Kenmore 41516941010 Owner’s Manual

Use& CareGuide
®
LiquidPropaneGasGrill
Sears ModelNo. 4t5.t694t0t0
Safety
Parts
Use and Care
Assembly
Read and follow all Safety, Assembly,
and Use & Care instructions in this Guide before assembling and cooking
with this grill.
Failure to follow all instructionsin this Use & Care Guide may lead to fire or
explosion, which could result in property
damage, personal injury or death.
Grill InformationCenter
MissingParts?Assembly Questions? OperationProblems? Before returning grill to store,call 1-800-241-7548
Tools needed for assembly:
Adjustable wrench (not provided) Screwdriver (not provided)
7/16" Combinationwrench (not provided)
SAVETHESEiNSTRUCTiONS!
See our extensiveassortment of outdoorliving products on-lineat
www.sears.comand www.kmart.com
Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.
{92010SearsBrands,LLC PrintedinChina Model 464223010 G528-001-040801Oct-29-09
_l|_mmmm_l! / " _
if you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. if odor continues, keep away from the appliance
and immediatelycall your gas supplier or your
fire department.
1. Do not store or use gasoline or other
flammable liquids or vapors in the vicinity of this or any other appliance.
2. An LP Tank not connected for use shall not
be stored in the vicinity of this or any other
appliance.
Call Grill informationCenter for Help and Parts
Missing Parts? Assembly Questions? Operation Problems? Before returning grill to store, call 1-800-241-7548
Product Record IMPORTANT:Fill outtheproductrecordinformationbelow.
Model Number
Serial Number
Seeratinglabelongrillfor serialnumber.
CALIFORNIA PROPOSITION65
1. Combustion by-products produced when using
this product contain chemicals known to the State of
California to cause cancer, birth defects, and other reproductive harm.
2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other
reproductive harm.
Wash your hands after handlinq this product.
installation Safety Precautions
Use grill, as purchased, only with LP (propane) gas and the
regulator/valve assembly supplied.
Grill installation must conform with local codes, or in the absence of local codes, witheither the National Fuel Gas
Code,ANSI Z223.1/NFPA 54, Natural Gas andPropane Installation Code,CSAB149.1, or Propane Storage and Handling Code, B149.2, orthe Standard for Recreational
Vehicles,ANSI A 119.2/NFPA1192,and CSAZ240 RV Series,
Recreational VehicleCode, as applicable.
All electrical accessories (such as rotisserie) must be electrically grounded in accordance with local codes, or
National Electrical Code,ANSI / NFPA 70or Canadian Electrical Code, CSA C22.1. Keepany electrical cordsand/or
fuel supply hoses away from any hot surfaces.
Grill is not for use inor on recreational vehicles and/or boats.
This grill issafety certified for use inthe UnitedStates and/or Canada only. Do not modifyfor use in any other location. Modification will result in a safety hazard.
Safety Symbols The symbols and boxes shownbelow explain what each heading means. Read and follow all of the messagesfound throughout
the manual.
Date Purchased
To installedAssembler: Leave these instructions with
consumer.
To Consumer: Keep this manual for future reference.
CAUTioN/K
, Some parts may contain sharp edges,
especially as noted in these instructions. Wear protective gloves if necessary.
CAUT'O.
For residential use only. Do not use for commercial
cooking.
2" 464223010
DANGER: Indicatesan imminently hazardous situation which, if not avoided, will result in death orserious injury.
WARNING: Bealert to the possibility of serious bodily injury if the instructions are not followed. Be sureto readand
carefully follow all of the messages.
CAUTION
CAUTION: Indicatesa potentially hazardous situation which, if notavoided, may resultin minoror moderate injury.
ForYourSafety...................................... 2
GrillServiceCenter................................... 2
KENMORE GRILL WARRANTY
ProductRecordInformation............................ 2
SafetySymbols...................................... 2
InstallationSafetyPrecautions.......................... 2
KenmoreEliteGrillWarranty........................... 3
UseandCare.................................... 4-10
PartsList.......................................... 11
PartsDiagram...................................... 12
Assembly....................................... 13-22
Troubleshooting.................................. 23-25
RepairProtectionAgreements
Congratulations onmaking a smart purchase. Your new Kenmore® productis designed and manufactured for yearsof
dependable operation. But like all products,it may require repair from time to time. That'swhen having a Repair Protection
Agreement cansave you money and aggravation.
Here's what the Repair Protection Agreement* includes: [] Expert service by our 10,000 professional repairspecialists [] Unlimited service and no charge for partsand laboron all
covered repairs
[] Product replacement up to $1500 if your covered product
can't be fixed
[] Discount of 10%from regular price of service and related
installed partsnot covered by the agreement; also, 10% off regular price of preventive maintenance check
[] Fast help by phone - we call it Rapid Resolution -
phone support from a Sears representative.Think of us
as a "talking owner's manual."
Once you purchasethe Repair ProtectionAgreement, a
simple phonecall is all that ittakes for you to schedule service.
You can call anytime day or night, or schedule a service
appointment online.
The Repair ProtectionAgreement isa risk-free purchase. If
you cancel for any reason during the productwarranty period,
wewill provide a full refund.Or, a prorated refundanytime after
the product warranty period expires. Purchase your Repair
ProtectionAgreement today!
Some limitations and exclusions apply. For prices and
additional information inthe U.S.A. call 1-800-827-6655.
*Coverage in Canada varies on some items. For full details
call Sears Canada at 1-800-361-6665.
Sears Installation Service
For Sears professional installation of home appliances, garage
door openers, water heaters, and other major home items, in the
U.S.A. or Canada call 1-800-4-MY-HOME®.
One Year Full Warranty on Kenmore Grill If this grill fails due to a defect in materialor workmanship
within one year fromthe date of purchase, call 1-800-4-MY-
HOME®to arrange for free repair (or replacement if repair proves impossible).
Ten-Year Limited Warranty on Burners Forten years from the date of purchase, any burner that
ruststhrough will be replaced free of charge.After the first yearfrom the date of purchase,you payfor labor if you wish
to have it installed.
All warranty coverage excludes ignitor batteries and grill part
paint loss, discoloration or surface rusting,which are either expendable parts that can wear out from normal usewithin
thewarranty period, or are conditions that can bethe result of normal use,accident or improper maintenance.
All warranty coverage is void if thisgrill is ever used for
commercial or rental purposes.
All warranty coverage applies only if thisgrill is used inthe
United States.
This warranty gives you specific legalrights, and you may also have other rights which vary from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
CONVERSION-READY
Easily converts from (LP) liquid
propane to (NG) natural gas
Contact I_SOO4-MY-HOME or
a natura! gas cenversion k_t,
Request Part number 41&4584609
Dual FuelTM and SureFireTM are registered trademarks of the W. C. Bradley Company and used, with permission,
by Sears Holding Corporation. All rights reserved.
_parts to purchase
464223010" 3
NEVERstore a spare LP cylinderunder or near the appliance or inan enclosed area.
Never fill a cylinder beyond 80% full.
If the information in the two points above is not followed exactly, afire causing death or serious injury may occur.
An over filled or improperlystored cylinder isa hazard due to possible gas release from the safety
relief valve. This could cause an intense fire with risk of property damage, serious injury or death.
If you see, smell or hear gasescaping, immediately
get away from the LPcylinder and appliance and call your fire department.
LP Tank
The LP Tank used with your grill must meet the following requirements:
UseLP Tanksonly with these requiredmeasurements: 12"
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum.
LPTanksmust be constructed and marked in accordance with
specifications for LP Tanks of the U.S. Department of Transportation (DOT)or for Canada, CAN/CSA-B339, tanks,
spheres andtubes for transportation of dangerous goods. Transport Canada (TC). See LPTank collarfor marking.
LPTankvalve must have:
Type 1 outlet compatiblewith regulatoror grill.
Safety relief valve.
UL listed Overfill Protection Device (OPD). This OPD safety OPDHandWheel
feature is identified by a unique triangular handwheel. Use only LP Tanks equipped with this type of valve.
LPTankmust be arranged for vapor withdrawal and include collar to protect LPTank valve. Always keep LP Tanks in upright position during use,transit orstorage.
LP Tank in upright position for vapor withdrawal
LP Tank Removal, Transport And Storage
Turn OFF all control knobs and LP tank valve. Turn coupling
nut counterclockwise by handonly -do not use tools to disconnect. Lift LP tank wire upward off of LPtank collar, then
lift LPtank up and off of support bracket. Installsafety cap onto LP tank valve.Always use cap and strap supplied with valve.
Failure to use safety cap as directed may result in serious personal injury and/or property damage.
LPTankValve ..
SafetyCap
RetainerStrap
A disconnected LP tank in storage or beingtransported must have a safety cap installed (as shown). Do notstore an LPtank in enclosedspaces such as acarport, garage, porch,covered
patio or other building. Never leave an LP tank inside a vehicle which maybecome overheated bythe sun.
Do not store an LP tank inan area where children play.
4" 464223010
LP (Liquefied Petroleum Gas)
LPgas is nontoxic,odorless and colorless when produced. For
Your Safety, LP gas has been given anodor (similar to rotten cabbage) so that it can be smelled.
LPgas is highly flammable and may ignite unexpectedly when mixedwith air.
LP Tank Filling
Useonly licensed and experienced dealers.
LPdealer must purge new tank before filling.
Dealershould NEVER fill LPTank more than 80% of LP Tank
volume. Volume of propane in tank will vary by temperature.
A frosty regulator indicatesgas overfill. Immediately close LP
Tankvalve and call local LP gas dealer for assistance.
Do not release liquid propane (LP) gas intothe atmosphere.
This is a hazardouspractice.
To removegas from LP Tank,contact an LPdealer or call a
local fire department for assistance. Check the telephone directory under "Gas Companies" for nearest certified LP
dealers.
LPTank Exchange
Connecting Regulator To The LP Tank
Manyretailers that sell grills offer you the option of replacing your empty LPtank through an exchange service. Use only
those reputable exchange companiesthat inspect, precision fill, test and certify their tanks. Exchange your tank only for an
OPD safety feature-equipped tank as described in the "LP Tank" section of this manual.
Always keep new and exchanged LPtanks in upright position during use,transit or storage.
Leak test new and exchanged LP tanks BEFORE connecting to grill.
Placedust cap on cylinder valve outletwhenever the cylinder is
not in use. Only install the type of dust capon the cylinder valve
outlet that is providedwith the cylinder valve. Other types of caps
or plugs may result in leakage of propane.
LP Tank Leak Test For your safety
Leak test must be repeatedeach time LP tank is exchanged or refilled.
Do not smoke during leak test.
Do not use an open flameto check for gas leaks.
Grillmust be leak tested outdoors ina well-ventilated area, away from ignitionsources such as gas fired or electrical
appliances. Duringleak test, keep grillaway from open flames or sparks.
Usea clean paintbrush and a 50/50 mild soap and water solution. Brush soapy solution onto areas indicated byarrows
in figure below. Leaks are indicated bygrowing bubbles.
If "growing" bubbles appeardo not use or move the LP tank.
Contact an LP gas supplier or your fire department!
1. LP tank must be properlysecured onto grill. (Refer to assembly section.)
2. Turn allcontrol knobs to the OFF position.
3. Turn LPtank OFF byturning OPD hand wheel clockwise to a full stop.
4. Remove the protective cap from LPtank valve.Always use cap and strap supplied with valve.
OPDHandWheel
//- Type1outlet with
threadon outside
SafetyReliefValve
/
Strapand Cap
Do not insert a POLtransport plug (plastic part with external threads)
into the Type I tank valve outlet. It will defeat the Safety Relief Valve
feature.
A Do not use householdcleaning agents. Damage to gas
train components (valve/hose/regulator) can result.
5. Hold regulator and insert nipple into LP tank valve. Hand-tightenthe coupling
nut, holding regulator in a straight line
with LPtank valve so as not to cross-
thread the connection.
Nipplehasto be centered intothe LPtank valve.
464223010 5
Holdcoupling nutand regulator asshownfor properconnection
to LPtank valve.
6. Turnthe coupling nut clockwise and tighten to a fullstop. The regulatorwill seal on the back-checkfeature in the LP tank
valve, resulting in some resistance.An additional one-half to three-quarters turn is required to complete the
connection. Tighten by hand only - do not use tools.
NOTE:
Leak Testing Valves, Hose and Regulator
1. Turn all grill control knobs to OFF.
2. Be sure regulator is tightly connected to LP tank.
3. Completely open LPtank valve byturning OPD hand wheel counterclockwise. Ifyou hear a rushing sound, turn gas off
immediately.There is a major leak at the connection. Correct before proceeding by calling Sears for replacement parts at
1-800-4-MY-HOME®.
4. Brush soapy solution onto areas where bubbles are shown in picture below:
Neverremovethreaded orificeatend of valve.
If you cannot complete the connection, disconnect regulatorand repeat steps 5 and 6. If you arestill unable to completethe
connection, do not use this regulator! Call 1-800-4-MY-HOMEfor identical replacement part.
Do not insert any tool or foreign objects into the valve outlet or safety relief valve. Youmay damage the valveand cause
a leak. Leaking propanemay result in explosion, fire, severe
personal injury,or death.
Ifa leak is detected at any time, STOP and callthe fire department.
Ifyou cannot stop a gas leak, immediately close LP tank valve andcall LP gas supplier or your fire department!
Neverattempt to attach this grill to the self-contained LP gas system of a camper trailer or motor home.
5. If "growing" bubbles appear,there is a leak. Close LP tank valve immediately and retighten connections. If leaks cannot
be stopped do not try to repair. Call Sears for replacement parts at 1-800-4-MY-HOME®.
6.Always close LP tank valve after performing leak test by turning hand wheel clockwise.
Do not use grill until leak-tested.
6 464223010
For SafeUse of YourGrill and to AvoidSerious injury:
Do not letchildren operate or play near grill.
Keepgrill area clear andfree from materials that burn.
Do not blockholes in sides or back of grill.
Check burnerflames regularly.
Use grill only inwell-ventilated space. NEVERuse in enclosedspace suchas carport, garage, porch,
covered patio,or under an overhead structure of any kind.
Do not usecharcoal or ceramic briquetsin a gas grill. (Unlessbriquets aresupplied with your grill.)
Usegrill at least 3 ft. from any wall or surface. Maintain 10ft. clearanceto objects that cancatch fire
or sourcesof ignition such as pilot lightson water
heaters,live electrical appliances,etc.
Safety Tips A Beforeopening LP cylindervalve, check the coupling nut for
tightness.
A When grill is not in use, turn off all control knobs and LP
cylinder valve.
,A, Nevermove grill while inoperation or still hot. A Use long-handled barbecue utensils and oven mitts to avoid
burnsand splatters.
,A, Maximumload for sideburner andside shelf is 10Ibs. A The grease tray must be insertedinto grill and emptied after
each use. Do not removegrease tray until grill has
completely cooled.
A Clean grill often, preferably after each cookout. If a bristle
brush is used to clean any of the grill cooking surfaces,
ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommendedto clean cooking surfaces
while grill is hot.
A If you notice grease or other hot materialdripping from grill
onto valve, hose or regulator, turn off gas supplyat once.
Determinethe cause, correct it,then clean and inspect valve, hoseand regulator before continuing. Performa leak test.
A Keep ventilation openings in cylinder enclosure (grill cart) free
and clear of debris.
A Donot store objects or materials inside the grill cart
enclosure thatwould block the flow of combustionair to the
undersideof either the controlpanel or the firebox bowl.
A The regulator maymake a humming orwhistling noise during
operation. Thiswill not affect safety or use of grill. ,A, Ifyou have agrill problem see the "Troubleshooting Section". A If the regulator frosts, turn off grill and LPcylinder valve
immediately.This indicates a problem with the cylinder and it
should notbe used on any product. Returnto supplier!
Apartment Dwellers: Checkwith managementto learn the requirements
and fire codes for using an LPgas grill in your apartmentcomplex. If allowed, useoutside onthe
ground floorwith a three (3)foot clearance from walls or rails. Do not use on or under balconies.
NEVERattempt to light burner with lid closed.A buildup of non-ignited gas inside a closed grill is
hazardous.
Never operate grillwith LP cylinder out of correct positionspecified in assembly instructions.
Always close LP cylinder valve and remove coupling nut before moving LP cylinderfrom
specified operation position.
CAUT'O. ZL
Putting out grease fires by closing the lid is not possible. Grills are well ventilated for safety reasons.
Do not use water on a grease fire. Personal injury may
result, if a grease fire develops, turn knobs and LP
cylinder off.
Do not leave grill unattended while preheating or burning off food residue on HI. ifgrill has not been regularly cleaned, agrease fire can occur that may damage the
product.
Main Burner ignitor Lighting A Do not lean over grill while lighting.
1. Open lid during lighting.
2. Turn on gas Tank valve.
3. Push and turn any burner control knob to ,_ Ill and immediately pressand hold ELECTRONIC IGNITION button.
4. If ignitiondoes NOT occur in 5 seconds, turn burner control knob OFF,wait 5minutes for gas to clear away,and repeat the
lighting procedure.
5. Repeat above steps to lighteach burner individually.
If ignition still does not occur, follow match-lighting
instructions.
464223010,7
Turncontrols and gas source or tank OFFwhen not in use.
cAuTio.
if ignition does NOT occur in 5seconds, turn the burner controls OFF,wait 5 minutes and repeat the lighting procedure, if the burner does not ignite with the valve open, gas will continue to flow out of the
burner and could accidently ignite with risk of injury.
Main Burner Match-Lighting A Do not lean over grill while lighting.
1. Turn OFFall burner control valves.
2. Open lid during lighting. Turn on gas at LP cylinder.
3. Place match into match holder (hanging from side of cart). Light match, and place into lighting hole for desired burner to
light. The lighting holes are located at the front of the cooking grates between the emitter plate mounting brackets.
4. Push inand turn control knob to HI _ position for desired
burner to light. Be sure burnerlights and stays lit.
5. If ignitiondoes NOT occur in 5 seconds, turn the burner Control knob off, wait 5minutes for gas to clearaway, and
repeat the match lighting procedure.
6. Ignite remaining burners by repeating steps 3through 5 for each burner.
Side Burner ignitor Lighting A Do not lean over grill while lighting.
1. Open lid during lighting.
2. Turn ON gas tank valve.
3. Push andturn sideburner control knob to _ HIand immediately press and hold ELECTRONIC IGNITIONbutton.
4. If ignitiondoes NOT occur in 5 seconds, turn burner control knob OFF,wait 5 minutes for gas to clear away, and repeatthe lighting procedure.
5. Repeat above steps to light each burner individually.
Sideburner Match Lighting
1. Turn OFFall burner control valves.
2. Open the sideburner lid. Turn on gas at LPcylinder.
3. Place lit match near burner.
4. Turn sideburner knob to HI_ .
Be sure burnerlights and stays lit.
WARNING: Sideburner top cover must be open when
sideburner is in operation.
8,464223010
Burner Flame Check
Remove cooking grates and flame tamers. Light burners, rotate knobs from Hi to LOW. Youshould see a smaller flamein
LOW position than seen on Hi. Perform burner flame check on sideburner,also.Always check flame priorto each use. If
only low flame is seen refer to "Suddendrop or low flame" in the TroubleshootingSection.
Turning Grill Off
Turn all knobs to the OFF position. Turn LP cylinder OFF by turning hand-wheel clockwise to a full stop.
Ignitor Check
Turn gas off at LP cylinder. Pressand hold electronic ignitor button. "Click" should be heard and sparkseen each time
between each collector box orburner and electrode. See
"Troubleshooting" if noclick orspark.
Valve Check
important: Makesure gas is off at LP cylinder before checking valves. Knobs lockin OFF position.To check
valves, first push in knobs and release,knobs should spring back. If knobs do not spring back, replace valve assembly
before using grill. Turn knobsto LOW position then turn back to OFF position.Valves should turn smoothly.
Hose Check
Beforeeach use, check to see if hoses are cut or worn. Replace damaged hoses before usinggrill. Use only
identical replacement partvalve/hose/regulator as specified in the Parts List of this Use and Care Guide.
General Grill Cleaning
Do not mistake brown or black accumulation of grease and smoke for paint. Interiorsof gas grills are not painted at the
factory (and should never be painted), Apply a strong solution of detergent and water or usea grill cleanerwith scrub brush
on insidesof grill lid and bottom. Rinseand allow to completely air dry.Do not apply a caustic grill/oven cleaner to painted
surfaces.
Plastic parts: Wash with warm soapy water andwipe dry.
,A.Do not use citrisol, abrasive cleaners, degreasers or a concentrated grillcleaner on plastic parts. Damage to and failure of parts can result.
Porcelain surfaces: Because of glass-like composition, most residue can bewiped away with baking soda/water solution or
specially formulated cleaner. Use nonabrasive scouring powder for stubborn stains.
Painted surfaces: Wash with mild detergent or nonabrasive cleaner and warm soapy water. Wipe dry with a soft
nonabrasive cloth.
Stainless steel surfaces: Tomaintain your grill's highquality appearance, wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use. Baked-on grease
deposits may require the use of an abrasive plastic cleaning pad. Use only in direction of brushed finishto avoid damage.
Do not use abrasive pad on areas with graphics.
Cooking surfaces: If a bristle brushis usedto clean any of
the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommendedto
clean cooking surfaces while grill is hot.
cAuTioN
3. Remove carryover tubes and burners.
4. Detach electrodefrom burner.
f
SPIDER ALERT!
If you noticethat your grill is getting hard tolight or thatthe flame isn't as strong as it should be, takethe timeto checkand
clean theburner tubes.
iiiiiiiil
CONTROLPANEL
i '9
Insomeareasof the country,spidersor smallinsectshavebeen knowntocreate"flashback"problems.Thespidersspinwebs,build
nestsandlayeggs inthegrill'sburnertube(s)obstructingthe flowofgastothe burner.Thebacked-upgascanigniteintheburner tubebehindthecontrolpanel.Thisisknownasa flashbackand it
candamageyourgrillandevencauseinjury. Topreventflashbacksandensuregoodperformancetheburnerand
burnertubeassemblyshouldberemovedfromthegrillandcleaned beforeusewheneverthegrill hasbeenidleforanextendedperiod.
SPIDER WEBS
INSIDE BURNER TUBE
BURNER
NOTE: Removal/Detachment method will depend on the burner configuration. See different configurations in
illustrations below.
,
Carefully lift each burner up and away from valve openings.
We suggest three ways to clean the burnertubes. Use the one
easiest for you.
(A) Benda stiff wire (a light weight coat hangerworks well)
into a small hook. Run the hook through each burner tube several times.
r.,_,,.,. -__-
(B) Usea narrow bottle brushwith a flexiblehandle (do not
use a brass wire brush), runthe brush through each burner tube several times.
(C) Wear eye protection: Use an air hose to force air into
the burner tube and out the burner ports. Check each port to makesure air comes out each hole.
6. Wire brush entire outer surface of burner to remove food
residue and dirt.
7. Clean any blocked ports with a stiff wire such as an open
paper clip.
8. Check burner fordamage, due to normal wear and corrosion
some holes may becomeenlarged. Ifany large cracks or holes are found replace burner.
VERY IMPORTANT:Burner tubes must reengagevalve
openings. See illustrations at right. Correct
9. Attach electrode to burner, burner-to-valve
10. Carefully replace burners, engagemen
11. Attach burners to brackets on firebox.
12. Reposition carryover tubes andattach to burners. Replace flame tamers and
cooking grates.
\ J
Storing Your Grill
Clean cooking grates.
Store in dry location.
When LP cylinder is connected to grill, store outdoors in a well-
ventilated space and out of reachof children.
Covergrill ifstored outdoors. Choose from a variety of grill covers offered by manufacturers.
Store grill indoors ONLY if LP cylinder isturned off and disconnected, removed from grill and stored outdoors.
When removing grill from storage, follow "Cleaning the Burner Assembly" instructions before starting grill.
Cleaning the Burner Assembly
Follow these instructionsto clean and/or replace parts of burner
assembly or if you have trouble igniting grill.
1. Turn gas OFF at control knobs and LP cylinder,
2. Remove cookinggrates and flame tamers.
Firebox burner bracket
Electrode
screwdriver
464223010 9
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