Kenmore 486.24227 User Manual

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Page 1

Operator's Manual

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DO NOT RETURN TO STORE For Missing Parts or Assembly Questions Call 1-866-576-8388

SUN SHADE

Model No. 486.24227

CAUTION:

Before using this product, read this manual and follow all Safety Rules and Operating Instructions.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

www.sears.com/craftsman

PRINTED IN U.S.A. FORM NO. 49950 (REV. 8/21/07)

Page 2

TABLE OF CONTENTS

SAFETY .......................................................................... 2

WARRANTY ................................................................... 2

CARTON CONTENTS .................................................... 3

HARDWARE CHART ...................................................... 4

BEFORE YOU BEGIN .................................................... 5

ASSEMBLY INSTRUCTIONS FOR TRACTORS

WITH SINGLE SUSPENSION BRACKET ...................... 6

ASSEMBLY INSTRUCTIONS FOR TRACTORS

WITH DUAL SUSPENSION BRACKET ........................ 8

CANOPY INSTALLATION ............................................... 9

OPERATION ................................................................. 10

MAINTENANCE/STORAGE ......................................... 10

REPAIR PARTS LIST.................................................... 11

PARTS ORDERING/SERVICE ........................ Back Page

SAFETY

Any power equipment can cause injury if operated improperly or if the user does not understand how to operate the equipment. Exercise caution at all times when using power equipment.

This sun shade does not provide protection against • exhaust fumes, collision, rollover or other accidents. Read the sun shade and vehicle owner's manuals • and know how to operate your vehicle and sun shade before using the sun shade attachment. Be sure there is adequate ventilation when using the •

tractor and sun shade in conned areas. The sun shade will restrict your eld of vision in some •

directions. Use extra caution when operating your tractor with the sun shade attached.

Watch out for low tree limbs or other overhead • obstructions that may not previously have interfered with operation of the tractor. The extra height of the sun shade may cause these objects to become obstacles. Check the area of operation thoroughly before using • the tractor.

Look for this symbol to point out important safety precautions. It means — Attention!! Become

alert!! Your safety is involved.

WARRANTY

ONE YEAR FULL WARRANTY

When operated and maintained according to the instructions supplied with it, if this Sun Shade fails due to a defect in material or workmanship within one year from the date of purchase, call 1-800-4-MY-HOME® to arrange for free repair (or replacement if repair proves impossible).

If this product is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase.

This warranty gives you specic legal rights, and you may also have other rights which vary from state to state.

Sears, Roebuck and Co., D817WA, Hoffman Estates, IL 60179

The model number and serial numbers will be found on a decal attached to the base assembly. You should record both the serial number and the date of purchase and keep in a safe place for future reference.

MODEL NUMBER: 486.24227

SERIAL NUMBER: __________________

DATE OF PURCHASE: __________________

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Page 3

CARTON CONTENTS

REF. PART QTY. DESCRIPTION NO. NO.

1 49242 1 Base Top Tube 2 25014 2 Upright Tube 3 25013 2 Top Tube 4 25012 1 U-Tube 5 25015 3 Support Rod 6 48660 1 Vinyl Canopy 7 25793 1 Base Bracket

REF. PART QTY. DESCRIPTION

NO. NO.

18 25303 1 Left Base Bracket 19 25302 1 Right Base Bracket 20 25794 1 Left Support Bracket 21 25835 1 Right Support Bracket 24 40003 1 Base Leg Tube, Flattened 25 49325 2 Base Leg Tube 26 25304 2 Rear Base Support Bracket Hardware (see next page)

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SHOWN FULL SIZE

NOT SHOWN FULL SIZE

HARDWARE CHART

REF. PART QTY. DESCRIPTION NO. NO.

8 43720 2 Plastic Knob 9 46594 4 Carriage Bolt, 5/16-18 x 2-3/4" 10 43081 4 Flat Washer, 5/16" 11 43648 4 Hex Bolt, 1/4-20 x 1-1/2" 12 47189 5 Nylock Nut, 1/4-20 13 48661 4 Adhesive Pad 14 43063 2 Hex Bolt, 5/16-18 x 1"

NOTE: Not all of the supplied parts and hardware will be needed for one particular tractor. Unneeded items may be discarded after assembly has been completed.

NOTE: Most fasteners are readily available through any hardware store.

REF. PART QTY. DESCRIPTION

NO. NO.

15 44977 6 Carriage Bolt, 5/16-18 x 2" 16 23658 4 Spacer 17 47810 6 Nylock Nut, 5/16-18 22 44180 1 Hex Bolt, 5/16-18 x 2" 23 43176 1 Carriage Bolt, 1/4-20 x 1"

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Page 5

BEFORE YOU BEGIN

SINGLE MOWER DECK SUSPENSION BRACKET

DUAL MOWER DECK SUSPENSION BRACKET

TOOLS YOU WILL NEED FOR ASSEMBLY

(2) 7/16" Wrenches (2) 1/2" Wrench (1) 1/2" or 9/16" Socket Wrench

DETERMINE IF THERE IS A SINGLE OR DUAL MOWER DECK

SUSPENSION BRACKET(S) UNDER THE FRONT OF YOUR TRACTOR

Look under the front of your tractor. If there is a single mower deck suspension bracket located underneath the middle

of the front axle as shown in gure 1A, continue on to page 6. If there are dual mower deck suspension brackets located underneath the front axle or located on the sides of the tractor frame as shown in gure 1B, skip to page 8.

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FIGURE 1A (page 6)

FIGURE 1B (page 8)

Page 6

5/16" x 2" CARRIAGE BOLT

5/16" NYLOCK NUT

BASE BRACKET

BASE LEG TUBE (FLATTENED END)

THIS HOLE IS HIGHER

5/16" x 2" CARRIAGE BOLT

5/16" NYLOCK NUT

BASE LEG TUBE (ROUND END)

THIS HOLE IS HIGHER

ASSEMBLY INSTRUCTIONS FOR TRACTORS WITH

1/4" NYLOCK NUT

1/4" x 1" CARRIAGE BOLT

BASE LEG TUBE (FLATTENED END)

RIGHT SUPPORT BRACKET (long end)

5/16" x 2" HEX BOLT

5/16" NYLOCK NUT

LEFT SUPPORT BRACKET

BASE LEG TUBE (ROUND END)

SINGLE MOWER DECK SUSPENSION BRACKET

NOTE: Right hand (RH) and left hand (LH) are

determined from the operator's position while seated on the tractor.

STEP 1: (Figure 2)

Place the base bracket on a at surface. Identify the

highest hole on each side of the bracket.

STEP 2: (Figure 2)

Attach the base bracket as shown to the rst and

second holes from the end of the attened base leg

tube. Make only nger tight.

STEP 3: (Figure 3)

Attach the other end of the base bracket to the fourth and

fth holes from the end of a round base leg tube. Make

only nger tight.

FIGURE 2

STEP 4: (Figure 4)

Attach the long end of the right support bracket to the

outside of the attened base leg tube. The bolt head must

be on the inside of the base leg tube. Make only nger

tight.

STEP 5: (Figure 5)

Attach the left support bracket to the outside of the left base leg tube. Make only nger tight.

FIGURE 3

FIGURE 4

FIGURE 5

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Page 7

UPPER BASE TUBE

BASE TUBE LEGS

5/16" x 1" HEX BOLT

ORIGINAL BOLT

SPRING

5/16" WASHER

ASSEMBLY INSTRUCTIONS FOR TRACTORS WITH

SINGLE MOWER DECK SUSPENSION BRACKET

STEP 6: (Figure 6)

Insert the ends of the base leg tubes into the upper base tube.

STEP 7: (Figure 7)

Raise the tractor seat and remove the seat springs and the four bolts from the rear fender using a 1/2" socket.

STEP 8:

If the seat springs were mounted to the rear holes go to step 9. If the seat springs were mounted to the front holes go to step 10.

STEP 9: (Figure 7)

Place the base leg tubes onto the rear fender. Attach the front support brackets to the front holes in the fender reusing the bolts that were removed. Attach the base bracket and the seat springs to the rear holes in the fender using the bolts and washers shown. Do not tighten

completely.

STEP 10:

Place the base leg tubes onto the rear fender. Attach the seat springs and front support brackets to the front holes. Use original bolts to attach base bracket to rear holes. Do

not tighten completely.

FIGURE 6

FIGURE 7

STEP 11: (Figures 2-5)

Tighten the nuts and bolts assembled in gures 2-5 that

fasten the base leg tubes to the base bracket and the front support brackets.

STEP 12: (Figure 7)

Center the base leg tubes on the rear fender and then, using moderate force, tighten the bolts assembled in

gure 7 that fasten the base bracket and the front support

brackets to the fender. Overtightening the bolts may damage the threaded holes in the fender.

STEP 13:

Skip to CANOPY INSTALLATION on page 9

Call 1-866-576-8388 for missing parts or assembly help DO NOT RETURN TO STORE

Page 8

ASSEMBLY INSTRUCTIONS FOR TRACTORS WITH

5/16" x 2-3/4" CARRIAGE BOLT

5/16" NYLOCK NUT

SPACER

RIGHT BASE BRACKET

BASE LEG TUBE (ROUND END)

LEFT BASE BRACKET

HIGHEST HOLE

UPPER BASE TUBE

BASE TUBE LEGS

ORIGINAL BOLT OR BOLT AND WASHER

SPRING

ADJUST TO FIT

5/16" X 2" CARRIAGE BOLT

5/16" NYLOCK NUT

REAR SUPPORT BRACKET

ADHESIVE PAD

DUAL MOWER DECK SUSPENSION BRACKETS

STEP 1: (Figure 8)

Identify and position the right base bracket as shown in

gure 6. Attach the right base bracket to the front holes of

a round base leg tube. Make only nger tight. Repeat for the left base bracket.

STEP 2: (Figure 9)

Insert the ends of the base leg tubes into the upper base tube.

FIGURE 8

STEP 3: (Figure 10)

Raise the tractor seat and remove the springs and bolts from the rear fender using a 1/2" socket for GT tractors or a 9/16" socket for LT tractors.

STEP 4:

Place the base tube assembly onto the rear fender. Check for clearance with the seat lowered and the rear bagger (optional) attached. If needed, reposition the base brackets to a different set of holes in the base tubes.

STEP 5: (Figure 10)

Attach the seat springs and the base brackets to the rear fender using the spring bolts that you removed. On GT tractors, if the bolts removed were less than 1" long, use 5/16" x 1" bolts and 5/16" washers from the parts bag. Align the base leg tubes on the rear fender. Tighten with moderate force using a 1/2" socket (GT) or a 9/16" socket (LT).

STEP 6: (Figure 11)

If the base tubes rest down against the top of the fender, install the rear base support brackets. Attach an adhesive pad to the bottom of each bracket then attach the brackets to the appropriate holes in the base support tubes. Adjust the brackets to lift the base tubes above the fender, then tighten.

STEP 7:

Tighten the bolts assembled in step 1.

STEP 8:

Continue to CANOPY INSTALLATION on page 9.

FIGURE 9

FIGURE 10

FIGURE 11

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Page 9

CANOPY INSTALLATION

5/16" x 2" CARRIAGE BOLT

5/16" FLAT WASHER

PLASTIC KNOB

UPRIGHT TUBES

1/4" NYLOCK NUT

U-TUBE

1/4" x 1-1/2" HEX BOLT

SUPPORT ROD

1/4" x 1-1/2" HEX BOLT

1/4" NYLOCK NUT

TOP TUBES

STEP 1: (Figure 12)

Assemble the upright tubes to the base assembly.

NOTE: If holes are difcult to align, loosen bolts attaching

base tubes to mounting bracket(s). If hole alignment is

still difcult, loosen bolts attaching mounting bracket to rear fender. Retighten all bolts when nished.

STEP 2: (Figure 13)

Assemble the top tubes to the upright tubes. Do not tighten yet.

STEP 3: (Figure 13)

Fit the front U-tube onto the top tubes. Fasten the tubes together. Tighten all loose bolts and nuts.

STEP 4: (Figure 13)

Fit the three support rods into the holes in the top tubes, with the rods arching upward. Do not over-bend the rods when installing.

FIGURE 12

STEP 5: (Figure 14)

Place the vinyl canopy on top of the tubing frame, tting

the front of the vinyl canopy around the front U-tube. Secure the nylon mesh to the upright tubes using the ties located on the corners of the mesh.

Call 1-866-576-8388 for missing parts or assembly help DO NOT RETURN TO STORE

CAUTION: Make sure tractor seat raises and lowers freely after attaching Sun Shade. The tractor's operator presence safety switch will not operate if seat is stuck down.

FIGURE 13

FIGURE 14

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OPERATION

Read this owner's manual and safety rules before operating your tractor with the sun shade.

CAUTION: This sun shade does not provide

protection against exhaust fumes, collision, rollover or other accidents.

CAUTION: Watch out for low tree limbs and other overhead objects which may interfere with the sun shade.

CAUTION: Never transport the tractor in an open truck or open trailer while the sun shade is attached.

MAINTENANCE/STORAGE

Check the area of operation thoroughly before using the tractor with the sun shade. The added height of the sun

shade and a reduced eld of vision require extra caution

during operation.

Remove the upper sun shade frame and canopy before you transport the tractor in an open truck or open trailer.

CUSTOMER RESPONSIBILITIES

Read and follow the maintenance schedule and the maintenance procedures listed in this section.

MAINTENANCE SCHEDULE Fill in dates as you

complete regular service.

Check for loose fasteners X Cleaning X X

Before each use

Every season

After each use

Before storage

CHECK FOR LOOSE FASTENERS

Before each use make a thorough visual check of the sun shade for any bolts and nuts which may have loosened. Retighten any loose bolts and nuts.

CLEANING

Wipe loose dirt and debris from the vinyl canopy after each use. The vinyl canopy can be washed using mild liquid soap and water.

STORAGE

Clean the vinyl canopy thoroughly with mild liquid soap and water. Allow to dry before storing.

Store the sun shade in a clean, dry area away from direct sun light.

Service Dates

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Page 11

REPAIR PARTS FOR MODEL 71-24227 SUN SHADE

REF. PART QTY. DESCRIPTION NO. NO.

1 49242 1 Base Top Tube 2 25014 2 Upright Tube 3 25013 2 Top Tube 4 25012 1 U-Tube 5 25015 3 Support Rod 6 48660 1 Vinyl Canopy 7 25793 1 Base Bracket 8 43720 2 Plastic Knob 9 46594 4 Carriage Bolt, 5/16-18 x 2-3/4" 10 43081 4 Flat Washer, 5/16" 11 43648 4 Hex Bolt, 1/4-20 x 1-1/2" 12 47189 5 Nylock Nut, 1/4-20 13 48661 4 Adhesive Pad 14 43063 2 Hex Bolt, 5/16-18 x 1"

NOTE: Most fasteners are readily available through any hardware store.

Call 1-866-576-8388 for missing parts or assembly help DO NOT RETURN TO STORE

REF. PART QTY. DESCRIPTION

NO. NO.

15 44977 6 Carriage Bolt, 5/16-18 x 2" 16 23658 4 Spacer 17 47810 6 Nylock Nut, 5/16-18 18 25303 1 Left Base Bracket 19 25302 1 Right Base Bracket 20 25794 1 Left Support Bracket 21 25835 1 Right Support Bracket 22 44180 1 Hex Bolt, 5/16-18 x 2" 23 43176 1 Carriage Bolt, 1/4-20 x 1" 24 40003 1 Base Leg Tube, Flattened 25 49325 2 Base Leg Tube 26 25304 2 Rear Base Support Bracket 49950 1 Owner's Manual

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