Kenrich GP-6 User Manual

OWNERS MANUAL
http://www.kenrichproducts.com
GROUT PUMP, MODEL GP-6
DESCRIPTION
• OPERATION
• MAINTENANCE
• SERVICE
• REPAIR PARTS
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Limited Warranty
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1) DURATION: Three months ( 90 days ) from date of purchase by the original purchaser.
2) WHO GIVES THIS WARRANTY ( WARRANTOR ): Kenrich Products, Inc. 6853 #B N.E. 42nd Avenue Portland, OR, 97218
3) WHO RECEIVES THIS WARRANTY ( PURCHASER ): The original purchaser ( other than for purposes of resale) of this Kenrich product.
4) WHAT IS COVERED UNDER THIS WARRANTY: Defects in material and workmanship which occur within the duration of the warranty period.
5) WHAT IS NOT COVERED UNDER THIS WARRANTY: A- IMPLIED WARRANTIES:, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Some states do not allow limitations on how long an implied warranty last, so the above limitations may not apply to you. B- ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE OR EXPENSE THAT MAY RESULT FROM ANY DEFECT, FAILURE, MALFUNCTION OF A KENRICH PRODUCT. Some states do not allow exclusion limitation of incidental or consequential damages so the above limitations or exclusion may not apply to you. C- Any failure that result from an accident, purchaser’s abuse , neglect or failure to operate the product in accordance with the instructions provided in the owners manual supplied with the product. D- Items or service that are normally required to maintain the product ( i. e. diaphragms and flapper valves).
6) RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor’s option, products or components which have failed within the duration of the warranty period.
7) RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY: A) Deliver or ship the Kenrich product direct to Kenrich Products at address listed above. Freight cost, if any, must be borne by the purchaser. B) Use reasonable care in the operation and maintenance of the product as described in the owners manual.
This Limited Warranty gives you specific legal rights and you may also have other rights which vary from State to State.
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DESCRIPTION OF PRODUCT
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The Kenrich model GP-6 is a hand operated twin diaphragm pump. It is designed to pump most types of water based grouts ( not chemical based epoxy grouts). This model features two separate pumps connected by common inlet and outlet manifolds. Both pumps are powered by single pump handle.
The pumping action is achieved by moving the vertical pump handle back and forth ( or up and down if the pump handle is in the optional horizontal position). When the pump handle is moved to the right, the grout mixture in the hopper is drawn into the left pump, , while at the same time the grout mixture already in the right pump forced out into the placement hose where it is directed to the work area. When the handle is moved to the left, grout is drawn into the right pump while the grout in the left pump is forced out.
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APPLICATIONS
Model
GP-6 Grout Pump
Pump Type
Twin Diaphragm, Self-Priming
Power Source
Hand Operated
*Output Capacity
11 gallons per minute
Output Pressure
Zero to 15 psi
Hopper Capacity
.62 cubic foot (4.6 gallons)
Placement Hose Size
1 ½ " ID by 60" long, Clear Vinyl
Discharge Head
10 foot Vertical Lift
Dimensions
16 ½ " x 25" x 24" high
Net Weight
32 pound, including hose
Placement Hose
10 feet, 15 feet, and 20 feet
1 ½ " Hose Ends
Straight, 90° and 180° Elbows
Port Seal
Rubber, will fit 1 ½" Hose Ends
Hose Reducer Kits
¾" and 1" ID available
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Filling hollow concrete block walls Grouting metal door and window frames in place Hollow areas under machine bed plates Filling voids Placing grout anywhere that high pressure is not required
SPECIFICATIONS
OPTIONS
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PERFORMANCE RECOMMENDATIONS
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1) Always use the shortest length of placement hose as possible. The ideal is five feet long. When grouting metal door frames, place the pump on a cart or platform. This raises the pump handle to a better working height and allows the use of the standard five foot long placement hose.
2) Always use the largest diameter hose that access will allow. The ideal size is 1 ½” inside diameter. Never use a “rubber based” hose.
3) If limited access requires that you must use a hose reducer kit, ( either ¾” or 1” inside diameter), remember that this reduction in hose size requires that the operator must cycle the pump at a much slower rate. Note: Never force the pump handle.
4) It is always recommended that a quality pre-packaged grout to used. These products usually contain additives to help the grout pump and flow easier.
5) If you are mixing your own grout ( sand/cement/water), the mixture will usually require additional cement in order to keep the sand in suspension. When pumping “home made” grout, extra time will be required to find the exact proportions of sand/cement/water to achieve a pumpable mixture.
OPERATION INSTRUCTIONS
1) Place grout in a suitable container and mix per manufacturers instructions. Pour the mixed grout mixture into hopper. Though usually not required, some grouts are easier to start pumping if the pump is first primed with a cement/ water slurry.
2) Move the vertical handle back and forth ( or up and down if the handle has been installed in optional horizontal position) to draw the grout mixture from the hopper through the pumps and out the clear placement hose to the work area. CAUTION: VERY MINIMAL PUMP PRESSURE IS REQUIRED TO FILL VOIDS WITH GROUT. Note: Never force the pump handle.
3) Be sure the work area begin filled is vented to allow any trapper air to escape.
4) Do not allow the grout to harden while inside or on the outside of the pump and related components. Clean immediately after use.
5) This pump is designed to pump most types of water based grouts. It is not to be used to pump chemical based epoxy grouts.
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