Kenmore PG-40612SOL, 640-05057376-5 Owner’s Manual

Use & Care Guide

Manual de Uso y Cuidado

English / EspaSol

Kenmoreo

@ @

Model/ModUlo:

Item / Articulo:

P/N 61200343 Sears Brands Management Corporation

Hoffman Estates, IL 60179 U.S.A. www.kenmore.com

www.sears.com www.kmart.com

146.23681310

640-05057376-5

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of

this or any other appliance.

2. An LPcylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

Installation Safety Precautions

• Please read this User's Manual in its entirety before using the grill.

• Failure to follow the provided instruction can result in seriously bodily injury and/or property damage.

• Some parts of this grill may have sharp edges. Please

wear suitable protective gloves.

• Use grill, as purchased, only with LP (propane) gas and the regulator/valve assembly supplied.

• Grill installation must conform with local codes, or in their

absence of local codes, with either the National Fuel Gas

Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2, or the Standard for Recreational

_!ehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV

Series, Recreational Vehicle Code, as applicable.

• All electrical accessories (such as rotisserie) must be

electrically grounded in accordance with local codes, or

National Electrical Code, ANSI / NFPA 70 or Canadian Electrical Code, CSA C22.1. Keep any electrical cords

and/or fuel supply hoses away from any hot surfaces.

• This grill is safety certified for use in the United States

and/or Canada only. Do not modify for use in any other

location. Modification will result in a safety hazard.

IMPORTANT: This grill is intended for outdoor use only and is not intended to be installed in or on recreational vehicles or

boats.

Call Grill Service Center For Help And Parts

If you have questions or need assistance during assembly, please call 1-888-287-0735. You will be speaking to a

representative of the grill manufacturer and not a Sears employee. To order new parts call Sears at

1-800-4-MY-HOME u_.

Product Record

IMPORTANT:Fill out the product record informationbelow.

Model Number

Serial Number

See rating label on grill for serial number.

Date Purchased

NOTE TO INSTALLER" Leave this User's Manual with the

customer after delivery and/or installation.

NOTE TO CONSUMER. Leave this User's Manual in a

convenient place for future reference.

Safety Symbols The symbols and boxes shown below explain what each heading

means. Read and follow all of the messages found throughout

the manual.

DANGER: Indicates an imminently hazardous situation

which, if not avoided, will result in death or serious injury.

WARNING: Indicates an potentially hazardous situation which, if not avoided, could result in death or serious injury.

cooking.

2 • 146.23681310 © KCD IP,LLC

CAUTIO

CAUTION: Indicates a potentially hazardous situation or unsafe practice which, if not avoided, may result in minor or

moderate injury.

ForYourSafety...

GrillServiceCenter...

ProductRecordInformation...

Sears Installation Service

2 2

For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in

the U.S.A. call 1-800-4-MY-HOME ®

InstallationSafetyPrecautions...

SafetySymbols...

KenmoreGrillWarranty...

UseandCare...

PartsList... PartsDiagram...

BeforeAssembly...

... 14-17

Assembly...

Troubleshooting...

Repair Protection Agreements Congratulations on making a smart purchase. Your new Kenmore ®

product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time That's when having a Repair Protection Agreement can save you money and aggravation.

PurchGseGt?epGirProtection Agreement now Gnclprotect /ourself from unexpected hassle and expense,

Herds what the Repair Protection Agreement _ includes:

[]

Expert service by our 10,000 professional repair specialists

[]

Unlimited service and no charge for parts and labor on all

covered repairs

[]

Product replacement up to $1500 if your covered product

can't be fixed

[]

Discount of 25% from regular price of service and related

installed parts not covered by the agreement; also, 25% off regular price of preventive maintenance check

[]

Fasthelp by phone - we call it Rapid Resolution -

phone support from a Sears representative. Think of us as a "talking owner's manual."

2 2

•.. 4-10

•••11 .. 13

• 18-46

•47-49

CALIFORNIA PROPOSITION 65

1. Combustion by-products produced when using this product contain chemicals known to the State of

California to cause cancer, birth defects, and other reproductive harm.

2. This Product contains chemicals, including lead and lead compounds, known to the State of California to

cause cancer, birth defects or other reproductive

harm.

Wash your hands after using this product.

Once you purchase the Repair Protection Agreement, a simple phone call isall that it takes for you to schedule service. You can call

anytime day or night, or schedule a service appointment online.

The Repair Protection Agreement is a risk-free purchase. If you cancel for any reason during the product warranty period, we will provide a full refund. Or, a prorated refund anytime after the product warranty period expires. Purchase your Repair

Protection Agreement today!

