Kenmore 79078833601, 79078869802, 79078869803, 79078869801, 79078863804 Installation Guide

...
Page 1
INSTALLATION AND SERVICE MUST BE PERFORMED BY A QUALIFIED INSTALLER.
IMPORTANT: SAVE FOR LOCAL ELECTRICAL iNSPECTOR'S USE.
READ AND SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
if the information in this manual is not followed
exactly, a fire or explosion may result causing property damage, personal injury or death.
FOR YOUR SAFETY:
-- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
-- WHAT TO DO IF YOU SMELL GAS:
- Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone
in your building.
- Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
- If you cannot reach your gas supplier, call the fire
department.
-- Installation and service must be performed by a qualified installer, service agency or the gas supplier.
OVERALL
DIMENSIONS 25 3/4"
Refer to your serial plate for
applicable agency certification
o ALL RANGES
CAN TiP iNJURY TO PERSONS
COULD RESULT
® iNSTALL ANTI-TIP
DEVICE PACKED WiTH RANGE
SEE iNSTALLATiON
iNSTRUCTiONS
Note: For appliances installed in the State of Massachusetts see page 2.
FRONT
VIEW
SI E
1_-13"_1
,, Cabinets on
Either Side Minimum to
of Range.
for Cabinets
Maximum Depth !_
Above Range Top.
Jl_r JL_l,L Jl_PJL_l,L
_,----25"
30" _l 0" Clearance Below Cooking Top and at Rear of Range.
Clearances and Dimensions
1. Location--Check location where the rang#_ will be
installed. Check for proper electrical and gas supply,
Provide Proper Fuel Type
Before Proceeding: Your range is preset to operate on natural gas.
and the stability of the floor.
2. Dimensions that are shown must be used. Given dimensions provide minimum clearance. Contact
surface must be solid and level.
Propane settings without the proper LP/Propane conversion kit provided with the range orobtained from yourdealer. Follow
DO NOT attempt to convert this range to LP/
all instructions provided with the LP Conversion Kit.
p/n 316259338 (0607) EN Espadol - Paginas 9-16
Page 2
important Notes to the Installer
1. Read all instructions contained in these installation instructions before installing range.
2. Removeall packing material from the oven compartments before connecting the gas and electrical supply to the
range.
3. Observe all governing codes and ordinances.
4. Be sure to leave these instructions with the consumer.
Important Note to the Consumer - Keep these instructionswith your Use & Care Guide for future reference.
IMPORTANT SAFETY INSTRUCTIONS
installation of this range must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code
ANSI Z223.1--1atest edition when installed in the United States.
When installed in a manufactured (mobile) home, installation must conform with the Manufactured Home Construction and
Safety Standard, Title 24 CFR, Part 3280 [formerly the Federal Standard for Mobile Home Construction and Safety, Title 24, HUD (Part 280)] or, when such standard is not applicable, the Standard for Manufactured Home Installations, ANSl/NCSBCS A225.1, or with local codes.
This range has been design certified by CSA International. As with any appliance using gas and generating heat, there are certain safety precautions you should follow. You will find them in the Use & Care Guide, read it carefully.
Be sure your range is installed and grounded properly by a qualified installer or service technician.
This range must be electrically grounded in accordance with local codes or, in their absence, with the National Electrical Code ANSI/NFPA No .70-
latest edition when installed in the United States. See Grounding Instructions on page 5.
Before installing the range in an area covered with linoleum or any other synthetic floor covering, make sure the floor covering can withstand heat at least 90°F above room temperature without shrinking, warping or discoloring. Do not install the range over carpeting unless you place an insulating pad or sheet of 1/4-inch thick plywood between the range and carpeting.
Make sure the wall coverings around the range can withstand the heat generated by the range.
Do not obstruct the flow of combustion air at the oven vent nor around the base or beneath the lower front
panel of the range. Avoid touching the vent openings or nearby surfaces as they may become hot while the oven is in operation. This range requires fresh air for proper
burnercombustion.
Air curtain or other overhead range hoods, which operate by blowing a downward air fiowon to a range, shall not be used in conjunction with gas ranges other than when the hood and range have been designed, tested and listed by an independent test laboratory for use in combination with
each other.
Never leave children alone or unattended
in the area where an appliance is in use. As children grow,
teach them the proper, safe use of all appliances. Never leave the oven door open when the range isunattended.
Stepping, leaning or sitting on the doors
or drawers of this range can result in serious injuries and can also cause damage to the range.
Do not store items of interest to children in the cabinets above the range. Children could be seriously
burned climbing on the range to reach items.
To eliminate the need to reach over the surface burners, cabinet storage space above the burners
should be avoided.
Adjust surface burner flame size so it does not extend beyond the edge of the cooking utensil.
Excessive flame is hazardous.
Do not use the oven as a storage space. This creates a potentially hazardous situation.
Never use your range for warming or heating the room. Prolonged use of the range without adequate ventilation can be dangerous.
Do not store or use gasoline or other flammable vapors and liquids near this or any other appliance. Explosions or fires could result.
Reset all controls to the "off" position after using a programmable timing operation.
FOR MODELS WITH SELF-CLEAN FEATURE:
Remove broiler pan, food and other utensils before self-cleaning the oven. Wipe up excess spillage. Follow the cleaning instructions in the Use & Care Guide.
Unlike the standard gas range, THIS COOKTOP IS NOT REMOVABLE. Do not attempt to remove thecooktop.
DO NOT MAKE ANY ATTEMPT TO
OPERATETH E ELECTRIC IGNiTiON OVEN DURING AN
ELECTRICAL POWER FAILURE. RESET ALL OVEN
CONTROLS TO "OFF" iN THE EVENT OF A POWER
FAILURE.
The electric ignito twill automatically re-ignite the oven burner when power resumes ifthe oven thermostat control was left
inthe "ON" position. When an electrical power failure occurs during use, the surface burners will continue to operate.
During a power outage, the surface burners can be litwith a
match. Hold a lighted match to the burner, then slowly turn the knob to the LITE position. Use extreme caution when
lighting burners this way.
Special instructions for appliances installed in the State of Massachusetts: This appliance can only be installed in the
State of Massachusetts by a Massachusetts licensed plumber or gas fitter. When using a flexible gas connector, it
must not exceed 3 feet (36 inches) in length. A "T" handle
type manual gas valve must be installed in the gas supply
line to this appliance.
Page 3
Before Starting
Tools You Will Need
For leveling legs and Anti-Tip Bracket:
Adjustable wrench or channel lock pliers
5/t6"NutdriverorFlatHeadScrewDriver_[:O_=
Electdc Drill & t/8" Diameter Drill Bit (5/32" Masonry Drill Bit if installing in concrete)
For gas supply connection:
Pipe wrench
For burner flame adjustment:
Phillips head _ and blade-type screwdrivers
For gas conversion (LP/Propane or Natural):
Open end wrench - 1/2"
Additional Materials You Will Need
Gas line shut-off valve
Pipe joint sealant that resists action of LP/Propane gas
A new flexible metal appliance conduit (1/2" NPT x 3/4" or 1/2"1.D.) must be design certified byCSA International.
Because solid pipe restricts moving the range we recommend using a new flexible conduit (4 to 5 foot
length) for each new installation and additional reinstallations.
A.
Locate the Bracket Using the Template- (Bracket may be located on either the left or right side of the range. Use the information below to locate the bracket iftemplate is not available). Mark the floor orwall where left or right side of the range will be located, if rear of range isagainst the wall or no further than t -1/4" from wall when installed, you may use the wall or floor mount method, if molding is installedand does not allow the bracket to fit flush against the wall, remove molding or mount bracket tothe floor. For wall mount, locate the bracket by placing the back edge of the template against the rear wall and the side edge of template on the mark made referencing the side of the range. Place bracket ontop of template and mark location of the screw holes in wall. if rear of range is further than t -1/4" from the wall when installed, attach bracket to the floor. Forfioor mount, locate the bracket by placing back edge of the template where the rear of the range will be located. Mark the location of the screw holes, shown in template.
