Kenmore LIQUID PROPANE GAS (LPG) GRILL 119.1623, 119.162300 Operator's Manual

OPERATOR'S MANUAL

Liquid Propane Gas (LPG) Grill
Model 119.162300

• Safety

• Assembly

• Use and Care

• Cooking Guide

• Frequently Asked Questions

@

Call us first if you have any problem with this
product. We can help you with questions about
assembly and grill operation or if there are
damaged or missing parts when you unpack this
unit from the carton. Please call before returning

to the store.

1-800-933-0527

8:30am-5:00pm CST, Monday throuqh Friday

• NOTE TO ASSEMBLER/INSTALLER:
Leave this manual with the consumer.

• NOTE TO CONSUMER:
Keep this manual for future reference.

• RECORD YOUR SERIAL#
(see silver CSA label on main body of grill)

• DATE OF PURCHASE:

• ATTACH YOUR SALES RECEIPT HERE:

• Failure to comply with these instructions could
result in a fire or explosion that could cause

serious bodily injury, death or property damage.

• Whether this grill was assembled by you or
someone else, you must read this entire manual
before using your grill to ensure the grill is
properly assembled, installed and maintained.

• Use your grill at least 2 feet away from any

wall or surface. Use your grill at least 2 feet
away from combustible objects that can melt or
catch fire (such as vinyl or wood siding, fences
and overhangs) or sources of ignition including
pilot lights on water heaters and live electrical
appliances.

• THIS GAS APPLIANCE IS DESIGNED FOR
OUTDOOR USE ONLY.

• Combustion byproducts produced when using

this product contain chemicals known to the
State of California to cause cancer, birth
defects, or other reproductive harm.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. www.sears.com

]

Primary Safety Warnings ........................... 1-3

Warranty Terms and Conditions ................... 2

Pre-Assembly Instructions ............................ 3

Part Diagram and Lists ............................. 4-10

Assembly Instructions ............................ 11-21

Regulator & Hose Instructions, Gas Tank

Instructions .............................................. 22-24

Use & Care Instructions:

• Lighting Instructions ................................... 25-26

•Troubleshooting ................................................ 27

• Cleaning and Maintenance ........................ 28-29

• Cooking Guide ................................................... 30

• Frequently Asked Questions .....................31-32

• Sears Parts and Service Information .......... 33

One-Year Full Warranty on Kenmore Grill

If this grill fails due to a defect in material or
workmanship within one year from the date of
purchase, call 1-8OO-4-MY-HOME® to arrange for
free repair (or replacement if repair proves
impossible).

Ten-Year Limited Warranty on Stainless
Steel Burners

For ten years from the date of purchase, any
stainless steel burner will be replaced free of
charge if it fails due to defects in material or
workmanship. You will pay any labor charges if
you wish to have it installed after the first year
from date of purchase.

Warranty Restrictions

All warranty coverage excludes igniter batteries,
grill paint loss rusting or stainless steel
discoloration, which are either expendable parts

that can wear out from normal use in less than a
year, or are conditions that can be the result of

normal use, accident or improper maintenance.

All warranty coverage is void if this grill is ever
used for commercial or rental purposes.
All warranty coverage applies only if this grill is
used in the United States. This warranty gives you
specific legal rights, and you may have other
rights which vary from state to state.

Sears, Roebuck and Co.,
Hoffman Estates, IL 60179

IF YOU SMELL GAS:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away
from the appliance and immediately

call your gas supplier or your fire
department.

1. Do not store a spare LP cylinder
within 10 feet (3m) of this

appliance.

2. Do not store or use gasoline or

other flammable liquids and
vapors within 25 feet (8m) of this

appliance.

3. When cooking with oil or grease, do

not allow the oil or grease to get
hotter than 350°F (177°C).

4. Do not leave oil/grease unattended.

Grill Xnstallation Codes

The installation must conform with local codes

or, in the absence of local codes, with either the
National Fuel Gas Code, ANSI Z223.1/NFPA 54, or
CAN/CGA- B149.1, Natural Gas and Propane
Installation Code.

All electrical accessories (such as a rotisserie or

light) must be electrically grounded in accordance
with local codes, or, in the absence of local codes,
with the National Electrical Code, ANSI/NFPA 70,
or the Canadian Electrical Code, CSA C22.1.
Keep any electrical cords and/or fuel supply hoses
away from all hot surfaces.

Failuretocomplywiththeseinstructionscould
resultina fire or explosion that could cause

serious bodily injury, death or property damage.
Spiders and small insects can spin webs and

nest in the grill burner tubes during transit and
warehousing which can lead to a gas flow
obstruction resulting in a fire in and around the

burner tubes. This type of "FLASHBACK FIRE"
can cause serious grill damage and create an

unsafe operating condition for the user.

To reduce the chance of a FLASHBACK FIRE
you must clean the burner tubes as follows

before initial use. Also do this at least once a

month in summer and fall or whenever spiders are
active in your area, and if your gril has not been

used for an extended period of time.

1. Remove the screw from the rear of each burner
using a Phillips head screwdriver.

2.Carefully lift each burner up and away from the
gas valve orifice.

3.Check and clean the burner tubes for insects and
insect nests. A clogged tube can lead to a fire
beneath the grill.

4.Refer to the figure below and perform one of
these 3 cleaning methods:

[] METHOD 1: Bend a stiff wire or wire coat

hanger into a small hook as shown and run
the hook through the burner tube and inside

the burner several times to remove debris.

[] METHOD 2: Use a bottle brush with a flexible

handle and run the brush through the burner
tube and inside the burner several times to

remove any debris.

[] METHOD 3: Use an air hose to force air through

each burner tube. The forced air should pass
debris or obstruction through the burner and
out the ports.

For safe operation ensure the gas valve assembly
orifice is inside the burner tube before using
your grill. See figure. If the orifice is not inside the

burner tube, lighting the burner may cause an
explosion and/or fire resulting in serious bodily

injury and/or property damage.

Liquid Propane Gas (LPG) grill models must be
used with the liquid propane gas regulator
assembly supplied. Any attempt to convert the
grill from one fuel type to another is extremely
hazardous and will void the warranty.

Never use your gas grill in a garage, porch,
shed, breezeway or any other enclosed area.

Never obstruct the flow of ventilation air
around your gas grill cabinet.

Never disconnect the gas regulator assembly
or any gas fitting while your grill is lit. A lit grill
can ignite leaking gas and cause a fire or
explosion which could result in property
damage, personal injury or death.

Keep the gas regulator hose away from any
heated surface and dripping grease. Avoid
unnecessary twisting of the hose. Visually
inspect the hose prior to each use for cuts,
cracks, excessive wear, or other damage. If
the hose appears damaged, do not use the gas
grill. Call Sears at 1-800-4-MY-HOME@
(1-800-469-4663) for a Kenmore replacement
gas hose assembly.

PRE-ASSEM BLY

Read and perform the following pre-assembly
instructions:

[] Tools Required for Assembly include:

• protective work gloves

• protective eyewear

• Phillips Head Screwdriver (included in
hardware pack in Parts Box)

[] You will need assistance from another person to

handle the grill head and other large, heavy parts.

[]

[]

[]

[]

Open lid of shipping carton and remove parts box
and packing materials. Lay a cardboard sheet on
floor and use as a work surface to protect floor and
grill parts from scratches.

Slice all four corners with a utility knife to lay open

the carton. This allows you to remove the grill

head and components packed inside.

Use the Hardware and Part Diagrams to ensure all
items are included and free of damage.

Do not assemble or operate the grill if it appears
damaged. If there are damaged or missing parts
when you unpack the shipping box or you have
questions during the assembly process, call the:

Customer Support Center at 1-800-933-0527
8:30am-S:OOpm CST, Monday through Friday.

PART#

SB0027

SB0004

SB0005

SB0009,SB0009D

SB0029

SB0016

FE0015
SE0007

SE9018+FE0014

SB0019
SA0422

PART DESCRIPTION

Phillips Head Bolt M6x5/8"

Phillips Head Bolt M6x3/8"

Washer M6

QTY PURPOSE OF PART

20 Install Casters, Attaches Firebox and Cabinet Assembly.

Attaches Cabinet Front Crossbar, Side Burner Assembly,

20

and Side Shelf Assembly.
There are 34 Washers in the place where the screws

34

M6 are used
Attaches Cabinet Door Shield and Control Panel to

12

Firebox and Control Knob to Control Panel

8 Attaches Cabinet Doors to Cabinet

There are 6 Washers in the place where the screws M4

6

are used to attach_ Control Panel and Door Stopper.

1 For the Side Burner

1 For the Electronic Igniter
1 To secure all of the Bolts

2 Attaches Grease Pan Support to Grease Tray
1 Secures Cabinet Door in Colsed Position

Phillips Head Bolt M4x5/16"

Flat Head Bolt M4x3/8"

Washer M4

Control Knob

Battery Size AA
Phillips Head Screwdriver
Nut MS

Cabinet Door Stopper

Phillips Head Bolt: M6x5/8" Phillips Head Bolt M6x3/8"
Qty: 20 Qty: 20
Part # SB0027 Part # SB0004

Washer M6
Qty: 34

Part# SB0005

Phillips Head Bolt M4x5/16"
Qty: 12
Part # SB0009 (Black)

SB0009D (White)

Flat Head Bolt M4x3/8"
QTY: 8

Part # SB0029

Control Knob
Qty: 1

Part # FE0015

Battery Size: AA
Qty: 1

Part # SE0007

Phillips Head Screwdriver
Qty: 1

Part :# SE9018+FE0014

Washer M4 Nut: MS Cabinet Door Stopper
Qty: 6 Qty: 2 Qty: 1

Part # SB0016 Part # SB0019 Part # SA0422

Item No,

Description

Cabinet Assembly

Part #

06WIC-C

Qty

Cabinet Front Crossbar

Side Burner Frame

Warming Rack

Cooking Grate
(Large -9.5" 2pc
Small-7.5" lpcs)

Heat Diffuser

Grease Pan Support

SA0421

06WIC-D

SA0414

CI0008(Large)
CI0009(Small)

SA0415

SE0077

Graphic

J \\\\\\V _

Item No.

Description

Part #

Grease Pan

Firebox Assembly

Cabinet Left Door

Cabinet Right Door

Condiment Basket

Side Burner Control Panel

Side Shelf Control Panel

SA0375

06WIC-A,
06WIC-B

SA0322,SA0323,

SE0087,SA0420-1

SA0322,SA0323,

SE0087,SA0420-1

SE9027

SA0326,

SA0423

SA0327,

SA0428

Qty Graphic

Item No.

O-1

0-2

0-3

0-4

Q

Description

Caster

Locking Caster

Swivel Caster

Locking Swivel Caster

Side Shelf Assembly

Side Burner Top Panel

Side Shelf Top Panel

Part #

SE0056

SE0057

SE0081

SE0055

06WIC-E

SA0325,SA0423,

SA0424

SA0325,SA0427,

SA0428

Qty Graphic

T

Item No.

Description

Side Burner Front Bracket

Side Shelf Front Bracket

Cylinder Support Ring

Grease Tray

Part #

SA0394

SA0402

SE0085

SA0320-3

Qty

Graphic

\

KEY Description Part # QTY

I Thermometer SE0076 I
2 Name Plate ZA0015 I
3 Hood Bolt Assembly SB0001-1/SB0002-1/SB0003-1 2

4 Hood SA010 I-A/SA0404- I/SA0405 I

5 Heat Insulator for Hood Handle PE0010 2
6 Hood Handle Connector ZA0010 2
7 Hood Silicon Stopper PE0001 2
8 Hood Handle RSA0004 I

9 Back Burner Cover SA0413 1
10 Firebox Back Top Panel SA0412 1
11 Warming Rack SA0414 1

12 Back Burner SD0006 1
13 Flame Sensor SC0014 1
14 Flame Sensor Support SA0030 1
15 Back Burner Electrode St0850 1
16 Back Burner Front Panel SA0028 1

17 Cooking Grate - Large Ct0009 2
18 Cooking Grate - Small CI0008 1
19 Firebox Back Panel SA0411 1
20 Heat Diffuser SA0415 4
21 Main Burner SD0012-1 4
22 Firebox Left Panel SA0451 1
23 Main Burner Bracket SA0408 1
24 Bottom Heat Shield SA0416 1
25 Grease Tray SA0320-3 1
26 Grease Pan Support SE0077 1
27 Grease Pan SA0375 1
28 Firebox Front Panel SA0410 1
29 Firebox Front Heat Shield SA0409-3 1
30 Gas Manifold Assembly SC0014 1
31 Main Burner Control Panel SA0319 1
32 Control Knob Seat FE0016 6
33 Control Knob FE0015 6

10