Kenmore 153.333844, THE ECONOMIZER 6 153.333944, THE ECONOMIZER 6 153.333844 Owner's Manual

Owners

Manual

FOR POTABLEWATER

HEATING ONLY

NOT SUITABLEFOR

SPACEHEATING.

FOR USE ONLY IN

MOBILE HOMES

MODEL NUMBERS:

153.333844 30 GaL

153.333944 40 GaL

Caution:

Read and Follow

All Safety Rules and

Operating Instructions

Before First Use of

This Product,

Save this Manual for Future Reference.

THE ECONOMIZER TM6

MOBILE HOME GAS WATER HEATER

• Safety Instructions

• Installation

• Operation

For Your Safety

• Care and Maintenance

• Troubleshooting

• Parts List

AN ODORANT IS ADDED TO THE GAS USED BY THIS WATER HEATER

WARNING: If the information in these instructions are not followed exactly, a fire or explosionmay result, causingproperty damage, personalinjury or death.

- Do not store or use gasoline or other flammable vapors and liquids in the

vicinity of this or any other appliance.

-WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor's phone. Follow the

gassuppliers instructions.

• If you cannot reach your gassupplier, call the fire department

-Installation and service must be performed by a qualified installer, service

agencyor the gas supplier.

AWARNING [

Improper installation, adjustment, alteration, service or maintenance can [ cause DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAMAGE. Refer [ to this manual for assistance or consult the local Sears Service Center or gas

ut ty for further nformat on.

AWARNING

Flammable vapors may be drawn by air currents from other areas of the structure to this appliance.

AWARNING

READ THE GENERAL SAFETY SECTION BEGINNING ON INSIDE COVER AND THEN THIS ENTIRE MANUAL BEFORE INSTALLING OR OPERATING THIS WATER HEATER.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Printed in the U.S.A. 0204 www.sears.com Part No. 184793-000

Safety Precautions

_,WARNING J

Improper installation, adjustment, alteration, service or maintenance can cause DEATH, SERIOUS BODILY INJURY,OR PROPERTY DAMAGE. Refer to this manual J

for assistanceor consult your localSears Service Center for further information.

_WARNING

WATER HEATERS EQUIPPED FOR ONE TYPE GAS ONLY: This water heater isequipped for one type gas only.

Check the model rating plate near the gas control valve for the correct gas. DO NOT USE THIS WATER HEATER

WITH ANY GAS OTHER THAN THE ONE SHOWN ON THE MODEL RATING PLATE. Failure to use the correct

gas can cause problems which can result in DEATH, SERI- OUS BODILY INJURY, OR PROPERTY DAMAGE. If you

have any questions or doubts consult your gas supplier or local utility.

_WARNING

INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQ- UIDS (VAPORS) ARE LIKELY TO BE PRESENT OR

STORED (GARAGES, STORAGE, AND UTILITY AREAS,

ETC): Flammable liquids (such as gasoline, solvents, propane (LP) or butane, etc.), all of which emit flammable

vapors, may be improperly stored or used in such areas. The gas water heater pilot light or main burner can ignite such vapors. The resulting flashback and fire can cause death or serious burns to anyone in the area, as well as

property damage. If installation in such areas is your only option, then the installation must be accomplished in a way that the pilot

flame and main burner flame are elevated from the floor at

least 18 inches. While this may reduce the changes of

flammable vapors from a floor spill being ignited, gasoline and other flammable substances should never be stored or

used in the same room or area containing a gas water heater or other open flame or spark producing appliance. NOTE: Flammable vapors may be drawn by air currents

from other areas of the structure to the appliance.

AWARNING

If this water heater will be used in beauty shops, barber shops, cleaning establishments, or self-service laundries with dry cleaning equipment, it is imperative that the

water heater or water heaters be installed so that combus- tion and ventilation air be taken from outside these areas.

Refer to the **Facts to Consider About the Location" sec- tion of this manual and also the current edition of the

National Fuel Gas Code, ANSI Z223.1, also referred to as

NFPA 54 for specificsprovided concerning air required.

_,WARNING J

A fire can start if combustible materials suchas clothing, J cleaning materials, or flammable liquidsare placed against

or nextto the water heater.

AWARNING

At the time of manufacture this water heater was provided with a combination temperature-pressures relief valve cer- tified by a nationally recognized testing laboratory that

maintains periodic inspection of production of listed equip- ment or materials, as meeting the requirements for Relief

Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems, and the current edition of ANSI Z21.22 *

CSA 4.4 and the code requirements of ASME. If replaced, the valve must meet the requirements of local codes, but

not less than a combination temperature and pressure relief valve certified as meeting the requirements for Relief

Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems, ANSI Z21.22, CSA 4.4 by a nationally rec- ognized testing laboratory that maintains periodic inspec-

tion of production of listed equipment or materials. The valve must be marked with a maximum set pressure

not to exceed the marked hydrostatic working pressure of

the water heater (150 Ibs. p.s.i.) and a discharge capacity

not lessthan the water heater input rate as shown on the model rating plate. (Electric heaters - watts divided by

1000 x 3412 equal BTU/Hr. rate.)

Your local jurisdictional authority, while mandating the use of a temperature-pressure relief valve complying with

ANSI Z21.22, CSA 4.4 and ASME, may require a valve

model different from the one furnished with the water

heater.

Compliance with such local requirements must be satisfied

by the installer or end user of the water heater with a locally prescribed temperature-pressure relief valve installed in the designated opening in the water heater in

_lace of the factory furnished valve.

For safe operation of the water heater, the relief valve must not be removed from it's designated opening or plugged.

The temperature-pressure relief valve must be installed directly into the fitting of the water heater designated for

the relief valve. Position the valve downward and provide tubing so that any discharge will exit only within 6 inches above, or at any distance below the structural floor. Be cer-

tain that no contact is made with any live electrical part. The discharge opening must not be blocked or reduced in

size under any circumstances. Excessive length, over 30 feet, or use of more than four elbows can cause restriction

and reduce the discharge capacity of the valve.

No valve or other obstruction is to be placed between the relief valve and the tank. Do not connect tubing directly to

discharge drain unless a 6" air gap is provided. To prevent

bodily injury, hazard to life, or property damage, the relief

valve must be allowed to discharge water in quantities should circumstances demand. If the discharge pipe is not

connected to a drain or other suitable means, the water flow may cause property damage.

The Discharge Pipe:

• Must not be smaller in size than the outlet pipe size of the valve, or have any reducing couplings or other

restrictions.

• Must not be plugged or blocked.

• Must be of material listed for hot water distribution.

• Must be installed so as to allow complete drainage of

both the temperature-pressure relief valve, and the dis- charge pipe.

• Must terminate at an adequate drain.

• Must not have any valve between the relief valve and

tank.

Safety Precautions

_,WARNING

A gas water heater cannot operate properly without the correct amount of air for combustion. Do not install in a

confined area such a closet, unless you provide air as shown

in the "Facts to Consider About the Location" section. Never obstruct the flow of ventilation air. If you have any

doubts or questions at all, call your gas company. Failure to

provide the proper amount of combustion air can result in

a fire or explosion and can cause DEATH, SERIOUS BODI-

LY INJURY, OR PROPERTY DAMAGE.

_,WARNING

Thiswater heater mustnot be installeddirectly on carpet-

ing. Carpeting must be protected by a metal or wood panel beneath the appliance extending beyond the full

width and depth of the appliance by at least 3 inches (76.2mm) in any direction,or if the applianceisinstalledin

an alcove or closet, the entire floor must be covered by the panel. Failure to heed this warning mayresult in afire

hazard.

_,WARNING

HOTTER WATER CAN SCALD: Water heaters are intended to produce hot water. Water heated to a temper-

ature which will satisfy clothes washing, dish washing, and other sanitizing needs can scald and permanently injure you upon contact. Some people are more likely to be per-

manently injured by hot water than others. These include

the elderly, children, the infirm, or physically/mentally

handicapped. If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water

tap, then you must take special precautions. In addition to

using the lowest possibletemperature setting that satisfies

tour hot water needs, a means such as a mixing valve,

should be used at the hot water taps used by these people or at the water heater. Mixing valves are available at

plumbing supply or hardware stores. Follow manufacturers instructions for installation of the valves. Before changing

the factory setting on the thermostat, read the

"Temperature Regulation" section in this manual.

_WARNING

Soot build-upindicatesa problem that requirescorrection

before further use. Turn "OFF" gas to water heater and leave"OFF" until repairs are made, becausefailure to cor- rect the causeof the sooting canresult in a fire or explo-

sion causing DEATH, SERIOUS BODILY INJURY, OR

PROPERTYDAMAGE.

_,WARNING

AWARNING

VENT DAMPERS - Any vent damper,whether it is operat-

ed thermally or otherwise must be removed if its use

inhibitsproperdrafting ofthe water heater.

Thermally Operated Vent Dampers: Gas-fired water

heatershavingthermal efficiencyin excessof 80%may pro- duce a relatively low flue gastemperature. Such tempera- tures may not be high enoughto properly openthermally operated vent dampers. This would causespillageof flue gasesandmay causecarbonmonoxide poisoning. Vent dampers must bear evidenceof certification as com- plying with the current edition of American National

tandard ANSI Z21.68 (ANSI Z21.66 & 67, respectively,

cover electrically and mechanically actuated vent dampers). Before installation of any vent damper, consult

rout local SearsService Center or the gasutility for fur-

ther information.

_,WARNING

•The appliance and its individual shutoff valve must be dis-

connected from the gas supply piping system during any pressure testing of the gas system at test pressures in excess of _/zpound per square inch (3.5kPa).

•The appliance must be isolated from the gas supply piping

system by closing its individual manual shutoff valve dur- ing any pressure testing of the gas supply piping system at

test pressures equal or less than ½ pound per square inch

(3.5kPa).

BEFORE LIGHTING PROPANE (L.P.) GAS WATER HEATERS: Propane (L.R) gas is heavier than air. Should

there be a leak in the system, the gaswill settle near the ground. Basements, crawl spaces, skirted areas under

mobile homes (even when ventilated), closets and areas belowgroundlevelwill serveaspocketsfor the accumula-

tion of this gas. Beforeattempting to light or relight the water heater's pilot or turning on a nearby electricallight

switch, be absolutelysure there is no accumulated gasin the area. Searchfor odor of gasby sniffingat ground level

in the vicinity of the appliance. If odor isdetected, follow

stepsindicated at "For Your Safety" on the cover pageof this manualthen leavethe premises.

_,WARNING

Chemical vapor corrosion of the flue and vent system may occur if air for combustion contains certain chemical

vapors. Spray can propellants, cleaning solvents, refrigera- tor and air conditioner refrigerants, swimming pool chemi-

cals, calcium and sodium chloride, waxes, bleach, and pro- cess chemicals are typical compounds which are potentially

corrosive.

AWARNING a

Obstructed or deteriorated vent systemsmay present serioushealthrisk or asphyxiation.

Safety Precautions continued on page 4

Safety Precautions

_,WARNING J

The water heater with draft hood installedmust be prop- erly vented to a roof jack which terminates outdoors. J

Never operate the water heater unless it is vented to the J

outdoors and has adequate air supply to avoid risks of

improper operation,explosionorasphyxiation.

_,WARNING

Minimum clearancesbetween the water heater and com- bustible and noncombustible construction are I" at the

sidesand rear, 4" at the front, and 6" from the vent pipe. Clearance from the top of the draft hood is 12". Refer to

the label on the water heater locatedadjacent to the gas controlvalvefor all clearances.

_,WARNING

Flooddamageto a water heater may not be readily visible

or immediately detectible. However,over a period of time a flooded water heater will create dangerousconditions which can causeDEATH, SERIOUS BODILY INJURY,OR

PROPERTY DAMAGE. Call a Sears Service Technicianor

contractor to replace a flooded water heater. Do not attempt to repair the unit! It mustbe replaced!

_,WARNING

ACAUTION

WATER HEATERS EVENTUALLY LEAK: Installation of the water heater must be accomplished in such a manner

that if the tank or any connections should leak, the flow of water will not cause damage to the structure. When such

locations cannot be avoided, a suitable drain pan should be

installed under the water heater. Drain pans are available at your local Sears store. Such a drain pan must be not greater than 1½ inches deep, have a minimum length and

width of at least 2 inches greater than the water heater dimensions and must be piped to an adequate drain. The

pan must not restrict combustion air flow.

HYDROGEN GAS: Hydrogengascanbe producedin a hot

water systemthat hasnot been usedfor a long period of time (generally two weeks or more). Hydrogen gas is

extremely flammable and explosive.To prevent the possi-

bility of injury under theseconditions,we recommend the hot water faucet be opened for several minutes at the

kitchen sink beforeanyelectricalapplianceswhichare con- nected to the hot water systemare used(suchas a dish-

washer or washing machine). If hydrogengas is present, there will probably be an unusual sound similar to air

escaping through the pipe as the hot water faucet is opened.There must be no smokingor openflamenear the

faucetat the time it isopen.

_WARNING

INSULATING JACKETS: When installing an external water

heater insulation jacket on a gaswater heater:

• DO NOT cover the temperature-pressure relief valve.

• DO NOT put insulation over any part of the top of the gas

water heater.

• DO NOT put insulation over the gas control valve or gas

control valve/burner cover, or any access areas to the

burner.

• DO NOT let insulation around the gaswater heater to get within 8 inches of the floor (air must get to the burner).

• DO NOT remove operating instructions, and safety relat-

ed warning labels and materials affixed to the water

heater.

• DO obtain new warning and instruction labels from Sears for placement on the jacket directly over the existing

labels.

Failure to heed this will result in the possibility of a fire or

explosion.

Table of Contents

Safety Precautions ............................................................................................................................................2-4

Table of Contents ................................................................................................................................................5

Materials and Basic Tools Needed ...............................................................................................r

Materials Needed ..................................................................................................................................................................... 27

Basic 2bols............................................................................................................................................................................... 27

Installation Instructions ........................................................................................................................g-lg

Removing the Old Water Heater. ............................................................................................................................................ .8

Facts to Consider About the Location ............................................................................................................................... 9, 10

Securing Water Heater to Floor and Wall.. ............................................................................................................................. 11

Water Piping ..................................................................................................................................................................... 11, 12

T&P Valve and Pipe Insulation ............................................................................................................................................... 12

_l_mperature-Pressure Relief Valve........................................................................................................................................... 13

Filling the Water Heater .......................................................................................................................................................... 14

Venting ............................................................................................................................................................................ 14, 15

Gas Piping .............................................................................................................................................................................. 15

"Furl Conversion Instructions ........................................................................................................................................ 16, 17

Installation Checklist .............................................................................................................................................................. 18

"l_mperature Regulation ......................................................................................................................................................... .21

Service and Adjustment ......................................................................................................................22,23

[)raft Hood Operation .......................................................................................................................................................... 22

_Ihnk (Sediment) Cleaning ..................................................................................................................................................... 22

Burner Inspection .................................................................................................................................................................. 22

Burner Cleaning .................................................................................................................................................................... 22

Draining ................................................................................................................................................................................ 23

_l_mperature-Pressure Relief Valve Operation ......................................................................................................................... 23

Drain Valve Washer Replacement .......................................................................................................................................... 23

Housekeeping ........................................................................................................................................................................ 23

Anode Rod Inspection ........................................................................................................................................................... 23

Service ................................................................................................................................................................................... 23

Troubleshooting Guide .................................................................................................................24,25

Start Up Conditions .............................................................................................................................................................. 24

Thermal Expansion .............................................................................................................................................................. 24

Strange Sounds .................................................................................................................................................................... 24

Condensation ...................................................................................................................................................................... 25

Smoke/Odor ........................................................................................................................................................................ 25

Operational Conditions .................................................................................................................................................... 25, 26

Smelly Water ........................................................................................................................................................................ 25

Air in Hot Water Faucets .................................................................................................................................................... 25

High Temperature Shut Off"System ..................................................................................................................................... 26

Not Enough Hot Water ....................................................................................................................................................... 26

Water is too Hot .................................................................................................................................................................. 26

Leakage Checkpoints ............................................................................................................................................................. 27

Parts Order List..............................................................................................................................................28,29

Customer Responsibilities

"""inanK You forpurchasinga Searswater heater.

