Kenmore 153.337001, 153.337071 Owner's Manual

Owners

Manual

FOR POTABLEWATER

HEATING ONLY

NOT SUITABLEFOR

SPACEHEATING

NOT FOR USE IN

MOBILE HOMES

Model No.

153.337001 100Gal.

153.337071 73 Gal.

COMMERCIAL
GAS WATER HEATER

• Safety Instructions

• Installation

• Operation

For Your Safety

• Care and Maintenance

• Troubleshooting

• Parts List

AN ODORANT IS ADDED TO THE GAS USED BY THIS
WATER HEATER

WARNING: If the information in these instructions are not fol-

lowed exactly, a fire or explosion may result, causing property
damage, personal ,njury or death.

-Do not store or use gasoline or other flammable vapors and liquids

in the vicinity of this or any other appliance.

-WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

--o_)o not touch any electrical switch; do not use any phone in your

building.

"-Tlmmediately call your gas supplier from a neighbor's phone.
_Follow the gas suppher's instructions.

• If you can not reach your gas supplier, call the fire department.

-Installation and service must b.e performed by a qualified installer,

--service agency or the gas supplier.

Caution:
Read and Follow

All Safety Rules and
Operating Instructions

Before First Use of

This Product.

Save this Manual for Future Reference.

_,WARNING

Improper installation, adjustmentt alteration, service or maintenance can

cause DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAMAGE. Refer to

this manual for assistance or consult the local Sears Service Center or gas util-

ity for further information.

Flammable vapors may be _.WARNING the

drawn by air currents from other areas of

structure to this appliance.

_,WARNING I

READ THE GENERAL SAFETY SECTION BEGINNING ON INSIDE COVER
AND THEN THIS ENTIRE MANUAL BEFORE INSTALLING OR OPERAT-

NG THIS WATER HEATER.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Safety Precautions

_,WARNING J

Improper installation, adjustment, alteration, service or
maintenance can cause DEATH, SERIOUS BODILY I

INJURY, OR PROPERTY DAMAGE. Refer to this manu-
al for assistance or consult your local Sears Service

Center for further nformation.

_,WARNING

WATER HEATERS EQUIPPED FOR ONE TYPE GAS
ONLY: This water heater is equipped for one type gas

only. Check the model rating plate near the gas control
valve for the correct gas. DO NOT USE THIS WATER

HEATER WITH ANY GAS OTHER THAN THE ONE
SHOWN ON THE MODEL RATING PLATE. Failure to

use the correct gas can cause problems which can result in
DEATH, SERIOUS BODILY INJURY, OR PROPERT'
DAMAGE. If you have any questions or doubts consul
your gas supplier or local utility.

_,WARNING

INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQ-
UIDS (VAPORS) ARE LIKELY TO BE PRESENT OR

STORED (GARAGES, STORAGE, AND UTILITY AREAS
ETC): Flammable liquids (such as gasoline, solvents,
propane (LP) or butane, etc.), all of which emit flammable

vapors, may be improperly stored or used in such areas.
The gas water heater pilot light or main burner can ignite

such vapors. The resulting flashback and fire can cause
death or serious burns to anyone in the area, as well as
property damage.

If installation in such areas is your only option, then the

installation must be accomplished in a way that the pilot
flame and main burner flame are elevated from the floor

at least 18 inches. While this may reduce the chances of
flammable vapors from a floor spill being ignited, gasoline

and other flammable substances should never be stored or
used in the same room or area containing a gas water

heater or other open flame or spark producing appliance.
NOTE: Flammable vapors may be drawn by air currents
from other areas of the structure to the appliance.

&WARNING

If this water heater will be used in beauty shops, barber
shops, cleaning establishments, or self-service laundries

with dry cleaning equipment, it is imperative that the
water heater or water heaters be installed so that com-

bustion and ventilation air be taken from outside these
areas. Refer to the "Locating The New Water Heater"

section of this manual and also the latest edition of the
National Fuel Gas Code, ANSI Z223.1, also referred to as
NFPA 54 for specifics provided concerning air required.

I _,WARNING

A fire can start if combustible materials such as clothing
cleaning materials, or flammable liquids are placed against
or next to the water heater.

_,WARNING

At the time of manufacture this water heater was pro-
vided with a combination temperature-pressures relief
valve certified by a nationally recognized testing labora-
tory that maintains periodic inspection of production of
listed equipment or materials, as meeting the require-

ments for Relief Valves and Automatic Gas Shutoff
Devices for Hot Water Supply Systems, and the latest

edition of ANSI Z21.22 and the code requirements of
ASME. If replaced, the valve must meet the require-

ments of local codes, but not less than a combination

temperature and pressure relief valve certified as meet-
ing the requirements for Relief Valves and Automatic

Gas Shutoff Devices for Hot Water Supply Systems,
ANSI Z21.22 by a nationally recognized testing laborato-

ry that maintains periodic inspection of production of
listed equipment or materials.

The valve must be marked with a maximum set pressure
not to exceed the marked hydrostatic working pressure
of the water heater (150 Ibs./sq. in.) and a discharge

capacity not less than the water heater input rate as
shown on the model rating plate. (Electric heaters -

watts divided by 1000 x 3415 equal BTUIHr. rate.)
Your local jurisdictional authority, while mandating the
use of a temperature-pressure relief valve complying

with ANSI Z21.22 and ASHE, may require a valve model
different from the one furnished with the water heater.

Compliance with such local requirements must be satis-
fied by the installer or end user of the water heater with

a locally prescribed temperature-pressure relief valve
installed in the designated opening in the water heater in
place of the factory furnished valve.

For safe operation of the water heater, the relief valve
must not be removed from it's designated opening or

plugged.

The temperature-pressure relief valve must be installed
directly into the fitting of the water heater designated for

the relief valve. Position the valve downward and provide
tubing so that any discharge will exit only within 6 inches
above, or at any distance below the structural floor. Be
certain that no contact is made with any live electrical
part. The discharge opening must not be blocked or

reduced in size under any circumstances. Excessive

length, over 30 feet, or use of more than four elbows can
cause restriction and reduce the discharge capacity of

the valve.

No valve or other obstruction is-to be placed between

the relief valve and the tank. Do not connect tubing
directly to discharge drain unless a 6" air gap is provided.

To prevent bodily injury, hazard to life, or property dam-
age, the relief valve must be allowed to discharge water

in quantities should circumstances demand. If the dis-
charge pipe is not connected to a drain or other suitable

means, the water flow may cause property damage.
The Discharge Pipe:

Must not be smaller in size than the outlet pipe size of
the valve, or have any reducing couplings or other

restrictions.

Must not be plugged or blocked.
Must be of material listed for hot water distribution.

Must be installed so as to allow complete drainage of
both the temperature-pressure relief valve, and the

discharge pipe.
Must terminate at an adequate drain.
Must not have any valve between the relief valve and

tank.

Safety Precautions

AWARNING

A gas water heater cannot operate properly without the
correct amount of air for combustion. Do not install in a

confined area such a closet, unless you provide air as
shown in the "Locating The New Water Heater" section.

Never obstruct the flow of ventilation air. If you have any
doubts or questions at all, call your gas company. Failure
to provide the proper amount of combustion air can result

in a fire or explosion and can cause DEATH, SERIOUS
BODILY INJURY, OR PROPERTY DAMAGE.

AWARNING

This water heater must not be installed directly on car-
peting. Carpeting must be protected by a metal or wood
panel beneath the appliance extending beyond the full
width and depth of the appliance by at least 3 inches
(76.2mm) in any direction, or if the appliance is installed
in an alcove or closet, the entire floor must be covered by
the panel. Failure to heed this warning may result in a

fire hazard.

