Kenmore 153337262, 153337162 Owner’s Manual

Download

Owners

Manual

FOR POTABLEWATER

HEATING ONLY

NOT SUITABLEFOR

SPACEHEATING

NOT FOR USE IN

MOBILE HOMES

Model No.

153.337113 50 Gal.Short High Altitude

153.337162 50 Gal.Short

153.337213 40 Gal.Short High Altitude

153.337262 40 Gal.Short

153.337362 30 Gal.

153.337413 40 Gal. HighAltitude

153.337462 40 Gal.

153.337513 50 Gal. High Altitude

153.337562 50 Gal,

153.337613 65 GaL High Altitude

153.337662 65 Gal.

153.337762 50 Gal. High Recovery

153.337862 65 Gal. High Recovery

153.337960 40 Gal. (LR)

Caution:

Read and Follow

All Safety Rules and Operating Instructions

Before First Use of

This Product.

POWER MISERTM8

GAS WATER HEATER

• Safety Instructions

• Installation

• Operation

For Your Safety

AN ODORANT IS ADDED TO THE GAS USED BY THIS WATER HEATER

WARNING: If the information .in these instructions are not fol-

lowed exactly, a .fire or explosion may result, causing property

damage, personal ,nlury or death.

-Do not store or use gas.oline or other flammable vapors and liq-

uids in the vicinity of this or any other appliance.

-WHAT TO DO IF YOU SMELL GAS : Do not try to light any appliance.

Do not touch any electrical switch; do not use any phone in your building.

i mmediately call your gas supplier from a neighbor's phone.

Follow the gas supplier'sinstructions. If you can not reach your gas suppl,er, call the fire department.

-Installation and service must be performed by a qualified installer, service agency or the gas supplier.

Improper installation, adjustment, alteration, service or maintenance can cause DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAM-

AGE. Refer to this manual for assistance or consult the local Sears

"_ervice Center or gas utility for further information.

, i

Flammable vapors may be drawn by air currents from other areas of the structure to this appliance.

• Care and Maintenance

• Troubleshooting

• Parts List

_,WARNING

_WARNING

A, WARNING

EAD THE GENERAL SAFETY SECTION BEGINNING ON INSIDE

OVER AND THEN THIS ENTIRE HANUAL BEFORE INSTALLING

R OPERATING THIS WATER HEATER.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Safety Precautions

I _,WARNING . I

Improper installation, adjustment, alteration, service or I maintenance can cause DEATH, SERIOUS BODILY I

INJURY,OR PROPERTY DAMAGE. Refer to this manu-

al for assistance or consult your local Sears Service I

Center for further information. I

AWARNING

WATER HEATERS EQUIPPED FOR ONE TYPE GAS

ONLY: This water heater is equipped for one type gas

only. Check the model rating plate near the gas control valve for the correct gas. DO NOT USE THiS WATER

HEATER WITH ANY GAS OTHER THAN THE ONE SHOWN ON THE MODEL RATING PLATE. Failure to

use the correct gas can cause problems which can result in DEATH, SERIOUS BODILY INJURY, OR PROPERTY

DAMAGE. If you have any questions or doubts consult your gas supplier or local utility.

AWARNING

INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQ- UIDS (VAPORS) ARE LIKELY TO BE PRESENT OR

STORED (GARAGES, STORAGE, AND UTILITY AREAS, ETC): Flammable liquids (such as gasoline, solvents, propane (LP) or butane, etc.), all of which emit flammable vapors, may be improperly stored or used in such areas. The gas water heater pilot light or main burner can ignite such vapors. The resulting flashback and fire can cause death or serious burns to anyone in the area, as well as

property damage.

If installation in such areas is your only option, then the installation must be accomplished in a way that the pilot

flame and main burner flame are elevated from the floor at least 18 inches. While this may reduce the chances of

flammable vapors from a floor spill being ignited, gasoline and other flammable substances should never be stored or

used in the same room or area containing a gas water

heater or other open flame or spark producing appliance. NOTE: Flammable vapors may be drawn by air currents

!from other areas of the structure to the appliance.

_WARNING

If this water heater will be used in beauty shops, barber shops, cleaning establishments, or self-service laundries with dry cleaning equipment, it is imperative that the

water heater or water heaters be installed so that com- bustion and ventilation air be taken from outside these areas. Refer to the "Facts to Consider About the

Location" section of this manual and also the latest edi-

tion of the National Fuel Gas Code, ANSI Z223.1, also referred to as NFPA 54 for specifics provided concerning

air required.

_,WARNING

A fire can start if combustiblematerials suchasclothing,I

I cleaningmaterials, or flammable liquidsare placedagainst

or next to the water heater.

AWARNING

At the time of manufacture this water heater was provid-

ed with a combination temperature-pressures relief valve certified by a nationally recognized testing laboratory

that maintains periodic inspection of production of listed

equipment or materials, as meeting the requirements

for Relief Valves and Automatic Gas Shutoff Devices for

Hot Water Supply Systems, and the latest edition of

ANSI Z21.22 and the code requirements of ASME. If

replaced, the valve must meet the requirements of local codes, but not lessthan a combination temperature and pressure relief valve certified as meeting the require-

ments for Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems, ANSI Z21.22 by

! n;ationally recognized testing laboratory that maintains _er.lodic inspection of production of listed equipment or

_aterials.

The valve must be marked with a maximum set pressure not to exceed the marked hydrostatic working pressure

of the water heater (150 Ibs./sq. in.) and a discharge capacity not less than the water heater input rate as shown on the model rating plate. (Electric heaters - watts divided by 1000 x 3415 equal BTU/Hr. rate.) Your local jurisdictional authority, while mandating the

use of a temperature-pressure relief valve complying

with ANSI Z21.22 and ASME, may require a valve model different from the one furnished with the water heater.

Compliance with such local requirements must be satis- fied by the installer or end user of the water heater with

a locally prescribed temperature.pressure relief valve installed in the designated opening in the water heater in place of the factory furnished valve. For safe operation of the water heater, the relief valve must not be removed from it's designated opening or plugged. The temperature-pressure relief valve must be installed directly into the fitting of the water heater designated for the relief valve. Position the valve downward and pro- vide tubing so that any discharge will exit only within 6 inches above, or at any distance below the structural floor. Be certain that no contact is made with any live electrical part. The discharge opening must not be blocked or reduced in size under any circumstances.

Excessive length, over 30 feet, or use of more than four elbows can cause restriction and reduce the discharge

capacity of the valve.

No valve or other obstruction is to be placed between

the relief valve and the tank. Do not connect tubing

directly to discharge drain unless a 6" air gap is provided. To prevent bodily injury, hazard to life, or property dam-

age, the relief valve must be allowed to discharge water in quantities should circumstances demand. If the dis- charge pipe is not connected to a drain or other suitable means, the water flow may cause property damage. The Discharge Pipe:

• Must not be smaller in size than the outlet pipe size of

the valve, or have any reducing couplings or other

restrictions.

! • Must not be plugged or blocked.

• Must be of material listed for hot water distribution.

Must be installed so as to allow complete drainage of both the temperature-pressure relief valve, and the discharge pipe. -

Must not have any valve between the relief valve and Must terminate at an adequate drain.

tank.

Safety Precautions

&WARNING

A gas water heater cannot operate properly without the correct amount of air for combustion. Do not install in a

confined area such a closet, unless you provide air as shown in the "Facts to Consider About .the Location" sec-

tion. Never obstruct the flow of ventilation air. |fyou have any doubts or questions at all, call your gas company. Failure to provide the proper amount of combustion air

can result in a fire or explosion and can CAUSE DEATH SERIOUS BODILY INJURY, OR PROPERTY DAMAGE.

AWARNING

HOTTER WATER CAN SCALD: Water heaters are intended to produce hot water. Water heated to a tem-

perature which will satisfy clothes washing, dish washing,

and other sanitizing needs can scald and permanently injure you upon contact. Some people are more likely to be permanently injured by hot water than others. These include the elderly, children, the infirm, or physically/men- tally handicapped. If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot

water tap, then you must take special precautions. In addi- tion to using the lowest possible temperature setting that

satisfies your hot water needs, a means such as a mixing valve, should be used at the hot water taps used by these

people or at the water heater. Mixing valves are available

at plumbing supply or hardware stores. Follow manufac- turers instructions for installation of the valves. Before

changing the factory setting on the thermostat, read the

"Temperature Regulation" section in this manual.

&WARNING

Soot build-up indicates a problem that requires corroc-

ition before further use. Turn "OFF" gas to water heater

and leave "OFF" until repairs are made, because failure to correct the cause of the sooting can result in a fire or

explosion causing DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAMAGE.

A, WARNING

This water heater must not be installed directly on car- peting. Carpeting must be protected by a metal or wood panel beneath the appliance extending beyond the full

width and depth of the appliance by at least 3 inches (76.2mm) in any direction, or if the appliance is installed in an alcove or closet, the entire floor must be covered by the panel. Failure to heed this warning may result in a

fire hazard.

AWARNING

VENT DAMPERS - Any vent damper, whether it is operat- ed thermally or otherwise must be removed if its use

inhibits proper drafting of the water heater. Thermally Operated Vent Dampers: Gas-fired water heaters having thermal efficiency in excess of 80% may produce a relatively low flue gas temperature. Such tem- peratures may not be high enough to properly open ther- mally operated vent dampers. This would cause spillage of flue gasesand may cause carbon monoxide poisoning.

Vent dampers must bear evidence of certification as com- plying with the latest edition of American National

Standard ANSI Z21.68 (ANSI Z21.66 & 67, respectively, cover electrically and mechanically actuated vent

dampers). Before installation of any vent damper, consult your local Sears Service Center or the gas utility for fur-

ther information.

AWARNING

• The appliance and its individual shutoffvalve must be dis-

connected from the gas supply piping system during any pressure testing of the gas system at test pressures in

excess of ½ pound per square inch (3.5kPa).

• The appliance must be isolated from the gas supply pip-

ing system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping sys- tem at test pressures equal or less than _/2pound per square inch (3.5kPa).

AWARNING

BEFORE LIGHTING [PROPANE (L.P.) GAS WATER HEATERS]: Propane (L.P.) gas is heavier than air. Should there be a leak in the system, the gas will settle near the ground. Basements, crawl spaces, skirted areas under mobile homes (even when ventilated), closets and areas

below ground level will serve as pockets for the accumula- tion of this gas. Before attempting to light or relight the water heater's pilot or turning on a nearby electrical light switch, be absolutely sure there is no accumulated gas in the area. Search for odor of gas by sniffing at ground level

in the vicinity of the appliance. If odor is detected, follow steps indicated at "For Your Safety" on the cover page of

this manual then leave the premises.

_I, WARNING

Chemical vapor corrosion of the flue and vent system may occur if air for combustion contains certain chemical

vapors. Spray can propellants, cleaning solvents, refrigera-

itor and air conditioner refrigerants, swimming pool

chemicals, calcium and sodium chloride, waxes, bleach, and process chemicals are typical compounds which are

potentially corrosive.

Obstructed or deteriorated vent systemsmay presenta serousheath risk or asphyxation.

•,WARNING I

Safety Precautions continued on page4.

Safety Precautions

AWARNING I

The water heater with draft hood installed must be prop- erly vented to a chimney which terminates outdoors. I

Never operate the water heater unless it is vented to the I outdoors and has adequate air supply to avoid risks of I

mproper operation, exp osion or asphyxiation. I

_,WARNING

Minimum clearances between the water heater and com-

bustible construction are I" at the sides and rear, 4" at the front, and 6" from the vent pipe. Clearance from the top

of the jacket is 18" on most models. Note that a lesser dimension may be allowed on some models. Refer to the

label on the water heater adjacent to the gas control valve

for all clearances.

I AW.RN,NG I

Do not use this appl_of it has been under water. Immediately call a Sears Service Technician to I inspect the appliance and to replace the gas control or any I

part of the burner system which has been under water, I

_,CAUTION

WATER HEATERS EVENTUALLY LEA_ Installation of

the water heater must be accomplished In such_1manner

that if the tank or any connections should leak, the flow of

water will not cause damage to the structure. When such locations cannot be avoided, a suitable drain pan should

he installed under the water heater. Drain pans are avail- able at your IocaJ Sears store. Such a drain pan must be

not greater than I_ inches deep, have a minimum length and width of at least 2 inches greater than the water

heater dimensions and must be piped to an adequate

drain. The pan must not restrict combustion air flow.

Under no circumstances is the manufacturer or Sears to be held liable for any water damage in connection with

this water heater.

AWARNIHG

HYDROGEN GAS: Hydrogen gascan be produced in a hot water system that has not been used for a long period of

time (generally two weeks or more). Hydrogen gas is extremely flammable and explosive. To prevent the possi-

bility of injury under these conditions, we recommend the

hot water faucet be opened for several minutes at the kitchen sink before any electrical appliances which are connected to the hot water system are used (suchas a dis-

hwasher or washing machine). If hydrogen gas is present, there will probably be an unusual sound similar to air _scaping through the pipe as the hot water faucet is

opened. There must be no smoking or open flame near the faucet at the time it is open.

_,WARNING

INSULATING JACKETS: When installing an external

water heater insulation jacket on a gaswater heater:

• DO NOT cover the temperature-pressure relief valve.

• DO NOT put insulation over any part of the top of the gas water heater.

• DO NOT put insulation over the gas control valve or gas

control valve/burner cover, or any access areas to the burner.

• DO NOT let insulation around the gas water heater to

get within 8 inches of the floor (air must get to the

burner).

• DO NOT cover or remove operating instructions, and safety related warning labels and materials affixed to the

water heater.

Failure to heed this will result in the possibility of a fire or

explosion.

Table of Contents

Safety Precautions ............................................................................................................................................2-_

Table of Contents ................................................................................................................................................5

Customer

Responsibilities .......................................................................................................................6

Product Specifications ............;.....................................................................................................................6

Materials and Basic Tools Needed ...............................................................................................7

Materials Needed ...................................................................................................................................................................... 7

Basic Tools ................................................................................................................................................................................ 7

- --"-Installation Instructions ........................................................................................................................8-16

Removing the Old Water Heater ............................................................................................................................................... 8

Facts to Consider About the Location ....................................................................................................................................... 9

O_.ombustion Air and Ventilation for Appliances in Unconfined Spaces ................................................................. [................. I 0

Combustion Air and Ventilation for Appliances in Confined Spaces ................................................... ;................................... 10

Water Piping ........................................................................................................................................................................... 11

Temperature-Pressure Relief Valve ........................................................................................................................................... 12

Filling the Water Heater .......................................................................................................................................................... 13

Venting .............................................................................................................................................................................. 13-14

Gas Piping ......................................................................................................................................................................... 14-15

Installation Checklist .............................................................................................................................................................. 16

---Operatin_Instructions .........................................................................................................................17-19

Lighting ............................................................................................................................................................................. 17-18

Temperature Regulation .......................................................................................................................................................... 19

Service and Adjustment ......................................................................................................................20-22

Tank (Sediment) Cleaning ...................................................................................................................................................... 20

Venting System Inspection ...................................................................................................................................................... 20

Burner Inspection ................................................................................................................................................................... 20

Burner Cleaning ..................................................................................................................................................................... 20

L.P. Gas Control Valve & Burner Assembly Replacement Information .................................................................................... 21

Draining ................................................................................................................................................................................. 21

Temperature-Pressure Relief Valve Operation .......................................................................................................................... 21

Drain Valve Washer Replacement ........................................................................................................................................... 22

Housekeeping ..................................................................................................................................... :................................... 22

Service .................................................................................................................................................................................... 22

Troubleshooting Guide ........................................................................................................................23-25

Start Up Conditions ............................................................................................................................................................... 23

Condensation ........................................................................................................................................................................ 23

Smoke/Odor ......................................................................................................................................................................... 23

Thermal Expansion ............................................................................................................................................................... 23

Strange Sounds ...................................................................................................................................................................... 23

Operational Conditions .......................................................................................................................................................... 24

Smelly Water ......................................................................................................................................................................... 24

Air in Hot Water Faucets ...................................................................................................................................................... 24

High Temperature Shut OffSystem ...................................................................................................................................... 24

Not Enough or No Hot Water .............................................................................................................................................. 24

Water is too Hot ................................................................................................................................................................... 24

LeakageCheckpoints .............................................................................................................................................................. 25

Parts

---OrderList...............................................................................................................................................28-35

Customer Responsibilities

Thank You for purchasing a Sears water heater.

Properly installed and maintained, it should give you years of trouble free service. If you should decide that you want finenew

water heater professionally installed by Sears call the local Sears

Service Center or any Sears store. They will arrange for prompt, quality installation by Sears authorized contractors. - -

Abb_viations Found In This Instruction Manual

A.G.A. - American Gas Assodation A.N.S.I. -American National Standards Institute N.EEA. - National Fire Prevendon Association

&WARNING

This gas-fired water heater is design certified by the American Gas Association Laboratories under American

National Standards for Gas Water Heaters. The installa- tion must conform with this manual, Local Codes and with

the latest edition of the National Fuel Gas Code, ANSI Z223.1.

This publication is available from your local government or public library, gas company, or by writing NFPA, Batterymarch Park, Quincy, MA 02269.

• Read the "Safety Precautions" section, pages 2 through 4 of

this manual first and then the entire manual carefially.If you d '

ont follow the safety rules, the water heater will not operate

properly. It could cause DEATH, SERIOUS BODILY INJURY AND/OR PROPERTY DAMAGE.

This manual contains instructions for the installation, opera- tion, and maintenance of the gas-flred water heater. It also contains warnings through out the manual that you must read

and be aware of..All warnings and all instructions are essential

to she proper operation of the water heater and your safety.

_Since we cannot put everything on the first few pages, READ

THE ENTIRE MANUAL BEFORE ATTEMIrfING TO INSTALL OR OPERATE THE WATER HEATER,

• The installation must conform with the instructions in this manual; _as company rules; and Local Codes, or in the

absence of Local Codes, with the latest edition of the National Fuel Gas code, ANSI Z223.1, also referred to as NFPA 54.

This publication is available from your local government or public library or gas company or by writing NFPA,

Batterymarch Park, Quincy, MA 02269.

• If after reading this manual you have any questions or do not understand any portion of the instructions, call the Sears

Service Center.

• Carefully plan the place where you are going to put the water

heater. Correct combustion, vent action and vent pipe instal-

lation are very important in preventing death from possible

carbon monoxide poisoning and fires.

Examine the location to ensure the water heater complies with the "Facts to Consider About the Location" section in this manual.

• For California installation this water beater must be braced, anchored, or strapped to avoid falling or moving during an

earthquake. See instructions for correct installation proce- dures. Instructions may be obtained from your local dealer, wholesaler, public utilities or California Office of the State

Architect, 400 P Street, Sacramento, CA 95814.

Product Specifications

MODEL NUMBER

153.337113

153.337162

153.337213

153.337262

153.337362

153.337413

153.337462

153.337513

153.337562

153.337613

153.337662

153.337762

153.337862

153.337960

TANK

CAPACITY

IN GALLONS

50 40 40

50 50

65 65

50 65 40

TYPE

GAS

NATURAL

NATURAL NATURAL NATURAL

NATURAL NATURAL

PROPANE

B.ZU.

RATE

40,000

40,000 40,000

52,500 50,000

40,000

RECOVERY

RATE GALS.

PER HOUR

@ 90°F RISE

40.9

53.7

51.2

40.9

MINIMUM

VENT

PIPE

3"or 4" 3" or 4"

3"or 4" 3" or 4" 3"or 4"

3"or 4" 3"or 4"

3"or 4" 3"or 4" 3"or 4"

3"or 4"

DIMENSIONS IN INCHES

HEIGHT TO

DIAMETER JACKET TOP

22" 49" 22" 49"

20" 47½" 20" 47½"

16" 57½" 18" 58½"

18" 58¼"

20" 58" 20" 58" 22" 59½"

22" 59½" 20" 58¾"

22" 59½"

18" 58¼"

Materials and Basic Tools Needed

Materials Needed

To simplify the installation Sears has available the installation parts shown below.You may or may not need all of these materi-

als, depending on your type ofinstaUation.

EXPANSION TANKS FOR THERMAL EXPANSION CONDI- TIONS AVAILABLE IN 2 GALLON AND 5 GALLON CAPACITY THROUGH LOCAL

SEARS STORE OR

SERVICE CENTERS

C __

VENT PIPE

WATER HEATER INSTAL-

LATION KIT WITH FLEXI- BLE CONNECTORS FOR

314" OR 112" THREADED OR COPPER PLUMBING

VENT ELBOW

FLEXIBLE WATER HEATER GAS CON- NECTOR WITH FITTINGS

/ \

WATER HEATER STAND 24"x24"x 18" FOR USE WITH WATER HEATERS INSTALLED IN RESIDENTIAL GARAGES HAVING A DIAMETER 24" OR LESS AND A RATED CAPACITY 75

GALLONS OR LESS

DRAIN PANS AVAILABLE IN 20" DIAMETER FOR WATER HEATERS

HAVING A DIAMETER 18" OR LESS

AND AVAILABLE IN 28" DIAMETER

FOR WATER HEATERS HAVING A DIAMETER 26" OR LESS

Basic Tools

You may or may not need all of these tools, depending on ycour type of installation. These tools can be purchased at your local

Sears store.

• Pipe Wrenches (2) 14"

• Screwdriver

• Tin Snips

• 6 Foot Tape of Folding Rule

• Garden Hose

• Drill

• Pipe dope or Teflon Tape

GARDEN HOSE 6 FOOT TAPE

SLOT-HEAD SCREWDRIVER

PHILLIPS SCREWDRIVER

ROLL OF TEFLON TAPE (USE ONLY ON WATER

CONNECTIONS)

PIPE DOPE (SQUEEZE TUBE)

(USE FOR WATER AND GAS CONNECTIONS)

PIPE

WRENCH

TIN SNIPS

ADDITIONAL TOOLS NEEDED WHEN SWEAT SOLDERING

• Tubing Cutters or Hacksaw

• Propane Torch

• Soft Solder

• Solder Flux

• EmeryCIoth

• Wire Brushes

HACKSAW

3/4" WIRE BRUSH

I_"WIRE BRUSH

ROLL OFLEAD FREE

SOFTS OLDER

ROLL OF EMERY

CLOTH

SOLDER FLUX

PROPANE

TORCH

TUBING

CUTTER

Installation Instructions

Removing the Old Water Heater

Turn "OFF" the gas supply to the water heater.

. AWARNING }

If the mare gas hne_all gas appliances is]

used, also shut "off" the gas at each appliance. Leave all gas appliances shut "off" until the water heater installation I

scomEete. l

Turn "OFF" the water to the water heater. Some installations require that

the water be turned off to the entire

house.

Disconnect the vent pipe from the draft hood where they connect to the water heater. In most installations

the vent pipe can be lifted offafter any screw or other attached devices are removed. Dispose of the draft

hood. The new water heater has the drafthood which must be used for proper operation.

® ®

a. If you have copper piping to the water

heater, the two copper water pipes can be cut with a hacksaw approximately

four inches away from where they con-

nect to the water heater. This will avoid

cutting off the pipes too short. Additional cuts can be made later if nec-

essary. Disconnect the temperature-pres- sure relief valve drain line. When the water heater is drained, disconnect the hose from the drain valve. Close the

drain valve. The water heater is now completely disconnected and readyto be

removed.

8 to

make the

water

AWARNING ]

Check a_in to sure gassupply is OFF to the water heater. Then dis-

connect the gas supply connection from the gascontrol valve.

Attach hose the heater drain valve and put the other end in a floor

drain or outdoors. Open the water heater drain valve. Open a nearby hot water faucet which will relieve pressure in the

water heater and speed draining.

The water passing out of the drain valve may be extremely I hot. To avoid being scalded, make sure all connections are

dght and that the water flow is directed away from any person.

If have the

b. you galvanized pipe to water

heater, loosen the two galvanized pipes with a,pipe wrench at the union in each

line. tuso disconnect the piping remain-

ing to the water heater. These pieces

should be saved since they may be need-

ed when reconnecting the new water heater. Disconnect the temperature-pres-

sure relief valve drain line. When the water heater is drained, disconnect the

hose from the drain valve. Close the drain valve. The water heater is now

completely disconnected and ready to be removed.

A CAUTION

Mineral buildup or sediment may have accumulated in the old water heater. This causesthe water heater to be much

heavier than normal and this residue, if spilled out, could causestaining.

Installation Instructions (cont'd)

Facts to Consider About the Location

You should carefully choose an indoor location for the new

water heater, because the placement is a very important consid-

eration for the safety of the occupants in the building and for the most economical use of the appliance. This water heater is

not for use in mobile homes or outdoor installation.

Whether replacing an old water heater or putting the water heater in a new location, the following critical points must be

observed.

The location selected should be indoors as close as practical to the gas vent or chimney to which the water heater vent is going to be connected, and as centralized with the water pip-

ing system as possible. The water heater, as all water heaters,

wilt eventually leak. Do not install without adequate

drainage provisions where water flow will cause damage.

A CAUTION

WATER HEATERS EVENTUALLY LEAK: Installation of the water heater must be accomplished in such a manner that if

the tank or any connections should leak, the flow of water will not cause damage to the structure. When such locationscan- not be avoided, a suitable drain pan should be installed under the water heater. Drain pans are available at your local Sears store. Such a drain pan must be not greater than I '/z inches deep, have a minimum length and width of at least 2 inches greater than the water heater dimensionsand must be piped to an adequate drain. The pan must not restrict combustion air

flow. Under no drcumstances is the manufacturer or Searsto be held liable for any water damage in connection with this

water heater.

• The location selection must provide adequate clearancesfor ser- vicing and proper operationof the weter heater.

AWARNING

This water heater must not be installed directly on carpeting. Carpeting must be protected by a metal or wood panel

beneath the appliance extending beyond the full width and depth of the appliance by at least 3 inches (76.2mm) in any direction, or if the appliance is installed in an alcoveor doset,

the entire fmor must be covered by the panel. Failure to heed

this warning may result ina fire hazard.

A WARNING

Minimum clearances between the water heater and com- bustible construction are I" at the sides and rear, 4" at the front, and 6" from the vent pipe. Clearance from the top of the

jacket is 18"on most mndel_ Note that a lesserdimensionmay

be allowed on some mndel_ Refer to the label on the water

heater adjacentto the gascontrol valvefor all clearances.

12" MAX

VENTRATION

ZI" NdN.

o E NGS

AWARNING

INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQUIDS (VAPORS) ARE LIKELY TO BE PRESENT OR STORED

(GARAGES, STORAGE, AND UTILITY AREAS, ETC): Flammable liquids (suchas gasoline,solvents, propane (LP) or butane, etc.), all of which emit flammable vapors, may be improperly stored or used in such areag The gas water heater pilot light or main burner can ignite suchvapors.The resulting flashbackand fire can causedeath or serious burnsto anyonein the area,aswell asproperty damage. If installation in such areas is your only option,then the installa- tion must be accomplished in a way that the pilot flame and

main bumer flame are elevatedfrom the floor at least 18inches. While this may reduce the chancesof flammable vaporsfrom a

flour spillbeing ignited,gasolineand other flammable substances should neverbe stored or used in the same room or area con-

taining agas water heater or other openflame or spark produc-

ingappliance. NOTF_ Flammable vapors may be drawn by air currents from other areasof the structure to the appliance.

AWARNING

Propellantsofaerosolspraysand volatilecompounds,(clean-

ers,chlorinebasedchemicals,refrigerants, etc.) inadditionto

beinghighlyflammablein manycases,will alsochangeto cor-

rosivehydrochloricacid when exposedto the combustion productsof the water heater.The resultscanbe hazardous, andalsocauseproductfailure.

Figure I ]

AWARNING

A gas water heater cannot operate properly without the cor-

rect amount of air for combustion. Do not install in a confined area such a closet, unlessyou provide air as shown in Figures

I-5. Never obstruct the flow of ventilation air. If you have any doubtsor questionsat all, callyour gascompany.Failure to pro- vide the proper amount of combustion air can result in a fire or

explosion and can cause DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAMAGE

AWARNING

If thiswater heaterwill be usedin beautyshops,barbershops, cleaningestablishments,or self-servicelaundrieswith dry deaningequipment,it isimperativethat the water heateror

water heatersbe installedsothat combustionendventilation air be takenfrom outside_ areag Referto the "Facts to

ConsiderAboutthe Location"sectionof this manualandalso the latesteditionofthe NationalFuelGasCode,ANSI Z223.1

alsoreferred to as NFPA54 for specificsprovidedconcemin

air required.

Installation Instructions (cont'd)

Combustion Air and Ventilation for Appliances Located in

Unconfined Spaces

Uncunl_ed Spac* is a space whose volum_ is not less than 50 cubic feet per 1,000 Btu per hour of the aggregate input rating

of all appliances installed in that space. Rooms communicating directly with the space in which the appliances am installeff,

through openings not furnished with doors, are considered a

part of the unconfined space

In unconfined spaces in buildings, infiltration may be adequate

to provide air for combustion, ventilation and dilution of flue

gases. However, in buildings of tight construction (for example, weather stripping, heavily insulated, caulked, vapor barrier, etc.)

additional air may need to be provided using the methods

described in Combustion Air and Ventilation for Appliances Located in Confined Spaces, b.

Combustion Air and Ventilation

for Appliances Located in

Confined Spaces

Confined Space is a space whose volume is less than 50 cubic feet per 1,000 Btu per hour of the aggregate input rating of all

appliances installed in that space.

a. ALL AIR FROM INSIDE BUILDINGS:

(See Page 9 Figure 1, and Figure 2 below)

The confined space shall be provided with two permanent

o_enings communicating directly with an additional room(s) or sufficient volume so that the combined volume of all

spaces meets the criteria for an unconfined space. The total input of all gas utilization equipment installed in the com-

bined space shall be considered in making this determination. Each opening shall have a minimum flee area of one square

inch per 1,000 BTU per hour of the total input rating of all gas utilization equipment in the confined space, but not less than 100 square inches. One opening shall commence within

12 inches of the top and one commencing within 12 inches

of the bottom of the enclosure.

1. When directly communicating with the outdoors, each open- ing shall havea minimum freearea of 1 square inch per 4,000

BTU per hour of total input raring of all equipment in the enclosure. (SeeFigure 3.)

2. When communicating with the outdoors through vertical

ducts, each opening shall have a minimum free area of 1 square inch per 4,000 BTU per hour of total input ratin_of

all equ pment in the enclosure. (See Figure 4.) v

1FIg-4]

3. When communicating with the outdoors through horizontal

ducts, each opening shall have a minimum free area of 1 _uare inch per 2,000 BTU per hour of total input rating of

equipment in the enclosure. (See Figure 5.)

ot_1_1 OR OAS VEK'g

_mo_T_O_ _OOVF2_

f_end _ a_)

tan OUTLET

WATE_ F_ATEm

FUflgaOE

_ AJn DUCT 8m_ V aoom _o_)

b. ALL AIR FROM OUTDOORS: (seeFigures3-5)

The confined space shall be provided witl_ two permanent

openings, one commencing within 12 inches of the top and one commencing within 12 inches from the bottom of the

enclosure. The openings shall communicate directly, or by ducts, with the outdoors or spaces (crawl or attic) that freely

communicate with the outdoors.

Figure 3 ]

[FIg-- I .....

4. When ducts are used, they shall be of the same cross-sectional area as the free area of the openings to which they connect.

The minimum short side dimension of rectangular air ducts shall not be less than 3 inches. (See Figure 5.)

Louvers and Grilles: In calculating free area, consideration

shall be given to the blocking effect of louvers, grilles or screens protecting openings. Screens used shall not be smaller

than ¼ inch mesh. If the free area through a design of louver

or grille is known, it should be used in calculating the size o,penin, g required to .provide the free. area specified. If the

aesLgn and free area is not known, It may be assumed that

wood louvers will be 20-25 percent free area and metal louvers

and grilles will have 60-75 percent free area. Louvers and

grilles shall be fixed in the open position or interlocked with

the .equipment so. that they are opened automatically during

eqmpment operauon.

6. Special Conditions Created by Mechanical Exhausting or

Fireplaces: Operation of exhaust fans, ventilation systems domes dryers or fireplaces may create conditions requiring special attention to avoid unsatisfactory operation of installed

gas utilization equipment.

i';';'_'_';-_-;,,',

[ I f I

Installation Instructions (cont'd)

Water Piping

AWARNING

HOTTERWATERCAN SCALI_.Water heatersarei,nte_l. to producehot water.._Naterheatedto a temperaturewh_.hwill

satisfyclotheswash._ dishwashing,andothersanitizingneeds canscaldandpermanentlyinjureyouuponcontact.Somepeo-

plearemoreI!kelyto bepermanentlyinjuredbyhotwaterthan others.Thesemdudethe elderly,children,theinfirm,orphysical-

lylmentanyhandicapped,ffanyoneusinghotwaterinyourhome fitsintooneofthesegroupsor ifthereisa localcodeor statelaw

requiring acertain.temperatorewateratthehotwaterta_ then youmusttakespeciali_. caution_Inadditionto usingthe lowest

possibletemperaturesettingthat satisfiesyourhotwaterneeds,

a meanssuchasa mixingvalve,shouldbe usedat the hotwater tapsusedby thesepeopleor at the water heater.Mixingvalves

areavailableat plumbingsupplyor hardwarestore_Followman- ufacturersinstruction_for installationof the valves.Before

changingthe factory setting on the thermostat, read the "TemperatureRegulation"sectioninthis manual.

This water heater shall not be connected to any heating systems

or component(s) used with a non-potable water heating appliance.

If a water heater is installed in a closed water supply system; such as one having a back-flow preventer, check valve, water meter with a check valve, etc.., in the cold water supply; means shall be provided to control thermal expansion. Contact the

local utility or local Sears Service Center on how to control this

situation.

NOTE: To protect against untimely corrosion of hot and

cold water fittings, it is strongly recommended that all-elec- tric unions or couplings be installed on this water heater

when connected to copper pipe.

Look at the top cover of the water heater. The cold water inlet is markedcold. Put two or three turns of teflon tape around the threaded end of the threaded-to-sweat COul_ling

and around both ends of the _A"threaded nipple. Using flexi- ble connectors, connect the cold water pipe to the coldwater

inlet of the water heater.

NOTE: This water heater is super insulated to minimize

heat loss from the tanL Further reduction in heat loss can be accomplished by insulating the hot water lines

from the water heater.

INSTALLATION COMPLETED USING

SEARS INSTALLATION KIT

CONNECTORS

HOT OUTLET

TO HOUSE

THREADED TO I-

SWEAT COUPLING _-

COUPLING

314"THREADED --'-_ _.._1_

FLEXIBLE

WATER

SHUTOFF

VALVE

WATER LINE

THREADED TO

SVVEAT COUPLING

314" THREADED

COUPLING

The illustration shows the attachment of the water piping to the water heater. The water heater is equipped with _Ainch water connections.

NOTE: If using copper tubing, solder tubing to an adapter before attaching the adapter to the cold water inlet connec-

tion. Do not solder the cold water supply line directly to the cold water inlet. It will harm the dip tube and damage the

tank.

• Look at the top cover of the water heater. The water outlet is marked hot. Put two or three turns of teflon tape around the

threaded end of the threaded-to-sweat coupling and around both ends of the ¾ threaded nipple. Using flexible connec-

tors, connect the hot water pipe to the hot water outlet on the water heater.

t_--_r EHPERATURE -

- -- DISCHARGE

FLOOR DRAIN

PRESSURE

RELIEF VALVE

PIPE (Do not cap

or plug)

6" AIR GAP

Installation Instructions (cont'd)

Temperature-Pressure Relief Valve

_WARNING

At the time of manufacture this water heater was provided with a combination temporature-pressures relief valvecertified

_ya nationally recognized testing laboratory that maintains _riodlc inspec_onof productionof listedequipment or mate-

rials, as meeting the requirements for Relief Valves and

Automatic GasShutoff Devicesfor Hot Water SupplySystems, and the latest edition of ANSI Z21.22 and the code require- ments of ASME. If replaced, the valve must meet the require- mentsof local cedes,but not lessthan a combination tempera- ture and pressurerelief vah_ certified asmeeting the require-

ments for ReliefValvesand Automatic Gas Shutoff Devicesfor Hot Water SupplySystems,ANSI 7.21.22by a nationally recog- nized testing laboratory that maintains pededic inspection of

productiono{ listed equipment or materiat_ The valve must be marked with a maxin_um set pressurenot

to exceed the marked hydrostatic working pressure of the water heater (150 IbsJsq.in.) and a dischargecapacity not less

than the water heater input rate asshownon the model rating

! plate. (Electric heaters - watts divided by 1000 x 3415 equal I BTU/Hr rate.)

Your localjurisdictional authority, while mandating the useof a temperature-pressure relief valve complyingwith ANSI Z21.22

and ASME, may require a valve model different from the one furnishedwith the water heater

Compliance with such local requirements must be satisfiedby

the installer or end user of the water heater with a locallypre-

scribed temperature-pressure ralief valve installedin the desig- nated opening in the water heater in place of the factory fur-

nishedvalve.

Forsafeoperation of the water heater,the relief valvemust not be removed from it'sdesignated openingor plugged.

The temperature-pressurerelief valve mustbe installeddirectly intothe f'_tiagof the water heater designatedfor the relief valve. Position the valve downwardand providetubing sothat any dis- charge wifl exit only within 6 _nchesabove, or at any d_stence

below the structural floor Be certain that no contact ismade with any liveelectrical part. The dischargeopeningmust not be

blockedor reduced in size under any circumstance_ Excessive tength,over 30 feet, or use of more than fo_urelbowscan cause restriction and reduce the dischargecapacityofthe valve. No valveor other obstructionisto be placed between the relief

valveand the tank. Do not connect tubing directly to discharge drainunlessa 6" air gapisprovided.Topreventbodilyinjury,haz- ard to life, or property damage, the relief valve must be allowed to dischargewater in quantitiesshouldcircumstancesdemand.If the dischargepipe isnot connectedto a drain or other suitable means,the water flowmay causepropertydamage. The DischargePipe

Must not be smaller in size than the outlet pipe sizeof the valve,or haveany reducing couplingsor other restrictions. Must not be pluggedor blocked.

Mustbe of material listedfor hotwater distribution. Must be installed so as to allow complete drainage of beth

the temperature-pressure relief valve, and the discharge pipe.

Mustterminate at an adequate drain. Must not have anyvalve between the relief valveand tank.

AWARNING

The tempera_:'ure-pressure relief valve must be manually

operated at least once a year. Caution should be taken to

er-_ure that (I) no one is in front of or areund the outlet of the temperature-pressure retief valve dischargeline, and (2)

the water manually discharged will not cause any bodily injury or property damage because the water may be

extremelyho_

if after manually opera_ng the valve, it fails to completely reset and continues to release _ immediately close the

cold water inlet to the water heater, follow the draining instructions, and replace the temperature-pressure relief

valvewith a new one.

HOT SHUTOFF COLD

[] _1_1 (Do not cap or plug)

FLOOR DRAIN

VALVE

__TEMPERATURE-

6" AIR GAP

PRESSURE

RELIEFVALVE

DISCHARGE PIPE

RELIEFVALVEOPENING

At _hetimeof manufacture,thiswaterheaterwasprovidedwi_ acombinationtem- perature-pressurereliefwive listed_ complyingw_hthestandardforreliefval_sand a_.oma_gasshut-offdevicesforhot watersupplysystems,ANSJ7.21.22.Forsafe oper_onof thewacerheat_,therelief_alvemustnotberemovedfrom_ designated

po_ of _nm_ c_ p_ged. Yourlocaljurisdic_onalauthority,whilemandatingthe useo!a_emperature-p_essure

reliefvalvecomplyingwithANSI2:21.22andASME,mayrequireavalvemodeldifferent fromtheonefurnishedwiththewaterheate_

Compliancewithsuchlocalrequiremen_mustbesatisfiedbythe ins_lLeror enduser ofthe wa_r beaterwith• kxally prescribedter_er_ure-pressurereliefvalve_r_

inthedesistedopeninginthewaterheate_ Seemanualheading[-"Ternperatu_-Pre_ureReSefValves"for installationandmainte- nanceofreliefvalve,dischargeline,andothersafer/precautions.

Installation Instructions (cont'd)

Filling the Water Heater

A CAUTION I

Never usethis water heater unlessIt is€ompletely Igled with I

wetenTopreventdamageto the tenk,the tankmust hefilledI

with water. Water must flow from the hot water faucet

I before turn ng "ON" gasto the water heater. I

To fill the water heater with water:

• Close the water heater drain valve by turning the handle to

the right (clockwise). The drain valve is on the lower front of the water heater.

Open the cold water supply valve to the water heater. NOTE: The cold water supply valve must be left open

when the water heater is in use. To insure compete filling of thetank, allow air to exit by

opening the nearest hot water f_ucet. Allow water to run until a constant flow is obtained• This will let air out of the

water heater and the piping.

Check all new water piping for leaks. Repair as needed.

Venting

AWARNING

VENT DAMPERS - Any vent damper, whether it is operated thermally or otherwise must be removed ifits useinhibitsprop-

er draftingof the water heater,

Thermally Operated Vent Dampers: Gas-fired water heaters havingthermal efficiency in excessof 80%may produce a rela- tivelylowflue gastemperature. Such temperatures may not be high enough to properly open thermally operated vent damper_ This would causespillageof flue gasesandmay cause

carbon monoxide poisoning. Vent dampers must bear evidenceofcertification ascomplying

with the latest edition of American National Standard ANSI Z21.68 (ANSI 721.66 & 67, respectively,cover electrically and

mechanically actuated vent dampers). Before installationofany ventdamper, consultyour localSearsServiceCenter or the gas utility for further information.

AWARNING

To insure proper venting of this gas-fired water heater, the

correct vent pipe diameter must be utilized. Any additions or deletious of other gas applianceson a common vent with this

water heater may adverselyaffect the operation of the water

heater. Consult the local SearsService Center or gas utility if any such changesare planned.

For proper venting in certain installations, a larger diametervent pipe may bi: necessary. Due to great variances in installations,

ira-foreseeableby the manufacturerof the water heater,you must consult you[ gascompany to aid you in determiningthe proper ventingfor your waterheater from the vent tables in the latestedi-

tion of the National Fuel Gas CodeANSI Z223.1, also referredto asNFPA 54.

Check the ventingsystem for signs of obstructionor deterioration and replaceifneeded.

The combustion and ventilation airflowmust not be obstructed.

AWARNING

Obstructedor deterioratedventsystemsmaypresentaserious healthrisk orasphyxiation.

• Place the draft hood legs in the receiving holes on the top of

the water heater. The legs will snap in the holes to give a tight {it.

• Place the vent pipe over the draft hood. With the vent pipe in position, drill a small hole through both the vent pipe and

draft hood. Secure them together with a sheet metal screw.

O.FTHOOO I t

x_=:=A ISCREyV___I DRAFT HOOD

DRAFT HO_DD--'_'_ VEII_TNET_OUTDOORS OR

AWARNING

The water heater with_led must be properly

vented to a chimney which terminates outdoors. Never oper- [ ate the water heater unlessit is ventedto the outdoorsand has I

adequate air supplyto avoidrisks of improper operation, exple- don or asphyxiation. I

AWARNING I

The vent pipe from _ water heater must be no lessthan the

diameter of the draft hood outlet on the water heater, and I must slope upward to the chimney at least ¼ inch per linear

_o_ I

Installation Instructions (cont'd)

Venting (cont'd)

All vent gasesmust be completely vented to the outdoors of the structure (dwelling,). Iustal[only the dra_ hood provided with

the new water heater and no other drafthood.

Vent pipes must be secured ateach joint with sheet metal screws.

CHIMNEY

VENT PIPE INSTALLATION

There must be a minimum of 6" clearance between single wall vent pipe and any combustible material. Fill and seal any clear-

ance between single wall vent pipe and combustible material with mortar mix, cement, or other noncombustible substance.

For other than single wall, follow vent pipe manufacturer's clear-

ance specifications. To insure a tight fit of the vent pipe in a brick chimney, seal around the vent pipe with mortar mix

cement.

AWARNING

Failureto haverequiredclearancesbetweenventpipingandI combustiblematerialwill resultinafire hazard.

Besureventpipeisproperlyconnectedto preventescapeof dangerousfluegaseswhich couldcausedeadlyasphyxiation.

AWARNING [

Gas Piping

AWARNING

Make sure the gas supplied is the same type listed on the model rating plate. The inlet gas pressure must not exceed

14 inches w_. column ½ pound per square inch (3_kPa)]. I

The minimum mint gas pressure listed on the mdel rating plate is for the purpose of input edjus_,neat. [

I AWARNING I

if thegas€on valve pressures exceeding'A.I

pound per square inch (3.SkPa), the.damage to the gas con I trol valve €ould result ina fire or explosionfrom leakingga_ ]

AWARNING ]

If the main gas line s_gas appliancesis used,]

also turn "off" the gas at each appliance. Leave all gasappli- |

ances sbutoff until the water heator installation iscomplete. ]

A gas line of sufficient size must be run to the water heater.

Consult the latest edition of National Fuel Gas Code ANSI Z223.1, also referredto as NFPA54 and the gascompany concern-

ing pipe size.

There must be:

• A readily accessible manual shut off valve in the gas supply line serving the water heater, and

• A drip leg (sediment trap) ahead of the gas control valve to help prevent dirt and foreign materials from entering the gas control

valve.

• A flexible gas connector or a ground joint union between the shutoffvalve and control valve to permit servicing of the unit.

AWARNING

Chemicalvaporcorrosionof the flue and vent systemmay

occurif air for combustioncontainscertainchemicalvapors.

Spraycanpropellants,cleaningsolvents,refrigerator and air conditionerrefrigerants, swimmingpoolchemicals,calcium

and sodiumchloride,waxes,bleach,and processchemicalsare

typicalcompoundswhichare potentiallycorrosive.

Be sure to check all the gas piping for leaks before lighting the

water heater. Use a soapy water solution, not a match or open

flame. Rinse offsoapy solution and wipe dry.

Standard Models are for installation up to 3,300 feet above sea level.

High Altitude Models are for installation from 3,300 to 5,500 feet above sea level.

Ifa standard model is installed above 3,300 feet or a high altitude model is installed above 5,500 feet, the input rating must be reduced at the rate of 4 percent for each 1,000 feet above sea level.

Contact your local Sears Service Center or gas utility for further information.

The appliance and its gas connection must be leak tested

before placngthe appl ance in operation.

AWARNING I

Installation Instructions (cont'd)

_WARNING

• The applianceaed its individualshutoffvahe must be dkcon- nected from tbe gassupplypiplngsystem during anypressore

testing of the gas system at test pressures in excess of

.peondpor_mrainch(]_kPa_

The appiiancemust be isolatedfrom tbe gnssoppiy pipingsys- tem by closingits individual manual shutoff valve duringany pressuretesting of the gas supplypiping systemattest pres- suresequal or lessthan ½pound per squareinch(3.5kPa_

AWARNING ]

Use pipejoint compoundor teflon tape marked as being| remtant to theactionofpetroleum[Propane(LR)] gase_ I

SEDIMENT TRAP

A sediment trap shall be installed as close to the inlet of the water heater as practical at the time of water heater installation.

The sediment trap shall be either a tee fltting with a capped nip- ple in the bottom outlet or other device recognized as an effec- tive sediment trap. Ira tee fltting is used, it shall be installed in

conformance with one of the methods of installation shown

below,

Connecting the gas piping to the gas control valve of the water heater can be accomplished by either of the two methods shown.

A,WARNING

Contaminant3 in the gas lines may (ame improper operation of the gas control valve that may result in fire or explosion.

Before attaching the gasline be sore that all gas pipe isclean on the inside. To trap any dirt or foreign material in the gas supply line, a drip leg (sometimes called a sediment trap) must be incorporated in the piping. The drip leg must be readily accessible.Install in accordance with the "Gas Piping"

section. Refer to the latest edition of the National Fuel Gas Cede, ANSI Z223. I, also referred to asNFPA 54.

GAS PIPING WITH

FLEXIBLE CONNECTOR

GROUND

DRIP LEG

(Sedimenttrap)

CAP

GAS PIPING WITH ALL BLACK IRON

PIPE TO GAS CONTROL

GROUND BLACK PIPE

UNlON(Opdo_I)

3" rain (Sedimenttrap)

DRIP LEG

CAP

LOOP

GAS

CONTROL

VALVE

GAS

CONTROL

VALVE

Installation Instructions (cont'd)

Installation Checklist

BEFORE LIGHTING THE PILOT:

• Check the gas Enesforleaks.

a. Use a soapy water solution. DO NOT test for gas teaks

usinga match or open flame.

b. Brush the soapy water solution on all gas pipes, joints and

fittings.

c. Check for bubbling soap• This means you have a leak.

Turn "OFF" gas andmake the necessary repairs.

d. Recheckfor leaks. e. Rinse offsoapy solution and wipe dry.

VENT PIPE TO UNION

oV:i°° 'Y\ SHO FFVALVE

• Is the new temperature-pressure relief valve properly instaUed and piped to an adequate dram. See Temperature-Pressure

ReliefVaflve"section.

• Are the _cold and hot water lines connected to the water

heater correctly? See "Water Piping" instructions in the

Installanon Instrucnons section.

• Is the water heater completely filled with water? See "Filling:" "nstruct ons m the Installation Instructions" sect on.

• Will a water leak dama e an thin _ See the "Facts to

• Is there proper clearance between the water heater and any-

• .g. Y. g.

Conmder About the Location section.

thing that might catch fire? See the "Facts to Consider About the Location" section.

"+'- _J+'J+u.+ II, I

HOT

DRAFT HOOD

GAS SUPPLY

SHUTOFF VALVE

(_ _ TEMPERATURE.

PRESSURE

RELIEF VALVE

-- DISCHARGE PIPE (Do not cap or plug)

• Do you have adequate ventilation so that the water heater

will operate properly? See "Combustion Air and Ventilation" in the "Facts to Consider About the Location" section•

Is the draft hood vent piping properly secured? See "Venting"

instructions in the "Installation Instructions" section.

Is there proper clearance between the vent pipe and anything that might catch on fire? See "Venting" instructions in the

Installation Instructions" section.

• Is the vent pipeproperly sloped and does the vent terminate outdoors? See Venting" instructions in the "Installation Instructions sectlon.

• Do you need to call your gas company to check the gas pipe

and its hookup?

DRIP LEG --q_

(Sediment

trap) PIPE CAP

DRAIN VALVE

FLOOR DRAIN

UJL

I I I

,- I I I

PJLt W_

6" AIR GAP

MODEL RATING PLATE

Operating Instructions

Lighting

AWARNING

BEFORE LIGHTING [PROPANE (L.R) GAS WATER HEATERS]: P_ (I-R) gasis .heavierthan ear.Shouldthere

be a leak in the system, the gas will settle near the ground. Basements, crawl spaces, skirted areas under mobile homes (evenwhen vandlated_ closetsand areasholow grouodlevel¥nll serve as pockets for the accumulation of this gas. Before

attempting to light,or relight the water heater'spilot or turning ona nearby electricallight switch,be absolutelysurethere isno accumulatedgasin the area. Searchfor odor of gasby sniffingat

groundlevelin the vicinity of the appliance.If odor isdetected, followstepsindicatedat "For Your Safety" on the coverpageof

thismanual then leavethe premises.

Lighting and operating instructions are located on front of the water heater, above or to one side of the gas control valve.

_,WARNING

AN ODORANT ISADDED TO THE GASUSED

BYTHIS WATER HEATER. FORYOUR SAFETY IFYOU SMELLGAS.-

Donottry to lightanyappliance. Do not touchanyelectriealswitch;donotuseanyphonein

yourbuilding.

Immediatelycallyourgassupplierfrom a neighbor'sphone, Followthegassuppliersinstrucdons. Ifyou cannotreachyourgassupplier, callthe Eredepart-

ment.

Figure 6 I

Figure 7 ]

_,WARNING

DO NOT force the gas control knob. Use only your hand to push it down to light the pilot, or to torn it to "ON", "OFF" or "PILOT". Never use a tool such as a lever, wrench or pli-

ers. Do not hit or damage the knob. A damaged Imob may

result in an explosion and serious injury. If you have problem

turning the Imob, call the gassupplier immediately.

CHECK FOR LEAKS

Be sure to check all your gas pipes for leaks before lighting your

water heater. Use a soapy water solution, not a match or open

flame. Check the fac,tory gasfittings after pilot is lit and gas con- trol knob is still in PILOT position. Then, check the fittings

when the main burner is turned "ON'. Use a soapy water solu-

tion for this, too.

Figure 8 ]

Figure 9 1

_INNER DOOR

OUTER

DOOR

Operating Instructions (cont'd)

Lighting label on the water heater as it appears above the thermostat

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING

If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

This appliancehasa pilot whichmustbe lightedby hand,Whenlightingthepilot,followtheseinstructions exactly.

BEFORELIGHTINGsmellallaroundthe appliancearea for gas. Be sureto smell next to the floor because

somegasisheavierthanairandwillsettleonthefloor, WHATTODOIF YOUSMELLGAS

• Donottryto lightanyappliance.

• Do nottouch any electric switch;do not use any

phoneinyourbuilding.

• Immediatelycallyourgassupplierfroma neighbor's

phone.Followthegassupplier'sinstructions.

LIGHTING INSTRUCTIONS

• If you cannotroachyourgas supplier,callthefire

department.

C. Use onlyyourhandto pushin or tum the gascontrol

knob.Neverusetools.If theknobwillnot pushinor turnby hand,don'ttryto repairit, calla qualifiedser-

vicetechnician.Forceor attemptedrepairmay result ina fireorexplosion.

D. Do not usethis applianceifanypart hasbeenunder

water.Immediatelycall a qualifiedservice technician toinspectthe applianceandtoreplaceanypartofthe

controlsystemandanygas controlwhichhas been underwater.

1.STOP!Readthesafetyinformationaboveonthislabel.

2.Removeouterdoor.

3. Setthe thermostat to lowestsettinq byturningthe

watertemperaturedialclockwise,(f _,)toits lowest temperaturesetting (witharrowon dial)asshown.DO

NOT FORCE,

4.TurngascontrolknobclockwiseVI to"OFF" posi- tion. Knob cannot be turned from "PILOT" to "OFF"

unlessknob is depressedslightly.DO HOT FORCE, (Figure6, page 17)

5. Waitfive (5) minutesto clearoutanygas. If youthen smellgas,STOP!Follow"B" in the safetyinformation

aboveon this label.If youdon't smellgas,go to the

.nextstep.

6. Remove(or open) inner door locatedbelow the gas controlunit.

7. Findpilot-followmetaltubefromgascontrol.Thepilot islocatedinfrontof theburner.

PILOT BURNER _'_ THERMOCOUPLE

8.Ifyoudon'tsmellgas,turnknobongascontrolcounter

clockwise{L_.,_ to"PILOT" position.(Figure7, page17)

9. Push in control knoball the way and hold down. Immediatelylightthepilotwith a match.Continueto hold control knobin for aboutone (1)minuteafter the pilotis lit. Releaseknobandit willpopbackup. Pilotshouldremainlit.If it goesout, repeatsteps3 through8.

• If knobdoesnotpop upwhenreleased,stopand

immediatelycall your servicetechnicianor gas supplier.

• If the pilot will not stay lit after several tries,

depressandturnthegascontrolknobclockwise

_)') to "OFF"andcallyourservicetechnician

orgassupplier.(Figaro6,page17)

10. Replace(or close)innerdoor.Replaceouterdoor if

doordoesnotcovergascontrolon/offknobortam- peratureadjustmentknob.(Figure9,page17)

11. At armslengthaway,turngas controlknobcounter-

clockwise_ tothefull "ON" position.Warning do not use gas control knob to regulate gas

flow. (Figure8,page17)

12. At arms length away,setthe thermostatto desired

setting. Themark( • ) HOTindicativeofapproximate 120°F is preferredstarting point. Some local laws may requirea lowerstartingpoint.If hotterwateris desired,seeinstructionmanualand"warning" below.

13.Replacetheouterdoorif notreplacedinstep10.

Hotterwater

increasesthe riskofscald injury.Beforechangingtemperaturesettingseeinstructionmanual.

WARNING I

TO TURN OFF GAS TO APPLIANCE

1.Set thethermostatto lowest setting byturningthe

watertemperaturedial clockwise(f-'_) to itslowest temperaturesetting (witharrowondial)as shown.DO

NOT FORCE.

2. Turngas controlknob clockwise _) to "OFF" position. Knobcannot be turnedfrom "PILOT" to

"OFF" unless knob is depressedslightly.DO NOT

FORCE.

3. Replaceouterdoor(ifremoved).

Operating Instructions (cont'd)

Temperature Regulation

Due to the nature of the _ypical gas water heater, the water tem- _oweraturein certain situations may vary up"to 30°F higher or

er at the point of use such as, bathtubs, showers, sink, etc.

This means that when the temperature adjustment dial is set at

the mark approximating 120° F, the actual water temperature at any hot water rap could be as high as 150°F or as low as90°E

Any water heater's intended purpose is to heat water. Hot water

is needed for cleaning (bodies, dishes, clothing). Hot water will present a scald hazard. Depending on the time dement, and the people involved (normaladuhs, children, toddlers, elderly, infirm, etc.) scalding may occur at different temperatures.

_WARNING

HOTTERWATERCAN SCALD:Water heatersareintendedto

_roducehotwater.Water heatedto a temperaturewhichwill

satisfyclo_es washing,dishwashin_andothersanitizingneeds canscald_mdpermanently injureyouuponcontact.Somepeo- plearemorelikelyto be permanently injuredbyhotwaterthan others.Theseincludetheelderly,children,the infirm,orphysical- ly/mentallyhandicapped.Ifanyoneusinghotwaterinyourhome fitsintooneofthesegroupsor ifthereisalocalcodeorstatelaw requiringa certaintemperaturewater at thehotwatertap,then

foumusttakespecialprecautions.Inadditionto usingthe lowest x_ssibletemperatureset_ngthat satisfiesyour hotwater needs,

i meanssuchasamixingvalve,shouldbe usedatthe hotwater tapsusedby thesepeopleor at the waterheater.Mixingvalves areavailableat plumbingsupplyor hardwarestores.Followman-

ufacturersinstructionsfor installationof the valves.Before changingthe factory setting on the thermostat, read the

'q'emperatureRegulation"sectioninthismanual.

Turn the water temperature dial dockwise (ff"_) to decrease the temperature, or counterclockwise (4"'_) to increase the temperature.

PILOT LIGHTING-Set here before attempting to light pilot.

• HOT-Is a thermostat setting of approximately 120°F, which will supply hot water at the

most economical temperatures. The temperature adjustment knob can be

turned lower than HOT if desired.

A-Is a thermostat setting of approximately

130°E

B-Is a thermostat setting of approximately

140°F. This is the lowest setting for

supply of hot water to dishwashers.

AWARNING

Never allowsmallchildrento usea hotwater tap,or to draw

I their ownbathwater.Never leavea childor handicappedper- [ sonunattendedina bathtubor shower.

The thermostat of this water heater has been factory set at its lowest position, to reduce the risk of scald injury. It is adjustable

and must be reset to the desired temperature setting. The mark (•) HOT indicative of approximately 120°F is the preferred starting point. Some states have a requirement for a lower set- ting. If you need hotter water, follow directions for temperature adjustment, but beware of the warnings in this section.

C--Is a thermostat setting of approximately

150°E

VERY HOT-Is a thermostat setting of 160°F. It is

recommended that the dial be set lower whenever possible.

NOTE: Water temperature range of 120°--140°F recom-

mended by most dishwasher manufacturers.

AWARNING

Shouldoverheatingoccur or the gassupply fail to shut off, torn "OFF" the manualgascontrolvalveto the appliance.

Service and Adjustment

Tank (Sediment) Cleaning

Sediment build-up on the tank bottom may create varying amounts of noise, and if left in the tank will cause premature tank failure. In some water areas,you may not be able to drain

all sediment deposits by simply draining the tank. In these cases Mag Erad (part no. 23600) can be used to help remove the sedi-

ment deposits. This may be ordered from the Sears Service Center. For ordering, refer to the Repair Parts secdon.

Venting System Inspection

At least once a year a visual inspection should be made of the

venting system. You should look for:

Obstructions which could cause improper venting. The com- bustion and ventilation air flow must not be obstructed.

Damage or deterioration which could cause improper vent- ing orleakage of combustion products. Rusted flakes around top of water heater.

AWARNING

Chemicalvapor corrosionof the flue and vent systemmay occurif air for combustioncontainscertain chemicalvapor_

Spraycanpropellants,cleaningsolvents,refrigerator and air conditionerrefrigerants, swimmingpool chemicals,calcium

and sodiumchloride,waxes,bleach,and processchemicalsare typicalcompoundswhicham potentiallycorrosive.

• AWARNING I

Obstructed or deterioratedventsystemsmaypresentaserious

healthriskorasphyxiation.

Burner Inspection

• . AWARNING

Donotusethnappllanc_ hasbeen_ water.

I Immediately calla SearsServiceTechnicianto inspect the I applianceand to.replacethe gascontrol or anypart ofthe

I burnersystemwhichhasbeenunderwater.

At least once a year a visual inspection should be made of the main burner and pilot burner. The drawing is for your reference.

You should check for sooting which is not normal and will

impair proper combustion.

&WARNING I

Soot build-upindicatesa problem that requires correctionI beforefurtheruse.Turn"OFF" gasto water he_er andleaveJ

"OFF" until repairsare made, becausefailureto correctthe

I_use of the sootingcan resultin a fire or explosioncausingI

IDEATH,SERIOUSBODILYINJUR_,OR PROPERTYDAMAGE.I

Burner Cleaning

AWARNING I

Be sure the vent piping is properly connected to prevent escapeof dangerousflue gasseswhich could causedeadly

asphyxation. I

AWARNING I

If after inspectionof the vent system you found sootingor I deterioration,somethingiswrong. Callthe localgasutilityto I

correctthe problemand cleanor replacethe flueandventing1 beforeresumingoperationofthe water heater J

In the event your burner needs cleaning, use the following instructions:

If inspection of the burner shows that cleaning is required, turn

the gas control knob clockwise (('-"_) to the "OFF" position, depressing slighdy.

NOTE: The knob cannot be turned from "PILOT" to "OFF"

unless knob is depressed slighdy. DO NOT FORCE.

Loose deposits on or around the burner can be removed by care- fully using the hose of a vacuum cleaner inserted through the

access door of the water heater. If the burner needs to be removed for additional cleaning, call the Sears Service Center to remove

and clean the burner and correct the problem that required the burner to be cleaned.

Service and Adjustment (cont'd)

L.R Gas Control Valve & Burner

Assembly Replacement

Information

AWARNING

PROPANE (I.R) GAS CONTROL VALVE AND BURNER

ASSEMBLYREPLACEMENTINFORMATION. ForPropane(L.R)GasModelsOnly.

Yourwater heater isequippedwith a Propane(L.R) gascon- trol valveand a main burnerassemblywith lee handthreads forthefollowing fittingsand their connections.

• The connection between the manifold and the gas control valve (A to B) are left hand .threads.

• The connection between the main burner orifice and the manifold (C to D) are left hand threads.

For ordering these replacement parts, please refer to

the "Repair Parts" section of this manual.

\ B

Temperature-Pressure Relief Valve Operation

The temperature:pressure relief valvemust be manually operated at least once a year.

TEMPERATURE-PRESSURE

RELIEF VALVE

DISCHARGE PIPE

Failure to install and maintain a new properly listed tempera- ture-pressure relief valve will release the manufacturer from any

claim which might result from excessive temperature or pressure.

AWARNING

If the temperature-pressure relief valve on the appliance

weepsor dischargesperimf_aily,this maybe dueto thermal expansion. Your water heater may have a check valve

installedin the water llne or a water meter with a check

valve.Consultthe SearsServiceCenter for further informa- tion. Do not plugthe temperature-pressure raiiefvalve.

Draining

The water heater should be drained if being shut down during freezing temperatures. Also periodic draining and cleaning of sediment from the tank may be necessary.

Turn the gas control knob to the "OFF" position. CLOSE the cold water inlet valve to the water heater.

• OPEN a nearby hot water faucet and leave open to allow for

draining.

• Connect a hose to the drain valve and terminate to an ade-

quate drain.

• OPEN the water heater drain valve to aliow for tank draining.

NOTE: If the water heater is going to be shut down and

drained for an extended period, the drain valve should be left open with hose connected allowing water to terminate to an adequate drain.

• Close theurain valve.

• Follow instructions in the "Filling The Water Heater _ section.

• Follow the lighting instructions in the _Lighting" section to

restart the water heater.

AWARNING

When checldngthe temperature-pressure reliefvalveopera- tlon, make surethat (I) no one is in front of or aroundthe outlet ofthe temperature-pressurereliefvaivedischargeline, and (2) that the water manuallydischargedwill not causeany

propertydamagebecausethe water maybe extremelyhot. If after manuallyoperatingthe valve, it failsto completely

resetand continuesto releasewater, immediatelyclosethe coldwater inlet to the water heater, follow the draining

instructions,and replace the temperature-pressure rehef

valvewithanewone.

Service and Adjustment (cont'd)

Drain Valve Washer Replacement

NOTE: For replacement, use a '_a" x _/." x *A"thick washer available at your nearest hardware store. For ordering replace-

ment wnshers, refer to the "Parts Order List" section.

Turn "OFF"gas supply to water heater.

Follow "Draining" instructions.

Turning counter clockwise, remove the hex cap below the screw handle.

Remove the washer and put the new one in phce. Screw the handle and cap assembly back into the drain valve

and retighten using a wrench. DO NOT OVER TIGHTEN. Follow instructions in the "Filling The Water Heater"

section. Check for leaki.

Follow the lighting instructions in the _Lighting" section to restart the water heater.

_ HANDLE _" _" AND CAP

' _ ASSEMBLY

Housekeeping

Vacuum around base of water heater for dust, dirt, and lint on a regular basis.

A WARNING

INSTALLED IN SUITABLE AREA: To insure suffi-

cient ventilation and combustion air supply, proper clearances from the water heater must be main- tained. See "Facts to Consider About the Location"

section. Combustible materials such as clothing, cleaning materials, or flammable liquids, etc. must

not be placed against or adjacent to the water heater which can cause a fire.

Service

Before calling for repair service, read the Start Up Conditions and Operational Conditions found in the Troubleshooting

Guide of this manual. If a condition persists or you are uncertain about the operation

of the water heater, let a qualified person check it out.

Contact SEARS Repair Services at 1-800-4-MY-HOME

(1-800-469-4663).

Troubleshooting Guide

Start Up Conditions

THERMAL EXPANSION

Water sup,ply systems may, because of such events as high line

pressure, trequent cut-offs, the effects of water hammer among bthers, have installed devices such as pressure reducing valves, check valves, back flowpreventers, etc...to control these types of problems. When these devices are not equipped with an internal by-pass, and no other measures are taken, the devices cause the water system to be closed. As water is heated, it expands (ther- mal expansion) and dosed systems do not allow for the expan-

sion of heated water. The water within the water heater tank expands as it isheated and

increases the pressure of the water system. If the relieving point of the water heater's temperature-pressure relief valveis reached,the

valve will relieve the excesspressure. The temperature-pr_-,=,sure relief valve is not intendedfor the cohstant relief of thermal

expansion. This is an unacceptable condition and must be cor- rected.

It is recommended that any devices installed which could create a closed system have a by-pass and/or the system have an expan- sion tank to relieve the pressure built by thermal expansion. Thermal expansion ranks are available from Sears stores and

through the Sears Service Centers. Contact the local plumbing inspector, water supplier and/or the Sears Service Center for assistance in controlling these situations.

Thermal Expansion Tank Specifications

HOT

WATER HEATER

COLD WATER INLET FITTING

HOT

COLD WATERHEATER (3)

COLDWAllER PRESSURE HEr FITTING REDUCING

EXPANSION

0) 1

TANK

VALVEWITH

(3)

pRESSUREGAUGE

SHUTOFF

RECOMMENDED INSTALLATION

(VERTICAL MOUNTING)

FLOOR,CEILING

JOIST,ETC.

STRAPPING

WATER

Model Tank Capacity Dimensions in Inches I PipeFitting

Number In Gallons Diameter Length On Tank

153.331020 2 8 inches 12_ inches _" Male

153.331050 5 11 inches 14_inches _" Male

Expansion Tank Sizing Chart

Inlet*

Water Heater Capacity (Gallons)

Water

Expansion 30 40 50 66 82

Tank 2 2 2 5 5

Capacity 2 2 2 5 5

Needed 2 2 5 5 5

*Highest recorded inlet water pressure in a 24 hour period or

regulated water pressure.

NOTE: Expansion tanks are pre-charged with a 40 psi air

charge. If the inlet water pressure is higher than 40 psi, the expansion tank's air pressure must be adjusted to match that

pressure, but must not be higher than 80 psi.

Pressure

40psi

50psi 60psi 70psi 80psi

2 2 5 5 5 2 5 5 5 5

(3)

PRESSURE INLETCOLD

REDUCING

0) ,*'_rms_ SHUTOFF

EXPANSION •

i TANK .

ALTERNATE RECOMMENDED

(HORIZONTAL MOUNTING)

VALVEWITH WATER

(z)

PRESSUREGAUGE

INSTALLATION

STRANGE SOUNDS

Possible noises due to expansion and contraction of some metal parts during periods of beat-up and cool-down do not represent

harmful or dangerous conditions. Condensation causes sizzling and popping with the burner area

during heatin_ and coolinl_ periods and should be considered normal. See Condensation section.

Troubleshooting Guide (cont'd)

Start Up Conditions (cont'd)

CONDENSATION

Whenever the water heater is filled with cold water, a certain amount of cofidensation will form while the burner is on. A

water heater may appear to be leakingwhen in fact the water is condensation. This usually happens when:

• When a new water heater is filled with cold water for the first time.

• When gas burns and water vapor isproduced in water

heaters, particularly high efficiency models where flue tem-

peraturesare lower.

• When you use large amounts of hot water in a short time and the refill water is very cold.

Moisture from the products of combustion condense on the cooler tank surfaces and form drops of water which may fall

onto the burner or other hot surfaces to produce a _sizzling" or "frying" noise.

Excessive condensation can cause pilot outage due to water run- ning down the flue tube onto the main burner and putting out the pilot.

Because of the suddenness and amount of water, condensation water may be diagnosed as a _tank leak". After the water in the

tank warms up (about 1-2 hours), the condition should disappear.

Do not assume the water heater is leaking until there has been enough time for the water in the tank to warm up.

An undersized water heater will cause more condensation. The

water heater must be sized properly to meet the family's demands for hot water including dishwashers, washing machines

and shower heads.

Excessive condensation may be noticed during the winter and early spring months when incoming water temperatures are at

their lowest.

SMOKEIODOR

It is not uncommon to experience a small amount of smoke and odor during the initial start-up. This is due to burning off of oil

from metal parrs, and will disappearin a short while.

Operational Conditions

SMELLY WATER

In each glasslined water heater there is installed at least one anode rod (see parts section) for corrosion protection of the

tank. Certain water conditions will cause a reaction between this rod and the water. The most common complaint associated with

the anode rod is one of a "rotten egg smell". This odor is derived from hydrogen sulfide gas dissolved in the water. The smell is the result of four factors which must all be present for the odor to develop:

a. a concentration of sulfate in the supply water. b. little or no dissolved oxygen in the water.

c. a sulfate reducing bacteria within the water heater. (This

harmless bacteria is non-toxic to humans.)

d. an excess of active hydrogen in the tank. This is caused by

the corrosion protective action of the anode.

Smellywater may be eliminated or reduced in some water heater models by replacing the anode(s) with one of less active material,

and then chlorinating the water heater tank and all hot water lines. Contact Sears Service for further information concerning an Anode Replacement Kit #9001453 and this Chlorination

Treatment.

If the smelly water persists after the anode replacement and chlo- rination treatment, we can only suggest that continuous chlori- nation and filtering conditioning equipment be considered to eliminate the water problem.

Good venting is essential for a gas fired water heater to operate properly as well as to carry away products of combustion and water vapor.

AWARNING

HOTTERWATERCAN SCALD:.Water heatersareintendedto producehot water.Water heatedto a temperature whichwill

satisfyclotheswashing,dishwashing,andothersanitizingneeds canscaldandpermanentlyinjureyouuponcontact.Somepeo- pleare morelikelyto bepermanentlyinjuredbyhotwater than others.Theseincludetheelderly,children,the infirm,or physicak ly/mentallyhandicapped.Ifanyoneusinghotwaterinyour home

fitsintooneofthasegroupsor Ifthereisalocalcodeorstatelaw

requitinga certaintemperaturewateratthe hotwatertap,then

youmusttakespecialprecautions.Inadditionto usingthe lowest

possibletemperaturesettingthat satlsllasyour hotwater needs, a meanssuchasa mixingvalve,shouldbe usedat the hotwater tapsusedbythesepeopleorat the waterheater.Mixingvalves areavmZabieat plumbingsupplyor hardwarestores_Followman-

ufacturersinstructionsfor installationof the valves.Before changingthe factory setting on the thermostat, read the

'fl'emperatureRegulation"sectioninthismanual.

Do not remove the anode leaving the tank unprotected. By doing so, all warranty on the water heater tank is voided.

"AIR" IN HOT WATER FAUCETS

AWARNING

HYDROGEN GAS: Hydrogengascan be producedina hot water systemthathasnot beenusedfor a longperiodoftimo (generallytwo weeksor more). Hydrogengasisextremely flammableandexplosive.To preventthe possibilityof injury

underti_se conditions,we recommendthe hot water faucet be openedfor severalminutesat the kitchensinkbefore any

dectricalapplianceswhichareconnectedto the hotwatersys- tem are used(suchas a dishwasheror washingmachine),If hydrogengasis present,there will probablybe an unusual soundsimilarto airescapingthrough the pipeasthe hotwater

faucet is opened. There must be no smokingor open flame

nearthefaucetat the time it is open.

Troubleshooting Guide (cont'd)

HIGH TEMPERATURE SHUT OFF SYSTEM

This water heater is equipped with an automatic gas shut offsys-

tern. The high temperature shut off is built into the gas control valve. This system shuts off the gas supply to the water heater burners when high water temperatures are present. It is non-

resetsable. If the high temperature shut offactivates, the gascon- trol valve must be replaced. If this were to occur, turn "OFF the

entire gas supply to the water heater. Contact the Sears Service Center.

AWARNING

Shouldoverheatingoccuror the gassupplyfail to shutoff,

turn "OFF" the manual gascontrn valveto the appliance.

NOT ENOUGH OR NO HOT WATER

• Check the manual gas shut off valve to be sure it isopen.

i Check the pilot flame. It may have gone out. All models havean opening behind the outer door for viewing the pilot.

If the pilot is not lit, follow the Lighting instructions in this manual or located above the gas control valve on the water

heater to re.lightthepilot. If the water was extremely hot and is

now cold, the high limit safety temperature shut off may have

put out the burner and pilot. If the high temperature shut off

activates, the gas controlvalve must be replaced. Contact the SearsService Center.

AWARNING

Due to the nature of the typical gas water heater, the

water temperature in certain situations may be hotter than the thermostat setting.

Short, frequent draws of hot water - especiallywith very coldincomingwater - can shockthe thermostat into brief operation resulting in hotter and hotter layers of water closerto the top ofthe tank. Changes in hot water usagepatterns or raisingthe tem- perature differential between the cut-on of the thermo- stat and the coldwater temperature willusuallyeliminate the problem.

The temperature adjustment dial may be set too low. See the

_ The gascontrol knob must be turned to the "ON"posidon.

Temperature Regulation section.

The gas company can check the gas input to see ifit is correct.

An underfired water heater will not heat water as quickly.

• Look for leaking or open hot water faucets. Make sure all are closed.

• The cold water inlet temperature may be colder during the winter months. It will take longer to heat the water and seem like lesshot water.

• If you cannot find what is wrong, call the Sears Service

Cellter,

WATER IS TOO HOT

• The temperature adjustment dial may be set too high. See the Temperature Adjustment section.

NOTE: A period of time is necessary after an adjustment

has been made for the water temperature to reach the new temperature setting.

• If lower temperature settings wiU not lower the water tempera-

ture, call the Sears Service Center.

Troubleshooting Guide (cont'd)

Leakage Checkpoints

Use this guide to check a _Leaking" water heater, Many suspect- ed ULeakers"arenot leaking tanks. Often the source of the water

can be found and corrected.

If you arenot thoroughly familiar with your local gas codes your water heater, and safety practices, contact the Sear_s_.._

Center to check the water heater.

ACAUTION

Read this manual first. Then before checking the water I beater make sure the gas supply has been turned

"OFF", and never turn the gas"ON" before the tank is comp etely fo of water.

Never use this water heater unlessit iscompletely tilled J with water. To prevent damage to the tank, the tank I

must he filled with water. Water must flow from the hot

I ACAUTION. J

water faucet before turning "ON" gas to the water J heater. . J

O Water at the draft hood is water which has

condensed out of the combustion products. This is caused by a problem in the vent. Contact the Sears Service Center

O *Condensation may be seen on pipes in humid weather or

pipe connections may be leaking.

O'The primary anode rod fittingmay be leaking.

Small amounts of water from temperature-pressure relief valve may be due to thermal expansion or high water pressure in your area.

vapor

*The remperature-pressure relief valve may be leaking at

the tank fitting.

O Water from a drain valve may be due to the valve opened

slightly.

O'The drain valve may be leaking at the tank fitting.

Combustion products contain water vapor which can

condense on the cooler surfaces of the tank. Droplets form and drip into the fire or run on the floor, This is common atthe time ofstarmp afterinstallation and when

incoming water is cold.

Water in the water heater bottom or on the floor may be

from condensation, loose connections, or the relief valve. DO NOT replace the water heater until a full inspection of all possible water sources is made and necessary

corrective steps taken. Leakage from other appliances, water lines, or ground seepage should also be checked.

NOTE: To check where threaded portion enters tank,

insert cotton swab between jacket opening and fitting. If cotton is wet, follow "Draining" instructions in the "Service and Adjustment" section and then remove fitting. Put pipe dope or teflon tape on the threads and replace. Then follow "Filling the Water Heater"

instructions in the "Installation Instructions" section.

Notes

Parts Order List

POWER MISER TM 8 GAS WATER HEATERS MODEL NUMBERS:

153.337113 50 Gal. Short High Altitnde

153.337162 50 Gal. Short

153.337213 40 Gal. Short High Altitude

153.337262 40 Gal. Short

153.337362 30 Gal.

153.337413 40 Gal. High Altitude

I [

i, _719

I !

Parts Order List (cont'd)

POWER MISER TM 8 GAS WATER HEATERS MODEL NUMBERS:

153.337113 50 Gal. Short High Altitude

153.337162 50 Gal. Short

153.337213 40 Gal. Short High Altitude

153.337262 40 Gal. Short

153.337362 30 Gal.

153.337413 40 Gal. High Altitude

Model Numbers

KEY NO. PART DESCRIPTION

1 Temperature-Pressure Relief Valve

2 Primary Anode Rod 3 Model Rating Plate "j"

4 Drain Valve

5 Drain Valve Washer

('_2" x _" x ¼" thick)**

6 Thermocouple*

7 Pilot Tubin_ w/Fittinss

8 Burner Orifice

9 Manifold

10 Pilot 11 Manifold Cover 12 Inner Door

13 Gas Control Valve 14 Temperature Adjustment Knob

15 Burner 16 Dip Tube

17 Flue Baffle 18 Draft Hood

19 Restrictor Ring

# Manual # Mag-Erad

153.337113 153.337162 153.337362 153.337413

90OOO71

9000734 O27O118

9000058

9001584

42-33900

9000278

0230141

#36(HA)

9002619 9000284 9000358

9000281

F145-1278

F145-1280

9002411

9002067

9002495 9000273 9001208

9000071

9000734 0270118

9000058

9001584

42-339OO

9000278 0230120

#33

9002619 9000284 9000358 9000281

F145-1278

F145-1280

9002411 9002067 9OO2495 9000273

9001208

153.337213 153.337262

PART NUMBERS

9000071 9000071

9001829 9001829 0270118 0270118

9000058 9000058

9001584 9001584

42-33900 42-33900

9000278 9000278

0230141 0230120

#36(HA) #33

9002617 9002617

9000284 9000284 9000358 9000358 9000281 9000281

F145-1278 F145-1278

F145-1280 F145-1280

9002411 9002411 9001981 9001981 9002281 9002281 9000273 9000273

9000275 9000275

0002915340

23600

9000071

9000734

0270118

9000058

9001584

42-33900

9000278 0230120

#33

9002613

9000284 9000358 9000281

F145-1278

F145-1280

9002411

9001698

9002490

90O0273 9000275

9000071

9000734 0270118

9000058

9001584

42-33900

9000278 0230141

#36(HA) 9002615

9000284

9000358

9000281

F145-1278

F145-1280

9002411 9001698 9000516

9000273

9O00275

Now that you have purchased your Gas Water Heater, should a need ever exist for repair parts or service, simply contact any SEARS Service Center or call 1-800-4-MY-HOME (1-800-469-4663). Besure to provide pertinent facts when you call orvisit.

All parts listed may be orderedfrom any SEARS ServiceCenter, most SEARSstores and by calling 1-800-366-PART (1-800-366-7247). If the

parts you need are not stocked locally,your orderwillbe electronically transmitted to a SEARSRepairParts Distribution Center for handling. The model number of your Gas Water Heater will be found on the model rating plate located near the gas control valve. WHEN ORDERING REPAIR PARTS, ALWAYSGIVE THE FOLLOWING INFORMATION:

MODEL NUMBER PART DESCRIPTION PART"NUMBER NAME OF ITEM

THIS IS A REPMR PARTSLIST,NOT A PACKINGLIST.

Parts Order List (cont'd)

POWER MISER TM 8 GAS WATER HEATERS MODEL NUMBERS:

153.337462 4O Gal.

153.337513 50 Gal. High Altitude

153.337562 50 Gal.

153.337613 65 Gal. High Altitude

14Q

Parts Order List (cont'd)

POWER MISER TM 8 GAS WATER HEATERS MODEL NUMBERS:

153.357462 40 Gal.

153.337513 50 Gal. High Altitude

153.337562 50 Gal.

153.337613 65 Gal. High Altitnde

Model Numbers

KEY

PART DESCRIPTION

NO.

Temperature-Pressure Relief Valve

Primary Anode Rod

Model Ratin,gPlate "j"

Drain Valve

Drain Valve Washer

(17A;'x *_." x X" thick)**

6 Thermocouple* 7 Pilot Tubing w/Fittings

8 Burner Orifice

9 Manifold

10 Pilot 11 Manifold Cover

12 Inner Door 13 Gas Control Valve

14 Temperature Adjustment Knob 15 Burner

16 Dip Tube 17 Flue Baffle

18 Draft Hood 19 RestrictorRing

# Manual # Mag-Erad

153.337462 153.337513 153.337562 153.337613

PARTNUMBERS

9000071 9000734 0270118

9000058

9001584

42-33900

9000278 0230120

#33

9002615

9000284 9000358 9000281

F145-1278

F145-1280

9002411

9001698

9000516

9000273

9000275

9000071 9000071 9000734 9000734

0270118 0270118 9000058 9000058

9001584 9001584

42-33900 42-33900

9000278 9000278

0230141 0230120

#36(HA) #33

9002617 9002617

9000284 9000284 9000358 9000358 9000281 9000281

F145-1278 F145-1278 F145-1280 F145-1280

9002411 9002411

9001698 9001698

9000298 9002496

9000273 9000273

9000275 9000275

9000071 9000734 0270118

9000058

9001584

42-33900

9000278

0230141 #36(HA)

9002619

9000284 9000358 9000281

F145-1278

F145-!280

9002411

9001982

9000419

9000273

9000275

0 002915340

23600

Now that you have purchased your Gas Water Heater, should a need ever exist for repair parts or service, simply contact any SEARS Service Center or call 1-800-4-MY-HOME (1-8002*69-4663). Besure to provide pertinent factswhen you call orvisit.

All parts listed may be orderedfrom anySEARS ServiceCenter, most SEARSstores and by calling 1-800-366-PART (1-800-366-7247). If the parts you need are not stocked locally,your orderwill be electronicallytransmitted to a SEARS RepairParts Distribution Center for handling.

The model number of your Gas Water Heater will be found on the model rating plate located near the gas control valve. WHEN ORDERING REPAIRPARTS, ALWAYSGIVE THE FOLLOWING INFORMATION:

MODEL NUMBER PART DESCRIPTION PART NUMBER NAME OF ITEM

THIS IS A REPAIRPARTSLIST,NOT A PACKINGLIST.

Parts Order List (cont'd)

POWER MISER TM 8 GAS WATER HEATERS MODEL NUMBERS:

153.337662 65 Gal.

153.337762 50 Gal. High Recovery

153.337862 65 Gal. High Recovery

153.337960 40 Gal. (L.P.)

r TM

I I

14Q

Parts Order List (cont'd)

POWER MISER TM 8 GAS WATER HEATERS MODEL NUMBERS:

153.337662 65 Gal.

153.337762 50 Gal. High Recovery

153.337862 65 Gal. High Recovery

153.337960 40 Gal. (L.P.)

Model Numbers

KEY

NO. PART DESCRIPTION

1 Temperature-Pressure Relief Valve 2 Primary Anode Rod 3 Model Rating Plate t

4 Drain Valve

5 Drain Valve Washer

('7_" x '_/." x ¼" thick)**

6 Thermocouple*

7 Pilot Tubing w/Fittings

8 Burner Orifice

(Drill Size)

9 Manifold

10 Pilot 11 Manifold Cover

12 Inner Door

13 Gas Control Valve

14 Temperature Adjustment Knob 15 Burner

16 Dip Tube 17 Flue Baffle

18 Draft Hood 19 Restrictor Ring

# Manual

# Mag-Erad

153.337662 153.337960

9000071 9000734 0270118 9000058

9001584

42-33900

9000278

0230120

#33

9002619

9000284 9000358 9000281

F145-1278 F145-1280

9002411

9001982

9000419

9000273

9000275

153.337762 153.337862 PART NUMBERS

9000071 9000071

9000734 9000734 0270118 0270118

9000058 9000058

9001584 9001584

42-33900 42-33900

9000278 9000278 0230124 0230124

#30 #30

9002617 9002619 9000284 9000284 9000358 9000358

9000281 9000281 F145-1278 F145-1278 F145-1280 F145-1280

9002411 9002411

9001698 9001982

9000371 9000299

9000274 9000274

9000297 9000297

0002915340

23600

9OOOO71

9000734

0270118 9000058

9001584

42-33900

9000278

0230223

#49

9002616 9000286 9000358 9000281

F145-1279

F145-1280

9002651 9001698

9000516

9000273

9000275

Note =A': For Propane (L.E) model(s) this part has lefthand threads. *These parts arealso availableat most Sears retail stores.

**Also availableat most hardware stores. 1"Replacedonly on return ofdamaged plate.

# Not Illustrated Now that you have purchased your Gas Water Heater, should a need ever exist for repair parts or service, simply contact any SEARS Service

Center or call 1-800-4-MY-HOME (1-800-469-4663). Besure to provide pertinent factswhen you call or visit. All parts listed may be orderedfrom any SEARS ServiceCenter, most SEARS storesand by calling 1-800-366-PART (1-800-366-7247). If the

parts you need are not stocked locally,your orderwill be electronicallytransmitted to a SEARS RepairParts Distribution Center for handling. The model number of your Gas Water Heater will be found on the model rating plate located near the gas control valve.

WHEN ORDERING REPAIR PARTS, ALWAYSGIVE THE FOLLOWING INFORMATION:

MODEL NUMBER PART DESCRIPTION

PART NUMBER NAME OF ITEM

THIS lS A REPAIRPARTSLIST,NOT A PACKINGLIST.

Warranty

About YourWarranty

THE PRICEOF YOUR WATERHEATER DOES NOT INCLUDE A FREECHECKUP SERVICECALL.On Water Heater Installations

ArrangedBySears,Searswarrantstheinstallation.

ON INSTALLATIONSNOT MADE BYSEARS AUTHORIZED CONTRACTORS:

1.YourSearswarrantyappliesto the product only.

2. Searsdoe*notwarrant the installation.

3. A charge will be madeon service callsdue to poor or incomplete installation.These include:

LIMITED WARRANTY ON TANKS THAT LEAK

Through eight (8) years from the date of purchase, ifa leak occurs in the tank, Sears will fiunish, free of charge, a new current model water heater of closest availablecapacity and quality. If purchaser does not qualify for free installation as provided in the One Year Limited Labor

Warranty below, there'gill be acharge for installation. If the replacement water heater of dosest availablecapacity andquality does not meet current applicablegovernment standards, there will be

a charge for the difference in price between the replacementwhich does not meet government standards andone which does meet govern-

ment standards If the water heater is subjected to commercial, institutional, or industrial use or use in residences of two families or more, the abovewarranty

coverage for tanks that leak is effective for two years from the date of purchase and the Limited Warranty On Parts below is effective for one

year from the date of purchase.

LIMITED WARRANTY ON PARTS

Through eight (8) yearsfromthe dateofpurchase,when your Stars Kenmorewaterheaterisinstalledand operatedinaccordancewith the instructionsin thismanual,ifa part failsdueto a failurein materialsorworkmanship,Searswillfurnish a replacementpart freeof charge. If purchaserdoesnot qualifyfor freeinstallationas providedin theOneYearLimitedLaborWarrantybelow,therewillbea chargefor

installation.

a. Adjusting thermostat. b. Lighting pilot. c. Leaksin pipes or fittings.

. d. Improper venting

e. Condensation

This manual isin non-technicallanguage. It may help youavoid the

cost of a needlessservicecall. Manyservicecallsreallyarent needed. Suchaswhen:

1.Thegasisturned "OFF_.

2. Thepilotis out.

3. A gasorwater leakisdueto loosepipe orconnections.

ONE YEARLIMITEDLABORWARRANTYONWATERHEATER

When yourSearsKenmorewaterheaterisinstalledby Searsoritslicensedsubcontractorand isoperatedinaccordancewith the instructions

in thismanual, Searswill,for oneyearfromthe date of purchase: Install,freeof charge,the replacementwaterheateras providedbythe aboveLimitedTankLeakWarranty. Repair,freeofcharge,defectsin materialsorworkmanshipofthewaterheaterasprovidedbythe aboveLimitedWarrantyonParts.

To obtain warranty service, SIMPLY CALL 1-80(g4-MY-HOME (1-800-469_i663). This warranty appliesonly while this product is in use in the United States.

This warranty gives you specific legal tights and you may alsohave other rights which vary from state to state.

SEARS, ROEBUCK AND CO., Dept. 817 WA, Hoffman Estates, ]L 60179

Sears Installation Warranty

In addition to any warranty exteoded-to you on the Sears merchandise

involved,which warranty becomes effe,_dvethe date the merchandise is

installed should the workmanship of any Sears arranged installation prove faulty within one year, Sears will, upon notice rrom you, cause such faults to be corrected at no additional cost to you. If you want this

heater professionally installed by Sears contact your Sears Salesperson. They will arrangefor prompt, quality installation.

Sears Installation Policy

All installationlabor arranged by Searsshall be performed in a neat, workmanlikemanner in accordancewith generallyacceptedtrade prac-

tices. Further, all installationsshall complywith all local laws,codes regulationsandordinances.The customershall alsobe protected,dur-

ing installation, by insurance relating to property damage, Worker's CompensationandPublicLiability. If you want this water heater professionallyinstalledby Searscontact your Salesperson.They will arrangeforprompt, quality installationby

Searsauthorizedcontractors.

delivereddirectlytoyourhome Call24hoursaday,7daysaweek

Call6 am- 11pm(CST),7daysa week 1-800-4-MY-HOME

e e0.h0m°

1-800-366-PART i" (,-8oo-469-46.)

(1-80o-_-7_ts)

The modelnumber ofyour waterheater isfound onthe model radngplate on the front ofthe waterheater.

The5_V_ SideofSears"

u.98 Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. 0002915340-0

Kenmore 153337262, 153337162 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual