Please read the following instructions before servicing your
refrigerator.
1. Check the refrigerator for current leakage.
2. To prevent electric shock, unplug before servicing.
3. Always check line voltage and amperage.
4. Use standard electrical components.
5. Don´t touch metal products in the greezer with wer hands.
This may cause frost bite.
6. Prevent water from spiling on to electrical elements or the
machine parts.
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7. Before tilting the refrigerator, remove all materials from on
or in the refrigerator.
8. When servicing the evaporator, wear gloves to prevent
injuries from the sharp evaporator fins.
9. Service on the refrigerator should be performed by a
qualified technician. Sealed system repair must be
performed by a CFC certified technician.
1. SPECIFICATIONS
1-1 DISCONNECT POWER CORD BEFORE SERVICING IMPORTANT RECONNECT ALL GROUNDING
DEVICES.
All parts of this appliance capable of conducting electrical current are grounded. If grounding wires, screws, straps, clips, nuts or
washers used to complete a p ath to ground are removed for service, they must be returned to their original position and properly
fastened.
1-2 IMPORTANT NOTICE
This information is intended for use by individuals possessing adequate backgrounds of electrical, electronic and mechanical
experience. Any attempt to repair a major applaince may result in personal injury and property damage. The manufacturer or
seller cannot be responsible for the interpretation of this information, nor can it assume any liability in connection with its use.
1-3 ELECTRICAL SPECIFICATIONS
Temperature Control (Position: MID) ......................................................................................................................-6°F to +8°F
Defrost Control .........................................................................................................................................................Automatic
Electrical Rating : 115VAC, 60Hz .....................................................................................................................................1 - 5 A
Maximum Current Leakage ............................................................................................................................................0.5mA
Maximum Ground Path Resistance ..........................................................................................................................0.14Ohms
Energy Consumption ...............................................................................................................23cuft 466kWh/yr (Energy star)
1-4 NO LOAD PERFORMANCE
Control Position : MID/MID
And ambient of: 70°F 90°F
Fresh Food, °F ......................................................33°F to 41°F ..........................................................................33°F to 41°F
Frozen Food, °F .....................................................-4°F to +4°F ...........................................................................-4°F to +4°F
Percent Running Time ..............................................25% - 35% .............................................................................45% - 60%
1-5 REFRIGERATION SYSTEM 1-6 INSTALLATION
Minimum Compressor Capacity Vacuum ..........................21 in Clearance must be provided at top, sides and rear of the
Minimum Equalized Pressure refrigerator for air circulation.
at 70°F ..............................................................49PSIG AT TOP ...........................................................................1in
at 90°F ..............................................................56PSIG AT SIDES ..................................................................1/18 in
Refrigerant R134a ..........................................................4.2oz AT REAR .........................................................................1in
Use this section to become more familiar with the parts and features.
NOTE:This guide covers several different models.The refrigerator you have purchased may have some
or all of the items listed below.The locations of the features shown below may not match your model.
A
Refrigerator Light
Refrigerator Shelves
B
Snack Pan
C
Crisper
D
Adjusta Cube Ice Maker
E
Ice Bin
F
Durabase
G
Divider
H
I
Glide-Out Drawer Basket
Freezer Light
J
K
Egg Box
Modular Door Bins
L
Can Rack*
M
Dairy Corner
N
Filter
O
*On some models
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3. DISASSEMBLY
3-1 DOOR
Left Door
• Loosen the screws and remove the cover on back side (see
figure A).
• Disconnect water supply tube by pusshing back on the
disconnect ring (3).
• Loosen the cover screws (1).
• Disconnect door switch wire (2).
• Disconnect wire harness (4).
• Pull out the tube (5).
• Loosen hinge bolts (6).
• Lift off the top hinge (7).
• Place the door on a non-scratching surface with the inside up.
Right Door
Loosen the cover screws (1).
Disconnect door switch wire (2).
Disconnect wire harness (3).
Loosen ground screw (4).
Loosen hinge bolts (5).
Lift off the top hinge (6).
Place the door on a non-scratching surface with
the inside up.
(1)
(1)
Door Gasket Removal
1. Remove door frame cover
Starting at top of cover and working down, snap cover
out and away from door.
