Kenmore Elite 640-87102234-9 Owner’s Manual
Use and Care Guide
1
Liquid Propane Gas Grill
Sears Model No. 122.16654901
Kmart Item No.: 640-87102234-9
i®
• Parts
• Assembly
• Safety Rules
• Use and Care
• Troubleshooting
//_ WARNING:
Read this Owner's manual carefully and be
sure your gas grill is properly assembled,
installed and maintained. Failure to follow
these instructions could result in serious injury
and/or property damage. This gas grill is
intended for outdoor use only and is not
intended to be installed in or on recreational
vehicles or boats.
Note to Installer
Leave this Owner's Manual with the customer
after delivery and/or installation.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Note to Consumer
Leave this Owner's Manual in a convenient
place for future reference.
Customer Service Helpline:
For parts ordering, call:
1-800-4-MY-HOME ®
For assembly questions, call:
1-800-913-8999
MFG No.: 810-0010
Version No.: 19000232A1
Table of Contents ............................... 2
Warranty ................................................ 2
Safety Precautions -2~4
Parts Diagram 5
Parts List 6
Assembly Instructions 7~8
Lighting Instructions .8~9
Light Operation Instruction 10-11
Refrigerator safety guide ...................... 12-13
Cleaning and Maintenance ................... 14~15
Troubleshooting ...................................... 15
Cooking Instruction. 16
Cooking Chart ........................................ 17
Two-Year Full Warranty on Kenmore Grill
If this grill fails due to a defecting material or
workmanship within two years from the date of
purchase, call 1-800-4-MY-HOME to arrange for
free repair (or replacement if repair proves
impossible).
Lifetime Limited Warranty on Stainless Steel
Burners
For lifetime from the date of purchase, any
stainless steel burner that rusts through will be
replaced free of charge. After the second year
from the date of purchase, you pay for labor if
you wish to have it installed.
All warranty coverage excludes ignitor batteries
and grill part paint loss, discoloration or rusting,
which are either expendable parts that can wear
out from normal use within the warranty period,
or are conditions that can be the result or normal
use, accident or improper maintenance,
All warranty coverage is void if this grill is ever
used for commercial or rental purposes.
All warranty coverage applies only if this grill is
used in the United States.
This warranty gives you specific legal rights, and
you may have other right which vary from state to
state.
Sears Brands Management Corporation,
Hoffman Estates, IL 60179 U.S.A.
z_WARNING
Combustion by products produced when using
this product contain chemicals known to the
State of California to cause cancer, birth defects,
or other reproductive harm.
\WARNING
Failure to comply with these instructions could
result in a fire or explosion that could cause
serious bodily injury, death, or property damage.
//_WARNING
Your grill will get very hot. Never lean over the
cooking area while using your grill. Do not touch
cooking surfaces, grill housing, lid or any other
grill parts while the grill is in operation, or until
the gas grill has cooled down after use.
Failure to comply with these instructions may
result in serious bodily injury.
z_WARNING
1. Do not store or use gasoline or
other flammable liquids or vapors in
the vicinity of this or any other
appliance.
2. An LP cylinder not connected for
use shall not be stored in the vicinity
of this or any other appliance.
/IX DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If the odor continues, keep away
from the appliance and immediately
call your gas supplier or your fire
department.
Grill Installation Codes
The installation must conform with local codes or,
in the absence of local codes, with either the
national fuel gas code, ANSI Z 223.1/NFPA $4,
Natural gas and propane installation code, CSA
B149.1, or propane storage and handling code,
B149.2, or the standard for Recreational vehicles,
ANSI A 119.2, and CSA Z240 RV series
recreational vehicle code, as applicable.
LP gas grill models are designed for use with a
standard 20 lb. Liquid Propane Gas tank, not
included with grill. Never connect your gas grill to
2
an LP gas tank that exceeds this capacity.
Atankofapproximately12inchesindiameterby18-
1/2incheshighisthemaximumsizeLPgastankto
use.YoumustuseanOPDgastankwhichoffers
an Overfill Prevention Device.
This safety feature prevents the tank from being
overfilled which can cause malfunction of the LP gas
tank, regulator and/or grill.
The LP gas tank must be constructed and marked in
accordance with specifications of the U.S. Dept. of
Transportation (DOT). In Canada, the LP gas tank
must meet the National Standard of Canada ,Can
CSA-B339, Cylinders, spheres and Tubes for
Transportation of Dangerous Goods and
Commission.
1. The LP gas tank must have a shutoff valve,
terminating in an LP gas supply tank valve outlet,
that is compatible with a Type 1tank connection
device. The LP gas tank must also have a safety
relief device that has a direct connection with the
vapor space of the tank.
2. The tank supply system must be arranged for
vapor withdraw.
3. The LP gas tank used must have a collar to
protect the tank valve.
Proper Placement and Clearance of Grill
Never use your gas grill in a garage, porch, shed,
breezeway or any other enclosed area. Your gas grill
is to be used outdoors only, at least 24 inches from
the back and side of any combustible surface. Your
gas grill should not be used under overhead
combustible construction. Do not obstruct the flow of
ventilation air around the gas grill housing.
• Do not install this outdoor gas grill in or on
recreational vehicles or boats
• Keep outdoor gas grill area clear and free from
combustible materials, gasoline and other flammable
vapors and liquids
• Do not obstruct the flow of combustion and
ventilation air. Check for this each time prior to using
grill.
• Never connect an unregulated LP gas tank to your
gas grill. The gas regulator assembly supplied with
your gas grill is adjusted to have an outlet pressure
of 11"water column (W.C.) for connection to an LP
gas tank.
• Only use the regulator and the hose assembly
supplied with your gas grill. Replacement regulators
and hose assemblies must be those specified in this
manual.
• Have your LP gas tank filled by a reputable propane
gas dealer and visually inspected and re-qualified at
each filling.
• Do not store a spare LP gas tank under or
• near this appliance.
• Never fill the tank beyond 80 percent full. If this
information is not followed exactly, a fire causing
death or serious injury may occur.
• Always keep LP gas tanks in an upright position.
• Do not store (or) or use gasoline or other flammable
vapors and liquids in the vicinity of this gas grill.
• Do not subject the LP gas tank to excessive heat.
• Never store an LP gas tank indoors. If you store your
gas grill in the garage or other indoor location,
always disconnect the LP gas tank first and store it
safely outside.
• Place dust cap on cylinder valve outlet whenever the
cylinder is not in use. Only install the type of dust
cap on the cylinder valve outlet that is provided with
the cylinder valve. Other types of caps or plugs may
result in leakage of propane.
• LP gas tanks must be stored outdoors in awell-
ventilated area and out of reach of children.
Disconnected LP gas tanks must not be stored in a
building, garage or any other enclosed area.
• When your gas grill is not in use the gas must be
turned off at the LP gas tank.
• The regulator and hose assembly must be inspected
before each use of the grill. If there is excessive
abrasion or wear or if the hose is cut, it must be
replaced prior to the grill being used again.
• Keep the gas regulator hose away from hot grill
surfaces and dripping grease. Avoid unnecessary
twisting of hose. Visually inspect the hose prior to
each use for cuts, cracks, excessive wear or other
damage. If the hose appears damaged do not use
the gas grill. Call 1-800-4-MY-HOME for assistance.
• Never light your gas grill with the lid closed or before
checking to ensure the burner tubes are fully seated
over the gas valve orifices.
• Never allow children to operate your grill.
• Warning: The grilling unit, including, if applicable,
built in refrigerator, built in lights, should never be left
unattended while in use. After use of the grill, always
turn off all burners and the main gas supply on the
propane tank, remove the tank and unplug all
electronic components before covering your grill for
storage, to prevent personal injuries or property
damage.
3
_.! WARNING
A strong gas smell, or the hissing sound of gas
indicates a serious problem with your gas grill or
the LP gas tank. Failure to immediately follow the
steps listed below could result in a fire or
explosion that could cause serious bodily injury,
death, or property damage.
• Shut off gas supply to the gas grill.
• Turn the control knobs to OFF position.
• Put out any flame with a proper fire extinguisher.
• Open Grill Lid.
• Get away from the LP gas tank.
• Do not try to fix the problem yourself.
• If odor continues or you have a fire you can not
extinguish, call your fire department. Do not call
near the LP gas tank because your telephone is
a form of electrical device and could create a
spark resulting infire and/or explosion.
NOTE: The normal flow of gas through the regulator
and hose assembly can create a humming noise. A
low volume of noise is perfectly normal and will not
interfere with operation of the grill. If humming noise
is loud and excessive you may need to purge air from
the gas line or reset the regulator excess gas flow
device. This purging procedure should be done every
time a new LP gas tank is connected to your grill. For
help with this procedure refer to page 9, Item 4 of "If
Grill Still Fails To Light", or call the Customer Service
Helpline 8 AM to 5 PM PST at: 1-800-913-8999
CAUTION: Spiders and small insects occasionally spin
webs or make nests in the grill burner tubes during
transit and warehousing. These webs can lead to gas
flow obstruction which could result in a fire in and
around burner tubes. This type of fire is known as
"FLASH-BACK" and can cause serious damage to your
grill and create an unsafe operating condition for the
user.
Although an obstructed burner tube is not the only
cause of "FLASH-BACK", it is the most common cause.
To reduce the chance of "FLASH-BACK", you must
clean the burner tubes before assembling your grill, and
at least once a month in late summer or early fall when
spiders are most active. Also perform this burner tube
cleaning procedure if your grill has not been used for an
extended period of time.
See Cleaning Burner Tubes and Ports on page# 14-15.
....
Visually check the burner flames prior to each use. The
flames should look like picture, if they do not, refer to the
cleaning burner tubes and ports, see page 15 of this
manual.
Repair Protection Agreements
Congratulations on making a smart purchase. Your new
Kenmore product is designed and manufactured for
years of dependable operation. But like all products, it
may require repair from time to time. That's when having
a Repair Protection Agreement can save you money and
aggravation.
Here's what the Repair Protection Agreement *
includes:
,,/ Expert service by our 10,000 professional repair
specialists
•"/ Unlimited service and no charge for parts and labor
on all covered repairs
,,/ Product replacement up to $1500 if your covered
product can't be fixed
•"/ Fast help by phone - we call it Rapid Resolution -
phone support from a Sears representative. Think of
us as a "talking owner's manual"
Once you purchase the Repair Protection Agreement, a
simple phone call is all that it takes for you to schedule
service. You can call anytime day or night, or schedule a
service appointment online.
The Repair Protection Agreement is a risk-free purchase.
If you cancel for any reason during the product warranty
period, we will provide a full refund. Or, a prorated refund
anytime after the product warranty period expires.
Purchase your Repair Protection Agreement today!
Some limitations and exclusions apply. For prices
and additional information in the U.S.A. call 1 -800-
827-6655.
•Coverage in Canada varies on some items. For Full
details call Sears Canada at 1-800-361-6665
Sears Installation Service.
For Sears professional installation of home appliances,
garage door openers, water heaters, and other major
home items, in the U.S.A. or Canada call 1-800-4-MY-
HOME.
4
01--
L92
_02
21
23 _
72
7O
65
/
L52
32 _51
5
KEY# Part#
1 10-001A
2 10-002
3 10-003
4 10-004
5 10-005
6 10-006
7 10-007
8 10-008
9 10-009
10 10-010
11 10-011
12 10-012
13 10-013
14 10-014
15 10-015
16 10-016
17 10-017
18 10-018
19 10-019
20 10-020
21 10-021
22 10-022
23 10-023
24 10-024
25 10-025
26 10-026
27 10-027
28 10-028
29 10-029
30 10-030
31 10-031
32 10-032
33 10-033
34 10-034
35 10-035
36 10-036
37 10-037
38 10-038
39 10-039
40 10-040
41 10-041
42 10-042
43 10-043
44 10-044
45 10-045
46 10-046
47 10-047
DESCRIPTION
Main Lid
Main Lid Screw
Ternperature Gauge
Logo
Hood Buffer
Main Lid Handle Tube
Side Shelf
Side Shelf Control Panel
Side Shelf Control Panel Frame
Front Baffle
Igniter Juncion Wire
Main Gas Valve
Rotisserie Gas Valve
Regulator, LP
Main Manifold
Main Control Trim Panel
Bezel
Rotisserie Burner Bezel
Firebox Supporting
Main Control Panel
Control Knob
Rotisserie Burner Control Knob
Light Sw itch
Bectronic Igniter Module
Cart Frarr_
Swivel Caster With Brake
Swivel Caster
Side Panel, Left
Refrigerator Clapboard, Left
Refrigerator Clapboard, Right
Refrigerator Bracket, Left
Refrigerator Bracket, Right
Door Clapboard
Lighting Rod
Condirnent Tray
Door, Left
Door Handle
Door rragnet
Front trim panel, Left
Refrigerator
Refrigerator trim panel,bottom
Front Trim Panel, Right
Draw er Panel, Right
Tank Tray Guard, left
Tank Tray Guard, Right
Tank Tray Slide Bracket, Right
Tank Tray Slide Bracket, Left
Q'ty KEY# Part# DESCRIPTION
1 48 10-048 TankTray Slide
2 49 10-049 TankTray
1 50 10-050 Tank Bolt
1 51 10-051 Caster
2 52 10-052 Bottom Panel
1 53 10-053 Side Panel, Right
1 54 10-054 Back Panel, Right
1 55 10-055 Back Panel, Bottom
1 56 10-056B BackPanel, Left
1 57 10-057 Side Burner Control Panel
1 58 10-058 Rubber Grommet
5 59 10-059Z Transformer
1 60 10-060C Lamp Cord
1 61 10-061 Cable Strainer
1 62 10-062D Power Code Bracket
1 63 10-063 Sear Gas Valve
6 64 10-064 Side Burner Control Trim Panel
1 65 10-065 Sear Burner Igniter Wire
2 66 10-066 Sear Burner
1 67 10-067 Sear Burner Bow IAssembly Frame
6 68 10-068 Side Burner Cooking Grid
1 69 10-069 Side Burner Grease Tray
1 70 10-070 Side Burner Lid
1 71 10-071 Refrigerator heat shield
1 72 10-072 Main Grease Tray
1 73 10-073 Main Grease Box
1 74 10-074 Back Panel, Top
1 75 10-075 Lamp
1 76 10-076E Lamp Cover
1 77 10-077 Rotisserie Burner Flex Line
1 78 10-078 Rotisserie Orifice w/brass Elbow
1 79 10-079 Rotisserie Burner Igniter Wire
1 80 10-080 Rotisserie Igniter Wire Block F_ece
1 81 10-081 Rotisserie Burner
1 82 10-082 Rotisserie Heat Shield
1 83 10-083 Rear Baffle
1 84 10-084 Main Burner Igniter Wire A
2 85 10-085 Main Burner Igniter Wire B
1 86 10-086 Main Burner Igniter Wire C
1 87 10-087 Main Burner Igniter Wire D
1 88 10-088 Main Burner Igniter Wire E
1 89 10-089 Main Burner
1 90 10-090 Heat Diffuser
1 91 10-091 Cooking Grid with hole
1 92 10-092 Cooking Grid
1 93 10-093 Warming Rack
1
Q'ty
2
1
1
2
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
5
5
1
2
1
For assembly questions, call:
1-800-913-8999
For parts ordering, please call:
1-800-4-MY-HOME ®
Important: Keep this Owner's Manual for convenient
reference and for part replacement.
To make sure you obtain the correct replacement
parts for your Kenmore gas grill, please refer to
the part numbers on this page.
Important: Use only parts listed above. When
ordering parts, providing the following information:
1. Model #
2. Part Number (see PART# in chart)
3. Part Description
4. Quantity of parts needed
You can purchase the Kenmore
rotisserie kit, item # 15803, at your
local Sear's or Kmart store.
Also this grill can be converted to a
NG grill. Please call 1-800-4-MY-
HOME and request part# 710-0650.
6
Customer's
CAUTION: While it is possible for one person to
assemble this grill, obtain assistance from another
person when handling some of the larger, heavier
pieces
1. Open lid of shipping carton and remove top
sheet of cardboard. Lay cardboard sheet on floor
and use as a work surface to protect floor and grill
parts from scratches.
2. Remove packing materials from shipping carton.
3. You may slice the carton front corners with a
utility knife to lay open the carton front panel. This
will allow you to raise the grill head lid and remove
the components packed inside the head
4. Use the parts list to check that all parts have
been included.
5. Inspect the grill for damage as you assemble it.
Do not assemble or operate the grill if it appears
damaged. If there are damaged or missing parts
when you unpack the shipping box, or you have
questions during the assembly process, call:
For Assembly Questions, call 1-800-913-8999
8AM - 5 PM PST, Monday through Friday.
5. When connecting regulator and hose assembly
to tank valve hand tighten quick coupling nut
clockwise to a full stop (Fig.3) Do not use a
wrench to tighten because it could damage the
quick coupling nut and result in a hazardous
condition.
6. Open tank valve fully (counterclockwise). Use a
soapy water solution to check all connections for
leaks before attempting to light your grill. If a leak
is found, turn tank valve off and do not use your
grill until the leak is repaired.
CAUTION: When the appliance is not in use,
gas must be turned off at the supply tank.
Figure 1
This grill is pre-assembled. All you need to do
is remove the packaging material, and perform
a few simple steps to set it up.
Installing Battery
1.Unscrew the ignition battery cap (Found at cart
frame ).
2.Insert battery into ignition box with positive
terminal facing outward.
&Replace the ignition battery cap after the battery
has been installed. (Fig.l)
Connecting LP Gas Tank to LP Grill
1.Remove the screw on tank bolt & take off the
washer. Insert the tank bolt from rear of the grill
and reinstall the washer & screw set. From Rear
of the cart, place foot ring of 20 Ib tank into the
hole in bottom panel. Make sure the tank valve is
in OFF position. Use the tank bolt to secure the
tank in a fixed position (Fig.2).
2. Check the tank valve to ensure it has proper
external mating threads to fit the hose and
regulator assembly provided.
3. Make sure all burner valves are in OFF position.
4. Inspect the valve connection port and regulator
assembly. Look for damage or debris. Remove
any debris. Inspect hose for damage. Never use
damaged or plugged equipment.
Figure 2
Figure 3
Regulator Connection
Congratulations
Your Kenmore gas grill is now ready for use. Read all
safety, lighting and operating instructions before use.
7
Checking for LP gas leaks.
Never test for leaks with a flame. Prior to first use, at
the beginning of each season, or every time your LP
gas tank is changed, you must check for gas leaks.
1. Make a 50/50 mild soap solution.
2. Turn the control knobs to full OFF position; then
turn gas ON at supply tank.
3. Apply the soap solution with a clean brush to all
gas connections. See below. If growing bubbles
appear in the solution the connections are not
properly sealed. Check each fitting and tighten or
repair as necessary.
Gas Connection Leak Check
4. If you have a gas connection leak you cannot
repair, turn gas OFF at supply tank, disconnect
fuel line from your grill and call 1-800-4-MY-HOME
or your gas supplier for repair assistance.
