Kenmore 640-01998717-1, 14622124910 Owner’s Manual

Use & Care Guide Manual de Uso y Cuidado
English / Español
Kenmore®
Liquid Propane Gas Grill
Parrilla a gas de propano líquido
Item / Artículo: 640-01998717-1
P/N 40600050Z Sears Brands Management Corporation Hoffman Estates, IL 60179 U.S.A. www.kenmore.com www.sears.com www.kmart.com
®
Call Grill Service Center For Help And Parts
If you have questions or need assistance during assembly, please call 1-888-287-0735. You will be speaking to a representative of the grill manufacturer and not a Sears employee. To order new parts call Sears at 1-844-553-6667.
Product Record
IMPORTANT: Fill out the product record information below.
Installation Safety Precautions
Please read this User’s Manual in its entirety before using
the grill.
Failure to follow the provided instruction can result in
seriously bodily injury and/or property damage.
Some parts of this grill may have sharp edges. Please
wear suitable protective gloves.
Use grill, as purchased, only with LP (propane) gas and the
regulator/valve assembly supplied.
Grill installation must conform with local codes, or in their
absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2, or the Standard for Recreational Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series, Recreational Vehicle Code, as applicable.
All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or National Electrical Code, ANSI / NFPA 70 or Canadian Electrical Code, CSA C22.1. Keep any electrical cords and/or fuel supply hoses away from any hot surfaces.
This grill is safety certified for use in the United States
and/or Canada only. Do not modify for use in any other location. Modification will result in a safety hazard.
IMPORTANT: This grill is intended for outdoor use only and is not intended to be installed in or on recreational vehicles or boats.
NOTE TO INSTALLER: Leave this User’s Manual with the customer after delivery and/or installation.
NOTE TO CONSUMER: Leave this User’s Manual in a convenient place for future reference.
Safety Symbols The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department
1. Do not store or use gasoline or other
flammable liquids or vapors in the vicinity of
this or any other appliance.
2. An LP cylinder not connected for use shall not
be stored in the vicinity of this or any other
appliance.
WARNING
Model Number Serial Number
See rating label on grill for serial number.
Date Purchased
CAUTION
For residential use only. Do not use for commercial cooking.
DANGER
WARNING
CAUTION
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING: Indicates an potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation or unsafe practice which, if not avoided, may result in minor or moderate injury.
2 • 146.22124910
TABLE OF CONTENTS
For Your Safety . . .
Grill Service Center. . .
Product Record Information . . .
Installation Safety Precautions . . .
Safety Symbols . . .
Kenmore Grill Warranty . . .
Use and Care . . .
Parts List . . .
Parts Diagram . . .
Before Assembly . . .
Assembly . . .
Troubleshooting . . .
. . . . 2
. . . . 2
. . . . 2
. . . . 2
. . . . 2
. . . . 4
. . 5-11
. . . 12
. . . 13
. 14-17
. 18-28
. 29-31
WARNING
Combustion byproducts produced when using this product include carbon monoxide, a chemical known to the State of California to cause birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov
146.22124910 • 3
WARRANTY
KENMORE GRILL WARRANTY
KENMORE LIMITED WARRANTY WITH PROOF OF SALE, the following warranty coverage applies when this appliance is correctly installed, operated and
maintained according to all supplied instructions.
FOR ONE YEAR from the date of sale this appliance is warranted against defects in material or workmanship. A defective appliance will receive free repair. If the appliance cannot be repaired it will be replaced free of charge.
FOR FIVE YEARS from the date of sale, any stainless steel burner that rusts through or burns through will be replaced free of charge.* If rust through or burn through occurs within the first year, a new burner will be installed at no charge. If rust through or burn through occurs after the first year, a new burner will be supplied but not installed at no charge. You are responsible for the labor cost of burner installation after the first year from the date of sale. *Rust-through or burn-through must be verified by a Sears authorized service representative.
For warranty coverage details to obtain free repair or replacement, visit the web page: www.kenmore.com/warranty
All warranty coverage excludes ignitor batteries and grill part paint loss, discoloration or surface rusting, which are either expendable parts that can wear out from normal use within the warranty period, or are conditions that can be the result of normal use, accident or improper maintenance.
All warranty coverage is void if this appliance is ever used for other than private household purposes.
This warranty covers ONLY defects in material and workmanship, and will NOT pay for:
1. Expendable items that can wear out from normal use within the warranty period, including but not limited to
batteries, screw-in base light bulbs and surface coatings or finishes.
2. A service technician to clean or maintain this appliance, or to instruct the user in correct appliance installation,
operation and maintenance.
3. Service calls to correct appliance installation not performed by Sears authorized service agents, or to repair
problems with house fuses, circuit breakers, house wiring, and plumbing or gas supply systems resulting from such installation.
4. Damage to or failure of this appliance resulting from installation not performed by Sears authorized service
agents, including installation that was not in accord with electrical, gas or plumbing codes.
5. Damage to or failure of this appliance, including discoloration or surface rust, if it is not correctly operated and
maintained according to all supplied instructions.
6. Damage to or failure of this appliance, including discoloration or surface rust, resulting from accident, alteration,
abuse, misuse or use for other than its intended purpose.
7. Damage to or failure of this appliance, including discoloration or surface rust, caused by the use of detergents,
cleaners, chemicals or utensils other than those recommended in all instructions supplied with the product.
8. Damage to or failure of this appliance resulting from natural or other catastrophe, such as flood, fire or storm.
9. Damage to or failure of parts or systems resulting from unauthorized modifications made to this appliance.
10. Service to an appliance if the model and serial plate is missing, altered, or cannot easily be determined to have the
appropriate certification logo.
Disclaimer of implied warranties; limitation of remedies Customer’s sole and exclusive remedy under this limited warranty shall be product repair or replacement as provided herein. Implied warranties, including warranties of merchantability or fitness for a particular purpose, are limited to one year on the appliance and five years on the burners, or the shortest period allowed by law. Seller shall not be liable for incidental or consequential damages. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages, or limitation on the duration of implied warranties of merchantability or fitness, so these exclusions or limitations may not apply to you. This warranty applies only while this appliance is used in the United States. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears Brands Management Corporation, Hoffman Estates, IL 60179
4 • 146.22124910
USE AND CARE
NEVER store a spare LP cylinder under or near the
appliance or in an enclosed area.
Never fill a cylinder beyond 80% full.
If the information in the two points above is not
followed exactly, a fire causing death or serious injury may occur.
An overfilled or improperly stored cylinder is a
hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death.
If you see, smell or hear gas escaping, immediately
get away from the LP cylinder and appliance and call your fire department.
DANGER
LP Tank Removal, Transport And Storage
Turn OFF all control knobs and LP tank valve. Turn coupling nut
counterclockwise by hand only - do not use tools to disconnect. Lift LP tank wire upward off of LP tank collar, then lift LP tank up and off of support bracket. Install safety cap onto LP tank valve. Always use cap and strap supplied with valve. Failure to use safety cap as directed may result in serious personal injury and/or property damage.
A disconnected LP tank in storage or being transported must have a safety cap installed (as shown). Do not store an LP tank in enclosed spaces such as a carport, garage, porch, covered patio or other building. Never leave an LP tank inside a vehicle which may become overheated by the sun.
Do not store an LP tank in an area where children play.
LP Tank Valve
Safety Cap
Retainer Strap
LP Cylinder
The LP cylinder used with your grill must meet the following requirements:
Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)
Capacity maximum.
LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U.S. Department of Transportation (DOT) or for Canada, CAN/CSA-B339, cylinders, spheres and tubes for transportation of dangerous goods. Transport Canada (TC). See LP cylinder collar for marking.
LP cylinder valve must have:
Type 1 outlet compatible with
regulator or grill.
Safety relief valve.
UL listed Overfill Protection
Device (OPD). This OPD safety feature is identified by a unique triangular hand wheel. Use only LP cylinders equipped with this type of valve.
LP cylinder must be arranged for vapor withdrawal and include collar to protect LP cylinder valve. Always keep LP cylinders in upright position during use, transit or storage.
LP (Liquefied Petroleum Gas)
LP gas is nontoxic, odorless and colorless when produced. For Your Safety, LP gas has been given an odor (similar to rotten cabbage) so that it can be smelled.
LP gas is highly flammable and may ignite unexpectedly when mixed with air.
LP Cylinder Filling
Use only licensed and experienced dealers.
LP dealer must purge new cylinder before filling.
Dealer should NEVER fill LP cylinder more than 80% of LP cylinder
volume. Volume of propane in cylinder will vary by temperature.
A frosty regulator indicates gas overfill. Immediately close LP cylinder valve and call local LP gas dealer for assistance.
Do not release liquid propane (LP) gas into the atmosphere. This is a hazardous practice.
To remove gas from LP cylinder, contact an LP dealer or call a local fire department for assistance. Check the telephone directory under “Gas Companies” for nearest certified LP dealers.
OPD Hand Wheel
LP cylinder in upright position for vapor withdrawal
146.22124910 • 5
Do not use household cleaning agents. Damage to the gas
train components (valve/hose/regulator) can result.
LP Tank Exchange
Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your tank only for an OPD safety feature-equipped tank as described in the "LP Tank" section of this manual.
Always keep new and exchanged LP tanks in upright position during use, transit or storage.
Leak test new and exchanged LP tanks BEFORE connecting to grill.
LP Tank Leak Test For your safety
Leak test must be repeated each time LP tank is exchanged or refilled.
Do not smoke during leak test.
Do not use an open flame to check for gas leaks.
Grill must be leak tested outdoors in a well-ventilated area, away
from ignition sources such as gas fired or electrical appliances. During leak test, keep grill away from open flames or sparks.
Use a clean paintbrush and a 50/50 mild soap and water solution.
Brush soapy solution onto areas indicated by arrows in figure below. Leaks are indicated by growing bubbles.
Connecting Regulator To The LP Tank
1. LP tank must be properly secured onto grill. (Refer to
assembly section.)
2. Turn all control knobs to the OFF position.
3. Turn LP tank OFF by turning OPD hand wheel clockwise to
a
full stop.
4. Remove the protective cap from LP tank valve. Always use
cap and strap supplied with valve.
Safety Relief Valve
Type 1 outlet with thread on outside
Strap and Cap
5. Hold regulator and insert nipple into LP
tank valve. Hand-tighten the coupling nut, holding regulator in a straight line with LP tank valve so as not to crossth­thread the connection.
Do not insert a POL transport plug (plastic part with external threads) into the type 1 valve outlet. It will defeat the Safety Relief Valve feature.
Nipple has to be centered into the LP tank valve.
WARNING
If “growing” bubbles appear do not use or move the LP
tank. Contact an LP gas supplier or your fire department!
6 • 146.22124910
Hold coupling nut and regulator as shown for proper connection to LP tank valve
Leak Testing Valves, Hose and Regulator
1. Turn all grill control knobs to OFF.
2. Be sure regulator is tightly connected to LP tank.
3. Completely open LP tank valve by turning OPD hand
wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding by calling Sears for replacement parts at 1-844-553-6667.
4 .Brush soapy solution onto areas where bubbles are shown in picture below:
6. Turn the coupling nut clockwise and tighten to a full stop. The
regulator will seal on the back-check feature in the LP tank valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only ­do not use tools.
NOTE:
If you cannot complete the connection, disconnect regulator and repeat steps 5 and 6. If you are still unable to complete the connection, do not use this regulator! Call 1-844-553-6667 for an identical replacement part.
Do not insert any tool or foreign object into the valve
outlet or safety relief valve. You may damage the valve and cause a leak. Leaking propane may result in explosion, fire, severe personal injury, or death.
WARNING
Outdoor gas appliance is not intended to be installed
in or on a boat.
Outdoor gas appliance is not intended to be installed
in or on an RV.
Never attempt to attach this grill to the self-contained
LP gas system of a camper trailer or motor home.
Do not use grill until leak-tested.
If a leak is detected at any time, STOP and call the
fire department.
If you cannot stop a gas leak, immediately close
LP cylinder valve and call LP gas supplier or your fire department!
Never remove threaded
orifice at end of valve.
5. If “growing” bubbles appear, there is a leak. Close LP tank
valve immediately and retighten connections. If leaks cannot be stopped do not try to repair. Call for replacement parts at 1-844-553-6667.
6. Always close LP tank valve after performing leak test by
turning hand wheel clockwise.
146.22124910 • 7
WARNING
For Safe Use of Your Grill and to Avoid Serious Injury:
Do not let children operate or play near grill.
Keep grill area clear and free from materials that
burn.
Do not block holes in sides or back of grill.
Use grill only in well-ventilated space. NEVER use
in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind.
Do not use charcoal or ceramic briquets in a gas
grill.
Use grill at least 3 ft. from any wall or surface.
Maintain 10 ft. clearance to objects that can catch fire, or to sources of ignition etc.
Apartment Dwellers: Check with management to learn the requirements and fire codes for using an LP gas grill in your apartment complex. If allowed, use outside on the ground floor with a three (3) foot clearance from walls or rails. Do not use on or under balconies.
NEVER attempt to light burner with lid closed. A buildup of non-ignited gas inside a closed grill is hazardous.
Never operate grill with LP cylinder out of correct
position specified in assembly instructions.
Always close LP cylinder valve and remove
coupling nut before moving LP cylinder from specified operation position.
Safety Tips
Before opening LP cylinder valve, check the coupling nut for
tightness.
When grill is not in use, turn off all control knobs and LP cylinder
valve.
Never move grill while in operation or still hot. Use long-handled barbecue utensils and oven mitts to avoid
burns and splatters.
Maximum load for side burner and side shelf is 10 lbs. The drip tray must be inserted into grill and emptied after each
use. Do not remove drip tray until grill has completely cooled.
Clean grill often, preferably after each cookout. If a bristle
brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.
If you notice drip or other hot material dripping from grill,
determine the cause, correct it, then clean and inspect valve. Keep ventilation openings in cylinder enclosure (grill cart) free and clear of debris.
Do not store objects or materials inside the grill cart enclosure
that would block the flow of combustion air to the underside of either the control panel or the firebox bowl.
The regulator may make a humming or whistling noise during
operation. This will not affect safety or use of grill.
If you have a grill problem see the "Troubleshooting Section". If the regulator frosts, turn off grill and LP cylinder valve
immediately. This indicates a problem with the cylinder and it should not be used on any product. Return to supplier!
CAUTION
Putting out drip fires by closing the lid is not possible. Grills are well ventilated for safety reasons.
Do not use water on a drip fire. Personal injury may result. If a drip fire develops, turn knobs and LP cylinder off.
Do not leave grill unattended while preheating or burning off food residue on HI. If grill has not been regularly cleaned, a drip fire can occur that may damage the product.
Main Burner Igniter Lighting
Do not lean over grill while lighting.
1. Open lid during lighting.
2. Turn on valve from source or tank.
3. To ignite, turn Ignition Burner knob to HI.
4. Push and hold electronic ignition button.
5. If ignition does not occur in 5 seconds, turn the burner
controls OFF, wait 5 minutes, and repeat the lighting procedure.
6. To ignite other main burners after Ignition Burner is lit, turn
a control knob that is adjacent to a lit burner to HI. Ignite far left burner last.
7. Once burners are lit, adjust knobs to desired flame
setting. To extinguish an individual burner, turn its knob to OFF.
8. To ignite the Side Burner, follow steps 3-5 using the Side
Burner knob. If igniter does not work, follow Match Lighting instructions
8 • 146.22124910
CAUTION
Turn controls and gas source or tank OFF when not in use.
If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidently ignite with risk of injury.
Match Lighting Instructions
Do not lean over grill while lighting.
1. Open lid during lighting.
2. Place match into match holder (hanging on the left front leg
inside cabinet.
3. Light match and insert match holder through lighting hole in left
side of firebox. Align lit match with first burner on left.
4. Turn knob of first left burner to HI position. Be sure burner
lights and stays lit. Withdraw match holder from firebox and extinguish match.
5. To light other burners, turn each knob in succession to HI.
6. Once burners are lit, adjust knobs to desired flame setting. To
extinguish an individual burner, turn its knob to OFF.
Sideburner Match Lighting
1. Open sideburner lid. Turn on gas at LP cylinder.
2. Place lit match near burner.
3. Turn sideburner knob to HI. Be sure burner lights and stays lit.
Burner Flame Check
Remove cooking grates and heat diffusers. Light burners, turn
knobs from HI to LO. You should see a smaller flame in LO position than seen on HI. Perform burner flame check on searing burner, also. Always check flame prior to each use. If only low flame is seen refer to "Sudden flame drop or low flame" in
the Troubleshooting Section.
Turning Grill Off
Turn all knobs to OFF position. Turn LP cylinder off.
When you are finished grilling, raise the grill lid while allowing the grill to fully cool. If the grill lid is closed during grill cooling, condensation may occur on interior grill surfaces and possibly cause them to rust.
Igniter Check
Turn gas off at LP cylinder. Press and hold electronic igniter button.
"Click" should be heard and spark seen each time between collector box or burner and electrode. See "Troubleshooting" if no click or spark.
Valve Check
Important: Make sure gas is off at LP cylinder before checking valves.
Knobs lock in OFF position. To check valves, first push in knobs and release, knobs should spring back. If knobs do not spring back, replace valve assembly before using grill. Turn knobs to LOW position then turn back to OFF position. Valves should turn smoothly.
Hose Check
Before each use, check to see if hoses are cut or worn. Replace
damaged hoses before using grill. Use only valve/hose/regulator as specified in the parts list of this Use & Care Guide.
General Grill Cleaning
Do not mistake brown or black accumulation of grease and smoke for
paint. Interiors of gas grills are not painted at the factory (and should never be painted). Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom. Rinse and allow to completely air dry. Do not apply a caustic grill/oven cleaner to painted surfaces.
Porcelain surfaces: Because of glass-like composition, most residue can
be wiped away with baking soda/water solution or specially formulated cleaner. Use nonabrasive scouring powder for stubborn stains.
Painted surfaces: Wash with mild detergent or nonabrasive cleaner and
warm soapy water. Wipe dry with a soft nonabrasive cloth.
Cast Iron Grate Seasoning (if applicable)
First Use –Before first use, season cast iron grates as follows: Rinse cast iron grates with hot water. Do not use soap. Dry grates thoroughly with a cloth towel. Coat grates with vegetable oil or non-stick cooking spray. Place grates in grill. Start grill and slowly raise temperature to 350° - 400° F. Heat grates for one hour. Turn off grill and allow grates to cool completely before using to cook. Cleaning – Do not use soap when cleaning grates. Clean grates with a stiff brush and hot water. Dry grates thoroughly with a cloth towel. Re-seasoning – Re-season grates when rust spots appear on grate surface. When re-seasoning grates, soap may be used with hot water to clean grates. After cleaning, dry grates thoroughly with a cloth towel. Coat grates with vegetable oil or non-stick cooking spray. Place grates in grill. Start grill and slowly raise temperature to 350° - 400° F. Heat grates for one hour.
146.22124910 •9
• Painted surfaces: Wash with mild detergent or nonabrasive
cleaner and warm soapy water. Wipe dry with a soft nonabrasive cloth.
• Stainless steel surfaces: To maintain your grill’s high quality
appearance, wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use. Baked-on drip deposits may require the use of an abrasive plastic cleaning pad. Use only in direction of brushed finish to avoid damage. Do not use abrasive pad on areas with graphics.
• Cooking surfaces: If a bristle brush is used to clean any of the grill
cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.
•Drip Tray and Cup: Regularly clean the drip drippings from the
Drip Tray and Drip Cup. When the grill has completely cooled down after use, remove the cup from the tray and slide the tray out of the grill. Clean the drip drippings from the cup and tray surfaces by washing with mild detergent or nonabrasive cleaner and warm soapy water. Wipe dry with a soft nonabrasive cloth. Slide the tray back into the grill and replace the cup back into the tray before using the grill again.
SPIDER ALERT!
IMPORTANT: Always ensure that the venturi burner tubes are clean. A venturi burner tube has a narrow area in which spiders tend to build nests.
If you notice that your grill is getting hard to light or that the
flame isn’t as strong as it should be, take the time to check and clean the venturi’s.
Spiders or small insects have been known to create “flashback” problems. The spiders spin webs, build nests and lay eggs in the grill’s
venturi tube(s) obstructing the flow of gas to the burner. The backed­up gas can ignite in the venturi behind the control panel. This is known as a flashback and it can damage your grill and even cause injury.
To prevent flashbacks and ensure good performance the burner and venturi assembly should be removed from the grill and cleaned before use whenever the grill has been idle for an extended period.
Storing Your Grill
Clean cooking grates.
Store in dry location.
When LP cylinder is connected to grill, store outdoors in a well-
ventilated space and out of reach of children.
Cover grill if stored outdoors. Choose from a variety of grill covers offered by manufacturer once available.
Store grill indoors ONLY if LP cylinder is turned off and Disconnected, remove from grill and stored outdoors.
When removing grill from storage, follow “Cleaning the Burner
Assembly” instructions before starting grill.
Cleaning the Burner Assembly
Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill.
1. Turn gas off at control knobs and LP cylinder.
2. Remove cooking grates and heat diffusers.
3. Remove cotter pin from rear of burners. See Fig. A next page.
4. Carefully lift each burner up and away from valve openings.
We suggest three ways to clean the burner tubes. Use the one easiest for you.
(A) Bend a stiff wire (a light weight coat hanger works well)
into a small hook. Run the hook through each burner tube several times.
(B) Use a narrow bottle brush with a flexible handle (do not
use a brass wire brush), run the brush through each burner tube several times.
(C) Wear eye protection: Use an air hose to force air into
the burner tube and out the burner ports. Check each port to make sure air comes out each hole.
5. Wire brush entire outer surface of burner to remove
food residue and dirt.
6. Clean any blocked ports with a stiff wire such as an
open paper clip.
7. Check burner for damage, due to normal wear and
corrosion some holes may become enlarged. If any large cracks or
holes are found replace burner. VERY IMPORTANT: Burner tubes must reengage valve openings. See illustrations below.
8. Carefully replace burners.
9. Attach burners to brackets with cotter pin. See Fig. B next page.
10. Replace heat diffusers and cooking grates
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