Kenmore 415.162180 Use And Care Manual

AssemblyInstructions/UseandCare Manual

®

LiquidPropaneGasGrill

with Grill@NightTM Night Light

ModelNo. 415.162180

ThisGrillIs For
OutdoorUseOnly

NO TOOLS

ASSEMBLY

• Read this manual before cooking on
grill. Failure to follow all

manufacturer's instructions could
result in fire or explosion which could
cause property damage, personal
injury or death.

• Combustion by-products produced

when using this product contain

chemicals known to the State of
California to cause cancer, birth

defects, or other reproductive harm.

• Parts

• Assembly

• Safety Rules

• Use and Care

• Troubleshooting

=%

• Read and follow all Safety

Statements, Assembly Instructions
and Use & Care Directions before

attempting to assemble and cook.

• Some parts may contain sharp edges,
especially as noted in these
instructions. Wear protective gloves

if necessary.

Assembly Questions?
Call 1-800-4-MY-HOME _

Parts Ordering:
Call 1-800-366-PART (7278)

To Installer/Assembler: Leave
these instructions with

consumer.
To Consumer: Keep this

manual for future reference.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

FOR YOUR SAFETY

1. Do not store or use gasoline or other
flammable vapors and liquids in the

vicinity of this or any other appliance.

2. An LP tank not connected for use shall

not be stored in the vicinity of this or any

other appliance.

FOR YOUR SAFETY
If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, immediately call your

gas supplier or your fire department.

Call Grill Service Center For Help And Parts

If you have questions or need assistance during assembly,

please call 1-800-241-7548.Youwill be speaking to a
representative of the grill manufacturer and not a Sears

employee. Toorder new parts call Searsat 1-800-4-MY-HOME_.

ProductRecord
iMPORTANT:Fillouttheproductrecordinformationbelow,

Model Number

Serial Number

Seeratinglabelongrill forserialnumber.

Date Purchased

CAUTION

For residenUal use only. Do not use for commercial
cooking.

Safety Symbols

The symbols and boxes shown below explainwhat each heading
means. Read andfollow all of the messages found throughout

the manual.

DANGER: Indicates an imminently hazardous situation

which, if not avoided, will result in death or serious injury.

WARNING: Bealert to the possibilityofserious bodily injury

ifthe instructions are not followed. Be sure to read and

carefully follow all of the messages.

CAUTION: Indicates apotentially hazardous situation which,

if notavoided, mayresultin minor or moderate injury.

Installation Safety Precautions

• Usegrillonly with LP (propane) gas and the regulator/valve

assembly supplied.
Grill installation must conform with local codes, or in their

absence with National Fuel Gas Code, NFPA 541 ANSI

Z223.1. Handling and storage of LP cylinders must conform to

LP Gas Code NFPNANS158. Grill is not for use in or on
recreational vehicles and/or boats.

All electrical accessories (such as rotisserie) must be

electrically grounded in accordance with localcodes, or
National Electrical Code, ANSI I NFPA 70. Keep any

electrical cords and/or fuel supply hoses away from any hot
surfaces.

• This grill is safety certified for use in the United States only. Do
not modifyfor use in any other location.Modification will result
in asafety hazard.

CARBON MONOXIDE HAZARD
Burning charcoal releases carbon monoxide which has no

odor and can cause serious injury or death. Never burn
charcoal inside homes, vehicles or tents.

2 • 463845504

ForYour Safety...................................... 2

Grill Service Center................................... 2

Product Record Information ............................ 2

Safety Symbols...................................... 2

Installation Safety Precautions .......................... 2

Kenmore Grill Warranty ............................... 3

Parts List........................................... 4

Parts Diagram....................................... 5

Assembly ........................................ 6-16

Use andCare ................................... 17-27

Cooking Chart............................... 25

Troubleshooting........................... 26-27

RepairProtectionAgreements

Congratulations onmaking a smartpurchase. Yournew

Kenmore_product is designed and manufactured for years of
dependable operation. But like all products, it may requirerepair
from time to time. That's when having a Repair Protection

Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement now and protect
yourself from unexpected hassle and expense.

Here'swhat'sincluded in the Agreement:

[] Expertservice by our 12,000 professional repair specialists
[] Unlimited service and no charge for parts and labor on all

covered repairs

[] Product replacement if your covered productcan't be fixed
[] Discount of 10% from regular price of service and service-

related parts not covered by the agreement; also, 10% off
regular price of preventive maintenance check

[] Fast help by phone - phonesupport from a Sears

technician on products requiring in-home repair, plus

convenient repair scheduling

Once you purchase theAgreement, a simple phone call isall that
it takes for you to schedule service. You can call anytime day or

night, or schedule a service appointment online.
Sears has over 12,000 professional repair specialists, who have

access to over 4.5 million quality parts and accessories. That's
the kind of professionalism you can count on to help prolongthe

life of your new purchase for years to come. Purchase your

Repair ProtectionAgreementtoday!

Some limitations and exclusions apply,
For prices and additional information call 1-800-827-6655.

Sears Installation Service

For Sears professional installation of home appliances, garage
door openers, water heaters, and other major home items, in the

U.S.A. call 1-8OO-4-MY-HOME_

KENMORE GRILL WARRANTY
Full 1-YearWarranty on Grill

For one year from the date of purchase Sears will repair or
replace, at our option, any grill part (except for paint finish)

that isdefective in material or workmanship.

Limited Warranty on Selected Grill Parts
From one year after the date of purchase for the designated

time periods listed below, Sears will replacethe following grill
parts ifthey aredefective inmaterialor workmanship. You

will be charged for labor.

• Lifetime of Grill: Aluminum Topand Bottom Castings

(except for paint finish)

• 9 years: Electronic Ignition System

(except for ignitor battery)

• 2 years: BurnerAssembly

WARRANTY SERVICE
Warranty service is available by contacting Sears at

1-800-4-MY-HOME_.

WARRANTY RESTRICTIONS
This warranty is void if grill is used for commercial or rental

purposes.
This warranty applies only when the grill is used in the United

States.
This warranty gives you specific legal rights, and you may

also have other rights which vary from state to state.

Sears, Roebuck and Co., Dept.817WA,
Hoffman Estates, IL 60179

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Part#

LegAssembly....................... 4503239

Base.............................. 4502463

Midshelf ........................... 4151035

#10-24x2° CarriageBolt............... 4080064

#10-24PlasticTeeKnob............... 4080091

WheelAssembly..................... 4310002

1"Hitch Pin......................... 4080062 STD624001

LegExtender....................... 4154577

UpperFrontPanel ................... 4154428

LowerFrontPanel ................... 4154609

UpperPanelWire .................... 4156095

CondimentWire ..................... 4151039

Grill Bottom......................... 4580640

BurnerAssembly .................... 4505078

CollectorBox ....................... 4500278

#10-16xl/2" Self-TapScrew............ 4080059 STD611005

Electrode .......................... 5156119

ControlPanel ....................... 4526191

#10xl/2", %20,Self-TapScrew ......... 4080043

Valve/Hose/RegulatorAssembly ........ 4524194

ElectronicignitionModulewithWires..... 4153175

ignitionMcduieLockingRing........... 4157145

ControlKnob........................ 4154559

ValveCtip .......................... 4151043

1/4-20xl-1/4"CardageBolt ............ 4080615 STD532512

1/4-20WingNut ..................... 4080221 STD541625

Key Otv

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Part#

#10-24x1-1/4"CarriageBolt............ 4080074

TankWire .......................... 4151019

V-bar.............................. 4500327

End Cap ........................... 4080065

SideShelf.......................... 4154372

#10-12xl-7/8" Wing Screw............. 4080096

ToolHolder......................... 4154376

SidebumerBody..................... 4526185

SidebumerFrame.................... 4501705

#10-24WingNut. .................... 4080063

Sidebumer......................... 5068026

SidebumerKnob..................... 4154471

SidebumerGrate .................... 4156376

Grill Ud ............................ 4580709

TemperatureGaugewithWingNut ...... 4157171

TemperatureGaugeBezel............. 4157169

LogoPlate ......................... 4156081

3/16"PalNut........................ 4153096

1/4x1-1/8° HingePin.................. 4156513

Grill@NightTM HandleAssembly......... 4154619

LowerSwingAway................... 4152125

UpperSwingAway................... 4156449

CookingGrate ...................... 4152741

GreaseClip......................... 5156607

AAABattery ........................ 4153177

ignitionButtonAssembly.............. 4157156

STD541610

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CartAssemblyStep 1

[] Positionbaseonedgewithtankholeto leftside.
[] Insertlegsintobaseandattachwithcarriagebolts

andplasticwingnuts.Usetopholesonleft side.
DONOTFULLYTIGHTEN.

[] Insertmidshelfwireintoholeson insidesoflegs,

longwirestowardleftside.Fullytightencarriage
boltsandplasticwingnuts.

5

Qty.8

4

Qty.8

LegAssembly\

\\\\\\\\\\\

"4

Longmidshelf wire
toleftside.

_Base

6.463845504

CartAssemblyStep 2
[] Insertwheel/hubcapassembliesinto

bottomholesonleftlegs.

[] Securebeneathbasewithhitchpins.

Seeinsetbelow.

[] Push legextendersintorightlegs.

Qty.2

Wheel/HubcapAssembly

7

_Leg Extender

with

hitchpin inaxlebolt.

463845504*7

UpperAndLowerFrontPanelAssembly

[] Snaptheupperandlowerfrontpanelstogether.
[] Insertthe twopinsonlowerpanelintoholesin

front ofcartbase.

[] Snaptheupperpaneloverthemidshelf wire.

UpperFrontPanel

LowerFrontPan_

Upperpanel
snapsonto

midshelfwire.

8,463845504

NOTE-" Rearview of cart.

Wheels are to right side.

UpperPanelWireAndCondimentWireAssembly
[] Insertpanelwirethroughupperpanelandintoleg,

thenbendwireslightlytoinsertoppositeend.

[] Hookouterwiresofcondimentwireintoholesin

upperpanel,rotatecondimentwiredown,andinsert
remainingwiresintoholesinfront of lowerpanel.

NOTE-" Rearview of cart.

Wheels are to right side.

CondimentWire

NOTE; front view of cart.

Wheels are to leftside.

463845504*9