Properly installed and maintained, it should give you years of trouble free service. If you should decide that you want the new water heater professionally installed by Sears call the local Sears Service Center or any Sears store. They will arrange for prompt, quality installation by Sears authorized contractors.

Abbreviations Found In This Instruction Manual CSA - Canadian Standards Association

ANSI - American National Standards Institute NFPA - National Fire Protection Association

This gas-fired water heater is design certified by CSA

INTERNATIONAL under American National Standard/CSA Standard ANS Z21.10.1 • CSA 4.1

(current edition) for Gas Water Heaters for

Installation in Manufactured Homes, (Mobile Homes).

Instructions to Mobile Home Manufacturers:

The installation must conform with the Manufactured

Home Construction and Safety Standards Title 24

CFR, Part 3280.

Instruction for replacement installation:

The installation must conform with the instructions in this manual; gas company rules; and Local Codes, or

in the absence of Local Codes, with the current edi- tion of the National Fuel Gas code, ANSI Z223.1, also

referred to as NFPA 54. This publication is available from your local government or public library or gas company or by writing NFPA, I Batterymarch Par[ Quincy, MA 02269.

• Read the "Safety Precautions" section, pages 2 through 4 of this manual first and then the entire manual carefully. If you don't follow the safety rules, the water heater will not operate properly. It could cause DEATH, SERIOUS BODILY

INJURY AND/OR PROPERTY DAMAGE.

• This manual contains instructions for the installation, opera- tion, and maintenance of the gas-fired water heater. It also

contains warnings through out the manual that you must

read and be aware o£ All warnings and all instructions are essential to the proper operation of the water heater and your safety. Since we cannot put everything on the first few pages,

READ THE ENTIRE MANUAL BEFORE ATTEMPTING TO INSTALL OR OPERATE THE WATER HEATER.

• The gas fired water heater is design certified by CSA INTER- NATIONAL under American National Standard/CSA

Standard ANS Z21.10.1 • CSA 4.1 (current edition) for Gas Water Heaters for Installation in Manufactured Homes,

(Mobile Homes). Instructions to Mobile Home Manufacturers:

The installation must conform with the Manufactured Home Construction and Safety Standards Title 24 CFR, Part 3280.

Instruction for replacement installation: The installation must conform with the instructions in this

manual; gas company rules; and Local Codes, or in the absence of Local Codes, with the current edition of the National Fuel

Gas code, ANSI Z223.1, also referred to as NFPA 54. This _iublication is available from your local government or public

brary or gas company or by writing NFPA, 1 Batterymarch

Park, Quincy, MA 02269.

• If after reading this manual you have any questions or do not understand any portion of the instructions, call the Sears

Service Center.

• Carefully plan the place where you are going to put the water heater. Correct combustion, vent action, and vent pipe instal-

lation are very important in preventing death from possible carbon monoxide poisoning and rims.

Examine the location to ensure the water heater complies with the "Facts to Consider About the Location" section in this

manual.

• For California installation this water heater must be braced, anchored, or strapped to avoid falling or moving during an

earthquake. See instructions for correct installation proce- dures. Instructions may be obtained from your local dealer,

wholesaler, public utilities or California Office of the State Architect, 400 P Street, Sacramento, CA 95814.

• Complies with SCAQMD rule #1121 and districts having equivalent NOx requirements.

Product Specifications

MODEL

NUMBER

153.333844

153.333944

TANK

CAPACITY

IN GALLONS

30 40

TYPE

OF B.T.U.

GAS RATE

NKITPROPANE(L.E) 30,000 NKITPROPANE(L.E) 30,000

RECOVERY RATE

GALS. PER HOUR

@90°F RISE

NAT. PROPANE (LP.)

31.0 31.0

MINIMUM

VENT

PIPE

3/1

DIMENSIONS IN INCHES

HEIGHT TO

DIAMETER JACKET TOP

18" 56"

20" 56/"

Materials and Basic Tools Needed

Materials Needed

"Ib simplify the installation Sears has available the installation parts shown below. You may or may not need all of these materi-

als, depending on your type of installation.

WATER HEATER INSTAL-

LATION KIT WITH FLEXIBLE CONNECTORS FOR 3/4" OR I/2"

THREADED OR COPPER

PLUMBING

EXPANSION TANKS FOR THERMAL EXPANSION CONDITIONS

AVAILABLE IN 2

GALLON AND 5 GALLON CAPACITY

THROUGH LOCAL

SEARS STORE OR SERVICE CENTERS

FLEXIBLE WATER HEATER GAS

CONNECTOR WITH

FITTINGS

DRAIN PANS ARE AVAILABLE IN 20", 22", 24n AND 28" DIAMETERS.

SELECT A DRAIN PAN THAT IS AT LEAST 2n LARGER THAN THE DIAMETER OF THE WATER HEATER

Basic Tools

You may or may not need all of these tools, depending on ycour type of installation. These tools can be purchased at your local Sears store.

• Pipe Wrenches (2) 14"

• Screwdriver

• Tin Snips

• 6 Foot Tape or Folding Rule

• Garden Hose

• Drill

• Pipe dope or Teflon Tape

GARDEN HOSE 6 FOOT TAPE

SLOT-HEAD SCREWDRIVER

PIPE

WRENCH

PHILLIPS SCREWDRIVER

ROLL OF TEFLON TAPE

(USE ONLY ON WATER CONNECTIONS)

PIPE DOPE (SQUEEZE TUBE)

(USE FOR WATER AND GAS CONNECTIONS)

TIN SNIPS

DRILL

ADDITIONAL TOOLS NEEDED WHEN SWEAT SOLDERING

• Tubing Cutters or Hacksaw

• Propane Torch

• Soft Solder

• Solder Flux

• Emery Cloth

• Wire Brushes

HACKSAW

3/4" WIRE BRUSH

1/2_ WIRE BRUSH

ROLL OF LEAD FREE

SOFT SOLDER

PROPANE

TORCH

ROLL OF EMERY

CLOTH SOLDER TUBING

FLUX CUTTER

Installation Instructions

Removing the Old Water Heater

@_Ihrn "OFF" the gas supply to the water hearer.

_kWARNING

If the main gas line shutoff serving all gasappliances isI used,alsoshut "OFF" the gasat each appliance.Leaveall

gasappliancesshut "OFF" until the water heater installa- tion is complete.

@Turn "OFF" the water to the water

heater. Some installations require that the water be turned off" to the entire

house.

Disconnect the vent pipe from the draft hood where they connect to the water heater. In most installations

the vent pipe can be lifted off"after any screw or other attached devices are removed. Dispose of the draft

hood. The new water heater has the draft hood which must be used for proper operation.

If you have copper piping to the water heater, the two copper water pipes can be cut with a hacksaw approximately 4" away from where they connect to the water heater. This will avoid cutting off" the pipes too short. Additional cuts can be made later if necessary. Disconnect the temperature-pressure relief valve

drain line. When the water heater is drained, disconnect the hose from the

drain valve. Close the drain valve. The water heater is now completely discon-

nected and ready to be removed.

Check a,g,ain to make sure the gas supply is OFF to the water heater. Then dis-

connect the gas supply connection from the gas control valve.

Attach hose the heater drain

a to water

valve and put the other end in a floor drain or outdoors. Open the water

heater drain valve. Open a nearby hot water faucet which will relieve pressure

in the water heater and speed draining.

If you have galvanized pipe to the water

heater, loosen the two galvanized pipes with a pipe wrench at the union in each line. Also disconnect the piping remain-

ing to the water heater. These pieces should be saved since they may be need- ed when reconnecting the new water heater. Disconnect the temperature-pres-

sure relief valve drain llne. When the water heater is drained, disconnect the

hose from the drain valve. Close the drain valve. The water heater is now

completely disconnected and ready to be

removed.

_kWARNING I

The water passing out of the drain valve may be

extremely hot. To avoid being scalded, make sure all connections are tight and that the water flow is directed I

away from anyperson. ]

_CAUTION J

Mineral buildup or sediment may have accumulated in J

the old water heater. This causesthe water heater to be J

much heavier than normal and this residue, if spilled

out, could cause staining.

Installation Instructions (cont'd)

Facts to Consider About the Location

Whether replacing an old water heater or putting the water heater in a new location, the following critical points must be

observed•

This mobile home gas-flred water heater is for use in a mobile home. You should carefully choose an indoor location for the new water heater, because the placement is a very important consideration for the safety of the occupants in the building and

for the most economical use of the appliance. This water heater is for use only in mobile homes andis not intended for out- door installation.

INSTALLATION METHOD B: An optional enclosure

incorporating a solid exterior access door, when a 5' or 8 diame- ter, or 20 square inch minimum equivalent free air opening is located in the floor of the enclosure• The opening must be cov-

ered by a 7/" wire mesh•

ENCLOSURE INSTALLATIONS:

The installation of this water heater must be within an enclosure so as to separate the appliance combustion system

and venting system from the interior atmosphere of the mobile home. There shall not be any door, removable access tPhanel,or other opening into the enclosure from the inside of

e mobile home. This water heater must be installed using

Method A or B.

HOT WATER

OUTLET

GAS SUPPLY

SOLID

EXTERIOR DOOR OF

MOBILE HOME

INSTALLATION METHOD A: An enclosure with an exte-

rior access door incorporating a single opening positioned a maximum of 6" above the lower edge of the access door and

whmh may incorporate either /4 wtre mesh or louvers. When

%"wire mesh is used, the size of the opening must be a mini-

mum of 20 square inches. When the louvers are used, the area must be a minimum of 20 square inches.

OUTSIDE WALL OF

MOBILE

HONE

MOUNTING

BRACKET

HOT WATER

OUTLET

OUTSIDE

WALL OF

MOBILE

HOME

GAS SUPPLY

MOUNTING

BRACKETS

LOUVERED

EXTERIOR

DOOR OF

MOBILE HOME

gLqg VA%PPRessURE!

' O LEVER

LOUVERED

6" MAX

INSTALLATION IN ENCLOSURE OF MOBILE HOME

WITH LOUVERED EXTERIOR DOOR

INSTALLATION IN ENCLOSURE OF MOBILE HOME

WITH SOLID EXTERIOR DOOR

Install water heater into closet so as to have 1" minimum clear- ance at sides and back. Clearance of 4" is needed to front to

accommodate the gas control valve• Be sure to allow adequate clearance for servicing the water heater and for access to the pip- ing and temperature-pressure relief valve.

NOTE: DOOR MUST BE ON OUTSIDE WALL OF MOBILE HOME.

I_ MIN i_MIN

_1 _ M_N_

4" M_N

INSTALLATION CLEARANCES TOP VIEW

Installation Instructions (cont'd)

Facts to Consider About the Location (cont'd)

_WARNING

Minimum clearances between the water heater and com- bustible and noncombustible construction are Iu at the

sides and rear, 4n at the front, and 6" from the vent pipe. Clearance from the top of the jacket is 12" on most mod-

els. Note that a lesser dimension may be allowed on some

models. Refer to the label on the water heater adjacent to

the gas control valve for all clearances.

The water heater should be secured to the floor and to the wall of the enclosure with the mounting brackets provided. For bracket location refer to "Securing Water Heater to Floor and

Wall" in the "Installation Instructions" section.

When a mobile home is skirted, an air intake opening with a minimum free area of 32 square inches must be provided in the

skirt. If the opening is covered by louvers or screen, the total free area must be 32 square inches. Other gas fired appliances in the home will require additional free air openings; consult these

manufacturers for correct sizing.

AWARNING

A gaswater heatercannotoperateproperlywithoutthe cor-

rectamount ofair for combustion.Do not installin a confined

areasuchacloset,unlessyouprovideair asshowninthe"Facts to ConsiderAbout the Location"sectionon page9. Never obstructthe flowof ventilationair If you haveanydoubtsor questionsatall,callyourgascompanyor SearsServiceCenter

Failureto providethe properamount of combustionair can result in a fire or explosionandcancauseDEATH, SERIOUS BODILYINJUR_,OR PROPERTYDAMAGE.

AWARNING

When the system requires water at temperatures higher than

required for other uses,the hot water system may require a means such as a mixing valve to be installed to temper the

water at certain points of use. Some people are more likelyto

be permanently injured by hot water than others; these include

the elderly, children, the infirm, or the physically/mentallyhand-

icapped.Before immersing yourselfor anyone else in hot water, be sure to check the water temperature. WARNING: HOT-

TER WATER INCREASES THE RISK OF SCALD INJURY. (Also see "Temperature Regulation" section) Mixing valvesare

available at plumbing supplyor hardware stores. Follow manu- facturers instructionsfor installationofthese valves.

AWARNING

Thiswater heater shallnot be connectedto anyheatingsys- temsor componem(s)previouslyusedwitha nonpotablewater

heatingappliance.

_WARNING

If this water beater will be used in beaut7 shops,barber shops,

cleaning establishments, or self-service laundries with dry cleaning equipment, it is imperative that the water beater or

water beaters be installed so that combustion and ventilation air be taken from outside these areas. Refer to the '*Facts to Consider About the Location" section of this manual and also

the current edition of the National Fuel Gas Code, ANSI Z223.1, also referred to as NFPA 54 for specificsprovided con-

cerning air required.

_,WARNING J

Toxicchemicalssuchas usedfor treatment of boilersor non-J

potablewater heatingappliancesshallneverbe introducedinto

a potablewater heatingsystem.

ACAUTION

WATER HEATERS EVENTUALLY LEAK: Installation of the water heater must be accomplished in sucha manner that if

the tank or any connectionsshouldleak, the flow of water will

not causedamage to the structure. When such locations can- not be avoided, a suitable drain pan should be installed under

the water heater. Drain pans are available at your local Sears store. Such a drain pan must be not greater than I '/zinches deep, have a minimum length and width of at least 2 inches greater than the water heater dimensions and must be piped to an adequate drain. The pan must not restrict combustion air

flow.

When a drain pan is required, the installation must conform to "Method A" on page 9.

AWARNING

INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQUIDS

(VAPORS) ARE LIKELY TO BE PRESENT OR STORED (GARAGES, STORAGE, AND UTILITY AREAS, ETC):

Flammable liquids(such as gasoline,solvents, propane (LP) or

butane, etc.), all of which emit flammable vapors, may be

improperly stored or used in suchareas. The gaswater heater

pilot light or main burner can ignite suchvapors. The resulting flashbackand fire can causedeath or seriousburns to anyone m

the area,as well asproperty damage.

If installation in suchareas isyour only option, then the installa-

tion must be accomplished in a way that the pilot flame and

main burner flame are elevated from the floor at least 18inches.

While this may reduce the changesof flammable vapors from a floor spillbeing ignited,gasolineand other flammable substances

should never be stored or used in the same room or area con- taining a gaswater heater or other open flame or spark produc-

ingappliance. NOTE: Flammable vapors may be drawn by air currents from

other areas ofthe structure to the appliance.

AWARNING

Propellantsof aerosolspraysandvolatilecompounds,(clean-

ers,chlorinebasedchemicals,refrigerants,etc.) in additionto

beinghighlyflammableinmanycases,willalsochangeto cor- rosive hydrochloricacid when exposedto the combustion productsof the water heater.The results canbe hazardous

and alsocauseproductfailure.

_,WARNING

Thiswater heatermust not be installeddirectlyon carpeting. Carpeting must be protected by a metal or wood panel

beneaththe applianceextending beyondthe full width and

depth of the appliance byat least 3 inches(76.2mm) in an) direction,or if the applianceisinstalledinanalcoveorcloset the entire floormust be coveredbythe panel.Failureto heec thiswarningmayresult inafirehazard.

+ 22 hidden pages

Kenmore 153.333844, THE ECONOMIZER 6 153.333944, THE ECONOMIZER 6 153.333844 Owner's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual