KENTMASTER 160-JB-A Operator's Manual

REV D: 02/02/08

OPERATOR’S MANUAL

INCLUDING: OPERATION, INSTRUCTION, INSTALLATION, MAINTENANCE AND PARTSBOOK

IMPORTANT: READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR

SERVICING THIS TOOL.

TOOL DATA

MODEL: 160-JB-A
ASSEMBLY NO. 1600410
TYPE: ELECTRICAL OPERATED

WITH ANTI TIE DOWN
NET WEIGHT:
MOTOR HORSEPOWER: 3HP

HOG SPLITTING SAW with ANTI-TIE DOWN

130 LBS (59 KG)

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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= Hazards or unsafe practices which could result in severe personal injury,

! WARNING

death or substantial property damage.

= Hazards or unsafe practices which could result in minor personal injury,

! CAUTION

product or property damage.

= Important installation, operation or maintenance information.

! NOTICE

OPERATING AND SAFETY INSTRUCTIONS

! WARNING

! WARNING

! WARNING

! WARNING

! WARNING

! WARNING

! WARNING

! WARNING

! WARNING

! WARNING

! WARNING

! WARNING

! WARNING

! CAUTION

! WARNING

DO NOT OPERATE THIS TOOL UNTIL YOU HAVE READ AND UNDERSTOOD THE SAFETY
INSTRUCTIONS AND OPERATING MANUALS.

DO NOT OPERATE THIS TOOL UNTIL YOU HAVE RECEIVED TRAINING IN THE HANDLING,
OPERATION AND USE OF THIS TOOL.

STOP USING A MALFUNCTIONING OR DEFECTIVE TOOL IMMEDIATELY. REPORT ANY
PROBLEMS OR DEFECTS TO YOUR SUPERVISOR FOR REMOVAL OF THE TOOL FROM
SERVICE.

DO NOT ATTEMPT TO REPAIR THE TOOL YOURSELF.
DO NOT ALLOW UNAUTHORIZED PERSONS TO USE TOOL.
REMOVE AND DISCONNECT POWER FROM THE TOOL WHEN TOOL IS LEFT UNATTENDED OR

IS NOT IN USE.
NEVER TIE DOWN, BYPASS, ALTER OR MODIFY THE ACTIVATING SWITCHES OR TRIGGERS OF

THIS TOOL.
NEVER MAKE ALTERATIONS OR MODIFICATIONS TO THIS TOOL.
BE CONSTANTLY AWARE AND ALERT FOR UNSAFE CONDITIONS AND REPORT THEM

IMMEDIATELY TO YOUR SUPERVISOR.

NEVER PLACE YOUR HAND OR ANY PART OF YOUR BODY IN THE CUTTING PATH OF THE
TOOL.

NEVER ALLOW ANYONE ELSE TO PLACE THEIR HANDS OR ANY PART OF THEIR BODY IN THE
CUTTING PATH OF THE TOOL.

DO NOT ACTIVATE CONTROL SWITCHES OR TRIGGERS OF THIS TOOL UNLESS YOU INTEND
TO TEST OR OPERATE THIS TOOL.

DO NOT USE THIS TOOL FOR ANY PURPOSE OTHER THAN IT’S INTENDED PURPOSE.
WHEN OPERATING THIS TOOL WEAR THE PROTECTIVE GEAR AND SAFETY EQUIPMENT

SUPPLIED TO YOU.
THE NOISE EMISSION (SOUND PRESSURE LEVEL) AT THE WORKSTATION MAY EXCEED 80 dB

(A). EAR AND SOUND PROTECTION GEAR IS REQUIRED.

REV D: 02/02/08

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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REV D: 02/02/08

OPERATING INSTRUCTIONS

! WARNING

1. TO ENSURE TOOL IS OPERATING PROPERLY, PERFORM FOLLOWING STEPS AT START OF EACH SHIFT:

• MAKE SURE TOOL MOVES UP AND DOWN FREELY WHILE HANGING FROM BALANCER OVERHEAD.

• WITH POWER TO TOOL TURNED ON, TEST TRIGGER FOR PROPER OPERAT ION.

• DEPRESS EACH TRIGGER SEPARATELY. TOOL SHOULD NOT ACTIVATE. DEPRESS BOTH TRIGGERS.

TOOL SHOULD ACTIVATE.

• IF TOOL HAS "ANTI-TIE DOWN" OPTION, BOTH TRIGGERS MUST BE DEPRESSED SIMULTANEOUSLY FOR
TOOL TO ACTIVATE.

• THIS TOOL HAS AN ELECTRO-MAGNETIC DISC BRAKE ASSEMBLY THAT ACTIVATES WHEN EITHER TRIGGER IS
RELEASED. THIS ELIMINATES COASTING OF SAW BLADE WHEN TOOL IS DEACTIVATED.

2. TO PERFORM WORK, HOLD TOOL FIRMLY AT BOTH HANDLES. SQUEEZE TRIGGERS TO ACTIVATE TOOL.

3. SAW CARCASS THROUGH THE TAILBONE, MOVING DOWNWARD IN A STRAIGHT LINE.

4. DO NOT EXERT EXCESSIVE PRESSURE. ALLOW TIME FOR TOOL TO CUT.

5. CUT DOWNWARD IN A STRAIGHT LINE THROUGH SHOULDER AND NECK OF CARACASS.

ONLY TRAINED PERSONNEL ARE TO OPERATE THIS TOOL.

