Kenmore 415.162080 Assembling Instructions

Assembly Instructions

Liquid Propane Gas Grill

Model No. 415.162080

NO TOOLS

This Grill Is For Outdoor Use Only

WARNING

• Read this manual before cooking on grill. Failure to follow all manufacturer's instructions could result in fire or explosion which could cause property damage, personal injury or death.

ASSEMBLY

463843104 / 1-4165337 (01-23-04)

• Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

CAUTION

• Read and follow all Safety Statements, Assembly Instructions and Use & Care Directions before attempting to assemble and cook.

• Some parts may contain sharp edges, especially as noted in these instructions. Wear protective gloves if necessary.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

• Parts

• Assembly

• Use and Care

• Troubleshooting

• Safety Rules

Assembly Questions? Call 1-800-241-7548

Parts Ordering: Call 1-800-4-MY-HOME

To Installer/Assembler: Leave these instructions with consumer.

To Consumer: Keep this manual for future reference.

WARNING

FOR YOUR SAFETY

1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

2. An LP tank not connected for use shall not be stored in the vicinity of this or any other appliance.

FOR YOUR SAFETY If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, immediately call your

gas supplier or your fire department.

Call Grill Service Center For Help And Parts

If you have questions or need assistance during assembly, please call . You will be speaking to a representative of the grill manufacturer and not a Sears employee. To order new parts call Sears at .

Product Record

IMPORTANT: Fill out the product record information below.

1-800-241-7548

1-800-4-MY-HOME

Installation Safety Precautions

•

Use grill only with LP (propane) gas and the regulator/valve assembly supplied.

•

Grill installation must conform with local codes, or in their absence with

Z223.1

LP Gas Code Grill is not for use in or on recreational vehicles and/or boats.

• All electrical accessories (such as rotisserie) must be electrically grounded in accordance with local codes, or

National Electrical Code, ANSI / NFPA 70.

electrical cords and/or fuel supply hoses away from any hot surfaces.

• This grill is safety certified for use in the United States only. Do not modify for use in any other location. Modification will result in a safety hazard.

Safety Symbols

The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual.

DANGER: Indicates an imminently hazardous situation

which, if not avoided, will result in death or serious injury.

National Fuel Gas Code, NFPA 54 / ANSI

. Handling and storage of LP cylinders must conform to

NFPA/ANSI 58.

Keep any

DANGER

Model Number

UPC (on carton) Label Lot # GG

Serial Number

Date Purchased

CAUTION

For residential use only. Do not use for commercial cooking.

WARNING

CARBON MONOXIDE HAZARD

Burning charcoal releases carbon monoxide which has no odor and can cause serious injury or death. Never burn charcoal inside homes, vehicles or tents.

WARNING

WARNING: Be alert to the possibility of serious bodily injury if the instructions are not followed. Be sure to read and carefully follow all of the messages.

CAUTION

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

2 • 463843104

TABLE OF CONTENTS WARRANTY

For Your Safety ......................................2

Grill Service Center...................................2

Warranty Information .................................2

Installation Safety Precautions ..........................2

Safety Symbols......................................2

Kenmore Grill Warranty ...............................3

Parts List...........................................4

Parts Diagram.......................................5

Assembly ........................................6-16

Use and Care ...................................17-25

Cooking Chart...............................24

Troubleshooting...........................25-26

KENMORE GRILL WARRANTY

Full 1-Year Warranty on Grill

For one year from the date of purchase Sears will repair or replace, at our option, any grill part (except for paint finish) that is defective in material or workmanship.

Limited Warranty on Selected Grill Parts

From one year after the date of purchase for the designated time periods listed below, Sears will replace the following grill parts if they are defective in material or workmanship. You will be charged for labor.

• Lifetime of Grill: Aluminum Top and Bottom Castings

(except for paint finish)

• 9 years: Electronic Ignition System

(except for ignitor battery)

• 2 years: Burner Assembly

WARRANTY SERVICE

Warranty service is available by contacting Sears at

1-800-4-MY-HOME

WARRANTY RESTRICTIONS

This warranty is void if grill is used for commercial or rental purposes.

This warranty applies only when the grill is used in the United States.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Sears, Roebuck and Co., Dept. 817WA,

Hoffman Estates, IL 60179

463843104 • 3

PARTS LIST – Model No. 415.162080

Key Qty Description Part #

1 2 Leg Assembly.......................4502443

2 1 Base ..............................4503192

3 1 Midshelf ...........................4151035

4 11 #10-24x2” Carriage Bolt ...............4080064

5 12 #10-24 Plastic Tee Knob...............4080091

6 2 Wheel Assembly.....................4310002

7 4 1” Hitch Pin.........................4080062 STD624001

8 2 Leg Extender .......................4154556

9 1 Lower Front Panel ...................4154557

10 1 Upper Front Panel ...................4154426

11 1 Upper Panel Wire ....................4156095

12 1 Condiment Wire .....................4151039

13 1 Grill Bottom.........................4580489

14 3 Burner.............................4158121

15 6 #10x1/2”, T-20, Self-Tap Screw .........4080043

16 1 Air Shield ..........................5501035

17 1 Electrode/Collector Assembly...........4153174

18 1 Control Panel .......................4526176

19 1 Hose/Valve/Manifold Assembly .........4524229

20 3 Control Knob Backplate ...............4154574

21 3 #10-24x5/16”, T-20, Self-Tap Screw ......4080090

22 3 Control Knob........................4154558

23 1 Electronic Ignition Module .............4153189

24 1 Ignitor Ring .........................4157145

25 1 Ignitor Wire .........................4153720

26 2 1/4-20x1-1/4” Carriage Bolt ............4080615 STD532512

27 2 1/4-20 Wing Nut .....................4080221 STD541625

28 2 #10-24x1-1/4” Carriage Bolt ............4080074

Key Qty Description Part #

29 1 Tank Wire ..........................4151019

30 4 EndCap...........................4080065

31 1 Side Shelf ..........................4154373

32 5 #10-12x1-7/8” Wing Screw.............4080096

33 1 Tool Holder .........................4154377

34 1 Sideburner Body.....................4526146

35 1 Sideburner Frame....................4501705

36 1 Sideburner .........................5068018

37 4 #10-24 Wing Nut.....................4080063 STD541610

38 1 Sideburner Ignitor Wire................5156110

39 1 Sideburner Knob.....................4154471

40 1 Sideburner Grate ....................4156376

41 1 Grill Lid ............................4580117

42 1 Heat Indicator .......................4157165

43 1 Heat Indicator Retainer Clip ............4157166

44 1 #10-24 Hex Nut (keps) ................4080208 STD541410

45 1 Logo Plate .........................4156081

46 2 3/16” Pal Nut........................4153096

47 2 1/4x1-1/8” Hinge Pin..................4156513

48 1 Handle ............................4154473

49 2 #10-24x1” Machine Screw .............4080302 STD511010

50 1 Lower SwingAway ...................4152125

51 1 Upper SwingAway ...................4156449

52 1 Cooking Grate ......................4152741

53 1 Grease Clip.........................5156607

54 1 AAA Battery ........................4153177

55 1 Ignitor Button .......................4157156

4 • 463843104

PARTS DIAGRAM – Model No. 415.162080

463843104 • 5

ASSEMBLY – Model No. 415.162080

Cart Assembly Step 1

Position base on edge with tank hole to left side.

Leg Assembly

Insert legs into base and attach with carriage bolts and plastic wing nuts. DO NOT FULLY TIGHTEN. Insert midshelf into holes on insides of legs, long wires toward left side. Fully tighten carriage bolts and plastic wing nuts.

(Plastic)

Qty. 8

Long midshelf wire to left side.

IMPORTANT!

USE TOP HOLE

Base

6 • 463843104

Cart Assembly Step 2

Insert wheel/hubcap assemblies into

Wheel/Hubcap Assembly

bottom holes on left legs. Secure beneath base with hitch pins. See inset below. Push leg extenders into right legs.

Qty. 2

Leg Extender

Completed assembly with hitch pin in axle bolt.

463843104 • 7

Upper And Lower Front Panel Assembly

Snap the upper and lower front panels together. Insert the two pins on lower panel into holes in front of cart base. Snap the upper panel over the midshelf wire.

Upper Front Panel

Lower Front Panel

Upper panel snaps onto midshelf wire.

8 • 463843104

NOTE: Rear view of cart. Wheels are to right side.

Upper Panel Wire And Condiment Wire Assembly

Insert panel wire through upper panel and into leg, then bend wire slightly to insert opposite end. Hook the outer condiment wires into the top holes on front of upper panel, then slide remaining wires into panel holes below the condiment shelf.

Upper Panel Wire (Bend slightly to insert)

NOTE: Rear view of cart. Wheels are to right side.

NOTE: front view of cart. Wheels are to left side.

Condiment Wire

463843104 • 9

+ 19 hidden pages

Kenmore 415.162080 Assembling Instructions

Specifications and Main Features

Frequently Asked Questions

User Manual