Kenmore 415.16139110, Elite 415.16139110 Use & Care Manual

Use & Care Guide

ModeJ: 415.16139110

I<e ore Elite

@ @ @

P/N G523-001-010801
Sears Brands Management Corporation

Hoffman Estates, IL 60179 U.S.A.
www.kenmore.com

www.sears.com

Model 464224211 ° Nov-03-10

If you smell gas:
|. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lld.

4. If odor continues, keep away from the appliance
and immediately call your gas supplier or your

fire department.

|. Do not store or use gasoline or other

flammable liquids or vapors in the vicinity of
this or any other appliance.

2. An LP Tank not connected for use shall not
be stored in the vicinity of this or any other

appliance.

Call the Grill Information Center for Help and Paris

Missing Parts? Assembly Questions?Operation Problems?
Before returning grill to store, call 1-800-241-7548

Product Record
iMPORTANT: Fillout the product record informationbelow.

Model Number

Serial Number

Seeratinglabelongrillfor serialnumber.

CALIFORNIA PROPOSITION 65

1. Combustion by-products produced when using this
product contain chemicals known to the State of
California to cause cancer, birth defects, and other

reproductive harm.

2. This product contains chemicals, including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or other
reproductive harm.

Wash your hands after handling this product.

Installation Safety Precautions

* Use grill, as purchased, only with LP (propane) gas and the

regulator/valve assembly supplied.

" Grill installation must conform with local codes, or in the

absence of local codes, with either the National Fuel Gas
Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane

Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B149.2, or the Standard for Recreational

Vehicles, ANSI A 119.2/NFPA !192, and CSA Z240 RV
Series, Recreational Vehicle Code, as applicable.

" All electrical accessories (such as a rotisserie) must be

electrically grounded in accordance with local codes, or

National Electrical Code, ANSI / NFPA 70 or Canadian
Electrical Code, CSA C22.1. Keep any electrical cords

and/or fuel supply hoses away from any hot surfaces.

" Grill is not for use in or on recreational vehicles and/or boats.
" This grill is safety certified for use in the United States

and/or Canada only. Do not modify for use in any other
location. Modification will result in a safety hazard.

Safety Symbols

The symbols and boxes shown below explain what each
heading means. Read and follow all of the messages found

throughout the manual.

Date Purchased

To Installer/Assembler: Leave these instructions with
consumer.

To Consumer: Keep this manual for future reference.

CAUTION

Some parts may contain sharp edges, especially
as noted in these instructions.

Wear protective gloves if necessar%

CAUT'O.

For resldentlal use only. Do not use for commercial

cooking.

© 2010 Sears Brands Management Corporation

2 ° 464224211

DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.

WARNING: Be alert to the possibility of serious bodily injury
if the instructions are not followed. Be sure to read and

carefully follow all of the messages.

CAUTION

CAUTION: Indicates a potentially hazardous situation which

if not avoided, may result in minor or moderate injury.

Printed in China

For Your Safety ...................................... 2

Grill Information Center .............................. 2

Product Record Information........................... 2

Safety Symbols ...................................... 2

InstallationSafety Precautions......................... 2

l<enmore GrillWarranty .............................. 3

GrillingGuide ..................................... 4-7

Use and Care ..................................... 8-16

PartsList........................................... 17

PartsDiagram ...................................... 18

Assembly ....................................... 19-24

Troubleshooting................................. 25-27

Repair Protection Agreements
Congratulations on making a smart purchase. Your new

Kenmore product is designed and manufactured for years of
dependable operation. But like all products, it may require

repair from time to time. That's when having a Repair Protection
Agreement can save you money and aggravation.

KENMORE ELITE FULL WARRANTY

If this grill fails due to a defect in material or workmanship
within two years from the date of purchase, call 1-800-4-MY-

HOME®to arrange for free repair (or replacement if repair
proves impossible).

Limited Warranty on Stainless Steel Burners

Any stainless steel burner that ever rusts through will be
replaced free of charge. After the second year from the date
of purchase you must pay to have it instaJled.

Limited Warranty on Selected Grill Parts

For two years from the date of purchase, any stainless or
painted steel part will be replaced free of charge if it rusts
through. After the second year from the date of purchase you
must pay to have it installed.

All warranty coverage excludes ignitor batteries and grill
part paint Joss or rusting (except for rust-through as specified
above), which are either expendable parts that can wear out
from normal use in less than a year, or are conditions that
can be the result of normal use, accident or improper

maintenance.
All warranty coverage is void if this grill is ever used for

commercial or rental purposes.

All warranty coverage appJies only if this griJl is used in the
United States.

Here's what the Repair Protection Agreement _ includes:
[] Expert service by our 10,000 professional repair specialists
[] Unlimited service and no charge for parts and labor on all

covered repairs

This warranty gives you specific legal rights, and you may
have other rights which vary from state to state.

Sears Brands Management Corporation

Hoffman Estates, IL 60179

[] Product replacement up to $1500 if your covered product

can't be fixed

[] Discount of 10% from regular price of service and related

installed parts not covered by the agreement; also, 10% off
regular price of preventive maintenance check

[] Fast help by phone - we call it Rapid Resolution -

phone support from a Sears representative. Think of us

as a "talking owner's manual."

Once you purchase the Repair Protection Agreement, a

simple phone call is all that it takes for you to schedule service.

You can call anytime day or night, or schedule a service

appointment online.

The Repair Protection Agreement is a risk-free purchase. If

you cancel for any reason during the product warranty period,

we will provide a full refund. Or, a prorated refund anytime after

the product warranty period expires. Purchase your Repair

Protection Agreement today!

Some limitations and exclusions apply. For prices and

additional information in the U.S.A. call 1-800-827-6655.

_Coverage in Canada varies on some items. For full details

call Sears Canada at 1-800-361-6665.

Sears Installatlon Service

For Sears professional installation of home appliances, garage

CONVERSION READY
This grill easily converts from LP liquid

propane to NG natural gas.
Contact 1-800-4-MY-HOME ®or

www.sears.com to purchase a natural gas

* Read and folJow aJJSafety, AssembJy, and

Use and Care instructions in this Guide
before assembffng and cooking with this

grill.

" Fallure to follow all instructions in this Use

and Care Guide may lead to fire or

exploslon, which could result in property
damage, personal injury or death.

This Grill is for Outdoor Use Only

Tools needed for assembly:

Adjustable wrench (not provided)
Screwdriver (not provided)

7/16" Combination wrench (not provided)

door openers, water heaters, and other major home items, in the conversion kit, part number 415.7116572.

U.S.A.or Canada call 1-800-4-MY-HOME®. Dual FuelTM is a registered trademarks of

the W. C. Bradley Company and used,
with permission, by Sears Holdings
Corporation. All rights reserved.

464224211 o3

First Time Use

Read your Assembly Manual and ensure the grill is put

together properly. Remove all Point-of-Purchase advertising

material from all grill surfaces before first use. We

recommend operating your grill on its highest setting for 15-

20 minutes prior to your first use. This aids in removing the

oils used during manufacturing.

Lava Rock / Briquettes

This gas grill has been designed, engineered, and tested to

be used with flame tamers or heat distribution plates to

provide more even heating, improve the cleaning process,

and reduce flare-ups. The addition of after market lava

rocks, charcoal, or briquettes of any type will cause poor

combustion and increase the likelihood of a grease fire, and

is not recommended. Using briquettes, lava rock, or

charcoal in this grill will void your warranty. For extra

smoke flavor, we recommend using a smoker box with wood

chips.

Temperature

The temperature gauge in the hood of your new grill
measures air temperature. The air temperature inside your
grill will never be as hot as the temperature at the cooking

surface.

Note: Since 1995, all regulators (the part that attaches to
the gas tank to regulate the flow of gas) have included a
safety feature that restricts gas flow in the event of a gas
leak. You can inadvertently activate this safety feature

without having a gas leak. This typically occurs when you
turn on the gas using the grill control knob before you turn
on the LP tank valve. If the gas regulator safety feature
activates, the grill will only reach temperatures between
250°F and 300°F even with all burners on the high setting.

Regulator Coupling Nut

if your grill is not getting hotter than 250°F to 300°F these
steps should be taken first to reset the 9as regulator safety

device:

1. Open the grill lid.

2. Turn off all knobs on the control panel in front.

3. Turn off the tank knob.

4. Disconnect the regulator from the LP tank.

5. Wait 30 seconds.

6. Reconnect the regulator to the LP tank.

Z Slowly open the LP tank knob all the way. Do not put

excessive force on the valve at the full open position to
avoid damaging the valve.

8. Turn on the appropriate control knob and light the grill

per the instructions on the control panel.

An illustration of this process is included in this Product
Guide. See Troubleshooting section for additional

information.

Pre-Heatlng Your Grlll

Just like your home oven, your grill should be pre-heated to
provide optimum performance. Pre-heat the grill on high for
10-15 minutes - longer if weather conditions require. Please

refer to the lighting instructions inside the Product Guide if
you have questions about how to light your grill. A match-
light chain and hole is provided for your convenience.

4 ° 464224211

Outdoor grilling is really quite simple. You'll succeed with
burgers, dogs, or steaks usually on your very first try. With

experience, you will learn how to work with your grill,
creating more imaginative meals all the time. This
knowledge makes up the art of grilling. Before you start
grilling, organize your food according to cooking technique
and required cooking time, and optimize the use of your

grilling area.

Direct Cooking
Direct cooking involves grilling your meat directly over high
heat. It is perfect for searing steaks, chops, and other

smaller pieces of meat and vegetables that quickly make
their way to the table.

Rotisserie Cooking

Rotisserie cooking is best for 'round' meat, such as large
roasts, whole poultry, and pork. It generally requires an
accessory motor and spit rod that allows the meat to be

turned at a constant speed. Rotisserie cooking is best done
in front of a special rotisserie burner, or utilizing an indirect
cooking burner arrangement. A pan can be placed
underneath the meat to catch grease and food drippings,
and helps minimize clean-up.

Indirect Cooking

Indirect cooking utilizes select burners to circulate heat
throughout the grill, without direct contact between the

meat and the flame. The meat is placed over the burner
that is 'off'. This method is generally used to slow cook
large cuts of meat and poultry. A pan can be placed
underneath the meat to catch grease and food drippings,

and helps minimize clean-up.

Food Safety

Food safety is a very important part of enjoying the
outdoor cooking experience. To keep food safe from
harmful bacteria, follow these four basic steps:

Clean: Wash hands, utensils, and surfaces with hot soapy
water before and after handling raw meat.

Separate: Separate raw meats from ready-to-eat foods to
avoid cross contamination. Use a clean platter and utensils
when removing cooked foods.
Cook: Cook meat and poultry thoroughly to kill bacteria.
Use a thermometer to ensure proper internal food

temperatures.
Chill: Refrigerate prepared foods and leftovers promptly.

464224211 o5

Cooking on your new grill is a hands-on experience, and it
is recommended to remain outside with your grill while
cooking. Grilling can be affected by many external
conditions. In cold weather, you will need more heat to

reach an ideal cooking temperature, and grilling may take
longer. The meat's internal temperature and thickness can

also affect cooking times. Cold and thicker meats will take
longer to cook.

Internal Meat Temperatures
Meat cooked on a grill often browns very fast on the
outside. Therefore, use a meat thermometer to ensure it has
reached safe internal temperatures.

USDA Recommended Safe Minimum

Internal Temperatures

Beef, Veal, Lamb, Steaks, & Roasts 145 ° F

Fish 145 ° F
Pork 160 ° F

Beef, Veal, Lamb Ground 160 ° F
Egg Dishes 160 ° F

Turkey, Chicken & Duck Whole, 165° F
Pieces & Ground

Please refer to the USDA for complete, up-to-date
information. Our internal temperature chart is based on

USDA standards for meat doneness. Check it out at
www.isitdoneyet.gov

Wood Chips

For extra smoke flavor when grilling, try adding wood
chips. Soak the chips in water for approximately 30
minutes before adding to a smoke box or pan. Place smoke

box or pan on top of the cooking grate above the flame.
Turn grill on high until the wood starts to smoke. Reduce
heat to desired temperature for cooking, and place food on
cooking grate as desired. Close lid to retain more smoke.

Hardwood varieties that work particularly well with grilled
foods include Alder, Apple, Cherry, Grapevines, Hickory,
Mesquite, Oak, Rosemary and Sassafras.

Skewers

Metal skewers should be flat, with long handles. Round
skewers allow food to roll when turned, so it may not cook
as evenly. Use metal skewers when cooking meat kabobs.

Wooden skewers should be soaked in water for an hour
before use, and are best used for quick cooking foods such

as vegetables and fruits.

Sauces

Sauces containing sugars and fats can cause flare-ups, and
your food may burn. In general, apply these sauces during
the final 10 minutes of cooking. Keep in mind, use of
excessive sauces or glazes will also require extra cleaning

afterwards.

Marinades and Rubs
To enhance the flavor of grilled foods, a liquid marinade or

dry rub can be used prior to cooking. Meat can be either
soaked or injected with liquid marinade up to 24 hours
prior to grilling. Dry rubs can be applied directly to the

meat immediately before grilling.

iiiiiii

Utensils
Use tongs or a spatula

to handle the food
instead of a fork, and

don't turn the food too
often. Piercing the

food with a fork will
release juices that you

want in the meat, and
may cause flare-ups.

6 ° 464224211

WhV Clean?
We've all heard the saying, "an ounce of prevention is
worth a pound of cure." This is great advice when it comes
to keeping your grill clean.

Routine Care
Periodic cleaning of this grill is necessary,

as grill fires can occur when grease and
food debris coliect in the bottom of the grili.

After each use, remove any remaining
food particles from the cooking grate and
inside of the grili using a grili brush. Do
this after the grill has cooled down, yet is

still warm. It is much easier to clean food
particies while warmth is still present, than

after the food particles have completely
cooled and hardened. This grili is not
designed to be 'burned off' by dosing the
lid and turning the burners on High for an

extended time. The excessive heat
generated can cause leftover grease to

catch fire, and can cause permanent
damage to your grili.

Cookinq surfaces: If a bristle brush is used to clean any of
the grill cooking surfaces, ensure no loose bristles remain on
cooking surfaces prior to grilling. It is not recommended to
clean cooking surfaces while grill is hot.

Storing Your Grill

" Clean cooking grates.
" Store grill in dry location.
" When LP cylinder is connected to grill, store outdoors in a

well ventilated space and out of reach of children.

" Cover grill if stored outdoors. Choose from a variety of

grill covers offered by manufacturer.

" Store grill indoors ONLY if LP cylinder is turned off,

disconnected, and removed from grill. Never store LP
cylinder indoors.

" When removing grill from storage, follow the 'Cleaning

the Burner Assembly' instructions in the Use and Care
section of the Product Guide.

General Cleaning

Plastic parts: Wash with warm soapy water and wipe dry.
Do not use abrasive cleaners, degreasers or a concentrated
grill cleaner on plastic parts. Damage to and failure of

parts can result.

Porcelain surfaces: Because of glass-like composition, most
residue can be wiped away with baking soda/water
solution or glass cleaner. Use non-abrasive scouring powder

for stubborn stains.

Painted surfaces: Wash with mild detergent or non-abrasive
cleaner and warm water. Wipe dry with a soft non-

abrasive cloth.

Stainless steel surfaces: Stainless steel can rust under certain
conditions. This can be caused by environmental conditions

such as chlorine or salt water, or improper
cleaning tools such as wire or steel

wool. It can also discolor due to heat,
chemicals, or grease build-up. To

maintain your grill's high quality
appearance, wash with mild detergent
and warm water, or use a stainless
steel grill cleaner. Baked-on grease

deposits may require the use of an
abrasive plastic cleaning pad. Use only

in direction of brushed finish to avoid
damage. Do not use abrasive pad on

areas with graphics.

Critters

Spiders like to make their homes in the venturi tubes of
grills. These must be inspected and cleaned regularly to
ensure there are no blockages. Refer to the Use and Care

portion of this Product Guide for complete information.

464224211 ° 7

/ x,II _/

• NEVER store a spare LP cylinder under or near the
appliance or in an enclosed area.

• Never fill a cyllnder beyond 80°/0 full.

• if the information in the two points above is not
followed exactly, a fire causing death or serious
injury may occur.

• An overfilled or improperly stored cylinder is a
hazard due to possible gas release from the safety

relief valve. This could cause an intense fire with
risk of property damage, serious injury or death.

• if you see, smell or hear gas escaping, immediately
get away from the LP cylinder and appliance and

call your fire department.

LP Tank

* The LP Tank used with your grill must meet the following

requirements:

* Use LP Tanks only with these required measurements: 12"

(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)

capacity maximum.

" LP Tanks must be constructed and marked in accordance

with specifications for LP Tanks of the U.S. Department of
Transportation (DOT) or for Canada, CAN/CSA-B339, tanks,

spheres and tubes for transportation of dangerous goods.
Transport Canada (TC). See LP Tank collar for marking.

" LP Tank valve must have:

" Type 1outlet compatible with

regulator or grill.

* Safety relief valve.
" UL listed Overfill Protection

Device (OPD). This OPD safety OPD Hand Wheel
feature is identified by a unique triangular hand wheel.

Use only LP Tanks equipped with this type of valve.

* LP Tank must be arranged for vapor withdrawal and include

collar to protect LP Tank valve. Always keep LP Tanks in

upright position during use, transit or storage.

LP Tank in upright position for vapor withdrawal

LP Tank Removal, Transport And Storage

- Turn OFF all control knobs and LP tank valve. Turn coupling

nut counterclockwise by hand only - do not use tools to
disconnect. Lift LP tank wire upward off of LP tank collar,
then lift LP tank up and off of support bracket. Install
safety cap onto LP tank valve. Always use cap and strap
supplied with valve.

Failure to use safety cap as directed may result in serious
personal injury and/or property damage.

LP

Safety Cap

Retainer Strap

" A disconnected LP tank in storage or being transported must

have a safety cap installed (as shown). Do not store an LP
tank in enclosed spaces such as a carport, garage, porch,

covered patio or other building. Never leave an LPtank
inside a vehicle which may become overheated by the sun.

" Do not store an LP tank in an area where children play.

8 ° 464224211

LP (Liquefied Petroleum Gas)

- LP gas is nontoxic, odorless and colorless when produced.
For Your Safety, LP gas has been given an odor (similar to

rotten cabbage) so that it can be smelled.

" LP gas is highly flammable and may ignite unexpectedly

when mixed with air.

LP Tank Filllng

" Use only licensed and experienced dealers.
" LP dealer must purge new tank before filling.

• Dealer should NEVER fill LP Tank more than 80% of LP Tank

volume. Volume of propane in tank will vary by temperature.

" A frosty regulator indicates gas overfill. Immediately close

LP Tank valve and call local LP gas dealer for assistance.

" Do not release liquid propane (LP) gas into the atmosphere.

This is a hazardous practice.

" To remove gas from LP Tank, contact an LP dealer or call a

local fire department for assistance. Check the telephone
directory under "Gas Companies" for nearest certified LP

dealers.

LP Tank Exchange
* Many retailers that sell grills offer you the option of

replacing your empty LP tank through an exchange service.
Use only those reputable exchange companies that inspect,
precision fill, test and certify their tanks. Exchange your
tank only for an OPD safety feature-equlpped tank as

described in the "LP Tank" section of this manual.
* Always keep new and exchanged LP tanks in upright

position during use, transit or storage.

* Leak test new and exchanged LP tanks BEFORE

connecting to grill.

* Place dust cap on cylinder valve outlet whenever the

cylinder is not in use. Only install the type of dust cap on
the cylinder valve outlet that is provided with the cylinder
valve. Other types of caps or plugs may result in leakage
of propane.

LP Tank Leak Test
For your safety

* Leak test must be repeated each time LP tank is exchanged

or refilled.

" Do not smoke during leak test.
" Do not use an open flame to check for gas leaks.
" Grill must be leak tested outdoors in a well-ventilated area,

away from ignition sources such as gas fired or electrical
appliances. During leak test, keep grill away from open

flames or sparks.

" Use a clean paintbrush and a 50/50 mild soap and water

solution. Brush soapy solution onto areas indicated by
arrows in figure below. Leaks are indicated by growing

bubbles.

Connecting Regulator To The LP Tank
l. LP tank must be properly secured onto grill. (Refer to

assembly section.)

2. Turn all control knobs to the OFF position.

3. Turn LP tank OFF by turning OPD hand wheel clockwise to

a full stop.

4. Remove the protective cap from LP tank valve. Always use

cap and strap supplied with valve.

OPD Hand Wheel

j Type I outlet with

thread on outside

Do not insert a POL transport plug
(plastic part with external threads)

into the Type 1tank valve outlet.
It will defeat the Safety Relief

Valve feature.

If "growing"bubblesappeardo not useor movetheLP tank,

Contact an LP gas supplier or your fire department!

A Do not use household cleaning agents. Damage to gas

valve/hose/regulator components can result.

5. Hold regulator and insert nipple into LP!

tank valve. Hand-tighten the coupling
nut, holding regulator in a straight line

with LP tank valve so as not to cross-
thread the connection.

464224211 - 9