MAINTENANCE

ONLY TRAINED AND QUALIFIED PERSONNEL ARE TO PERFORM MAINTENANCE

! WARNING

AND SERVICE TO THIS TOOL.

THE COMPRESSED AIR DISTRIBUTION SYSTEM MUST BE LARGE ENOUGH TO SUPPLY AN ADEQUATE VOLUME OF CLEAN
AND DRY COMPRESSED AIR TO THE TOOL.

TOOL REQUIRES GREASING AFTER EVERY 40 HOURS OF OPERATION. GREASE ONE LOCATION USING KENTMASTER
GREASE (PART NO. 7903070).

BLADE REMOVAL AND CLEANING

ALWAYS DISCONNECT POWER SUPPLY FROM TOOL BEFORE INSTALLING OR

! WARNING

REMOVING BLADE FROM TOOL.

ALWAYS WEAR WIRE MESH GLOVES WHEN INSTALLING OR REMOVING BLADE FROM TOOL.

! WARNING

1. REMOVE SCREW (ITEM NO. 1, FIG. NO. 1).

2. REMOVE PARTS (ITEM NO. 2-4, FIG. NO. 1).

3. CLEAN ALL PARTS REMOVED WITH SOAP AND WATER.

4. SHARPEN OR REPLACE BLADES WHEN NECESSARY AND LUBRICATE ALL PARTS.

5. REASSEMBLE IN REVERSE ORDER.

TROUBLE SHOOTING

IF THE BRAKE WON’T STOP THE BLADE, CHECK FOLLOWING:

1. SWITCHES IN THE HANDLES (ITEMS 2000710 & 2000720 ON 160-JB. ITEMS 2000690 & 2000700 ON 1600-JB-A).

2. THE POWER SUPPLY CONVERTOR – RECTIFIER, PLACED IN THE WIRE BOX (ITEM 2000300).

CHANGE ONE PART AT THE TIME AND TEST THE MACHINE TO DETERMINE WHICH ONE WAS THE DAMAGED PART.

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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REV D: 02/02/08

Figure 1 MODEL 160 – BLADE REPLACMENT

SERVICE

1. KEEP GOOD RECORDS OF ALL SERVICE ACTIVITY AND INCLUDE TOOL IN PREVENTIVE MAINTENANCE PROGRAM.

2. USE ONLY GENUINE KENTMASTER REPLACEMENT PARTS TO ASSURE PROPER PERFORMANCE OF TOOL.

3. CONTACT THE KENTMASTER SUPPLIER NEAREST YOU FOR PARTS

AND CUSTOMER SERVICE INFORMATION.

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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PARTS BOOK

160-JB-A

REV D: 02/02/08

Figure 2 MODEL “160-JB-A” – MAIN ASSEMBLY

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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1600410: 160-JB-A, HOG SPLITTING SAW w/ATD

ITEM PART # DESCRIPTION QTY

1

OPTIONS

1302950 POWER SUPPLY, NON 42V, ATD (for all motors except 42V) 1

2

1302965 POWER SUPPLY, 42V, ATD (only for 42V motors) 1
1302970 DRIVE SHAFT HOUSING - NOSE, STANDARD TORQUE 1

3

1302552 DRIVE SHAFT HOUSING - NOSE, HIGH TORQUE 1

4

1302500 GUARD FOR 16" BLADE 1

MOTOR ASSEMBLY, 3HP 1

4000550 16" SAW BLADE, 40 TEETH, DOUBLE SKIP TOOTH 1

5

4000180 16" SAW BLADE, 120 TEETH, THIN RIM 1
4000490 16" SAW BLADE, 40 TEETH, DOUBLE SKIP TOOTH, HEAVY-DUTY 1
2000201 ELECTRO-MAGNETIC BRAKE,90VDC (for all motors except 42V) 1

6

2000350 ELECTRO-MAGNETIC BRAKE,42VDC (only for 42V motors) 1
7 1000180 SLEEVE 1
8 1001940 INSULATION PLATE 1
9 1300180 SPLASH GUARD 1

10 1300830 FLANGE - SAW BLADE 1
11 1302150 MOUNTING PLATE 1
12 1302550 REAR HANDLE ASSEMBLY, ATD 1
13 1302560 FORWARD HANDLE ASSEMBLY, ATD 1
14 1302630 WIRE BOX 1
15 1302640 COVER 1
16 1302650 GASKET 1
17 1302660 GASKET 1
18 2000130 ON-OFF PLATE 1
19 2000140 BOOT, TOGGLE SWITCH 1
20 2000300 POWER SUPPLY CONVERTOR RECTIFIER 1
21 2000730 SWITCH 1
22 2009130 TIMER 1
23 7011650 SPRAY NOZLE 1
24 7025110 SHUT OFF VALVE 1
25 8029040 SCREW 4
26 8411060 SCREW 6
27 8413100 SCREW 2
28 8413180 SCREW 5
29 8413200 SCREW 1
30 8417580 SCREW 1
31 8505100 WASHER 2
32 8506170 WASHER 1
33 8507150 WASHER 8
34 8606080 KEY 1