Frame Cover
Handle
Figure 2
2. Remove gasket bracket clips
There are two clips on each door. Start bracket removal
near one of the middle clips.
1) Pull gasket back to expose gasket bracket clip and
door frame.
2) Insert a flat tip screwdriver into seam between gasket
bracket and door frame and pry back until clips snap
out.
3) Continue prying back along seam until all clips snap
out.
(2)
(4)
(6)
(7)
(5)
(2)
(3)
LEFTRIGHT
A
Figure A
Figure 1
(5)
(4)
(6)
Door
Frame
Gasket
Bracket Clip
Figure 3
Flat Tip
Screwdriver
Gasket
Bracket
3. Remove gasket
Pull gasket free from gasket channel on the three
remaining sides of door.
3333
Figure 4
Door Gasket Replacement
1. Insert gasket bracket clips
1) Insert gasket bracket edge beneath door frame edge.
2) Turn upper gasket bracket spring so that both spring
ends are in the door channel.
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3) Push in clip until you hear it snap securely into place.
Gasket
Bracket Clip
Spring
Door
Frame
CorrectIncorrect
Figure 5
4) Push in remaining two clips until you hear each snap
securely into place.
Note: Make sure that no part of gasket bracket edge
protrudes from beneath door frame edge.
2. Insert gasket into channel
1) Snap gasket assembly into the door bracket.
Inserting the Gasket Assembly into the Bracket Door.
3. Replace door frame cover
Starting at top of cover and working down, snap the cover
back into door.
Figure 8
3-2 TO REMOVE THE DISPENSER
1. Use flat tip screwdriver to pry back hooks on botton
underside of cover dispenser.
Correct
Incorrect
Figure 6
2) Press gasket into channel on the three remaining
sides of door.
Figure 7
Figure 9
2. Pry off cover dispenser.
Figure 10
Disconnect wire harness.
3. Replace cover dispenser in opposite manner and order
of removal.
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3-3 FAN AND FAN MOTOR
1. Remove the freezer shelf. (If your refrigerator has an
icemaker, remove the icemaker first).
2. Remove the plastic guide for slides on left side by
unscrewing phillips head screws.
3. Remove the grille by removing one screw and pulling the
grille forward.
4. Remove the Fan Motor assembly by loosening 2 screws.
5. Pull out the fan and separate the Fan Motor and Bracket.
FAN MOTOR
3-5 LAMP
Figure 14
BRACKET
MOTOR
FAN
GRILLE
Figure 11
3-4 DEFROST CONTROL ASSEMBLY
Defrost Control assembly consist pf Defrost Sensor and
FUSE-M.
The defrost Sensor wotks to defrost automatically. It is
attached to the metal side of the Evaporator and senses its
Temperature.
Fuse-M is a safety device for preventing over-heating of the
evaporator area when defrosting.
At 72°C, it turns the Defrost Heater off.
1. Pull out the grille assembly. (Figure 12).
2. Separate the connector with the Defrost Control assembly
and replace the Defrost Control assembly after cutting the tie
wrap. (Figure 13).
3. Be sure to retire the wires when reassembling after
service.
3-5-1 To change the refrigerator light
1. Unplug the power cord from the outlet.
2. Remove refrigerator shelves.
3. Release the hooks on the front of the light shield with the help
of a flat screwdriver and pull the shield down to remove it.
4. Turn the bulb counterclockwise.
5. To assemble, first insert the hooks at the back and then push
up the light shield.
Figure 15
3-5-2 To change the freezer light
1. Unplug refrigerator or disconnect power.
2. Reach behind light shield to remove bulb.
3. Replace bulb with a wattage indicated in the refrigerator
section, as shown in picture 1.
4. Plug in refrigerator or reconnect power.
1111
GRILLE ASSEMBLY
Figure 12
DEFROST-CONTROL
ASSEMBLY
Figure 13
Figure 16
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3-6 REFRIGERATOR CONTROL BOX
1. First, remove all shelves in the refrigerator, then nremove the
refrigerator controll box by loosening 2 screws.
CONTROL BOX
2) Remove the lower drawer.
COVER LAMP
Figure 17
2. Remove the Refrigerator Control Box by pulling it downward.
3. Disconnect the lead wire on the right position and separate
the lamp sockets.
3-7 MULTI DUCT
1. Remove the upper cap by
using a flat screwdriver,
and remove 2 screws.
(Figure 18)
2. Disconnect the lead wire
On the bottom position.
Figure 18
3-8 HOW TO REMOVE AND REINSTALL THE PULL OUT
DRAWER
3-8-1 Follow steps to remove
1) Open the freezer door.
3) Remove the two screws from the guide rails (one from each
side).
4) Lift the freezer door up to unhook it from the rail support and
remove. Pull both rails to full extension.
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5) First: Remove the gear from the left side first by releasing
the tab behind the gear, place a screwdriver between the
gear and the tab and pull up on the gear.
Second: Remove the center rail.
Third: Remove the gear from the right side by following the
same steps for the left side.
NOTE: This tab must
be pushed in
to release the gear.
2) Insert the rail into the right side gear. Gears do not need to
be perpendicular to each other.
3-8-2 Follow steps to reinstall
1) Reinstall the right side gear into the clip.
3) Insert the rail into the left side gear, and insert the gear into
the clip.
4) The rail system will align itself by pushing the rails all the
way into the freezer section.
Pull the rails back out to full extension.
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5) Reinstall the freezer door by inserting the rail tabs into
the guide rail.
6) Reinstall the two screws into the guide rails (one from
each side).
7) Reinstall the lower drawer, and close the freezer door.
2. To install, pull both rails out to full extension. Hook the
basket supports into the rail tabs and push to the back of
compartment.
3-8-3 GLIDE OUT DRAWER BASKET
1. To remove, lift basket up and pull out straight out.
1
2
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3-9 COVER VALVE
-Disasssembly
1. Remove the screw.
2. Push and then push to the right and release
- Assembly
1. Insert the cover valve as shown n the picture, push to
insert (may need force).
2. Insert hook a & b.
a
b
3. Release hooks a & b.
a
b
4. Turn the cover valve 120° as shown in the picture, then
release it.
3. Push to the right to insert the cover valve.
4. Then push and release. Install the screw.
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4. COMPRESSOR ELECTRICAL
4-1 COMPRESSOR
4-1-1 Role
The compressor intakes low temperature and low pressure
gas from the evaporator of the refrigerator and compresses
this gas to high temperature and high pressure gas. It then
delivers the gas to the condenser.
4-1-2 Composition
The compressor includes overload protection. The PTC
starter and OLP (overload protector) are attached to the
outside of the compressor. Since the compressor is
manufactured to tolerances of 1 micron and is hermetically
sealed in a dust and moisture-free environment, use extreme
caution when repairing it.
4-1-3 Note for Usage
(1) Be careful not to allow over-current.
(2) If compressor is dropped or handled carelessly, poor
operation and noise may result.
(3) Use proper electric components appropriate to the
particular compressor in your product.
(4) Keep compressor dry.
If the compressor gets wet (in the rain or a damp
environment) and rust forms in the pin of the Hermetic
Terminal, poor operation and contact may result. If the
hermetic connector rusts out or fails, refrigerant and oil will be
expelled into the contact area, probably resulting in smoke
and fire.
(5) When replacing the compressor, be careful that dust,
humidity, and soldering flux don´t contaminate the inside of
the compressor. Contamination in the cylinder may cause
noise, improper operation or even cause it to lock up.
4-2 PTC-STARTER/ COMBO
4-2-1 Composition of PTC- Starter
4-2-4 Role of Combo TSD
(1) The combo is attached to the sealed compressor and is
used for the operation and protect the motor.
(2) The compressor is a single phase induction motor. During
the starting and operation, the combo allows current flow to
both the start and main winding.
4-2-5 PTC/Combo - Applied Circuit Diagram
Starting Method for the Motor
PTC DIAGRAM
OVERLOAD PROTECTOR
N
PTC
2
L1
Resistance Starter Capacitor Running
3
PTC STARTER
5
6
C
COMPRESSOR
MOTOR
S
M
S
SEALED
TERMINAL
M
Figure 17
COMBO DIAGRAM
COMPRESSOR
MOTOR
T
MA
AS
IN
M
SEALED
TERMINAL
S
T R
S
PTC
C
M
N
OLP
L
LINE
(1) PTC (Positive Temperature Coefficient) is a no-contact
semiconductor starting device which uses ceramic material
consisting of BaTiO3.
