Kenmore 6 Burner Stainless front Gas Grill With Smoker Owner's Manual

Use & Care Guide Manual de Uso y Cuidado

English / Español

Model/Modelo: 146.23766310 Item / Artículo: 640-05331712-9

Kenmore®

Liquid Propane Gas Grill

Parrilla de LP gas

P/N 613000100 Sears Brands Management Corporation Hoffman Estates, IL 60179 U.S.A. www.kenmore.com www.sears.com www.kmart.com

Installation Safety Precautions

DANGER

If you smell gas:

1. Shut off gas to the appliance. Extinguish any open flame. Open lid. If odor continues, keep away from the

appliance and immediately call your gas supplier or your fire department.

WARNING

Do not store or use gasoline or other

flammable liquids or vapors in the vicinity of this or any other appliance.

2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

Call Grill Service Center For Help And Parts

If you have questions or need assistance during assembly, please call 1-888-287-0735. You will be speaking to a representative of the grill manufacturer and not a Sears employee. To order new parts call Sears at 1-800-4-MY-HOME

Product Record

IMPORTANT: Fill out the product record information below.

• Please read this User’s Manual in its entirety before using

the grill.

• Failure to follow the provided instruction can result in seriously bodily injury and/or property damage.

• Some parts of this grill may have sharp edges. Please wear suitable protective gloves.

• Use grill, as purchased, only with LP (propane) gas and the regulator/valve assembly supplied.

• Grill installation must conform with local codes, or in their absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2, or the Standard for Recreational Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series, Recreational Vehicle Code, as applicable.

• All electrical accessories (such as rotisserie) must be electrically grounded in accordance with local codes, or National Electrical Code, ANSI / NFPA 70 or Canadian Electrical Code, CSA C22.1. Keep any electrical cords and/or fuel supply hoses away from any hot surfaces.

• This grill is safety certified for use in the United States and/or Canada only. Do not modify for use in any other location. Modification will result in a safety hazard.

IMPORTANT: This grill is intended for outdoor use only and is not intended to be installed in or on recreational vehicles or boats.

NOTE TO INSTALLER: Leave this User’s Manual with the customer after delivery and/or installation.

NOTE TO CONSUMER: Leave this User’s Manual in a convenient place for future reference.

Safety Symbols

The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual.

DANGER

Model Number

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

Serial Number

See rating label on grill for serial number.

Date Purchased

WARNING: Indicates an potentially hazardous situation

which, if not avoided, could result in death or serious injury.

CAUTION

For residential use only. Do not use for commercial cooking.

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CAUTION: Indicates a potentially hazardous situation or unsafe practice which, if not avoided, may result in minor or moderate injury.

WARNING

CAUTION

TABLE OF CONTENTS

For Your Safety . . . Grill Service Center. . . Product Record Information . . . Installation Safety Precautions . . . Safety Symbols . . . Kenmore Grill Warranty . . . Use and Care . . . Parts List . . . Parts Diagram . . . Before Assembly . . . Assembly . . .

Troubleshooting . . .

Repair Protection Agreements Congratulations on making a smart purchase. Your new Kenmore product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time That's when having a Repair Protection Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.

Here’s what the Repair Protection Agreement* includes:

Expert service by our 10,000 professional repair specialists Unlimited service and no charge for parts and labor on all

covered repairs

Product replacement up to $1500 if your covered product

can't be fixed

Discount of 25% from regular price of service and related

installed parts not covered by the agreement; also, 25% off

regular price of preventive maintenance check

Fast help by phone - we call it Rapid Resolution -

phone support from a Sears representative. Think of us as a "talking owner's manual."

Once you purchase the Repair Protection Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service appointment online.

The Repair Protection Agreement is a risk-free purchase. If you cancel for any reason during the product warranty period, we will provide a full refund. Or, a prorated refund anytime after the product warranty period expires. Purchase your Repair Protection Agreement today! Some limitations and exclusions apply. For prices and additional information in the U.S.A. call 1-800-827-6655.

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Sears Installation Service

For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the U.S.A. call 1-800-4-MY-HOME®

CALIFORNIA PROPOSITION 65

1. Combustion by-products produced when using this

product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm.

2. This Product contains chemicals, including lead and

lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm.

Wash your hands after using this product.

146.23766310 • 3

WARRANTY

KENMORE GRILL WARRANTY

Kenmore One Year Limited Warranty When installed, operated and maintained according to all supplied instructions, if this appliance fails due to a defect in material and workmanship within one year from the date of purchase, call 1-800-4-MY-HOME or replacement if repair is unavailable.

