KENTMASTER 210-JI, 210-J Operating Manual

REV C: 06/06/18

OPERATOR’S MANUAL

INCLUDING: OPERATION, INSTRUCTION, INSTALLATION, MAINTENANCE AND PARTSBOOK

IMPORTANT: READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING

THIS TOOL.

HOG SPLITTING SAW with INVERTER

TOOL DATA

MODEL: 210-JI
ASSEMBLY NO. 1600520
TYPE: ELECTRICAL OPERATED

WITH INVERTER
NET WEIGHT: 140 LBS (64 KG)
MOTOR HORSEPOWER: 5HP

MODEL: 210-J
ASSEMBLY NO. 1600590
TYPE: ELECTRICAL OPERATED

inverter not included

NET WEIGHT: 140 LBS (64 KG)
MOTOR HORSEPOWER: 5HP

INVERTER IS REQUIRED FOR PROPER OPERATION

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

 TELEPHONE: [phone] FAX: [phone]

1 OF 27

= Hazards or unsafe practices which could result in severe personal injury,

death or substantial property damage.

= Hazards or unsafe practices which could result in minor personal injury,
product or property damage.

= Important installation, operation or maintenance information.

OPERATING AND SAFETY INSTRUCTIONS

REV C: 06/06/18

! WARNING

! WARNING

! WARNING

! WARNING

! WARNING

! WARNING

! WARNING

! WARNING

! WARNING

DO NOT OPERATE THIS TOOL UNTIL YOU HAVE READ AND UNDERSTOOD THE SAFETY
INSTRUCTIONS AND OPERATING MANUALS.

DO NOT OPERATE THIS TOOL UNTIL YOU HAVE RECEIVED TRAINING IN THE HANDLING,
OPERATION AND USE OF THIS TOOL.

STOP USING A MALFUNCTIONING OR DEFECTIVE TOOL IMMEDIATELY. REPORT ANY
PROBLEMS OR DEFECTS TO YOUR SUPERVISOR FOR REMOVAL OF THE TOOL FROM
SERVICE.

DO NOT ATTEMPT TO REPAIR THE TOOL YOURSELF.

DO NOT ALLOW UNAUTHORIZED PERSONS TO USE TOOL.

REMOVE AND DISCONNECT POWER FROM THE TOOL WHEN TOOL IS LEFT UNATTENDED OR
IS NOT IN USE.

NEVER TIE DOWN, BYPASS, ALTER OR MODIFY THE ACTIVATING SWITCHES OR TRIGGERS OF
THIS TOOL.

NEVER MAKE ALTERATIONS OR MODIFICATIONS TO THIS TOOL.

BE CONSTANTLY AWARE AND ALERT FOR UNSAFE CONDITIONS AND REPORT THEM
IMMEDIATELY TO YOUR SUPERVISOR.

! WARNING

NEVER PLACE YOUR HAND OR ANY PART OF YOUR BODY IN THE CUTTING PATH OF THE
TOOL.

! WARNING

NEVER ALLOW ANYONE ELSE TO PLACE THEIR HANDS OR ANY PART OF THEIR BODY IN THE
CUTTING PATH OF THE TOOL.

! WARNING

DO NOT ACTIVATE CONTROL SWITCHES OR TRIGGERS OF THIS TOOL UNLESS YOU INTEND
TO TEST OR OPERATE THIS TOOL.

! WARNING

DO NOT USE THIS TOOL FOR ANY PURPOSE OTHER THAN IT’S INTENDED PURPOSE.

WHEN OPERATING THIS TOOL WEAR THE PROTECTIVE GEAR AND SAFETY EQUIPMENT

! CAUTION

SUPPLIED TO YOU.

THE NOISE EMISSION (SOUND PRESSURE LEVEL) AT THE WORKSTATION MAY EXCEED 80 dB

! WARNING

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

(A). EAR AND SOUND PROTECTION GEAR IS REQUIRED.

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2 OF 27

REV C: 06/06/18

OPERATING INSTRUCTIONS

! WARNING

ONLY TRAINED PERSONNEL ARE TO OPERATE THIS TOOL.

1. TO ENSURE TOOL IS OPERATING PROPERLY, PERFORM FOLLOWING STEPS AT START OF EACH SHIFT:

• MAKE SURE TOOL MOVES UP AND DOWN FREELY WHILE HANGING FROM BALANCER OVERHEAD.

• WITH POWER TO TOOL TURNED ON, TEST TRIGGER FOR PROPER OPERATION.

• DEPRESS EACH TRIGGER SEPARATELY. TOOL SHOULD NOT ACTIVATE. DEPRESS BOTH TRIGGERS.

TOOL SHOULD ACTIVATE.

• IF TOOL HAS "ANTI-TIE DOWN" OPTION, BOTH TRIGGERS MUST BE DEPRESSED SIMULTANEOUSLY FOR

TOOL TO ACTIVATE.

• THIS TOOL REQUIRES AN ELECTRIC BRAKE (INVERTER) THAT ACTIVATES WHEN EITHER TRIGGER IS RELEASED.

THIS ELIMINATES COASTING OF SAW BLADE WHEN TOOL IS DEACTIVATED. INVERTER HAS TO BE INSTALLED WITH

1600520 AND 1600590 MODEL

2. TO PERFORM WORK, HOLD TOOL FIRMLY AT BOTH HANDLES. SQUEEZE TRIGGERS TO ACTIVATE TOOL.

3. SAW CARCASS THROUGH THE TAILBONE, MOVING DOWNWARD IN A STRAIGHT LINE.

4. DO NOT EXERT EXCESSIVE PRESSURE. ALLOW TIME FOR TOOL TO CUT.

5. CUT DOWNWARD IN A STRAIGHT LINE THROUGH SHOULDER AND NECK OF CARACASS.

MAINTENANCE

! WARNING

ONLY TRAINED AND QUALIFIED PERSONNEL ARE TO PERFORM MAINTENANCE
AND SERVICE TO THIS TOOL.

THE COMPRESSED AIR DISTRIBUTION SYSTEM MUST BE LARGE ENOUGH TO SUPPLY AN ADEQUATE VOLUME OF CLEAN
AND DRY COMPRESSED AIR TO THE TOOL.

TOOL REQUIRES GREASING AFTER EVERY 40 HOURS OF OPERATION. GREASE ONE LOCATION USING KENTMASTER
GREASE (PART NO. 7903070).

BLADE REMOVAL AND CLEANING

! WARNING

ALWAYS DISCONNECT POWER SUPPLY FROM TOOL BEFORE INSTALLING OR
REMOVING BLADE FROM TOOL.

! WARNING

ALWAYS WEAR WIRE MESH GLOVES WHEN INSTALLING OR REMOVING BLADE FROM TOOL.

1. REMOVE SCREW (ITEM NO. 1, FIG. NO. 1).

2. REMOVE PARTS (ITEM NO. 2-4, FIG. NO. 1).

3. CLEAN ALL PARTS REMOVED WITH SOAP AND WATER.

4. SHARPEN OR REPLACE BLADES WHEN NECESSARY AND LUBRICATE ALL PARTS.

5. REASSEMBLE IN REVERSE ORDER.

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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3 OF 27

REV C: 06/06/18

Figure 1 MODEL 210 – BLADE REPLACMENT

SERVICE

1. KEEP GOOD RECORDS OF ALL SERVICE ACTIVITY AND INCLUDE TOOL IN PREVENTIVE MAINTENANCE PROGRAM.

2. USE ONLY GENUINE KENTMASTER REPLACEMENT PARTS TO ASSURE PROPER PERFORMANCE OF TOOL.

3. CONTACT THE KENTMASTER SUPPLIER NEAREST YOU FOR PARTS AND CUSTOMER SERVICE INFORMATION.

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

 TELEPHONE: [phone] FAX: [phone]

4 OF 27

PARTS BOOK

210-J and 210-JI

REV C: 06/06/18

Figure 2 MODEL “210-J and 210-JI” – MAIN ASSEMBLY

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

 TELEPHONE: [phone] FAX: [phone]

5 OF 27

1600520: 210-JI, HOG SPLITTING SAW WITH INVERTER

1600590: 210-J, HOG SPLITTING SAW (INVERTOR NOT INCLUDED)

ITEM PART # DESCRIPTION QTY

1 OPTIONS MOTOR ASSEMBLY, 5HP 1

2

1302552 DRIVE SHAFT HOUSING - NOSE, HIGH TORQUE 1

1302970 DRIVE SHAFT HOUSING - NOSE, LOW TORQUE (OPTIONAL) 1
3 1302670 GUARD, BLADE 1
4 4000570 20.5" SAW BLADE, 52 TEETH 1

5

7400196 1

7400197 1

6 1001940 INSULATION PLATE 1
7 1300180 SPLASH GUARD 1
8 1300400 SLEEVE 1
9 1300830 FLANGE - SAW BLADE 1

10 1301800 COVER, WIRE BOX 1
11 1301870 GASKET 1
12 1302150 MOUNTING PLATE 1
13 1302350 GASKET 1
14 1302550 REAR HANDLE ASSEMBLY, ATD 1
15 1302560 FORWARD HANDLE ASSEMBLY, ATD 1
16 1302620 WIRE BOX 1
17 1302963 POWER SUPPLY, NON 42V 1
18 2000130 ON-OFF PLATE 1
19 2000140 BOOT, TOGGLE SWITCH 1
20 2000730 SWITCH 1
21 7011650 SPRAY NOZLE 1
22 7025110 SHUT OFF VALVE 1
23 8029040 SCREW 4
24 8411060 SCREW 6
25 8413100 SCREW 2
26 8413180 SCREW 5
27 8413200 SCREW 1
28 8417580 SCREW 1
29 8505100 WASHER 2
30 8506170 WASHER 1
31 8507150 WASHER 8

VARIABLE DRIVE ASS'Y, 10HP, 240V, 3PH (INCLUDED ONLY WITH

1600520. IT IS REQUIRED FOR 1600590 AS WELL)

VARIABLE DRIVE ASS'Y, 10HP, 460V, 3PH (INCLUDED ONLY WITH

1600520. IT IS REQUIRED FOR 1600590 AS WELL)

Figure 3 BOM FOR MODEL “210-J and 210-JI”

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

 TELEPHONE: [phone] FAX: [phone]

REV C: 06/06/18

6 OF 27

MOTOR ASSEMBLY, 5HP

REV C: 06/06/18

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

 TELEPHONE: [phone] FAX: [phone]

Figure 4 5HP MOTOR ASSEMBLY

7 OF 27

REV C: 06/06/18

MOTOR ASSEMBLY 416V, 3PH, 50HZ, 5HP, 7.0AMPS 1600930-416-350 2340030
MOTOR ASSEMBLY 208V, 3PH, 50HZ, 5HP, 14.0AMPS 1600930-208-350 2340030
MOTOR ASSEMBLY 380V, 3PH, 50HZ, 5HP, 7.7 AMPS 1600920-380-350 2340020
MOTOR ASSEMBLY 220V, 3PH, 50HZ, 5HP, 13.4 AMPS 1600920-220-350 2340020
MOTOR ASSEMBLY 230V, 3PH, 50HZ, 5HP, 13.6 AMPS 1600910-230-350 2340010
MOTOR ASSEMBLY 115V, 3PH, 50HZ, 5HP, 27.2 AMPS 1600910-115-350 2340010
MOTOR ASSEMBLY 42V, 3PH, 50HZ, 5HP, 73.0AMPS 1600900 2340000
MOTOR ASSEMBLY 460V, 3PH, 60HZ, 5HP, 6.5 AMPS 1600930-460-360 2340030
MOTOR ASSEMBLY 230V, 3PH, 60HZ, 5HP, 13.0AMPS 1600930-230-360 2340030
MOTOR ASSEMBLY 550V, 3PH, 60HZ, 5HP, 5.6AMPS 1600950 2340050
MOTOR ASSEMBLY 380V, 3PH, 60HZ, 5HP, 9.0AMPS 1600940-380-360 2340040
MOTOR ASSEMBLY 220V, 3PH, 60HZ, 5HP, 15.0AMPS 1600940-220-360 2340040

MOTOR OPTION DESCRIPTION MOTOR ASSEMBLY STATOR

210-JB - MOTOR ASSEMBLY

16009__: MOTOR ASSEMBLY, 5HP

ITEM PART # DESCRIPTION QTY

1

OPTIONS

STATOR 1
2 1000070 MOTOR, FRONT END BELL 1
3 1000190 CLAMP 1
4 1300070 HOUSING - REAR MOTOR BRG. 1
5 1300390 SPLINE BOLT - DRIVE 1
6 1300710 HOUSING - FRONT MOTOR BRG. 1
7 1302173 HANGER 1
8 1600660 ROTOR ASSEMBLY, 3 HP 1
9 1600670 MOTOR SHELL 1

10 1600680 MOTOR END BELL - REAR 1
11 1600700 ROD 4
12 1600720 WIRE CONDUICT 1
13 2000040 NAME PLATE 1
14 3204050 BEARING 1
15 3204060 BEARING 1
16 5100980 RETAINING RING 1
17 5101180 RETAINING RING 1
18 8026020 SCREW 2
19 8081020 SCREW 4
20 8241060 SCREW 4
21 8313030 SET SCREW 3
22 8411080 SCREW 4
23 8501130 NUT 4
24 8507100 WASHER 4

Figure 5 BOM FOR 5HP MOTOR ASSEMBLY

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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8 OF 27

1600660: ROTOR ASSEMBLY, 5 HP

ITEM PART # DESCRIPTION QTY

1 1600730 IMPELLER 1
2 1600650 SHAFT 1
3 2340600 ROTOR 1

REV C: 06/06/18

Figure 6 ROTOR ASSEMBLY, 5HP

Rotor- Shaft – Impeller Assembly (Item 1600660) has to be balanced.

MOTOR DISASSEMBLY AND REASSEMBLY PROCEDURE

1. RODS (ITEM 1600700) ARE ASSEMBLED TO BELL. AVOID HITTING WINDINGS OF STATOR WITH LOOSE
ENDS OF RODS.

2. USING A GEAR PULLER, PULL HOUSINGS (ITEMS 4 AND 6, FIG. 4) FROM SHAFT (ITEM 8, FIG 4)

3. PULL STATOR (ITEM 1, FIG. 4) OUT OF SHELL (ITEM 9, FIG.4). (APPLYING HEAT (ABOUT 200° F, 93° C) TO
SHELL WILL EXPAND IT. STATOR WILL BE EASIER TO REMOVE.

TO REASSEMBLY MOTOR REVERSE STEPS 1 TO 3.

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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9 OF 27

POWER SUPPLY 14/7

1302963: POWER SUPPLY, NON 42V (14/7)

ITEM PART # DESCRIPTION QTY

1 1302635 GASKET 1
2 2001080 POWER CORD 1
3 2001160 GASKET 1
4 2001270 CABLE CONNECTOR 1
5 2001610 PLUG, MALE 1
6 2001620 SOCKET, FEMALE 1
7 8031070 SCREW 4
8 8507100 WASHER 4

REV C: 06/06/18

POWER SUPPLY

Figure 7 1302963: POWER SUPPLY, 14/7

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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10 OF 27

FRONT HANDLE

REV C: 06/06/18

HANDLES

HANDLE DISASSEMBLY:

1. In the wirebox identify wires to switch of
handle assembly. Identify which wires they
connect with prior to removing caps. Refer to
wiring diagram.

2. Pull out switch (Item 10, Fig. 11).

3. The drilled hole in the housing (item 1) has
been filled with silicon to help keep moisture
out of electrical system. Remove silicon prior
to reassembly.

HANDLE REASSEMBLY:

1. Reverse steps 1 and 2 of “Handle
disassembly”.

2. After installing switch, fill drilled hole that
switch wires were sent thru with silicon. This
helps keep moisture out of electrical system.

3. Insert closed end of spring (item 3) into
plunger (item 4).

Figure 8 1302560: FORWARD HANDLE ASSEMBLY

1302560: FORWARD HANDLE ASSEMBLY

ITEM PART # DESCRIPTION QTY

1 1302420 HANDLE 1
2 1302430 TRIGGER 1
3 1302440 SPRING 1
4 1302450 PLUNGER 1
5 1302460 HOLDER, PLUNGER 1
6 1302470 HOLDER 2
7 1302480 HANDLE BAR, FRONT 1
8 1302490 HANDLE BAR, REAR 1

9 1701550 SPRING 2
10 2000690 SWITCH 1
11 7018750 ELBOW 1
12 7310120 HOSE, ARMORED 1
13 8086020 SCREW 4
14 8211080 SCREW 1
15 8211180 SCREW 1
16 8500580 NUT 2

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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11 OF 27

REAR HANDLE

REV C: 06/06/18

1302550: REAR HANDLE ASSEMBLY

ITEM PART # DESCRIPTION QTY

1 1302220 HANDLE - REAR 1
2 1302230 TRIGGER, REAR HANDLE 1
3 1302260 GASKET 1
4 1302270 COVER 1
5 1302290 WASHER 1
6 2000020 BOOT, PUSH BUTTON 1
7 2000080 LOCKNUT 1
8 2000700 SWITCH 1

9 7018400 CAP, LUBE FITTING 1
10 8030060 SCREW 4
11 8070070 SCREW 1
12 8411080 SCREW 4
13 8500100 NUT 1
14 8507090 WASHER 1
15 8613200 PIN 1

Figure 9 1302550: REAR HANDLE ASSEMBLY

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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12 OF 27

DRIVESHAFT HOUSING – NOSE ASSEMBLY

LOW TORQUE (OPTIONAL)

REV C: 06/06/18

1302970: DRIVE SHAFT HOUSING - NOSE, STANDARD TORQUE

ITEM PART # DESCRIPTION QTY

1 1300350 SLEEVE - DRIVE SHAFT 1
2 1300390 SPLINE BOLT - DRIVE 1

1302360 PINION, STANDARD TORQUE

3
4 1302380 SHAFT 1
5 1302510 DRIVE HOUSING 1

1302530 SAW MANDREL NOSE ASSEMBLY, STANDARD

6
7 3002560 RING 2
8 3204060 BEARING 1

9 3214050 BEARING 1
10 5002440 RETAINING RING 2
11 5100620 RETAINING RING 1
12 8413080 SCREW 2
13 8415120 SCREW 2
14 8506160 WASHER 2
15 8507150 WASHER 2
16 8603090 SQUARE KEY 1
17 8712020 SPRING WASHER, AS NEEDED 4

1

1

Figure 10 1302970: DRIVE SHAFT HOUSING – NOSE, LOW TORQUE

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

 TELEPHONE: [phone] FAX: [phone]

13 OF 27

REV C: 06/06/18

STANDARD TORQUE GEAR SET:

1302360 – BEVEL PINION GEAR (SEE 1302970)
1302370 – BEVEL GEAR (SEE NOSE 1302530)
BLADE: 1100 RPM

NOSE DISASSEMBLY:

1. Remove six screws (Item 18).

2. Using a 3/16” hex wrench, remove plug (Item

14)

3. With a center punch inserted thru back of nose
(Item 8), press out mandrel (Item 2). All
internal parts should come out at this time.

NOSE REASSEMBLY:

1. Reassemble all parts in reverse order.

2. Refer to Fig. 14 for proper assembly
orientation of ring and bearing (Items 6 and
Item 11).

1302530: SAW MANDREL NOSE ASSEMBLY, STANDARD

ITEM PART # DESCRIPTION QTY

1 1001780 GASKET 1
2 1300190 SAW MANDREL 1
3 1300200 COVER 1
4 1301580 PLUG 1
5 1301590 LUBE PLUG 1
6 1301620 RING 1

1302370 BEVEL GEAR, STANDARD

7

1
8 1302390 NOSE - SAW MANDAREL 1
9 1302520 COLLAR BEARING 1

10 3124000 BEARING 1
11 3134060 BEARING 1
12 5100390 RETAINING RING 1
13 5100750 RETAINING RING 1
14 7000010 PLUG 1
15 7016100 LUBE FITTING 1
16 7681470 O-RING 1
17 7701250 O-RING 1
18 8209040 SCREW 6
19 8603050 SQUARE KEY 1

Figure 11 1302530: NOSE ASSEMBLY, STANDARD TORQUE

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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14 OF 27

HIGH TORQUE

REV C: 06/06/18

1302552: DRIVE SHAFT HOUSING - NOSE, HIGH TORQUE

ITEM PART # DESCRIPTION QTY

1 1300350 SLEEVE - DRIVE SHAFT 1
2 1300390 SPLINE BOLT - DRIVE 1
3
4 1302380 SHAFT 1
5 1302510 DRIVE HOUSING 1
6
7 3002560 RING 2
8 3204060 BEARING 1

9 3214050 BEARING 1
10 5002440 RETAINING RING 2
11 5100620 RETAINING RING 1
12 8413080 SCREW 2
13 8415120 SCREW 2
14 8506160 WASHER 2
15 8507150 WASHER 2
16 8603090 SQUARE KEY 1
17 8712020 SPRING WASHER, AS NEEDED 4

1302610 PINION, HIGH TORQUE

1302531 SAW MANDREL NOSE ASSEMBLY, HIGH TORQUE

1

1

Figure 12 1302552: DRIVE SHAFT HOUSING - NOSE, HIGH TORQUE

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

 TELEPHONE: [phone] FAX: [phone]

15 OF 27

REV C: 06/06/18

HIGH TORQUE GEAR SET:

1302610 – BEVEL PINION GEAR (SEE 1302552)
1302600 – BEVEL GEAR (SEE NOSE 1302531)
BLADE: 1000 RPM

NOSE DISASSEMBLY:

4. Remove six screws (Item 18).

5. Using a 3/16” hex wrench, remove plug (Item

14)

6. With a center punch inserted thru back of nose
(Item 8), press out mandrel (Item 2). All
internal parts should come out at this time.

NOSE REASSEMBLY:

3. Reassemble all parts in reverse order.

4. Refer to Fig. 16 for proper assembly
orientation of ring and bearing (Items 6 and
Item 11).

1302531: SAW MANDREL NOSE ASSEMBLY,

HIGH TORQUE

ITEM PART # DESCRIPTION QTY

1 1001780 GASKET 1
2 1300190 SAW MANDREL 1
3 1300200 COVER 1
4 1301580 PLUG 1
5 1301590 LUBE PLUG 1
6 1301620 RING 1

1302600 BEVEL GEAR, HIGH TORQUE

7

1
8 1302390 NOSE - SAW MANDAREL 1
9 1302520 COLLAR BEARING 1

10 3124000 BEARING 1
11 3134060 BEARING 1
12 5100390 RETAINING RING 1
13 5100750 RETAINING RING 1
14 7000010 PLUG 1
15 7016100 LUBE FITTING 1
16 7681470 O-RING 1
17 7701250 O-RING 1
18 8209040 SCREW 6
19 8603050 SQUARE KEY 1

Figure 13 1302531: NOSE ASSEEMBLY – HIGH TORQUE

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

 TELEPHONE: [phone] FAX: [phone]

16 OF 27

MACHINE WIRING

TOP TRIGGER

REAR TRIGGER

RED

RED

BLUE

BLACK

MOTOR

RED

WHITE

BLUE

BLACK/WHITE

ORANGE

GREEN

TOOL

(7-WIRES)

CORD

POWER

5

6

2

G

3

1

4

2001610

PLUG

2001620

TOGGLE SWITCH

REV C: 06/06/18

MACHINE (210-J AND 210-JI) WIRING DIAGRAM

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

Figure 14 210-J and 210-JI (1600520 AND 1600590) WIRING DIAGRAM

 TELEPHONE: [phone] FAX: [phone]

17 OF 27

200V - 240V VOLTAGE

H1

X2

H4

X1

H2H3

TM

TOP TRIGGER

REAR TRIGGER

RED

RED

BLUE

BLACK

MOTOR

RED

WHITE

BLUE

BLACK/ WHITE

ORANG E

GREEN

L1 L2 L3 P R T1 T2 T3

21 43 5 76 8 109 1211 1 3 1514

TRIP

FM+

REVFWD COM SP2SP1 SP3

SYN-

RESET

SYN+

+ FM-

RELAY

BLACK / Ga 14

RED / Ga 14

WHITE/ Ga 14

GREEN/ Ga 14

T1 T2 T3

BLACK

RED

WHITE

GREEN

#12 Ga WIRE

WHITE/ Ga 16

WHITE/ Ga 16

BLACK/ Ga 16

BLACK/ Ga 16

BLACK/ Ga 16

BLACK/ Ga 16

BLACK/ Ga 16

BLACK/ Ga 16

BLACK/ Ga 16

BLACK/ Ga 16

BLACK/ Ga 16

BLACK/ Ga 16

TOOL

(7-WIRES)

CORD

POWER

PANEL

INVERTOR

1

2, 7

8, 13

2, 7

4

5, 6

5, 6

5, 11

9

10

3, 12

L1 L2 L3

440V

480V

460V

2

230V
240V

220V

31 314 42

#12 Ga WIRE

6

G

5

4

1

2

3

REV C: 06/06/18

INVERTER ASS’Y AND WIRING DIAGRAM

1. DO NOT ATTEMPT OR MAKE RAPAIRS ON THE MACHINE WHILE POWER IS ON.

2. ALL ELECTRICAL WORK MUST BE PERFORMED BY A QUALIFIED ELECTRICIAN.

3. THE ELECTRICAL DIAGRAM SHOWS THE MACHINE IN THE “OFF” POSITION.

5HP MOTOR REQUIRES 10HP INVERTER SETUP.

Figure 15 7400196: WIRING DIAGRAM - 200V - 240V

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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18 OF 27

REV C: 06/06/18

7400196: VARIABLE DRIVE ASS'Y, 10HP, 240V, 3PH

ITEM PART # DESCRIPTION QTY

1 7400138 TRANSFORMER 1
2 7400139 FUSE BOX, PRIMARY 1
3 7400140 BACK PANEL 1
4 7400141 TERMINAL 1
5 7400142 SOCKET, 8 PIN 3
6 7400143 RELAY 2
7 7400144 FUSE 2
8 7400145 FUSE 1

9 7400166 VARIABLE FREQUENCY DRIVE, 10HP, 240V, 3PH 1
10 7400167 BRAKE RESISTOR 1
11 7400148 ANTI TIE-DOWN 1
12 7400152 COVER 1
13 7400153 FUSE BOX, SECONDARY 1

Figure 16 7400196: INVERTER, 200V – 240V

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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19 OF 27

400V – 460V VOLTAGE

H1

X2

H4

X1

H2H3

TM

TOP TRIGGER

REAR TRIGGER

RED

RED

BLUE

BLACK

MOTOR

RED

WHITE

BLUE

BLACK/WHITE

ORANGE

GREEN

L1 L2 L3 P R T1 T2 T3

21 43 5 76 8 109 1211 13 1514

TRIP

FM+

REVFWD COM SP2SP1 SP3

SYN-

RESET

SYN+

+ FM-

RELAY

BLACK / Ga 14

RED / Ga 14

WHITE/ Ga 14

GREEN/ Ga 14

T1 T2 T3

BLACK

RED

WHITE

GREEN

#12 Ga WIRE

WHITE/ Ga 16

WHITE/ Ga 16

BLACK/ Ga 16

BLACK/ Ga 16

BLACK/ Ga 16

BLACK/ Ga 16

BLACK/ Ga 16

BLACK/ Ga 16

BLACK/ Ga 16

BLACK/ Ga 16

BLACK/ Ga 16

BLACK/ Ga 16

TOOL

(7-WIRES)

CORD

POWER

PANEL

INVERTOR

1

2, 7

8, 13

2, 7

4

5, 6

5, 6

5, 11

9

10

3, 12

L1 L2 L3

440V

480V

460V

2

230V
240V

220V

31 314 42

#12 Ga WIRE

6

G

5

4

1

2

3

REV C: 06/06/18

1. DO NOT ATTEMPT OR MAKE RAPAIRS ON THE MACHINE WHILE POWER IS ON.

2. ALL ELECTRICAL WORK MUST BE PERFORMED BY A QUALIFIED ELECTRICIAN.

3. THE ELECTRICAL DIAGRAM SHOWS THE MACHINE IN THE “OFF” POSITION.

5HP MOTOR REQUIRES 10HP INVERTER SETUP.

Figure 17 7400197:WIRING DIAGRAM - 400V – 460V

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

 TELEPHONE: [phone] FAX: [phone]

20 OF 27

REV C: 06/06/18

7400197: VARIABLE DRIVE ASS'Y, 10HP, 400V - 460V, 3PH

ITEM PART # DESCRIPTION QTY

1 7400138 TRANSFORMER 1

2 7400139 FUSE BOX, PRIMARY 1

3 7400140 BACK PANEL 1

4 7400141 TERMINAL 1

5 7400142 SOCKET, 8 PIN 3

6 7400143 RELAY 2

7 7400144 FUSE 2

8 7400145 FUSE 1

9 7400198 VARIABLE FREQUENCY DRIVE, 10HP, 460V, 3PH 1
10 7400199 BRAKE RESISTOR 1
11 7400148 ANTI TIE-DOWN 1
12 7400152 COVER 1
13 7400153 FUSE BOX, SECONDARY 1

Figure 18 7400197: INVERTER, 400V – 460V

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

 TELEPHONE: [phone] FAX: [phone]

21 OF 27

[ENGLISH]

GENERAL INFORMATION

REV C: 06/06/18

MODEL

“210-J AND 210-JI” HOG SPLITTING SAW

WITH INVERTER

______________________________________________________________________________

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

 TELEPHONE: [phone] FAX: [phone]

22 OF 27

REV C: 06/06/18

NOTICE TO EMPLOYER AND PURCHASER OF TOOL

NOTICE TO SAFETY DIRECTOR

You have purchased a powerful tool that, if misused, can cause severe injury and
harm to your employees. You must instruct your employees in the safe and proper
use of this tool and to follow the safety procedures and instructions that have been
supplied by the manufacturer of this tool. Please follow the following instructions.

1. Instruct tool operators to test the tool each day before using it to be sure it does not malfunction.

Remove and repair any tool that malfunctions.

2. Instruct tool operators to immediately stop using a tool that malfunctions or is defective.

3. Instruct personnel to immediately remove all tools that malfunction. Be sure to disconnect tool from

power supply.

4. Instruct all personnel to stay clear of tool, and not to stand or walk in front of, or next to tool when in use.

5. Point out to all personnel the dangers related to the misuse of tool and the importance of following

safety procedures and instructions.

6. Do not make, or allow others to make, alterations or modifications to this tool.
Replace all lost or illegible labels.

7. Follow all safety, installation and maintenance instructions provided with this tool. Establish proper
safety procedures in accordance with local and national requirements to prevent accidental energizing
of tool that can cause injuries.

8. If this tool is sold or change in ownership takes place, you must provide the new owner all safety
instructions, notices and maintenance instructions you were originally provided. You can obtain
additional copies of the instructions from Kentmaster, free of charge upon request.

9. Give copies of instructions to: (A) Tool Operators

(B) Maintenance Supervisor
(C) Clean-up Supervisor

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

 TELEPHONE: [phone] FAX: [phone]

Page 23 of 27

REV C: 06/06/18

GENERAL INFORMATION

__________________________________________________________________________________________

COVERING: SAFETY PRECAUTIONS AND PLACING INTO SERVICE

HOG SPLITTING SAW with INVERTER

__________________________________________________________________________________________

READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING

THIS TOOL

_____________________________________________________________________________________________________

IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PLACE THIS INFORMATION INTO THE HANDS OF THE OPERATOR.

_____________________________________________________________________________________________________

PLACING INTO SERVICE

_____________________________________________________________________________________________________

! WARNING

= Hazards or unsafe practices which could result in severe personal injury, death or

substantial property damage.

! CAUTION

= Hazards or unsafe practices which could result in minor personal injury, product or

property damage.

! NOTICE

= Important installation, operation or maintenance information.

Installation, adjustment repair and maintenance of this tool must be made by trained

! WARNING

and qualified personnel.

! WARNING

Always disconnect power supply from tool before:
(A) Installing or removing blade from tool.

(B) Making repairs or adjustments to the tool.
(C) performing maintenance or cleanup work.

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

 TELEPHONE: [phone] FAX: [phone]

Page 24 of 27

Kentmaster Worldwide Location

Kentmaster Equipment (Aust) PTY.LTD.

Unit 2,24 Central Court

Browns Plains Qld. 4118
Australia

Telephone: [phone]
Fax: [phone]
[e-mail]
Kentmaster do Brasil, Ltda.
Av. Dr. Joao Teodoro No. 805
Bairro De Vila Rezende

13405-240 Piracicaba, SP,
Brazil

Telephone #1: (019) 3 413 3113
Telephone #2: [phone]

Fax: [phone]
[e-mail]
Kentmaster (IRL) LTD.
Benamore, Dublin Road.
Roscrea,
CO, Tipperary,
Ireland

Telephone: [phone]
Fax: [phone]
[e-mail]
Kentmaster Equipment (NZ) LTD.
5 Cooper Street

Havelock North
New Zealand

Telephone #1: (64) 6 8777 857
Telephone #2: 0800 KENTMASTER
Fax: [phone]

[e-mail]

REV C: 06/06/18

Kentmaster South Africa (PTY) LTD.
Johannesburg - S. Africa

Unit 54 Sunnyrock Park
Sunrock Close, Germiston

Telephone: [phone]
Fax: [phone]
[e-mail]
Kentmaster (UK ) LTD.
Unit 16 Avonbank Ind. Centre
West Town Rd, Avonmouth-Bristol,

BS11 9DE
England

Telephone: [phone]
Fax: [phone]

[e-mail]
Kentmaster Mfg. Co., Inc.
1801 South Mountain Ave.
Monrovia, CA, 91016
USA

Telephone #1: [phone]
Telephone #2: [phone]
Fax: [phone]
[e-mail]
Kentmaster Omaha
4417 South 139th Street

Omaha, NE, 68137
USA

Telephone #1: [phone]
Telephone #2: [phone]

Fax: [phone]
[e-mail]

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

 TELEPHONE: [phone] FAX: [phone]

Page 25 of 27

REV C: 06/06/18

INDEX

OPERATING AND SAFETY INSTRUCTIONS...........................................................................................................................2

OPERATING INSTRUCTIONS...............................................................................................................................................3

MAINTENANCE.......................................................................................................................................................................3

BLADE REMOVAL AND CLEANING..................................................................................................................................3

SERVICE....................................................................................................................................................................................4

PARTS BOOK.................................................................................................................................................................................5

210-J and 210-JI.........................................................................................................................................................................5

MOTOR ASSEMBLY, 5HP......................................................................................................................................................7

POWER SUPPLY....................................................................................................................................................................10

HANDLES.................................................................................................................................................................................11

DRIVESHAFT HOUSING – NOSE ASSEMBLY................................................................................................................13

MACHINE (210-J AND 210-JI) WIRING DIAGRAM........................................................................................................17

INVERTER ASS’Y AND WIRING DIAGRAM...................................................................................................................18

NOTICE TO EMPLOYER AND PURCHASER OF TOOL.......................................................................................................23

GENERAL INFORMATION.......................................................................................................................................................24

Kentmaster Worldwide Location..................................................................................................................................................25

INDEX...........................................................................................................................................................................................26

FIGURES - INDEX......................................................................................................................................................................27

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

 TELEPHONE: [phone] FAX: [phone]

Page 26 of 27

REV C: 06/06/18

FIGURES - INDEX

Figure 1 MODEL 210 – BLADE REPLACMENT........................................................................................................................4

Figure 2 MODEL “210-J and 210-JI” – MAIN ASSEMBLY......................................................................................................5

Figure 3 BOM FOR MODEL “210-J and 210-JI”.......................................................................................................................6

Figure 4 5HP MOTOR ASSEMBLY.............................................................................................................................................7

Figure 5 BOM FOR 5HP MOTOR ASSEMBLY..........................................................................................................................8

Figure 6 ROTOR ASSEMBLY, 5HP.............................................................................................................................................9

Figure 7 1302963: POWER SUPPLY, 14/7.................................................................................................................................10

Figure 8 1302560: FORWARD HANDLE ASSEMBLY.............................................................................................................11

Figure 9 1302550: REAR HANDLE ASSEMBLY......................................................................................................................12

Figure 10 1302970: DRIVE SHAFT HOUSING – NOSE, LOW TORQUE.............................................................................13

Figure 11 1302530: NOSE ASSEMBLY, STANDARD TORQUE.............................................................................................14

Figure 12 1302552: DRIVE SHAFT HOUSING - NOSE, HIGH TORQUE............................................................................15

Figure 13 1302531: NOSE ASSEEMBLY – HIGH TORQUE...................................................................................................16

Figure 14 210-J and 210-JI (1600520 AND 1600590) WIRING DIAGRAM...........................................................................17

Figure 15 7400196: WIRING DIAGRAM - 200V - 240V..........................................................................................................18

Figure 16 7400196: INVERTER, 200V – 240V..........................................................................................................................19

Figure 17 7400197:WIRING DIAGRAM - 400V – 460V .........................................................................................................20

Figure 18 7400197: INVERTER, 400V – 460V..........................................................................................................................21

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

 TELEPHONE: [phone] FAX: [phone]

Page 27 of 27