Kenmore Elite 141.176801 User Manual
Owner's Manual
Liquid Propane Gas Grill
Model141.166801
Natural Gas Grill
Model141.176801
,®
WARNING:
Read this Owner's Manual carefully and be sure
your gas grill is properly assembled, installed and
maintained. Failure to follow these instructions
could result in serious bodily injury and!or property
damage. This gas grill is intended for outdoor use
only and is not intended to be installed in or on
recreational vehicles or boats.
Note to Installer: Leave this Owner's Manual
with the consumer after delivery and/or installation.
Note to Consumer: Leave this Owner's Manual
in a convenient place for future reference.
Sears, Roebuck and Co.,
Hoffman Estates, IL 60179 U.S.A.
P80103001C - Rev: 2003/09/10
Warranty ..................................................... 2
Safety Instructions ..................................... 2
Hardware ............................................................ 6
Parts Diagram and Lists ........................ 7
Assembly Instructions ............................... 11
Lighting Instructions .................................. 16
Cleaning and Maintenance Instructions .... 18
Frequently Asked Questions .................. 20
Cooking Instructions ................................ 21
Cooking Guide and Recipes ................ 22
For the Lifetime of this Kenmore Elite Grill, Sears
will repair or replace, at our option, any Exterior
Stainless Steel or Aluminum Casting Parts (except for
paint loss).
Full 2-Year Warranty on Grill:
For 2 years from the date of purchase Sears will repair
or replace, at our option, any grill part (except for paint
loss, rusting and ignitor battery) that is defective in
material or workmanship.
/_k WARNING
Combustion byproducts produced when using
this product contain chemicals known to the
State of California to cause cancer, birth
defects, or other reproductive harm.
Z_ WARNING
Failure to comply with these instructions
could result in a fire or explosion that
could cause serious bodily injury, death, or
property damage.
Ak WARNING
Your grill will get very hot. Never lean over
the cooking area while using your grill. Do not
touch cooking surfaces, grill housing, Lid or any
other grill parts while the grill is in operation, or
until the grill has cooled down after use.
Failure to comply with these instructions
may result in serious bodily injury.
FOR YOUR SAFETY
1. Do not store or use gasoline or other flam-
mable material and liquids in the vicinity of this
or any other appliance.
2. ALP cylinder not connected for use must net
be stored in the vicinity of this or any other
appliance.
Limited 3 Year Warranty on Selected Grill Parts:
From 2 years after the date of purchase for a 3-year
period, Sears will replace Flame Tamers, Cooking
Grids, Burners and All Other Parts (except for ignitor
battery) if they are defective in material or workman-
ship. You will be charged for labor.
Warranty Service
Warranty service is available by contacting the ®
nearest Sears Service Center at 1-800-4-MY-HOME
Warranty Restrictions
• This warranty is void if grill is used for com-
mercial or rental purposes.
• This warranty applies only when the grill is
used in the United States.
• This warranty gives you specific legal rights,
and you may also have other rights which vary
from state to state.
Sears, Roebuck and Co., Dept. 817WA,
Hoffman Estates, IL 60179
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open Lid.
4. If odor continues, immediately call your gas
supplier or your fire department.
IMPORTANT: Your Kenmore LP Gas Grill cannot
be converted to use Natural Gas. Attempting to do
so is extremely hazardous and will also void the
grill warranty.
Grill Installation Codes
This gas gdll must be installed in accordance with
all local codes. In areas without local codes, follow
the latest edition of the National Fuel Gas Code
ANSI Z223.1. and National Electrical Code ANSI!
NFPA 70 In Canada, installation must conform to
standard CAN/CGA lb149.1 or 1-b149.2 (Installation
Code for Gas Burning Appliances and Equipment)
and all local codes.
Correct LP Gas Tank Use
LP gas grill models are designed for use with a
standard 20 lb. Liquid Propane Gas (LP gas) tank,
not included with grill box. Never connect your gas
grill to an LP gas tank that exceeds this capacity.
