Kenmore 415.16127800 Use And Care Manual

Useand CareGuide

LiquidPropaneGasGrill

Kenmore ModelNo.415.16127800 Kmart Item No. 640-810984-112

This Grill is For Outdoor UseOnly

• Read this manual before cooking on grill. Failure to follow all

manufacturer's instructions could result in fire or explosion which could

cause property damage, personal

injury or death.

• Combustion by=products produced when using this product contain

chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

CAUTION

• Read and follow all Safety Statements, Assembly Instructions

and Use & Care Directions before attempting to assemble and cook.

• Some parts may contain sharp edges, especially as noted in these

instructions. Wear protective gloves if necessary.

• Parts

• Assembly

• Use and Care

• Troubleshooting

• Safety Rules

Assembly Questions?

Call 1=800=241 =7548 Parts Ordering:

Call 1=800=4=MY=HOME ®

To Installer/Assembler: Leave these instructions with

consumer.

To Consumer: Keep this manual for future reference.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

if you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. if odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of

this or any other appliance.

2. An LP cylinder not connected for use shall not

be stored in the vicinity of this or any other

appliance.

Call Grill Service Center For Help And Parts If you havequestions orneed assistance during assembly,

please call 1-800-241-7548.Youwill be speaking toa representative of the grill manufacturer and not a Sears

employee. Toorder newparts call Searsat 1-800-4-MY-HOME®.

Product Record

CALIFORNIA PROPOSITION65

1. Combustion by-products producedwhen using

this productcontain chemicals known to the State of

California to cause cancer, birth defects, and other reproductiveharm.

2. This product contains chemicals, including lead and lead compounds, known to the State of

California to cause cancer, birth defects or other reproductive harm.

Wash your hands after handfinq this product.

Installation Safety Precautions

Use grill, as purchased,only with LP(propane) gasand the regulator/valve assembly supplied. A conversion kit mustbe purchased for use with natural gas.

• Grill installation must conform with localcodes, or intheir absence of local codes, with either the National Fuel Gas

Code,ANSI Z223.1/NFPA 54, Natural Gasand Propane

Installation Code, CSAB149.1, orPropane Storage and Handling Code,B149.2, orthe Standardfor Recreational

Vehicles,ANSI A 119.2/NFPA1192,and CSA Z240 RV Series,

Recreational VehicleCode, as appficable.

. All electrical accessories (such as rotisserie) must be

electrically grounded in accordance with local codes, or

National Electrical Code,ANSI / NFPA70 or Canadian Electrical Code,CSA C22.1. Keep any electrical cords and/or

fuel supply hosesaway fromany hot surfaces.

. This grill issafety certifiedfor use in the United States and/or

Canada only. Do notmodify for use in any other location. Modification will result ina safety hazard.

Safety Symbols The symbols and boxesshown below explain what each heading

means. Read and follow all of the messages found throughout the manual.

iMPORTANT:Fill out the product record informationbelow.

Model Number

Serial Number

See ratinglabelongrillforserialnumber.

Date Purchased

CAUTION

Forresidentialuseonly. Donot use for commercial cooking.

2• 464310808• 464310608

DANGER: Indicates an imminentlyhazardous situation which, if notavoided,will result in death orserious injury.

WARNING: Indicates an potentiallyhazardoussituation which, if notavoided, couldresult indeath orserious injury.

T,o.

CAUTION: Indicatesa potentiallyhazardous situationor unsafe practicewhich, if not avoided, may resultin minor

or moderateinjury.

For Your Safety ...................................... 2

Grill ServiceCenter................................... 2

KENMORE GRILL WARRANTY

Product Record Information ............................ 2

Safety Symbols...................................... 2

Installation Safety Precautions .......................... 2

Kenmore Grill Warranty ............................... 3

Use and Care .................................... 4-10

Parts List.......................................... 11

Parts Diagram...................................... 12

Assembly ....................................... 13-23

Troubleshooting.................................. 24-26

Repair Protection Agreements Congratulations on making asmart purchase. Your new

Kenmore®product is designed and manufacturedfor years of dependable operation. But like all products, it may require repair

from time to time. That's when having a Repair Protection Agreement can save you money andaggravation.

