Kenmore Extra High-Efficiency Water Softener Owner's Manual

Use & Care Guide
®
Manual de Uso y Cuidado
English / Español
Model / Modelo No. 625.383500
Kenmore®
System tested and certified by NSF
International against NSF/ANSI Standard 44
for hardness reduction and efficiency,
and certified to NSF/ANSI Standard 372.
Este sistema ha sido probado y certificado
por NSF International
según la norma NSF/ANSI 44
para la reducción de la dureza y eficiencia,
y certificado según la norma NSF/ANSI 372.
Water Softener
with High Flow Valve
con válvula de alto flujo
Sears Brands Management Corporation 3333 Beverly Road Hoffman Estates, IL 60179 U.S.A.
www.kenmorewater.com www.kenmore.com www.sears.com
P/N 7332864 (Rev. D 10/11/12)
Warranty
WARRANTY ON KENMORE WATER SOFTENER
ONE YEAR LIMITED WARRANTY ON WATER SOFTENER
When installed, operated and maintained according to all instructions supplied with the product, if this Kenmore appliance fails due to a defect in material and workmanship within one year from the date of pur­chase, call 1-800-4-MY-HOME®to arrange for free repair.
TEN YEAR LIMITED WARRANTY AGAINST LEAKS
When installed, operated and maintained according to all instructions supplied with the product, if the water softener tank or salt storage drum develops a leak within ten years from the date of purchase, call 1-800-4-MY-HOME®to arrange for free tank or drum replacement. After the first year you must pay an initial trip charge.
All warranty coverage does not include water softener resin, which is an expendable item.
If this appliance is used for other than private family purposes, this warranty applies for only 90 days from the date of purchase.
This warranty covers only defects in material and workmanship. Sears will NOT pay for:
1. A service technician to instruct the user in correct product installation, operation or maintenance.
2. A service technician to clean or maintain this product.
3. Damage to or failure of this product if it is not installed, operated or maintained according to the all instructions supplied with the product.
4. Damage to or failure of this product resulting from accident, abuse, misuse or use for other than its intend-
ed purpose.
5. Damage to or failure of this product caused by the use of detergents, cleaners, chemicals or utensils other than those recommended in all instructions supplied with the product.
6. Damage to or failure of parts or systems resulting from unauthorized modifications made to this product.
Disclaimer of implied warranties; limitation of remedies
Customer’s sole and exclusive remedy under this limited warranty shall be product repair as provided herein. Implied warranties, including warranties of merchantability or fitness for a particular purpose, are limited to one year or the shortest period allowed by law. Sears shall not be liable for incidental or consequential dam­ages. Some states and provinces do not allow the exclusion or limitation of incidental or consequential dam­ages, or limitation on the duration of implied warranties of merchantability or fitness, so these exclusions or limitations may not apply to you.
This warranty applies only while this appliance is used in the United States or Canada.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.
Questions? Call the Kenmore Water Line 1-800-426-9345 or visit www.kenmorewater.com
2
Table of Contents
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety Guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Specifications & Performance Claims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Packing List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Plan Your Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
Programming the Softener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14
Sanitizing the Water Softener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Adding Salt to the Storage Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Controller Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-19
Care of Your Water Softener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Service Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-23
Exploded View & Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-27
Safety Guides
p Read all steps and guides carefully before installing
and using your new water softener. Follow all steps exactly to correctly install. Failure to follow them could cause personal injury or property damage. Reading this manual will also help you to get all the benefits from your water softener.
p Your Kenmore water softener will remove hardness
minerals from water. This is measured in grains per gallon (gpg). It will also remove some clear water iron*. This is measured in parts per million (ppm). See the specifications page for the maximum limits of hardness and iron removal.
p A water softener will not improve other water prob-
lems such as acidity, tastes and odors, or iron other than clear water iron.
p Do not attempt to use this product to make safe
drinking water from non-potable water sources. Do not use the system on microbiologically unsafe water, or water of unknown quality without adequate disin­fection before or after the system.
p Check with your local public works department for
plumbing and sanitation codes. You must follow their guides as you install the system. Follow your local codes if they differ with guides in this manual. In Massachusetts, plumbing code 248-CMR 3.00 and
10.00 shall be adhered to. Consult with a licensed plumber.
* The capacity to reduce clear water iron is substantiated
by Water Quality Association test data.
p Use only lead-free solder and flux for all sweat-solder
connections, as required by federal codes, when installing soldered copper plumbing.
p Use care when handling the water softener. Do not
turn upside down or drop.
p Avoid installing in direct sunlight. Excessive heat may
cause distortion or other damage to non-metallic parts.
p This water softener works on water pressures of 20 psi
(minimum) to 125 psi (maximum). If your house water pressure is over the maximum, install a pressure reduc­ing valve in the water supply pipe to the softener.
p Temperature of the water supply to the softener must be
between 40°F and 120°F. Do not install on hot water.
p If installing the water softener outdoors, do not locate
where it will be exposed to wet weather, direct sunlight or extreme hot or cold temperatures.
p This softener works on 24 volt, 60 Hz electrical power
only, supplied by a direct plug-in transformer (includ­ed). Be sure to use the included transformer and plug it into a nominal 120V, 60 cycle household outlet that is properly protected by an overcurrent device such as a circuit breaker or fuse. If transformer is replaced, use only the authorized service, Class II, 24V 10VA transformer.
p This water softener has a non-metallic valve system.
Installing it on metal plumbing will break electrical continuity, which may interrupt grounding for the home. You must restore electrical continuity in your metal plumbing system (See Page 12).
European Directive 2002/96/EC requires all electrical and electronic equipment to be disposed of according to Waste Electrical and Electronic Equipment (WEEE) requirements. This directive or similar laws are in place nationally and can vary from region to region. Please refer to your state and local laws for proper disposal of this equipment.
Questions? Call the Kenmore Water Line 1-800-426-9345 or visit www.kenmorewater.com
3
Specifications & Performance Claims
This model is efficiency rated. The efficiency rating is valid only at the minimum salt dose. The softener has a demand initiated regeneration (D.I.R) feature that complies with specific performance specifications intended to mini­mize the amount of regenerant brine and water used in its operation.
This softener has a rated softener efficiency of not less than 3,350 grains of total hardness exchange per pound of salt (based on sodium chloride) and shall not deliver more salt than its listed rating or be operated at a sustained maxi­mum service flow rate greater than its listed rating. This softener has been proven to deliver soft water for at least ten continuous minutes at the rated service flow rate. The rated salt efficiency is measured by laboratory tests described in NSF/ANSI Standard 44. These tests represent the maximum possible efficiency that the system can achieve. Operational efficiency is the actual efficiency after the system has been installed. It is typically less than the rated efficiency, due to individual application factors including water hardness, water usage, and other contaminants that reduce a softener's capacity.
Model No. 625.383500
Model Code 350
12,600 @ 2.5 lbs.
Rated Softening Capacity (Grains @ Salt Dose)
Rated Efficiency (Grains/Pound of Salt @ Minimum Salt Dose) 5,040 @ 2.5 lbs. Water Used During Regeneration @ Minimum Salt Dose 1.8 gallons / 1,000 grains Total Water Used Per Regeneration @ Maximum Salt Dose 32.4 gallons Rated Service Flow Rate 8.0 gpm Amount of High Capacity Ion Exchange Resin 0.83 cu. ft. Pressure Drop at Rated Service Flow 10 psig Water Supply Max. Hardness 90 gpg Water Supply Max. Clear Water Iron 8 ppm* Water Pressure Limits (minimum / maximum) 20 - 125 psi Water Temperature Limits (minimum / maximum) 40 - 120 °F Minimum Water Supply Flow Rate 3 gpm Intermittent Flow @ 15 psi 10 gpm** Maximum Drain Flow Rate 2.0 gpm
26,900 @ 7.9 lbs.
32,100 @ 13.3 lbs.
* Capacity to reduce clear water iron is substantiated by WQA test data. State of Wisconsin
requires additional treatment if water supply contains clear water iron exceeding 5 ppm.
** Intermittent flow rate does not represent the maximum service flow rate used for detemi-
ning the softener’s rated capacity and efficiency. Continuous operation at flow rates greater than the service flow rate may affect capacity and efficiency performance.
This system conforms to NSF/ANSI Standard 44 for the specific performance claims as veri­fied and substantiated by test data.
Variable Salt Dose: The salt dose is selected by the electronic controls at regeneration time
based on the amount needed.
Questions? Call the Kenmore Water Line 1-800-426-9345 or visit www.kenmorewater.com
4
47-3/4"
41-1/2"
IN - OUT
16-1/2"
19-3/4"
40-1/4"
FRONT VIEW SIDE VIEW
OUT IN
3-3/8"
OUT
16-1/2”
3-3/8”
Dimensions
IN
40-1/4”
19-3/4”
IN - OUT
47-3/4”
41-1/2”
FRONT VIEW
SIDE VIEW
Figure 1
Questions? Call the Kenmore Water Line 1-800-426-9345 or visit www.kenmorewater.com
5
Packing List
The parts required to assemble and install the water softener are included with the unit. Thoroughly check the water softener for possible shipping damage and parts loss. Also inspect and note any damage to the shipping carton.
Bypass Valve
Drain Hose
Remove and discard (or recycle) all packing materials. To avoid loss of small parts, we suggest you keep the small parts in the parts bag until you are ready to use them.
Small Parts
Installation
Adaptors
Grommet
Hose Clamps
Adaptor Elbow
Clips
(including 1 spare)
Figure 2
Plan Your Installation
THE PROPER ORDER TO INSTALL WATER TREATMENT EQUIPMENT
(Shows sequence of equipment only - not all items are needed in all applications)
Cold Water
to House
Hot Water
to House
Water Heater
= Always locate an Iron Filter UPSTREAM of the water softener.
= Locate a Central Water Filtration System UPSTREAM of the water softener on a chlorinated
water supply, or DOWNSTREAM of the water softener on a non-chlorinated water supply.
Water
Softener
Untreated Water to
Outside Faucets
Central
Water
Filtration
System
Iron
Filter
Sediment
Cartridge
Filter
Pressure
City Water Supply
Tank
Well Water Supply
Well
Pump
OR
Figure 3
Questions? Call the Kenmore Water Line 1-800-426-9345 or visit www.kenmorewater.com
6
Outside Faucet
(hard water)
Soft, cold water)
Plan Your Installation
TYPICAL INSTALLATION
Grounding wire must
connect metal pipes
Hard Water Line
Outside Faucet
(hard water)
to R.O. Faucet
Soft, hot water
Water Heater
Soft Water Line
Shutoff
120V,
60 Hz
Water
Softener
Valve
Hard
Water
House
Floor
Drain
to
1-1/2” Air Gap
Soft Water
to R.O. System
R.O. Drain
Water Meter
Reverse Osmosis System
R.O. Storage Tank
Main Shutoff Valve
Figure 4
WHERE TO INSTALL THE WATER SOFTENER
Review the following points before you choose a place to put your softener:
1. Place as close as possible to, but always downstream
from, the pressure tank (well water) or water meter (city water).
2. Place as close as possible to a water drain such as a
floor drain, laundry tub, sump or standpipe (See Fig.
4).
3. Connect to the house main water pipe UPSTREAM
OF THE WATER HEATER (See Fig. 3). The tempera­ture of water going through the softener must not be more than 120°F (49°C). Hot water will damage inner softener parts. To reduce the risk of hot water backup, piping between the softener and water heater should be as long as possible.
4. Keep outside faucets on hard water to save soft water and salt. See Fig. 4.
5. Do not install in a place where the softener could freeze. Damage caused by freezing voids the war­ranty by Sears Brands Management Corporation.
6. Put the softener in a place where water damage is
least likely to occur if it develops a leak. Sears or the manufacturer will not repair or pay for water damage.
7. A grounded, 120V, 60 Hz. electrical outlet is needed
near the softener to plug in the transformer (See Fig. 4). Be sure the outlet and transformer are in an inside location, protected from wet weather. Use a continuously “live” outlet, which cannot be accidentally switched off.
8. When installing in an outside location, you must take the steps necessary to assure the softener, installation plumbing, and wiring, are protected from the ele­ments, direct sunlight, contamination, vandalism, etc.
Questions? Call the Kenmore Water Line 1-800-426-9345 or visit www.kenmorewater.com
7
Plan Your Installation
CHECK YOUR WATER PRESSURE BEFORE INSTALLING
For your water softener to work properly, incoming water pressure in your house pipes must be no lower than 20 pounds per square inch (psi). The highest allowable pressure is 125 psi. If pressure is above 125
psi, buy and install a pressure reducing valve in the pipe supplying water to the softener’s inlet.
NOTE: If water pressure during the day is 100 psi or
more, pressure during the night may go above 125 psi.
Installation
INSTALL SINGLE BYPASS VALVE AND/OR THREADED INSTALLATION ADAPTORS
Complete the following steps to assemble the adaptors and/or the included single bypass valve.
1. Close the shutoff valve on the house main water pipe,
near the water meter or pressure tank, to turn off the water.
2. Shut off the gas or electric supply to the water
heater.
3. Open the highest and lowest water faucets in your
house. This will let water drain from the pipes. Close faucets after water has drained.
4. Remove the top cover. Pull outward on the two tabs
to release top cover (see Fig. 5). The salt lid remains attached to the top cover when removed. Set both covers aside so they will not get scratched or broken.
Salt Lid
SINGLE BYPASS VALVE:
6. Push the bypass valve into the softener valve’s inlet
and outlet ports as far as it will go. Snap the two large holding clips into place, from the top down as shown (see Fig. 8).
CAUTION: Be sure the clips snap firmly into place so
the bypass valve will not pull out.
INLET AND OUTLET THREADED ADAPTORS:
7. Push the adaptors into the valve inlet and outlet
ports, or bypass valve ports, as far as they will go. Both adaptors are the same and fit either port. Snap the two large holding clips into place, as shown (see Fig. 8).
CAUTION: Be sure the clips snap firmly into place so
the adaptors will not pull out.
Top Cover
Valve Outlet
Clips
Threaded Installation Adaptors
Figure 5
5. Visually check and remove any foreign
materials from the valve inlet and outlet ports (see Fig. 6). Carefully remove the two large plastic clips (you will use them). Check to be sure the turbine and support are firmly in place (see Fig. 7).
NOTE: If you will not install the included
bypass valve because you will have a 3-valve bypass in your plumbing, skip step 6, but perform step 7.
Valve Inlet
Clip
Single Bypass Valve
Figure 6
Questions? Call the Kenmore Water Line 1-800-426-9345 or visit www.kenmorewater.com
Clip
8
Installation
INSTALL SINGLE BYPASS VALVE (cont.)
Before installing the bypass valve and/or installation adaptors, make sure that the turbine and support are firmly in place inside the softener valve’s outlet port.
Turbine
Support
Valve Outlet Turbine
Figure 7
INSTALL HOLDING CLIPS
Bypass Valve or
Installation Adaptor
Plastic clip snaps
into groove in
bypass or adaptor
Plastic Clip
O-RingValve Inlet or Outlet
Figure 8
ASSEMBLE INLET AND OUTLET PLUMBING
Measure, cut (thread if needed) and put together all pipe and fittings up to the main water pipe. Make sure that the incoming water supply pipe goes to the valve inlet side.
CAUTION: Never solder fittings while connected to
nonmetallic parts. Wait until soldered pipe has cooled before connection. See Fig. 10.
CAUTION: Be careful when putting pipe fittings togeth-
er. Do not cross thread, and do not over­tighten.
Main Water Pipe
Incoming Hard
4. Solder.
NOTE: To be certain that heat will not travel down the pipe and into the bypass valve or installation adaptors, wrap the bottom of the pipe and the bypass valve with a wet rag.
IN
Water
1. Cut pipe to
correct length
2. Solder. When
cool, do step 3.
3. Put threaded
adaptor into bypass valve port.
ALTERNATE BYPASS VALVE INSTALLATION
If connecting to floor level plumbing, install the bypass valve turned downward, as shown.
OUT
IN
Figure 9
Figure 10
Questions? Call the Kenmore Water Line 1-800-426-9345 or visit www.kenmorewater.com
9
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