO INSTALL SAW BLADE, TO REMOVE SAW BLADE FROM
THE MACHINE, REMOVE NUT #8500750 AND SCREW
#8415080. REMOVE THE BLADE. TO INSTALL THE BLADE
FOLLOW ABOVE PROCEDURE IN REVERSE.

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

 TELEPHONE: [phone] FAX: [phone]

Page 24 of 27

REV F2 05/08/09

DECLARATION DE CONFORMITE -DECLARACION DE CONFORMIDAD- ERKLARUNG BEZUGLICH EINHALTUNG DER VORSCHRIFTEN

MANUFACTURED BY: KENTMASTER MFG CO., INC.

FABRIQUE PAR:

1801 SOUTH MOUNTAIN AVE.

FABRICADA POR:

MONROVIA, CALIFORNIA 91016

HERGESTELLTVON:
FABBRICATO DA:

UNITED STATES OF AMERICA

VERVAARDIGD DOOR:

TELEPHONE [phone] FAX [phone]

TYPE / SERIES: BEEF SPLITTING SAW

TYPE / SERIE:
TIPO / SERIE:
TYP / SERIE:
TIPO / SERIE:
TYPE / SERIE:

MODEL: 75

MODELE:
MODELO:
MODELL:
MODELLO:
MODEL:

SERIAL NO. RANGE: XXXXX
N SERIE: • GAMA DE No. DE SERIE: • SERIEN-NR.-BEREICH: • NUMERI DI SERIE: • SERIENUMMERS:

This product complies with the following European Community Directives:
Ce produit est conforme aux directives de la Communaute europeenne suivantes:

Este producto cumple con las siguientes Directrices de la Comunidad Europea:
Dieses Produkt erfullt die folgenden Vorschriften der Europaischen Gemeinschaft:
Questo prodotto e conforme alle seguenti direttive CEE:
Dit produkt voldoet aan de volgende EG-richtlijnen:

89/392/EEC, 91/368/EEC, 93/44/EEC, 93/68/EEC

_______________________________________________________________________
The following Standards were used to verify compliance with the Directives:

Les normes suivantes ont ete utilisees pour verifier la conformite avec les Directives:
Las siguientes Normas se usaron para verificar el cumplimiento de las Directrices:
Folgende Normen wurden angewandt, um erfullung der vorschriften zu bestatigen:
Per verificare la conformita del prodotto alle direttive sono stati usati i seguenti standard:
De volgende normen zijn gebruikt om naleving van de richtlijnen te bevestigen:

EN 292
_______________________________________________________________________________________________________

RALPH KARUBIAN MONROVIA, CA. U.S.A

Approved by: ________________________ Date: AUG - 1 - 1995

(Engineering Manager) (Directeur technique) (gerente de ingenieria) (verantwortlicher Konstruktionsleiter) (Responsabile tecnico) (ondersteunend technisch mangar)

DECLARATION OF CONFORMITY

DECLARATION OF CONFORMITY

DICHIARAZIONE DI CONFORMITA . CONFORMITEITSVERKLARING

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

 TELEPHONE: [phone] FAX: [phone]

Page 25 of 27

REV F2 05/08/09

Kentmaster Worldwide Location

Kentmaster Equipment (Aust) PTY.LTD.
Unit 2,24 Central Court
Browns Plains Qld. 4118

Australia

Telephone: [phone]
Fax: [phone]
[email protected]
Kentmaster do Brasil, Ltda.
Av. Dr. Joao Teodoro No. 805
Bairro De Vila Rezende

13405-240 Piracicaba, SP,
Brazil

Telephone #1: (019) 3 413 3113
Telephone #2: [phone]

Fax: [phone]
[email protected]
Kentmaster (IRL) LTD.
Benamore, Dublin Road.
Roscrea,
CO, Tipperary,
Ireland

Telephone: [phone]
Fax: [phone]
[email protected]
Kentmaster Equipment (NZ) LTD.
5 Cooper Street

Havelock North
New Zealand

Telephone #1: (64) 6 8777 857
Telephone #2: 0800 KENTMASTER
Fax: [phone]

[email protected]

Kentmaster South Africa (PTY) LTD.
Johannesburg - S. Africa

Unit 54 Sunnyrock Park
Sunrock Close, Germiston
South Africa

Telephone: [phone]
Fax: [phone]
[email protected]
Kentmaster (UK ) LTD.
Unit 16 Avonbank Ind. Centre