Figure 3 BOM FOR MODEL “160-JB-A”

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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REV D: 02/02/08

ELECTRO-MAGNETIC BRAKE

2000201: ELECTRO-MAGNETIC BRAKE, 90VDC

ITEM PART # DESCRIPTION QTY

1 2000211 MAGNETIC COIL, 90VDC 1

2000200

2
3 2020010 RESISTOR 1
4 2506105 FEMALE QUICK DISCONNECT 1
5 8415040 SCREW 4

2000220 ARMATURE ASSEMBLY 1

Figure 4 2000201: ELECTRO-MAGNETIC BRAKE, 90VDC

2000350: ELECTRO-MAGNETIC BRAKE, 42VDC

ITEM PART # DESCRIPTION QTY

1 2000220 ARMATURE ASSEMBLY 1
2 2000360 MAGNETIC COIL, 42VDC 1
3 8415040 SCREW 4

Figure 5 2000350: ELECTRO-MAGNETIC BRAKE, 42VDC

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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2000220: ARMATURE ASSEMBLY

ITEM PART # DESCRIPTION QTY

1 2000230 ARMATURE 1
2 2000240 RELEASE SPRING 1
3 2000250 DRIVEN HUB 1
4 5102150 RETAINING RING 1
5 8028030 SCREW 3
6 8311020 SET SCREW 2
7 8506580 WASHER 3

Figure 6 2000200: ARMATURE ASSEMBLY

REV D: 02/02/08

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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Figure 7 BRAKE ADJUSTMENT

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BRAKE ADJUSTMENT

BRAKE ADJUSTMNET PROCEDURE:

1. PRESS SPLINED SLEEVE (1000180) AND KEY (8606080) INTO ARMATURE ASSEMBLY (2000220).

2. SLIDE SPLINED SLEEVE (1000180) ONTO SPLINED BOLT - DRIVE SIDE (1300390) ALL THE WAY AGAINST

BOLT SURFACE.

3. ADJUST GAP BETWEEN ARMATURE (2000220) AND COIL (2000211) - USE FEELER GAGE - BY MOVING

ARMATURE (2000220) ONTO SPLINED SLEEVE (2000211). IF USED BRAKE WITH RESISTOR GAP IS 0.027"
(0.686mm). IF USED BRAKE WITHOUT RESISTOR GAP IS 0.050" (1.27mm).

4. AFTER THE GAP IS ADJUSTED TIGHTEN TWO SET SCREWS (8606080).

5. USE BELLEVILLE WASHER (8712020) (AS NEEDED) BETWEEN SPLINED SLEEVE (1000180) AND BOLT -

DRIVEN SIDE (1300390).

MOTOR ASSEMBLY, 3HP

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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Figure 8 3HP MOTOR ASSEMBLY

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MOTOR ASSEMBLY 416V, 3PH, 50HZ, 3HP, 4.3 AMPS 1600830-416-350 2340130
MOTOR ASSEMBLY 208V, 3PH, 50HZ, 3HP, 8.3 AMPS 1600830-208-350 2340130
MOTOR ASSEMBLY 380V, 3PH, 50HZ, 3HP, 5.1 AMPS 1600820-380-350 2340120
MOTOR ASSEMBLY 220V, 3PH, 50HZ, 3HP, 8.8 AMPS 1600820-220-350 2340120
MOTOR ASSEMBLY 230V, 3PH, 50HZ, 3HP, 8.8 AMPS 1600810-230-350 2340110
MOTOR ASSEMBLY 115V, 3PH, 50HZ, 3HP, 17.6 AMPS 1600810-115-350 2340110
MOTOR ASSEMBLY 42V, 3PH, 50HZ, 3HP, 47.0AMPS 1600800 2340100
MOTOR ASSEMBLY 460V, 3PH, 60HZ, 3HP, 4.1AMPS 1600830-460-360 2340130
MOTOR ASSEMBLY 230V, 3PH, 60HZ, 3HP, 8.2AMPS 1600830-230-360 2340130
MOTOR ASSEMBLY 550V, 3PH, 60HZ, 3HP, 3.8AMPS 1600850 2340150
MOTOR ASSEMBLY 380V, 3PH, 60HZ, 3HP, 5.0AMPS 1600840-380-360 2340140
MOTOR ASSEMBLY 220V, 3PH, 60HZ, 3HP, 8.6AMPS 1600840-220-360 2340140

MOTOR OPTION DESCRIPTION MOTOR ASSEMBLY STATOR

160-JB AND 160 JB-A MOTOR ASSEMBLY

16008__: MOTOR ASSEMBLY, 3HP

ITEM PART # DESCRIPTION QTY

1

OPTIONS

STATOR 1
2 1000070 MOTOR, FRONT END BELL 1
3 1000190 CLAMP 1
4 1300070 HOUSING - REAR MOTOR BRG. 1
5 1300390 SPLINE BOLT - DRIVE 1
6 1300710 HOUSING - FRONT MOTOR BRG. 1
7 1302173 HANGER 1
8 1600630 ROTOR ASSEMBLY, 3 HP 1
9 1600640 MOTOR SHELL 1

