Please read the following instructions before servicing your
refrigerator.
1.Check the refrigerator for current leakage.
2.To prevent electric shock,unplug before servicing.
3.Always check line voltage and amperage.
4.Use standard electrical components.
5.Don't touch metal products in the freezer with wet
Hands.This may cause frost bite.
6.Prevent water from spiling on to electric elements or the
Machine parts.
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7.Before tilting the refrigerator,remove all materials from
On or in the refrigerator.
8.When servicing the evaporator,wear gloves to prevent
Injuries from the sharp evaporator fins.
9.Service on the refrigerator should be performed by a
Qualified technician.Sealed system repair must be
Performed by a CFC certified technician.
1. SPECIFICATIONS
1-1 DISCONNECT POWER CORD BEFORE SERVICING IMPORTANT
RECONNECT ALL GROUNDING DEVICES.
All parts of this appliance capable of conducting electrical current are grounded. If grounding wires, screws, straps, clips, nuts or washers
used to complete a path to ground are removed for service, they must be returned to their original position and properly fastened.
1-2 IMPORTANT NOTICE
This information is intended for use by individuals possessing adequate backgrounds of electrical, electronic and mechanical experience.
Any attempt to repair a major appliance may result in personal injury and property damage. The manufacturer or seller cannot be
responsible for the interpretation of this information, nor can it assume any liability in connection with its use.
ELECTRICAL SPECIFICATIONS
1.3
Temperature Control (Position:MID) …………………..………………………………………....-6ºF to +8ºF
Defrost Control …………………………………………………………………...……………….…Automatic
Defrost Thermostat …………………………………………………………………….…………….……50ºF
Electrical Rating: 115VAC, 60HZ …………………………………………………….……………….…..1-5A
Maximum Current Leakage ……………………………………………………………….……….……0.5mA
Maximum Ground Path Resistance ……………………………………………………...………..0.14Ohms
Energy Consumption …………………………………………………...…..22cuft 493kWh/yr (Energy Star)
Condenser fan motor ....................4681JB1029J
Temperature Control .....................6871JB1439A
Main Control ..................................6871JK1011A
VAPORATOR FAN
DRYER
COMPRESSOR
EVAPORATOR
HOT LOOP
CONDENSER
CONDENSER FAN
FRESH FOOD
COLD AIR
MIXED AIR
AIR RETURN TO
Vegetable box
EVAPORATOR
FREEZER
M
A
- 4 -
2. PARTS IDENTIFICATION
A
P
B
C
D
E
F
G
H
O
N
M
L
K
J
I
Use this section to become more familiar with the parts and features.
NOTE:This guide covers several different models.The refrigerator you have purchased may have some
or all of the items listed below.The locations of the features shown below may not match your model.
J
Cool Sense Electronic Temperature
A
Control System
B
Refrigerator Light
C
Refrigerator Shelves
D
Snack Pan
Supra Fresh Crisper with Tilt-Out Compartment
E
Adjusta Cube Ice Maker
F
G
Ice Bin
H
Durabase
Divider
I
Glide-Out Drawer Basket
Freezer Light
K
Modular Door Bins
L
Egg Box
M
N
Can Rack*
Dairy Corner
O
Filter
P
*On some models
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3. DISASSEMBLY
3-1 DOOR
Left Door
Loosen the cover screw (1).
Disconnect door switch wire (2).
Loosen hinge bolts (3).
Lift off the top hinge (4).
Place the door on a non-scratching surface with
the inside up.
Right Door
Loosen the cover screw (1).
Disconnect door switch wire (2).
Disconnect wire harness (3).
Loosen hinge bolts (4).
Loosen ground screw (5).
Lift off the top hinge (6).
Place the door on a non-scratching surface with
the inside up.
Door Gasket Removal
1. Remove door frame cover
Starting at top of cover and working down, snap cover
out and away from door.
Frame Cover
Handle
Figure 2
2. Remove gasket bracket clips
There are two clips on each door. Start bracket removal
near one of the middle clips.
1) Pull gasket back to expose gasket bracket clip and
door frame.
2) Insert a flat tip screwdriver into seam between gasket
bracket and door frame and pry back until clips snap
out.
3) Continue prying back along seam until all clips snap
out.
Left
3
A
Figure 1
5
Right
Figure A
4
6
Door
Frame
Flat Tip
Screwdriver
3. Remove gasket
Pull gasket free from gasket channel on the three
remaining sides of door.
333
Door Gasket Replacement
1. Insert gasket bracket clips
1) Insert gasket bracket edge beneath door frame edge.
2) Turn upper gasket bracket spring so that both spring
ends are in the door channel.
Gasket
Bracket Clip
Figure 3
Gasket
Bracket
Figure 4
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3) Push in clip until you hear it snap securely into place.
Gasket
Bracket Clip
Spring
Door
Frame
CorrectIncorrect
Figure 5
4) Push in remaining two clips until you hear each snap
securely into place.
Note: Make sure that no part of gasket bracket edge
protrudes from beneath door frame edge.
2. Insert gasket into channel
1) Snap gasket assembly into the door bracket.
Inserting the Gasket Assembly into the Bracket Door.
