KENT EXCELL Mineral RO 11003 Instruction Handbook For Installation, Operation And Maintenance

Page 1
Mineral RO © 2005 - 2012 KENT RO SYSTEMS LTD, the process & purifier is patented vide patent no. 199716.
Rever se Osmo sis Water Purifier with UV S teril isati on & TDS Controlle r
\\Indelssf0038\f\LnK_Chandresh_2015_BOX & MANUALS\KENT\Manual\Export\KENT Excell Plus Size: 5.5”×8.25” dt. 2-03-15 job no. XXXX
KENT EXCELL
FOR UNDER THE COUNTER
Manufactured by:
A-2, Sector-59, Noida, U.P.-201 309, India Ph.: +91-120-3075075 E-mail: sales@kent.co.in Website: www.kent.co.in
KENT RO SYSTEMS LTD.
Instruction Handbook
for Installation, Operation
and Maintenance.
System Tested and Certified
by WQA to NSF/ANSI 58 for the reduction of Barium, Fluoride, Lead, Nitrate, Nitrite, Pentavalent
Arsenic (<300ppb) and TDS.
March , 2015
System Tested and Certified
by WQA to NSF/ANSI 58 for the reduction of Barium, Fluoride, Lead, Nitrate, Nitrite, Pentavalent
Arsenic (<300ppb) and TDS.
Page 2
Dear Customer,
At the outset, allow us to tha nk you f or your trust in
water pu rifier. We take prid e in our r eputation for
product quality and industry proven performance . We
+
are certain that your decision to ow n a Excell
TM
Mineral RO w ater purifier will g o a long way towards keeping you and your family in good health. We are confiden t that you will b e satisfie d with its perf ormance and that it will serve your need for safe and clean drinking water without any compromi se.
This guide w ill he lp you in getting the best out of your water purifier. Please go through this bookle t t o familiarise yourself with its operation and maintenance.
You can look forward to years of trouble free service. To ensure that the warranty of your water purifier is effective, it is important that you fill up the enclosed warranty card and mail us the installation report within 15 days of purchase. In case you need any further information, contact your nearest dealer/ branch.
Best Wishes
KENT
KENT
KENT
KENT RO SYSTEMS LTD
to KENT
1. KENT TECHNOL OGY - A Breakt hroug h in Water Purifi cation 1
2. Salie nt Featu res 1
3. Items in t he Box 1
4. Impor tant Instruct ions 2
5. Rever se Osmos is Proce ss 3
6. UV Proce ss 3
7. Water Flow Diagram 4
8. Elect rical Circuit Diagra m 4
9. UV Fail Alarm 5
10. Filte r C hange Alarm 5
11. Compu ter Controlle d O perat ion 5
12. Aut omatic Operat ion 5
13. Insta llati on Instruction s 6
14. TDS Adjustme nt 7
15. Sta rting up th e Purifi er 7
16. Recom mende d U sage of Re jected Water 7
17. Maint enanc e 8
18. Techn ical Specific ation s 9
19. Perfo rmanc e D ata Sheet 9
Table of Contents
Page 3
n n
n
n
n
n
n n
n n
Co mp ut er -
Suitab le for purificatio n of Brackish / Tap Wat er / Mu nicip al Co rpora tion Wat er Supply .
7
Double purification by RO + UV* processes co nt ro ll ed o pe ra tio n f or
enhanc ed pu rity and long life
In -bu ilt T DS Co ntr oll er t ha t a llo ws adjust ment of TDS level of purified water Filter Ch ange Al arm to in dicate fil ter
replac ement time
UV Fail A larm* to i ndicate failu re in UV
system
litres optional stora ge ta nk that makes RO M embrane fus ed inside memb rane
purifi ed wa ter available on demand housin g to prevent tampe ring
Fully auto matic opera tion, with auto- on Use o f push-fit fittin gs for lea kage a nd and auto-off mainte nance free perform ance
TM
+
Salient Features of KENT Excell Mineral RO
2
Important Instructions
10 M
Water Source
Water in
Make sure that the rejected water pipe is not placed at a level higher from the system, otherwise rejected water may flow backwards into the purifier.
Rejected Water
Drain
Avoid exposure to direct sunlight and installation in damp areas.
Do not confine the purifier in a cabinet.
Avoid sharp bends in the pipe fittings. Do not bend or block the reject water pipe.
In case of not using the purifier for more than two days, kindly switch off the power supply and drain the storage tank.
The maximum distance between the water source and the purifier should not be more than 3 meters.
Make sure that the purifier is connected to cold water supply only.
Do not try to service the purifier on your own. Instead, call service technician for help.
To keep the storage tank clean, it should be drained once in 15 days.
TM
+
Presen ting the Excell Minera l RO Wate r Purifie r based on s tate-of-the- art KENT Techno logy, for purer and healthier water.
TM
+
The hear t of Excell Minera l RO wate r purifi er is a Rev erse Osmo sis membrane ha ving capill aries as sm all as 0.0 001 micro ns that red uces even disso lved impu rities (s alts and he avy metals ) as w ell as harmfu l mic ro-orga nisms (bacter ia, viruses etc.) and even converts hard water to sweet and pur er drinking wa ter. It also inco rporate s a UV sterilisat ion process to gi ve double
TM
+
protec tion f rom ha rmful micro-organi sms. Exc ell Mineral RO also allo ws the us er to contro l the Total Dissolved Solids (TDS) level of purifi ed water.
KENT
KENT
KENT
KENT TECHNOLOGY- A Breakthrough in
Water Purification*
1
1.
2.
3.
4.
5.
6.
7.
8.
TM
+
Excel l Minera l RO Water Purifi er : 01 N o.
3-Way Connect or : 01 No .
S.S. Ball Valve : 01 No.
Food Grade Pipe (W hite) : 2. 5 meter s
Food Grade Pipe (B lue) : 2.5 meters
Instr uction Manual : 01 No.
Screw s & Plastic Insert s : 02 Nos. Each
Hydro static Storag e Ta nk 3.2G : Op tional
KENT
Items in the Box
* Tested & Certified by TUV-SUD South Asia (P) Ltd.
Reduces Dissolved Impurities
Reduces Bacteria & Cysts
Purer Water
Reduce Bacteria & Viruses
Raw Water
Dirty Water
Retains Essential
Minerals
Use Genuine Kent spares for optimum performance
Page 4
3
The Re vers e Osmo sis pr oces s, also know n as hyp er fil trat ion , is the f ines t filt ration pr ocess kno wn till da te. The pr oce ss ensu res red uction of par ticl es as small as ions from a sol utio n. R eve rse Osm osis u ses a se mi-p ermeab le mem bran e to red uce sa lts fr om potab le / bra ckis h water. I n Rev erse Osmosi s, w ater p ress ure app lied to the con cent rate d side for ces th e proc ess of osmo sis int o re verse. Un der en ough pr essure , t reat ed wat er is " squeez ed" t hrou gh th e mem brane fr om the conc entr ated side to the dilut ed s ide. Salts dis solv ed in water as char ged ion s are repel led by the RO m embr ane. The re jec ted im puri tie s on the co nce ntra ted si de of th e memb ran e are was hed away in a stream of was te wate r and thus do not get acc umul ate d as in a tradit iona l fi lter .
UV Process
The U V ligh t has shor ter w avel eng th (hi ghe r ener gy) than t he vi sibl e lig ht. It is cal led ult ra-v iole t beca use it is just beyo nd vio let light in the light spect rum. Techn ica lly, the ultra -vio let light is de fine d to be any wavele ngth o f ligh t, which is shorte r t han 400 nano mete r.
UV r ays , whi ch pene trate i nto the micro-o rgan isms, a re a bso rbed by the DNA of t he pat hoge n i n the water . The DNA is altere d in such a w ay that the patho gen canno t rep rodu ce itsel f. Thus , it is esse ntia lly killed and cann ot c ause infect ion. This proc ess of DNA modifi cat ion is called inac tiva tion.
Reverse Osmosis Process
700400
Wavelength(nm)
UVB
280-315
UVA
315-400
UVC
200-280
X-Rays
Ultraviolet
Visible
Infrared
Microwaves Radio
Electrical Circuit Diagram
Water Flow Diagram
4
100 – 300 V AC, 50-60 Hz
Page 5
5
UV Fail Alarm*
To ensur e delivery of pur er and healthie r water, a mi cro-process or is insta lled in the purif ier that perfor ms th e fol lowing functions: -
UV St abiliza tion Delay: To ensure that the UV lamp i s pre-heate d and is working at its optimu m level before it s tarts disin fecting water, the controller provides a two seconds delay to U V lamp when t he purifier is switch ed on. During this period, o nly the UV lamp i s switched on and othe r electr ical device s of the purifier are switched off.
Purifi cation Delay: To ensure that the idle water lying in the internal pipe s a nd in the UV chamber is disinf ected before be ing passed into th e storage tank, t he system provi des 5 second delay w hen the purif ier is switched on. During this time , the UV lamp ki lls all micro-org anisms that may be in the water inside UV chamber. After this delay, all other electrical devic es su ch a s booster pump and soleno id va lve a re sw itched on to start normal purif ication process.
Audibl e Ala rm: T he c ontroll er al so co ntrols the timing of UV Fail Alarm and the Filte r Change Alarm.
Computer-Controlled Operation*
n n
n n
The pur ifier is auto matically shuts off when The purifi er a utomatically rest arts w hen the storage tank i s full water level drops below the maximum
The purifier does not start when inlet water The purifier does not allow any water rejection
2
in absence of electricity or when tank is full
supply pressure falls below 0.3 kg/cm
Automatic Operation
KENT
TM
+
Excell Mineral RO has an in-built feature that sounds an audible alarm if the UV lamp malfunctions.
This feature is provided to ensure purity. This UV Fail Alarm will sound as following:
Two short beeps after every two seconds.
In case such an alarm is audible, kindly switch off the purifier and call the service technician for help. The purifier will stop its purification process in such a circumstance.
2 Sec . 2 Se c. 2 Sec .2 Sec .
Filter Change Alarm
2 Hou rs
30 Se c. 30 Se c.
KENT TMExc Mineral RO has an in-built feature that sounds an audible alarm to indicate
replacement time for filters. This alarm will be audible after
The Filter Change Alarm will sound as following:
4 short beeps after every two seconds; for 30 seconds. The alarm will repeat after every 2 hours of use.
In case such an alarm is audible, please call the service technician and request him to change the filters of the purifier. However, if the filters are not changed within the next 60 hours of operation, the purifier will stop functioning to ensure purity and hygiene. The following alarm will be audible after 60 Hrs.
A continuous beep for an infinite time.
In case, such an alarm is audible, kindly switch off the purifier and call the service technician to replace the filters. In such a circumstance, the purifier will not function unless the filters are changed.
+
ell
700 hrs of use since the last filter change
(or since the time of installation).
TM
+
The Excell Mine ral RO Water Pur ifier is a product of advanc ed techn ology, which ensu res safe and clean drinking water . The purifie r is easy and convenien t to instal l.
Recom mende d Site Prepar ation s :
100-3 00 V AC , 50- 60 Hz conne ction not more than 3m away from the point of i nstall ation of purifier
Raw water supply with ½ inch nipple not more than 3m aw ay
Drain for rejecte d water not more than 3m a way
Space as per dimen sions of th e pu rifier
Wall/ plane surfac e for m ounting two screws and holdin g th e machi ne
The system and installa tion need to comply with state and local laws and regul ations
Speci fic Instruc tions:
TM
+
Excel l Mi neral RO is an u nder the s ink purifier . Make sure that i t is only mount ed on a
wall. Avoid instal lation on wooden and m etalli c stand s
For optimu m per formance and minim um inlet pressure required, ensure that the raw water supply tank is at least 10 ft above the level at which the purifier is ins talled
It is preferab le to install t he purifi er near a sink so that fauce t can be mounted on the sink and the inlet and reject water lines are easily availa ble
Insta llati on Instructi ons:
Screw in the two 10 x50 se lf tap ing sc rews o n a same horiz ontal leve l at a distance of 246 mm from each other in the wall. This can be preferab ly done under the kitch en sink.
Caref ully hang the purifier on the wall with the help of wall mount ing s lot holes present on the back side of th e purif ier as shown in the figur e 1.
Fix the SS ball valve to the ¼ i nch p ort of th e 3- way conne ctor.
Conne ct the 3-wa y conne ctor to the raw wate r supply as shown in the figu re 2. The threa ded end of the 3-way connecto r is fitted in line wit h the raw water suppl y. The other end can be co nnected to a tap or can be plugged off if not required .
Now conn ect one end of the whit e pipe to the S S ball val ve and other end to the in let of the right most se diment filt er (la beled as No.1 in the syste m flow diagra m) (No te: white pi pe is for raw water suppl y).
Simil arly, conn ect one end of the blue pipe to the outlet of the flow rest rictor tube (label ed as No. 11 in the system flow diagra m) and leave the other end of the pipe in the drain. (Note : Blue pipe is for reject water)
Make a drill of 11 mm on the top of the sink or k itchen bed where the fauce t (l abeled as No. 11 in t he syste m flow chart) can be installed conv eniently as per drawing. Secu re the faucet to the sink, by tight ening the brass nut washe r.
Tight en the 90 d egree ball valve to the tank and connect it to the o utlet of the purifie r as shown in the drawi ng.
KENT
KENT
n
n
n
n
n
n
n
n
n
1.
2.
3.
4.
5.
6.
7.
8.
Installation Instructions
6
246 mm
Figure 1
* Tested & Certified by TUV-SUD South Asia (P) Ltd.
Page 6
8
Note: Fil ters and membrane are con sumables. Thei r replac ement time is depende nt on the quali ty of
raw water and wate r consu mption. They ar e not covered under the war ranty. However, if a filter chokes w ithin six month s and a memb rane within a year , it will be cleaned /repaired/ replaced fre e of cost. Cha nging the filters an d system in spection is avail able on call. The purifi cation capaci ty of RO membra ne w ill reduce with time due to c logging of pores of membrane s.
To e nsure t hat the puri fier ope rates a t its Rep lace the RO membran e once in a year optim um level, a rou tine maint enance must b e
Repla ce the UV L amp onc e in a year
perfo rmed. The frequenc y of the m ainte nance
If yo u are no t going t o use th e puri fier for a
will g reatly dep end upon the r aw water qu ality
long t ime (in case y ou are on a hol iday, tour
and consum ption of p urified water .
or out of h ome) , m ake su re th at y ou disco nnect the power supply, turn off the raw
Repla ce sedim ent, activat ed carbon blo ck
water supp ly a nd dr ain the storag e ta nk
and microni c filter wh en the f ilter chan ge alarm is a udibl e OR after eve ry 12 months. It is recomm ended to chan ge the FRT when the filte rs a re r eplaced
n
n
n
n
Maintenance
n n
n
n
n
n
Switc h on the power s upply Drain off the storage tank by opening the
fauce t to remove any dust parti cles from the pipe and storage tank
Wait approx imatel y for half an hour s o that the storage tank fully fills up**
Close the faucet & switch on the power supply
The purifie r is ready to use
Switc h of f the power supply
Star ting Up the Purifier
TDS Adjustment*
Al tho ugh t he r eje cte d wa te r h as h igh require d, can be used for g ardening pur poses. conce ntrati on of s alts, it i s absolutely clean and I t has high conce ntration of sa lts and mi nerals free of impurit ies like chlorine, dirt, san d, etc. wh ich accel erates plan t growth. Reject ed water which are presen t in raw wate r. This rejecte d can also be used for cleaning purpo ses, i.e. water u sually goes do wn th e dra in but if cleani ng ut ensils, mopping, etc.
Recommended Usage of Rejected Water
Figure 2
7
3 Way Connector
SS Ball Valve
90 Degree Ball Valve
“This reverse osmosis system contains a rep laceable component critica l to t he effic iency of the system . Repl acement of the reve rse os mosis c omponent shou ld be wit h one of iden tical specif ications as defined by the manufac turer, to ensure the same efficienc y an d con taminant reduct ion perfor mance.”
The re verse osmos is system c ontains a r eplaceable treatment component c ritical fo r the effec tive reduct ion of total dissolve d so lids and that product wate r sh all be tested periodi cally to v erify that the system is performi ng p roperly.
Replac ement of s pare parts are as under:-
* Tested & Certified by TUV-SUD South Asia (P) Ltd. ** Tested or certified flushing time - 24hrs.
-20011 SP Sedime nt F ilter 10"
-20012 SP Activa ted Carbon Filte r 10"
-20001 SP RO Membrane Welded 10" Housing
-20015 SP Post Carbon Filter (Blue )
-20003 SP Hollow Fibre Membr ane (RO)
-20018 SP FRT 550
The unique TDS Controller enab les customers to re tain the contents o f natural m inerals in purified water as per their requirement.
n Turn ing the screw of the valve clockwis e
resul ts i n a d ecreased mineral content
n Turn ing the screw of the valve anti
clock wise results in an increas ed miner al c ontent
Page 7
109
Technical Specifications
TM
+
KENT EXCELL Mineral RO
* Treat ment capac ity tested for tap water having TDS level o f 750 ppm at r oom temper ature
“This system has been tested according to NSF/ANSI 58 for reduction of the substances listed below. The concentration of the indicated substances in water entering the system was reduced to a concentration less than or equal to the permissible limit for water leaving the system, as specified in NSF/ANSI 58”
Substance Influent challenge Maximum permissible Minimum %
concentration mg/L product water reduction
concentration mg/L
Total Dissolved Solids 750 ± 40 mg/L 187 92%
TM
+
Performance Data Sheet-KENT Excell Mineral RO Water Purifier
“Do not use with water that is microbiological nknown quality w/o adequate disinfection before or after the system.
“Efficiency rating means the percentage of the influent water that is available to the user as reverse osmosis treated water under operating condition that approximate typical daily usage.”
ly unsafe or of u
Arsenic (+5) 0.30 ± 10% 0.010 98.7 Barium 10.0 ± 10% 2.0 97.7 Fluoride 8.0 ± 10% 1.5 96.3 Lead 0.15 ± 10% 0.010 99.3 Nitrate / Nitrite 30 ± 10% 10 73.5
“Testing was performed under standard laboratory conditions, actual performance may vary”
“This system is acceptable for treatment of influent concentrations of no more than 27 mg/L nitrate and 3 mg/L nitrite ( In combination measured as N), and is contingent on the proper functioning of the booster pump included as part of this system to deliver a minimum pressure on the membrane of at least 40 psi”
“This system has been tested for the treatment of water containing pentavalent arsenic (also known as As (V), As (+5), or arsenate) at concentrations of [0.050 mg/L or 0.30 mg/L] or less. This system reduces pentavalent arsenic but may not remove other forms of arsenic. This system is to be used on water supplies containing detectable free chlorine residual or on water supplies that have been demonstrated to contain only pentavalent arsenic. Treatment with chloramines (combined chlorine) is not sufficient to ensure complete conversion of trivalent arsenic to pentavalent arsenic. Please see the Arsenic Facts section of the performance data sheet for further information”.
Arsenic (As) is a naturally occurring contaminant found in many ground waters. It generally occurs in two forms (valences or oxidation states): pentavalent arsenic (also known as As(V), As(+5), or arsenate) and trivalent arsenic (also known as As(III), As(+3), or arsenite). In natural ground water, arsenic may exist as trivalent arsenic, pentavalent arsenic, or a combination of both. Although both forms of arsenic are potentially harmful to human health, trivalent arsenic is considered more harmful than pentavalent arsenic. More information about arsenic and its toxicity can be found on the U.S. Environmental Protection Agency website at http://www.epa.gov/safewater/arsenic.html.
This system is designed to remove only pentavalent arsenic. This treatment system does not provide a feature for conversion of trivalent arsenic to pentavalent arsenic. The system may remove some trivalent arsenic, however, it has not been evaluated for its ability to remove trivalent arsenic.
Trivalent arsenic is generally more difficult to remove from drinking water than pentavalent arsenic. Trivalent arsenic can be converted to pentavalent arsenic in the presence of an effective oxidant such as free chlorine. The arsenic in water containing detectable free chlorine or that has been treated with another effective oxidant will be in the pentavalent arsenic form.4 Treatment with chloramine (combined chlorine) is not sufficient to ensure complete conversion of trivalent arsenic to pentavalent arsenic.
Consumers using public water supplies can contact their utility to verify whether free chlorine treatment chemicals are being used. Private water supplies and waters that do not have detectable free chlorine residuals should be analyzed to determine the form(s) of arsenic present and the potential need for oxidation of trivalent arsenic to pentavalent arsenic.
Arsenic does not generally impart color, taste, or smell to water, therefore, it can only be detected by a chemical analytical test. Public water supplies are required to monitor treated water for total arsenic (trivalent arsenic plus pentavalent arsenic) and the results are available to the public from the utility. Consumers using private water sources will need to make arrangements for testing. A total arsenic test usually costs about $15-$30 and it is recommended the test be conducted by a certified laboratory. Local health departments or environmental protection agencies can help provide consumers with a list of certified laboratories. Some laboratories may also be able to analyze specifically for (speciate) the form(s) of arsenic present in a water sample if requested.
This treatment system was tested under laboratory conditions as defined in NSF/ANSI 58 Drinking Water Treatment Units – Health Effects and was found to reduce 0.30 mg/L of pentavalent arsenic in the test water to less than 0.010 mg/L under standard testing conditions. Actual performance of the system may vary depending on specific water quality conditions at the consumer's installation. Following installation of this system, the consumer should have the treated water tested for total arsenic to verify arsenic reduction is being achieved and the system is functioning properly.
The arsenic removal component of this system must be replaced at the end of its useful life of 1-2 years. The replacement component,
can be purchased directly from the manufacturer Kent RO Systems. Ltd.
Arsenic Facts
20011 20012 20001
20015 20003
SP Sediment Filter 10", SP Activated Carbon Filter 10", SP RO Membrane Welded 10" Housing, SP Post Carbon Filter (Blue), SP Hollow Fibre Membrane (RO), 20018 SP FRT 550
Model Name
11003
Suitable for Purification of Brackish/Tap Water/
Municipal Corporation Water.
15 L/hr. or 0.25 L/min*
ABS Food Grade Plastic
Under the Counter
L 390 W 200 H 520
2
0.3kg / cm or 4.267psi / 10°C
2
3kg / cm or 42.67psi / 35°C
Sediment, Activated Carbon, UF and Post Carbon.
11 W
1 Year
10.7 kg.
7 L
75 L/day
Thin Film Composite RO
24 V DC
60 W
100 – 300 V AC, 50-60 Hz
Model Nu mber
Applications
Purification Production Rate
Body Mat erial
Mounting
Dimensions(mm)
Inlet Wa ter Pressure/Temp (Min)
Inlet Wa ter Pressure/Temp (Max)
Filter C artridge
UV Lamp Wattage
Life of UV Lamp
Net Weig ht
Storage Capacity
Maximum Duty Cycle
Membrane Type
Booster Pump Voltage
Total Po wer Consumption
Input Po wer Supply
Loading...