Some limitations and exclusions apply. For prices and additional information in the U.S.A.call 1-800-827-6655.

146.23681310 ° 3

KENMORE GRILL WARRANTY

Kenmore One Year Limited Warranty When installed, operated and maintained according to all supplied instructions, if this appliance fails due to a defect in material and workmanship within one year from the date of purchase, call 1-800-4-MY-HOME _R_to arrange for free repair or replacement if repair is unavailable.

Forten years from the date of purchase, any burner that ruststhrough will be replaced free of charge. After the first year from the date of purchase, you are responsible for the labor cost to have it installed.

A!l warranty coverage excludes ignitor batteries and grill part paint loss, discoloration or surface rusting,which are either

expendable parts that can wear out from norma! usewithin the warranty period, or are conditions that can be the result of normal use,accident or improper maintenance.

All warranty coverage isvoid if this product is ever used for other than private household purposes.

This warranty covers ONLY defects in material and workmanship. Sears wiii NOT pay for:

1.Expendable items that can wear out from normal use within the warranty period, including but not limited to batteries, light bulbs and surface coatings or finishes.

2. A service technician to instruct the user in correct product installation, operation or maintenance.

3.A service technician to clean or maintain this product.

4. Damage to or failure of this product if it isnot installed, operated or maintained according to the all instructions supplied with the product.

5. Damage to or failure of this product resulting from accident, abuse, misuseor use for other than its intended purpose.

6. Damage to or failure of this product caused by the use of detergents, cleaners, chemicals or utensi!sother than those recommended in all instructions supplied with the product.

7. Damage to or failure of parts or systems resulting from unauthorized modifications made to this product.

Disclaimer of implied warranties; Limitation of remedies customer's sole and exclusive remedy under this limited warranty shall be product repair as provided herein. Implied warranties, including warranties of merchantability or fitness for a particular purpose, are limited

to one year or the shortest period allowed by law. Sears shall not be liable for incidental or consequential damages. Some

states and provinces do not allow the exclusion or limitation of incidenta! or consequentia! damages, or limitation on the duration of implied warranties of merchantability or fitness, sothese exclusions or limitations may not apply to you.

Thiswarranty applies only while this appliance is used in the United States.

Thiswarranty gives you specific legal rights, and you may a!so have other rights which vary from state to state.

Sears Brands Management Corporation,

Hoffman Estates,[L 60179

4 " 146.23681310

• NEVER store a spare LP cylinder under or near the

appliance or in an enclosed area.

• Never fill a cylinder beyond 80% full.

• If the information in the two points above isnot

followed exactly, a fire causing death or serious injury may occur.

• An overfilled or improperly stored cylinder is a hazard due to possible gas release from the safety

relief valve. This could cause an intense fire with risk of property damage, serious injury or death.

• If you see, smell or hear gas escaping,

immediately get away from the LP cylinder and appliance and call your fire department.

LP Tank Removal, Transport And Storage

• Turn OFF all control knobs and LPtank valve. Turn coupling nut

counterclockwise by hand only - do not use tools to disconnect. Lift LPtank wire upward off of LPtank collar, then lift LPtank up and off of support bracket. Install safety cap onto LP

tank valve. Always use cap and strap supplied with valve.

Failure to use safety cap as directed may result in serious personal injury and/or property damage.

Valv_ _-,

LPTank

Safety Cap Retainer Strap

• A disconnected LPtank in storage or being transported must have a safety cap installed (as shown). Do not store an LPtank

in enclosed spaces such as a carport, garage, porch, covered

patio or other building. Never leave an LPtank inside a vehicle

which may become overheated by the sun.

• Do not store an LPtankin an area where children play.

LP Cylinder

• The LPcylinder used with your grill must meet the following requirements:

• Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)

Capacity maximum.

• LP cylinders must be constructed and marked in accordance

with specifications for LP cylinders of the U.S. Department of

Transportation (DOT} or for Canada, CAN/CSA-B339, cylinders, spheres and tubes for transportation of dangerous goods. Transport Canada (TC). See LP cylinder collar for marking.

• LP cylinder valve must have:

• Type ] outlet compatible with

regulator or grill.

• Safety relief valve.

• UL listed Overfill Protection

Device (OPD). This OPD safety OPD Hand Wheel feature is identified by a unique triangular hand wheel. Use only LPcylinders equipped with this type of valve.

