Kenmore 153337962, 153337863, 153337763, 153337663, 153337614 Owner’s Manual

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Owners Manual

FOR POTABLEWATER

HEATING ONLY

NOT SUITABLEFOR

SPACEHEATING

NOT FOR USE IN

MOBILE HOMES

Model No.

153.337114

153.337163 153,337214

153.3379.63

153.337363

153.337414

153.337463

153.337514

153.337563

153.337614

153.337663

153.337763

153.337863

153.337962

50 Gal. Short High Altitude S0 Gal. Short

40 Gal. Short High Altitude 40 GaL Short

30 Gal,

40 Gal. High Altitude

40 Gal.

50 Gal, High Akitude 50 Gal.

65 Gal. High Altitude 65 Gal.

50 Gal. High Recovery 65 Gal. High Recovery 40 Gal. (L.R)

POWER MISERTM9

GAS WATER HEATER

• SafetyInstructions

• Installation

• Operation

For Your Safety

AN ODORANT IS ADDED TO THE GAS USED BY THIS WATER HEATER

WARNING: If the information in these instructions are not fol- lowed exactly, a fire or explosion may result, causing property

damage, personal injury or death.

• Care and Maintenance

• Troubleshooting

• Parts List

Caution:

Read and Follow

All Safety Rules and

Operating Instructions Before First Use of

This Product.

Save this Manual for Future Reference.

-Do not store or use gasoline or other flammable vapors and liq- rodsin the vic'nity of this or any other appliance.

-WHAT TO DO IF YOU SMELL GAS : Do not try to light any appliance.

Do not touch any electrical switch; do not use any phone in your

building.

i Immediately call your gas supplier from a neighbor's phone.Follow the gas supplier'slnstructions. ,_.

If you can not reach your gassupplier, call the fire department,

-Installation and service must be performed by a qualified installer,

service agency or the gas supplier.

AWARNING

Improper installation, adjustment, alteration, service or mamtenance I

• . .

can cause DEATH, SERIOUS BOD!LY INJURY, OR PROPERTY DAM- I

AGE: Refer to this manual for assistance or consult the local Sears I Servtce Center or gas utility for further mformation. I

AWARNING

Flammable vapors may be drawn by air currents from other areas of the structure to this appliance.

A, WARNING

READ THE GENERAL SAFETY SECTION BEGINNING ON INSIDE COVER AND THEN THIS ENTIRE MANUAL BEFORE INSTALLING OR OPERATING THIS WATER HEATER.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Safety Precautions

I _WARNING .

Improper installation, adjustment, altev_tlon, service or maintenance can cause DEATH, SERIOUS BODILY

INJURY, OR PROPERTY DAMAGE. Refer to this menu- at for assistance or consult your local Sears Service

Center for further information.

AWARNING

WATER HEATERS EQUIPPED FOR ONE TYPE GAS

ONLY: This water heater is equipped for one type gas only. Check the model rating plate near the gascontrol

valve for the correct gas, DO NOT USE THIS WATER

HEATER WITH ANY GAS OTHER THAN THE ONE

SHOWN ON THE MODEL RATING PLATE. Failure to usethe correct gascan causeproblemswhichcan result in

DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAMAGE. If you have any questions or doubts consult yourgassupplieror local utility.

AW_!_tRNING

INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQ- UIDS (VAPORS) ARE LIKELY TO BE PRESENT OR

STORED (GARAGES, STORAGE, AND UTILITY AREAS, ETC), Flammable liquids (such as gasoline, solvents,

propane(LP) or butane, eta), all of whichemit flammable vapors, may be improperly stored or used in suchareas. The gaswater heater pilot light or main burner can ignite such vapors. The resulting flashback and fire can cause

death or serious bums to anyonein the area, as well as property damage.

If installation in suchareas isyour only option, then the installationmust be accomplishedin a way that the pilot

flame and main burner flame are elevated from the floor at least 18 inches.While this may reduce the chancesof

flammable vapors from a floor spillbeing Ignited, gasoline and other flammable substancesshouldnever besto_l or

used in the same room or area contain ng a gas water heater or other open flame or spark producingappliance.

NOTE: Flammable vapors may be drawn by air currents from other areasofthe structure to the appliance.

AWARNING

If this water heater will be used in beauty shops,barber

shops,cleaning,establishments, or self-service laundries with dry cleaning equipment, it is imperative that the water heater or water heaters be installed so that com-

bustlon and ventilation air be taken from outside these areas. Refer to the "Facts to Consider About the

Location" section of this manual and also the latest edi- tion of the National Fuel Gas Code, ANSI Z223.1, also referred to as NFPA 54 for specificsprovided €oncemnin

air required.

AWARNING

A fire can start if combus_ble mate.rialssuchas clothing, I

I cleaningmaterials,or flammable liqmdsare placedagainstI I OrnexttOthe water h_=ter" I

A WARNING

At the time of manufacture this water heater was previd-/ ed with a combination temperature-pressures relief valve certified by a nationally recognized testing laboratory that maintains periodic inspectionof production of listed equipment or materials, as meeting the requirements

for Relief Valves and Automatic Gas Shutoff Devicesfor Hot Water Supply Systems, and the latest edition of

ANSI Z21.22 and the code requirements of ASME. If replaced, the valve must meet the requirements of local codes,but not lessthan a combination temperature and

pressure relief valve certified as meeting the require- ments for Relief Valves and Automatic Gas Shutoff

Devicesfor Hot Water Supply Systems, ANSI Z21.22 by a nationally recognized testing laboratory that maintains periodic inspectionof production of listed equipment or

materials. The valvemust be marked with a maximum set pressure not to exceed the marked hydrostatic working pressure

of the water heater (150 Ibs./sq. in.) and a discharge

capacity not lessthan the water heater input rate as shown on the model rating plate. (Electric heaters. watts divided by 1000x 3415 equal BTU/Hr. rate.)

Your local jurisdictional authority, while mandating the

use of a temperature-pressure relief valve complying

with ANSI Z21.22 and ASME, may require a valve model

different from the one fumnishedwith the water heater.

Compliance with such local requirements must be satis-

fied bythe installer or end user of the water heater with

a locally prescribed temperature-pressure relief valve

installedin the designatedopening in the water heater in

)laceof the factory furnished valve.

For safe operation of the water heater, the relief valve must not be removed from it's designated opening or

plugged. The temperature-pressure relief valve must be installed

directly into the fitting of the water heater designated for the relief valve. Positionthe valvedownward and pro- vide tubing so that any dischargewill ex'_ only within 6

inches above, or at any distance below the structural

floor. Be certain that no contact is made with any live

electrical part. The dischargeopening must not be blocked or reduced in size under any circumstances.

Excessivelength, over 30 feet, or use of more than four elbows can cause restrlctionand reduce the discharge

capacity of the valve. •

No valve or other obstruction is to be placed between

the relief valve and the tank. Do not connect tubing

directly to discharge drain unlessa 6" air gap isprovided. To prevent bodilyinlury, hazard to life, or property dam-

age, the relief valve must be allowed to dischargewater in quantities should circumstances demand. If the dis- charge pipe is not connected to a drain or other suitable means, the water flow may cause property damage. The DischargePipe:

• Must not be smaller in size than the outlet pipe size of the valve, or have any reducing couplings or other

restrictions.

Must not be pluggedor blocked. Must be of material listedfor hot water distribution.

Must be installed so as to allow complete drainage of both the temperature-pressure rehef valve, and the

dischargepipe.

Must terminate at an adequate drain. Must not have any valve between the relief valve and

tank.

Safety Precautions

_,WARNING

A gas water heater cannot operate properly without the correct amount of air for combustion. Do not install in a

confined area such a closet, unless you provide air as

Ishowninthe "Facts to Consider About the Location" sec-

tion. Never obstruct the flow of ventilation air. If you have any doubts or questions at all, call your gas company.

Failure to provide the proper amount of combustion air can result in a llro or explosionand can CAUSE DEATH, SERIOUS BODILY INJURY,OR PROPERTY DAMAGE.

A, WARNING

HOTTER WATER CAN SCALD: Water heaters are intended to produce hot water. Water heated to a tem- perature which,will satisfy clothes washing, dish washing,

and other sanmzing needs can scald and permanently iniure you upon contact. Some people are more likelyto be permanently injured by hot water than others. These includethe elderly, children, the infirm, or physically/men- tally handicapped.If anyoneusinghot water in your home fits into one of these groups_t_rif there is a local code or state lawrequiring a certain temperature water at the hot water tap, then you must take specialprecautions.Inaddi-

tion to usingthe lowest possibletemperature setting that satisfiesyour hot water needs,a means suchas a mixing valve, should be usedat the hot water taps usedby these

people or at the water heater. Mixing valvesare available at plumbing supply or hardware stores. Follow manufac-

turers instructions for installation of the valves. Before changingthe factory setting on the thermostat, read the

"Temperature Regulation"sectioninthis manual.

AWARNING

Soot build-up indicates a problem that requires €orrec-

tion before further use. Turn "OFF" gasto water heater

and leave "OFF" until repairs are made, becausefailure

to correct the cause of the sooting can result in a fire or

explosion causing DEATH, SERIOUS BODILY INJURY,

IOR PROPERTY DAMAGE.

_WARNING

This water heater must not be installed directly on car- peting. Carpeting must be protected by a metal or wood

panel beneath the appliance extending beyond the full width and depth of the appliance by at least 3 inches

(76.2mm) in any direction, or if the appliance isinstalled in an alcoveor closet,the entire floor must be covered b

the panel. Failure to heed this warning may result in fire hazard.

_,WARNING

VENT DAMPERS - Any vent damper,whether it isoperat-

ed thermally or otherwise must be removed if its use inhibitsproper draftingofthe water heater.

IThermally Operated Vent Dampers: Gas-fired water

heaters having thermal efficiency in excess of 80% may

_reduce a relatively low flue gas temperature. Such tern- i _eratures may not be highenoughto properly open ther- mally operated vent dampers.Thiswould causespillageof

flue gasesand maycausecarbonmonoxidepoisoning. Vent dampers must bear evidenceof certification as com-

plying with the latest edition of American National Standard ANSI Z21.68 (ANSI Z21.66 & 67, respectively, cover electrically and mechanically actuated vent

dampers). Before installation of any vent damper, consult your local Sears Service Center or the gas utility for fur- ther information.

AWARNING

• The applianceand itsindividualshutoffvalve must be dis-

connectedfrom the gassupplypipingsystem during any pressure testing of the gas system at test pressuresin

excessof½pound per square inch(3.5kPa).

• The appliance must be isolatedfrom the gas supplypip-

ing system by closingits individual manual shutoffvalve during any pressuretesting of the gassupplypiping sys- tem at test pressures equal or less than % pound per squareinch(3.5kPa).

AWARNING

BEFORE LIGHTING [PROPANE (L.P.) GAS WATER HEATERS]: Propane (L.R) gasis heavier than air. Should there be a leak in the system,the gas will settle near the

ground. Basements, crawl spaces, skirted areas under mobile homes (even when ventilated), closets and areas

belowground level will serveas pocketsfor the accumula- tion of this gas. Before attempting to light or relight the

water heater_ pilot or turning on a nearby electrical light

sw_tch,be absolutelysure there is no accumulated gas in

the area. Searchfor odor of gasby sniffingat groundlevel

in the vicinity of the appliance. If odor isdetected, follow stepsindicated at "For Your Safety" on the cover pageof

this manualthen leave the premises.

AWARNING

Chemical vapor corrosion of the flue and vent system

may occur if air for combustioncontainscertain chemical

Ivapors.Spraycan propellants,cleaningsolvents,refrigera-

tor and air conditioner refrigerants, swimming pool

chemicals, calcium and sodium chloride, waxes, bleach, and processchemicals are typical compounds which are

potentially corrosive.

.AWARNING

Ob.structedor deteriorated vent systemsmay present a serioushealth risk or asphyxiation,

Safety Precautions continued on page 4.

Safety Precautions

A'WARNING 1

The water heater with draft hood installed must be prep- erly vented to a chimney which terminates outdoors.

Never operate the water heater unlessit is vented to the outdoors and has adequate air supply to avoid risks of I

improper operation,explosionor asphyxiation, l

AWARNING

Minimum clearancesbetween the water heater and com- bustibleconstruction are I" at the sidesand rear,4" at the

front, and 6" from the vent pipe. Clearance from the top

of the jacket is 18" on most models. Note that a lesser

dimension may be allowedon some models. Refer to the

label onthe water heater adjacentto the gascontrolvalve

for all clearances.

A, WARNING

Do not usethis applianceif any part of it hasbeen under

water. Immediately call a_ears Service Technician to inspectthe appliance and to replace the gascontrolor any

part ofthe burner systemwh ch hasbeen under water.

A,CAUTION

WATER HEATERS EVENTUALLY LEAI_ Installation of

the water heater must be accomplished in sucha manner that if the tank or any connections should leak, the flow

of water will not causedamage to the structure. For this reason,it isnot advisableto installthe water heater in an

attic or upper floor. When such locations cannot be avoided, a suitable drain pan should he installed under the water heater. Drain pans are available at your local Sears store. Such a drain pan must be not greater than

1I/2 inchesdeep, havea minimum length and width of at

least 2 inchesgreater than the water heater dimensions

and must be piped to an adequate drain. The pan must

not restrict combustionair flow.Under no circumstances is the manufacturer or Sears to be held liable for any

water damagein connectionwith thiswater heater.

AWARNING

HYDROGEN GAS: Hydrogengascan be producedin a hot water systemthat has not been usedfor a long period of

time (generally two weeks or more). Hydrogen gas is extremely flammable and explosive. To prevent the possi-

bility of injury under these conditions,we recommend the hot water faucet be opened for several minutes at the kitchen sink before any electrical appliances which are connected to the hot water system are used (such as a

dishwasheror washing machine). If hydrogen gas is pre-

sent, there vnllprobablybe an unusualsoundsimilar to air escaping through the pipe as the hot water faucet is opened. There must be no smoking or open flame near

the faucet at the time it isopen.

AWARNING

INSULATING JACKETS: When installing' an external water heater insulationjacket on a gaswater heater:

DO NOT cover the temperature.pressure relief wive. DO NOT put insulation over any part of the top of the gaswater heater. DO NOT put insulationever the gascontrol valveor gas

control valve/burner cover, or any accessareas to the

burner.

DO NOT let insulationaround the gaswater heater to get within 8 inches of the floor (air must get to the

burner). DO NOT cover or remove operating instructions, and

safetyrelated warning labelsand materials alT_ed to the

water heater.

!Failureto heed this will result in the possibilityof a fire or

explosion.

Table of Contents

Safety Precautions ............................................................................................................................................2-4

Table of Contents ................................................................................................................................................5

Customer Re.s_onsibilities .......................................................................................................................6

Product Specincations ..................................................................................................................................6

Materials and Basic Tools Needed ............................................................................................... 7

Materials Needed ...................................................................................................................................................................... 7

Basic Tools .................................................................................................................... :........................................................... 7

Installation Instructions ........................................................................................................................8-16

Removing the Old Water Heater ............................................................................................................................................... 8

Factsto Consider About the Location ....................................................................................................................................... 9

Combustion Air andVentilation for Appliances in Unconfined Spaces ................................................................................... 10

Combustion Air and Ventilation for Appliances in Confined Spaces....................................................................................... 10

Water Piping ........................................................................................................................................................................... 11

Temperature-Pressure Relief Valve........................................................................................................................................... 12

Filling the Water Heater .......................................................................................................................................................... 13

Venting .............................. ................................................................................................................................................. 13-14

Gas Piping ......................................................................................................................................................................... 14-15

Installation Checklist .............................................................................................................................................................. 16

Operating Instructions .........................................................................................................................17-19

Fighting ............................................................................................................................................................................. 17-18

Temperature Regulation .......................................................................................................................................................... 19

Service and Adjustment ...................................................................................................................... 20-22

Tank (Sediment) Cleaning ...................................................................................................................................................... 20

Venting System Inspection ...................................................................................................................................................... 20

Burner Inspection ................................................................................................................................................................... 20

Burner Cleaning ..................................................................................................................................................................... 20

L.P.Gas Control Valve & Burner Assembly Replacement Information .................................................................................... 21

Draining ................................................................................................................................................................................. 21

Temperature-Pressure Relief Valve Operation .......................................................................................................................... 21

Drain Valve Washer Replacement ........................................................................................................................................... 22

Housekeeping ......................................................................................................................................................................... 22

Service .................................................................................................................................................................................... 22

Troubleshooting Guide ........................................................................................................................23-25

Start Up Conditions ............................................................................................................................................................... 23

Condensation ........................................................................................................................................................................ 23

Smoke/Odor ......................................................................................................................................................................... 23

Thermal Expansion ............................................................................................................................................................... 23

Strange Sounds ...................................................................................................................................................................... 23

Operational Conditions .......................................................................................................................................................... 24

Smelly Water ......................................................................................................................................................................... 24

Air in Hot Water Faucets ...................................................................................................................................................... 24

High Temperature Shut OffSystem ...................................................................................................................................... 24

Not Enough or No Hot Water .............................................................................................................................................. 24

Water is too Hot ................................................................................................................................................................... 24

Leakage Checkpoints .............................................................................................................................................................. 25

Parts Order List...............................................................................................................................................28-35

Customer Responsibilities

Thank You forporchasingaSearswater heater.

Properly installed and maintained, it should give you years of trouble free service. If you should decide that you want the new

water heater professionally installed by Sears call the local Sears

Service Center or any Sears store. They will arrange for prompt, quality installation by Sears authorized contractors.

Abbreviations Found In This Instruction Manual

CSA - Canadian Standards Association

ANSI - American National Standards Institute

NFPA - National Fire Prevention Association

AWARNING

Thisgas.firedwater heater isdesigncertifiedbyCSA INTER-

NATIONAL under American National Standard/CSA

Standardfor GasWater HeatersANS Z2 I.I 0.I • CSA 4. I (lat-

estedition).The installationmustconformwith thismanual, LocalCodesand with the latesteditionof the National Fuel

GasCode,ANSI Z223.1. This publicationis availablefrom your localgovernment or

public library, gas company, or by writing NFPA, Batterymarch Park,Quincy,MA 02269.

• Read the "Safety Precautions" section, pages 2 through 4 of

this manual first and then the entire manual carefully. If you don't follow the safety rules, the water heater will not operate

properly. It could cause DEATH, SERIOUS BODILY INJURY AND/OR PROPERTY DAMAGE.

This manual contains instructions for the installation, opera- tion, and maintenance of the gas-fired water heater. It also

contains warnings through out the manual that you must read and be aware of. All warnings and all instructions are essential

to the proper operation of the water heater and your safety. Since we cannot put everything on the first few pages, READ

THE ENTIRE MANUAL BEFORE ATTEMPTING TO INSTALL OR OPERATE THE WATER HEATER.

• The installation must conform with the instructions in this manual; gas company rules; and Local Codes, or in the

absence of Local Codes, with the latest edition of the National Fuel Gas code, ANSI Z223.1, also referred to as NFPA 54.

This publication is available from your local government or public library or gas company or by writing NFPA, Batterymarch Park, Quincy, MA 02269.

• If after reading this manual_ou have any questions or do not understand any portion otthe instructions, call the Sears Service Center.

• Carefully plan the place where you are going to put the water heater. Correct combustion, vent action, and vent pipe instal-

lation are very important in preventing death from possible

carbon monoxide poisoning and fires. Examine the location to ensure the water heater complies with

the "Facts to Consider About the Location" section in this

manual.

• For California installation this water heater must be braced, anchored, or strapped to avoid falling or moving during an

earthquake. See instructions for correct installation proce- dures. Instructions may be obtained from your local dealer, wholesaler, public utilities or California O_ce of the State

Architect, 400 P Street, Sacramento, CA 95814.

• Complies with SCAQMD rule #1121 and districts having

equivalent NOx requirements.

Product Specifications

MODEL NUMBER

153.337114

153.337163

153.337214

153.337263

153.337363

153.337414

153.337463

153.337514

153.337563

153.337614

153.337663

153.337763

153.337863

153.337962

TANK

CAPACITY

IN GALLONS

50 50

40 40

TYPE

GAS

NATURAL NATURAL NATURAL

NATURAL

NATURAL NATURAL NATURAL

NATURAL NATURAL

PROPANE

B.ZU.

RATE

40,000 40,000

40,000

40,000 40,000

40,000 40,000 40,000

40,000

52,500 50,000

40,000

RECOVERY

RATE GALS.

PER HOUR

@ 90°F RISE

40.9

53.7

51.2

40.9

MINIMUM

VENT

PIPE

Y'or 4"

3" or 4"

3" or 4" 3"or 4", Y' or 4"

Y'or 4" 3"or 4"

3" or 4" 3"or 4"

3"or 4"

3" or 4"

DIMENSIONS IN INCHES

HEIGHT TO

DIAMETER

22" 22" 20" 20"

16"

18" 18"

20" 20" 22"

22" 20" 22"

18"

JACKETTOP

49"

49" 47½" 4TA"

57½" 58¼"

58¼"

58"

58" 59_" 59_4"

58¾" 59½"

58'A"

Materials and Basic Tools Needed

Materials Needed

To simplify the installation Sears has available the installation

parts shown below. You may or may not need all of these materi- als, depending on your type of installation.

WATER HEATER HEAT TRAPS HELP REDUCE

HEAT LOSS DUE TO THERMAL SYPHONING

WATER HEATER STAND 24"x24"x 18"

FOR USE WITH WATER HEATERS

INSTALLED IN RESIDENTIAL GARAGES HAVING A DIAMETER 24" OR LESS AND A RATED CAPACITY 75

GALLONS OR LESS

EXPANSION TANKS FOR THERMAL

EXPANSION CONDI- TIONS AVAILABLE IN

VENT ELBOW

WATER HEATER INSTAL- LATION KIT WITH FLEXI- BLE CONNECTORS FOR 3/4" OR I/2" THREADED OR COPPER PLUMBING

2 GALLON AND 5 GALLON CAPACITY THROUGH LOCAL

SEARS STORE OR SERVICE CENTERS

VENT PiPE

Basic Tools

You may or may not need all of these tools, depending on your

type of installation. These tools can be purchased at your local

Scars store.

• Pipe Wrenches (2) 14"

• Screwdriver

• Tin Snips

• 6 Foot Tape of Folding Rule

• Garden Hose

• Drill

• Pipe dope or Teflon Tape

FLEXIBLE WATER HEATER GAS CON- HECTOR WITH

FITTINGS

DRAIN PANS AVAILABLE IN 20" DIAMETER FOR WATER HEATERS

HAVING A DIAMETER 18" OR LESS, 24" DIAMETER FOR WATER HEATERS HAVING A DIAMETER 22" OR LESS AND AVAILABLE IN 28" DIAMETER FOR WATER HEATERS HAVING A DIAMETER 26" OR LESS

ADDITIONAL TOOLS NEEDED WHEN SWEAT SOLDERING

• Tubing Cutters or Hacksaw

• Propane Torch

• Soft Solder

• Solder Flux

• EmeryCIoth

• Wire Brushes

GARDEN HOSE 6 FOOT TAPE

SLOT-HEAD SCREVYDRIVER

PHILLIPS SCREWDRIVER

ROLL OF TEFLON TAPE (USE ONLY ON WATER

CONNECTIONS)

PiPE DOPE (SQUEEZE TUBE)

_FOR WATER AND

CONNECTIONS)

PiPE

WRENCH

HACKSAW

3/4" WIRE BRUSH

I/2" WIRE BRUSH

ROLL OF LEAD FREE

SOFT SOLDER

ROLL OF EMERY

CLOTH

SOLDER FLUX

PROPANE

I TORCH ,

TUBING CUTTER

Installation Instructions

Removing the Old Water Heater

Turn "OFF" the gas supply to the water heater.