A tank of approximately 12 inches in diameter by
©Sears, Roebuck and Co.
2
18-1/2incheshighis the maximumsizeLPgas
tankto use.Youmust usean"OPD" gas tank
which offers an Overfill Prevention Device.
This safety feature prevents the tank from being
overfilled which can cause malfunction of the LP
gas tank, regulator and/or grill.
The LP gas tank must be constructed and
marked in accordance with specifications of the
U.S. Dept. of Transportation (DOT). In Canada, the
LP gas tank must meet the Canadian Transporta-
tion and Communications (CTC) specifications. Also
be sure to read and follow all LP instructions
below.
1. The LP gas tank has a shutoff valve, termi-
nating in an LP gas supply tank valve outlet,
that is compatible with a Type 1 tank con-
nection device. The LP gas tank must also
have a safety relief device that has a direct
connection with the vapor space of the tank.
2. The tank supply system must be arranged
for vapor withdrawal.
3. The LP gas tank used must have a collar
to protect the tank valve.
Proper Placement and Clearance of Grill
Never use your gas grill in a garage, porch, shed,
breezeway or any other enclosed area. Your gas gdll is
to be used outdoors only, at least 24 inches from the
back and side of any combustible surface. Your
gas grill should not be placed under any surface
that will burn. Do not obstruct the flow of ventilation
air around the gas grill housing.
This outdoor gas grill is not intended to be installed in
or on recreational vehicles and/or boats.
• Never connect an unregulated LP gas tank to
your gas grill. The gas regulator assembly
supplied with your gas gdll is adjusted to have
an outlet pressure of 11" water column (W.C.)
for connection to an LP gas tank.
• Only use the regulator and hose assembly
supplied with your gas grill. Replacement
regulators and hose assemblies must be those
specified by Sears.
• Have your LP gas tank filled by a reputable
propane gas dealer and visually inspected and
re-qualified at each filling.
• Never fill the gas tank beyond 80% full.
Have your propane gas dealer check the
release valve after every filling to ensure that it
remains free of defects.
• Always keep LP gas tanks in an upright
position.
• Do not store (or use) gasoline or other flammable
vapors and liquids in the vicinity of this gas grill.
• An LP gas tank that is not connected for use must
NOT be stored on bottom shelf or in the vicinity of
this or any other gas gdll.
• Do not subject the LP gas tank to excessive heat.
• Never store an LP gas tank indoors. If you
store your gas gdll in the garage or other indoor
location, always disconnect the LP gas tank
first and store it safely outside.
• LP gas tanks must be stored outdoors in a
well-ventilated area and out of the reach of
children. Disconnected LP gas tanks must not
be stored in a building, garage or any other
enclosed area.
• When your gas gdll is not in use the gas
must be turned off at the LP gas tank.
• The regulator and hose assembly must be
inspected before each use of the gdll. If there
is excessive abrasion or wear or if the hose
is cut, it must be replaced prior to the gdll
being used again.
• Keep the gas regulator hose away from hot
grill surfaces and dripping grease. Avoid
unnecessary twisting of hose. Visually inspect
hose prior to each use for cuts, cracks,
excessive wear or other damage. If the hose
appears damaged do not use the gas gdll.
Call Sears at 1-800-366-PART (1-800-366-7278)
for a Sears authorized replacement hose.
• Never light your gas gdll with the lid closed
or before checking to ensure the burner tubes
are fully seated over the gas valve orifices.
• Never allow children to operate your grill. Do
not allow children to play near your grill.
WARNING
A strong gas smell, or the hissing sound of
gas indicates a serious problem with your
gas grill or the LP gas tank. Failure to
immediately follow the steps listed below
could result in a fire or explosion that could
cause serious bodily injury, death, or prop-
erty damage.
• Shut off gas supply to the gas grill.
• Turn the Control Knobs to OFF position.
• Put out any flame with a proper fire extin-
guisher.
• Open Grill Lid.
• Get away from the LP gas tank.