West Town Rd, Avonmouth-Bristol,
BS11 9DE
England

Telephone: [phone]
Fax: [phone]
[email protected]
Kentmaster Mfg. Co., Inc.
1801 South Mountain Ave.
Monrovia, CA, 91016
USA

Telephone #1: [phone]
Telephone #2: [phone]
Fax: [phone]
[email protected]
Kentmaster Omaha
4417 South 139th Street
Omaha, NE, 68137
USA

Telephone #1: [phone]
Telephone #2: [phone]
Fax: [phone]
[email protected]

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

 TELEPHONE: [phone] FAX: [phone]

Page 26 of 27

REV F2 05/08/09

INDEX

OPERATING AND SAFETY INSTRUCTIONS...................................................................................................................................2

SERVICE................................................................................................................................................................................................3

PARTS BOOK.........................................................................................................................................................................................4

“75” MAIN ASSEMBLY ..................................................................................................................................................................4

Instructions for replacement of yoke end.........................................................................................................................................6

MOTOR ASSEMBLY.......................................................................................................................................................................7

POWER SUPPLY..............................................................................................................................................................................9

FRONT HANDLE ...........................................................................................................................................................................11

FRAME ASSEMBLY......................................................................................................................................................................12

LUBRICATING FELT INSTALLATION....................................................................................................................................14

DRIP FEED OIL CUP ADJUSTMENT........................................................................................................................................15

WIRING DIAGRAMS....................................................................................................................................................................16

3-PHASE, DIFFERENT CONTROL AND MOTOR VOLTAGE ...............................................................................................16

3-PHASE, SAME CONTROL AND MOTOR VOLTAGE..........................................................................................................17

SINGLE PHASE, 230 VOLTS......................................................................................................................................................18

GENERAL INFORMATION...............................................................................................................................................................23

INSTALLATION INSTRUCTIONS .............................................................................................................................................23

OPERATING INSTRUCTIONS.................................................................................................................................................... 24

MAINTENANCE.............................................................................................................................................................................24

DECLARATION OF CONFORMITY.................................................................................................................................................25

Kentmaster Worldwide Location..........................................................................................................................................................26

INDEX...................................................................................................................................................................................................27

FIGURES - INDEX.............................................................................................................................................................................. 27

FIGURES - INDEX

Figure 1 MODEL “75" ............................................................................................................................................................................4

Figure 2 BOM FOR MODEL “75” .........................................................................................................................................................5

Figure 3 Yoke end replacement...............................................................................................................................................................6

Figure 4 MOTOR ASSEMBLY ..............................................................................................................................................................7

Figure 5 BOM FOR MOTOR ASSEMBLY ...........................................................................................................................................8

Figure 6 1071630 & 1071640 : ROTOR –SHAFT ASSEMBLY ...........................................................................................................9

Figure 7 1002422: POWER SUPPLY, NON 42V, 3 PHASE.................................................................................................................9

Figure 8 1002430: POWER SUPPLY, 42V, 3 PHASE ........................................................................................................................10

Figure 9 1072429: POWER SUPPLY, 115/230V, SINGLE PHASE...................................................................................................10

Figure 10 1710310: ELECTRIC HANDLE ..........................................................................................................................................11

Figure 11 1070011: FRAME ASSEMBLY...........................................................................................................................................12

Figure 12 BOM FOR FRAME ASSEMBLY........................................................................................................................................13

Figure 13 1202470: HANGER ASSEMBLY........................................................................................................................................13

Figure 14 1071320: LUBRICATING FELT SET.................................................................................................................................14

Figure 15 Oil cup adjustment.................................................................................................................................................................15

Figure 16 WIRING DIAGRAM – different control and motor voltage................................................................................................16

Figure 17 WIRING DIAGRAM – same control and motor voltage......................................................................................................17

Figure 18 WIRING DIAGRAM – SINGLE PHASE, 230V .................................................................................................................18

Figure 19 WIRING DIAGRAM – SINGLE PHASE, 115V .................................................................................................................19

Figure 20 ELECTRIC MOTOR LEAD HOOKUP DIAGRAM 3 PHASE MOTOR...........................................................................20

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

 TELEPHONE: [phone] FAX: [phone]

Page 27 of 27