B=
Drill Pilot Holes and Fasten Bracket - Drill a 1/8" pilot hole where screws are to be located. If bracket is to be
mounted to the wall, drill pilot hole at an approximate 20° downward angle. If bracket is to be mounted to masonry or ceramic floors, drill a 5/32" pilot hole 1-3/4" deep. The screws provided may be used in wood orconcrete material.
Use a 5/16" nut-driveror flat head screwd riverto secure the bracket in place.
Always use the (2) new flare union adapters (1/2" NPT x 3/4" or 1/2"1. D.) supplied with the new flexible appliance
conduit for connection ofthe range.
Normal Installation Steps
1. Anti=Tip Bracket Installation Instructions
Important Safety Warning
To reduce the risk of tipping of the range, the range must be secured to the floor by properly installed anti-tip bracket and screws packed with the range. Failure to install the anti-tip bracket will allow the range to tip over ifexcessive weight is placed on an open door or if a child climbs upon it. Serious
injury might result from spilled hot liquids or from the range itself.
If range is ever moved to a different location, the anti-tip brackets must also be moved and installed with the range.
Instructions are provided for installation in wood or cement fastened to either the floor or wall. When installed to the wall, make sure that screws completely penetrate dry wall and are secured inwood or metal. When fastening to the floor or wall, be sure that screws do not penetrate electrical wiring or plumbing.
Page 4
C=
Level and Position Range- Level range byadjusting the (4) leveling legs with a wrench. Note:A minimum clearance of 1/8" is required between the bottom ofthe range and the leveling leg to allow room for the bracket. Use a spirit level tocheck your adjustments. Slide range back into position. Visually check that rear leveling leg is inserted into and fully secured by the Anti-Tip Bracket by removing lower panel or storage drawer. For models with awarmerdrawer or broiler compartment, grasp the top rear edge of the range and carefully attempt to tilt it forward.
4. Connect the range to the gas supply. NOTE: To prevent leaks use pipe joint sealant on all male
(outside) pipe threads.
_Recommended Area for
120V Outlet on Rear of Wall and Area for Thru
the Wall Connection of
Pipe Stub and Shut Off
Valve is Shaded Area.
(17rnrn)
Range Side /
%
2. Provide an adequate gas supply.
This unit is pre-set to operate on 4" natural gas manifold pressure. A convertible pressure regulator is connected to the manifold and MUST be connected in series with the gas supply line. If the LP/Propane conversion kit has been used, follow instructions provided with the kit for converting the pressure regulator to LP/Propane use. The LP kit can be found on the back side of the range (some models).
Care must be taken during installation of range not to obstruct the flow of combustion and ventilation air.
For proper operation, the maximum inlet pressure to the regulator should be no more than 14 inches of water column pressure. The inlet pressure to the regulator must be at least 1 inch greater than regulator manifold pressure. Examples: If regulator is set for natural gas 4 inch manifold pressure, inlet pressure must be at least 5 inches; if regulator has been converted for LP/Propane gas 10 inch manifold pressure, inlet pressure must be at least 11 inches.
the Floor Connection of Edge
Pipe Stub and Shut Off Valve.
Area for Thru " _ _ Wall
Fig. 4a
Manual Flare Flexible Flare Union Pressure Shutoff Union Appliance Adaptor Regulator
Valve / Conduit _
Off _,-I_1_ _1_,_
ServiceShut-Off Valve Electric Ignition models only
(Shown in ON Position).
Besure lever is in the "On" position when
installation is complete
Fig. 4b
Leak testing of the appliance shall be conducted according to the instructions in step 4g.
The gas supply line should be 1/2" or 3/4" I.D.
3. Seal wall openings.
Seal any openings in the wall behind the range and in the floor under the range after gas supply line is installed.
Service
Shut-Off Valve
(shown in the
"ON" position.)