• LP cylinder must be arranged for vapor withdrawal and include collar to protect LPcylinder valve. Always keep LP

cylinders in upright position during use, transit or storage.

LPcylinder in upright position for vapor withdrawal

LP (Liquefied Petroleum Gas)

• LPgas is nontoxic, odorless and colorless when produced. For Your Safety, LPgas has been given an odor (similar to rotten cabbage) so that it can be smelled.

• LPgas is highly flammable and may ignite unexpectedly when mixed with air.

LP Cylinder Filling

• Use only licensed and experienced dealers.

• LPdealer must purge new cylinder before filling.

• Dealer should NEVER fill LP cylinder more than 80% of LP cylinder volume. Volume of propane in cylinder will vary by

temperature.

• A frosty regulator indicates gas overfill. Immediately close LP cylinder valve and call local LPgas dealer for assistance.

• Do not release liquid propane (LP) gas into the atmosphere. This is a hazardous practice.

• To remove gas from LP cylinder, contact an LP dealer or call a local fire department for assistance. Check the telephone

directory under "Gas Companies" for nearest certified LP dealers.

146.23681310 ° 5

LPTank Exchange Connecting Regulator To The LPTank

• Many retailers that sell grills offer you the option of replacing your empty LPtank through an exchange service. Use only those

reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your tank only for an OPD safety feature-equipped tank as described inthe "LPTank"

section of this manual.

• Always keep new and exchanged LPtanks in upright position during use,transit or storage.

• Leak test new and exchanged LPtanks BEFOREconnecting to grill.

LP Tank Leak Test

For your safety

• Leak test must be repeated each time LPtank is exchanged or refilled.

• Do not smoke during leak test.

• Do not use an open flame to check for gas leaks.

• Grill must be leak tested outdoors in a well-ventilated area, away from ignition sources such asgas fired or electrical

appliances. During leak test, keep grill away from open flames or sparks.

• Use a clean paintbrush and a 50/50 mild soap and water solution. Brush soapy solution onto areas indicated by arrows in figure below. Leaks are indicated by growing bubbles.

1. LPtank must be properly secured onto grill. (Refer to assembly section.}

2. Turn all control knobs to the OFF position.

3. Turn LPtank OFF by turning OPD hand wheel clockwise to a full stop.

4. Remove the protective cap from LPtank valve. Always use cap and strap supplied with valve.

OPD Hand Wheel

le 1 outlet with

thread on outside

Safety Relief

Strap and Cap

• Do not use household cleaning agents. Damage to the gas train components (valve/hose/regulator) can result.

Do not insert a POL transport plug (plastic part with external threads) into the type 1 valve

outlet. If will defeat the Safety Relief Valve feature.

Hold regulator and insert nipple into LP

tank valve. Hand-tighten the coupling

nut,holding regulator in a straight line

with LPtank valve so as not to crossth- thread the connection.

Nipple has to be

centered into the LP

6 ° 146.23681310

tank vaJIe" _ __'___

Hold coupling nut and regulator

as shown for proper connection to LP tank valve.

6. Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LPtank

valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only - do not usetools.

NOTE:

Ifyou cannot complete the connection, disconnect regulator and repeat steps 5 and 6. If you are still unable to complete the connection, do not use this regulator! Call 1-800-4-MY-HOME ® for an identical replacement part.

Leak Testing Valves, Hose and Regulator

1.Turn all grill control knobs to OFF.

2. Be sure regulator istightly connected to LPtank.

3. Completely open LPtank valve by turning OPD hand wheel counterclockwise. If you hear a rushing sound, turn gas off

immediately. There is a major leak at the connection. Correct before proceeding by calNng Sears for replacement parts at

1-800-4-MY- HOME @.

4. Brush soapy solution onto areas where bubbles are shown in picture below:

• Never remove threaded

orifice at end of valve.

• Do not insert any tool or foreign object into the valve outlet or safety relief valve. You may damage the valve and cause a leak. Leakingpropane may result in

explosion, fire, severe personal injury, or death.

• Outdoor gas appliance is not intended to be installed in or on a boat.

• Outdoor gas appliance is not intended to be installed in or on an RV.

• Never attempt to attach this grill to the self-contained

LPgas system of a camper trailer or motor home.

• Do not use grill until leak-tested.

• If a leak is detected at any time, STOP and call the fire department.

• If you cannot stop a gas leak, immediately close LPcylinder valve and call LPgas supplier or your fire

department !

5. If "growing" bubbles appear, there is a leak. Close LPtank valve immediately and retighten connections. If leaks cannot be stopped do not try to repair. Call Sears for replacement

parts at 1-800-4-MY-HOME ®.