• Do not try to fix the problem yourself.
• If odor continues or you have a fire you
cannot extinguish, call your fire department.
Do not call near the LP gas tank because
your telephone is an electdcal device and
could create a spark resulting in fire and/or
explosion.
NOTE: The normal flow of gas through the
regulator and hose assembly can create a
humming noise. A low volume of noise is
perfectly normal and will not interfere with
operation of the grill. If humming noise is
loud and excessive you may need to purge
air from the gas line or reset the regulator
excess gas flow device. This purging proce-
dure should be done every time a new LP
gas tank is connected to your gdll. For help
with this procedure refer to page 17, step 4,
or call the Customer Service Helpline for
assistance, 8am - 8pm CST, Monday through
Fdday 1-888-317-7642.
Figure 1 (Natural gas model only)
IMPORTANT: your Kenmore Natural Gas Grill cannot
be converted to use LP Gas. Attempting to do so
is extremely hazardous and will also void the grill
warranty.
Your natural gas grill isdesigned to operate on
natural gas only, at apressure of 7" water column
(W.C.) (1/4 psi or 1.75 kpa), regulated atthe
residential meter. Check with your gas utility
company for local gas pressure and with your
local municipality for building code requirements. If
your residential gas line pressure has not been
regulated to 7" W.C., contact your local gas utility
company for professional assistance.
It is recommended that aShutoff Valve be installed
at the gas supply source outdoors. Install at a point
after the gas pipe exits the outside walt and before
the quick-disconnect hose, or install it at the point
before the gas line piping enters the ground.
See Fig. 1.
• Pipe sealing com pound orpipe thread tape resistant
to the action of natural gas must be used on ait male
pipe threads when making the connection.
Disconnect your gas grill from fuel source when
the gas supply is being tested at high pressures.
This gas grill and its individual shutoff valve must
be disconnected from the gas supply pipe system
during any pressure testing of that system at
pressure in excess of 1/2 psi (3.5kpa).
TO GRILL
OUTSIDE
WALL
MALE --.
FITTING
LOCKING
SHUT OFF
QUICK
DISCONNECT
INSIDE
WALL
J
GAS SUPPLY
SHUT OFF
Turn off your gas grill when the gas supply is
being tested at low pressures. The grill must be
isolated from the gas supply pipe system by
closing its individual manual shutoff valve during
any pressure testing of the gas supply pipe
system at pressures equal to or less than 1/2 psi
(3.5kpa).
4
CAUTION:Spidersandsmallinsectsocca-
sionallyspinwebsor makenestsin the grill
BurnerTubesduringtransitandwarehousing.
Thesewebscanleadto a gasflowobstruc-
tionwhichcouldresultin a fire in andaround
theBurnerTubes.Thistypeof fire is known
as a "FLASHBACK"andcan causeserious
damageto yourgrillandcreatean unsafe
operatingconditionfor theuser.
To reducethechanceof "FLASHBACK",you
mustcleanthe burnertubesbeforeassem-
blingyourgrill, andat leastoncea monthin
latesummeror earlyfall whenspidersare
mostactive.Alsoperformthis BurnerTube
cleaningprocedureif yourgdllhas not been
usedfor an extendedperiodoftime.
To reducethe chanceof "FLASHBACK"(see
CAUTIONat right)cleanthe BurnerTubesand
Burnersbeforefully assemblingyourgdtl.
RemovetheCotterPinfromthe rearunderside
of eachBurnerusinga pairof longnosepliers.
Carefullylift eachBurnerupandawayfromthe
GasValveOdfice,thenreferto Figure1 and
performoneof thesethreecleaningmethods:
.
Bend a stiff wire, (a lightweight coat hanger
works well) into a small hook as shown
below. Run the hook through the Burner Tube
and inside the Burner several times to remove
any debris.
. Use a bottle brush with a flexible handle.
Run the brush through the Burner Tube and
inside the Burner several times, removing any
debris.
.
Use an air hose to force air through each
Burner Tube. The forced air should pass
debris or obstructions through the Burner and
out the Ports.
Figure 1
SPARK ELECTRODE
ASSEMBLY BURNER BURNER PORT
TO CLEAN BURNER TUBE,
INSERT HOOK HERE
GAS COLLECTOR BOX
BURNERTUBE
WARNING
The location of the Burner Tube with re-
spect to the Odfice is vital for safe opera-
tion. Check to ensure the Orifice is inside
the Burner Tube before using your gas grill.
See Fig. 2. If the Burner Tube does not fit
over the Valve Orifice, lighting the Burner
may cause explosion and/or fire.
Figure 2
GAS VALVE ASSEMBLY
FOOT
COTTER PIN
• #2 phillips screwdriver
• Protective work gloves
• Eye protection
• Utility knife
ORIFICE BURNER TUBE
5
The following table illustrates a breakdown of the hardware pack. It highlights what components are used
in the various stages of assembly.
Ref. Component
H031
H034
P05301001A
P05301002A
AA Battery 1
AAA Battery 2
P05313023B
H035
1/4"x3/4" Phillips Head Screw
Qty. 4
Ref. # H031
Qty.
1/4"x3/4" Phillips Head Screw 4
1/4"x3/4" Flat Head Screw 4
Manual Lighting Stick 1
M4x8mm Phillips Head Screw 1
Actual Size and Quantity of Each Hardware Piece:
1/4"x3/4" Flat Head Screw
Qty, 4
Ref, # H034
PurposeofComponents
Attaches Side Shelf To Grill Head
Attaches Cart Side Handle To Grill Head
Powers The Electdc Ignitor
Powers The Fuel Gauge Display (LPG model only)
Attaches To Outside Bowl Panel - Left
Attaches To Outside Bowl Panel - Left
AA Battery
Qty. 1
Ref. # PO5301001A
Scale 1:2
Manual Lighting Stick
Qty. 1 Ref. # P05313023B
Scale 1:2
Battery (LPG model only)
Qty. 2
Ref. # P05301002A
Scale 1:2
M4x8mm Phillips Head Screw
Qty, 1
Ref, # H035
6
Thefollowingtableillustratesa breakdownof the screwsfor cabinetcart.It highlightswhatcomponents
areusedin thevariousstagesof assembly.
Ref.
H005
H030
H005
H005
H030
H033
H005
H032
H029
Component Qty.
1/4"xl/2"PhillipsHeadScrew 16
1/4"x50mmPhillipsHeadScrew 8
1/4"xl/2"PhillipsHeadScrew 7
1/4"xl/2"PhillipsHeadScrew 4
1/4"x50mmPhillipsHeadScrew 4
3/16"x9mmPhillipsHeadScrew 8
1/4"xl/2"PhillipsHeadScrew 2
1/4"x30mmPhillipsHeadScrew 6
5/16"x89mmWingBolt 1
Actual Size and Quantity of Each Hardware Piece:
Purpose of Components
Install Caster To Caster Seats of Bottom Shelf
Attaches Cart Side Panels To Bottom Shelf
Attaches Rear Panel To Cart
Attaches Tank Pull-out Tray Kit To Bottom Shelf
(LPG model only)
Attaches Door Bracket To Cart
Install Door Axle Brackets To Cart
Install Wire Basket To Left Door Trim Plate
Attaches Grill Head To Cart
Secure Gas Tank (LPG model only)
1/4"x50mm Phillips Head Screw
Qty. 12
Refl # H030
1/4"xl/2" Phillips Head Screw
Qty. 29
Refl # H005
5/16"x89mm Wing Bolt (LPG model only)
Qty. 1
Ref. # H029
1/4"x30mm Phillips Head Screw
Qty. 6
Refl # H032
3/16"X9mm Phillips Head Screw
Qty. 8
Ref. # H033
LPG = Liquid Propane Gas
NG = Natural Gas
3_
19
28(LPGonly)
29(NI
17
32
33
13a (NO only)\
38
(LPG only)
16
j(LPG only)44a
40
[NG only)44b\
b7
PG only)
/55b
only)
only)
8
REF# DESCRIPTION
1. Stainless Steel Lid
2. Stainless Steel Lid Trim Plate
3. Lid Side Panel - Left
4. Lid Side Panel - Right
5. Temperature Gauge
6. Lid Handle
7. Name Plate
8. S/S Secondary Cooking Rack
9. S/S Stainless Steel Cooking Grid
10, S/S Stainless Steel Cooking Grid - 4" Size
11, S/S Stainless Steel Flame Tamer
12, S/S Stainless Steel Flame Tamer - 4" Size
13, Main Burner w. Heat-Insulating Ring
13a. Air Shutter for Main Burner (NG only)
14, Main Burner Bracket
15, Gas Collector Box w, Electrode
16, Ignition Wire Set
17, Electric Ignitor - 4 Ports
18, Bowl Panel- Left
19, Outside Bowl Panel - Left
20, Bowl Panel - Right
21, Outside Bowl Panel - Right
22, Bowl Panel- Front
23, Bowl Panel - Rear
24, Wind Shield - A
25, Wind Shield - B
26, Pull-out Grease Draining Tray
27, Heat Shield for Grease Draining Tray
28, Gas Manifold Assembly - LPG
29, Gas Manifold Assembly - NG
PART#
PO0116346A
P0011434EA
P00105347U
P00106347U
PO0601171A
P00205031B
P00410038C
P01506027B
P01606030B
P01606031B
P01708031B
P01708032B
P02001004E
PO5524004A
P02204261B
P02608050C
PO2615049A
P02502024C
PO0720291A
P00742296C
PO0721291A
P00743296C
PO0738294A
P00725294A
P00737299A
P06905005E
PO2713021A
P06903008A
Y0060081
Y0060082
QTY
1
1
1
1
1
1
1
1
2
1
2
1
4
4
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
30. LCl_trol Panel
NG (NO Fuel Gauge Hole)
31. Protective Pad
32. Control Knob
33. Control Knob SIS Seat
34. Back Burner Assembly
35. Electrode for Back Burner
36. Orifice for Back Burner
LPG
NG
37, Extension Tube for Back Burner
38, Control Knob for Back Burner
39, Side Shelf - Left
40, Cart Side Handle
41a. Bottom Shelf (LPG only)
41b. Bottom Shelf (NG only)
42, Cart Side Panel - Left
43, Cart Side Panel - Right
P02911271N
PO2911271T
P055181001
P03412331C
PO3415264A
P02007051D
P02614006B
PO6509018A
P06509017A
P03717032A
P03412341C
P01106028B
P00205032B
P01005025K
P01005033K
P07617008E
P07618008E
1
1
2
5
6
1
1
1
1
1
1
1
1
1
1
1
1
9
REF# DESCRIPTION PART#
44a. Rear Panel (LPG only) P07702010E
44b. Rear Panel (NG only) P07702013E
45. Door Bracket P03301017J
46. Door Panel - Left PO4302012A
47. Door Panel - Right P04303012A
48. Door Trim Plate - Left P07506007D
49. Door Trim Plate - Right P07507007D
50. Door Axle Bracket - Left Top P03314018C
51. Door Axle Bracket - Left Bottom P03314019C
52. Door Axle Bracket - Right Top P03314020C
53. Door Axle Bracket - Right Bottom P03314021C
54. S/S Door Handle P00205036B
55a. Wire Basket P05204010E
55b. Division Wire for Wire Basket P05204012E
56. Tank Pull.out Tray Kit - Graphite (LPG only) Y0340009
57. Fuel Gauge Displayw. SIS RingAssembly(LPG only) P05310032B
58. Caster PO5115020A
59. Manual LightingStick(packedin HardwarePack) P05313023B
60. Stainless Steel Side Burner Lid PO0115346A
61. Stainless Steel Side Burner Body - Inner P02301006B
62. Pot Support P00805013B
63. Side Burner Electrode P02607051C
64. Side Burner Assembly P02002055D
65a. Regulator and Hose (LPG only) PO3601001A
65b. NG 12' Hose Kit (NG only) P03703001A
66. AAA Battery (LPGonly)(packed in Hardware Pack) P05301002A
67. Wire Fastener (LPG only) P05310040A
.... Hardware Pack P06001002A
.... Owner's Manual P80103001C
QTY
2
1
1
1
1
4
2
1
1
1
For the repair or replacement parts you need: Call anytime
1-800-4-MY-HeM E°(1-800-469-4663)
To make sure you obtain the correct replacement parts for your Kenmore gas grill, please refer to the
part numbers in this parts list. The fallowing information is required to assure you receive the correct
parts:
1. Grill Model Number (see CSA label on grill)
2. Part Number
3. Part Description
4. Quantity of parts needed
Important: Keep this Owner's Manual for convenient referral and for part replacement.
Important: Use only Sears authorized parts. The use of any part that is not Sears authorized can be
dangerous and will also void your product warranty.
lO
CAUTION : While it is possible for one person to
remove the grill from the carton, it is recommended
that you obtain assistance because of the weight of
the grill.
1. Open the parts boxes. Use the parts list to check
that all parts have been included.
2. Inspect the grill for damage as you assemble it. Do
not assemble or operate the grill if it appears
damaged. If there are damaged or missing parts
when you unpack the shipping box, or you have
questions during the assembly process, call:
1-888-317-7642
8 a.m. - 8 p.m CST, Mon. - Fri.
Installing Manual Lighting Stick
1. Attach the Manual Lighting Stick to the Left
Outside Bowl Panel as shown in Fig. 1.
Align the hole at the end of Manual Lighting
Stick Wire with the threaded hole on the Left
Outside Bowl Panel. Tighten securely using the
M4x8mm Phillips Head Screw.
H035 Qty. 1
M4x8mm Phillips Head Screw
Installing Side Shelf and Cart Side Handle
1. Remove the white protective film from the
stainless steel Side Shelf.
Figure 1
L
OUTSIDE BOWL
PANEL-LEFT
MAx8mm PHILLIPS
HEAD SCREW _.
MANUAL LIGHTING
STICK
Figure 2
SIDE SHELF-LEFT
GRILL HEAD
/
OUTSIDE BOWL
PANEL-RIGHT
2. Enlisting the aid of an assistant, attach Side
Shelf to left side of gdll. Align the holes on Side
Shelf with the threaded holes on left Outside Bowl
Panel. Tighten securely using 4 of the
1/4"x3/4" Phillips Screws provided.See Fig. 2.
H031 Qty. 4
1/4"x3/4" Phillips Head Screw
3. Enlisting the aid of an assistant, attach Cart Side
Handle to right side of grill. Align the holes on Cart
Side Handle with the threaded holes on right
Outside Bowl Panel. Tighten securely using 4 of
the 1/4"x3/4" Flat Head Screws provided.
See Fig. 2.
H034 Qty. 4
1/4"x3/4" Flat Head Screw
Ignitor Battery Installation - See Fig. 3
1. Unscrew the Ignitor Cap located on the grill
Control Panel and remove the Contact and
Spring from the Ignitor Slot.
2. Place the manufacturer supplied AA battery
into the Ignitor Slot. Be sure to place the
positive pole facing toward you. See Fig. 3
CART SIDE
HANDLE
Figure 3
IGNITOR SLOT
IGNITOR CAP _"
AA BATTERY
3. Place the Spring over the AA battery, then
place the Contact on top of the Spring. Screw
the Ignitor Cap back onto the grill Control
Panel.
4. Remove any protective film from outside and
inside of Grill Head.
CONTACT
IMPORTANT: Before use of this grill please
refer to Cleaning Exterior Stainless Steel
Surfaces found on page 18 of this Owner's
Manual.
11
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