3. Replace door frame cover
Starting at top of cover and working down, snap the cover
back into door.
Figure 8
3-2 TO REMOVE THE DISPENSER
1. Use fiat tip screwdriver to pry back hooks on botton
underside of cover dispenser.
Correct
Incorrect
Figure 6
2) Press gasket into channel on the three remaining
sides of door.
Figure 7
Figure 9
2. Pry off cover dispenser.
Figure 10
Disconnect wire harness.
3. Replace cover dispenser in opposite manner and order
of removal.
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3-3 FAN AND FAN MOTOR
1. Remove the freezer shelf. (If your refrigerator has an
icemaker, remove the icemaker first)
2. Remove the plastic guide for slides on left side by
unscrewing phillips head screws.
3. Remove the grille by removing one screw and pulling the
grille forward.
4. Remove the Fan Motor assembly by loosening 2 screws.
5. Pull out the fan and separate the Fan Motor and Bracket.
FAN MOTOR
BRACKET
MOTOR
FAN
GRILLE
Figure 11
3-4 DEFROST CONTROL ASSEMBLY
Defrost Control assembly consists of Defrost Sensor and
FUSE–M.
The Defrost Sensor works to defrost automatically. It is
attached to the metal side of the Evaporator and senses its
Temperature.
Fuse-M is a safety device for preventing over-heating of
the evaporator area when defrosting.
At 72°C, it turns the Defrost Heater off.
1. Pull out the grille assembly. (Figure 12)
2. Separate the connector with the Defrost Control
assembly and replace the Defrost Control assembly
after cutting the tie wrap. (Figure 13)
3. Be sure to retie the wires when reassembling after service.
GRILLE ASSEMBLY
Figure 12
3-5 LAMP
DEFROST-CONTROL
ASSEMBLY
Figure 13
3-5-1 Refrigerator Compartment Lamp
1. Unplug Refrigerator, or disconnect power
at the circuit breaker.
2. If necessary, remove top shelf or shelves.
3. Release the hooks on both ends of the lamp shield and
pull the shield downward to remove it.
4. Turn the lamp counterclockwise.
5. Assembly is the reverse of disassembly. Replacement
bulb must be the same specification as the original
(Max. 60 W, 2 EA).
Figure 15
3-5-2 Freezer Compartment Lamp
1. Unplug Refrigerator, or disconnect power at the
circuit breaker.
2. Release the hooks at back of light cover and
pull the cover down to remove it. (Figure 15)
3. Turn the lamp counterclockwise.
4. Assembly is in the reverse order.
Replacement bulb must be the same specification
as the original. (Max 60W)
3-6 REFRIGERATOR CONTROL BOX
1. First, remove all shelves in the refrigerator, than remove
the Refrigerator control Box by loosening 2 screws.
CONTROL BOX
COVER LAMP
Figure 16
2. Remove the Refrigerator Control Box by pulling it
downward.
3. Disconnect the lead wire on the right position and
separate the lamp sockets.
3-7 MULTI DUCT
1. Remove the upper and
lower caps by using a flat
screwdriver, and remove 2
screws. (Figure 17)
2. Disconnect the lead wire
on the bottom position.
Figure 14
Figure 17
- 8 -
3-8 HOW TO REMOVE AND REINSTALL THE PULLOUT DRAWER
3-8-1 FOLLOW STEPS TO REMOVE
Step 1) Open the freezer door.
Step 3) Remove the two screws from the guide rails (one
from each side).
Step 2) Remove the lower drawer.
Step 4) Lift the freezer door up to unhook it from the rail
support and remove.
Pull both rails to full extension.
Step 5) First: Remove the gear from the left side first by releasing the tab behind the gear, place a screwdriver between the
gear and the tab and pull up on the gear.
Second: Remove the center rail.
Third: Remove the gear from the right side by following the same steps for the left side.
NOTE: THIS TAB MUST BE PUSHED IN TO RELEASE THE GEAR.
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3-8-2 FOLLOW STEPS TO REINSTALL
Step 1) Reinstall the right side gear into the clip.
Step 2) Insert the rail into the right side gear. Gears do not
need to be perpendicular to each other.
Step 4) The rail system will align itself by pushing the rails
all the way into the freezer section.
Pull the rails back out to full extension.
Step 3) Insert the rail into the left side gear, and insert the
gear into the clip.
Step 5) Reinstall the freezer door by inserting the rail tabs
into the guide rail.
Step 6) Reinstall the two screws into the guide rails
(one from each side).
Step 7) Reinstall the lower drawer, and close the freezer
door.
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3.8.3 GLIDE OUT DRAWER BASKET-
To remove, lift basket up and pull out straight out.
1
2
2.1.To Install, pull both rails out to full extension.
Hook the basket supports into the rail tabs and push to
the back of compartment.
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3-9 Cover Valve
- Disassemble
1. Push to inside the cover valve.
- Assemble
1. Insert the cover valve as shown in the picture, push to
insert (may need force).
a
b
2. Push to the right and release.
a
b
3. Release hook a & b
4. Turn the cover valve 120° as shown in the picture, then
release it.
2. Insert hook a & b
3. Push to the right to insert the cover valve.
4. Then push to inside to assembly.
- 12 -
4. COMPRESSOR ELECTRICAL
4-1 COMPRESSOR
4-1-1 Role
The compressor intakes low temperature and low pressure
gas from the evaporator of the refrigerator and compresses
this gas to high-temperature and high-pressure gas. It then
delivers the gas to the condenser.
4-1-2 Composition
The compressor includes overload protection. The PTC
starter and OLP (overload protector) are attached to the
outside of the compressor. Since the compressor is
manufactured to tolerances of 1 micron and is hermetically
sealed in a dust and moisture-free environment, use
extreme caution when repairing it.
4-1-3 Note for Usage
(1) Be careful not to allow over-voltage and over-current.
(2) If compressor is dropped or handled carelessly, poor
operation and noise may result.
(3) Use proper electric components appropriate to the
particular compressor in your product.
(4) Keep compressor dry.
If the compressor gets wet (in the rain or a damp
environment) and rust forms in the pin of the Hermetic
Terminal, poor operation and contact may result.
If the hermetic connector rusts out or fails, refrigerant
and oil will be expelled into the contact area, probably
resulting in smoke and fire.
(5) When replacing the Compressor, be careful that dust,
humidity, and soldering flux don’t contaminate the inside
of the compressor. Contamination in the cylinder may
cause noise, improper operation or even cause it to
lock up.
4-2 PTC-STARTER
4-2-1 Composition of PTC-Starter
(1) PTC (Positive Temperature Coefficient) is a no-contact
semiconductor starting device which uses ceramic
material consisting of BaTiO
(2) The higher the temperature is, the higher the resistance
value. These features are used as a starting device for
the motor.
3.
4-2-2 Role of PTC-Starter
(1) The PTC is attached to the sealed compressor and is
used for starting the motor.
(2) The compressor is a single-phase induction motor.
Durign the starting operation, the PTC allows current
flow to both the start winding and main winding.
3) As the compressor starts, the current through the PTC
causes its temperature to rise, and so the resistance
also rises. When the resistance reaches a high enough
level, only a trickle current will be running through the
start winding. This small current then keeps the PTC
hot and the resistance high.
4-2-3 PTC-Applied Circuit Diagram
. Starting Method for the Motor
OVERLOAD PROTECTOR
N
PTC
2
L1
Resistance Starter Capacitor Running
3
PTC STARTER
5
6
C
COMPRESSOR
MOTOR
S
M
S
SEALED
TERMINAL
Figure 17
M
4-2-4 Motor Restarting and PTC Cooling
(1) It requires approximately 5 minutes for the pressure, to
equalize before the compressor can restart.
(2) The PTC device generates heat during operation.
Therefore, it must be allowed to cool before the
compressor can restart.
4-2-5 Relation of PTC-Starter and OLP
(1) If the compressor attempts to restart before the PTC
device is cooled, the PTC device will allow current to
flow only to the main winding.
(2) The OLP will open because of the overcurrent
condition. This same process will continue (3 to 5
times) when the compressor attempts to restart until
the PTC device has cooled. The correct OLP must be
properly attached to prevent damage to the
compressor.
Parts may appear physically identical but could have
different electrical ratings. Replace parts by part
number and model number. Using an incorrect part
could result in damage to the product, fire, injury, or
possibly death.
4-2-6 Note for Using the PTC-Starter
(1) Be careful not to allow over-voltage and over-current.
(2) Do not drop or handle carelessly.
(3) Keep away from any liquid.
If liquid such as oil or water enters the PTC,
PTC materials may fail due to breakdown of their
insulating capabilities.
(4) If the exterior of the PTC is damaged, the resistance
value may be altered. This can cause damage to the
compressor and result in a no-start or hard-to-start
condition.
(5) Always use the PTC designed for the compressor and
make sure it is properly attached to the compressor.
Parts may appear physically identical but could have
different electrical ratings. Replace parts by part
number and model number. Using an incorrect part
could result in damage to the product, fire, injury, or
possibly death.
- 13 --
4-3 OLP (OVERLOAD PROTECTOR)
4-4 TO REMOVE THE PTC COVER
4-3-1 Definition of OLP
(1) OLP (OVERLOAD PROTECTOR) is attached to the
compressor and protects the motor by opening the
circuit to the motor if the temperature rises
activating the bimetal spring in the OLP.
(2) When high current flows to the compressor motor, the
bimetal works by heating the heater inside the OLP,
and the OLP protects the motor by cutting off the
current flowing to the compressor motor.
4-3-2 Role of the OLP
(1) The OLP is attached to the sealed compressor used
for the refrigerator. It prevents the motor coil from
being started in the compressor.
(2) For normal operation of the OLP, do not turn the adjust
PWB(PCB) ASSEMBLY DISPLAY, PUMP S/W, HEATER AND FUSE CONFIGURATION,
ICE MAKER CONFIGURATION, DISPENSER W/VALVE PART AND COMP' EARTH PART
ON CIRCUIT DIAGRAM ARE SUBJECT TO CHANGE IN DIFFERENT LOCALITIES
AND MODEL TYPE.