Kenmore 64-08740-119 Owner’s Manual

OPERATOR'S MANUAL

Liquid Propane Gas (LPG) Grill Model 119.162310

• Safety

• Assembly

• Use and Care

• Cooking Guide

• Frequently Asked Questions

Call us first if you have any problem with this product. We can help you with questions about assembly and grill operation or if there are damaged or missing parts when you unpack this unit from the carton. Please call before returning

to the store.

1-800-933-0527

8:30am-5:OOpm CST, Monday throuqh Friday

• NOTE TO ASSEHBLER/INSTALLER:

Leave this manual with the consumer.

• NOTE TO CONSUHER: Keep this manual for future reference.

• RECORD YOUR SERIAL# (see silver CSA label on main body of grill)

• DATE OF PURCHASE:

• ATTACH YOUR SALES RECEIPT HERE:

• Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury, death or property damage.

• Whether this grill was assembled by you or someone else, you must read this entire manual

before using your grill to ensure the grill is properly assembled, installed and maintained.

• Use your grill at least 2 feet away from any

wall or surface. Use your grill at least 2 feet away from combustible objects that can melt or catch fire (such as vinyl or wood siding, fences and overhangs) or sources of ignition including pilot lights on water heaters and live electrical appliances.

• THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY.

• Combustion byproducts produced when using

this product contain chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. www.sears.com

Primary Safety Warnings ........................... 1-3

Warranty Terms and Conditions ................... 2

Pre-Assembly Instructions ............................ 3

Part Diagram and Lists ............................ 4-10

Assembly Instructions ........................... 11-19

Regulator & Hose Instructions, Gas Tank

Instructions ............................................. 20-22

Use & Care Instructions:

• Lighting Instructions .................................... 3-24

•Troubleshooting ................................................ 25

• Cleaning and Maintenance ........................ 26-27

• Cooking Guide ................................................... 28

• Frequently Asked Questions .....................29-30

• Sears Parts and Service Information ...........31

One-Year Full Warranty on Kenmore Grill

If this grill fails due to a defect in material or workmanship within one year from the date of purchase, call 1-800-4-MY-HOME® to arrange for

free repair (or replacement if repair proves impossible).

Ten-Year Limited Warranty on Stainless Steel Burners

For ten years from the date of purchase, any stainless steel burner will be replaced free of

charge if it fails due to defects in material or workmanship. You will pay any labor charges if you wish to have it installed after the first year from date of purchase.

Warranty Restrictions

All warranty coverage excludes igniter batteries, grill paint loss, rusting or stainless steel

discoloration, which are either expendable parts that can wear out from normal use in less than a

year, or are conditions that can be the result of

normal use, accident or improper maintenance. All warranty coverage is void if this grill is ever

used for commercial or rental purposes. All warranty coverage applies only if this grill is

used in the United States. This warranty gives you specific legal rights, and you may have other rights which vary from state to state.

IF YOU SMELL GAS;

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. if odor continues, keep away from the appliance and immediately

call your gas supplier or your fire department.

1. Do not store a spare LP cylinder within 10 feet (3m) of this appliance.

2. Do not store or use gasoline or

other flammable liquids and

vapors within 25 feet (8m) of this

appliance.

3. When cooking with oil or grease, do

not allow the oil or grease to get hotter than 350°F (177°C).

4. Do not leave oil/grease unattended.

Grill installation Codes The installation must conform with local codes

or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or CAN/CGA- B149.1, Natural Gas and Propane

Installation Code.

All electrical accessories (such as a rotisserie or

light) must be electrically grounded in accordance with local codes, or, in the absence of local codes,

with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1.

Keep any electrical cords and/or fuel supply hoses away from all hot surfaces.

Sears, Roebuck and Co., Hoffman Estates, lrL 60179

Failuretocomplywiththeseinstructionscould resultina fire or explosion that could cause

serious bodily injury, death or property damage. Spiders and small insects can spin webs and

nest in the grill burner tubes during transit and

warehousing which can lead to a gas flow obstruction resulting in a fire in and around the

burner tubes. This type of "FLASHBACK FIRE"

can cause serious grill damage and create an

unsafe operating condition for the user.

To reduce the chance of a FLASHBACK FTRE you must clean the burner tubes as follows

before initial use. Also do this at least once a

month in summer and fall or whenever spiders are

active in your area, and if your grill has not been

used for an extended period of time.

1. Remove the screw from the rear of each burner using a Phillips head screwdriver.

2.Carefully lift each burner up and away from the gas valve orifice.

3.Check and clean the burner tubes for insects and insect nests. A clogged tube can lead to a fire

beneath the grill.

4.Refer to the figure below and perform one of these 3 cleaning methods:

[] METHOD 1: Bend a stiff wire or wire coat

hanger into a small hook as shown and run the hook through the burner tube and inside

the burner several times to remove debris.

[] METHOD 2:Use a bottle brush with a flexible

handle and run the brush through the burner tube and inside the burner several times to

remove any debris.

Uquid Propane Gas (LPG) grill models must be used with the liquid propane gas regulator assembly supplied. Any attempt to convert the grill from one fuel type to another is extremely hazardous and will void the warranty.

Never use your gas grill in a garage, porch,

shed, breezeway or any other enclosed area.

Never obstruct the flow of ventilation air around your gas grill cabinet.

Never disconnect the gas regulator assembly or any gas fitting while your grill is lit. A lit grill can ignite leaking gas and cause a fire or explosion which could result in property damage, personal injury or death.

Keep the gas regulator hose away from any

heated surface and dripping grease. Avoid unnecessary twisting of the hose. Visually

inspect the hose prior to each use for cuts, cracks, excessive wear, or other damage. If the hose appears damaged, do not use the gas grill. Call Sears at 1-800-4-MY-HOME_ (1-800-469-4663) for a Kenmore replacement gas hose assembly.

PRE-ASSEM BLY

Read and perform the following pre-assembly instructions:

[] Tools Required for Assembly include:

• protective work gloves

• protective eyewear

• Phillips Head Screwdriver (included in hardware pack in Parts Box)

[] You will need assistance from another person to

handle the grill head and other large, heavy parts.

[] METHOD 3: Use an air hose to force air through

each burner tube. The forced air should pass debris or obstruction through the burner and out the ports.

For safe operation ensure the gas valve assembly

orifice is inside the burner tube before using your grill. See figure. If the orifice is not inside the

burner tube, lighting the burner may cause an

explosion and/or fire resulting in serious bodily

injury and/or property damage.

[]

Open lid of shipping carton and remove parts box and packing materials. Lay a cardboard sheet on floor and use as a work surface to protect floor and grill parts from scratches.

Slice all four corners with a utility knife to lay open

[]

the carton. This allows you to remove the grill

head and components packed inside.

[]

Use the Hardware and Part Diagrams to ensure all items are included and free of damage.

[]

Do not assemble or operate the grill if it appears damaged. If there are damaged or missing parts when you unpack the shipping box or you have questions during the assembly process, call the:

Customer Support Center at 1-800-933-0527 8:30am-S:OOpm CST, Monday through Friday.

PART-#:

PART DESCRIPTION

QTY PURPOSE OF PART

5B0027

SB0004

SB0005

SB0009D SB0009

5B0029 SB0060

FE0015 SE0007

SE9018+FE0014 SA9015,SA9016

5E9008 SB0019

SE0067

Phillips Head Bolt M6x5/8"

Phillips Head Bolt M6x3/8"

Washer M6

Phillips Head Bolt M4x5/16"

Flat Head Bolt M4x3/8" Phillips Head Bolt M4x3/8"

Control Knob

Battery Size AA Phillips Head Screwdriver

Firebox Support "S"-Hook

Nut M5

Magnetic Door Stopper

Install Casters, Attaches Firebox and Cabinet

Assembly. Attaches Firebox Support, Side Burner Assembly,

and Side Shelf Assembly. There are 44 Washers used with each Phillips heac

bolt Attaches Side Shelf Fronts to Control Panel and

Side Burner Valve to Control Panel

4 Attaches Cabinet Door to Cabinet

2 Attaches Magnetic Door Stopper to Cabinet

1 For the Side Burner

1 For the Electronic Igniter 1 To secure all of the Bolts

4 Attaches to Cabinet to support the Firebox 3 Utensil Hooks

2 Attaches Grease Pan Support to Grease Tray 1 Secures Cabinet Door in closed Position

Phillips Head Bolt: M6x5/8" Phillips Head Bolt M6x3/8" Qty: 20 Qty: 24

Part # SB0027 Part # SB0004

Flat Head Bolt M4x3/8" QTY: 4

Part # SB0029

Phillips Head Screwdriver Qty: 1

Part # SE9018+FE0014

Magnetic Door Stopper Qty: 1

Part # SE0067

Phillips Head Bolt M4x3/8" Qty: 2 Part # SB0060

Firebox Support (L/R) "S"- Hook

Qty: 4 Qty: 3

Part #SAg015(L), SAg016(R) Part # SE9008

Washer M6 Qty: 44

Part # SB0005

Control Knob Qty : 1

Part # FE0015

Phillips Head Bolt M4x5/16" Qty: 4 Part#SB0009D(white),

SB0009(black)

Battery Size: AA Qty: 1

Part # SE0007

Nut : MS Qty: 2

Part # SB0019

Item Description Part # Qty

06WIB-A,

Firebox Assembly

Side Burner Frame

06WIB-B

SA0389, SA0396,

SA0390

Graphic

Side Shelf Frame

Warming Rack

Cooking Grate (Large -9.5" 1pc Small-7.5" 2pcs)

Heat Diffusers

SA0398

SA0371

CI0009 (Large) CI0008 (Small)

SA0376

Side Shelf Front Bracket

SA0402

Item Description Part# Qty Graphic

Grease Pan Support

Grease Pan

Cabinet Assembly

Cabinet Door

SE0077

SA0375

06WIB-C

SA0383-2,SA0384

0-1

Cabinet Front Crossbar

Condiment Basket

Side Shelf Control

Panel

Caster

SA0386

SE9027

SA0399-2

SE0056

Item No. Description Part # Qty

Graphic

0-2

0-3

0-4

Locking Caster

Swivel Caster

Locking Swivel Caster

Side Burner Control Panel

SE0057

SE0081

SE0055

SA0364-2

Side Burner Front Bracket

Cylinder Support Ring

Grease Tray

SA0394

SE0085

SA0328-3

KEY DESCRIPTION PART# QTY

i Thermometer SE0076 I

2 Name Plate ZA0015 1 3 Hood Bolt SB0001-1,SB0002-1,SB0003-1 2

4 Lid Handle Connector ZA0010 2 5 Heat Insulator for Lid Handle FE0010 2

6 Silicon Stopper for Lid FE0001 2 7 Lid 06WIB-A 1

8 Lid Handle RSA0004,SA0150-1 1 9 Firebox Panel-Rear/Upper SA0370 1

10 Firebox Panel-Rear SA0369 1 11 Warming Rack SA0371 1

12 Cooking Grate- Small CI0008 2

12-1 Cooking Grate- Large CI0009 1

13 Heat Diffuser SA0376 4 14 Main Burner Bracket SA0372 1 15 Main Burner SD0011-1 4

16 Firebox Panel-Left SA0151 1 17 Firebox Panel-Right SA0151 1

18 Main Burner Electrode SE9009 4 19 Firebox Bottom Heat Shield SA0373 1

20 Grease Tray SA0328-3 1 21 Grease Pan Support SE0077 1

22 Grease Pan SA0375 1 23 Firebox Panel-Front SA0368 1

24 Firebox Panel- Front Heat Shield SA0367-3 1 25 Gas Manifold Assembly CA0012 1

26 Control Panel for Main Burner SA0364-2 1 27 Control Knob Seat FE0016 5 28 Control Knob FE0015 5

29 Electronic Igniter (1 to 5) SE0078 1 30 Regulator And Hose SE0079 1

31 Manual Igniter Stick SE0019 1 32 Side Burner Cover SA0390 1

33 Side Burner Grate SE0084 1 34 Side Burner Tube Bracket SA0397 1 35 Side Burner Inside Frame SA0396 1

36 Side Burner Rear Bracket SA0395 1 37 Side Burner Outer Frame SA0389 1

38 Side Burner Electrode SE0083 1

KEY DESCRIPTION PART# QTY

39 Side Burner CI0010,SE0082 1 40 Side Burner Front Bracket SA0394 1

41 Side Burner Valve SC0013 1 42 Side Burner Control Panel SA0391-2 1

43 Side Shelf Rear Bracket SA0403 1 44 Side Shelf Frame SA0398 1

45 Side Shelf Front Bracket SA0402 1 46 Side Shelf Front Control Panel SA0399-2 1

47 "S" Hook SE9008 3 48 Cabinet Rear Panel SA0330 1 49 Cabinet 06WIB-C 1

50 Regulator And Hose Support Ring SE0080 1 51 Firebox Support (L/R) SAg015(L), SAg016(R) 4

52 Cylinder Support Ring SE0085 1 53 Cabinet Toe Plate SA0329 1

54 Cabinet Front Crossbar SA0386 1 55 Cabinet Door SA0383-2, SA0384 1

56 Cabinet Door Handle ZA0014 1 57 Magnetic Door Stopper SE0067 1

58 Condiment Basket SEg027 1 59 Locking Caster SE0057 1

60 Caster SE0056 1 61 Locking Swivel Caster SE0055 1

62 Swivel Caster SE0081 1

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