6. Always close LPtank valve after performing leak test by turning hand wheel clockwise.

146.23681310 * 7

For Safe Use of Your Grill and to Avoid Serious

Injury:

• Do not let children operate or play near grill.

• Keep grill area clear and free from materials that burn.

• Do not block holes in sides or back of grill.

• Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind.

• Do not use charcoal or ceramic briquets in a gas grill. (Unless briquets are supplied with your grill.)

• Use grill at least 3 ft. from any wall or surface.

Maintain 10 ft. clearance to objects that can catch fire or sources of ignition such as pilot lights on

water heaters, live electrical appliances, etc.

Safety Tips

• Before opening LPcylinder valve, check the coupling nut for tightness.

• When grill isnot in use, turn off all control knobs and LPcylinder valve.

• Never move grill while in operation or still hot.

• Use long-handled barbecue utensils and oven mitts to avoid burns and splatters.

• Maximum load for side shelf is 10Ibs.

• The grease tray must be inserted into grill and emptied after each use. Do not remove grease tray until grill has completely cooled.

• Clean grill often, preferably after each cookout. If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose

bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.

• If you notice grease or other hot material dripping from grill

Determine the cause, correct it, then clean and inspect valve, Keep ventilation openings in cylinder enclosure (grill cart) free

and clear of debris.

• Do not store objects or materials inside the grill cart enclosure that would block the flow of combustion air to the underside of either

the control panel or the firebox bowl.

• The regulator may make a humming or whistling noise during operation. This will not affect safety or use of grill.

• If you have a grill problem see the "Troubleshooting Section".

• If the regulator frosts, turn off grill and LPcylinder valve immediately. This indicates a problem with the cylinder and it

should not be used on any product. Returnto supplier!

• Apartment Dwellers: Check with management to learn the requirements and fire codes for using an LP gas grill in your apartment complex. If allowed, use outside on the

ground floor with a three (3) foot clearance from

walls or rails. Do not use on or under balconies.

• NEVER attempt to light burner with lid closed. A buildup of non-ignited gas inside a closed grill is

hazardous.

• Never operate grill with LP cylinder out of correct position specified in assembly instructions.

• Always close LPcylinder valve and remove

coupling nut before moving LPcylinder from specified operation position.

• Putting out grease fires by closing the lid is not possible. Grills are well ventilated for safety reasons.

• Do not use water on a grease fire. Personal injury may result. If a grease fire develops, turn knobs and LP

cylinder off.

• Do not leave grill unattended while preheating or burning

off food residue on HI. If grill has not been regularly cleaned, a grease fire can occur that may damage the

product.

Push& Turn Electronic Ignition Lighting Instructions

1.Open lid during lighting.

2. Turn ON gas valve on tank.

3. Push and turn any Main Burner control knob to'Hi

and hold in. You will hear a clicking sound from the electrodes of all burners..

4. If Ignition does NOT occur in 5 seconds, turn the burner

control knob OFF, wait 5 minutes, and repeat the

lighting procedure.

5. To ignite other Main Burner, repeat step 3.

6. To ignite the Side Burner, follow steps 2-4 using the

Side Burner knob.

8 ° 146.23681310

Turn controls and gas source or tank OFF when not in use.

CAUTION

If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure. If the burner does not ignite with The valve open, gas will continue to flow out of the

burner and could accidently ignite with risk of injury.

Match Lighting ADo not lean over grill while lighting.

1.Open lid during lighting.

2. Place match into match holder (hanging on right back panel). Light match, place into lighting hole on left side of firebox.

3. Turn right knob to HI position. Be sure burner lights and stay lit.

4. Light other burners follow with step 3.

Sideburner Match Lighting

1.Open sideburner lid. Turn on gas at LPcylinder.

2. Place lit match near burner.

3. Turn sideburner knob to HI. Be sure burner lights and stays lit.

Burner Flame Check

• Remove cooking grates and flame tamers Light burners, rotate

knobs from HIGH to LOW You should see a smaller flame in LO position than seen on HI Always check flame prior to

each use If only low flame isseen refer to "Sudden drop or low flame" in the Troubleshooting Section

Turning Grill Off

• Turn all knobs to OFF position Turn LPcylinder off by turning

Ignitor Check

• Turn gas off at LPcylinder Pressand hold electronic ignitor button "Clicking" should be heard and spark seen each time

between collector box or burner and electrode See "Troubleshooting" if no click or spark

Valve Check

• Important: Make sure gas is off at LPcylinder before checking valves Knobs lock in OFF position To check valves, first push in knobs and release, knobs should spring

back If knobs do not spring back, replace valve assembly before using grill Turn knobs to LOW position then turn back to OFF position Valves should turn smoothly

Hose Check

• Before each use, check to see if hoses are cut or worn Replace damaged hoses before using grill Use only valve/hose/regulator as specified in the parts list of this Use & Care

Guide

General Grill Cleaning

• Do not mistake brown or black accumulation of grease and smoke for paint Interiors of gas grills are not painted at the factory (and should never be painted) Apply a strong solution

of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom Rinseand allow to completely air dry Do not apply a caustic grill/oven cleaner to painted

surfaces.

• Porcelain surfaces: Because of glass-like composition, most residue can be wiped away with baking soda/water solution or

specially formulated cleaner, Use nonabrasive scouring powder for stubborn stains,

• Painted surfaces: Wash with mild detergent or nonabrasive cleaner and warm soapy water, Wipe dry with a soft

n.onabrasive cloth,

• Stainless steel surfaces: To maintain your grill's high quality appearance, wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use, Baked-on grease

deposits may require the use of an abrasive plastic cleaning pad, Use only in direction of brushed finish to avoid damage, Do not use abrasive pad on areas with graphics.

• Cooking surfaces: If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on

cooking surfaces prior to grilling, It is not recommended to clean cooking surfaces while grill is hot,

146.23681310 " 9

CAUTION

SPIDER ALERT!

IMPORTANT: Always ensure that the venturi burner tubes are clean. A venturi burner tube has a narrow area in

which spiders tend to build nests.

If you notice that your grill is getting hard to light or that the flame isn't as strong as it should be, take the time to check and

clean the venturi's.

; . o o o

ol / ,..........

"\-_L

Spiders or small insects have been known to create "flashback" problems. The spiders spin webs, build nests and lay eggs in the grill's venturi tube(s) obstructing the flow of gas to the burner. The

backed-up gas can ignite in the venturi behind the control panel. This is known as a flashback and it can damage your grill and even cause injury.

Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill.

1. Turn gas off at control knobs and LPcylinder

2. Remove cooking grates and heat diffusers.

3. Remove cotter pin from rear of burners.

4. Carefully lift each burner up and away from valve openings. We s.uggestthree ways to clean the burner tubes. Use the one

easiest for you.

(A) Bend a stiff wire (a light weight coat hanger works well)

into a small hook. Runthe hook through each burner

tube several times.

(B) Use a narrow bottle brush with a flexible handle (do not use

a brass wire brush), run the brush through each burner tube several times.

the burner tube and out the burner ports. Check each port to make sure air comes out each hole.

5. Wire brush entire outer surface of burner to remove food residue and dirt.

6. Clean any blocked ports with a stiff wire such as an open paper clip.

7. Check burner for damage, due to normal wear and corrosion some holes may become enlarged. If any large cracks or holes are found replace burner.

VERYIMPORTANT: Burner tubes must reengage valve openings. See illustrations below.

Toprevent flashbacksand ensuregood performance the burner and venturiassemblyshouldbe removed from the grill and cleaned

•before usewhenever the grill hasbeen idlefor an extended period.

_'_ .................................................................................................................................................................................... rj _

Storing Your Grill

• Clean cooking grates.

• Store in dry location.

• When LP cylinder is connected to grill, store outdoors in a well-ventilated space and out of reach of children.

• Cover grill if stored outdoors. Choose from a variety of grill

covers offered by manufacturer once available.

• Store grill indoors ONLY if LPcylinder isturned off and

Disconnected, remove from grill and stored outdoors.

• When removing grill from storage, follow "Cleaning the Burner Assembli' instructions before starting grill.

10 ° 146.23681310

8. Carefully replace burners.

9. Attach burners to brackets with cotter pin.

10. Reposition carryover tubes and attach to burners. Replace heat diffusers and cooking grates.

Indirect Cooking

Poultry and large cuts of meat cook slowly to perfection on the grill by indirect heat. Place food over unlit burner(s); the heat from lit

burners circulates gently throughout the grill, cooking meat or poultry without the touch of a direct flame. This method greatly reduces flare-ups when cooking extra fatty cuts because there is no

direct flame to ignite the fats and juices that drip during cooking.

1 Burner Cooking

Cook with direct or indirect heat.

Best for smaller meals or foods. Consumes less fuel.

Indirect Cooking Instructions

• Always cook with the lid closed.

• Due to weather conditions, cooking times may vary. During cold and windy conditions the temperature setting may need to be increased to insure sufficient cooking temperature.

• Place food over over unlit burner(s).

Food Safety

Food safety is a very important part of enjoying the outdoor cooking experience. To keep food safe from harmful bacteria, follow these four basic steps: Clean: Wash hands, utensils, and surfaces with hot soapy water

before and after handling raw meat and poultry. Separate: Separate raw meats and poultry from ready-to-eat

foods to avoid cross contamination. Use a clean platter and utensils when removing cooked foods. Cook: Cook meat and poultry thoroughly to kill bacteria. Use a thermometer to ensure proper internal food temperatures.

Chill: Refrigerate prepared foods and leftovers promptly. For more information call: USDA Meat and Poultry Hotline at 1-800-535-4555 (InWashington, DC (202) 720-3333, 10:00 am

4:00 pm EST).

How To Tell If Meat Is Grilled Thoroughly

• Meat and poultry cooked on a grill often browns very fast

on the outside. Use a meat thermometer to be sure food has reached a safe internal temperature, and cut into food to

check for visual signsof aloneness.

• Whole poultry should reach 180° F;breasts, 170° F. Juices should run clear and flesh should not be pink.

• Hamburgers made of any ground meat or poultry should reach 160° F,and be brown in the middle with no pink juices

Beef, veal and lamb steaks, roasts and chops can be cooked to 145° F.All cuts of pork should reach 160° F.

• NEVER partially grill meat or poultry and finish cooking later. Cook food completely to destroy harmful bacteria.

• When reheating takeout foods or fully cooked meats like hot dogs, grill to 165° F,or until steaming hot.

2 Burner Cooking

Great indirect cooking on low. Produces slow, even heating. Ideal for slow roasting and baking.

WARNING: To ensure that it issafe to eat, food must be cooked to the minimum internal temperatures listed in the table below.

USDA* Recommended Safe Minimum Internal Temperatures Beef, Veal, Lamb and Pork - Whole Cuts_

Fish Beef, Veal, Lamb and Pork - Ground Egg Dishes Turkey, Chicken & Duck - Whole, Pieces &

Ground _United States Department of Agriculture

_AIIow meat to rest three minutes before carving or consuming.

145° F 145° F 160° F

160° F 165° F

146.23681310 ° 11

Key Description

1 Warming Rack

2 Cooking Grate 3 Heat Diffuser

4 Grease Tray 5 Side Burner Grid

Qty

Part Number

1 3 6

61200202 61200203

40800023

61200022 40800019

Key

35 36 37 38

Description

Lid Rotate Rod,Lid FrontSilicone Rubber Bumper

Logo Plate Lid Handle Seat

Qty

1 2 2

1 2

Part Number

61200004

50300207

40700103 40800106

40900013

6 RightSide Shelf 7 Side Burner Base

8 Side Burner 9 Side Burner Lid

10 Rotate Axis, Side Burner Lid

11 Igniter Wire, Side Burner

12 Fascia, Right Side Shelf 13 Control Knob Bezel, Side Burner

14 Control Knob 15 Side Shelf Bracket

16 Folding Side Shelf

17 Tank Heat Shield

18 Tank Heat Shield Bracket

19 Gas Hose Bracket

20 Electronic Ignition Module

21 RightModule Bracket 22 Back Panel, RightCabinet 23 Right Panel,Main Cabinet

24 Right Panel,Right Cabinet 25 Single Magnet Box 26 Magnet 27 RightCabinet Tank Baffle 28 Door Bracket, Right Cabinet 29 RightTop Hinge PinBracket

30 Tool Bracket

1 1

61200045

40800063

Lid Handle Firebox Silicone

61200011

50300205

Rubber Bumper

1 1 1 1 1

7 2

1 1

1 2 2

40800123

40200044

61200216

61300105 61200047 61200400

40900206

61200056

61200051

61200024 61200025

61300030

61200215

61300032

61200091

61200060

Firebox

Grease Cup

Grease Cup Clip

Slider Bar

Slider Bar Bracket

Cotter Pin

Main Burner

Igniter Wire A, Main Burner

Igniter Wire B,Main Burner

Manifold, Main Burner

Gas Valve, Main Burner

Regulator

Side Burner Hose

Gas Valve, Side Burner

Control Panel

Control Knob Bezel,

61200013

40800026

40800131

60200210

61200083

110050

61200026

61200205

61200206

61200033

61200204

40800115

61200214

61200213

61200028

40900036

Main Burner

1 2 6

1 2

61200093

61200129

40200094

61200098 61200100

40200057

61200107

Back Rail

Door Bracket, Main Cabinet

LeftTop Hinge PinBracket

Top Door Magnet Box

Back Panel,Main Cabinet

Tank Baffle

Tank Holder

61200065

61200067

40200056

61300106

61200062

40200070

40800130

31 RightCabinet Door

32 Door Handle 33 Right Door, Main Cabinet

34 Temperature Gauge

12 ° 146.23681310

61200101 61200217

61200072 61200201

Left Bottom Shelf

Right Bottom Shelf

Caster with brake

Support Angel Bar

61200109

61200116

40900212

40900060

Key Description

69 Lower Door Magnet Box 70 Caster

©ty

Part Number

1 2

40200072

40900213

71 Back Bottom Support Bar

72 Front Bottom Support Bar 73 Left Door, Main Cabinet

74 Hook

75 PushBar

76 LeftSide Shelf 77 Drawer Seat 78 Drawer Handle 79 Drawer Fascia

80 Back Panel, Left Cabinet

81 Match Holder Bracket 82 Match Holder

83 Left Panel, Main Cabinet 84 Left Panel, Left Cabinet 85 Left Module Bracket 86 LeftCabinet Shelf

87 Door Bracket, Left Cabinet 88 LeftCabinet Door

1 1

1 1 1 1 1 1 1

61200125 61200127

61200068

61200221

61200212 61200035 61200043

61200211 61200038

61200075

40800129 40800128

61200058

61200078 61300031

61200084

61200086 61200087

89 Match Holder Chain

Not Pictured Hardware Pack

Manual

1 1

120007

61200342

61200343

If you are missing hardware or have damaged parts after unpacking grill, call 1-888-287-0735 for replacement.

To order replacement parts after usinggrill, call 1-800-4-MY-HOME ®

146.23681310 ° 13

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J/_j1_

14 ° 146.23681310

READ AND FOLLOW THE INSTRUCTIONS BELOW TO CORRECTLY UNPACK GRILL PARTS FROM SHIPPING BOX.

Step 1: Once you open the top of the shipping box, grasp box by the top flaps and raise it up and away from the packaged grill. Take out the Hardware Pack, manual, right bottom shelf and tank

heat shield from top, also take out left cabinet shelf from side. Next remove the door bracket,

back rail and back panel from front. Remove all parts from plastic bags.

146.23681310 * 15

Step 2. Continue to remove the left panel of left cabinet, right panel of right cabinet, right cabinet door, left cabinet door, push bar with hooks and door handles from top. Next, remove the left

bottom shelf, left panel and right panel of main cabinet, back and front bottom support bars and

warming rack. Remove all parts from plastic bags.

16 * 146.23681310

Step 3: Remove the right panel of main cabinet, door brackets of left and right cabinets, left panel of main cabinet and doors of main cabinet from back.

With the aid of an assistant, turn grill head over on its side as shown in the second figure below, and remove the top Styrofoam piece.

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Step 4. With the aid of an assistant, lift the grill head out of the bottom styrofoam piece. Place it upright on the other Styrofoam piece as the first figure show. Open grill lid, and take out the small boxes packed within the grill head. Remove all packing materials, and remove all parts from boxes.

18 ° 146.23681310

CAREFULLY READ AND PERFORM ALL ASSEMBLY INSTRUCTIONS ON THE FOLLOWING PAGES.

Tools Required:

• Adjustable wrench (not provided)

• Screwdriver (not provided)

• 7/16" Combination wrench (not provided)

• The following hardware is provided in a blister pack for convenient use.

M4X8 screw Qty: 4 pcs

M5X10 screw Qty: 2 pcs

M6X12 shoulder screw Qty: 2 pcs

M4X10 screw Qty:104 pcs

M5 flat washer Qty: 2 pcs

M6X13 screw Qty: 33 pcs

M4 nut Qty: 4 pcs

Cotter Pin Qty: 2 pcs

M6X17 screw Qty:8 pcs

M6 compression washer Qty: 8pcs

AA Battery Qty: 2pcs

M6 nut Qty: 5pcs

M6X40 screw Qty:12 pcs

M6 flat washer Qty: 12pcs

146.23681310 ° 19

Bottom Shelf

• Remove tank holder from bottom shelf with tank hole.

• Turn both bottom shelves upside down. Align and connect them with 15) M6x13 Screws and M6 Nuts as shown. Tighten securely.

M6X73 screw

M6 Nut

Qty: 5 pcs A

20 ° "J46.23681310

Bottom Shelf (continued) IMPORTANT: Double check the positioning of all parts in this step before inserting and tightening screws.

• Insert the two bottom shelf support bars through the square holes at middle of bottom shelf as shown. Note: Insert the support bar with square cutouts at the rear of the bottom shelf.

• Align the screw holes on bars with the holes on bottom shelf. Once in position, push down hard on the bars to snap them all the way down.

• Turn shelf right side up, and use (12) M6x40 screws and M6 flat washers to connect bars to shelf.

M6X40 screw Qty: 12pcs

M6 flat washer Qty: 12 pcs

146.23681310 ° 21

Casters

Turn bottom shelf upside down. Attach casters to bottom shelf with (16) M6x13 screws.

IMPORTANT: Install each caster into the correct position as shown in the figure below.

Turn shelf right side up. Attach main cabinet door magnets to shelf with (2) M4xl0 screws.

M6X13 screw Qty: 16pcs

Swivel Caster

M4X10 screw

Qty:2pcs __ _

Swivel Caster with

Brake

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j" i"

Tank Holder

• Insert the tank holder ends into the holes on bottom shelf as shown.

• Turn the shelf upside down, and use (2} cotter pins to secure the ends under the shelf.

Cotter pin Qty: 2pcs

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Grill Cart Main Cabinet

• To attach main cabinet side panels, align panel bottom holes with holes on bottom shelf. Right Side panel has a square hole cutout as show.

• Attach left and right panels to bottom shelf with (4) M6x13 screws.

• Attach back panel to bottom shelf and side panels with (6) M4xl0 screws.

M6X13 screw Qty: 4 pcs

M4X10 screw Qty: 6 pcs

24 ° 146.23681310

Grill Cart Main Cabinet (continued)

• Attach tank baffle bar to back panel and bottom shelf with (2) M4xl0 screws.

• Align the holes in the cart support angle bars with holes on bottom shelf and side panels.

Attach angle bars with (8) M4xl0 screws.

M4XIO screw Qty: 10 pcs

146.23681310 ° 25

Grill Cart Left Cabinet

• Attach back panel of left cabinet to bottom shelf and main cabinet left panel with (5) M4xl0 screws. Note: Left cabinet back panel hastwo holes in middle.

• Fit back edge of left cabinet outer panel over left cabinet back panel. Attach left cabinet outer panel to bottom shelf and left cabinet back panel with (6) M4xl0 screws.

Note: Left cabinet outer panel has drawer slide at top.

• Insert left cabinet shelf into place, and secure with (6) M4xl0 screws as show.

M4X10 screw

Qty: 17 pcs

26 ° 146.23681310

Grill Cart Right Cabinet

• Attach back panel of right cabinet to bottom shelf and main cabinet right panel with (5) M4xl0 screws.

• Fit back edge of right cabinet outer panel over right cabinet back panel. Attach right cabinet outer panel to bottom shelf and right cabinet back panel with (6) M4xl0 screws.

• Insert right cabinet tank baffle into place, and secure with (4) M4xl0 screws as shown.

M4X10 screw

Qty: 15pcs

146.23681310 ° 27

Door Brackets

• Insert main cabinet door bracket into place between main cabinet side panels as shown. Note: Be sure to position bracket with magnets at bottom.

• Use (2) M4xl0 screws to attach hinge end of left cabinet door bracket to left cabinet outer panel. Use (2) M4xl0 screws to attach magnet end of bracket through main cabinet panel

to main cabinet door bracket.

• Use (2) M4xl0 screws to attach hinge end of right cabinet door bracket to right cabinet

outer panel. Use (2) M4xl0 screws to attach magnet end of bracket through main cabinet

panel to main cabinet door bracket.

M4X10 screw Qty: 8 pcs

28 ° 146.23686310

Side Cabinet Door Magnets

• Attach left cabinet door magnets to main cabinet side panel with (2) M4xl0 screws.

• Attach right cabinet door magnets to main cabinet side panel with (2) M4xl0 screws.

M4XIO screw Qty: 4 pcs

146.23681310 ° 29

Ignition Modules

• Attach left ignition module box to main cabinet left panel with (4) M4xl0 screws. Also attach ignition wire clip to panel with (1) M4xl0 screw as shown.

• Attach right ignition module box to main cabinet right panel with (4) M4xl0 screws. Also attach ignition wire clip to panel with (1) M4xl0 screw as shown.

M4X10 screw Qty: 10pcs

30 ° 146.23681310

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