Fig. 4c
Page 5
the 1/2" flare union adapter with an adjustable wrench before tightening the gas supply fitting and/or appliance conduit (Refer to Fig. 4e).
d)
Installflare union adapter to external manual shut-off valve.
e)
Attach appliance conduit to flare union on shut-off valve.
f)
Make cure service shut-off valve on pressure regulator is in the "ON" position (See Fig. 4f).
g)
Check for leaks. Turn the gas supply on to the range and use a liquid leak detector at all joints and conduits to check for leaks in the system.
Do not use flame to check for gas leaks.
Fig. 4d
Fig. 4e
Checking Manifold Gas Pressure Disconnect the range and itsindividualshut-off valve from the gas supply piping system during any pressure testing of that system at test pressures greater than 14" of water column pressure (approximately 1/2" psig).
The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 14" of water column pressure (approximately 1/2" psig).
If it should be necessary to check the manifold gas pressure, connect manometer (water gauge) or other pressure device to the top burner right rear orifice. Using a rubber hosewith inside diameter of approximately 1/4," hold tubing down tight over
orifice. Turn burnervalveon.
Foran accurate pressure check have at least two (2) other top burners burning. Be sure the gas supply (inlet) pressure is at least one inch above specified range manifold pressure. The gas supply pressure should never be over 14" water column. When properly adjusted for Natural Gas the manifold pressure is 4." (For LP/Propane Gas the manifold pressure is 10.")
Fig. 4f
DO NOT allow regulator to turn on pipe
when tightening fittings.
a) Installan external manual gas shut-off valve to gas supply
line in an accessible location outside of the range. Be sure you know where and how to shut off the gas supply to the
range.
b) Install 1/2" flare union adapter to pressure regulator using
NO MORETHAN 15ft./Ibs. of torque NOTE: Be sure to stabilize the left side of the pressure regulator with adjustable wrench before tightening ANY fittings to the pressure regulator (Refer to Fig. 4d).
c) Tighten the gas supply fitting and/or appliance conduit to
flare union on the right side of the pressure regulator using NO MORETHAN 15ft./Ibs. of torque.Be sure to stabilize
5. Read these electrical connection details first then connect electricity to range.
Before servicing, disconnect electrical
supply at circuit breaker, fuse or power cord.
Electric Requirements: A dedicated, properly grounded and polarized branch circuit protected bya 15amp. circuit breaker or time delay fuse. See serial plate for proper voltage.
Extension Cord Precautions: Because of potential safety hazards under certain conditions,
we strongly recommend against the use of any extension cord. However, if you still elect to use an extension cord, it is absolutely necessary that it be a UL listed 3-wire grounding type appliance extension cord and that the current carrying rating of the cord in amperes be equivalent to or greater than the branch circuit rating. Such extension cords areobtainable through your local service organization.
Page 6
PLEASE READ CAREFULLY! For personal
safety, this product must be properly grounded. Grounding instructions
The power cord of this appliance is equipped with a 3-prong (grounding) plug which mates with a standard
3-prong grounding wall receptacle to minimize the possibility of electric shock hazard from this appliance. The customer should have the wall receptacle and circuit checked by a qualified electrician to make sure the receptacle is properly grounded and polarized.
Preferred Not, Under
g Prong.
Power Supply Grounding Cord with Type 3=Prong
Wall Grounding Receptacle Plug
DO NOT, UNDER ANY CIRCUMSTANCES, CUT OR REMOVE THETHIRD(GROUND) PRONG FROMTHE POWER CORD.
Where a standard two-prong wall receptacle is encountered, it is the personal responsibility and obligation of the customer to have it replaced with a properly grounded three-prong wall receptacle.