5. Also apply soapy solution to the tank seams. See
below. If growing bubbles appear, shut tank OFF
and do not use or move it! Contact an LP gas
supplier or your fire department for assistance.
Gas Tank Leak Check
7. If the burner does not light after 5 seconds, turn
knob to OFF. Turn gas OFF at LP tank and wait 5
minutes for gas to clear. Then turn gas ON at
tank and repeat step 5.
8. If burner still does not light, see Match Lighting
section and If Grill Still Fails to Light section on
following page.
LIGHTING INSTRUCTIONS FOR ROTISSERIE BURNER
1. Open lid during lighting.
2. To ignite, turn rotisserie knob to _ ON, hold for 3 to
5 seconds until burner ignites. If ignition does not
occur in 5 seconds, turn knob to OFF, wait 5
minutes and repeat the lighting procedure.
3. Important: When using the Rotisserie Burner, do not
use the Main Burners.
4. If burner still does not light, see Match Lighting
section and If Grill Still Fails to Light Section on
following page.
USING THE SIDE BURNER:
Inspect the gas supply hose prior to turning the gas
"ON". Ifthere is evidence of cuts, wear or abrasion,
it must be replaced prior to use. Do not use the
side burner if the odor of gas is present.
WARNING: Always keep your face and body as
far away from the burner as possible when
lighting.
Grill Lighting Instructions for Main Burners
1. Do not smoke while lighting grill or checking gas
supply connections.
2. Be sure that LP gas tank is sufficiently full.
3. Be sure all gas connections are securely
tightened.
4 Open the grill main lid and side burner lid.
5. Push and turn any main burner knob to _ HI
position, holding for 3 to 5 seconds until burner
ignites.
6. To light additional burners, push and turn
burner knob(s) to _ HI until burner(s) ignites,
then adjust knob(s) to desired setting.
/'_ WARNING
Failure to open grill lid during the lighting
procedure could result in a fire or explosion
that could cause serious bodily injury, death,
or property damage.
LIGHTING INSTRUCTIONS FOR SIDE BURNER
1. Open side burner lid fully.
2. Push and turn side burner knob to _ ON
position, holding for 3 to 5 seconds until burner
ignites.
3. If the side burner does not light after 5 seconds,
turn knob to OFF, turn gas OFF at LP tank and
wait 5 minutes for gas to clear. Then turn gas ON
at tank and repeat step 2.
4. If burner still does not light, see Match Lighting
section and If Grill Still Fails to Light section on
following page.
_.I WARNING
Never lean over the grill cooking area while lighting
your gas grill. Keep your face and body a safe
distance (at least 18 inches) from the cooking grid
surface when lighting your grill by match.
8
Manually Lighting Your Grill by Match
If Grill Still Fails To Light
1. Take the manual lighting stick.
2. Insert a match into the lighting stick.
3. Follow steps 1 through 5 of the Basic Lighting
Procedure.
4. Light the match and extend the lighting stick to
cooking grid surface.
5. Turn the desired control knob to the HI or ON
setting to release gas. The burner should light
immediately.
\
/_ WARNING
Should a "FLASH-BACK" fire occur in/or
around the burner tubes, follow the
instructions below. Failure to comply with
these instructions could result in a fire or
explosion that could cause serious bodily
injury, death, or property damage.
• Shut off gas supply to the gas grill.
• Turn the control knobs to OFF position.
• Put out any flame with a proper fire extinguisher.
• Open grill lid.
• Once the grill has cooled down, clean the burner
tubes and burners according to the cleaning
instructions found on page 14-15.
1. Check gas supply and connections for leaks. Check
that all wire connections are secure.
2. Repeat basic lighting procedure. Ifyour grill still fails
to operate, turn the gas off at source, turn the control
knobs to OFF, then check the following:
• Misalignment of burner tubes over orifices
Correction: Reposition burner tubes over orifices.
•Obstruction in gas line
Correction: Remove fuel line from grill. Do not smoke!
Open gas supply for 1 second to clear any obstruction
from fuel line. Close off gas supply at source and
reconnect fuel line to grill.
• Plugged orifice
Correction: Remove burners from grill, carefully lift
each burner up and away from gas valve orifice.
Remove the orifice from gas valve and gently clear any
obstruction with a fine wire. Then reinstall all orifices,
burners, and cooking components.
3. If an obstruction is suspected in gas valves, please
call for repair service at 1-800-4-MY-HOME.
4. If the grill still does not light you may need to purge air
from the gas line or reset the regulator excess gas flow
device. Note: This procedure should be done every time
a new LP gas tank is connected to your grill.
To purge air from your gas line and/or reset the
regulator excess gas flow device:
• Turn the control knob to OFF position.
• Turn off the gas at the tank valve.
• Disconnect regulator from LP gas tank.
• Let unit stand for 5 minutes.
• Reconnect regulator to the LP gas tank.
• Turn the tank valve on slowly until 1,/4to ½ open.
• Open the grill lid.
• Set control knobs to OFF. Push and turn any control
knob to HIGH.
• Turn control knobs to HIGH until all the burners are lit.
5. If all checks or corrections have been made and you
still have questions about operating your gas grill, call
the Customer Service Helpline 8 AM - 5 PM PST,
Monday through Friday at 1-800-913-8999
9
1.Make sure the light power switch on the control
panel is in the "OFF" position.
2. Pull out power plug of transformer from receptacle.
,_ WARNING
Keep any electrical supply cord away from any
heated surface.
Halogen Bulb Replacement
1.Make sure that the grill has cooled before changing the
light bulb.
2.Make sure the light's power switch on the control panel
is in the "OFF" position and power plug is disconnected
from the outlet.
3.Use a Phillips screwdriver to loosen 8pcs screws & 8pcs
washers securing the light rear cover on the left end and
the right end as Picture A shown.
NOTE: When removing final screw from lamp rear cover,
make sure to use other hand to hold the cover in place,
ensuring it doesn't fall and damage.
Picture A
Picture B
4. Loose one screw securing the light glass cover ,.
also need to use other hand to hold the cover,
ensuring it doesn't fall and shatter.
As shown in Picture B
5.Remove the glass cover from the light bulb housing.
See picture C&D.
HINT: Use a flathead screwdriver to open it easily.
6. Use a flathead screwdriver to loosen the four screws
locking the bulb in place.
Loosen but do not remove four screws from light first as
picture E shown.
Picture C
PictureD
Picture E
12
7. Pull out the light bulb and replace with a new
bulb as Picture F, then tighten the four screws
which were loosen in picture E.
Note: Do not touch the halogen bulb with bare hands.
8. Replace glass cover, reinsert light bulb housing into
the grill, and insert and tighten all the screws. Picture G.
9. Attach original lamp rear cover with original 8pcs
screws and washers to back panel of firebox and
tighten screws as Picture H.
Picture F
Picture G
Picture H
Cleaning Method
Follow steps 1 through 4 above for glass cover removal. Use a damp towel to clean the surface of the
glass cover. Make sure the glass cover is completely dry before re-installing.
z_ WARNING
Make sure the light switch is in the "OFF" position and the power plug is disconnected from the
power outlet prior to cleaning the glass cover.
WARNING
The glass cover should not be in contact with water or any other liquid when it's warm. Sudden
change of temperature may cause cracks in the glass.
z_ WARNING
To ensure continued protection against electric shock:
1. Connect to properly grounded outlets only.
2. Do not expose to rain.
3. Keep extension cord connections dry and off the ground.
Bulb Type: Halogen
Wattage: 10 watts per bulb
Voltage: 12 volts
If you still have questions about replacing bulb, call the Customer Service Helpline 8 AM - 5 PM
PST, Monday through Friday at 1-800-913-8999.
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