Purchase a Repair Protection Agreement now and protect yourself from unexpectedhassle and expense.

Here's what the Repair ProtectionAgreement* includes:

[] Expert service by our 10,000 professional repair specialists [] Unlimited service and no charge for parts and laboron all

covered repairs

[] Product replacement up to $1500 ifyour covered product

can't befixed

[] Discount of 10%from regular price of service and related

installed parts not covered by the agreement; also, 10%off regular priceof preventive maintenance check

[] Fast help by phone- we call it Rapid Resolution -

phone support from aSears representative.Think of us as a "talkingowner's manual."

Once you purchase the Repair ProtectionAgreement, a simple phone call isall that ittakes for you to schedule service. You can

call anytime day or night,or schedulea service appointment online.

The Repair ProtectionAgreement isa risk-free purchase. Ifyou cancel for any reasonduring the product warranty period, we will

provide a full refund. Or, a prorated refundanytime after the product warranty period expires. Purchase your Repair

ProtectionAgreement today! Some limitations and exclusions apply.

For prices and additional information call 1-800-827-6655. Sears Installation Service

One Year Full Warranty on Kenmore Grill

If this grillfails dueto a defect in materialor workmanship

within one yearfrom the date of purchase,call 1-800-4-MY-

HOME®to arrangefor free repair (or replacementif repair proves impossible).

Five-Year Limited Warranty on Burners Forfive yearsfrom the date of purchase,any burner that

rusts throughwill be replaced free of charge.After the first

year from the date of purchase,you payfor labor if you wish to have it installed.

All warrantycoverage excludes ignitor batteries andgrill part

paint loss, discoloration or rusting, which areeither

expendable partsthat can wear out from normal use within the warranty period, or are conditions that can be the result

of normal use, accident or improper maintenance.

All warrantycoverage is void if thisgrill is ever used for commercial or rental purposes.

All warrantycoverage applies only if thisgrill is used in the

United States.

This warrantygives you specific legalrights, and you may also have other rights which varyfrom state to state.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the

U.S.A. call 1-800-4-MY-HOME®

464310608.464310808.3

* NEVERstore a spare LP tank under or near grill or in

enclosed areas ............

N _

. Never fill the cylinder beyond 80% full.

LP Tank

The LP tank used with your grill must meet the following

requirements:

Use LP tanks only with theserequired measurements: 12"

(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20lb. (9 kg.) capacity maximum.

LP tanks must be constructed and marked in accordance with specifications for LP tank of the U.S. Department of

Transportation (DOT). SeeLP tank collar for marking.

* LPtank valve must have:

, Type 1 outlet compatible with

regulatoror grill.

, Safetyrelief valve. , ULlisted Overfill Protection

OPDHand Wheel

Device (OPD). This OPDsafety

feature is identified bya unique triangular hand wheel. Use only LP tanks equipped with this type of valve.

. LP tank must be arranged for vapor withdrawal and include

collar to protect LP tank valve.

* An overfilled or improperly stored tank is a hazard due

to possible gas release from the safety relief valve. This could cause an intense fire with risk of property

damage, serious injury or death.

* if you see, smell or hear escaping gas, immediately get

away from the LP tank/grill and call your fire department.

LP Tank Removal, Transport And Storage , Turn OFF all control knobs and LPtank valve.Turn coupling

nut counterclockwise by hand only - do not use tools to disconnect. Lift LPtank wire upward off of LP tank collar, then

lift LPtank upand offof support bracket. Install safety cap onto LP tank valve.Always use cap and strap suppliedwith valve.

Failure to use safety cap as directed may result in serious personal injury and/or property damage.

LP TankValve

SafetyCap

RetainerStrap

, A disconnected LPtank in storage orbeing transported must

have a safetycap installed (as shown). Do not store an LP tank in enclosed spaces such as a carport, garage, porch, covered

patio or other building. Never leavean LPtank insidea vehicle which maybecome overheated bythe sun.

, Do not store anLP tank in an area where children play.

LP cylinder in upright position for vapor withdrawal

LP (Liquefied Petroleum Gas) * LPgas is nontoxic, odorless andcolorless when produced. For

Your Safety, LP gas has beengiven an odor (similar to rotten cabbage) so that it can besmelled.

* LPgas is highlyflammable and may ignite unexpectedly when

mixed with air.

LP Tank Filling

* Useonly licensedand experienceddealers. * LPdealer must purge tank beforefilling. * Dealer should NEVERfill LPtank more than 80% of LP tank

volume. Volume of propane intank will vary by temperature.

* Afrosty regulator indicates gas overfill. Immediately close LP

tank valve and call local LPgas dealer for assistance.

, Do not release liquid propane (LP) gas into the atmosphere.

This isa hazardous practice.

, Toremove gasfrom LP tank, contact an LPdealer orcall a

local fire department for assistance. Check the telephone directory under"Gas Companies"for nearest certified LP

dealers.

4• 464310808• 464310608

LP Tank Exchange

Connecting Regulator To The LP Tank

o Many retailersthat sellgrills offer you the option of replacing

your empty LPtank throughan exchangeservice. Useonly those reputable exchangecompanies that inspect, precision fill, test and certifytheir cylinders. Exchange your tank only for

an OPB safety feature-equipped tank as described in the "LP Tank" section of this manual.

Always keep newand exchanged LP tanks in upright position during use, transit or storage.

, Leak test new and exchanged LP tanks BEFORE

connecting to grill,

LP Tank Leak Test For your safety

• Leak test must be repeated each time LPtank isexchanged or refilled.

Do not smoke during leak test.

• Do not use an open flame to check for gas leaks. Grill mustbe leak testedoutdoors ina well-ventilated area,

away from ignition sources such as gas fired or electrical appliances. During leak test, keep grill away fromopen flames

or sparks.

1. LPtank must be properly secured onto grill. (Refer to assembly section.)

2. Turnall control knobs to the OFF position.

3. Turn LP tank OFFby turning OPD hand wheel clockwise to a full stop.

4. Remove the protective cap from LP tank valve.Always use cap and strap supplied with valve.

, Usea clean paintbrush anda 50/50 mild soap and water

solution. Brush soapy solutiononto areas indicated by arrows in figure below. Leaks are indicated by growing bubbles.

If "growing" bubbles appear do not use or movethe LPtank.

Contact an LP gas supplier or your fire department!

A Do not use household cleaning agents. Damageto gas

train components can result.

Do not use a POL transport plug

(plastic part with external threads)! itwill defeat the safety feature of

the valve.

5. Hold regulator and insertnipple into LP tank valve. Hand-tightenthe coupling

nut, holding regulator in a straight line

with LPtank valve so as notto cross-

thread the connection.

Nipple hasto be centered intothe LPtankvalve.

464310608• 464310808• 5

Holdcoupling nutand regulator asshown for properconnection

to LP tank valve.

6. Turn the coupling nutclockwise and tighten to a full stop. The regulatorwill seal on the back-checkfeature in the LPtank

valve, resulting insome resistance.An additional one-half to three-quarters turn is required to complete the

connection. Tighten by hand only - do not use tools.

NOTE:

Leak Testing Valves, Hose and Regulator

1. Turnall grill controlknobsto OFF.

Be sure regulator istightly connected to LP tank.

Completely open LPtank valve byturning OPD hand wheel counterclockwise. If you hear a rushing sound, turn gas off

immediately.There isa major leak at theconnection. Correct before proceeding by calling Sears for replacement parts at

1-800-4-MY-HOME®.

4. Brush soapy solution onto areas wherebubbles are shown in picture below:

A Neverremovethreaded

orifice atendof valve.

If you cannot complete the connection, disconnect regulator and repeat steps 5 and 6. If you are still unableto complete the connection, do not use this regulator!

• Do not insert any toolor foreign object intothe valve outlet or safetyrelief valve. You may damagethe valve

and causea leak. Leaking propane mayresult in explosion, fire, severe personal injury,or death.

• Outdoorgas appliance isnot intendedto be installed

in or ona boat.

• Outdoorgas appliance isnot intendedto be installed

in or onan RV.

5. ff "growing" bubblesappear, there is a leak.Close LPtank valve immediately and retighten connections. If leaks cannot

be stopped do not try to repair, Call Searsfor replacement parts at 1-800-4-MY-HOME®.

6. Always close LPtank valve after performingleak test by turning hand wheel clockwise.

• Never attemptto attach this grill to theself-contained LPgas systemof a camper trailer or motorhome.

• Do not usegrill until leak-tested.

• If a leak is detected at any time, STOPand call thefire

department.

• If you cannot stopa gas leak,immediately close LPcylindervalve andcall LPgas supplieror yourfire

department!

6• 464310808• 464310608

For Safe Use Of Your Grill And To Avoid Serious

injury:

• Donot letchildren operate or play near grill.

• Keep grill area clear and free from materials that burn.

• Donot block holes in bottom or back of grill.

• Check burnerflames regularly.

• Use grill only in well-ventilated space. NEVER use in

enclosed space such as carport, garage,porch, covered

patio, or underan overhead structure of any kind.

• Donot usecharcoal orceramic briquets in agas grill.

(Unlessbriquets are supplied withyour grill.)

• Use grill at least 3 ft. from any wall or surface. Maintain

10ft. clearance to objects that can catch fire or sources of ignitionsuch as pilot lights on water heaters, liveelectrical

appliances, etc.

Safety Tips ,A. Beforeopening LPtank valve, check the coupling nut for

tightness.

A When grill is not in use,turn offall control knobs and LPtank

valve.

A Never move grill while in operation or still hot. A Use long-handled barbecue utensils and oven mitts to avoid

burnsand splatters.

A Maximum load for shelves is 10 Ibs. ,A. Donot usea cooking pot largerthan 9" ongrid.

A The grease cup must be attached to greasecup clip and

emptied after each use. Do notremove grease cup until grill

hascompletely cooled.

A Clean grill often, preferably after eachcookout. If a bristle

brush is used to cleanany of the grill cooking surfaces,

ensure no loose bristles remain oncooking surfaces prior to grilling. Itis not recommended toclean cooking surfaces while grill is hot.

,A. If you notice grease or other hot material drippingfrom grill

onto valve, hose or regulator, turn off gas supply at once.

Determinethe cause,correct it, then clean and inspect valve, hoseand regulator before continuing. Perform a leaktest.

* Apartment Dwellers:

Checkwith management to learn the requirements and fire

codes for using an LPgas grill inyour apartmentcomplex. If allowed, use outsideon the ground floor with a three (3)foot

clearance from walls or rails. Do not use on orunder

balconies.

, NEVER attempt to light burner with lid closed. A buildup

of non-ignited gas inside a closed grill is hazardous.

, Never operate grill with LP tank out of correct position

specified in assembly instructions,

, Always close LPtank valve and remove coupling nut

before moving LP tank from specified operation position.

,A. Theregulator may make a humming or whistling noiseduring

operation. This will not affect safety or use of grill.

,A. If you have a grill problemsee the "TroubleshootingSection".

if the regulator frosts, turn off grill and LP tank valve immediately. This indicates a problem with the tank and it

should not be used on any product. Return to supplier!

m m

IzLI cAuTioN

Putting out grease fires by closing the lid is not possible. Grills are well ventilated for safety reasons.

* Do not use water on a grease fire. Personal injury may

result, if a grease fire develops, turn knobs and LP tank

off.

* Do not leave grill unattended while preheating or

burning off food residue on high. If grill has not been regularly cleaned, agrease fire can occur that may

damage the product. Follow instructions on General Grill Cleaning and Cleaning The Burner Assembly to prevent grease fires.

464310608.464310808.7

Main Burner ignitor Lighting

A Do not lean over grill while lighting.

1. Open lid during lighting.

2. Turn ON valve from source or tank.

3. Push and turn Ignition Burner control knob to_. Hi and immediately press and hold Electronic Ignition button.

4. If ignition does NOT occur in 5seconds, turn Left Burner control knob OFF, wait 5 minutes for gas to clear and repeat the lighting instructions.

5.To Light Other Burners turn control knob to HI. If ignitor does not work, follow match lighting instructions.

After Lighting:Turn knobs to HI position for 15minutes to pre-

heat grill. Then turn knobto desired setting forcooking.

ff burner does not light, turn knobs to OFF, wait 5 minutes, and try again. Always close valve during the 5 minute waiting period, ifthe burner does not ignite with

the valve open, gas will continue to flow out of the burner and could accidentally ignite with risk of injury.

Match-Lighting

A Do not lean over grill while lighting.

1. Open lid during lighting. Turn on gas at LPtank.

2. Place match into match holder (hangingfrom side of cart). Light match, placeinto lighting hole on right side offirebox.

3. Push in and turn right knobto HIGH position. Be sure burner lights and stays lit.

4. Light other burners by pushing knobin andturning to_ Hi position.

Sideburner ignitor Lighting

1. Open lid or cover for Side Burner during lighting.

2. Turn ON valve from source or tank.

3. Push and turn Side Burner control knob to_- HI and

immediately press and hold Electronic Ignition button.

4. If ignition does NOT occur in 5seconds, turn Side Burner

control knob OFF, wait 5 minutes, and repeat the lighting instructions.

If ignitor does not work, follow match lighting instructions. After Lighting:Turn knobs to HI position for warm-up.

Sideburner Match Lighting

1. Open top cover. Turn on gas at LP tank.

2. Hold lit match to any port on the burner. Push in and turn sidebumer knob to _ HI. Be sure burner lights and

stays lit.

Before Your First Cookout

, Light burners, check to make sure they are lit, close the lid and

warm upgrill on HIGHfor 15 minutes. This curing of paint and parts will produce an odor onlyon first lighting.

Burner Flame Check o Light burner, rotateknobs from HIGHto LOW.You should see

a smallerflame inLOW positionthan seen on HIGH.Always check flame priorto eachuse. Ifonly low flame is seen refer to

"Sudden drop or low flame" inthe TroubleshootingSection.

Hose Check

* Beforeeach use, check to see if hoses are cut, worn or kinked.

Replace damaged hoses before using grill. Use only

valve/hose/regulator specified in the Parts List.

Normal Hose

Turning Grill Off o Turn all knobsto OFF position.Turn LP tankoff by turning

OPD hand wheel clockwise to afull stop.

ignitor Check

• Turn gas off at LP tank, Press and hold ignitor button. "Click" should be heardand sparkseen each time between collector box or burnerand electrodes. See "Troubleshooting"if noclick or spark.

Valve Check

• _mportant: Make sure gas is off at LP tank before checking valves. Knobs lock in OFF position. Tocheck valves,first push in knobsand release, knobs should spring back. If knobs do notspring back, replace valveassembly before using grill.

Turn knobs to LO positionthen turn back to OFF position. Valves should turn smoothly.

General Grill Cleaning oKeep the outside of your grill looking new by cleaning itonce a

month with warm soap and water ora non-abrasivecleaner. If you don't havea grillcover, wipe offdust andgrime before

starting your grill.

oCoating the cooking grids with spray-on cookingoil willkeep the

food from stickingand makeclean up easier.After cooking, scrape the grates with a long handled, brass wire bristlebrush.

, Check inside the grill bottom for grease build upand clean

often, especially after cookingfatty meat.

, Do not mistake brown or blackaccumulation of grease and

smoke for paint. Apply astrong solution of detergent and water or usea grill cleanerwith scrub brush on insides of grill lidand

bottom. Rinse and allow to completelyair dry.Do not apply a caustic grillloven cleaner to painted surfaces,

• Plated wire grates: Wash grates with concentrated grill cleaner or use soap and water solution. Dry thoroughlyand

store indoorsbetween cookouts.

Kinked Hose

8• 464310808• 464310608

, Plastic parts: Wash with warm soapy water and wipe dry.

,A. Do not usecitrisol, abrasive cleaners, degreasers or a concentrated grill cleaner on plastic parts. Damage to and failure of parts can result.

• Porcelain grates: Because of glass-like composition, most residue can bewiped awaywith baking soda/water solutionor specially formulated cleaner. Usenon-abrasive scouring

powder for stubborn stains.

• Cooking surfaces: If a bristle brushis usedto clean any of

the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It isnot recommendedto

clean cooking surfaces while grill ishot.

__ m

Cleaning the Burner Assembly Follow these instructions to cleanand/or replace parts of burner

assembly or if you havetrouble igniting grill.

1. Turn gas off at control knobs and LP cylinder.

2. Remove cooking grates and heat tents.

3. Remove screws and flamecarryover tubes from rear of burners.

4. Remove screw and washers to disengage burner from bracket on firebox.

5. Remove screws to detach electrode from burner. Electrode should remain in firebox.

6. Carefully lift each burner up and awayfrom valve openings.

cAuT,o.

SPIDER ALERT!

SP=OERANDWEBS .....

INSIDE BURNER_:

Ifyou noticethatyour grill is getting hardto light or that the flame isn't asstrong asit should be,take the time to check and

cleanthe burner's.

CONTROL PANEL . INSIDETUBE

Insomeareasofthecountry,spidersorsmallinsectshavebeen knownto create"flashback"problems.Thespidersspinwebs,build nestsandlay eggsinthegrill'sburnertube(s)obstructingthe flowof

gasto theburner.Thebacked-upgascanignitein the tubebehind thecontrolpanel.Thisis knownasa flashbackandit candamage

yourgrillandevencauseinjury.

SPIDER WEBS

Wesuggest threeways to clean the burner tubes. Use the one easiestfor you.

(A) Bend a stiffwire (a lightweight coat hanger works well)

into a small hook. Run the hookthrough each burner tube several times.

(B) Use a narrow bottle brush with aflexible handle (do not

use a brass wire brush), runthe brush througheach burner tube several times.

the burner tube and out the burner ports. Check each port to make sure air comes out each hole.

7. Wire brush entire outer surfaceof burner to remove food residue and dirt.

8. Clean any blocked portswith a stiffwire such as an open paper clip.

9. Check burner for damage, due to normalwear and corrosion some holes may becomeenlarged. If any large cracks or holes are found replace burner.

VERY IMPORTANT: Burner tubes must re-engage valve

openings. See illustrations at right. Correct

10. Attach electrodeto burner, burner-to-valve

11. Carefully replace burners.

12. Attach burners to bracketson firebox.

13. Repositionflame carryover tubes andattach

to burners. Replace heat tents and __"- cooking grates.

engagement

Topreventflashbacksandensuregoodperformancetheburner assemblyshouldberemovedfromthe grillandcleanedbeforeuse wheneverthegrillhas beenidlefor anextendedperiod.

,. j

burner bracket

464310608.646321907• 9

+ 19 hidden pages

Kenmore 415.16127800 Use And Care Manual

Specifications and Main Features

Frequently Asked Questions

User Manual