AWARNING

HOTTER WATER CAN SCALD: Water heaters are
intended to produce hot water. Water heated to a tem-

perature which will satisfy clothes washing, cllsh washing,
and other sanitizing needs can scald and permanently

injure you upon contact. Some people are more likely to
be permanently injured by hot water than others. These

include the elderly, children, the infirm, or physicallylmen-

tally handicapped. If anyone using hot water in your home
fits into one of these groups or if there is a local code or

state law requiring a certain temperature water at the hot

water tap, then you must take special precautions. In addi-
tion to using the lowest possible temperature setting that

satisfies your hot water needs, a means such as a mixing

valve, should be used at the hot water taps used by these

people or at the water heater. Mixing valves are available
at plumbing supply or hardware stores. Follow manufac-

turers instructions for installation of the valves. Before

changing the factory setting on the thermostat, read the

"Temperature Regulation" section in this manual.

_,WARNING

Soot build-up indicates a problem that requires correc-

tion before further use. Turn "off" gas to water heater

and leave "off" until repairs are made, because failure to
correct the cause of the sooting can result in a fire or

explosion causing DEATH, SERIOUS BODILY INJURY,
OR PROPERTY DAMAGE.

AWARNING

VENT DAMPERS - Any vent damper, whether it is operat-
ed thermally or otherwise must be removed if its use

inhibits proper drafting of the water heater.
Thermally Operated Vent Dampers: Gas-fired water
heaters having thermal efficiency in excess of 80% may

)roduce a relatively low flue gas temperature. Such tem-
)eratures may not be high enough to properly open ther-

mally operated vent dampers. This would cause spillage of
flue gases and may cause carbon monoxide poisoning.
Vent dampers must bear evidence of certification as com-
plying with the latest edition of American National
Standard ANSI Z21.68 (ANSI Z21.66 & 67, respectively,
cover electrically and mechanically actuated vent
dampers). Before installation of any vent damper, consult

rout local Sears Service Center or the gas utility for fur-

ther information.

AWARNING

i

•The appliance and its individual shutoff valve must be dis-
connected from the gas supply piping system during any
pressure testing of the gas system at test pressures in
excess of I/2 pound per square inch (3.5kPa).

•The appliance must be isolated from the gas supply pip-
ing system by closing its individual manual shutoff valve
during any pressure testing of the gas supply pipin_ sys-

tem at test pressures equal or less than I/2 pound per
square inch (3.SkPa).

AWARNING

BEFORE LIGHTING [PROPANE (L.R) GAS WATER
HEATERS]: Propane (L.R) gas is heavier than air. Should

there be a leak in the system, the gas will settle near the
ground. Basements, crawl spaces, skirted areas under
mobile homes (even when ventilated), closets and areas
below ground level will serve as pockets for the accumula-
tion of this gas. Before attempting to light or relight the
water heater's pilot or turning on a nearby electrical light
switch, be absolutely sure there is no accumulated gas in
the area. Search for odor of gas by sniffing at ground level
in the vicinity of the appliance. If odor is detected, follow
steps indicated at "For Your Safety" on the cover page of
this manual then leave the premises.

AWARNING

Chemical vapor corrosion of the flue and vent system
may occur if air for combustion contains certain chemical
vapors. Spray can propellants, cleaning solvents, refrigera-
tor and air conditioner refrigerants, swimming pool

chemicals, calcium and sodium chloride, waxes, bleach,
and process chemicals are typical compounds which are

potentially corrosive.

AWARNING 1

Obstructed or deteriorated vent systems may present a
serious health risk or asphyxiation.

Safety Precautions continued on page 4

3

Safety Precautions

AWARNING I

The water heater with draft hood installed must be prop- I
erly vented to a chimney which terminates outdoors.

Never operate the water heater unless it is vented to the

outdoors and has adequate a_r supply to avoid risks of

improper operation, explosion or asphyxiation.

•,WARNING I

Minimum clearances betw,,,eenthe water heater and tom- I
bustible construction are I at the sides and rear, 4" at the I
front, and 6 from the vent pipe. Clearance from the top of the

jacket is 18 . Refer to the label on the water heater adjacent to

the gas contro valvefor all c earances.

A CAUTION I

WATER HEATERS EVENTUALLY LEAK: Installation of
the water heater must be accomplished in such a manner

that if the tank or any connections should leak, the flow of i
water will not cause damage to the structure. For this

reason, it is not advisable to install the water heater in an
attic or upper floor. When such locations cannot be avoid-

ed, a suitable drain pan should be installed under the
water heater. Drain pans are available at your local Sears !
store. Such a drain pan must be not greater than 1I/2

inches deep, have a minimum length and width of at least
2 inches greater than the water heater dimensions and

must be piped to an adequate drain. The pan must not

restrict combustion air flow. Under no circumstances is

the manufacturer or Sears to be held liable for any water
damage in connection with this water heater.

•,WARNING I

Do not use this appliance if any part of it has been under
water. Immediately call a Sears Service Technician to

inspect the appliance and to replace the gas control or any
part of the burner system wh ch has been under water.

AWARNING

HYDROGEN GAS: Hydrogengascan be producedina hot
water systemthat hasnot been usedfor a long period of

time (generally two weeks or more). Hydrogen gas is
extremely flammable and explosive.To prevent the possl-
bility ofinjury under these conditions,we recommend the
hot water faucet be opened for several minutes at the
kitchen sink before any electrical appliances which are
connected to the hot water system are used (such as a
dishwasheror washing machine). If hydrogen gas is pre-
sent, there will probablybe an unusualsoundsimilarto air
escaping through the pipe as the hot water faucet is

opened. There must be no smoking or open flame near

the faucet at the time it isopen.

AWARNING

INSULATING JACKETS: When installing an external
water heater insulation jacket on a gas water heater:

DO NOT cover the temperature-pressure relief valve.
DO NOT put insulation over any part of the top of the

gas water heater.

DO NOT put insulation over the gas control valve or gas
control valve/burner cover, or any access areas to the
burner.

DO NOT let insulation around the gas water heater to
get within 8 inches of the floor (air must get to the
burner).

• DO NOT cover or remove operating instructions, and
safety related warning labels and materials affixed to the

water heater.

Failure to heed this will result in the possibility of a fire or

explosion.

Table of Contents

_r..,_yoa_,.tyPrecautions ............................................................................................................................................>4

Table of Contents ................................................................................................................................................5

Customer

l_esponsibilities .......................................................................................................................6

Product Specifications ..................................................................................................................................6

Materials and Basic Tools Needed .......................................:.......................................................7

Materials Needed ...................................................................................................................................................................... 7

Basic Tools ................................................................................................................................................................................ 7

" """Installation Instructions ........................................................................................................................8-17

Removing the Old Water Heater ............................................................................................................................................... 8

Typical Installation ................................................................................................................................................................... 9

Facts to Consider About the Location ................................................................................................................................ 10-11

Combustion Air and Ventilation for Appliances in Unconfined Spaces ................................................................................... 11

Combustion Air and Ventilation for Appliances in Confined Spaces .................................................................................. 11-12

Water Piping ........................................................................................................................................................................... 12

Temperature-Pressure Relief Valve ........................................................................................................................................... 13

Filling the Water Heater .......................................................................................................................................................... 14

Venting .............................................................................................................................................................................. 14-15

Gas Piping ......................................................................................................................................................................... 15- l 6

Installation Checklist .............................................................................................................................................................. l 7

---Operatin_ Instructions .........................................................................................................................18-20

Lighting ............................................................................................................................................................................. 18_ 19

Temperature Regulation .......................................................................................................................................................... 20

Service and Adjustment ......................................................................................................................21-22

Tank (Sediment) Cleaning ...................................................................................................................................................... 21

Venting System Inspection ...................................................................................................................................................... 21

Burner Inspection ................................................................................................................................................................... 21

Burner Cleaning ..................................................................................................................................................................... 21

Draining ................................................................................................................................................................................. 22

Temperature-Pressure Rdief Valve Operation .......................................................................................................................... 22

Housekeeping ......................................................................................................................................................................... 22

Service .................................................................................................................................................................................... 22

Troubleshooting Guide ........................................................................................................................23-26

Start Up Conditions .......................................................................................................................................................... 23-24

Thermal Expansion .............................................................................................................................................................. 23

Strange Sounds ..................................................................................................................................................................... 23

Condensation ....................................................................................................................................................................... 24

Smoke/Odor ......................................................................................................................................................................... 24

Operational Conditions ..................................................................................................................................................... 24-25

Smelly Water ........................................................................................................................................................................ 24

"Air" in Hot Water Faucets ................................................................................................................................................... 24

High Temperature Shut OffSystem ...................................................................................................................................... 25

Not Enough Hot Water ........................................................................................................................................................ 25

Water is too Hot ................................................................................................................................................................... 25

Leakage Checkpoints .............................................................................................................................................................. 26

Parts Order List ...............................................................................................................................................30-31

Customer Responsibilities

Thank You ['or purchasing a Sears water heater.

Properly installed and maintained, it should give you years of
trouble free service. If you should decide that you want the new

water heater professionally installed by Sears call the local Sears

Service Center or any Sears store. They will arrange for prompt,

quality installation by Sears authorized contractors.
Abbreviations Found In This Instruction Manual

CSA - Canadian Standards Association

ANSI - American National Standards Institute
NFPA - National Fire Protection Association

AWARNING I

This gas-fired water heater is design certified by CSA
INTERNATIONAL under American National;

Stanclard/CSA Standard for Gas Water Heaters ANS
Z21.10.3 ° CSA 4.3 (latest edition). The installation must

conform with this manual, Local Codes and with the latest
edition of the National Fuel Gas Code, ANSI Z223. I.

This publication is available from your local government or

public library, gas company, or by writing NFPA,
Batterymarch Park, Quincy, MA 02269.

• Read the "Safety Precautions" section, pages 2 through 4 of
this manual first and then the entire manual carefully. If you

don't follow the safety rules, the water heater will not operate
properly. It could cause DEATH, SERIOUS BODILY

INJURY AND/OR PROPEKFY DAMAGE.

• This manual contains instructions for the installation, opera-

tion, and maintenance of the gas-fired water heater. It also

contains warnings through out the manual that you must read
and be aware of. All warnings and all instructions are essential

to the proper operation of the water heater and your safety.

Since we cannot put everything on the first few pages, READ
THE ENTIRE MANUAL BEFORE ATTEMPTING TO

INSTALL OR OPERATE THE WATER HEATER.

• The installation must conform with the instructions in this

manuah gas company rules; and Local Codes, or in the
absence otLocal Codes, with the latest edition of the National

Fuel Gas code, ANSI Z223.1, also referred to as NFPA 54.

This publication is available from your local government or
public library or gas company or by writing NFPA,

Batteryma_cb Park, Quincy, MA 02269.

• If after reading this manual you have any questions or do not
understand any portion of the instructions, call the Sears

Service Center.

• Carefully pia_ the place where you are goi% to put the water
heater. Correct combustion, vent action, and vent pipe instal-
lation are very important in preventing death from possible
carbon monoxide poisoning and rims.
Examine the location to ensure the water heater complies

with the "Facts to Consider About the Location" section in
this manuah

• For California installation this water heater must be braced,
anchored, or strapped to avoid falling or moving during an

earthquake. See instructions for correct installation proce-
dures. Instructions may be obtained from your local dealer,
wholesaler, public utilities or California Office of the State

Architect, 400 P Street, Sacramento, CA 95814.

• MassachusettsCode requiresthiswaterheaterto be installedin accor-
dancewith Massachusetts248-CMR 2.00: State PlumbingCodeand

248-CMR 5.00.

Product Specifications

MODEL NUMBER

153.337001

153.337071

TANK

CAPACITY

IN GALLONS

100

73

RECOVERY

TYPE RATE GALS.

OF B,T.U. PER HOUR @

GAS RATE 100°F RISE

NATURAL 75,000 68.3
NATURAL 75,100 68.3

MINIMUM

VENT

PIPE

4"
4"

(A) (B) (C) (D) (El

MODEL NUMBER DIAMETER HEIGHT TO LEG GASCONN. WATER

JACKETTOP HEIGHT HEIGHT CONN.

153.337001 26_ 68 4 17> 14"

153.337071 24 58> 2 15> 8"

GAS CONNECTION

112"N.P.T.

i_ E

HOT OUTLE COLDINLET

D

Materials and Basic Tools Needed

Materials Needed

To simplify the installation Seats has available the installation

)arts shown below. You may i)[ illay IlOt need all of these materi

ills, depending on your type o['insta[[atiotl.

i

J

FLEXIBLE WATER
HEATER GAS CON-
NECTOR WITH
FITTINGS

0

EXPANSION TANKS
FOR THERMAL
EXPANSION CONDI-
TIONS AVAILABLE IN

2 GALLON AND 5
GALLON CAPACITY

THROUGH LOCAL
SEARS STORE OR

SERVICE CENTERS

@

VENT ELBOW

WATER HEATER STAND 24"x24"x 18"
FOR USE WITH WATER HEATERS
INSTALLED IN RESIDENTIAL
GARAGES HAVING A DIAMETER 24"
OR LESS AND A RATED CAPACITY 75

GALLONS OR LESS

O

DRAIN PANS AVAILABLE IN 28"
DIAMETER FOR WATER HEATERS

HAVING A DIAMETER 26" OR LESS

Basic Tools

You may or may not need all of these tools, depending on your
type of installation. These tools can be purchased at your local

Sears store.

Pipe Wrenches (2) 14"
Screwdriver

Tin Snips
6 Foot Tape of Folding Rule

Garden Hose
Drill

• Pipe dope or Teflon Tape

GARDEN HOSE 6 FOOT TAPE

3

SLOT-HEAD SCREWDRIVER

PIPE

WRENCH

PHILLIPS SCREWDRIVER

ROLL OF TEFLON TAPE
(USE ONLY ON WATER

CONNECTIONS)

PIPE DOPE (SQUEEZE TUBE)

(USE FOR WATER AND

GAS CONNECTIONS)

TIN SNIPS

ADDITIONAL TOOLS NEEDED
WHEN SWEAT SOLDERING

• Tubing Cutters or Hacksaw

• Propane Torch

• Soft Solder

• Solder Flux

• Emery Cloth

• Wire Brushes

HACKSAW

314" WIRE BRUSH

O--'"

112"WIRE BRUSH

_ PROPANE

TORCH

ROLL OF LEAD FREE

SOFT SOLDER

ROLL OF EMERY

CLOTH SOLDER FLUX TUBING

CUTTER

Installation Instructions

Removing the Old Water Heater

O Turn "OFF" the gas supply to the water heater.

_,WARNING

If the main gas line shutoff serving all gasappliances is
used,alsoshut "OFF" the gasat eachappliance.Leave all

gas appliances shut "OFF" until the water heater installa-
tion is complete.

Turn water to water

"OFF" the the

heater. Some installations require that
the water be turned off to the entire

house.

Check again to make sure the gas supply
is "OFF" to the water heater. Then dis-

connect the gas supply connection from
the gas control valve.

Attach hose the heater drain

a

to water

valve and put the other end in a floor
drain or outdoors. Open the water heater

drain valve. Open a nearby hot water
faucet which will relieve pressure in the
water heater and speed draining.

@Disconnect the vent pipe from the draft hood where

they connect to the water heater. In most installations

the vent pipe can be lifted off after any screw or other

attached devices are removed. Dispose of the draft

hood. The new water heater has the draft hood which
must be used for proper operation.

®

® @

©

If you have copper piping to the water
heater, the two co[3per water pipes can

be cut with a hacksaw approximately
four inches away from where they con-
nect to the water heater. This will avoid

cutting off the pipes too short.

Additional cuts can be made later if nec-

essary. Disconnect the temperature-pres-
sure relief valve drain line. When the

water heater is drained, disconnect the
hose from the drain valve. Close the
drain valve. The water heater is now

completely disconnected and ready to be
removed.

Qb.

If you have galvanized pipe to the water

heater, loosen the two galvanized pipes
with a pipe wrench at the union in each
line. Also disconnect the piping remain-
ing to the water heater. These pieces
should be saved since they may be need-
ed when reconnecting the new water

heater. Disconnect the temperature-pres-

sure relief valve drain line. When the

water heater is drained, disconnect the
hose from the drain valve. Close the

drain valve. The water heater is now
completely disconnected and ready to be

removed.

I _,WARNING

The water passingout of the drain valvemay be extremely I

hot. To avoid beingscalded,make sure all connectionsare
tight and that the water flow is directed away from any

person.

•_CAUTION

Hineral buildup or sediment may haveaccumulatedin the
oldwater heater. This causesthe water heater to bemuch

heavier than normal and this residue, if spilledout, could
causestaining.

Installation Instructions (cont'd)

Typical Installation

HOT WATER

OUTLET

VACUUM RELIEF REQUIRED BY SOME CODES
(REFER TO LOCAL CODES)

HOT SUPPLY TO ---_
SPACE HEATER

wTTEMRPoERuEDLET _

MIXING VALVE

TO CHIMNEY

OR GAS

VENT

GAS

SUPPLY

-K-- COLD WATER INLET

--'_€--COLD RETURN FROM
SPACE HEATER

-- TEMPERATURE-PRESSURE

RELIEF VALVE

-- DISCHARGE PIPE

(Do not cap or plug)

-DRAIN VALVE

DRAIN PAN

TO SUITABLE DRAIN

This appliance has been designcertifiedas complying with American National Standards for waterheaters and is consideredsuitable for:

Water (Potable)Heating:All modelsare "consideredsuitablefor water(potable)heating."
Water (Potable)Heating and Space Heating: Certain modelsare "consideredsuitablefor water(potable)heatingand space heating." Referto the model

and ratingplate of the waterheater.

AWARNING

HOTTER WATER CAN SCALD: Water heaters are
intended to produce hot water. Water heated to a tem-

perature which will satisfy clothes washing, dish washing,

and other sanitizing needs can scald and permanently
injure you upon contact. Some people are more likely to
be permanently injured by hot water than others. These

include the elderly, children, the infirm, or physicallylmen-
tally handicapped. If anyone using hot water in your home

fits into one of these groups or if there is a local code or

state law requiring a certain temperature water at the hot
water tap, then you must take special precautions. In addi-
tion to using the lowest possible temperature setting that
satisfies your hot water needs, a means such as a mixing
valve, should be used at the hot water taps used by these.
people or at the water heater. Mixing valves are available
at plumbing supply or hardware stores. Follow manufac-

turers instructions for installation of the valves. Before
changing the factory setting on the thermostat, read the

"Temperature Regulation" section in this manual.

AWARNING

This water heater shall not be connected to any

heating systems or component(s) previously used

with a non-potable water heating appliance.

If this water heater is also used for space heating
applications, all piping and components connected to

the water heater shall be suitable for use with
potable water.

AWARNING

Toxic chemicals suc_reatment of boilers
or non-potable water heating appliances shall never be

introduced into a potable water space heating system.

NOTE: To protect against untimely corrosion of hot and cold

water fittings, it is strongly recommended that di-electric

unions or couplings be installed on this waterheater when con-
nected to copper pipe.

Installation Instructions (cont'd)

Facts to Consider About the

Location

You should carct:ully choose an indoor location t_l tllc new

water heater, because the placement is a very ilnportant consid-
eration for the saI_.'tv of" the occupants in the building and f_+,

tile most economical use of the appliance. This water heater is
not for use in mobile homes or outdoor installation.

Whether replacing an old water heater or rotting the water
hea_er in a new location, tile f_31h_winR critical points must be

observed.

• The location selected should bc indoors as close as practical to
the gas vent or chimney to which the water heater vent is

going m bc connected, and as centralized with tile wa_cr pip-
ing system as possible. Ihc water heater, as all water heatcta,
will eventually leak. Do not install without adequate drainage
provisions where water flow will cause damage

A CAUTION

WATER HEATERS EVENTUALLY LEAK: Installation of the

water heater most be accomplished in such a manner that if
the tank or any connections should leak, the flow of water will

not cause damage to the structure. For this reason, it is not
advisableto installthe water heater in an attic or upper floor.
When such locations cannot be avoided, a suitable drain pan
should be installed under the water heater. Drain pansare avail-
able at your local Sears store. Such a drain pan must be not
greater than I _ inches deep, have a minimum length and width
of at least 2 inches greater than the water heater dimensions

and must be piped to an adequate drain. The pan must not
restrict combustion air flow. Under no circumstances is the

manufacturer or Sears to be held liable for any water damage
in connection with this water heater

AWARNING

INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQUIDS
(VAPORS) ARE LIKELY TO BE PRESENT OR STORED

(GARAGES, STORAGE, AND UTILITY AREAS, ETC):
Flammable liquids(such as gasoline, solvents, propane (LP) or
butane, etc.), all of which emit flammable vapors, may be
improperly stored or used in such areas. The gas water heater
pilot light or main burner can ignite suchvapors. The resulting

flashbackand fire can causedeath or seriousburns to anyone in
the area, aswell asproperty damage.

If installationin suchareas is your only option, then the installa-

tion must be accomplished in a way that the pilot flame and

main burner flame are elevated from the floor at least 18inches.
While this may reduce the chancesof flammable vapors from a

floor spillbeingignited, gasoline and other flammable substances

should never be stored or usedin the same room or area con-
raininga gas water heater or other open flame or spark produc-

ing appliance.

NOTE: Flammable vapors may be drawn by air currents from

other areas of the structure to the appliance.

AWARNING

Propellants of aerosol sprays and volatile compounds, (clean-
ers, chlorine based chemicals, refrigerants, etc.) in addition to
being highly flammable in many cases, will also change to cor-

rosive hydrochloric acid when exposed to the combustion
products of the water heater. The results can be hazardous,

and also cause product failure.

• IJle tocacion selection illllst provide adequate clearances for ser-

vicing and proper openttion ofthe water heater.

_,WARNING

This water heater must not he installed directly on carpeting.

Carpeting must be protected by a metal or wood panel
beneath the appliance extending beyond the full width and
depth of the appliance by at least 3 inches (76.2mm) in any

direction, or if the appliance isinstalled in an alcove or closet, I

the entire floor must be covered by the panel. Failure to heed
this warning may result in a fire hazard.

_kWARNING

Minimum clearances between the water heater and com-
bustible construction are I" at the sides and rear, 4" at the

!front, and 6 from the vent pipe. Clearance from the top of the
=jacket is 18" on most models. Note that a lesserdimension may

be allowed on some models. Refer to the label on the water

I heater adjacent to the gascontrol valve for allclearances.

AWARNING

A gas water heater cannot operate properly without the cor-

rect amount of air for combustion. Do not install in a confined
area sucha closet, unlessyou provide air as shown in the "Facts

to Consider About the Location" section. Never obstruct the

flow of ventilation air Ifyou have any doubtsor questions at all,
call your gascompany. Failure to provide the proper amount of
combustion air can result in a fire or explosion and can cause
DEATH, SERIOUS BODILY INJUI_, OR PROPERTY DAMAGE.

_,WARNING

If this water heater will be used in beauty shops,barber shops,
cleaning establishments, or self-service laundries with dry

cleaning equipment, it is imperative that the water heater or
water heaters be installed so that combustion and ventilation

air be taken from outside these areas. Refer to the "Facts to
Consider About the Location section of this manual and also

the latest edition ofthe National Fuel Gas Code, ANSI Z223.1,
also referred to as NFPA 54 for specificsprovided concerning

air required,

Figure I I

CI,OSET INSTALLATION

(ACCEPTABLE)

A closet is any 4 sided enclosurewhich is less than 16=times the total

volumeof allthe gas firedapplianceswithin the enclosure.

10