10 1600680 MOTOR END BELL - REAR 1
11 1600690 ROD 4
12 1600710 WIRE CONDUICT 1
13 2000040 NAME PLATE 1
14 3204050 BEARING 1
15 3204060 BEARING 1
16 5100980 RETAINING RING 1
17 5101180 RETAINING RING 1
18 8026020 SCREW 2
19 8081020 SCREW 4
20 8241060 SCREW 4
21 8313030 SET SCREW 3
22 8411080 SCREW 4
23 8501130 NUT 4
24 8507100 WASHER 4

Figure 9 BOM FOR 3HP MOTOR ASSEMBLY

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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1600630: ROTOR ASSEMBLY, 3 HP

ITEM PART # DESCRIPTION QTY

1 1600730 IMPELLER 1
2 1600620 SHAFT 1
3 2340610 ROTOR 1

REV D: 02/02/08

Figure 10 ROTOR ASSEMBLY, 3HP

Rotor- Shaft – Impeller Assembly (Item 1600730) has to be balanced.

MOTOR DISASSEMBLY AND REASSEMBLY PROCEDURE

1. RODS (ITEM 1600690) ARE ASSEMBLED TO BELL. AVOID HITTING WINDINGS OF STATOR WITH LOOSE

ENDS OF RODS.

2. USING A GEAR PULLER, PULL HOUSINGS (ITEMS 4 AND 6, FIG. 8) FROM SHAFT (ITEM 8, FIG 8)

3. PULL STATOR (ITEM 1, FIG. 8) OUT OF SHELL (ITEM 9, FIG.8). (APPLYING HEAT (ABOUT 200° F, 93° C) TO

SHELL WILL EXPAND IT. STATOR WILL BE EASIER TO REMOVE.

TO REASSEMBLY MOTOR REVERSE STEPS 1 TO 3.

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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POWER SUPPLY

POWER SUPLY FOR NON 42V MODELS WITH ATD

1302950: POWER SUPPLY, NON 42V, ATD

ITEM PART # DESCRIPTION QTY

1 2001140 WATERPROOF RECEPTACLE, 8 WIRE 1
2 2007040 CORD AND PLUG ASSEMBLY (14/7) 1

REV D: 02/02/08

Figure 11 1302950: POWER SUPPLY, NON 42V, ATD

2001140: WATERPROOF RECEPTACLE, 8 WIRE

ITEM PART # DESCRIPTION QTY

1 2001150 TRIPLOC HOUSING ONLY 1
2 2001160 GASKET 1
3 2001170 MALE PLUG 1
4 8031050 SCREW 4
5 8507100 WASHER 4

Figure 12 2001140: WATERPROOF RECEPTACLE, 8 WIRE

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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2007040: CORD AND PLUG ASSEMBLY (14/7)

ITEM PART # DESCRIPTION QTY

1 2001080 POWER CORD (20FT) 1
2 2001180 TRIPLOC PLUG, 8 WIRE 1

REV D: 02/02/08

Figure 13 2007040: CORD AND PLUG ASSEMBLY (14/7)

2001180: TRIPLOC PLUG, 8 WIRE

ITEM PART # DESCRIPTION QTY

1 2001190 TRIPLOC PLUG SHELL 1
2 2001230 FEMALE RECEPTACLE 1

Figure 14 2001180: TRIPLOC PLUG, 8 WIRE

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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POWER SUPPLY FOR 42V MODELS WITH ATD

REV D: 02/02/08

1302965: POWER SUPPLY, 42V

ITEM PART # DESCRIPTION QTY

1 1302635 PLATE ADAPTER 1
2 2001090 POWER CORD 1
3 2001160 GASKET 1
4 2001270 CABLE CONNECTOR 1
5 2001700 GROMMET 1
6 8031070 SCREW 4
7 8507100 WASHER 4

Figure 15 1302965: POWER SUPPLY, 42V, ATD

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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FRONT HANDLE, ATD

REV D: 02/02/08

HANDLES

HANDLE DISASSEMBLY:

1. In the wirebox identify wires to switch of

handle assembly. Identify which wires they
connect with prior to removing caps. Refer

HANDLE REASSEMBLY:

to wiring diagram.

2. Pull out switch (Item 10, Fig. 16).

3. The drilled hole in the housing (item 1) has

been filled with silicon to help keep
moisture out of electrical system. Remove
silicon prior to reassembly.

1. Reverse steps 1 and 2 of “Handle

disassembly”.

2. After installing switch, fill drilled hole that

switch wires were sent thru with silicon.
This helps keep moisture out of electrical
system.

3. Insert closed end of spring (item 3) into

plunger (item 4).