_WARNING

I If the main gas line--all gas appliances is I used, also shut "off" the gas at each appliance. Leave all

gasappliances shut "off" until the water heater installation

I iscomplete.

Turn "OFF" the water 6o the water

heater. Some installations require that the water be turned off to the entire

house,

Disconnect the vent pipe from the draft hood where they connect to the water heater. In most installations

the vent pipe can be lifred off after any screw or other attached devices are removed. Dispose of the draft

hood. The new water heater has the draft hood which must be used for proper operation.

® ®

a. If you have copper piping to the water

heater, the two copper water pipes can be cut with a hacksaw approximately four inches away from where they con-

nect to the water heater. This will avoid cutting off the pipes too short.

Additional cuts can be made later if nec- essary. Disconnect the temperature-pres-

sure relief valve drain line. When the water heater is drained, disconnect the hose from the drain valve. Close the drain valve. The water heater is now

completely disconnected and ready to be

removed,

Check again to sure gas supply is OFF" to the water heater. Then dis-

connect the gas supply connection from the gas control valve.

a to water

Attach hose the heater drain valve and put the other end in a floor

drain or outdoors. Open the water heater drain valve. Open a nearby hot water faucet which will relieve pressure in the water heater and speed draining.

nlRke the

I _,WARNING I

The water passing out of the drain valve may be ,e._remely I hot. To avoid being sr._ded, make sure all connections are I

tight and that the water flow is directed away from any I

person. I

If you have galvanized pipe to the water

heater, loosen the two galvanized pipes with a pipe wrench at the union in each line. Also disconnect the piping remain- ing to the water heater. These pieces should be saved since they may be need- ed when reconnecting the new water heater. Disconnect the temperature-pres-

sure relieftvalve drain line. When the water heater is drained, disconnect the

hose from the drain valve. Close the

drain valve. The water heater is now completely disconnected and ready to be

removed.

&CAUTION I

Mineral buildupor sedimentmay haveaccumulated in the ]

old .waterheater, This causesthe water heater to be much heavier than normal and this residue, ff spilledout, could

causestainng.

Installation Instructions (cont'd)

Facts to Consider About the

Location

You should carefully choose an indoor location for the new water heater, because the placement is a very important consid- eration for the safety of the occupants in the building and for

the most economical use of the appliance. This water heater is

not for use in mobile homes or outdoor installation.

Whether replacing an old water heater or putting the water

heater in a hew location, the following critical points must be

observed.

The location selected should be indoors as close as practical

to the gas vent or chimney to which the water heater vent is going to be connected, and as centralized with the water pip- ing system as possible. The water heater, as all water heaters, will eventually leak. Do not install without adequate drainage provisions where water flow will cause damage.

ACAUTION

WATER HEATERSEVENTUALLY LEAK:Installationof the water heater mustbe accom011sheclin sucha manner that if

the tank or anyconnectionsshouldleak,the Bowof water will not causedamageto the structure..Forthis reason,it is not

advisableto instailthewater heater m anatticor upperfloor,i When suchlocationscannotbe avoided,a suitabledrainpan shouldbe installedunder the water heater. Drain pansare availableat yourlocalSearsstore.Sucha drainpan must be not greater than I% inchesdeep,haveaminimum lengthand widthof at least2 inchesgreaterthan the water heaterdimen-

sionsandmust be pipedto an adequatedrain.The pan must

mt restrictcombustionair flow.Undernocircumstancesisthe nanufactureror Searsto be heldliablefor anywater damage

n connectionwith this water heater.

• The location selection must provide adequate clearances for ser-

vicing and proper operationof the waterheater.

AWARNING

Thiswater heater mustnot beinstalleddirtily on carpeting.

ICarpeting must be protected by a metal or wood panel

beneaththe applianceextendingbeyondthe full width and depthof the appliance by at least 3 nches(762ram) n any

!dlrectJon,or if the applianceisinstalledinan alcoveor closet,

the entirefloor mustbe coveredbythe panel.Failureto heed

this warningmayresultin aErehazard.

AWARNING

Minimum clearancesbetween the water heater and €om-

bustibleconstructionare I" at the sidesand rear, 4" at the front,and6"from theventpipe.Clearancefrom the top of the

jacketis18"on most modeK Note that a lesserdimensionmay

be allowedon somemodels. Referto the labelon the water heateradjacentto the gascontrolvalvefor alldearances.

ZI" t'_N.

VENTILATION

OPENINGS

4'MIN.

"_N,

AWARNING

INSTALLATIONSIN AREASWHERE FLAMMABLELIQUIDS

VAPORS) ARE LIKELY TO BE PRESENT OR STORED

(GARAGES, STORAGE, AND UTILITY AREAS, ETC): Flammableliquids(suchas gasoline,solvents,pmpene(LP) or

butane, etc.), all of which emit flammable vapors, may be improperlystored or usedin sucharea_ The gaswater heater

pilotlightor main burnercanignitesuchvapor_The resulting

flashbackandfire cancausedeathor seriousbumsto anyonein

thearea,aswellaspropertydamage. If installationinsuchareasisyouronlyoption,thenthe installa-

tion must be accomplished in a way that the pilotflame and

!mainburnerflameareelevatedfromthefloorat least 18inche_

Y/hUe thk mayreducethe chancesof flammablevaporsfrom a

floorspillbeingignited,gasolineandotherflammablesubstances shouldneverbestoredor usedin the sameroom orarea con-

talningagaswaterheateror other openflameor sparkproduc- ingappliance.

NOTE: Flammablevaporsmay be drawnbyair currentsfrom

otherareasofthe structuretotheappliance.

AWARNING

Pmpellaotsof aemsel spraysand volatilecompounds,.(clean- ers,chlorinebasedchemicais,refrigerants,etc.) in additionto

beinghighlyflammable Inmanycases,willa/sochangeto €or- ro_vo hydrochloricacid when exposedto the combustion

productsof the water .I.."......_...The resultscan be hazardous,

andalsocauseproductfailure.

[ 1

AWARNING

A gaswater heater cannotoperateproperlywithoutthe cor-

rectamountof airfor combustion.Do not installina confined areasuch a closet,unlessyou provideair asshownin Figures

I-5. Never obstructthe flawof Cen_lationair. If you haveany doubtsor questionsat all,callyour gascompany.Failureto pro- videtheproperamount of combust_nair canresultina fireor explosionandcan causeDEATH,SERIOUSBODILYINJUR_,

ORPROPERTYDAMAGE.

AWARNING

Ifthiswaterbeater will be usedin beautyshops,barbershops,

cleaningestablishments,or self.servicelaundrieswith dry

cleaningequipment,it isimperativethat the water heater or

water heatersbe installedsothat €ombustlenand ventlindon

air be taken from outsidetheseareas.Referto the "Facts to

ConsiderAbout the Location"socdenof thismanualandalso

the latestedition of the NationalFuelGasCode,ANSI Z223..I,

alsore_n'ad to as NFPA 54 for specificsprovidedconcerning

air required.

Installation Instructions (cont'd)

Combustion Air and Ventilation for Appliances Located in

Unconfined Spaces

Unconfined Space is a space whose volume is not less than 50 cubic feet per 1,000 Btu per hour of the aggregateinput rating

of all appliances installed in that space. Rooms communicating

directly with the space in which the appliances are installed, through openings not furnished with doors, are considered a

part of the unconfined space In unconfined spaces in buildings, infiltration may be adequate

to provide air for combustion, ventilation and dilution of flue gases. However, in buildings of tight construction (for example,

weather stripping, heavily insulated, caulked, vapor barrier, etc.), additional air may need to be provided using the methods

described in Combustion Air and Ventilation for Appliances

Located in Confined Spaces, b.

Combustion Air and Ventilation for Appliances Located in

Confined Spaces

Con.rmed Space is a space whose volume is less than 50 cubic feet per 1,000 Btu per hour off,the aggregate input rating of all appliancesinstalled in that space.

a. ALL AIR FROM INSIDE BUILDINGS:

(See Page 9 Figure 1, and Figure 2 below)

The confined space shall be provided with two permanent

openings communicating directly with an additional room(s) oF suff*lcient volume so that the combined volume of all

spaces meets the criteria for an unconfined space. The total input of all gas utilization equipment installed in the com-

bined space shall be considered in making this determination.

Each opening shall have a minimum free areaof one square inch per 1,000 BTU per hour of the total input rating ofail

gas utilization equipment in the confined space, but not less

than 100 square inches. One opening shall commence within

12 inches of the top and one commencing within 12 inches

of the bottom of the enclosure.

1. When directly communicating with the outdoors, each open- ing shall have a minimum free areaof 1 square inch per 4,000

BTU per hour of total input rating of all equipment in the endusure. (See Figure3.)

2. When communicating with the outdoors through vertical ducts, each opening shall have a minimum free area of 1 square inch per 4,000 BTU per hour of total input rating of all equipment'in the enclosure. (See Figure 4.)

Figure 4 ]

3. When communicating with the outdoors through horizontal ducts, each opening shall have a minimum free area of 1

square inch per 2,000 BTU per hour of total input rating of all equipment in the enclosure. (See Figure 5.)

_4_qEY OR OA8 gZhT

_SRT

Figure 2 ]

b. ALL AIR FROM OUTDOORS: (seeFigures 3-5)

The confined space shall be provided with two permanent

openings, one commencing within 12 inches of the top and one commencing within 12 inches from the bottom of the

enclosure. The openings shall communicate directly, or by ducts, with the outdoors or spaces (crawl or attic) that freely

communicate with the outdoors.

Figure 3 ]

[ [ , ....

Figure 5 1

4. When ducts areused, they sha_ be of the same cruss-sectlonal area as the free area of the openings to which they connect.

The minimum short side dimension of rectangular air ducts shall not be lessthan 3 inches. (See Figure5.)

Louvers and Grilles: In calculating free area, consideration

shall be given to the blocking effect of louvers, grilles or screens protecting openings. Screens used shall not be smaller than ¼ inch mesh. If the free area through a design of louver or grille is known, it should be used in calculating the size opening required to provide the free area specified. If the design and free area is not known, it may be assumed that wood louvers will be 20-25 percent free areaand metal louvers

and grilles will have 60-75 percent free area. Louvers and

grilles shall be fixed in the open position or interlocked with

the equipment so that they are opened automatically during

equipment operation.

Special Conditions Created by Mechanical Exhausting or Fireplaces: Operation of exhaust fans, ventilation systems, clothes dryers or firephcea may create conditions requiring special attention to avoid unsatisfactory operation of ii_talled gas utilization equipment.

Installation Instructions (cont'd)

Water Piping

AWARNING

HOTTERWATERCAN SCALD:.Water heatersare intendedto producehot water.Water heatedto a temperature .whichwill

saUsfyclotheswashing,dishwashing,andothersanitizingneeds;

canscaldandpermanentlyinjureyouuponcontact.Somepeo- Poleare morelikelyto be permanentlyinjuredbyhotwaterthan

rs.Theseincludetheelder_,children,the infirm,orphysical.

ly/mentallyhandicapped.Ifanyoneusinghotwater inyour home fitsintooneofthesegroupsorifthereisalocalcodeorstatelaw

requiringa certaintemperaturewater at the hotw_er taR then

you musttakespecialprecautions.Inadditionto usingthe lowest

possib/etemperaturesettingthat satisfiesyour hotwater needs, a meanssuchasamixingvalve,shouldbeusedat the hotwater

tapsusedby these peopleor at the water heater.Mixingvalves areavailableat plumbingsupplyor hardwarestores.Followman-

ufacturersinstructionsfor installationof the valves.Before changingthe factory setting on the thermostat, read the

"Temperature Regulation"sectioninthismanual.

This water heater shall not be #onnected to any heating systems or component(s) used with a non-potable water heating appliance.

If a water heater is installed in a closed water supply system;

such as one having a back-flow preventer, check valve, water

meter with a check valve, etc.., in the cold water supply; means

shall be provided to control thermal expansion. Contact the local utility or local Sears Service Center on how to control this

situation.

NOTE: Toprotect against untimely corrosion of hot and cold water fittings, it is stronl_ly recommended that di-elec-

tric untons or couplings be mstalled on this water heater

when connected to copper pipe.

Look at the top cover of the water heater. The cold water inlet is marked cold. Put two or three turns of" teflon tape around the threaded end of _e threaded-to-sweat coupling

and around both ends of the ¾ threaded nipple. Using flexi- ble connectors, connect the cold water pipe to the coldwater

inlet of the water heater.

NOTE: This water heater is super insulated to minimize heat loss from the tank. Further reduction in heat loss

can be accomplished by insulating the hot water lines from the water heater.

HOT OUTLET

TO HOUSE /

THREADED TO

SWEAT COUPLING

3/4" THREADED

COUPLING

INSTALLATION COMPLETED USING

SEARS INSTALLATION KIT

FLEXIBLE

WATER

CONNECTORS

SHUTOFF

VALVE

THREADED TO

SWEAT COUPLING

3/4" THREADED

COUPLING

WATER LINE

COLD, ; T

The illustration shows the attachment of the water piping to the water heater. The water heater is equipped with ¾ inch water connections.

NOTE: If using copper tubing, solder tubing to an adapter before attaching the adapter to the cold w,.ater'.mletconnec-

tion. Do not solder the cold water supply llne directly to the cold water inlet. It will harm the dip tube and damage the

tank.

• Look at the top cover of the water heater. The water outlet is marked hot. Put two or three turns of teflon tape around the

threaded end of the threaded-to-sweat coupling and around

both ends of the ¾" threaded nipple. Using flexible connec- tors, connect the hot water pipe to the hot water outlet on

the water heater.

[]

PRESSURE

RELIEF VALVE

DISCHARGE

PIPE (Do not cap

or plug)

6" AIR GAP

FLOOR DRAIN

Installation Instructions (cont'd)

Temperature-Pressure Relief Valve

a,WARNING

At the time of manufacturethis water heater was provided with a combinationtemperature-pressuresreliefvalvecertified

bya nationally recognizedtestinglaboratorythat maintains periodicinspectionof productionof listedequipmentor mate- rials, as meeting the requirements for Relief Valvesand

_utomatic GasShutoffDevicesfor Hot Water SupplySystems, mdthe latest edition of ANSI Z21.22 andthe coderequire.

_ents ofASME.If replaced,the valvemustmeet the require- _ents oflocalcodes,butnot lessthanacombinationtempera- pureand pressurerelief valvecertifiedas meetingthe require-

mentsfor ReliefValvesand AutomaticGasShutoffDevicesfor Hot Water SupplySystems,ANSI Z21.22bya nationallyrecog-

nizedtestinglaboratorythat maintains periodic inspectionof

pTreductionof listedequipmentor materials.

hevalvemust be markedwith a maximumset pressurenot to exceed the marked hydrostaticworking pressureof the waterheater (150Ibsdsq,in.)anda dischargecapacitynot less thanthe water heaterinputrate as shownonthemodelrating plate.(Electric heaters- watts dividedby 1000x 3415 equal

BTU/Hr.rate.) . Yourlocaljurisdictionalauthor_y,while mandatingthe useofa

temperature-pressurerelief valvecomplyingwith ANSI Z21.22 and ASME, mayrequirea valvemodeldifferentfrom the one

furnishedwiththe waterheater. Compliancewith suchlocalrequirementsmust besatisfiedby

the installeror end userofthe water heaterwitha locallyp,re- scribedtemperature-pressurerelief valveinstalledinthe desig-

natedopeninginthe waterheater in placeof the factoryfur. nishedvalve,

Forsafeoperationof the water heater,the reliefvalvemustnot beremovedfrom it_ designatedopeningor plugged,

.Thetemperature-pressurerelief valvemustbe installeddirectly

intothe fittingofthewater heaterdesignatedforthe raliefvalve.

)ositionthe valvedownwardandprovidetubingsothat anydis-

chargewillexit onlywithin 6 inchesabove,or at any distance

)elowthe structuralfloor.Be certainthat no contact ismade

withanyliveelectricalpart.The dischargeopeningmust notbe blockedor reducedin sizeunderany circumstances.Excessive

leng_, over30feet, or useofmorethan fourelbowscancause restriction and reducethe dischargecapacityofthevalve.

qovalveorotherobstructionisto be placedbetweenthe relief ralveandthe tank. Do not connecttubingdirectlyto discharge

Iralnunlessa6" airgapisprovided,Topreventbodilyinjury,haz- ,'d to life,or propertydamage,the relief valvemustbeallowed

to dischargewaterinquantitiesshouldcircumstancesdemand.If the dischargepipeis not connectedto a drainor other suitable

means,the water flowmaycausepropertydamage.

• e DischargePipe: Mustnot besmallerin sizethan the outlet pipesizeof the valve,or haveanyreducingcouplingsor other restrictions. Mustnot be pluggedor Mocked.

Mustbeof materiallistedforhotwater distribution. Mustbe installedso asto allow completedrainageof beth

the temperature-pressurerelief valve, and the discharge pipe.

Mustterminateat anadequatedrain, Mustnot haveanyvalvebetweenthe relief valveandtank.

AWARNING

The temperature-pressure relief valve must be manuall: operated at least oncea year Caution shouldbe taken tt

!ensurethat (I) no one is in frontof or aroundthe outleto

the temperature-pressurerelief vaJvedischargeline,and (2)

the water manually dischargedwill not causeany bodily injury or property damage because the water may be

extremelyhot. If after manual.lyoperatingthe valve,it fails,to completely

resetand continuesto releasewater,immediatelyclosethe cold water inlet to the water heater, follow the draining

instructions,and replace the temperature-pressure relief valvewitha new one.

HOT SHUTOFF COLD

VALVE

PRESSURE

RELIEF VALVE

(Do not cap or plug)

[]

6" AIR GAP

RELIEFVALVEOPENING

At the time of manufacture,this waterheaterwasprovidedwitha combinationtem- perature-pressurereliefwive listedascomplyingwiththestandardforrelief_lves and automaticgasshut-offdevicesfor hotwatersupplysystems,ANSIZ2L22. Forsafe operationofthe v_ter heater,thereliefvalvemu_notbe removedfromitsdesignated pointofinstallationor plu/ged. YourIota;jurisdictionalauthority,whilemandatingthe useof a temperature-pressure reliefvalvecomplyingwithANSi7-21.22andASHE,mayrequireavalvemodeldifferent

fromthe onefurnishedwiththewaterheater Compliancewithsuchlocal_luirements mustbesatisfiedbytheinstalleror enduser

of the waterheaterwithalocallyprescribedtemperature-pressurereliefvalveinstalled

inthedesignatedopeninginthewaterheater.

Seemanualheading-'°Temperature.PressureReliefValves"for installationandmainte-

nanceofreliefvalve,dischargeline,andothersefe_precautions.

Installation Instructions (cont'd)

Filling the Water Heater

ACAUT,ON I

Never usethiswater heater unlessit iscompletelyfilledwith .w_e.r.To preventdamageto the tank, the tank must be filled

with water..Water must flow from the hot water faucet

beforeturning"ON gasto the water heater.

To fillthe water heater with water:

• Close the water heater drain valve by turning the handle to the right (clockwise). The drain valve is on the lower front of

the water heater.

• Open the cold water supply valve to the water heater. NOTE: The cold water supply valve must be left open

when the water heater is in use.

• To insure complete filling of the tank, allow air to exit by opening the nearest hot water faucet. Allow water to run

until a constant flow is obtained. This will let air out of the water heater and the piping.

• Check all new water piping for leaks.Repairas needed.

Venting

AWARNING

VENT DAMPERS- Any ventdamper,whether it is.operated thermallyor otherwisemustberemovedifitsuseinhtbitsprop-

erdraftingofthe water heater. .Tl_.rmallyOperated Vent Dampers:Gas-firedwater heaters

Imvingthermal efEciencyin e_cessof 80%may producearela- ffvdylowflue gastemperature. Suchtemperaturesmaynot be

high enough to properly open thermally operated vent

damper_Thiswouldcausespillageof fluegasesandmaycause carbonmon_ide poisoning. Ventdampersmustbearevidenceof certillcation ascomplying

with the latest edition of American NationalStandardANSI

7.21.68(ANSI Z21.66 & 67,respectively,coverelectricallyand mechanicallyactuatedventdampers).Beforeinstallationof any

ventdamper,consultyourlocalSearsServiceCenteror thegas

u_ity for further information.

AWARNING

To insureproper ventingof this gas-firedwater heater, the correctventpipediameter must be utilized.Anyadditionsor deletionsof othergasapplianceson a commonvent with this water heater mayadverselyaffectthe operationof the water

heater.Consultthe localSearsServiceCenter or gasutilityif anysuchchangesareplanned.

For proper venting in certain installations, a larger diameter vent pipe may be necessary. Due to great variances in installations, unforeseeable by the manufacturer of the water heater, you must consult your gas company to aid you in determining the proper venting for your water heater from the vent tables in the latest edi-

tion of the National Fuel Gas Code ANSI Z223.1, also referred to as NFPA 54.

Check the venting system for signs of obstruction or deterioration and replace if needed.

The combustion and ventilation airflow must not be obstructed.

AWARNING I

Obstructed or deteriorated vent systemsmay presentaserious healthriskor asphyxiation.

• Place the draft hood legs in the receiving holes on the top of

the water heater. The legs will snap in the holes to give a tight fit.

• Place the vent pipe over the draft hood. With the vent pipe in position, drill a small hole through both the vent pipeand draft hood. Secure them together with a sheet metal screw,

DRAFT HOOD t _VENT'x_ I _

,0 *_==k _CREW_J - DRAFT HOOD

DRAFT HO_ TNTOOUTDOORS OR

_,WARNING

The water heater with draft hoocl,installedmust be pmperb/

I vented to a chimney which.terminatesoutdoor_ Never oper-I

ate the water heaterunlessit isventedto the outdoorsand hasI

I adequateair_ to avoidrisksbf.impmperoperation,expIo- I don or asphyxiation.

I AWARNING 1

The vent pipefromthe waterheatermust be no lessthan the/ diameter of the draft hoodoutlet on the water heatertand|

_x_ slopeupwardto the chimneyat least¼ inchper I,n /

Installation Instructions (cont'd)

Venting (cont'd)

All vent gases must be completely vented to the outdoors of the structure (dwelling). Installonly the draft hood provided with

the new water heater and no other draf_ hood. Vent pipes must be secured at each joint with sheet metal screws.

CHIMNEY

RISE PER LINEAR

FOOT

VENT PIPE INSTALLATION

There must be a minimum of 6" clearance between single wall vent pipe and any combustible material. Fill and seal any clear-

ance between single wall vent pipe and combustible material with mortar mix, cement, or other noncombustible substance.

For other than single wall, follow vent pipe manufacturer's clear- ance specifications. To insure _"tight fit of the vent pipe in a brick chimney, seal around the vent pipe with mortar mix

cement.

AWARNING

Failureto haverequiredclearancesbetweenvent pipingand combustiblematerialwillresult ina Erehazard.

Besurevent pipeisproperlyconnectedto preventescapeof dangerousiluegaseswh chcoudcausedeadlyasphyxation.

• AWARNING

Gas Piping

AWARNING

Make sure the gas suppliedisthe sametype listedon the modelrating plate. The inletgaspressuremust not exceed

10.5in.water column(2.6kPa) for naturalgasor 13in.water

column (3.2kPa) for propane(I-R) gas.The minimum inlet gaspressurelistedon the model rating plate is for the pur.

poseofinputadjustment.

• AWARNING I

If the gascontrolvalveis subjectedto pressuresexceeding_AI pound per squareinch(3.5kPa),the damageto the gascon-

tro valvecouldresult n a Ereor explosonfrom eakinggas.

AWARNING [

If the main gaslineshutoffserving all gasappliancesisused,[ alsotorn "off" the gasat eachappliance.Leaveall gasappli- ancesshutoffuntilthe water heater installationscompete.

A gas line of sufficient size must be run to the water heater. Consult the latest edition of National Fuel Gas Code ANSI

Z223.1, also referred to as NFPA 54 and the gas company con-

cerning pipe size. There must be:

• A readily accessiblemanual shut off valve in the gas supply line

servingthe water heater, and

• A drip leg (sediment trap) ahead of the gas control valveto hdp prevent dirt and foreign materials from entering the gas control

valve,

• A flexible gas connector or a ground joint union between the shutoffvalve and control valve to permit servicing of the unit.

AWARNING

Chemicalvapor corrosionof the flue and vent systemmay occurif air for combustioncontainscertainchemicalvapors. Spraycan propellants,cleaningsolvents,refrigerator and air

conditionerrefrigerants, swimmingpool chemicals,calcium and sodiumchloride,waxes,bleach,andprocesschemicalsare

typicalcompoundswhicharepotentiallycorrosive.

Be sure to check all the gas piping for leaks before lighting the water heater. Use a soapy water solution, not a match or open flame. Rinse offsoapy solution and wipe dry.

t .

Standard Models are for installation up to 3,300 feet above sea

level.

High Altitude Models are for installation from 3,300 to 5,500 feetabovesealevel.

Ifa standard model is installed above 3,300 feet or a high altitude model is installed above 5,500 feet, the input rating must be

reduced at the rate of 4 percent for each 1,000 feet above sea level. Contact your local Sears Service Center or gas utility for further

information.

AWARNING

The applianceand its gas connectionmust be leak tested

before p acingtheapp ance n operation.

Installation Instructions (cont'd)

A WARNING

• The applianceandits individualshutoffvalvemustbe discon- nectedfrom the gassupplypipingsystemduringanypressure testingof the gassystem at test pressuresin excessof poundpersquareinch(3.SkPa).

• The appliancemustbe isolatedfromthegassupplypipingsys- tem by dosingitsindividualmanualshutoffvalveduringany pressuretestingof the gassupplypipingsystemat test pres- suresequalorlessthan'/;poundpersquare inch(3.5k1_).

at WARNING [

Use pipe joint compound or teflon tape marked as being [ resistantto the actionof petroleum [Propene(I.R)] gase_ I

SEDIMENT TRAP

A sediment trap shall be installed as dose to the inlet of the water heater as practical at the _me of water heater installation. The sediment trap shall be either a tee fitting with a capped nip-

ple in the bottom outlet or other device recognized as an effec- tive sediment trap. If a tee fitting is used, it shall be installed in conformance with one of the methods of installation shown

below.

Connecting the gas piping to the gas control valve of the water heater can be accomplished by either of the two methods shown.

GAS PIPING WITH

FLEXIBLE CONNECTOR

GS,_JND IOINT

U NlON(Opti°n_l) _ CO_EO L

CAP

GAS PIPING WITH ALL BLACK IRON

PIPE TO GAS CONTROL

GROUND JOINT _ BLACK PIPE

UNlON(Opdonll) __ /

CONTvALvEROL

_,WARNING

Contaminantsin the gaslinesmaycauseimproperope_ of the gascomrol valvethat mayresultin fire or explesion. Beforeattachingthe gasline be surethat all gaspipeisclean on the inside,Totrap anydirt or foreign material in the gas supply line, a drip leg (sometimes called a sediment trap) must be incorporated in the piping. The drip leg must be readilyaccessible.Installin accordancewiththe "Gas Piping"

section.Refer to the latest edition of the National FuelGas

JCode,ANSI Z223.1,alsoreferredto asNFPA 54.

m_ GAS

t,_ CAP

Installation Instructions (cont'd)

Installation Checklist

BEFORE LIGHTING THE PILOT:

• Check the gas lines for leaks. a. Use a soapy water solution. DO NOT test for gas leaks

usinga match or open flame.

b. Brush the soapy water solution on all gas pipes, joints and

fittings.

c. Check for bubbling soap. This means you have a leak.

Turn "OFF" gas andmake the necessary repairs.

d. Recheck for leaks.

e. Rinse offsoapy solution and wipe dry.

• Is the new temperature-pressure relief valve properly installed and piped to an adequate dram. See Temperature-Preasure

ReliefValve" section.

• Are the cold and hot water lines connected to the water heater correctly? See "Water Piping" instructions in the

"Installation Instructions" section.

HOT

VENT PIPE TO

OUTDOORS

OR CHIMNEY

DRAFT HOOD

UNION

SHUTOFF VALVE

COLD

• Is the water heatercompletely filled with water? See "Filling" instructions in the Installation Instructions" section.

• Will a water leak damage anything? See the "Facts to Consider About the Location" section.

• Is there proper dearanee between the water heater and any- thing that might catch fire?See the "Facts to Consider About

the Location" section.

• Do you have adequate ventilation so that the water heater will operate properly? See "Combustion Air and Ventilation"

in the Facts to Consider About the Location" section.

• Is the draft hood vent piping properly secured? See "Venting" instructions in the "Installation Instructions" section.

• Is there proper clearance betwe,en the vent pipe and anything that might catch on fire? See Venting instructions in the

"Installation Instructions" section.

• Is the vent pipe properly sloped and does the vent terminate outdoors. See Venting instructions m the Installation

_ , . . . . ¢¢ .

Instructions" section.

• Do you need to call your gas company to check the gas pipe and its hookup?

TEE

DRIP LEG (Sediment

trap) PIPE CAP

DRAIN VALVE

GAS SUPPLY

PRESSURE

RELIEF VALVE

DISCHARGE PIPE

(Do not cap or plug)

SHUTOFF VALVE

6" AIR GAP

FLOOR DRAIN

_TOVATE ! Wllm _llm"UO_EL NUMBER _

P0R _ FIEGO_Y _

I I I

BTm4R

Is0 ] . ] . ] .o

pJkJ.....

ANS Z21_10

MODEL RATING PLATE

Operating Instructions

Lighting

_WARNING

BEFORE LIGHTING [PROPANE (L.P,) GAS WATER HEATERS]:Propane(L.P.)gasisheavierthanair.Shouldthere be a leak in the system,the gaswill settle near the ground. Basements,crawl spaces,skirtedareasunder mobile homes (evenwhenventilated),closetsandareasbelowgroundlevelwill serve as pockets for the accumulation of this gas. Before attemptingto lightor relightthe waterheater'spilotor turning ona nearbyelectricallightswitch,beabsolutelysure there isno accumulatedgasinthe area.Searchforodorofgasbysniffingat groundlevelinthe vicinityofthe appliance.If odor isdetected, followstepsindicatedat "For YourSafety"onthe coverpageof

fiismanualthenleavethepremises.

Lighting and operating instructions are located on front of the water heater, above or to one side of the gas control valve.

AW_RNING

AN ODORANT ISADDED TO THE GAS USED

BYTHIS WATER HEATER. FOR YOUR SAFETY IF YOU SMELLGAS:

Do not try to lightanyappliance. Do not touchanyelectricalswitch;do not useanyphonein

yourbuilding.

Immediatelycallyourgassupplierfroma neighbor'sphone. Followthe gassuppliersinstructions, If you cannot reach your gassupplier,callthe Ere depart-

merit.

Figure 6 ]

Figure 7 ]

a, WARNING

DO NOT force the gascontrol knob.Useonlyyour hand to pushit down to lightthe pilot,or to turn it to "ON", "OFF" or "PILOT". Never usea tool suchasa lever,wrenchor plio

ers, Do not hit or damagethe knob. A damagedknob may result in an explosionand serious injury.If you haveproblem turning the knob, callthe gassupplierimmediately,

CHECK FOR LEAKS

Be sure to check all your gas pipes for leaks before lighting your water heater. Use a soapy water solution, not a match or open

flame. Check the factory gas ,fittings after pilot is lit and gas con- trol knob is still in PILOT position. Then, check the fittings

when the main burner is turned "ON". Use a soapy water solu-

tion for this, too.

Figure 9 ]

_INNER DOOR

OUTER

DOOR

Operating Instructions (cont'd)

Lighting label on the water heater as it appears above the thermostat

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING

If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

A. Thisappliancehass pilot which must be lighted by

hand.Whenlightingthepilot,followtheseinstructions exactly.

B. BEFORELIGHTINGsmellall aroundtheapplianceares

for gas. Besure to smell next to the floor because somegasisheavierthanairandwillsettleonthefloor.

WHATTODOIF YOUSMELLGAS

• Donottrytolightanyappliance.

• Do not touch anyelectric switch; do not use any

phoneinyourbuildin9.

• Immediatelycallyourgassupplierfroms neighbor's

phone.Followthegassupplier'sinstructions.

LIGHTING INSTRUCTIONS

1.STOPtReadthesafetyinformationaboveonthislabel.

2.Removeouterdoor.I"

3. Set the thermostat to lowest settinq,byturning the

watertemperaturedial clockwise,(( _,)to itslowest temperaturesetting(witharrowon dial)as shown.DO

NOT FORCE,

4.Turngascontrolknobclockwise_'_ to "OFF"posi- tion. Knobcannotbe turnedfrom "PILOT" to "OFF"

unlessknob is depressedslightly.DO NOT FORCE. (Figure6,page17)

5. Waitfive (5) minutesto clearout any gas. If you then smellgas, STOP!Follow"B" in the safetyinformation aboveon this label.If you don'tsmell gas, go to the

nextstep.

6. Remove(or open) inner door located belowthe gas controlunit.

7 Findpilot-followmetal

" tube from gas control, THERMOCOUPLE_L_/_ILOTBURNER

Thepilotislocatedin frontof theburner. /I_

8.Ifyoudon'tsmellgas,turnknobongascontrolcounter

clockwise_@ to "PILOT"position.(Figure7,page17)

• If you cannotreachyourgas supplier,callthe fir=

department.

C. Useonlyyourhandto pushin or turnthegascontro

knob.Neverusetools.Iftheknobwill notpushin or

turnbyhand,don'ttry to repairit, calls qualifiedser-

vicetechnician."Forceor attemptedrepairmayresult ina fireorexplosion.

O.Do not use thisapplianceifany parthas beenunder

water.Immediatelycalla qualifiedservicetechnician toinspecttheapplianceandto replaceanypartofthe controlsystemand any gas controlwhichhas been

underwater.

9. Push in control knob all the way and hold down. Immediatelylightthe pilotwiths match.Continueto hold control knob in for aboutone (1) minuteafter the pilotis lit. Releaseknoband it will popbackup. Pilotshouldremainlit. If it goesout, repeatsteps3

through8.

e If knobdoesnotpopupwhenreleased,stopand

immediatelycall your service technicianor gas supplier.

• If the pilot will not stay lit after several tries,

depressandturn the gas controlknobclockwise

_ to"OFF" andcallyourservicetechnician

orgassupplier.(Figure6,page17)

10. Replace(or close)innerdoor. Replaceouterdoor if doordoesnot covergascontrolon/offknobor tem-

peratureadjustmentknob.(Figure9,page17)

11. At armslengthaway,turngascontrolknobcounter-

clockwise_ to the full "ON" position.Warning do not use gas control knob to regulate gas

flow. (Figure8,page17)

12.At arms lengthaway,set thethermostatto desired

setting. The mark ( • ) indicativeof approximate

120°Fis preferredstarting point.Somelocallaws may requirea lowerstartingpoint.If hotterwateris desired,seeinstructionmanualand"warning" below.

13.Replacetheouterdoorifnotreplacedinstep10.

WARNING

LHotterwater

increasesthe risk of scald injury.Beforechangingtemperaturesetting see instructionmanual.

TO TURN OFF GAS TO APPLIANCE

1.Set the thermostatto lowestsettingbyturning the watertemperaturedial clockwise(f-",) to its lowest

temperaturesetting(witharrowondial) as shown.DO

NOT FORCE,

2. Turngas control knob clockwise _'_ to "OFF" position. Knob cannotbe turnedfrom "PILOT" to

"OFF" unless knob is depressedslightly.DO NOT FORCE.

3. Replaceouterdoor(ifremoved).

Operating Instructions (cont'd)

Temperature Regulation

Due to the nature of the typical gas water heater, the water tem-

erature in certain situations may vary up to 30°F higher or

_o_werat the point of use such as, bathtubs, showers, sink, etc.

This means that when the temperature adjustment dial is set at

the mark approximating 120 ° F, the actuoal,,water temperature at

any hot water tap could be as high as 150 F or as low as 90 E

Any water heater's intended purpose is to heat water. Hot water

is needed for cleaning (bodies, dishes, clothing). Hot water will present a scald hazard. Depending on the time element, and the people involved (normaladults, children, toddlers, elderly, infirm, etc.) scalding may occur at different temperatures.

_,WARNING

HOTTER WATERCAN SCALD:Water heatersareintendedto

producehot water.Water heatedto a temperaturewhichwill satisfyclotheswashing,dishwashing,andother sanitizingneeds canscaldandpermanentlyinjureyouuponcontact.Somepeo-

plearemorelikelyto bepermanentlyinjuredbyhotwater than

others.Theseincludethe eld_.dy,children,the infirm,or physical-

ly/mentallyhandicapped.If anyoneusinghotwater inyour home

fitsintooneofthesegroupsor if thereisa localcodeor statelaw

requiringa certaintemperaturew_er at the hotwatertap,then

youmusttakespecialprecautions.Inadditiontousingthe lowest

possibletemperaturesettingthat satisfiesyourhot water needs,

a meanssuchasamixingvalve,shouldbe usedatthe hotwater

tapsusedby thesepeopleor at the water heater.Mixingvalves

areavailableatplumbingsupplyor hardwarestores.Followman.

ufacturersinstructionsfor installationof the valves.Before

changingthe factory setting on the thermostat, read the

'q'emperatureRegulation"sectioninthismanual.

Turn the water temperature dial clockwise (("-_) to decrease the temperature, or counterclockwise (€_) to increase the

temperature.

PILOT LIGHTING-Set here before attempting to light pilot.

A-Is a thermostat setting of approximately

120°F, which will supply hot water at the most economical temperatures. The

temperature adjustment knob can be turned lower than 120°F if desired.

A-Is a thermostat setting of approximately

130°E

B-Is a thermostat setting of approximately

140°E

_,WARNING

INeverallow smallchildrento usea hot water _ or to draw

their ownbathwater.Never leaveachildor handicappedper-

sonunattendedina bathtubor shower.

The thermostat of this water heater has been factory set at its

lowest position, to reduce the risk of scald injury. It is adjustable and must be reset to the desired temperature setting. The mark

(A) indicative of approximately 120°F is the preferred starting point. Some states have a requirement for a lower setting. If you need hotter water, follow directions for temperature adjustment, but beware of the warnings in this section.

C-Is a thermostat setting of approximately

150°E

VERY HOT-Is a thermostat setting of 160°F. It is

• o o

NOTE. Water temperature _ange of 120 --140 F recom-

recommended that the dial be set lower whenever possible.

mended by most dishwasher r_atnufacturers.

_,WARNING

Shouldoverheadngoccur or the gassupplyfail to shut off,

turn "OFF" the manualgascontrolvalveto the appliance,

Service and Adjustment

Tank (Sediment) Cleaning Burner Inspection

Sediment build-up on the tank bottom may create varying amounts of noise, and if left in the tank will cause premature

tank failure. In some water areas, you may not be able to drain

all sediment deposits by simply draining the tank. In these cases

Mag Erad (part no. 23600) can be used to help remove the sedi-

ment deposits. This may be ordered from the Sears Service Center. For ordering, refer to the Repa'r Parts section.

Venting System Inspection

At least once a year a visual inspection should be made of the venting system. You should look for:

• Obstructions which could cause improper venting. The com-

bustion and ventilation air flow must not be obstructed. Damage or deterioration which could cause improper vent-

ing orleakage of combustion products. Rusted flakes around top of water heater.

AW_RNING

Chemical vapor corrosionof the flue and vent systemmay

occurif air for combustioncontainscertainchemicalvapors.

Spraycan propellants,cleaningsolvents,refrigerator and air conditionerrefrigerants, swimmingpool chemicals,calcium andsodiumchloride,waxes,bleach,and processchemicalsare typicalcompoundswhicharepotentially corrosive.

AWARNING

Obstructed or deteriorated ventsystemsmaypresenta serious

healthriskor asphyxietion.

AWARNING

Do not usethisapplianceif anypartof it hasbeenunderwater,

Immediately call a Sears Service Technicianto inspectthe

appliance and to replace the gascontrol or any part of the I

[burnersystemwhchhasbeenunderwater, ]

At least once a year a visual inspection should be made of the main burner and pilot burner. The drawing is for your reference.

You should check for sooting which is not normal and will

impair proper combustion.

I _,WARNIN.__._._.GG ]

Soot build-upindicatesa problemthat requires correction|

beforefurther use.Turn "OFF" gasto water heaterand leave| "OFF" untilrepairsare made, becausefailureto correctthe/

causeof the sootingcanresultin a fire or explosioncausing_ DEATH,SERIOUSBODILYINJUR_,ORPROPERTYDAMAGE.

Burner Cleaning

_,WARNING I

Be sure the vent pip_onnected to prevent I escapeof dangerousflue gasseswhich could causedeadly

asphyxiation.

•,WARNING I

If after inspectionof the vent systemyou found sootingor

deterioration,somethingiswrong.Callthe localgasutilityto correctthe p.reblemandcleanor replace the flueand venting

beforeresumingoperationofthewater heater,

In the event your burner needs cleaning, use the following instructions:

If inspection of the burner shows that cleaning ,isrequired, turn the gas control knob clockwise (if'x,) to the OFF position,

depressing slightly. ,.

NOTE: The knob cannot be turned from "PILOT" to "OFF" unless knob is depressed slighdy. DO NOT FORCE.

Loose deposits on or around the burner can be removed by care- fully using the hose of a vacuum cleaner inserted through the

access door of the water heater. If the burner needs to be removed

for additional cleaning, call the Sears Service Center to remove and clean the burner and correct the problem that required the

burner to be cleaned.

Service and Adjustment (cont'd)

L.R Gas Control Valve & Burner

Assembly Replacement

Information

_,WARNING

PROPANE (LR) GAS CONTROL VALVE AND BURNER

ASSEMBLYREPLACEMENTINFORMATION.

ForPropane(LR) GasModelsOnly:.

Yourwater heater isequippedwith a Propane(LR) gascon- trel valveanda main burner assemblywith lefthandthreads for the followingfittingsandtheir €onnection_

• The connection between the manifold and the gas

control valve (A to B) are left hand threads.

• The connection between the mare--burner orifice

and the manifold (C to D) are left hand threads.

For ordenng these replacement parts, please refer to

the "Repair Parts" section of this manual.

Temperature-Pressure Relief Valve Operation

The temperature-pressure relief valve must be manually operated at least once a year.

TEMPERATURE-PRESSURE

RELIEF VALVE

DISCHARGE PIPE

Failure to install and maintain a new properly listed tempera- ture-pressure relief valve will release the manu_'acturer fron_ any

claim which might result from excessive temperature or pressure.

AWARNING

If the temperature-pressure relief valve on the appliance weepsor dischargesperiodicaily,this may be dueto thermal expansion. Your water heater may have a check valve

installedin the water line or a water meter with a check valve.Consultthe SearsServiceCenter for further informa-

tion.Do not plugthe temporatumt_rmsurereliefvalve.

Draining

The water heater should be drained if being shut down during freezing temperatures. Also periodic draining and cleaning of

sediment from the tank may be necessary.

Turn the gas control knob to the "OFF" position.

CLOSE the cold water inlet valve to the water heater.

• OPEN a nearby hot water faucet and leave open to allow for

draining.

• Connect a hose to the drain valve and terminate to an ade-

quate drain.

• OPEN the water heater drain valve to allow for tank

draining.

NOTE: If the water heater _ i_oing to be shut down and drained for an extended period, the drain valve should be

left open with hose connected allowing water to terminate

to an adequate drain.

• Close thedrain valve.

• Follow instructions in the "Filling The Water Heater"

section.

• Follow the lighting instructions in the "Lighting" section to

restart the water heater.

AWARNING

When checkingthe temporaturedm_s_rereliefvalveopera. don, make surethat (I) no one is in front of or aroundthe

outletefthe temperatore-presmrerelief valvedischargeline, and(2) that the water manuallydisthargedwiUnotcauseany

propertydamagebecausethe,watermaybeextremelyhot

If after manuallyoperatingth_ valve, it failsto completely resetand continuesto releasewater, immediatelydose the cold water inlet to the water heater, follow the draining instructions,and replace the temperature-pressure relief

valsewitha newoue.

Service and Adjustment (cont'd)

Drain Valve Washer Replacement

NOTE: For replacement, use a a_. • u/.,, x _," thick washe_r

available at your nearest hardware store..For ordering replace- ment washers, refer to the "Parts Order List" section.

: Turn _OFF" gas supply to water heater.

Follow Draining" instructions.

• Turning counter clockwise, remove the hex cap below the screw handle.

: Remove the washer and put the new one in place.

Screw the handle and cap assembly back into the drain valve

and retighten using a wrench. DO NOT OVER TIGHTEN.

• Fol!ow instructions in the Filling The Water Heater"

section.

• Check for leaks.

• Follow the lighting instructions in the _Lighting " section to restart the water beater.

_ HANDLE _rT _ AND CAP

ASSEMBLY

_ WASHER

Housekeeping

Vacuum around base of water heater for dust, dirt, and lint on a

regular basis.

AWARNING

INSTALLED IN SUITABLE AREA: To insure suffi- cient ventilation and combustion air supply, proper

clearances from the water heater must be main- tained. See "Facts to Consider About the Location"

section. Combustible materials such as clothing, cleaning materials, or flammable liquids, etc. must not be placed against or adjacent to the water

heater which can cause a fire.

Service

Before calling for repair service, read the Start Up Conditions and Operational Conditions found in the Troubleshooting

Guide of this manual. If a condition persists or you are uncertain about the operation

of the water hearer, let a qualified person check it out. --

Contact SEARS Repair Services at 1-800-4-MY-HOME (1-800-469-4663).

Troubleshooting Guide

Start Up Conditions

THERMAL EXPANSION

Water supply systems may, because of such events as high line pressure, frequent cut-offs, the effects of water hammer _mong

others, have installed devices such as pressure reducing valves, check valves, back flow preventers, etc...to control these-types of

problems. When these devices are not equipped with an internal by-pass, and no other measures are taken, the devices cause the

water system to be closed. As water is heated, it expands (ther-

mal expansion) and closed systems do not allow for the expan- sion of heated water.

The water within the water heater tank expands as it is heated and

increases the pressure of the water system. If the relieving point of the water heater's temperature-pressure relief valve is reacfied, the

valve will relieve the excesspressure. The temperature-pressure

relief valve is not intended'for the constant relief of thermal

expansion. This is an unacceptable condition and must be cor-

rected. It is recommended that any devices installed which could create a

dosed system have a by-pass and/or the system have an expan- sion tank to relieve the pre_ure built by thermal expansion.

Thermal expansion tanks ar'e available from Sears stores and

through the Sears Service Centers. Contact the local plumbing inspector, water supplier and/or the Sears Service Center for

assistance in controlling these situations.

Thermal Expansion Tank Specifications

HOT

WATER HEATER COLD WATER

INLET FITTING

COLD

WATERHEATER

COLDWATER

,INLETFII-nNG

(t)

EXPANSION

TANK

(z)

PRESSUREGAUGE

RECOMMENDED INSTALLATION

(VERTICAL MOUNTING)

FLOOR,CEIUNG

lOb-n;ETC.

STRAPPING

PRESSURE

REDUCING

VALVEWITH

BY-PASS

WATER

SHUTOFF

Model Tank Capacity Dimensions in Inches Pipe Fitting

Number In Gallons Diameter Length On Tank

153.331020 2 8 inches 12_inches _" Male

153.331050 5 11 inches 14_inches _" Male

Expansion Tank Sizing Chart

Inlet* Water

Expansion 30 40 50 66 82

Tank 2 2 2 5 5

Capacity 2 2 2 5 5

Needed 2 2 5 5 5

Pressure

40psi 50psi

60psi

70psi 80psi

*Highest recorded inlet water pressure in a 24 hour period or

regulated water pressure.

NOTE: Expansion tanks are pre-charged with a 40 psi air

charge. If me inlet water pressure is higher than 40 psi, the

expansion tank's air pressure must be adjusted to match that

pressure, but must not be higher than 80 psi.

Water Heater Capacity (Gallons)

2 2 5 5 5 2 5 5 5 5

(I) BY-PASS

EXPANSION

VALVEWITH

PRESSURE

REDUCING

INLET COLD

WATER

SHUTOFF

(z)

PRESSUREGAUGE

ALTERN.A.TERECOMMENDED

INSTALLATION

(NC?PJZONTALMOUNTING)

STRANGE SOUNDS

Possible noises due to expansion and contraction of some metal parts during periods of heat-up and cool-down do not represent

harmful or dangerous conditions. Condensation causes sizzling and popping with the burner area

during heating and cooling periods and should be considered normal. See "Condensation" section.

Troubleshooting Guide (cont'd)

Start Up Conditions (cont'd)

CONDENSATION

Whenever the water heater is filled with cold water, a certain amount of condensation will form while the burner is on. A

water heater may appear to be leakingwhen in fact the water is condensation. This usually happens when:

• When a new water heater is filled with cold water for the

first time.

• When gas burns and water vapor is produced in water

heaters, particularly high efficiency models where flue tem-

peratures are lower.

• When you use large amounts of hot water in a short time and the refill water isvery cold.

Moisture from the products of combustion condense on the

cooler tank surfaces and form drops of water which may fall

onto the burner or other hot surfaces to produce a "sizzling" or "frying" noise.

Excessive condensation can cause pilot outage due to water run- ning down the flue tube onto the main burner and putting out the pilot.

Because of the suddenness and amount of water, condensation water may be diagnosed as a "tank leak".After the water in the

tank warms up (about 1-2 hours), the condition should

disappear.

Do not assume the water heater is leaking until there has been

enough time for the water in the tank to warm up. An undersized water heater wi!l cause more condensation. The

water heater must be sized properly to meet the family's

demands for hot water including dishwashers, washing machines and shower heads.

Excessive condensation may be noticed during the winter and early spring months when incoming water temperatures are at

their lowest.

SMOKE/ODOR

It is not uncommon to experience a small amount of smoke and odor during the initial start-up. This is due to burning off of oil from metal parts, andwill disappear in ashort while.

Operational Conditions

SMELLY WATER

In each glasslined water heater there is installed at least one anode rod (see parts section) for corrosion protection of the

tank. Certain water conditions will cause a reaction between this rod and the water. The most common complaint associated with

the anode rod is one of a rotten egg smell '. This odor is derived from hydrogen sulfide gas dissolved in the water. The smell is the result of four factors which must all be present for the odor to develop:

a. a concentration of sulfate in the supply water. b. little or no dissolved oxygen in the water. c. a sulfate reducing bacteria within the water heater. (This

harmless bacteria is non-toxic to humans.)

d. an excess of active hydrogen in the tank. This is caused by

the corrosion protective action of the anode.

Smelly water may be eliminated or reduced in some water heater models by replacing the anode(s) with one of less acdve material, and then chlorinating the water heater tank and all hot water

lines. Contact Sears Service for further information concerning an Anode Replacement Kit #9001453 and this Chlorination

Treatment.

If the smelly water persists afterthe anode replacement and chlo- rination treatment, we can only suggest that continuous chlori- nation and filtering conditioning equipment be considered to eliminate the water problem.

Good vendng is essential for a gas fired water heater to operate properly as well as to carry away products of combustion and

watervapor.

AWARNING

HOTTERWATERCAN SCALD:,Water heatersareintendedto ptisfyrOducehotwater.Water heatedto a temperaturewhichwill

clotheswashing,dishwashing,and othersanitizingneeds canscaldand permanentlyinjureyouuponcontact.Somepeo- plearemoreflkelyto bepermanentlyinjuredbyhotwater than

uthe_ Theseindudethe elderly,children,theinfirm,or physical- ly/mentanyhandicapped.Ifanyoneusinghotwaterinyourhome

fitsintooneofthesegruupsor ifthereisalocalcodeor statelaw requiringacertaintemperature wateratthehotwatertap,then youmusttakespeciziprecaudon_In additionto usingthelowest possibletemperature settingthat satisfiesyour hotwater needs, a meanssuchasa mixingvalve,shouldbe usedat the hotwater tapsusedby thesepeopleor at the waterheater Mixingvalves are availableat plumbingsupplyor hardwarestores.Followman.

ufacturersinstructionsfor installationof the valves.Before

changingthe factory setting on the thermostat, read the 'eremperatureRegulation"sectioninth_ manual.

Do not remove the anode leaving the tank unprotected. By doing so, all warx_ty on the water heater tank is voided.

"AIR" IN HOT WATER FAUCETS

A WARNING

HYDROGEN GAS: Hydrogengas can be producedin a hot

water systemthat hasnot beenusedfora longperiod of time

(generallytwo weeksor more). Hydrogengas!,s.extremely

flammableand explosive.To preventthe possibil|tyof injury

underthese conditions,we recommendthe hot water faucet be openedfor severalminutesat the ldtchen sinkbeforeany

electricalapplianceswhichareconnectedto the hotw_er sys- tem are used(suchas a dishwasheror washingmachine).If hydrogengasis present,there will probablybe an unusual

soundsimilarto air escapingthrough the pipeasthe hotwater

faucetis opened.There must be no smokingor openflame

nearthe faucetat the time itisopen.

Troubleshooting Guide (cont'd)

HIGH TEMPERATURE SHUT OFF SYSTEM

This water heater is equipped with an automatic gas shut offsys- tern. The high temperature shut off is built into the gas control

valve. This system shuts off the gas supply to the water heater burners when high water temperatures are present. It is non- resettable.If the high temperature shut off activates, the gas con-

tml valve must be replaced. If this were to occur, turn _OFF" the entire gas supply to the water heater. Contact the Sears Service

Center.

. AWARNING . I

Shouldoverheatingoccuror the gassupply fail to shut off, turn "OFF" the manualgascontrol valveto the app ance.

NOT ENOUGH OR NO HOT WATER

Check the pilot flame. It may have gone out. All models have

i heck the manual gasshut offvalve to be sure it is open.

an opening behind the outer door for viewing the pilot. If the pilot is nor lit, follo'_,.the _Lighting" instructions in this

manual or located above [he gas control valve on the water heater to relight the pilot. If the water was extremely hot and is now cold, the high limit safety temperature shut off may have put Out the burner and pilot. If the high temperature shut off

activates,the gas controlvalve must be replaced. Contact the SearsService Center.

The gas control knob must be turned to the "ON" position.

The temperature adjustment dial may be set too low. See the

Temperature Regulation section.

AWARNING

Due to the nature of the typical gas water heater, the

water temperature in certain situations may be hotter than the thermostat setting.

Short, frequent draws of hot water - especiallywith ve.ry coldincomingwater -canshockthe thermostat into bnef

operation resulting in hotter and hotter layers of water closerto the top ofthe tank. Changesin hot water usagepatterns or raising the tem- perature differential between the cut-on of the thermo- stat and the coldwater temperature will usuallyeliminate the problem.

An underflred water heater will not heat water as quickly.

i The gas company can check the gas input to see if it is correct.

Look for leaking or open hot water faucets. Make sure all are

dosed.

• The cold water inlet temperature may be colder during the

winter months. It will take longer to heat the water and seem like less hot water.

• If you cannot find what is wrong, call the Sears Service

Center.

WATER IS TOO HOT

• The temperature adjustmentdial may be set too high. See the

Tempetature Adjustment section.

NOTE: A period of time is necessary after an adjustment has been made for the water temperature m reach the new temperature setting.

• If lowertemperature settings will not lower the water tempera-

ture, call the Sears Service Center.

Troubleshooting Guide (cont'd)

Leakage Checkpoints

Use this guide to check a "Leaking" water heater. Many suspect- ed _Leakers" arenot leaking tanks. Often the source of the water

can be found and corrected.

If you are not thoroughly Familiar with your local gas codes your

water heater, and safety practices, contact the

Center to check the water heater.

CAUTION

Read this manual first. Then before checking the water I

heater make sure the gas supply has been turned "OFF", and never turn the gas "ON" before the tank is

comp etely full of water.

A CAUTION

Never usethis water beater unlessit is completely filled with waten "I"6prevent damage to the tank, the tank_ must be filled with water. Water must flow from the hot

water faucet before turning "ON" gas to the water_

heater. I

O Water at the draft hood is water which has

condensed out of the combustion products. This is caused by a problem in the vent. Contact the Sears Service Center

O *Condensation may be seen on pipes in humid weatheror

pipe connections may be leaking.

O'The primary anode rod fitting may be leaking.

Small amounts of water from temperature-pressure relief valve may be due to thermal expansion or high water pressure in your area.

vapor

*The temperature-pressure relief valve may be leaking at

the tank fitting.

Water from a drain valve may be due to the valve opened

slightly.

O'The drain valve may be leaking at the rank fitting.

O Combustion products contain water vapor which can

condense on the cooler surfaces of the tank. Droplets form and drip into the fire or run on the floor. This is common at the time of startup after installation and when

incoming water is cold.

Water in the water heater b0kom or on the floor may be

from condensation, loose connections, or the relief valve. DO NOT replace the water heater until a flail inspection

of all possible water sources is made and necessary corrective steps taken. Leakage from other appliances, water lines, or ground seepage should also be checked,

NOTE: To check where threaded portion enters ta_k, insert cotton swab between jacket opening and fitting.

If cotton is wet, follow "Draining" instructions in the "Service and Adjustment" section and then remove fitting. Put pipe dope or teflon tape on the threads and replace. Then follow "Filling the Water Heater"

instructions in the "Installation Instructions" section.

Notes

Parts Order List

POWER MISERTM 9 GAS WATER HEATERS MODEL NUMBERS:

153.337114

153.337163

153.337214

153.337263

153.337363

153.337414

50 Gal. Short High Altitude 50 Gal. Short

40 Gal. Short High Altitude 40 Gal. Short

3OGal. 40 Gal. High Altitude

Parts Order List (cont'd)

POWER MISER TM 9 GAS WATER HEATERS MODEL NUMBERS:

153.337114

153.337163

153.337214

153.337263

153.337363

153.337414

50 Gal. Short High Altitude 50 Gal. Short

40 Gal. Short High Altitude 40 Gal. Short

30 Gal.

40 Gal. High Altitude

Model Numbers

KEY

NO. PART DESCRIPTION

1 Temperature-Pressure Retief Valve

2 Primary Anode Rod 3 Model Rating Plate t

4 Drain Valve

153.337114 153.337163 153.337363 153.337414

9OOOO71 9000734

O27O118

9000254

9000071 9000734

0270118

9000254

153.337214 153.337263 PART NUMBERS

9000071 9000071 9001829 9001829 0270118 0270118 9000254 9000254

9000071 9000734 0270118

9000254

5 Drain Valve Washer

('7u" x W." x %" thick)**

6 Thermocouple* 7 Pilot Tubing w/Fittings

8 Burner Orifice

Manifold

Pilot

Manifold Cover

Inner Door

Gas Control Valve

Temperature Adjustment Knob

Burner 9002411 9002411 9002411 9002411 9002411 9002411

Dip Tube 9002067 9002067 9001981 9001981 9001698 9001698

Flue Bafne 9002495 9002495 9002281 9002281 9002490 9000516

Dra_Hood 9000273 9000273 9000273 9000273 9000273 9000273

RestfictorRing 9001208 9001208 9000275 9000275 9000275 9000275

Manual 0002917070

Mag-Erad 23600

9001584

42-33900

9000278 0230141

#36(HA)

9002619 9000285 9000358 9000281

F145-1278

F145-1280

9001584

42-33900

9000278

0230120

#33

9002619 9000285

9000358 9000281

F145-1278 F145-1280

9001584 9001584

42-33900 42-33900

9000278 9000278 0230141 0230120

#36(HA) #33 9002617 9002617

9000285 9000285 9000358 9000358 9000281 9000281

F145-1278 F145-1278

F145-1280 F145-1280

9001584

42-33900

9000278 0230120

#33

9002613

9000285 9000358 9000281

F145-1278

F145-1280

9000071 9000734

0270118

9O00254

9001584

42-33900

9000278

0230141

#36(HA)

9002615

9000285

9000358

9000281

F145-1278

F145-1280

Now that you have purchased your Gas Water Heater, should a need ever exist for repair parts or service, simply contact any SEARS Service Center orcall 1-800-4-MY-HOME (1-800-469-4663). Be sure to provide pertinent facts when you call orvisit.

All parts listed may be orderedfrom any SEARS Service Center, most SEARS stores and by calling 1-800-366-PART (1-800-366-7247). If the

parts you need arenot stocked locally,your orderwill be electronically transmitted to a SEARSRepairParts Distribution Center for handling. The model number of your Gas Water Heater wilt be found on the model rating plate located near the gas control valve.

WHEN ORDERING REPAIR PARTS, ALWAYSGIVE THE FOLLOWING INFORMATION:

MODEL NUMBER PART DESCRIPTION PART NUMBER NAME OF ITEM

THIS IS A REPAIR PARTSLIST, NOT A PACKING LIST.

Parts Order List (cont'd)

POWER MISER TM 9 GAS WATER HEATERS MODEL NUMBERS:

153.337463 40 Gal.

153.337514 50 Gal. High Altitude

153.337563 50 Gal.

153.337614 65 Gal. High Altitude

Parts Order List (cont'd)

POWER MISER TM 9 GAS WATER HEATERS

MODEL NUMBERS:

153.337463 40 Gal.

153.337514 50 Gal. High Altitude

153.337563 50 Gal.

153.337614 65 Gal. High Altitude

Model Numbers

KEY

NO. PART DESCRIPTION

1 Temperature-Pressure ReliefValve

2 Primary Anode Rod 3 Model Ratin_ Plate t

4 Drain Valve 5 Drain ValveWasher

('_" • _/." x ¼" thick)**

6 TherniBcouple*

7 Pilot Tubing w/Fittings 8 Burner Orifice

9 Manifold

10 Pilot 11 Manifold Cover 12 Inner Door

13 Gas Control Valve 14 Temperature Adjustment Knob

15 Burner 16 Dip Tube

17 Flue Baffle 18 Draft Hood

19 Restrictor Ring

# Manual # Mag-Erad

153.337463 153.337614

153.337514 153.337563

PART NUMBERS

9000071

9000734

O27O118 9000254

9001584

42-33900

9000278 0230120

#33

9002615

9000285 9000358 9000281

F145-1278

F145-1280

9002411

9001698

9000516

9000273

9000275

9000071 9000071 9000734 9000734

0270118 0270118 9000254 9000254

9001584 9001584

42-33900 42-33900

9000278 9000278 0230141 0230120

#36(HA) #33

9002617 9002617 9000285 9000285

9000358 9000358 9000281 9000281

F145-1278 F145-1278 F145-1280 F145-1280

9002411 9002411 9001698 9001698

9000298 9002496 9000273 9000273 9000275 9000275

9000071 9000734

0270118 900O254

9001584

42-339O0

9000278 0230141

#36(HA)

9002619

9000285 9000358 9000281

F145-1278 F145-1280

9002411

9001982

9000419

9000273

9000275

0002917070

23600

k.,

Now that you have purchased your Gas Water Heater, should a need ever exist for repair parts or service, simply contact any SEARS Service Center orcall 1-800-4-MY-HOME (1-800-469-4663). Besure to provide pertinent factswhen you call or visit.

All parts listed may be ordered from any SEARS Service Center, most SEARS stores and by calling 1-800-366-PART (1-800-366-7247). If the

parts you need arenot stocked locally,your orderwill be electronically transmitted to aSEARS RepairParts Distribution Center for handling. The model number of your Gas Water Heater will be found on the model rating plate located near the gas control valve.

WHEN ORDERING REPAIR PARTS, ALWAYSGIVE THE FOLLOWING INFORMATION:

MODEL NUMBER PART DESCRIPTION PART NUMBER NAME OF ITEM

THIS IS A REPAIRPARTS LIST, NOT A PACKINGLIST.

Parts Order List (cont'd)

POWER MISERTM 9 GAS WATER HEATERS MODEL NUMBERS:

153.337663 65 Gal.

153.337763 50 Gal. High Recovery

153.337863 65 Gal. High Recovery

153.337962 40 Gal. (LP.)

Parts Order List (cont'd)

POWER MISER TM 9 GAS WATER HEATERS MODEL NUMBERS:

153.337663 65 Gal.

153.337763 50 Gal. High Recovery

153.337863 65 Gal. High Recovery

153.337962 40 Gal. (L.R)

Model Numbers

KEY

NO. PART DESCRIPTION

1 Temperature-Pressure ReliefValve

2 Primary Anode Rod

3 Model Rating Plate t

4 Drain Valve

5 Drain ValveWasher

('%_"• 'Y." x %" thick)**

6 Thermocouple*

7 Pilot Ttlbinl_ w/Fittings 8 Burner Orifice

(Drill Size)

9 Manifold

10 Pilot

11 Manifold Cover

12 Inner Door 13 Gas Control Valve

14 Temperature Adjustment Knob 15 Burner

16 Dip Tube 17 Flue Baffle

18 Draft Hood 19 RestrictorRing

# Manual # Mag-Erad

153.337663 153.337962

9000071

900O734

0270118

9OOO254

9001584

42-3390O

9000278 0230120

#33 9002619 9000285

9000358

9000281

F145-1278

F145-1280

9002411 9001982 9000419 9000273 9000275

153.337763 153.337863

PART NUMBERS

9000071 9000071 9000734 9000734

0270118 0270118 9000254 9000254

9001584 9001584

42-33900 42-33900

9000278 9000278 0230124 0230124

#30 #30

9002617 9002619 9000285 9000285 9000358 9000358

9000281 9000281 F145-1278 F145-1278 F145-1280 F145-1280

9002411 9002411

9001698 9001982 9000371 9000299

9000274 9000274 9000297 9000297

0002917070

23600

9000071

9000734

0270118

9000254

9001584

42-33900

9000278

0230223

#49

9002616 9000287 9000358

9000281 F145-1279 F145-1280

9002411

9001698

9000516

9000273

9000275

Note "A': ForPropane (L.E) model(s) this part has left hand threads. *These parts arealsoavailableat most Searsretail stores.

**Also availableatmost hardware stores. tReplaced only on return of damaged plate.

# Not Illustrated Now that you have purchased your Gas Water Heater, should a need ever exist for repair parts or service, simply contact any SEARS Service

Center orcall 1-800-4-MY-HOME (1-800-469-4663). Be sure to provide pertinent factswhen you call or visit. All parts listed may be orderedfrom any SEARS Service Center, most SEARS stores and by calling 1-800-366-PART (1-800-366-7247). If the

parts you need arenot stocked locally,your orderwill be electronically transmitted to a SEARSRepairParts Distribution Center for handling. The model number of your Gas Water Heater will be found on the model rating plate located near the gas control valve.

WHEN ORDERING REPAIR PARTS, ALWAYSGIVE THE FOLLOWING INFORMATION:

MODEL NUMBER PART DESCRIPTION PART NUMBER NAME OF ITEM

THIS IS A REPAIRPARTSLIST,NOT A PACKING LIST.

Warranty

About YourWarranty

THE PRICE OF YOUR WATER HEATER DOES NOT INCLUDE A FREE CHECKUP SERVICE CALL. On Water Heater Installations

Arranged By Sears, Seats warrants the installation.

ON INSTALLATIONS NOT MADE BY SEARS AUTHORIZED CONTRACTORS:

1.YourSears warranty applies to the product only.

2. Sears does not warrant the installation.

3. A charge will be made on service calls due to poor or incomplete

insrallarion, These indude:

FULL ONE YEARWARRANTY ON WATER HEATER

For one year from the date of purchase, when your SearsKenmo_ water heater is installed and operated in asingle-family residence in accordance with the instructions in this manual, Sears will:

1. Repairdefects in material or workmanship in this water heater, free of charge.

2. Furnishand install a new current model water heater of equal capacity and quality, free of charge, ifa ieak occurs in the tank. LIMITED WARRANTY ON TANKSTHAT LEAK

After one year and through 9 years from the date of purchase for water heaters used in a single-family residence, if a leak occurs in the

tank, Sears will furnish a new current model water heater of equal capacity and quality. You will be charged for any installation.

LIMITED WARRANTY ON PARTS

a. Adjusting thermostat. b. Lighting pilot.

c. Leaksin pipesorfittings. d. Improperventing

e. Condensation

This manual is in non-technica] language.It may help you ,avoidthe cost of a needlessservicecall. Many servicecallsreallyarentneeded.

Suchaswhen:

1.The gasis turned "OFF".

2. The pilot isout.

3. Agasorwaterleak isdueto loosepipe or connections.

After one year and through 9 years from the date of purchase, when your Sears Kenmore water heater is used in a single-family residence

and is installed and operated in accordancewith the information in this manual, ifa part fails due to a materials orworkmanship, Sears will fi_rnish a replacement free of charge. You will be charged for labor.

If the water heater is subjected to commercial, institutional, industrial or use in residences of two families or more, the abovewarranty coverage for tanks that leak is effective for 2 years from the date of purchase and the above parts warranty is effective for I year from the

date of purchase. To obtain warranty service, SIMPLY CALL 1-800-4MY-HOME (1-800-469-4663). "This warranty applies only while this product is in

use in the United States." This warranty gives you specific legal rights and you may also have other rightswhich vary from state to state.

SEARS, ROEBUCK AND CO., Dept. 817 WA, HOFFMAN ESTATES, IL 60179

Sears Installation Warranty

In additionto anywarranty extended to you on the Searsmerchandise involved,which warrantybecomes effectivethedate the merchandise is installed should the workmanship of any Sears arrangedinstallation provefaulty within one year,Sears will, upon notice fromyou, cause suchfaults to be correctedat no additionalcost to you. If you want this heater professionallyinstalledby Sears contact your SearsSalesperson. Theywill arrangefor prompt, quality installation.

Sears Installation Policy

All installation labor arranged by Sears shall be performed in a neat, workmanlikemanner in accordancewith generallyacceptedtrade prac-

tices. Further,allinstallations shall comply with all local laws, codes

regulationsandordinances.The customer shall also be protected,dur-

ing installation, by insurance relating to property damage, Workers CompensationandPublicLiability. If you want this water heater professionallyinstalled by Sears contact your SaleslX:tson.They will arrangefor prompt, quality installation by

Searsauthorizedcontractors.

Forin-homemajorbrandrepairservice

Call24 hoursaday,7daysaweek

1-800-4-MY-HOME

(1.aoo-469-4663)

The modelnumber of)our waterheater is found on the modalratingphte on thefront ofthe water heater.

06-00 0002917070-0

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Kenmore 153337962, 153337863, 153337763, 153337663, 153337614 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual