Kenmore 415.16661800, Elite 415.16661800 Use And Care Manual
UseandCareGuide
L !
LiquidPropaneGasGrill
ModelNo.415.16661800
ThisGrillIs For
OutdoorUseOnly
• Read this manual before cooking on
grill. Failure to follow all
manufacturer's instructions could
result in fire or explosion which could
cause property damage, personal
injury or death.
E
®
• Combustion by-products produced
when using this product contain
chemicals known to the State of
California to cause cancer, birth
defects, or other reproductive harm.
CAUTION
• Read and follow all Safety
Statements, Assembly Instructions
and Use & Care Directions before
attempting to assemble and cook.
• Some parts may contain sharp edges,
especially as noted in these
instructions. Wear protective gloves
if necessary.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
(#2007Sears RoebuckandCo, AllRightsReserved Printedin China
• Parts • Use and Care
• Assembly • Troubleshooting
• Safety Rules
Assembly Questions?
Call 1-800-241-7548
Parts Ordering:
Call 1-800-4-MY-HOME ®
To Installer/Assembler: Leave
these instructions with
consumer.
To Consumer: Keep this
manual for future reference.
464220008• 90011971•02-22-08
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
1. Do notstore or use gasoline or other
flammable liquids or vapors in the vicinity of
this or any other appliance.
2. An LP Tank not connected for use shall not
be stored in the vicinity of this or any other
appliance.
Call Grill Service Center For Help And Parts
if you have questions or need assistance duringassembly,
please calI 1-800-241-7548. YouwilI bespeaking to a
representative of the grill manufacturer andnot a Sears
employee. Toorder new partscatI Sears at 1-800-4-MY-HOME®.
CALIFORNIA PROPOSITION 65
1. Combustion by-products producedwhen using
this productcontain chemicals knownto the State of
Californiato causecancer, birthdefects, and other
reproductiveharm.
2. This product contains chemicals, including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or other
reproductive harm.
Washyour hands after handlinq this product.
Installation Safety Precautions
• Use grill, as purchased, onlywith LP (propane) gas and the
regulator/valve assembly supplied.
• Grill installation must conformwith localcodes, or in the
absence of local codes, with either the NationalFuel Gas
Code,ANSI Z223.1/NFPA 54, Natural Gas andPropane
Installation Code, CSAB149.1, or Propane Storage and
Handling Code, B149.2, or the Standard for Recreational
Vehicles,ANSl A 119.2/NFPA1192,and CSA Z240 RV Series,
Recreational VehicleCode, as applicable.
• AtI electrical accessories (such asrotisserie) mustbe
electrically groundedin accordance with localcodes, or
National Electrical Code,ANSl / NFPA70 or Canadian
Electrical Code, CSA C22.1. Keep any electrical cords and/or
fuet supply hoses away from anyhot surfaces.
, Grili is not for use in or on recreational vehicles and/or boats.
• This gritIis safety certified for use in the United States and/or
Canada only. Donot modify for use inany other location.
ModificationwilI resultin a safety hazard.
Safety Symbols
The symbols andboxes shown below explain what each heading
means. Read and follow aIIof the messages found throughout
the manual.
ProductRecord
IMPORTANT:Fillouttheproductrecordinformationbelow.
Model Number
Serial Number
SeeratingtabeIongrilIforseriaInumber.
Date Purchased
IC I CAUTION
For residential useonly. Do not use for commercial
cooking.
2°464220008
DANGER: Indicates an imminently hazardous situation
which, if not avoided, witI result in death or serious injury.
WARNING: Bealert to the possibility of serious bodily injury
if the instructions are notfollowed. Be sure to readand
carefully follow allof the messages.
CAUTIONll q
CAUTION: Indicates a potentially hazardoussituation which,
if not avoided, mayresult in minor ormoderate injury.
ForYourSafety...................................... 2
GriiiServiceCenter................................... 2
KENMOREELITE FULLWARRANTY
ProductRecordInformation............................ 2
SafetySymbols...................................... 2
InstallationSafetyPrecautions.......................... 2
KenmoreEliteGrillWarranty........................... 3
UseandCare..................................... 4-11
PartsList.......................................... 12
PartsDiagram...................................... 13
Assembly....................................... 14-28
Troubleshooting.................................. 29-31
RepairProtectionAgreements
Congratulations on making asmart purchase. Your new
Kenmore® product is designed and manufactured for years of
dependable operation. But like all products, it mayrequire repair
from time to time. That's when having a Repair Protection
Agreement can save you money andaggravation.
Here's what the Repair Protection Agreement* includes:
[] Expert service byour 10,000professional repair specialists
[] Unlimited service and no charge for partsand labor on all
covered repairs
[] Product replacement up to $1500 if your coveredproduct
can't befixed
[] Discount of 10%from regular price of service and related
installed parts not covered by the agreement; also, 10%off
regular price of preventive maintenance check
[] Fast help by phone - we caIIit Rapid Resolution -
phone support from a Sears representative. Think of us
as a "talking owner's manual."
Once you purchase the Repair ProtectionAgreement, a
simple phone caIIis all that it takes for you to schedule service.
You can calI anytime day or night, orschedule a service
appointment online.
The Repair ProtectionAgreement is a risk-free purchase. If
you cancel for anyreason during the product warranty period,
we wilI provide a futt refund. Or, a prorated refund anytime after
the product warranty period expires. Purchase your Repair
ProtectionAgreement today!
Some limitations and exclusions apply. For prices and
additional information in the U.S.A. call 1-800-827-6655.
*Coverage in Canada varies on some items. For full details
call Sears Canada at 1-800-361-6665.
Sears Installation Service
For Sears professional installation of home appliances, garage
door openers, water heaters, and other major home items, in the
U.S.A. or Canada caIt 1-800-4-MY-HOME®.
tf this grill fails due to a defect in material or workmanship
within one yearfrom the date of purchase, call 1-800-4-MY-
HOME@to arrange for free repair (or replacement if repair
proves impossible).
Limited Warranty onStainless Steel Burners
Any stainless steel burner that ever rusts through wittbe
replaced free of charge.After the first year from the date of
purchase you must pay the labor cost if youwish to have it
installed.
Limited Warranty onSelected Grill Parts
From the date of purchasefor the time periods listed below,
the fotiowingspecific gritiparts wilt berepiaced free of charge
if they rustthrough. After the first year from the date of
purchase you must pay the labor cost if youwish to have
them installed.
Stainless Steei Parts 10 Years (exceptBurners,seeabove)
Painted Steel Parts 3 Years
Cooking Grids 2 Years
Heat Diffusers 2 Years
AtI warranty coverage excludes batteries and any grilIpart
paint Ioss or rusting(except for rust-through asspecified
above), which are either expendable parts thatcan wear out
from normal use in tessthan a year, or are conditions that
can be the result of normal use, accident or improper
maintenance.
AtI warranty coverage is void if this grill is used for
commercial orrental purposes.
AlI warranty coverage applies only if this grillis used inthe
United States.
This warranty gives you specific legal rights, and you may
also haveother rights which vary from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
COHVIRSION-READY
Easily converts from (LP) liquid
propane to (NG) natural gas
Contact 1-800-4-MY-HOME or
anaturaloasconversionMt,
RequestPartnumber415,4584609
464220008.3
• NEVER store a spare LPtank under or neargrill or in
enclosed areas
• Never fill the tank beyond 80% full.
• An overfilled or improperly stored tank is a hazard due
to possible gas release from the safety relief valve.
LP Tank
• The LPTank usedwith your grill must meet the following
requirements:
• Use LPTanksonly with these required measurements: 12"
(30.5cm) (diameter) x 18"(45.7 cm) (tall) with 20Ib. (9 kg.)
capacity maximum.
, LP Tanks mustbe constructed and marked in accordance with
specifications for LP Tanksd the U.S. Department of
Transportation (DOT) or for Canada, CAN/CSA-B339, tanks,
spheres and tubes for transportation of dangerous goods.
Transport Canada (TC). See LP Tankcollar for marking.
• LP Tank valve musthave:
• Type 1outlet compatible with
regulator or grill.
• Safety relief valve.
• UL listed Overfill Protection
Device(OPD). ThisOPD safety OPDHand Wheel
feature is identifiedby a uniquetriangular hand wheel. Use
only LP Tanks equipped with this type of valve.
• LP Tank must be arranged for vapor withdrawal and include
collar to protect LPTank valve.Always keep LP Tanksin
upright position duringuse, transit orstorage.
• If you see, smell or hear escaping gas, immediately get
away from the LP tank!grill and callyour fire
department.
• If the above is not followed exactly, afire causing
death or serious injury may occur.
LP Tank Removal, Transport And Storage
• Turn OFF all control knobs and LPtank valve.Turn coupling
nut counterclockwise by hand only- do not use tools to
disconnect. Lift LPtank wire upward off of LPtank collar,then
tift LP tankup and off of support bracket, install safety cap onto
LP tank valve.Always use cap and strap supplied with valve.
Failure to use safety cap as directed may result inserious
personal injury and/or property damage.
LPTankValve
SafetyCap
RetainerStrap
• A disconnected LPtank instorage orbeing transported must
have a safetycap installed (as shown). Do not store an LPtank
in enclosed spaces such as acarport, garage, porch, covered
patio or other building. Never leave an LP tank inside avehicle
which maybecome overheatedby the sun.
• Do not store an LPtank in an area where children play.
4°464220008
LP Tank in upright position for vapor withdrawal
LP (Liquefied Petroleum Gas)
• LP gas is nontoxic, odorless and colorless when produced. For
Your Safety, LPgas has been given an odor(similar to rotten
cabbage) so that it can be smelled.
• LP gas is highly flammable and may ignite unexpectedlywhen
mixed with air.
LP Tank Filling
• Use onty licensedand experienceddealers.
• LP dealer must purge new tank beforefilling.
• Dealer shoutd NEVER fill LPTank more than 80% of LPTank
volume. Volume of propane in tank wili vary by temperature.
• A frosty regulator indicates gas overfill. Immediately close LP
Tank valve and caIIlocal LPgas dealer for assistance.
, Do not release liquid propane (LP) gas into the atmosphere.
This is a hazardous practice.
, Toremove gasfrom LP Tank contact an LP deaIer or catia
local fire department for assistance. Check the telephone
directory under "Gas Companies"for nearest certified LP
dealers.
LP Tank Exchange
Connecting Regulator To The LP Tank
• Many retailersthat seIIgrills offer you the option of replacing
your empty LP tankthrough an exchange service, Use only
those reputable exchangecompanies that inspect precision fitl,
test and certifytheir tanks. Exchange your tank only for an
OPB safety feature-equipped tank as described in the "LP
Tank" section of this manual.
• Always keep new and exchanged LPtanks in upright position
during use, transit or storage.
. Leak test new and exchanged LPtanks BEFORE
connecting to grill,
LP Tank Leak Test
For your safety
• Leak test must be repeated each time LPtank is exchanged or
refilled.
• Do not smoke during Ieak test.
• Do not use an open flame to check for gas leaks.
• Grill mustbe Ieak tested outdoors ina welI-ventilated area,
away from ignition sources such as gas fired or electrical
appliances, During Ieak test, keep grill away from open flames
or sparks.
• Use a clean paintbrush and a 50/50 mild soap and water
solution. Brush soapy solutiononto areas indicated by arrows
in figure below. Leaks are indicated by growingbubbles.
1. LP tank must be properly secured onto grill. (Referto
assembly section.)
2. Turnatl controI knobs to the OFF position.
3. TurnLP tankOFF by turning OPD hand wheel clockwise to a
full stop.
4. Remove the protective cap from LPtank valve. Always use
cap and strap supplied with valve,
threadonoutside
SafetyReliefValve
StrapandCap
Do notuse a POLtransport plug
(plastic part with external threads)!
Itwill defeatthe safety feature of
the valve.
If "growing"bubbles appear do not use or move the LP tank.
Contact an LP gas supplier oryour fire department!
• Do not use household cleaning agents. Damage to gas
train components can result.
(_
5. Hold regulator and insert nipple into LP
tank valve. Hand-tighten the coupling
nut, holding regulator in astraight Iine
with LPtank valve so as not to cross-
thread the connection.
Nipplehasto becentered
into theLPtankvalve.
464220008• 5
Holdcouplingnutandregulator
asshownfor properconnection
to LPtankvalve,
Leak Testing Valves, Hoseand Regulator
1. Turn all grill control knobs to OFF.
2. Be sure regulator is tightly connected to LPtank.
,
Completely open LP tank valve by turning OPDhand wheel
counterclockwise. If you hear a rushing sound, turn gas off
immediately.There is a major leak atthe connection. Correct
before proceeding by calling Sears for replacement parts at
1-800.4-MY-HOME®.
4. Brush soapy solution onto areas where bubbles are shown in
picture below:
• Neverremovethreaded
orificeat endofvalve.
6. Turnthe coupling nut clockwise and tighten to afull stop. The
regulatorwiii seal on the back-check feature inthe LP tank
valve, resulting in some resistance.An additional one-half to
three-quarters turn is required to complete the
connection.Tighten by hand only - do not usetools.
NOTE:
tf you cannot complete the connection, disconnect regulator and
repeat steps 5 and6. If youare still unable to complete the
connection, do not usethis regulator!
• Do not insert any tooI or foreign objects into the valve outlet
or safetyfetid valve. You may damage thevalve and cause
a leak. Leaking propane mayresult in explosion,fire, severe
personal injury, or death,.
• If a leak is detected at anytime, STOP and call the fire
department.
• If you cannot stopa gasleak, immediately close LPtank
valve andcall LP gas supplier or your fire department!
\
5. If "growing" bubbles appear, there is a leak. Close LP tank
valve immediately and retighten connections. If leaks cannot
be stoppeddo not try to repair. Call Sears for replacement
parts at 1-800-4-MY-HOME®.
6. Always close LPtank valve afterperforming leak test by
turning hand wheeIclockwise.
. Never attempt to attach this grill to the self-contained LP gas
system of a camper trailer or motor home.
• Do not use grill until leak-tested.
6,464220008
For Safe Use Of Your Grill And To Avoid Serious
Injury:
• Do not let children operate orplay near grill.
• Keep griii area clear andfree from materialsthat burn.
• Do not btock holes in bottomor back of grill.
• Check burner flames regularly.
• Use grittonly in well-ventilated space. NEVERuse in
enclosed space such as carport, garage, porch, covered
patio, or under anoverhead structure of any kind.
• Do not use charcoal or ceramic briquetsin agas grill.
(Unless briquets aresupplied with your grill.)
• Use grill at least 3 ft. from any wall or surface, Maintain
10ft. clearance to objects that can catch fire or sources of
ignition such as pilot lights on water heaters, live electricaI
appliances, etc.
Safety Tips
• Before opening LP tank valve, check the coupling nut for
tightness.
• When griIIis not inuse, turn off aII controI knobs and LP tank
valve.
• Never move grill while inoperation or still hot.
• Use long-handled barbecue utensilsand oven mittsto avoid
burns and splatters.
• Maximum load for shelves is 10 Ibs.
• Do not use a cookingpot larger than 9" on grid.
• The grease tray must be installed into opening inback paneI
and should beemptied aftereach use. Donot remove grease
tray until grill has compIeteIy cooled.
• If you notice grease or other hot material dripping from grill
onto valve, hose or regulator, turn offgas supply at once.
Determinethe cause, correct it, then clean and inspect valve,
hose and regulator before continuing. Perform a Ieak test.
• The regulator maymake a humming or whistling noise during
operation. This wilt not affect safetyor use of grill.
• If you have a grill problem see the "TroubleshootingSection".
• Apartment Dwellers:
Check with management to learn the requirements andfire
codes for using an LP gas grill in your apartment complex. If
allowed use outside on the groundfloor with a three (3) foot
clearance from walls or rails. Do not use on or under
balconies.
• NEVER attempt to light burnerwith lid closed. A buildup
of non-ignited gas inside a closed grill is hazardous.
• Never operate grill with LP tank out of correct position
specified in assembly instructions.
• Always close LP tank valve and remove coupling nut
beforemoving LP tank from specified operation
position.
If the regulator frosts, turn off grill and LPtank valve
immediately. This indicates a problem with the tank and it
should not be used on any product. Return to supplier!
Main Burner Ignitor Lighting
• Do not lean over grill while lighting.
1. Open lid during lighting.
2. TurnON gas valve from source or tank.
3. Push and turn burner control knob to _- and youwiII heara
clicking sound as the burner is being ignited.
,
tf ignition does NOToccur in 5 seconds, turn the burner
control knobOFF,wait 5 minutes for gas to clear, and repeat
the lighting procedure.
,
Repeat above steps to light each burner individually.After
lighting: Turn knobsto HI positionfor 15 minutes to pre heat
the grill. Then turn knobsto desired setting for cooking.
,
Important: When using the rotisserie burner, donot use the
main burners.
CAUTION
If burner does not light, turn knobs to OFF, wait 5
minutes, andtry again. Always close valve during the 5
minute waiting period. If the burner does not ignite with
the valve open, gaswill continue to flow out of the burner
and couldaccidentally ignite with risk of injury.
464220008,7
Main Burner Match Lighting Rotisserie Burner Ignitor Lighting
• Do not lean over grill while lighting.
1. Open lid during lighting.
2. Place match into match holder (hanging fromside of cart).
Light match, place into lighting hole on right side offirebox,
3. Push in and turn right knob to Ht position. Be sure burner
lights and stays lit.
4. tf ignition does NOToccur in 5 seconds, turn the burner
control knobOFF,wait 5 minutes for gas to clear, and repeat
the lighting procedure.
5. Light other burners by pushing knob in and turning to Hi
position.After lighting: Leave knobs in HI position for 15
minutesto pre heat the grill. Then turn knobsto desired setting
for cooking.
• Do not lean over grill while lighting.
1. Turn OFF all gas burner control valves.
2 .OPENlid duringlighting.
3. Toignite, turn the rotisserie knobto_. ,and youwilt heara
clicking sound asthe burner is being ignited.
4. If ignitiondoes NOT occur in5 seconds turn the burner
controlsto OFF,wait 5 minutesfor gas to clear,and repeat the
lighting procedure.
If ignition still does not occur, follow match-lighting
instructions.
Rotisserie Burner Match Lighting
• Do not lean over grill while lighting.
1. Open lidduring lighting. Turn on gas at LPTank.
2. Race lit match into rotisserie match lighting hole.
3. Turnrotisserie burner knobto HIGHposition. Be sure burner
lights and stays lit.
4. If ignitiondoes NOT occur in5 seconds turn the burner
controlsto OFF,wait 5 minutesfor gas to clear,and repeat the
lighting procedure.
Side Burner Ignitor Lighting
• Do not lean over grill while lighting.
1. Open lidduring lighting. Turn on gas at LPTank.
2. Turnsideburner knobto ,_, and you wilt hear a clicking sound
asthe burner is being ignited.
3. If ignitiondoes NOT occur in5 seconds,turn the burner
control OFF. Wait5 minutes for gas to clear, and repeat
lighting procedure.
Side Burner Match Lighting
• Do not lean over grill while lighting.
1. Open lidduring lighting. Turn on gas at LPTank.
2. Place tit match near burner.
3. Turnsideburner knobto HIGH position. Be sure burner lights
and stays lit.
4. If ignitiondoes NOT occur in5 seconds, turn the burner
control knobOFF,wait 5 minutes for gas to clear, and repeat
the lighting procedure.
RotisserieMatchlighting hole
CAUT=ONll q
• Putting out grease fires byclosing the lid is not
possible. Grills arewell ventilatedfor safety reasons.
• Do not use water on a grease fire. Personal injury may
result. If agrease fire develops, turn knobs and LP tank
off.
8,464220008
Do not leavegrill unattendedwhile preheating or
burningoff food residue on high. Ifgrill has not been
regularly cleaned, a greasefire can occur that may
damage the product. Follow instructions onGeneral
Grill Cleaningand CleaningThe Burner Assembly to
preventgrease fires.
Before Your First Cookout
• Light burners, checkto make sure they are tit,close the iid and
warm upgrill on HiGH for 15minutes. This curing of paint and
parts will produce anodor only on first lighting.
Burner Flame Check
• Light burner, rotate knobsfrom HiGH to LOW.You shoutdsee
a smallerflame inLOW position than seen on HIGH.Always
check flame prior to each use. tf only low flame is seen refer to
"Sudden drop or towflame" in the TroubleshootingSection.
Hose Check
• Before each use, check to see if hoses are cut, worn or kinked.
Replace damaged hosesbefore using grill. Use only
vaive/hose/reguiator specified inthe Parts List.
%
• Plated wire grates: Wash grates with concentrated grill cleaner
or use soap and water solution. Drythoroughly andstore indoors
between cookouts.
• Plastic parts: Wash withwarm soapywater and wipe dry.
• Do not use citrisoi, abrasive cleaners, degreasers ora
concentrated grill cleaner on plastic parts. Damage to andfailure
of parts can result.
• Porcelain grates: Because d glass-like composition, most
residue can be wiped away withbaking soda/water soIution or
speciaIIyformulated cIeaner. Use non-abrasive scouring powder
for stubborn stains.
• Cooking surfaces: if a bristle brush is used to clean any of
the griII cookingsurfaces, ensure no Ioose bristles remainon
cooking surfaces prior to griIling, it is not recommended to
clean cooking surfaceswhile grill is hot.
CAUTION
f
SPIDER ALERT!
Normal j
Hose _
Kinked
Hose
TurningGrill Off
. Turn all knobs to OFF position. Turn LP tank off by turning
OPD hand wheel clockwise to a full stop.
Ignitor Check
• Turn gas offat LPtank. Push and turn burner controlto _ .
"Clicking" should beheard andsparking seen each time
between collector box orburner andelectrodes. See
"Troubleshooting"if no click or spark occurs.
#
Valve Check
• Important: Make sure gas is off at LPtank beforechecking
valves. Knobs lock in OFF position. Tocheck valves, first
push in knobsand release, knobs shoutd spring back. if knobs
do notspring back, replace valve assembty before using grill.
Turn knobs to LOposition then turn back to OFF position.
Valves should turn smoothly.
GeneralGrill Cleaning
• Keep the outside of your grilt looking new by cleaning it once a
month with warm soap and water or a non-abrasive cIeaner, tf
you don't have a grill cover,wipe off dust and grime before
starting your griII.
•Coating the cooking gridswith spray-on cooking oil witt keep the
food from stickingand makedean up easier.After cooking,
scrape the grates with aIong handled, brass wire bristle brush.
• Check inside the grill bottomfor grease build up and clean
often, especially after cookingfatty meat.
• Do not mistake brown or black accumulation of grease and
smoke for paint. Apply a strong solution of detergent and water
or usea grill cleaner with scrub brush on insides of grilllid and
bottom. Rinse and allowto completely air dry.Do not apply a
caustic grill/oven cleaner to painted surfaces.
SPIDERAND WEBS
INSIDE BURNER TUBE
f younotice thatyour grillisgettinghardto light orthat the
flame isn't asstrong asit should be,take thetime tocheck and
clean theburners.
CONTROL PANEL. INSIDETUBE
Insomeareasd thecountry,spidersor smallinsectshavebeen
knowntocreate"flashback"problems.Thespidersspinwebs,build
nestsandlayeggsin thegrill'sburnertube(s)obstructingtheflowof
gastotheburner.Thebacked-upgas canignitein thetubebehind
thecontrolpanel.Thisis knownas a flashbackandit candamage
yourgrilland evencauseinjury.
Topreventflashbacksandensuregoodperformancethe burner
assemblyshouldberemovedfromthegrill andcleanedbeforeuse
_.._leneverthe grillhasbeenidlefor anextendedperiod.
SPIDER WEBS
464220008,9
t
Cleaning the Burner Assembly
Follow these instructions to clean and/or replace parts of burner
assembIy or if you have troubte igniting griIL
1. Turn gas off at control knobs and LPTank.
2. Remove cooking grates and heat diffusers.
3. Remove screwsand flame carryover tubes from rearof
burners.
4, Remove screw and washers to disengage burner from
bracket on firebox.
5. Remove screwsto detach electrode from burner. Eiectrode
shouId remain infirebox.
6. Carefully lift each burner up andaway fromvaIve openings.
Storing Your Grill
• Clean cooking grates.
• Store in dry Iocation.
, When LP tank is connected to grili, store outdoors in weli-
ventilated space andout of reach of chiIdren.
, Cover grillif stored outdoors.
• Store griIl indoors ONLY if LPtank is turned off and
disconnected, removed from grill and stored outdoors.
• When removing griIlfrom storagefoItow "CleaningBurner
Assembly" instructions before starting griIt.
We suggest three ways to clean the burner tubes. Use the one
easiestfor you.
(A) Bend a stiff wire (a light weight coat hanger works weIt)
into a smalI hook. Run the hook through each burner
tube several times.
I _ '3
(B) Use a narrow bottle brushwith aflexible handle (do not
use a brass wire brush), run the brush through each
burner tube several times.
(C) Wear eye protection: Usean airhose to force air into
the burner tube andout the burner ports. Check each
port to make sure air comes out each hole.
7. Wire brush entire outer surface of burner to remove food
residue and dirt.
8. Clean any blocked ports with a stiff wire such as an open
paper clip.
9. Check burnerfor damage, due to normalwear and corrosion
some holes may become enlarged. Ifany large cracks or
holes are found replace burner.
VERY IMPORTANT: Burnertubes must re-engage valve
openings. See illustrationsat right. Correct
10, Attach electrode to burner, burner-to-vaJve
11. Carefully repIace burners, engagement
12. Attach burners to brackets on firebox.
13. Reposition flame carryover tubes and attach
to burners. RepIaceheat tents and
cooking grates.
Food Safety
Food safety is avery important part of enjoying the outdoor
cooking experience. To keep food safe from harmfulbacteria,
foilow these four basic steps:
Clean: Wash hands, utensils,and surfaceswith hot soapywater
before and afterhandling raw meatand poultry.
Separate: Separate raw meats andpoultry from ready-to-eat
foods to avoid cross contamination. Usea dean platter and
utensiIs when removing cooked foods.
Cook: Cook meatand poultrythoroughly to kill bacteria. Use a
thermometer to ensure properinternal food temperatures.
Chill: Refrigerate prepared foods and leftovers promptly.
For more information call: USDA Meat and Poultry Hotlineat
1-800-535-4555 (In Washington, DC(202) 720-3333, 10:00 am-
4:00 pm EST).
How To Tell If Meat Is Grilled Thoroughly
• Meat and poultry cooked on a griIt oftenbrowns veryfast on the
outside. Use a meat thermometer to be sure food has reached
a safeinternal temperature, andcut into food to check for
visual signsof doneness.
• Whoie pouItry shouIdreach 180° F; breasts, 170° E Juices
shouid run dear and flesh should not bepink.
• Hamburgers madeof any ground meat or pouItry shouid reach
160° E and be brown inthe middle with no pink juices. Beef,
veaI and lamb steaks, roasts and chops can be cooked to 145°
E AIi cuts d pork shouid reach 160° E
• NEVER partiallygrilI meat or poultryand finish cooking later.
Cook food compteteIyto destroy harmful bacteria.
• When reheating takeout foods or fuily cooked meats like hot
dogs, griIi to 165° F,or until steaming hot.
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