Figure 16 1302560: FORWARD HANDLE ASSEMBLY, ATD

1302560: FORWARD HANDLE ASSEMBLY, ATD

ITEM PART # DESCRIPTION QTY

1 1302420 HANDLE 1
2 1302430 TRIGGER 1
3 1302440 SPRING 1
4 1302450 PLUNGER 1
5 1302460 HOLDER, PLUNGER 1
6 1302470 HOLDER 2
7 1302480 HANDLE BAR, FRONT 1
8 1302490 HANDLE BAR, REAR 1

9 1701550 SPRING 2
10 2000690 SWITCH 1
11 7018750 ELBOW 1
12 7310120 HOSE, ARMORED 1
13 8086020 SCREW 4
14 8211080 SCREW 1
15 8211180 SCREW 1
16 8500580 NUT 2

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REAR HANDLE, ATD

REV D: 02/02/08

1302550: REAR HANDLE ASSEMBLY, ATD

ITEM PART # DESCRIPTION QTY

1 1302220 HANDLE - REAR 1
2 1302230 TRIGGER, REAR HANDLE 1
3 1302260 GASKET 1
4 1302270 COVER 1
5 1302290 WASHER 1
6 2000020 BOOT, PUSH BUTTON 1
7 2000080 LOCKNUT 1
8 2000700 SWITCH 1

9 7018400 CAP, LUBE FITTING 1
10 8030060 SCREW 4
11 8070070 SCREW 1
12 8411080 SCREW 4
13 8500100 NUT 1
14 8507090 WASHER 1
15 8613200 PIN 1

Figure 17 1302550: REAR HANDLE ASSEMBLY, ATD

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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STANDARD TORQUE

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DRIVESHAFT HOUSING – NOSE ASSEMBLY

1302970: DRIVE SHAFT HOUSING - NOSE, STANDARD TORQUE

ITEM PART # DESCRIPTION QTY

1 1300350 SLEEVE - DRIVE SHAFT 1
2 1300390 SPLINE BOLT - DRIVE 1
3

1302360 PINION, STANDARD TORQUE

4 1302380 SHAFT 1
5 1302510 DRIVE HOUSING 1
6

1302530 SAW MANDREL NOSE ASSEMBLY, STANDARD

7 3002560 RING 2
8 3204060 BEARING 1

9 3214050 BEARING 1
10 5002440 RETAINING RING 2
11 5100620 RETAINING RING 1
12 8413080 SCREW 2
13 8415120 SCREW 2
14 8506160 WASHER 2
15 8507150 WASHER 2
16 8603090 SQUARE KEY 1
17 8712020 SPRING WASHER, AS NEEDED 4

1

1

Figure 18 1302970: DRIVE SHAFT HOUSING – NOSE, STANDARD TORQUE

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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STANDARD TORQUE GEAR SET:

1302360 – BEVEL PINION GEAR (SEE 1302970)
1302370 – BEVEL GEAR (SEE NOSE 1302530)
BLADE: 1100 RPM

NOSE DISASSEMBLY:

1. Remove six screws (Item 18).

2. Using a 3/16” hex wrench, remove plug

(Item 14)

3. With a center punch inserted thru back of

nose (Item 8), press out mandrel (Item 2).
All internal parts should come out at this
time.

NOSE REASSEMBLY:

1. Reassemble all parts in reverse order.

2. Refer to Fig. 19 for proper assembly

orientation of ring and bearing (Items 6
and Item 11).

Figure 19 1302530: NOSE ASSEMBLY, STANDARD TORQUE

1302530: SAW MANDREL NOSE ASSEMBLY,

STANDARD

ITEM PART # DESCRIPTION QTY

1 1001780 GASKET 1
2 1300190 SAW MANDREL 1
3 1300200 COVER 1
4 1301580 PLUG 1
5 1301590 LUBE PLUG 1
6 1301620 RING 1
7

1302370 BEVEL GEAR, STANDARD

1
8 1302390 NOSE - SAW MANDAREL 1
9 1302520 COLLAR BEARING 1

10 3124000 BEARING 1
11 3134060 BEARING 1
12 5100390 RETAINING RING 1
13 5100750 RETAINING RING 1
14 7000010 PLUG 1
15 7016100 LUBE FITTING 1
16 7681470 O-RING 1
17 7701250 O-RING 1
18 8209040 SCREW 6
19 8603050 SQUARE KEY 1

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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HIGH TORQUE

REV D: 02/02/08

1302552: DRIVE SHAFT HOUSING - NOSE, HIGH TORQUE

ITEM PART # DESCRIPTION QTY

1 1300350 SLEEVE - DRIVE SHAFT 1
2 1300390 SPLINE BOLT - DRIVE 1
3
4 1302380 SHAFT 1
5 1302510 DRIVE HOUSING 1
6
7 3002560 RING 2
8 3204060 BEARING 1

9 3214050 BEARING 1
10 5002440 RETAINING RING 2
11 5100620 RETAINING RING 1
12 8413080 SCREW 2
13 8415120 SCREW 2
14 8506160 WASHER 2
15 8507150 WASHER 2
16 8603090 SQUARE KEY 1
17 8712020 SPRING WASHER, AS NEEDED 4

1302610 PINION, HIGH TORQUE

1302531 SAW MANDREL NOSE ASSEMBLY, HIGH TORQUE

1

1

Figure 20 1302552: DRIVE SHAFT HOUSING - NOSE, HIGH TORQUE

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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HIGH TORQUE GEAR SET:

1302610 – BEVEL PINION GEAR (SEE 1302552)
1302600 – BEVEL GEAR (SEE NOSE 1302531)
BLADE: 1000 RPM

NOSE DISASSEMBLY:

4. Remove six screws (Item 18).

5. Using a 3/16” hex wrench, remove plug

(Item 14)

6. With a center punch inserted thru back of

nose (Item 8), press out mandrel (Item 2).
All internal parts should come out at this
time.

NOSE REASSEMBLY:

3. Reassemble all parts in reverse order.

4. Refer to Fig. 21 for proper assembly

orientation of ring and bearing (Items 6
and Item 11).

Figure 21 1302531: NOSE ASSEEMBLY – HIGH TORQUE

1302531: SAW MANDREL NOSE ASSEMBLY,

HIGH TORQUE

ITEM PART # DESCRIPTION QTY

1 1001780 GASKET 1
2 1300190 SAW MANDREL 1
3 1300200 COVER 1
4 1301580 PLUG 1
5 1301590 LUBE PLUG 1
6 1301620 RING 1
7

1302600 BEVEL GEAR, HIGH TORQUE

1
8 1302390 NOSE - SAW MANDAREL 1
9 1302520 COLLAR BEARING 1

10 3124000 BEARING 1
11 3134060 BEARING 1
12 5100390 RETAINING RING 1
13 5100750 RETAINING RING 1
14 7000010 PLUG 1
15 7016100 LUBE FITTING 1
16 7681470 O-RING 1
17 7701250 O-RING 1
18 8209040 SCREW 6
19 8603050 SQUARE KEY 1

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

 TELEPHONE: [phone] FAX: [phone]

20 OF 28

WIRING DIAGRAM

REV D: 02/02/08

115V

CONTROL VOLTAGE

HOT

6

BLUE

4

BLACK/WHITE

LLL

1

A1

ORANGE

ORANGE

115V
COIL

5

GREEN

1L1

97NO

G

BLACK

2

A2

3L2

4 T22 T1

TT

1

3

2

WHITE

3

5L3

13NO

95NC98NO

96NC

6 T3

T

23

1

RED

WHITE

MAGNETIC
PANEL

POWER
CORD
(7-WIRES)

TOGGLE SWITCH

PART # 200913
115 V

TOP TRIGGER

REAR TRIGGER

WHITE

ANTI TIE-DOWN

BLUE

BLACK

TIMER

RED

GREEN

RED

WHITE

BROWN

MOTOR

-DC (BLACK)

+DC (RED)

RECTIFIER

C

D

BRAKE

115 V

TOOL

1. DO NOT ATTEMPT OR MAKE RAPAIRS ON THE MACHINE WHILE POWER IS ON.

2. ALL ELECTRICAL WORK MUST BE PERFORMED BY A QUALIFIED ELECTRICIAN.

3. THE ELECTRICAL DIAGRAM SHOWS THE MACHINE IN THE “OFF” POSITION.

4. THE MAGNETIC STRATER COIL MUST OPERATE AT SAME VOLTAGE AS THE BRAKE. BRAKE VOLTAGE IS
110V OR 42V.

5. PRIMARY SIDE OF TRANSFORMER SHOULD ALWAYS COME FROM THE SAME SOURCE AS THE POWER FOR
THE MAGNETIC STARTER COILS.

To obtain the correct Kentmaster part number for 3-pole contactor and overload relay,
please contact the Kentmaster representative.

Figure 22 WIRING DIAGRAM FOR JB with ATD

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

 TELEPHONE: [phone] FAX: [phone]

21 OF 28

[ENGLISH]

GENERAL INFORMATION

REV D: 02/02/08

MODEL

“160-JB-A” HOG SPLITTING SAW

WITH ANTI-TIE DOWN

_______________________________________________________________________________

SERVICE CENTERS

KENTMASTER LTD. (U.K) KENTMASTER MFG. CO., INC.

16 AVONBANK INDUSTRIAL CENTRE 1801 SOUTH MOUNTAIN AVE.
WEST TOWN ROAD MONROVIA, CALIFORNIA 91016
AVONMOUTH - BRISTOL BS11 9DE UNITED STATES OF AMERICA

UNITED KINGDOM

TELEPHONE: ++ 44- (0) 117- 9235035  TELEPHONE: [phone]

FAX: ++ 44- (0) 117- 9829010 FAX: [phone]

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

 TELEPHONE: [phone] FAX: [phone]

22 OF 28

REV D: 02/02/08

You have purchased a powerful tool that, if misused, can cause severe injury and
harm to your employees. You must instruct your employees in the safe and proper
use of this tool and to follow the safety procedures and instructions that have been
supplied by the manufacturer of this tool. Please follow the following instructions.

1. Instruct tool operators to test the tool each day before using it to be sure it does not malfunction.

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

Remove and repair any tool that malfunctions.

2. Instruct tool operators to immediately stop using a tool that malfunctions or is defective.

3. Instruct personnel to immediately remove all tools that malfunction. Be sure to disconnect tool from

power supply.

4. Instruct all personnel to stay clear of tool, and not to stand or walk in front of, or next to tool when in
use.

5. Point out to all personnel the dangers related to the misuse of tool and the importance of following
safety procedures and instructions.

6. Do not make, or allow others to make, alterations or modifications to this tool.

Replace all lost or illegible labels.

7. Follow all safety, installation and maintenance instructions provided with this tool. Establish proper
safety procedures in accordance with local and national requirements to prevent accidental energizing
of tool that can cause injuries.

8. If this tool is sold or change in ownership takes place, you must provide the new owner all safety
instructions, notices and maintenance instructions you were originally provided. You can obtain
additional copies of the instructions from Kentmaster, free of charge upon request.

9. Give copies of instructions to: (A) Tool Operators

(B) Maintenance Supervisor
(C) Clean-up Supervisor

NOTICE TO EMPLOYER AND PURCHASER OF TOOL

NOTICE TO SAFETY DIRECTOR

 TELEPHONE: [phone] FAX: [phone]

Page 23 of 28

REV D: 02/02/08

GENERAL INFORMATION

__________________________________________________________________________________________

COVERING: SAFETY PRECAUTIONS AND PLACING INTO SERVICE

HOG SPLITTING SAW with ANTI-TIE DOWN

__________________________________________________________________________________________

READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING

THIS TOOL

_____________________________________________________________________________________________________

IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PLACE THIS INFORMATION INTO THE HANDS OF THE OPERATOR.

_____________________________________________________________________________________________________

PLACING INTO SERVICE

_____________________________________________________________________________________________________

! WARNING

= Hazards or unsafe practices which could result in severe personal injury, death or

substantial property damage.

! CAUTION

= Hazards or unsafe practices which could result in minor personal injury, product or

property damage.

= Important installation, operation or maintenance information.

! NOTICE

Installation, adjustment repair and maintenance of this tool must be made by trained
and qualified personnel.

Always disconnect power supply from tool before:
(A) Installing or removing blade from tool.
(B) Making repairs or adjustments to the tool.
(C) performing maintenance or cleanup work.

! WARNING

! WARNING

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

 TELEPHONE: [phone] FAX: [phone]

Page 24 of 28

REV D: 02/02/08

DECLARATION DE CONFORMITE -DECLARACION DE CONFORMIDAD- ERKLARUNG BEZUGLICH EINHALTUNG DER VORSCHRIFTEN

MANUFACTURED BY: KENTMASTER MFG CO., INC.

FABRIQUE PAR:

1801 SOUTH MOUNTAIN AVE.

FABRICADA POR:

MONROVIA, CALIFORNIA 91016

HERGESTELLTVON:
FABBRICATO DA:

UNITED STATES OF AMERICA

VERVAARDIGD DOOR:

TELEPHONE [phone] FAX [phone]

TYPE / SERIES: HOG SPLITTING SAW with ANTI-TIE DOWN

TYPE / SERIE:
TIPO / SERIE:
TYP / SERIE:
TIPO / SERIE:
TYPE / SERIE:

MODEL: 160-JB-A

MODELE:
MODELO:
MODELL:
MODELLO:
MODEL:

SERIAL NO. RANGE: XXXXX
N SERIE: • GAMA DE No. DE SERIE: • SERIEN-NR.-BEREICH: • NUMERI DI SERIE: • SERIENUMMERS:

This product complies with the following European Community Directives:
Ce produit est conforme aux directives de la Communaute europeenne suivantes:

Este producto cumple con las siguientes Directrices de la Comunidad Europea:
Dieses Produkt erfullt die folgenden Vorschriften der Europaischen Gemeinschaft:
Questo prodotto e conforme alle seguenti direttive CEE:
Dit produkt voldoet aan de volgende EG-richtlijnen:

2004/108/EC, 2006/95/EC, 2006/42/EC

_______________________________________________________________________
The following Standards were used to verify compliance with the Directives:

Les normes suivantes ont ete utilisees pour verifier la conformite avec les Directives:
Las siguientes Normas se usaron para verificar el cumplimiento de las Directrices:
Folgende Normen wurden angewandt, um erfullung der vorschriften zu bestatigen:
Per verificare la conformita del prodotto alle direttive sono stati usati i seguenti standard:
De volgende normen zijn gebruikt om naleving van de richtlijnen te bevestigen:

EN 12984
_______________________________________________________________________________________________________

RALPH KARUBIAN MONROVIA, CA. U.S.A

Approved by: ________________________ Date: JAN-1-2010

(Engineering Manager) (Directeur technique) (gerente de ingenieria) (verantwortlicher Konstruktionsleiter) (Responsabile tecnico) (ondersteunend technisch mangar)

DECLARATION OF CONFORMITY

DECLARATION OF CONFORMITY

DICHIARAZIONE DI CONFORMITA . CONFORMITEITSVERKLARING

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

 TELEPHONE: [phone] FAX: [phone]

Page 25 of 28

REV D: 02/02/08

Kentmaster Worldwide Location

Kentmaster Equipment (Aust) PTY.LTD.
Unit 2,24 Central Court
Browns Plains Qld. 4118

Australia

Telephone: [phone]
Fax: [phone]
[e-mail]
Kentmaster do Brasil, Ltda.
Av. Dr. Joao Teodoro No. 805
Bairro De Vila Rezende

13405-240 Piracicaba, SP,
Brazil

Telephone #1: (019) 3 413 3113
Telephone #2: [phone]

Fax: [phone]
[e-mail]
Kentmaster (IRL) LTD.
Benamore, Dublin Road.
Roscrea,
CO, Tipperary,
Ireland

Telephone: [phone]
Fax: [phone]
[e-mail]
Kentmaster Equipment (NZ) LTD.
5 Cooper Street

Havelock North
New Zealand

Telephone #1: (64) 6 8777 857
Telephone #2: 0800 KENTMASTER
Fax: [phone]