For ten years from the date of purchase, any burner that rusts through will be replaced free of charge. After the first year from the date of purchase, you are responsible for the labor cost to have it installed.

All warranty coverage excludes ignitor batteries and grill part paint loss, discoloration or surface rusting, which are either expendable parts that can wear out from normal use within the warranty period, or are conditions that can be the result of normal use, accident or improper maintenance.

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KENMORE GRILL WARRANTY

One Year Full Warranty on Kenmore Grill

to arrange for free repair

All warranty coverage is void if this product is ever used for other than private household purposes.

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This warranty covers ONLY defects in material and workmanship. Sears will NOT pay for:

1. Expendable items that can wear out from normal use within the warranty period, including but not limited to batteries, light bulbs and surface coatings or finishes.

2. A service technician to instruct the user in correct product installation, operation or maintenance.

3. A service technician to clean or maintain this product.

4. Damage to or failure of this product if it is not installed, operated or maintained according to the all instructions supplied with the product.

5. Damage to or failure of this product resulting from accident, abuse, misuse or use for other than its intended purpose.

6. Damage to or failure of this product caused by the use of detergents, cleaners, chemicals or utensils other than those recommended in all instructions supplied with the product.

7. Damage to or failure of parts or systems resulting from unauthorized modifications made to this product.

Disclaimer of implied warranties; Limitation of remedies customer’s sole and exclusive remedy under this limited warranty shall be product repair as provided herein. Implied warranties, including warranties of merchantability or fitness for a particular purpose, are limited to one year or the shortest period allowed by law. Sears shall not be liable for incidental or consequential damages. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages, or limitation on the duration of implied warranties of merchantability or fitness, so these exclusions or limitations may not apply to you.

This warranty applies only while this appliance is used in the United States.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Sears Brands Management Corporation, Hoffman Estates, IL 60179

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USE AND CARE

DANGER

• NEVER store a spare LP cylinder under or near the appliance or in an enclosed area.

• Never fill a cylinder beyond 80% full.

• If the information in the two points above is not

followed exactly, a fire causing death or serious injury may occur.

• An overfilled or improperly stored cylinder is a

hazard due to possible gas release from the safety

LP Cylinder

• The LP cylinder used with your grill must meet the following requirements:

• Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)

Capacity maximum.

• LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U.S. Department of Transportation (DOT) or for Canada, CAN/CSA-B339, cylinders, spheres and tubes for transportation of dangerous goods. Transport Canada (TC). See LP cylinder collar for marking.

• LP cylinder valve must have:

• Type 1 outlet compatible with

regulator or grill.

• Safety relief valve.

• UL listed Overfill Protection

Device (OPD). This OPD safety feature is identified by a unique triangular hand wheel. Use only LP cylinders equipped with this type of valve.

• LP cylinder must be arranged for vapor withdrawal and include collar to protect LP cylinder valve. Always keep LP cylinders in upright position during use, transit or storage.

OPD Hand Wheel

relief valve. This could cause an intense fire with risk of property damage, serious injury or death.

• If you see, smell or hear gas escaping, immediately get away from the LP cylinder and appliance and call your fire department.

LP cylinder in upright position for vapor withdrawal

LP (Liquefied Petroleum Gas)

LP Tank Removal, Transport And Storage

• Turn OFF all control knobs and LP tank valve. Turn coupling nut

counterclockwise by hand only - do not use tools to disconnect. Lift LP tank wire upward off of LP tank collar, then lift LP tank up and off of support bracket. Install safety cap onto LP tank valve. Always use cap and strap supplied with valve. Failure to use safety cap as directed may result in serious personal injury and/or property damage.

LP Tank Valve

Safety Cap

Retainer Strap

• A disconnected LP tank in storage or being transported must

have a safety cap installed (as shown). Do not store an LP tank in enclosed spaces such as a carport, garage, porch, covered patio or other building. Never leave an LP tank inside a vehicle which may become overheated by the sun.

• Do not store an LP tank in an area where children play.

• LP gas is nontoxic, odorless and colorless when produced. For Your Safety, LP gas has been given an odor (similar to rotten cabbage) so that it can be smelled.

• LP gas is highly flammable and may ignite unexpectedly when mixed with air.

LP Cylinder Filling

• Use only licensed and experienced dealers.

• LP dealer must purge new cylinder before filling.

• Dealer should NEVER fill LP cylinder more than 80% of LP cylinder volume. Volume of propane in cylinder will vary by temperature.

• A frosty regulator indicates gas overfill. Immediately close LP cylinder valve and call local LP gas dealer for assistance.

• Do not release liquid propane (LP) gas into the atmosphere. This is a hazardous practice.

• To remove gas from LP cylinder, contact an LP dealer or call a local fire department for assistance. Check the telephone directory under “Gas Companies” for nearest certified LP dealers.

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LP Tank Exchange

• Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your tank only for an OPD safety feature-equipped tank as described in the "LP Tank" section of this manual.

• Always keep new and exchanged LP tanks in upright position during use, transit or storage.

• Leak test new and exchanged LP tanks BEFORE connecting to grill.

LP Tank Leak Test For your safety

• Leak test must be repeated each time LP tank is exchanged or refilled.

• Do not smoke during leak test.

• Do not use an open flame to check for gas leaks.

• Grill must be leak tested outdoors in a well-ventilated area, away from ignition sources such as gas fired or electrical appliances. During leak test, keep grill away from open flames or sparks.

• Use a clean paintbrush and a 50/50 mild soap and water solution. Brush soapy solution onto areas indicated by arrows in figure below. Leaks are indicated by growing bubbles.

Connecting Regulator To The LP Tank

1. LP tank must be properly secured onto grill. (Refer to assembly section.)

2. Turn all control knobs to the OFF position.

3. Turn LP tank OFF by turning OPD hand wheel clockwise to a full stop.

4. Remove the protective cap from LP tank valve. Always use cap and strap supplied with valve.

OPD Hand Wheel

Type 1 outlet with thread on outside

Safety Relief Valve

Strap and Cap

WARNING

If “growing” bubbles appear do not use or move the LP tank. Contact an LP gas supplier or your fire department!

▲Do not use household cleaning agents. Damage to the gas

train components (valve/hose/regulator) can result.

Do not insert a POL transport plug (plastic part with external threads) into the type 1 valve outlet. It will defeat the Safety Relief Valve feature.

5. Hold regulator and insert nipple into LP tank valve. Hand-tighten the coupling nut, holding regulator in a straight line with LP tank valve so as not to crossththread the connection.

Nipple has to be centered into the LP tank valve.

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▲

Leak Testing Valves, Hose and Regulator

1. Turn all grill control knobs to OFF.

2. Be sure regulator is tightly connected to LP tank.

3. Completely open LP tank valve by turning OPD hand wheel

counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct

Hold coupling nut and regulator as shown for proper connection to LP tank valve.

6. Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP tank valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only - do not use tools.

before proceeding by calling Sears for replacement parts at 1-800-4-MY-HOME

4. Brush soapy solution onto areas where bubbles are shown in picture below:

Never remove threaded

orifice at end of valve.

NOTE:

If you cannot complete the connection, disconnect regulator and repeat steps 5 and 6. If you are still unable to complete the connection, do not use this regulator! Call 1-800-4-MY-HOME

for an identical replacement part.

DANGER

• Do not insert any tool or foreign object into the valve outlet or safety relief valve. You may damage the valve and cause a leak. Leaking propane may result in explosion, fire, severe personal injury, or death.

WARNING

Outdoor gas appliance is not intended to be installed

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in or on a boat. Outdoor gas appliance is not intended to be installed

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in or on an RV. Never attempt to attach this grill to the self-contained

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LP gas system of a camper trailer or motor home. Do not use grill until leak-tested.

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If a leak is detected at any time, STOP and call the fire

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department.

• If you cannot stop a gas leak, immediately close LP cylinder valve and call LP gas supplier or your fire department !

5. If “growing” bubbles appear, there is a leak. Close LP tank valve immediately and retighten connections. If leaks cannot be stopped do not try to repair. Call Sears for replacement parts at 1-800-4-MY-HOME

6. Always close LP tank valve after performing leak test by turning hand wheel clockwise.

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Safety Tips

WARNING

For Safe Use of Your Grill and to Avoid Serious Injury:

• Do not let children operate or play near grill.

• Keep grill area clear and free from materials that burn.

• Do not block holes in sides or back of grill.

• Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind.

• Do not use charcoal or ceramic briquets in a gas

(Unless briquets are supplied with your grill.)

grill.

• Use grill at least 3 ft. from any wall or surface.

Maintain 10 ft. clearance to objects that can catch fire or sources of ignition such as pilot lights on water heaters, live electrical appliances, etc.

▲ Before opening LP cylinder valve, check the coupling nut for

tightness.

▲ When grill is not in use, turn off all control knobs and LP cylinder

valve.

▲ Never move grill while in operation or still hot. ▲ Use long-handled barbecue utensils and oven mitts to avoid burns

and splatters.

▲ Maximum load for side shelf is 10 lbs. ▲ The grease tray must be inserted into grill and emptied after each

use. Do not remove grease tray until grill has completely cooled.

▲ Clean grill often, preferably after each cookout. If a bristle brush is

used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.

▲ If you notice grease or other hot material dripping from grill

Determine the cause, correct it, then clean and inspect valve, Keep ventilation openings in cylinder enclosure (grill cart) free and clear of debris.

▲ Do not store objects or materials inside the grill cart enclosure that

would block the flow of combustion air to the underside of either the control panel or the firebox bowl.

▲ The regulator may make a humming or whistling noise during

operation. This will not affect safety or use of grill.

▲ If you have a grill problem see the "Troubleshooting Section". ▲ If the regulator frosts, turn off grill and LP cylinder valve

immediately. This indicates a problem with the cylinder and it should not be used on any product. Return to supplier!

• Apartment Dwellers:

Check with management to learn the requirements and fire codes for using an LP gas grill in your apartment complex. If allowed, use outside on the ground floor with a three (3) foot clearance from walls or rails. Do not use on or under balconies.

• NEVER attempt to light burner with lid closed. A

buildup of non-ignited gas inside a closed grill is hazardous.

• Never operate grill with LP cylinder out of correct

position specified in assembly instructions.

• Always close LP cylinder valve and remove

coupling nut before moving LP cylinder from specified operation position.

CAUTION

• Putting out grease fires by closing the lid is not possible. Grills are well ventilated for safety reasons.

• Do not use water on a grease fire. Personal injury may result. If a grease fire develops, turn knobs and LP cylinder off.

• Do not leave grill unattended while preheating or burning off food residue on HI. If grill has not been regularly cleaned, a grease fire can occur that may damage the product.

Push & Turn Electronic Ignition Lighting Instructions

1. Open lid during lighting.

2. Turn ON gas valve on tank.

3. Push and turn any Main Burner control knob to Hi

and hold in. You will hear a clicking sound from the electrodes of all burners..

4. If Ignition does NOT occur in 5 seconds, turn the burner

control knob OFF, wait 5 minutes, and repeat the lighting procedure.

5. To ignite other Main Burner, repeat step 3.

6. To ignite the Side Burner, follow steps 2-4 using the

Side Burner knob.

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Burner Flame Check

WARNING

Turn controls and gas source or tank OFF when not in use.

• Remove cooking grates and flame tamers. Light burners, rotate knobs from HIGH to LOW. You should see a smaller flame in LO position than seen on HI. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section.

CAUTION

If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure. If the burner does not ignite with The valve open, gas will continue to flow out of the burner and could accidently ignite with risk of injury.

Match Lighting

▲Do not lean over grill while lighting.

1. Open lid during lighting.

2. Place match into match holder (hanging on right back panel). Light match, place into lighting hole on left side of firebox.

3. Turn right knob to HI position. Be sure burner lights and stay lit.

4. Light other burners follow with step 3.

Sideburner Match Lighting

1. Open sideburner lid. Turn on gas at LP cylinder.

2. Place lit match near burner.

3. Turn sideburner knob to HI. Be sure burner lights and stays lit.

Turning Grill Off

• Turn all knobs to OFF position. Turn LP cylinder off by turning

Ignitor Check

• Turn gas off at LP cylinder. Press and hold electronic ignitor button. "Clicking" should be heard and spark seen each time between collector box or burner and electrode. See "Troubleshooting" if no click or spark.

Valve Check

• Important: Make sure gas is off at LP cylinder before checking valves. Knobs lock in OFF position. To check valves, first push in knobs and release, knobs should spring back. If knobs do not spring back, replace valve assembly before using grill. Turn knobs to LOW position then turn back to OFF position. Valves should turn smoothly.

Hose Check

• Before each use, check to see if hoses are cut or worn. Replace damaged hoses before using grill. Use only valve/hose/regulator as specified in the parts list of this Use & Care Guide.

General Grill Cleaning

• Do not mistake brown or black accumulation of grease and smoke for paint. Interiors of gas grills are not painted at the factory (and should never be painted). Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom. Rinse and allow to completely air dry. Do not apply a caustic grill/oven cleaner to painted

surfaces.

• Porcelain surfaces: Because of glass-like composition, most

residue can be wiped away with baking soda/water solution or

specially formulated cleaner. Use nonabrasive scouring powder for stubborn stains.

• Painted surfaces: Wash with mild detergent or nonabrasive cleaner and warm soapy water. Wipe dry with a soft nonabrasive cloth.

• Stainless steel surfaces: To maintain your grill’s high quality appearance, wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use. Baked-on grease deposits may require the use of an abrasive plastic cleaning pad. Use only in direction of brushed finish to avoid damage. Do not use abrasive pad on areas with graphics.

• Cooking surfaces: If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.

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Match Lighting the Smoker:

WARNING

Don’t close the smoker lid violently while in use, or the flame of smoker burner will extinguish.

1. Open the door to the burner before lighting.

2. Turn the burner control knob to “OFF”.

3. Strike and carefully place a match approximately

1/2” (1 to 2cm) from the burner.

4. Turn the burner control knob to the “HI” position.

The burner should light within 5 seconds.

CAUTION

5. Once burner is lit, continue to push and hold

control knob for 30 seconds.

The wood chip pan and lid get very hot. Avoid handling them while in use. Always wear protective oven mitts when handling hot components.

6. If the burner does not light, turn the control knob

to “OFF” and wait 5 minutes for gas to clear away and repeat lighting procedure.

7. If the burner does not light within the first few

attempts of match lighting, there is a problem with the gas supply. Turn off the gas at the burner and cylinder. DO NOT attempt to operate the grill

The Smoker:

• In manufacturing and preserving the components of your

smoker, oil residue may be present on the burner and cooking surface of your smoker.

• Before cooking on your smoker for the first time you should preheat it for 15 minutes on “Hi” to burn off these residual oils.

Cooking Tips:

• To make adding water easier and safer, use a clean

watering can with a long spout.

Adding Wood Chips

To add wood chips before cooking, simply fill the wood chip with your choice of flavoring hardwood chips. The amount and type of wood you use is entirely up to you. One full pan is typically enough for several hours of smoking. Once the pan is filled, set the pan in the smoker and cover with lid.

To add wood chips while cooking, we recommend using tongs or long handled pliers to remove the pan lid and to place the pieces into the wood chip pan without removing the pan. It is not recommended to remove the wood chip while the smoker is in operation.

Lighting the Smoker:

1. Open door before lighting smoker burner.

2. Make sure control knob is in the “OFF” position.

3. Push and turn smoker burner control knob to Hi.

4. If Ignition does NOT occur in 5 seconds, turn the burner

control knob OFF, wait 5 minutes, and repeat the lighting procedure.

5. To turn off, turn control knob clockwise until it locks in the

“OFF” position.

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until the problem is found and corrected.

Cooking Tips – Flavoring wood:

• Small wood chips work best inside the wood chip box.

• Use dry hardwoods such as hickory, pecan, apple, cherry, or mesquite.

• Most fruit or nut tree woods produce excellent smoke flavoring

• Do not use resinous woods such as pine or plywood. This usually produce unpleasant flavoring.

• Let your taste be your guide – experiment with different types

and quantities of wood chunks, chips, or sticks. You can even mix woods.

•To produce more smoke and to prevent fast burning, pre-soak

the wood chips in a separate bowl of water for at least 20 minutes, or wrap the chips in perforated aluminum foil.

• Most smoke flavoring occurs within the first hour of cooking.

Adding wood chips after the first hour is typically not necessary unless extra smoke flavoring is desired.

CAUTION

SPIDER ALERT!

IMPORTANT: Always ensure that the venturi burner tubes are clean. A venturi burner tube has a narrow area in which spiders tend to build nests.

If you notice that your grill is getting hard to light or that the flame isn’t as strong as it should be, take the time to check and clean the venturi’s.

Spiders or small insects have been known to create “flashback” problems. The spiders spin webs, build nests and lay eggs in the grill’s venturi tube(s) obstructing the flow of gas to the burner. The backed-up gas can ignite in the venturi behind the control panel. This is known as a flashback and it can damage your grill and even cause injury.

To prevent flashbacks and ensure good performance the burner and venturi assembly should be removed from the grill and cleaned

before use whenever the grill has been idle for an extended period.

Storing Your Grill

•Clean cooking grates.

•Store in dry location.

•When LP cylinder is connected to grill, store outdoors in a well-ventilated space and out of reach of children.

•Cover grill if stored outdoors. Choose from a variety of grill covers offered by manufacturer once available.

•Store grill indoors ONLY if LP cylinder is turned off and Disconnected, remove from grill and stored outdoors.

• When removing grill from storage, follow “Cleaning the Burner A

sembly” instructions before starting grill.

Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill.

1. Turn gas off at control knobs and LP cylinder

2. Remove cooking grates and heat diffusers.

3. Remove cotter pin from rear of burners.

4. Carefully lift each burner up and away from valve openings.

We suggest three ways to clean the burner tubes. Use the one easiest for you.

(A) Bend a stiff wire (a light weight coat hanger works well)

into a small hook. Run the hook through each burner

tube several times.

(B) Use a narrow bottle brush with a flexible handle (do not use

a brass wire brush), run the brush through each burner tube several times.

the burner tube and out the burner ports. Check each port to make sure air comes out each hole.

5. Wire brush entire outer surface of burner to remove food residue and dirt.

6. Clean any blocked ports with a stiff wire such as an open paper clip.

7. Check burner for damage, due to normal wear and

corrosion some holes may become enlarged. If any large cracks or holes are found replace burner.

VERY IMPORTANT: Burner tubes must reengage valve openings. See illustrations below.

8. Carefully replace burners.

9. Attach burners to brackets with cotter pin.

10. Reposition carryover tubes and attach to burners. Replace

heat diffusers and cooking grates.

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Indirect Cooking

Poultry and large cuts of meat cook slowly to perfection on the grill by indirect heat. Place food over unlit burner(s); the heat from lit burners circulates gently throughout the grill, cooking meat or poultry without the touch of a direct flame. This method greatly reduces flare-ups when cooking extra fatty cuts because there is no direct flame to ignite the fats and juices that drip during cooking.

1 Burner Cooking

Cook with direct or indirect heat.

Best for smaller meals or foods. Consumes less fuel.

Indirect Cooking Instructions

• Always cook with the lid closed.

• Due to weather conditions, cooking times may vary. During cold and windy conditions the temperature setting may need to be increased to insure sufficient cooking temperature.

• Place food over over unlit burner(s).

2 Burner Cooking

Great indirect cooking on low. Produces slow, even heating. Ideal for slow roasting and baking.

Food Safety

Food safety is a very important part of enjoying the outdoor cooking experience. To keep food safe from harmful bacteria, follow these four basic steps: Clean: Wash hands, utensils, and surfaces with hot soapy water before and after handling raw meat and poultry. Separate: Separate raw meats and poultry from ready-to-eat foods to avoid cross contamination. Use a clean platter and utensils when removing cooked foods. Cook: Cook meat and poultry thoroughly to kill bacteria. Use a thermometer to ensure proper internal food temperatures. Chill: Refrigerate prepared foods and leftovers promptly. For more information call: USDA Meat and Poultry Hotline at 1-800-535-4555 (In Washington, DC (202) 720-3333, 10:00 am

4:00 pm EST).

How To Tell If Meat Is Grilled Thoroughly

• Meat and poultry cooked on a grill often browns very fast

on the outside. Use a meat thermometer to be sure food has reached a safe internal temperature, and cut into food to check for visual signs of doneness.

Whole poultry should reach 180° F; breasts, 170° F. Juices

• should run clear and flesh should not be pink.

Hamburgers made of any ground meat or poultry should

• reach 160° F, and be brown in the middle with no pink juices Beef, veal and lamb steaks, roasts and chops can be cooked to 145° F. All cuts of pork should reach 160° F.

• NEVER partially grill meat or poultry and finish cooking later. Cook food completely to destroy harmful bacteria.

• When reheating takeout foods or fully cooked meats like hot dogs, grill to 165° F, or until steaming hot.

WARNING: To ensure that it is safe to eat, food must be cooked to the minimum internal temperatures listed in the table below.

USDA* Recommended Safe Minimum Internal Temperatures

Beef, Veal, Lamb and Pork – Whole Cuts** 145° F

Beef, Veal, Lamb and Pork – Whole Cuts**

Fish 145° F

Pork

Beef, Veal, Lamb and Pork – Ground 160° F

Egg Dishes

Egg Dishes 160° F

Steaks and Roasts of Beef,

Turkey, Chicken & Duck – Whole, Pieces &

Veal or Lamb

Ground

Ground Beef, Veal or Lamb

* United States Department of Agriculture

Whole Poultry (Turkey,

**Allow meat to rest three minutes before carving or consuming.

Chicken, Duck, etc.) Ground or Pieces Poultry

(Chicken Breast, etc.)

*United States Department of Agriculture

145°F 160°F 160°F

165° F

145°F 160°F

165°F 165°F

12 • 146.23766310

PARTS LIST

Key Description Qty Part

Key Qty Description

1 2

1 Warming Rack 1 61200202 35 Cotter Pin 10 110050 2 Cooking Grate 3 61200203 36 Front Silicone Rubber Bumper 2 40700103 3 Heat Diffuser 6 40800023 37 Logo Plate 1 40800106 4 Grease Tray 1 61200022 38 Lid Handle Seat 2 40900013 5 Side Burner Grid 1 40800019 39 Lid Handle 1 6 Side Burner 1 40800121 40 Firebox Silicone Rubber Bumper 2 50300205 7 Side Burner Base 1 40800063 41 Firebox 1 61200004 8 Right Side Shelf 1 61200045 42 Grease Cup 1 40800026 9 Igniter Wire, Side(Smoker) Burner 2 61300105 43 Grease Cup Clip

10 Side Burner Lid 1 40200044 44 Main Burner 6 61200026 11 Rotate Axis, Side Burner Lid 1 61200216 45 Igniter Wire A 2 61200205 12 Fascia, Right Side Shelf 1 61200047 46 Igniter Wire B 4 61200206

13 Control Knob Bezel, Side Burner 1 61200051 47 Smoker Gas Line 1 61300098 14 Control Knob 7 40900206 48 Smoker Orifice 1 61300099 15 Side Shelf Bracket 2 61200056 49 Thermocouple 1 61300102 16 Folding Side Shelf 1 61200051 50 Smoker Burner Hose 1 61300097 17 Tank Heat Shield Bracket 1 61200025 51 Safety Valve, Smoker Burner 1 61300095 18 19 Back Panel, Right Cabinet 1 61200091 53 Manifold, Main Burner 1 61200107

20 Match Holder Bracket 1 40800129 54 Gas Valve, Main Burner 6 61200024

21 Gas Hose Bracket 7 61300030 55 Regulator 1 40800115

22 Electronic Ignition Module 2 61200215 56 Side Burner Hose 1 23 Right Module Bracket 1 61300032 57 Gas Valve, Side Burner 1 61200213 24 Single Magnet Box 1 61200129 58 Control Panel 1 61300009 25 Magnet 3 40200094 59 Control Knob Bezel, Smoker

26 Match Holder 1 40800128 60 Control Knob Bezel, Main Burner 6 40900036 27 Right Panel, Main Cabinet 1 61200060 61 Control Knob, Smoker Burner 1 61300093 28 Right Panel, Right Cabinet 1 61200093 62 Back Rail 1 61200065 29 Right Cabinet Tank Baffle 1 61200098 63 Door Bracket, Main Cabinet 1 61200067

2 3 1 4 1 5 1

6 7 1 8 1

9 1 10 1 11 1 12 1 13 1 14 1 15 1 16 1 17 2 18 2 19 1 20 1 21 1 22 3 23 1 24 2

Tank Heat Shield

25 1 26 1 27 1 28 1 29 4 30 4 31 1 32 1 33 1 34 1 35 1 36 1 37 1 38 1 39 1

40 41 1

Number

61200023

Key

42 3 43 3 44 1 45 1 46 1 47 1

Description Qty Part Number

HEAT DIFFUSERS COOKING GRATE SWING AWAY GRATE CLIP, F/ GREASE CUP GREASE CUP TANK THUMBSCREW

61200011

Not Pictured

HARDWARE PACK

PRODUCT MANUAL, ENGLISH

PRODUCT MANUAL, SPANISH

40800131

52 Manifold, Smoker Burner 1 61300017

61200214

1 61300013

Burner

30 Door Bracket, Right Cabinet 1 61200100 64 Left Top Hinge Pin Bracket 1 40200056

31 Right Top Hinge Pin Bracket 2 40200057 65 Top Door Magnet 1 61300106 32 Temperature Gauge, Main Grill 1 61200201 66 Back Panel, Main Cabinet 1 61200062 33 Lid 1 61200004 67 Tank Baffle 1 40200070

NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from:

34 Rotate Rod, Lid 2 50300207 68 Tank Holder 1 40800130

Those on your particular grill model. However, the method of assembly remains the same.:

146.23766310 • 13

PARTS LIST

Key Description Qty Part

Key Qty Description

1 2

69 Left Bottom Shelf 1 61300091 87 Smoker Door 1 61300078 70 Support Angel Bar 2 40900060 88 Gasket Strip 1 61300121

72 Right Bottom Shelf 1 61200116 90 Bracket, Wood Chip Pan 1 61300115 73 Caster with brake 2 40900212 74 Caster 2 40900213 75 Back Bottom Support Bar 1 61200125 93 Smoker Burner Bracket 1 61300069 76 Front Bottom Support Bar 1 61200127 94 Smoker Burner 1 61300113 77 Left Door, Main Cabinet 1 61200068

78 Door Handle 4 61200217 96 Cooking Grates, Smoker 3 61300116 79 Right Door, Main Cabinet 1 80 Tool Bracket 1 61200107 98 Smoker Orifice Bracket 1 61300070 81 Right Cabinet Door 1 61200101 99 Back Panel, Smoker 1 61300072 82 Left Module Bracket 1 61300031 100 Hook 4 61200213 83 Insulate Plate, Left Module

84 Left Panel, Left Cabinet 1 61300028 102 Fascia, Left Side Shelf 1 61300022 85 Hole Cap 2 61300087 103 Left Side Shelf 1 61300019 86 Temperature Gauge, Smoker 1 61300120

2 3 1 4 1

71 Lower Door Magnet Box 1 40200072

5 1

6 7 1 8 1

9 1 10 1 11 1 12 1 13 1 14 1 15 1 16 1 17 2 18 2 19 1 20 1 21 1 22 3

Bracket

23 1 24 2 25 1 26 1 27 1 28 1 29 4

Not Pictured

30 4 31 1

Hardware Pack 1 61300101

32 1

Manual 1 61300100

33 1 34 1 35 1 36 1 37 1 38 1 39 1

40 41 1

2 61300162 101 Push Bar 1 61200212

Number

61200072

Key

42 3 43 3 44 1 45 1

89 Grease Tray, Smoker 1 61300071

46 1 47 1

Description Qty Part Number

HEAT DIFFUSERS COOKING GRATE SWING AWAY GRATE CLIP, F/ GREASE CUP GREASE CUP TANK THUMBSCREW

91 Wood Chip Pan 1 61300073

Lid, Wood Chip Pan

Not Pictured

95 Cooking Grate Bracket,

HARDWARE PACK

PRODUCT MANUAL, ENGLISH

Smoker

PRODUCT MANUAL, SPANISH

1 61300074

8 61300114

97 Smoker Box 1 61300034

If you are missing hardware or have damaged parts after unpacking grill, call 1-888-287-0735 for replacement.

To order replacement parts after using grill, call 1-800-4-MY-HOME®

NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from: Those on your particular grill model. However, the method of assembly remains the same.:

14 • 146.23766310

DIAGRAM

PARTS LIST

146.23766310 • 15

BEFORE ASSEMBLY

READ AND FOLLOW THE INSTRUCTIONS BELOW TO CORRECTLY UNPACK GRILL PARTS FROM SHIPPING BOX.

Step 1: Once you open the top of the shipping box, grasp box by the top flaps and raise it up and away from the packaged grill. Remove all the Styrofoam pieces from around the grill, and take out warming rack. With the aid of another person, lift the grill and take away the bottom pallet under grill.

16 • 146.23766310

BEFORE ASSEMBLY

Step 2: Open grill lid, take out the hardware pack from top of box, and take out the small boxes packed within the grill head. Remove all packing materials, and remove all parts from boxes as show in the figure below.

146.23766310 • 17

ASSEMBLY

CAREFULLY READ AND PERFORM ALL ASSEMBLY INSTRUCTIONS ON THE FOLLOWING PAGES.

Tools Required:

 Adjustable wrench (not provided)  Screwdriver (not provided)  7/16” Combination wrench (not provided)  The following hardware is provided in a blister pack for convenient use.

M6X12 shoulder screw Qty: 4 pcs

AA Battery Qty: 2 pcs

M6X13 screw Qty: 4 pcs

M6X17 screw Qty: 4 pcs

18 • 146.23766310

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