(2) The higher the temperature is, the higher the resistance
value. These features are used as a starting device for the
motor.
4-2-2 Role of PTC-Starter
(1) The PTC is attached to the Sealed Compressor and is
used for starting the motor.
(2) The compressor is a single-phase induction motor. During
the starting operation, the PTC allows current flow to both the
start winding and main winding.
4-2-3 Combo TSD
TSD (Time Starting Device) is a new electronic starting
system for high efficiency compressors due to the following
characteristics:
(1) Combo concept-overload protector, electronic board and
cover in a single casing.
(2) Fully electronic concept.
(3) Full integration of starting and protection devices.
(4) Free from mechanical and electromagnetic noises.
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4-2-6 Motor Resarting and PTC/ Combo Cooling
(1) It requires approximately 5 minutes for the pressure to
equalize before the compressor can restart.
(2) The PTC/Combo device generates hea during operation.
Therefore, it must be allowed to cool before the compressor
can restart.
4-2-7 Relation of PTC-Starter / Combo and OLP
(1) If the compressor attempts to restart before the
PTC/Combo device is cooled, the PTC/Combo device will
allow current to flow only to the main winding.
(2) The OLP will open because of the over current condition.
Thissame process will continue (3 to 5 times) when the
compressor attempts to restart until the PTC/Combo device
has cooled. The corret OLP must be properly attached to
prevent damage to the compressor.
Parts may appear physically identical but could have different
electrical ratings. Replace parts by part number and model
number. Using an incorrect part could result in damage to the
product, fire, injury, or possibly death.
4-2-8 Note for using the PTC-Starter / Combo
(1) Be careful not to allow over-voltage and over-current
(2) Do not drop or handle carelessly.
(3) Keep away from any liquid.
If liquid such as oil or water enters the PTC/Combo,
PTC/Combo materials may fail due to breakdown of their
insulating capabilities.
(4) If the exterior of the PTC/Combo is damaged, the
resistance value may be altered. This can cause damage to
the compressor and result in a no-start or hard-to-start
condition.
(5) Always use the PTC/Combo designed for the compressor
and make sure it is properly attached to the compressor.
Parts may appear physically identical but could have different
electrical ratings. Replace parts by part number and model
number. Using an incorrect part could result in damage to the
product, fire, injury, or possibly death.
4-3 OLP (OVERLOAD PROTECTOR)
4-3-1 Definition of OLP
(1) OLP (OVERLOAD PROTECTOR) is attached to the
compressor and protects the motor by opening the circuit to
the motor if the temperature rises activating the bimetal
spring in the OLP.
(2) When high current flows to the compressor motor, the
bimetal wors by heating the heater inside the OLP, and the
OLP protects the motor by cutting off the current flowing to
the compressor motor.
4-3-2 Role of the OLP
4-4 TO REMOVE THE COVER PTC (only if applies)
(1) Remove the cover Back M/C.
(2) Disconnect two housing upper side of comp connected in.
(3) Loosen two screws on comp base.
(4) Use a L-shaped flap tool to pry off the cover.
(5) Assembly in reverse order of disassembly.
4-5 TO REMOVE THE COMBO (only if applies)
(1) The OLP is attached to the sealed compressor used for
the refrigerator. It prevents the motor coil from being started
in the compressor.}
(2) For normal operation of the OLP, do not turn the adjust
screw of the OLP in anyway.
(OVERLOAD PROTECTOR cross section)
Customer part
number
12345678
Lot code/
date code
Physical
termination
part number
Electrical
characteristics
part number
330 FBYY-S1 BOX98
Figure 18
(1) Remove the cover Back M/C.
(2) Disconnect two housing upper side of comp connected in.
(3) Loosen two screws on comp base.
(4) Use a flat screwdriver to take off the clip from the lower
side.
(5) Take the combo off.
(6) To assembly the side with the “U” form is hooked in the
central part of the compressor base.
(7) Press the “A” point and lift the “B” point to hook to
compressor.