[e-mail]

Kentmaster South Africa (PTY) LTD.
Johannesburg - S. Africa

Unit 54 Sunnyrock Park
Sunrock Close, Germiston
South Africa

Telephone: [phone]
Fax: [phone]
[e-mail]
Kentmaster (UK ) LTD.
Unit 16 Avonbank Ind. Centre

West Town Rd, Avonmouth-Bristol,
BS11 9DE
England

Telephone: [phone]
Fax: [phone]
[e-mail]
Kentmaster Mfg. Co., Inc.
1801 South Mountain Ave.
Monrovia, CA, 91016
USA

Telephone #1: [phone]
Telephone #2: [phone]
Fax: [phone]
[e-mail]
Kentmaster Omaha
4417 South 139th Street
Omaha, NE, 68137
USA

Telephone #1: [phone]
Telephone #2: [phone]
Fax: [phone]
[e-mail]

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

 TELEPHONE: [phone] FAX: [phone]

Page 26 of 28

REV D: 02/02/08

INDEX

OPERATING AND SAFETY INSTRUCTIONS.....................................................................................................................................2

OPERATING INSTRUCTIONS........................................................................................................................................................3

MAINTENANCE.................................................................................................................................................................................3

BLADE REMOVAL AND CLEANING............................................................................................................................................3

TROUBLE SHOOTING.....................................................................................................................................................................3

SERVICE..............................................................................................................................................................................................4

PARTS BOOK...........................................................................................................................................................................................5

160-JB-A....................................................................................................................... ........................................................................5

ELECTRO-MAGNETIC BRAKE.....................................................................................................................................................7

BRAKE ADJUSTMENT...................................................................................................................................................................9

MOTOR ASSEMBLY, 3HP ...............................................................................................................................................................9

MOTOR DISASSEMBLY AND REASSEMBLY PROCEDURE.................................................................................................11

POWER SUPPLY..............................................................................................................................................................................12

POWER SUPLY FOR NON 42V MODELS WITH ATD .............................................................................................................12

POWER SUPPLY FOR 42V MODELS WITH ATD.....................................................................................................................14

HANDLES..........................................................................................................................................................................................15

FRONT HANDLE, ATD.................................................................................................................................................................15

REAR HANDLE, ATD...................................................................................................................................................................16

DRIVESHAFT HOUSING – NOSE ASSEMBLY..........................................................................................................................17

STANDARD TORQUE ..................................................................................................................................................................17

HIGH TORQUE..............................................................................................................................................................................19

WIRING DIAGRAM ........................................................................................................................................................................21

GENERAL INFORMATION.................................................................................................................................................................24

DECLARATION OF CONFORMITY...................................................................................................................................................25

Kentmaster Worldwide Location............................................................................................................................................................26

INDEX.....................................................................................................................................................................................................27

FIGURES - INDEX................................................................................................................................................................................28

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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Page 27 of 28

REV D: 02/02/08

FIGURES - INDEX

Figure 1 MODEL 160 – BLADE REPLACMENT...................................................................................................................................4

Figure 2 MODEL “160-JB-A” – MAIN ASSEMBLY..............................................................................................................................5

Figure 3 BOM FOR MODEL “160-JB-A”................................................................................................................................................6

Figure 4 2000201: ELECTRO-MAGNETIC BRAKE, 90VDC................................................................................................................7

Figure 5 2000350: ELECTRO-MAGNETIC BRAKE, 42VDC................................................................................................................7

Figure 6 2000200: ARMATURE ASSEMBLY........................................................................................................................................8

Figure 7 BRAKE ADJUSTMENT ............................................................................................................................................................8

Figure 8 3HP MOTOR ASSEMBLY........................................................................................................................................................9

Figure 9 BOM FOR 3HP MOTOR ASSEMBLY ...................................................................................................................................10

Figure 10 ROTOR ASSEMBLY, 3HP....................................................................................................................................................11

Figure 11 1302950: POWER SUPPLY, NON 42V, ATD ......................................................................................................................12

Figure 12 2001140: WATERPROOF RECEPTACLE, 8 WIRE ............................................................................................................ 12

Figure 13 2007040: CORD AND PLUG ASSEMBLY (14/7)................................................................................................................13

Figure 14 2001180: TRIPLOC PLUG, 8 WIRE......................................................................................................................................13

Figure 15 1302965: POWER SUPPLY, 42V, ATD................................................................................................................................14

Figure 16 1302560: FORWARD HANDLE ASSEMBLY, ATD...........................................................................................................15

Figure 17 1302550: REAR HANDLE ASSEMBLY, ATD ....................................................................................................................16

Figure 18 1302970: DRIVE SHAFT HOUSING – NOSE, STANDARD TORQUE.............................................................................17

Figure 19 1302530: NOSE ASSEMBLY, STANDARD TORQUE.......................................................................................................18

Figure 20 1302552: DRIVE SHAFT HOUSING - NOSE, HIGH TORQUE.........................................................................................19

Figure 21 1302531: NOSE ASSEEMBLY – HIGH TORQUE...............................................................................................................20

Figure 22 WIRING DIAGRAM FOR JB with ATD...............................................................................................................................21

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

 TELEPHONE: [phone] FAX: [phone]

Page 28 of 28