Bridge Burner Head
I
Burner sizes and locations
6. Assembly of the Surface Burner Heads, Burner Caps and Burner Grates:
Your range is shipped with the Burner Heads and Burner Caps located in the correct locations. Packing material is located between the Burner Heads and the cooktop.
a. Remove any packing tape from cooktop. Remove all Burner
Caps & Burner Heads.
b. Discard any packing material under the Burner Heads. c. Match the letter located under center of Burner Cap with letters
located inside the Burner Heads (See Figs. 1 & 2). NOTE: The Bridge Burner Head and 3 Bridge Burner End Caps ARE NOT
MARKED with letters.
d. Match the letter stamped on the cooktop (Bridge Skirt) with the
Burner Heads and Burner Caps (See Figs. 1 & 2). Each of the Burner Heads MUST have a Burner Cap installed to insure proper ignition and gas flame size. Note: The Burner Electrodes must be located properly in slots of each Burner
Head (See Fig. 2).
e. CAREFULLY align (DO NOT FORCE) the 2 Electrode holes
on the Bridge Burner Head over the 2 Bridge Burner Electrodes located near center of the cooktop. After placing the Bridge Burner Head on the cooktop, BE SURE that the
Bridge Burner Head lies evenly on Bridge Burner Skirt.
f. Replace all 3 Bridge Burner Caps. These include 1 Bridge
Burner Center Cap (rectangular shaped) and the 2 Bridge Burner End Caps (The Bridge Burner End Caps will fit at either the front or rear Bridge Burner Head locations). Make
sure that the tabs located under the Bridge Burner Caps fall into the slots located in the Bridge Burner Head (See black arrows in Fig. 3) and that the Bridge Burner Caps lie flat and evenly on top the Bridge Burner Head.
g. Unpack Burner Grates. Position both End Burner Grates on
cooktop. Then place Center Burner Grate into position between the end Burner Grates.
Example of Burner Assembly
(except Bridge Burner)
Fig. 3
2 Electrode hole
locations through
Bridge Burner
Head
B=9.5k A=5k
.......................................................................................F;ootofoookto
inclrOsdletor hole
Fig. 4 for Simmer Burner Head
Fig. 1
not
_-marked
18k
F = 17.2k
Burner
Head
Burner
Cap
Fig. 2
Page 7
REMEMBER-- DO NOT ALLOW SPILLS, FOOD,
CLEANING AGENTS OR ANY OTHER MATERIAL TO ENTER THE GAS ORiFiCE HOLDER OPENING. Always
keep the Burner Caps and Burner Heads in place whenever the surface burners are in use.
7. Electric Ignition Surface Burners
Operation of electric igniters should be checked after range and supply line connectors have been carefully checked for
leaks and range has been connected to electric power.
a,
To check for proper lighting, push in and turn a surface burner knob counterclockwise to the LITE position. You
will hear the igniter sparking (See Fig. 1).
The surface burner should light when gas is available to the top burner. Purge air from supply lines by leaving knob in the LITE position until burner ignites. Each burner
should light within four (4) seconds in normal operation after air has been purged from supply lines.
c,
Visually check that burner has lit. Once the burner lights, the control knob should be turned out of the LITE position.
d,
There are separate electrodes (igniters) for each burner. Try each knob separately until all burner valves have been
checked.
8. Adjust the "LOW" Setting of Surface Burner Valve (Linear Flow Valves Only):
%
To
Surface Burner
Test to verify if "LOW" setting should be adjusted a. Push in and turn control to LITE until burner ignites. b. Push in and quickly turn knob to LOWEST POSITION. c. If burner goes out, reset control to OFF.
d. Remove the surface burner control knob. e. Insert a thin-bladed screwdriver into the hollowvalve stem
and engage the slotted screw inside. Flame size can be increased or decreased with the turn of the screw. Turn
counterclockwise to increase flame size. Turn clockwise to decrease flame size.
Burner Flame Size
Adjust flame until you can quickly turn knob from LITE to LOWEST POSITION without extinguishing the flame. Flame should be as small as possible without going out.
Note: Air mixture adjustment is not required on surface burners.
s,8,,
Main
Top
Operation of Oven Burners and
Oven Adjustments
9. Electric Ignition Burners
Operation of electric igniters should be checked after range and supply line connectors have been carefully checked for leaks and range has been connected to electric power.
The oven burner isequipped with an electric control system as well asan electric oven burner igniter. Ifyour model isequipped with awaist-high broil burner, itwill also have an electric burner igniter. These control systems require no adjustment. When the oven is set to operate, current will flow to the igniter. It will "glow" similar to a light bulb. When the igniter has reached a temperature sufficient to ignite gas, the electrically controlled oven valve will open and flame will appear at the oven burner. There is a time lapse from 30 to 60 seconds after the thermostat is turned 0 N before the fiame appears at the oven burner. When the oven reaches the dial setting, the glowing igniter will go off. The burner flame will go "out" in 20 to 30 seconds after the igniter goes "OFF." To maintain any given oven temperature, this cycle will continue as long as the dial (or display) is set to operate.
After removing all packing materials and literature from the
oven:
a) Set oven to BAKE at 300°F. See Use & Care Guide for
operating instructions.
b) Within 60 seconds the oven burner should ignite. Check
for proper flame, and allowthe burner tocycle once. Reset controls to off.
c) Ifyour model is equipped with awaist-high broiler, set oven
to BROIL. See Use & Care Guide foroperating instructions.
d) Within 60 seconds the broil burner should ignite. Check
for proper flame. Reset controls to off.
Page 8
10. Air Shutter-Oven Burner
12. Make Sure Range is Level.
Level the range by placing alevel horizontally on an oven rack. Check diagonally from front to back, then level the range by either adjusting the leveling legs or by placing shims under the corners of the range as needed.
Waist-High Burner
(Self Clean Models)
)_=m Air Shutter
Lower Oven Bottom
Air Shutter
(Removable)
The approximate flame length of the oven burner is 1 inch (distinct inner, blue flame).
To determine if the oven burner flame is proper, remove the oven bottom and burner baffle and set the oven to bake at
300°F. To remove the oven bottom, remove oven hold down screws
at rearof oven bottom. Pull up at rear, disengage front of oven bottom from oven front frame, and pull the oven bottom out of
the oven. Remove burner baffle so that the burner flame can be observed.
If the flame isyellow incolor, increase air shutter opening size. (See "2" in illustration below.) If the flame is a distinct blue, reduce the air shutter opening size.
To adjust loosen lock screw (see "3" illustration below), reposition air shutter, and tighten lock screw. Replace oven
bottom.
Oven
Burner
Tube
13. After installation is complete, make sure all
controls are left in the OFF position.
Care, Cleaning and Maintenance
Refer to the Use & Care Guide for cleaning instructions.
If removing the range isnecessary forcleaning or maintenance, shut off gas supply. Disconnect the gas and electrical supply. If the gas or electrical supply is inaccessible, lift the unit slightly at the front and pull out away from the wall. Pull only as far as necessary to disconnect the gas and electrical supply. Finish removing the unit for servicing and cleaning. Reinstall in reverse order making sure to level the range and check gas connections for leaks. See page 3, step 1for proper anchoring instructions.
Before You Call for Service
Read the "Before You Call" and operating instructionsections inyour Use & Care Guide. It may save you time and expense.
The list includescommon occurrences that are not the result of defective workmanship or materials in this appliance.
Refer to the warranty inyour Use & Care Guide for our toll-free service number and address. Please call or write if you have
inquiriesabout your range product and/or need to order parts.
Model and Serial Number Location
Forsea/edbumerovens, the identification plate is located on the right-hand surface ofthe oven front frame at the storage or
warmer drawer; orthe lower panel area.
Lock Screw
®
Q Air Shutter ==_
11. Air Shutter=Broil Burner
The approximate flame length of the broil burner is 1 inch (distinct inner, blue flame).
To determine if the broil burner flame is proper, set the oven to broil.
if the flame isyellow incolor, increase air shutter opening size. (See "2" in illustration above.) if the flame is a distinct blue,
reduce the air shutter opening size.
To adjust, loosen lock screw (see "3" in illustration above), reposition air shutter, and tighten lock screw.
Orifice Hood
When ordering parts for or making inquiresabout your range, always be sure to include the model and serial numbers and
a lot number or letter from the identificationplate on your range.
Your identification plate also tells you the rating of the burners, the type of fuel and the pressure the range was adjusted for
when it left the factory.
Open warmer drawer.
Serial plate location is here
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