Kenmore 153.336360, 153.336160, 153.336260, 153.336400 HA, 153.336464 Owner's Manual

Owner's Manual

POWER MISER TM6

GAS WATER HEATER

FOR POTABLE WATER HEATING ONLY,

NOT SUITABLE FOR SPACE HEATING

NOT FOR USE IN MOBILE HOMES.

MODEL NO.

153.336160

153.336260

153.336300 HA

153.336360

153.336400 HA

153.336464

153.336500 HA

153.336560

153.336760

153.336800 HA

153.336860

153.336900 HA

153.336960

30 Gallon Short
40 Gallon Short

30 Gallon High Altitude
30 Gallon

40 Gallon High Altitude
40 Gallon

50 Gallon High Altitude
50 Gallon

30 Gallon Propane (LP.)
40 Gallon Propane (L.P.) High Altitude

40 Gallon Propane (LP.)
50 Gallon Propane (L.P.) High Altitude
50 Gallon Propane (LP.)

i

• Safety Instruction

• Installation

• Operation

• Care and Maintenance

• Troubleshooting

• Parts List

For Your Safety

AN ODORANT ISADDEDTOTHE GASUSED BYTHIS WATER HEATER.

C3 Technology TM Gas Water Heaters meet

the new ANSI Z21,10,1 standard that deals
with the accidental or unintended ignition

of flammable vapors, such as those
emitted by gasoline.

Read and understand instruction
manuai and safety messages

before installing, operating or
servicing this water heater

Failure to fallow instructionsand
safety messages could result in

death or serious injury
Instruction manua! must remain

with water heater

Sino puedeleer o entender elingles y necesita elmanual instructivo

y/o etiquetas en esparlol puede obtenerlos Ilamando al

1-800-821-2017. NO TRATE DE ]NSTALAR O OPERAR ESTE

CALENTADORDEAGUAsi noenflendelainformaciOnen lasetiquetas
oen elmanual instructivo. No hacer casode esta advertencia podrla

resultaren laMUERTEO GRAVESLESIONESCORPORALES.

WARNING: If the information in these

instructions is not followed exactly, a fire

or explosion may result causing property
damage, personal injury or death.

--Do not store or use gasoJine or other
flammable vapors and liquids in the

vicinity of this orany other appliance.

-- WHAT TO DO IF YOU SMELL GAS:

= Do not try to light any appliance

• Do not touch any electrical switch; do
not use any phone in your building.

,, immediately call your gas supplier

from a neighbor's phone. Follow the

gas supplier's instructions.

• if you cannot reach your gas supplier,
call the fire department.

--installation and service must be
performed by a qualified installer,

service agency or the gas supplier.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A

PRINTED IN THE US.A 0703 www.sears.com SUPERSEDES PART NO. 184437-000 & 184255-000

PART NO 184482-000

Your safety and the safety of others is extremely important in the installation, use and servicing of this water heater.

Many safety-related messages and instructions have been provided in this manual and on your own water heater to warn you and
others of a potential injury hazard. Read and obey all safety messages and instructions throughout this manual. It is very

important that the meaning of each safety message is understood by you and others who install, use or service this water heater.

to potential personal injury hazards. Obey all safety
This is the safety alert symbol. It is used to alert you

messages that follow this symbol to avoid possible

injury or death.

DANGER indicates an imminently

hazardous situation which, if not avoided,
could result in death or injury.

WARNING indicates a potentially hazardous

situation which, if notavoided, could result

in death or injury.

situation which, if not avoided, may result

CAUTION indicates apotentially hazardous
in minor or moderate injury.

CAUTION used without the safety alert

symbol indicates a potentially hazardous

situation which, if notavoided, could result

-- in property damage.

All safety messages will generally tell you about the type of hazard, what can happen if you do not follow the safety message and
how to avoid the risk of injury.

IMPORTANT DEFINITIONS

Gas Supplier: The natural gas or propane utility or service who supplies gas for utilization by the gas burning

appliances within this application. The gas supplier typically has responsibility for the inspection and code approval of
gas piping up to and including the natural gas meter or propane storage tank of a building. Many gas suppliers also
offer service and inspection of appliances within the building.

© Sears, Roebuck and Co.

2

Read and understand instruction
manual and safety messages

before installing, operating or
servicing this water heater

Failure to follow instructions and
safety messages could result in

death or serious Injury
blstruction manual must [emain

with water heater

Water temperature over 125°F

(52°C) can cause severe burns
instantly result ng in severe injury

or death.
Children, the elderly, and the

physically or mentalJy dJsabted
are at highest riskfor scald injury.

Feel water before bathing or

showering.

Temperature limiting valves are

available

Read instruction manual for safe

temperature setting

_LJ_ Fire Hazard

_,_, For continued protection against

risk of fire;

_., ,Do not install water heater on

W _v I carpeted floor.

_ ,Do not operate water heater if

, _ j flood damaged

Explosion Hazard

• Overheated water can cause
water tank explosion

• Properly sized tempeature
end pressure relief valve must

be installed in opening
provided

Fire or Explosion Hazard

- Do not store or use gasoline or other flammable
vapors and liquids n the vicinity of this or any other

appliance

• Avoid all ignition sources if you smell LP gas.

• Do not expose water heater control to excessive gas
pressure

• Use only gas shown on rating plate.

• Maintain required clearances to combustibles

• Keep ignition sources away from faucets after

Read instruction manual before

,- extended period of non-use.

installing, using or servicing

water heater

Improper installation and use may result

in property damage.

• Do not operate water heater if flood damaged.

• Inspect and replace anode

• Install in location with drainage.

• Fill tank with water before operat on

• Be alert for thermal expansion
Refer to instruction manual for installation and service.

Breathing Hazard - Carbon Monoxide Gas

• install vent system in accordance with
codes

• Do not operate water heater if flood
damaged

• High altitude orifice mustbe installed for
operation above 3,300 feet (1,006 m)
(or above 5500 (I ,676 m) feet for high
altitude models)

, ; ° Do not operateifsoot buildup.

• Do not obstruct water heater air intake

O

Breathing carbon monoxide can cause brain damage or

death. Always read and understand instruction manual

° Do not place chemical vapor emitting

with insulating jacket.

products near water heater

° Gas and carbon monoxide detectors

are availa b/e

3

ThankYou for purchasing a Kenmore water heater. Propedy

installed and maintained, it should give you years of trouble

free service. If you should decide that you want the new water

heater professionally installed by Sears call 1-800-4-MY-HOME ®.
They will arrange for prompt, quality installation by Sears
authorized contractors.

Abbreviations Found In This Instruction Manual:

CSA - Canadian Standards Association
ANSI - American National Standards Institute

NFPA- National Fire Protection Association
ASME - American Society of Mechanical Engineers

GAMA - Gas Appliance Manufacturers Association

This gas-fired water heater is design certified by CSA
INTERNATIONAL under American National Standard/CSA

Standard for Gas Water Heaters ANSI Z21.10.1 • CSA 4.1
(current edition).

Read the "Safety Precautions" section, page 3 of this manual
first and then the entire manual carefully. If you don't follow
the safety rules, the water heater will not operate properly. It

could cause DEATH, SERIOUS BODILY INJURY AND/OR
PROPERTY DAMAGE.

This manual contains instructions for the installation,
operation, and maintenance of the gas-fired water heater. It

also contains warnings through out the manual that you must
read and be aware of. All warnings and all instructions are
essential to the proper operation of the water heater and
your safety. Since we cannot put everything on the first few
pages, READ THE ENTIRE MANUAL BEFORE ATTEMPTING

TO INSTALL OR OPERATE THE WATER HEATER.

• The installation must conform with these instructions and
the local code authority having jurisdiction. In the absence of

local codes, installations shall comply with the following:
In the United States: The National Fuel Gas Code ANSI

Z223.1/NFPA 54. This publication is available from the
Canadian Standards Association, 8501 East Pleasant Valley

Rd, Cleveland Ohio 44131, or The National Fire Protection

Association, 1 Batterymarch Park, Quincy, MA 02269.

• If after reading this manual you have any questions or do not

understand any portion of the instructions, call the Sears
Service Center.

• Carefully plan the place where you are going to put the water

heater. Correct combustion, vent action, and vent pipe
installation are very important in preventing death from
possible carbon monoxide poisoning and fires. See

figure 1.

Examine the location to ensure the water heater complies

with the Facts to Consider About the Location section in this

manual.

• For California installation this water heater must be braced,

anchored, or strapped to avoid falling or moving during an
earthquake. See instructions for correct installation

procedures. Instructions may be obtained from your local
dealer, wholesaler, public utilities or California Office of the
State Architect, 400 P Street, Sacramento, CA 95814.

• Massachusetts Code requires this water heater to be

installed in accordance with Massachusetts 248-CMR 2.00:
State Plumbing Code and 248-CMR 5.00.

• Complies with SCAQMD rule #1121 and districts having

equivalent NOx requirements.

MODEL CAPACITY OF B'ru PERHOUR INCHES INCHES HEIGHTTO

TANK TYPE RATE GAL8. VENTPIPE DIAMETER IN INCHES (mm)

NUMBER IN GALS (LTRS) GAS RATE @ 90=F RISE (mm) (mm) JACKETTOP

153336160 30(114) NATURAL 32,000 32.8 3"(76)or 4"(102) 181/4"(464) 433/4"(1,111)

153.336260 40 (151) NATURAL 35,500 36.3 3" (76) or 4" (102) 20 1/4" (514) 47 1/4" (1,200)

153.336300 HA 30(114) NATURAL 35,500 36.3 3"(76) 153/4" (400) 571/2"(1,461)

153.336360 30(114) NATURAL 35,500 36.3 3"(76) 153/4"(400) 571/2"(1,461)

153.336400 HA 40 (151) NATURAL 35,500 36.3 3" (76) 18 1/4" (464) 55 1/2" (1,410)

153.336464 40 (151) NATURAL 35,500 36.3 3" (76) 18 1/4" (464) 55 1/2" (1,410)

153.336500 HA 50 (189) NATURAL 35,500 36.3 3" (76) 20 1/4" (514) 56 1/2" (1,435)

153.336560 50 (189) NATURAL 35,500 36.3 3" (76) 20 1/4" (514) 56 1/2" (1,435)

153.336760 30(114) PROPANE 35,500 36.3 3"(76) 153/4"(400) 571/2"(1,461)

153.336800 HA 40 (151) PROPANE 35,500 36.3 3" (76) 18 1/4" (464) 55 1/2" (1,410)

153.336860 40 (151) PROPANE 35,500 36.3 3" (76) 18 1/4"(464) 55 1/2" (1,410)

153.336900 HA 50 (189) PROPANE 35,500 36.3 3" (76) 20 1/4" (514) 56 1/2" (1,435)

153.336960 50 (189) PROPANE 35,500 36.3 3" (76) 20 1/4" (514) 56 1/2" (1,435)

RECOVERY MINIMUM DIMENSIONS

Materials Needed

To simplify the installation Sears has available the installation parts shown below. You may or may not need all of these materials,
depending on your type of installation.

WATER HEATER tl__.l_<_ ,,,,_

IBSTA T,O. .......

KIT WITH FLEXIBLE _,;_, I
CONNECTORS i!¸_ _!: !
FOR 3/4" (10.05 ram)
OR 112" (12.7 ram)

THREADEDOR
COPPER PLUMBING

i_ J,_N_ _T_ _r_ WATER HEATER HEAT

I I HEAT LOSS DUE TO

TRAPS HELP REDUCE

FLEXIBLE WATER HEATER GAS
CONNECTOR WITH FITTINGS

DRAIN PANS AVAILABLE IN 20" (508 mm)
DIAMETER FOR WATER HEATERS

HAVING A DIAMETER t8" (457 ram) OR
LESS, 24" (6t6mm) DIAMETER FOR

WATER HEATERS HAVING A DIAMETER
22" (559 mm) OR LESSAND AVAILABLE
IN 28" (7tl ram) DIAMETER FOR WATER

HEATERS HAVING A DIAMETER 26"
(660 mm) OR LESS

EXPANSION TANKS FOR THERMAL EXPANSION
CONDITIONS AVAILABLE IN 2 GALLONS

(7.6 LITERS) AND 6 GALLONS (t8.9 LITERS)
CAPACITY THROUGH LOCAL SEARS STORE OR
SERVICE CENTER

Basic Tools

You may or may not need all these tools, depending on your
type of installation. These tools can be purchased at your local

Sears Store.

Pipe Wrenches (2) 14" (356 mm) ;_
Screwdriver

Tin Snips

6' (1.82 m) Tape or Folding Ruler
Garden Hose

Drill
Pipe Dope or Teflon Tape DRILL

SLOT-HEAD SCREWDRIVER

TIN SNIPS

PHILLIPS SCREWDRIVER

ROLL OF TEFLON

TAPE (USE ONLY OH

WATER HEATER

CONNECTIONS)

PIPE DOPE

(SQUEEZE TUBE)

USE FOR WATER AND GAS

CONNECTIONS

Additional Tools Needed
When Sweat Soldering

Tubing Cutters or Hacksaw

Propane Tank

Soft Solder
Solder Flux

Emery Cloth

Wire Brushes

TUBING CUTTER

HACKSAW

3/4" (19 mm) WIRE BRUSH

PROPANE

TORCH

ROLL OF

EMERY CLOTH

GARDEN HOSE 6 FOOT TAPE PIPE WRENCH

t/2" (t3 mm) WINE BRUSH

ROLL OF LEAD-FREE

SOFT SOLDER

SOLDER

FLUX

GET TO KNOW YOUR WATER HEATER - GAS MODELS

A Vent Pipe
B Draft Hood

C Anode
D Hot Water Outlet

E Outlet

F Flexible Water Connections

G Gas Supply

H ManuaIGas Shut-offValve

I Ground Joint Union

* INSTALL IN ACCORDANCE

WITH LOCAL CODES.

* DRIP LEG AS REQUIRED

BY LOCAL CODES.

TOVENTTERMINATION

ON ROOF

A

B

J Drip Leg (Sediment Trap) S Flue Baffle

K Inner Door T Thermostat

L Outer door U Drain Valve

M Union V Pilotand Main Burner

N Inlet Water Shut-off Valve W Flue

O Cold Water Inlet X Drain Pan

P Inlet DipTube Y Thermostat Shield (optional)

Q Temperature-Pressure Relief Valve Z Piezolgnitor

R Rating Plate AA Air Intake Screen

INSTALL THERMAL EXPANSION

TANK IF WATER HEATER

IS INSIALLED IN A CLOSED

WATER SYSTEM

(T) THERMOSTAT

GAS CONTROL KNOB

WATER TEMPERATURE

(ADJUSTING DIAL)

W

AA

K

*ALLPIPINGMATERIALSTO BE L_

SUPPLIEDBY CUSTOMERS.

Q

"OFF .... PILOT .... ON" i

POSITION POSITION POSITION i

TOPVIEW

(V) PILOT & MAIN BURNER

BURNER TUBE

k/ NAIN BURNER

TH ER_:)COU PLE f_

PILOT TUBING / • PILOT BURNER

THERMOCOUPLE

TGO

FIGURE1.

7

Removing the Old Water Heater

(_ Attach hose to the water heater

the water heater drain valve. Open

water passing out of the drain valve

water flow is directed away from

a

drain valve and put the other end
in a floor drain or outdoors. Open

a nearby hot water faucet which will
relieve pressure in the water
heater and speed draining. The

may be extremely hot. To avoid
being scalded, make sure all

connections are tight and that the

any person, see Figures 2 and 5.

FIGURE5.

q

FIGURE2.

Q Turn "OFF" the gas supply to the

water heater.

If the main gas line Shut-off valve
serving all gas appliances is
used, also shut "OFF" the gas at

each appliance. Leave all gas
appliances shut "OFF" until the

water heater installation is

completed, see Figures 2 and 3.

(_) Turn the water supply to the

(_) Check again to make sure the supply is "OFF" to the

"OFF"

water heater at the water shut off

valve or water meter. Some
installations require that the water

be turned off to the entire house,
see Figures 2 and 4.

gas

water heater. Then disconnect the gas supply connection
from the gas control valve.

FIGURE&

FIGURE&

(_) Disconnect the vent from the draft hood where it connects

to the water heater. In most installations the vent pipe can

be lifted off after any screw or other attached devices are
removed. Dispose of the draft hood. The new water heater
has a draft hood which must be used for proper operation,

Q lf you have copper piping to the water heater, the two copper

water pipes can be cut with a hacksaw approximately four

inches away from where they connect to the water heater,

see Figure 6. This will avoid cutting off pipes too short.
Additional cuts can be made later if necessary. Disconnect
the temperature-pressure relief valve drain line. When the
water heater is drained, disconnect the hose from the drain

valve. Close the drain valve. The water heater is now

completely disconnected and ready to be removed.

If you have galvanized pipes to the water heater, loosen the
two galvanized pipes with a pipe wrench at the union in each

line. Also disconnect the piping remaining to the water heater,

see Figure 7. These pieces should be saved since they may

be needed when reconnecting the new water heater.

Disconnect the temperature-pressure relief valve drain line.

When the water heater is drained, disconnect the hose from
the drain valve. Close the drain valve. The water heater is

now completely disconnected and ready to be removed.

Mineral buildup or sediment may have accumulated in the

old water heater. This causes the water heater to be much

heavier than normal and this residue, if spilled out, could

cause staining.

pipe

FIGURE&

• Burn hazard

- Hot water discharge.

, Keep hands clear of drain

valve discharge.

FIGURE7.

Facts to Consider About
the Location

Carefully choose an indoor location for the new water heater,
because the placement is a very important consideration for

the safety of the occupants in the building and for the most
economical use of the appliance. This water heater is not for

use in manufactured (mobile) homes or outdoor installation.

Whether replacing an old water heater or putting the water heater
in a new location, the following critical points must be observed:

Select a location indoors as close as practical to the gas
vent or chimney to which the water heater vent is going to be
connected, and as centralized with the water piping system

as possible.
Selected location must provide adequate clearances for

servicing and proper operation of the water heater.

Property Damage Hazard

heater's pilot light or main burner. The resulting flashback and
fire can cause death or serious burns to anyone in the area.

Even though this water heater is a flammable vapors ignition
resistant water heater and is designed to reduce the chances
of flammable vapors being ignited, gasoline and other

flammable substances should never be stored or used in the
same vicinity or area containing a gas water heater or other
open flame or spark producing appliance.

Also, the water heater must be located and/or protected so it is
not subject to physical damage by a moving vehicle.

Fire Hazard

For continued protection against
riskof fire:

,Do not instalJ water heater on

carpeted floo_

.Do not operate water heater if

flood damaged.

• AIIwater heaters eventually leak

• Do notinstall without adequate drainage

Installation of the water heater must be accomplished in such a
manner that if the tank or any connections should leak, the flow

will not cause damage to the structure. For this reason, it is not
advisable to install the water heater in an attic or upper floor.

When such locations cannot be avoided, a suitable drain pan
should be installed under the water heater. Drain pans are
available at your local Sears or hardware store. Such a drain

pan must have a minimum length and width of at least 2 inches
(51 mm) greater that the water heater dimensions and must be

piped to an adequate drain. The pan must not restrict
combustion air flow.

Fire or Explosion Hazard

" Do not store or use gasoline or other flammable

vapors and liquids in the vicinity of this or any other
app))ance

Avod all ignition sources if you smell LP gas.

* Donot expose water heater centre1to excessive gas

pressure

. Use only gas shown on rating pJate.
. Maintain required clearances to combustibles

. Keep ignition sources away from faucets after

,. extended period of non use

Read instruction manual before

_ installing, using or servicing ._,d(

_' water heater

INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQUIDS
(VAPORS) ARE LIKELY TO BE PRESENT OR STORED

(GARAGES, STORAGE AND UTILITY AREAS, ETC.):
Flammable liquids (such as gasoline, solvents, propane [LP or

butane, etc.] and other substances such as adhesives, etc.)
emit flammable vapors which can be ignited by a gas water

This water heater must not be installed directly on carpeting.
Carpeting must be protected by metal or wood panel beneath
the appliance extending beyond the full width and depth of the
appliance by at least 3 inches (76.2 mm) in any direction, or if

the appliance is installed in an alcove or closet, the entire floor
must be covered by the panel. Failure to heed this warning may

result in a fire hazard.

Fire or Explosion Hazard

using or sewJcing water heater.

• Improper use may result in fire or
explosion

• Maintan required clearances to
combustibles.

Minimum clearances between the water heater and combustible
construction are 0 inch at the sides and rear, 4 inches
(102 mm) at the front, and 6 inches (153 ram) from the vent

pipe, see Figure 8. Clearance from the top of the jacket is 12
inches (305 mm) on most models. Note that a lesser dimension

may be allowed on some models, refer to the label attached
adjacent to the gas control valve on the water heater.

TOP VIEW TOP VIEW

OF CLOSET OF CLOSET

WITHOUT DOOR WITH DOOR

O" MIN O" MIN.

0" I_IN, 4" MIN,

S" MIN,

FIGURE8.

9

Breathing Hazard - Carbon Monoxide Gas

Install water heater in accordance

with the instruction manual and

NFPA 54.

Energy Conservation Act standards with respect to insulation

and standby loss requirements, making an insulation blanket

unnecessary.

Breathing Hazard - Carbon Monoxide Gas

To avoid injury, combustion and
ventilation air must be taken from

outdoors.

S

Do not place chemical vapor

emitting products near water

heater.

Breathingcarbon monoxidecancause brain damageor

death. Always read andunderstandinstructionmanual

A gas water heater cannot operate properly without the correct
amount of air for combustion, see Figure 9. Do not install in a

confined area such as a closet, unless you provide air as shown
in the Locating The New Water Heater section. Never obstruct
the flow of ventilation air. Ifyou have any doubts or questions at

all, call your gas supplier. Failure to provide the proper amount
of combustion air can result in a fire or explosion and cause

death, serious bodily injury, or property damage.

12" MAX. (305 mr¢

1

VENTILATION

AIR

OPENING O

{

FRONTVIEW _

OFDOOR

If this water heater will be used in beauty shops, barber shops,
cleaning establishments, or self-service laundries with dry
cleaning equipment, it is imperative that the water heater or

water heaters be installed so that combustion and ventilation
air be taken from outside these areas.

13Q5mini

FIGURE9.

AIR DUCT

.... . :-'._,., • Do not obstruct water heater air

_'¢:S. intake with insulating blanket.

i_i',"_i" • Gas and carbon monoxide

• detectors are available,

_ _ lni_thal_-Wltne.rthe(?_erinmaCCa°_dance

Breathing carbon monoxide can cause brain damage or
death. Always read and understand instruction manual

_i& WARNING

Should you choose to apply an insulation blanket to this heater,

you should follow these instructions (See Figure 1 for

identification of components mentioned below). Failure to follow
these instructions can restrict the air flow required for proper
combustion, potentially resulting in fire, asphyxiation, serious

personal injury or death.

Do not apply insulation to the top of the water heater, as this

will interfere with safe operation of the draft hood.

Do not cover the outer door, thermostat or temperature &
pressure relief valve.

Do not allow insulation to come within 2" (50.8 mm) of the

floor to prevent blockage of combustion air flow to the burner.

Do not cover the instruction manual. Keep it on the side of

the water heater or nearby for future reference.

Do obtain new warning and instruction labels from Sears

for placement on the blanket directly over the existing labels.

Do inspect the insulation blanket frequently to make certain
it does not sag, thereby obstructing combustion air flow.

Combustion Air and Ventilation for
Appliances Located in Unconfined Spaces

Propellants of aerosol sprays and volatile compounds,
(cleaners, chlorine based chemicals, refrigerants, etc.) in

addition to being highly flammable in many cases, will also
change to corrosive hydrochloric acid when exposed to the
combustion products of the water heater. The results can be
hazardous, and also cause product failure.

Insulation Blankets

Insulation blankets available to the general public for external

use on gas water heaters are not necessary with Kenmore
products. The purpose of an insulation blanket is to reduce the
standby heat loss encountered with storage tank heaters, Your
Kenmore water heater meets or exceeds the National Appliance

UNCONFINED SPACE is space whose volume is not less than

50 cubic feet per 1,000 Btu per hour (4.8 m3 per kW) of the
aggregate input rating of all appliances installed in that space.

Rooms communicating directly with the space in which the
appliances are installed, through openings not furnished with

doors, are considered a part of the unconfined space.

In unconfined spaces in buildings, infiltration may be adequate
to provide air for combustion, ventilation and dilution of flue

gases. However, in buildings of tight construction (for example,
weather stripping, heavily insulated, caulked, vapor barrier, etc.),
additional air may need to be provided using the methods

described in Combustion Air and Ventilation for Appliances

Located in Confined Spaces.

10

Combustion Air and Ventilation for
Appliances Located in Confined Spaces

CONFINED SPACE is a space whose volume is less than

50 cubic feet per 1,000 Btu per hour (4.8 m3 per kW) of the
aggregate input rating of all appliances installed in that space.

A. ALL AIR FROM INSIDE BUILDINGS:

(See Figure 9 on page 9 and Figure 10 below)

The confined space shah be provided with two permanent

openings communicating directly with an additional room(s)
of sufficient volume so that the combined volume of all spaces
meets the criteria for an unconfined space. The total input of

all gas utilization equipment installed in the combined space
shall be considered in making this determination. Each
opening shall have a minimum free area of one square inch

per 1,000 Btu per hour (22 cm_/kW) of the total input rating of all

gas utilization equipment in the confined space, but not less
than 100 square inches (645 cm2). One opening shall

commence within 12 inches (30 cm) of the top and one
commencing within 12 inches (30 cm) of the bottom of the

enclosures.

When directly communicating with the oL_doors, each opening
shall have a minimum free area of 1 square inch per 4,000 Btu

per hour (5.5 cm2/kW) of total input rating of all equipment in the

enclosure, see Figure 12.
When communicating with the outdoors through vertical

ducts, each opening shall have a minimum free area of

1 square inch per 4,000 BTU per hour (5.5 cm2/kW) of total
input rating of aH equipment in the enclosure, see
Figure 12.

VENTILATION LOUVERS

FURNACE

INLET AIR DUCT

(ENOS 1' OR 30 cm

ABOVE FLOOR)

FIGURE12.

NT

FURN__=_ NG

FIGURE10.

B. ALL AIR FROM OUTDOORS: (See Figures 9, 11,12 and 13)
The confined space shall be provided with two permanent

openings, one commencing within 12 inches (30 cm) of the

top and one commencing within 12 inches (30 cm) from the

bottom of the enclosure. The openings shall communicate

directly, or by ducts, with the outdoors or spaces (crawl or attic)
that freely communicate with the outdoors.

CHIMNEY OR

GAS VENT

VEN] ILATION LOUVERS

IEACH END OF ATTIC)

When communicating with the outdoors through horizontal
ducts, each opening shall have a minimum free area of 1

square inch per 2,000 BTU per hour (11 cm2/kW) of total

input rating of aH equipment in the enclosure, see
Figure 13.

When ducts are used, they shall be of the same cross-
sectional area as the free area of the openings to which

they connect. The minimum short side dimension of

rectangular air ducts shall not be less than 3 inches
(76.2 mm), see Figure 13.

____ CHIMNEY OR GAS VENT

OUTLET AIR DUCT

iNLET AIR DUCT

FIGURE 13.

ALT. INLET AIR VENTII ATION LOUVERS

FIGUREll.

OUTLET AIR

WATER HEATER

FURNACE

INLET AIR DUCT

Louvers and Grilles: in calculating free area, considerafion

shall be given to the blocking effect of louvers, grilles or
screens protecting openings. Screens used shall not be
smaller than 1/4 inch (6.4 mm) mesh. If the free area through

a design of louver or grille is known, it should be used in
calculating the size opening required to provide the free

area specified. If the design and free area is not known, it

may be assumed that wood louvers will be 20-25 percent

free area and metal louvers and grilles will have 60-75

percent free area. Louvers and grilles shall be fixed in the

open position or interlocked with the equipment so that they
are opened automatically during equipment operation.

11

• Special Conditions Created by Mechanical Exhausting or
Fireplaces: operation of exhaust fans, ventilation systems,

clothes dryers or fireplaces may create conditions requiring
special attention to avoid unsatisfactory operation of installed

gas utilization equipment.

Water Piping

Water temperature over 125°F
(52°C) car cause severe burns
instantly resulting in severe injury
or death.

Children, elderly, and the

physically or mentally disabled

are at hghest risk_or scald injury

Feel water before bathing or

showering.
Temperature limitr_g valves are

available.

Read instruction manuaJ for safe

temperature setting

HOTTER WATER CAN SCALD:
Water heaters are intended to produce hot water. Water heated
to a temperature which will satisfy space heating, clothes
washing, dish washing, cleaning and other sanitizing needs

can scald and permanently injure you upon contact. Some
people are more likely to be permanently injured by hot water

than others. These include the elderly, children, the infirm, or
physically/mentally handicapped. If anyone using hot water in

your home fits into one of these groups or if there is a local
code or state law requiring a certain temperature water at the

hot water tap, then you must take special precautions. In
addition to using the lowest possible temperature setting that

satisfies your hot water needs, a means such as a *mixing
valve, shall be used at the hot water taps used by these people

or at the water heater. Mixing valves are available at plumbing
supply or hardware stores, see Figure 14 below. Valves for

reducing point of use temperature by mixing cold and hot water
are also available. Follow manufacturer's instructions for

installation of the valves. Before changing the factory setting
on the thermostat, read the Temperature Regulation section in

this manual.

HOT WATER

OUTLET

COLD WATER

, INLET

This water heater shall not be connected to any heating systems
or component(s) used with a non-potable water heating

appliance.

All piping components connected to this unit for space heating
applications shall be suitable for use with potable water.

Toxic chemicals, such as those used for boiler treatment shall

not be introduced into this system.

Water supply systems may, because of such events as high

line pressure, frequent cut-offs or the effects of water hammer

among others, have installed devices such as pressure

reducing valves, check valves, back flow preventers, etc. to
control these types of problems. When these devices are not
equipped with an internal by-pass, and no other measures are

taken, the devices cause the water system to be closed. As
water is heated, it expands (thermal expansion) and closed
systems do not allow for the expansion of heated water.

The water within the water heater tank expands as it is heated
and increases the pressure of the water system. If the relieving

point of the water heater's temperature-pressure relief valve is

reached, the valve will relieve the excess pressure. The

temperature-pressure relief valve is not intended for the
constant relief of thermal expansion. This is an unacceptable

condition and must be corrected, It is recommended that any
devices installed which could create a closed system have a

by-pass and/or the system have an expansion tank to relieve

the pressure built by thermal expansion in the water system.

Refer to the Thermal Expansion section under Troubleshooting

Guide or contact local plumbing authority or local Sears Service
Center on how to control this situation.

NOTE: To protect against untimely corrosion of hot and cold
water fittings, it is strongly recommended that di-electric

unions or couplings be installed on this water heater when
connected to copper pipe.

Property Damage Hazard

• Avoid water heater damage.

• Install thermal expansion tank if necessary.

• Do not apply heat to cold water inlet.

• Contact qualified insta/ier or Sears Service Center

FROM WATER HEATER

,OCeLOWATE

*MIXiN

VALVE

Toxic Chemical Hazard

• Do not connectto non-potablewater system.

HOT WATER

OUTLET ON

WATER HEATER

FIGURE14.

INLET ON

Figure 15 shows the typical attachment of the water piping to
the water heater. The water heater is equipped with 3/4" NPT

water connections.

NOTE: if using copper tubing, solder tubing to an adapter

before attaching the adapter to the cold water inlet
connection. Do not solder the cold water supply line directly
to the cold water inlet. It will harm the dip tube and damage

the tank.

• Look at the top cover of the water heater. The water outlet is

marked "HOT". Put two or three turns of teflon tape around
the threaded end of the threaded-to-sweat coupling and
around both ends of the 3/4" NPT threaded nipple. Using

flexible connectors, connect the hot water pipe to the hot
water outlet on the water heater.

12

Lookatthetopofthewaterheater.Thecoldwaterinletis

marked "COLD". Put two or three turns of teflon tape around

the threaded end of the threaded-to-sweat coupling and

around both ends of the 3/4" NPT threaded nipple. Using

flexible connectors, connect the cold water pipe to the cold
water inlet of the water heater.

NOTE: This water heater is super insulated to minimize
heat loss from the tank. Further reduction in heat loss

can be accomplished by insulating the hot water lines
from the water heater.

INSTALLATIONCOMPLETEDUSING

INSTALLATION KIT

FLEXIBLE

WATER

HOT

e/A ITR-- COLe WATER

OUTLE _'_ INLET

CONNECTORS

N t

COUPLING _ COUPLING

DRAFT HGOD

TEr_IPERATURE -

_'-_- PRESSURE

RELIEF VALVE

This heater is provided with a properly certified combination
temperature - pressure relief valve by the manufacturer.

The valve is certified by a nationally recognized testing

laboratory that maintains periodic inspection of production of
listed equipment of materials as meeting the requirements for

Relief Valves and Automatic Gas Shut-off Devices for Hot Water
Supply Systems, ANSI Z21.22 and the code requirements of

ASME.

If replaced, the valve must meet the requirements of local

codes, but not less than a combination temperature and

pressure relief valve certified as indicated in the above
paragraph.

The valve must be marked with a maximum set pressure not to
exceed the marked hydrostatic working pressure of the water

heater (150 psi = 1,035kPa) and a discharge capacity not less

than the water heater input rate as shown on the model rating

plate.
For safe operation of the water heater, the relief valve must not

be removed from its designated opening nor plugged.

The temperature-pressure relief valve must be installed directly

into the fitting of the water heater designed for the relief valve.
Position the valve downward and provide tubing so that any

discharge will exit only within 6 inches (153 mm) above, or at
any distance below the structural floor, see Figure 16. Be certain
that no contact is made with any live electrical part. The
discharge opening must not be blocked or reduced in size

under any circumstances. Excessive length, over 30 feet
(9.14 m), or use of more than four elbows can cause restriction

and reduce the discharge capacity of the valve.

DISCHARGE PIPE

(Do }lot c_p or plug)

%.

AIR

GAP

FLOORDRAIN

FIGURE15.

Temperature-Pressure Relief Valve

Explosion Hazard

! •

• ,L_ ,

Temperature-pressure relief valve
must comply with ANSI Z21.22

and ASME code•

Properly sized temperature-
pressure relief valve must be
installed in opening provided.

Can result in overheating and
excessive tank pressure.

No valve or other obstruction is to be placed between the relief

valve and the tank. Do not connect tubing directly to discharge
drain unless a 6 inch air gap is provided. To prevent bodily

injury, hazard to life, or property damage, the relief valve must

be allowed to discharge water in quantities should
circumstances demand. If the discharge pipe is not connected
to a drain or other suitable means, the water flow may cause

property damage.

Water Damage Hazard

• Temperature-pressure relief valve discharge

pipe must terminate at adequate drain•

The Discharge Pipe:

• Shall not be smaller in size than the outlet pipe size of the
valve, or have any reducing couplings or other restrictions.

• Shall not be plugged or blocked.

• Shall be of material listed for hot water distribution.

• Shall be installed so as to allow complete drainage of both
the temperature-pressure relief valve, and the discharge

pipe.

Can cause serious injury or death.

• Shall terminate at an adequate drain.

• Shall not have any valve between the relief valve and tank.

13

Watertemperatureover125°F
(52°C)cancausesevereburns

instantlyresultinginsevereinjury
ordeath

Children,the elderly,andthe
physicallyor mentallydisabled
areathighestriskforscaldinjury.

Fee/waterbeforebathingor
showering

Temperaturelimitingvalvesare
available

Readinstructonmanualforsafe

temperaturesetting

Never use this water heater unless it is completely full of water.
To prevent damage to the tank, the tank must be filled with
water. Water must flow from the hot water faucet before turning

"ON" gas to the water heater.

To fill the water heater with water:

• Close the water heater drain valve by turning the handle to
the right (clockwise). The drain valve is on the lower front of

the water heater.

• Open the cold water supply valve to the water heater.

NOTE: The cold water supply valve must beleft open when

the water heater is in use.

Thetemperature-pressurereliefvalvemustbemanually
operatedatleastoncea year.Cautionshouldbetakento
ensurethat(1)nooneisinfrontoforaroundtheoutletofthe

temperature-pressurereliefvalvedischargeline,and(2)the
watermanuallydischargedwillnotcauseanybodilyinjuryor

propertydamagebecausethewatermaybeextremelyhot.
Ifaftermanuallyoperatingthevalve,itfailstocompletelyreset

andcontinuestoreleasewater,immediatelyclosethecold
waterinlettothewaterheater,followthedraininginstructions,
andreplacethetemperature-pressurereliefvalvewitha new

one.

HOT WATER

OUTLET COLD WATER

_l INLET

\

SHUTOFF

VALVE

TEMPERATURE PRESSU RE

RELIEF VALVE

(OPTIONAL TOP T & P RELIEF

DRAFT NeOD

VALVE NOT SHOWN}

To insure complete filling of the tank, allow air to exit by
opening the nearest hot water faucet. Allow water to run

until a constant flow is obtained. This will let air out of the

water heater and the piping.

• Check all water piping and connections for leaks. Repair
as needed.

Venting

Breathing Hazard - Carbon Monoxide Gas

• Vent dampers must be certified
ir_accordance with ANSI Z21 68

• Vent damper must permit proper
drafting ofwater heater.

•.::.'_:._ t_':.:,, • InstallproperJysizedventing.

_i_.i_!:_.ii:._;:_:4:':_[:"_'¢:_:LE"_" outdoors.D°not install without venting

_..a_._t_ _ _,. • If common vented h_stall in

• De not install without drafthood.

I11 accordance with NFPA 54
" * Be afar for obstructed or deterio-

rated vent system to avoid

serious injury or death

FIGURE16.

Filling the Water Heater

Property Damage Hazard

. Avoid water heater damage.
. Fill tank with water before operating

D!SHCARGE PIPE

Breathing carbon mono×ide can cause brain damage or

death Always read and understand nstruction manual

VENT DAMPERS - Any vent damper, whether it is operated
thermally or otherwise must be removed if its use inhibits proper

drafting of the water heater.

Thermally Operated Vent Dampers: Gas-fired water heaters

having thermal efficiency in excess of 80% may produce a
relatively low flue gas temperature. Such temperatures may
not be high enough to properly open thermally operated vent

dampers. This would cause spillage of the flue gases and

may cause carbon monoxide poisoning.

Vent dampers must bear evidence of certification as complying
with the current edition of the American National Standard

ANSI Z21.68 (ANSI Z21.66 & 67, respectively, cover electrically
and mechanically actuated vent dampers). Before installation
of any vent damper, consult your local Sears Service Center or
the local gas supplier for further information.

14

Toinsureproperventingofthisgas-firedwaterheater,the
correctventpipediametermustbeutilized,Anyadditionsor
deletionsofothergasappliancesonacommonventwiththis

waterheatermayadverselyaffecttheoperationofthewater
heater.Consultyourgassupplierifanysuchchangesare

planned.
Forproperventingincertaininstallations,a largerdiameter

ventpipemaybenecessary,ConsultyourlocalSearsService
Centerorgassuppliertoaidyouindeterminingtheproper

ventingforyourwaterheaterfromtheventtablesinthecurrent
editionoftheNationalFuelGasCodeANStZ223,1/NFPA54,

Periodicallychecktheventingsystemforsignsofobstruction
ordeteriorationandreplaceifneeded,

Thecombustionandventilationairflowmustnotbeobstructed,
Thewaterheaterwithdrafthoodinstalledmustbeconnected

toachimneyorlistedventpipesystem,whichterminatesto
theoutdoors,Neveroperatethewaterheaterunlessitisvented

totheoutdoorsandhasadequateairsupplytoavoidrisksof
improperoperation,explosionorasphyxiation,

Forproperdrafthoodattachment,thedrafthoodlegsmay
beangledslightlyinward,

Placethedrafthoodlegsinthereceivingholesonthetopof
thewaterheater.Thelegswillsnapintheholestogivea
tightfit.Securetwolegstotopwithsheetmetalscrews,

Placetheventpipeoverthedrafthood,Withtheventpipein

position,drillasmallholethroughboththeventpipeand

drafthood,Securethemtogetherwithasheetmetalscrew,

seeFigure17.

DRAFT HOOD _V VENT $

DRAFT HOOD

All vent gases must be completely vented to the outdoors of the
structure (dwelling), Install only the draft hood provided with
the new water heater and no other draft hoed.

Vent pipes must be secured at each joint with sheet metal
screws,

There must be a minimum of 6 inches (153 mm) clearance

between single wall vent pipe and any combustible material.
Fill and seal any clearance between single wall vent pipe and

combustible material with mortar mix, cement, or other

noncombustible substance, For other than single wall, follow

vent pipe manufacturer's clearance specifications, To insure
a tight fit of the vent pipe in a brick chimney, seal around the
vent pipe with mortar mix cement,

Failure to have required clearances between vent piping and

combustible material will result in a fire hazard,

Be sure vent pipe is propedy connected to prevent escape of

dangerous flue gases which could cause deadly asphyxiation.

• Flue gases may escape if vent
p_peis not connected

• Do not store corrosive chemicals

in vicini_ of water heater,

• Chemical corrosion of flue and

vent system can cause serious

injuryor death.

• Contact a qualified installer or

service agency

Breathing carbon monoxide can cause brain damage

ordeath Always read and understand instruction manual.

VENT TO OUTDOORS

OP,AFT HOOD

FIGURE17.

Obstructed or deteriorated vent systems may present serious
health risk or asphyxiation.

The vent pipe from the water heater must be no less than the
diameter of the draft hood outlet on the water heater and must

slope upward at least 1/4 inch per linear foot (21 mm per meter),
see Figure 18,

FIGURE18.

INEY

CHfMNEY

Chemical vapor corrosion of the flue and vent system may
occur if air for combustion contains certain chemical vapors.

Spray can propellants, cleaning solvents, refrigerator and air

conditioner refrigerants, swimming pool chemicals, calcium
and sodium chloride, waxes, bleach and process chemicals

are typical compounds which are potentially corrosive.

Gas Piping

Fire and Explosion Hazard

• Do not use water heater with
any gas other than the gas

shown on the rating plate

, E×cessve pressure to gas

control valve can cause serious
injury or death

, Turn off gas lines during

installation

, Contact qualified installer or

service agency

15

Makesurethegassuppliedisthesametypelistedonthe
modelratingplate.Theinletgaspressuremustnotexceed
14inchwatercolumn(3.5kPa)fornaturalandpropanegas

(L,R),Theminimuminletgaspressurelistedontherating
plateisforthepurposeofinputadjustment.Ifthegascontrol
valveissubjectedtopressuresexceeding1/2poundpersquare
inch(3,5kPa),thedamagetothegascontrolvalvecouldresult

inafireorexplosionfromleakinggas,

in improper and inefficient operation of the appliance, producing

carbon monoxide gas in excess of safe limits, which could

result in serious injury or death, Contact your local Sears Service

Center or local gas supplier for any specific changes which

may be required in your area,

W!'lvA%'!rJ II

Ifthemaingaslineshut-offservingallgasappliancesisused,
alsoturn"OFF"thegasateachappliance,Leaveallgas
appliancesshut"OFF"untilthewaterheaterinstallationis
complete,

Agaslineofsufficientsizemustberuntothewaterheater,
Consultthecurrentedition of National Fuel Gas Code ANSI

Z223.1/NFPA 54 and your gas supplier concerning pipe size.

There must be:

• A readily accessible manual shut off valve in the gas supply
line serving the water heater, and

• A drip leg (sediment trap) ahead of the gas control valve to
help prevent dirt and foreign materials from entering the

gas control valve.

• A flexible gas connector or a ground joint union between the
shut off valve and control valve to permit servicing of the unit.

Be sure to check all the gas piping for leaks before lighting the
water heater. Use a soapy water solution, not a match or open
flame. Rinse off soapy solution and wipe dry.

The minimum inlet gas pressure shown on the rating plate is
that which will permit firing at the rated input.

Fire and Explosion Hazard

. Use joint compound or tape

cornpatible with propane

. Leak test before operating

heater

• Disconnect gas p!ping and
shut-off valve before pressure

testing system

Use pipe joint compound or teflon tape marked as being
resistant to the action of petroleum (Propane [L,R]) gases.

The appliance and its gas connection must be leak tested

before placing the appliance in operation.

The appliance and its individual shut-off valve shall be
disconnected from the gas supply piping system during any

pressure testing of that system at test pressures in excess of

1/2 pound per square inch (3.5kPa). It shall be isolated from
the gas supply piping system by closing its individual manual
shut-off valve during any pressure testing of the gas supply

piping system at test pressures equal to or less than 1/2 pound

per square inch (3.5kPa).

Connecting the gas piping to the gas control valve of the water

heater can be accomplished by either of the two methods
shown in Figures 19 and 20.

Breathing Hazard - Carbon Monoxide Gas

:4:(... • High altitude orifice must be installed

foroparot onsbave3,S00i ,006rn/

,=,,:>_ ,_!:_ or 5,500 ft (1,676 m) for a high altitude

i,

_ _ _ • Contact a qualifed installer or service

Breathing carbon monoxide can cause brain damage or
death Always read and understand instruction manual

If a standard model is installed above 3,300 feet (1,006 m) or a
high altitude model is installed above 5,500 feet (1,676 m) the

input rating should be reduced at the rate of 4 percent for each
1,000 feet (305 m ) above sea level which requires replacement

of the burner orifice in accordance with National Fuel Gas Code
ANSI Z223.1IN FPA 54. Contact your local Sears Service Center
or local gas supplier for further information.

Failure to replace the standard orifice with a high altitude orifice
when installed at elevations above 3,300 feet (1,006 m) or

above 5,500 feet (1,676 m) for high altitude model) could result

models.

agency.

Sediment Traps

Fire and Explosion Hazard

• Contaminants in gas lines can
cause fire or explosion.

• Clean all gas piping before

installation.

• Install drip leg in accordance
with NFPA 54,

Contaminants in the gas lines may cause improper operation
of the gas control valve that may result in fire or explosion.

Before attaching the gas line be sure that all gas pipe is clean

on the inside. To trap any dirt or foreign material in the gas
supply line, a drip leg (sometimes called a sediment trap)

must be incorporated in the piping. The drip leg must be readily

accessible. Install in accordance with the Gas Piping section.

Refer to the current edition of the National Fuel Gas Code,

ANSI Z223.1/NFPA 54.

16

GROUND JOINT

UNION

{OPTIONAL)

GASCONTROL

VALVE

nipple in the bottom outlet or other device recognized as an

effective sediment trap. If a tee fitting is used, it shall be installed

in conformance with one of the methods of installation, shown
in Figures 19 and 20.

3" MIN. (SEDIMENT TRAP)

_])_ DRIP LEG

(76=2 m

FIGURE19. GASPIPINGWITH FLEXIBLECONNECTOR.

A sediment trap shall be installed as close to the inlet of the
water heater as practical at the time of water heater installation.
The sediment trap shall be either a tee fitting with a capped

UNION BLACK PIPE

eROtJNn JOINT _ _ BLA)K PIPE j{_

(OPTIONAL)

3" MIN,

(76,_ m

_ GAS

FIGURE 20. GAS PIPING WITH ALL

BLACK IRON PIPE TO GAS CONTROL.

CONTROL

VALVE

17

FOR YOUR SAFETY READ BEFORE LIGHTING

";:O;::no::m:oe :rreO:so''o

BEFORE OPERATING: ENTIRE SYSTEM MUST BE FILLED WITH WATER AND AIR PURGED FROM ALL LINES.

A. This appliance hasa pilotwhichmust belighted byhand.

When lighting the pilot, followthese instructions exactly.

B. BEFORE LIGHTING smellall aroundtheappliance area

for gas.Be sure tosmell next tothe floor because some
gas is heavier than air andwill settle on the fleer.

WHATTO DO IFYOUSMELL GAS:

Do not try to light any appliance.
Do not touch any electric switch; do not use any phone

inyour building.
Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.

LIGHTING INSTRUCTIONS

If you cannot reach your gas supplier, call the fire

department.

C

Use only your hand to pushin or turn the gas control
knob. Never use tools. Ifthe knob will net push inor turn
by hand, don't try to repair it, call a qualified service

technician. Force or attempted repairmay result ina fire

or explosion.

D

Do not use this appliance if any part has been under

water. Immediately call a qualified service technician to

inspect the appliance and to replace any part of the
control system and any gas control which has been

under water.

_.. GASCONTROL KNOB

IGNITOR

GENERATOR

THERMOSTAT

DIAL

GAS CONTROL

1. _'_ STOP! Readthesafetyinformation
_.I above on this label.

2. Set the thermostat to lowest setting (PILOT SETTING).
Turn thermostat dial fully clockwise f_ until itstops.

3. Push thegas control knobdown slightlyand turnclockwise
f_ to"OFF", SEE FIGURE "A".

NOTE: Knob CANNOT beturned from "PILOT" to"OFF"
unless it is pushed down slightly. Do not force.

4. Remove the outer burner door located below the gas
control.

5. Wait five (5) minutes to clear out any gas. If you then
smell gas,(_) STOP! Follow"B" in the safety information

above on this label. Ifyou don't smell gas, goto next step.

6. This unit is equipped with a pushbutton pilot ignitor,which
is used to light the pilot. Locate the ignitor on the gas

control.

7. Turn gas control knob counterclockwise _ to "PILOT",
SEEFIGURE "B".

8. The pilotis locatedon the right side of the burner. Itcan be
located by looking through the glass view port while
pressing the piezeignitor button several times. Lookfor a

spark at the pilotlocation, FIGURE"D".

FIGURE *'A" F]GURJE "B '_ FIGURE "G"

"OFF POGIT!ON "PILOT" PO_ITION "ON" POSITION

TOPKNOB

MAIN BURNER

/

FIGURE "D"

9. Once the pilot has been found, push the gas knob all the
way down. Immediately press the pilot ignitorbutton rapidly

(4) to (5) times. If the pilot will net light, repeat step (3)

through (9).

10. Continue to hold the gas control knob down for about one

(1) minute after the pilot is lit. Release the gas control knob
andit willpep back up. Pilot should remain lit.If itgoes out,
repeat step (3) through (9). Itmay take several minutes for
air to clear the lines before the pilot will light.
If knob does not pop up when released, stop and
immediately call your service technician or gas supplier.

If the pilot will not stay lit after several tries, turn the gas
control knob clockwise f'_ to "OFF" and call your service

technician orgas supplier. SEE FIGURE"A".

11. Once the pilotflame isestablishedreplacethe euter bumer
door.

12. At arms length away, turn gas control knob
counterclockwise _ to"ON". SEE FIGURE"C".

13. Set thermostat todesired setting.

scald injury. Consult the instruction manual

DANGER: Hotter water increases the risk of
before changing temperature.

TO TURN OFF GAS TO APPLIANCE

1. Setthermostattothelowestsetting(PILOTLIGHTING). 2. Pushgascontrelknobdownslightlyandtumclockwiset"=_ to "OFF". Do not force. SEE FIGURE 'W'.

18

Temperature Regulation

Due to the nature of the typical gas water heater, the water
temperature in certain situations may vary up to 30F° (16.7 C°)

higher or lower at the point of use such as, bathtubs, showers,
sink, etc.

changing the factory setting on the thermostat, read the

Temperature Regulation section in this manual, see Figures

21 and 22.

Never allow small children to use a hot water tap, or to draw

their own bath water. Never leave a child or handicapped person

unattended in a bathtub or shower.

Any water heater's intended purpose is to heat water. Hot
water is needed for cleansing, cleaning, and sanitizing (bodies,

dishes, clothing). Untempered hot water can present a scald
hazard. Depending on the time element, and the people
involved (adults, children, elderly, infirm, etc.) scalding may occur
at different temperatures.

Water temperature over 125°F

(52°0) can cause severe burns
instantly resulting in severe injury

or death.
Children, the elderly, and the

physically or mentally disabled

are at highest risk for scald injury
Feel water before bathing or

showering.
Temperature limiting valves are

available

Read instruction manual for safe

temperature setting

HOTTER WATER CAN SCALD: Water heaters are intended to
produce hot water. Water heated to a temperature which will

satisfy space heating, clothes washing, dish washing, and
other sanitizing needs can scald and permanently injure you

upon contact. Some people are more likely to be permanently
injured by hot water than others. These include the elderly,
children, the infirm, or physically/mentally handicapped. If
anyone using hot water in your home fits into one of these

groups or if there is a local code or state law requiring a certain
temperature water at the hot water tap, then you must take
special precautions. In addition to using the lowest possible
temperature setting that satisfies your hot water needs, a
means such as a mixing valve, shall be used at the hot water

taps used by these people or at the water heater. Mixing valves
are available at plumbing supply or hardware stores. Follow

manufacturer's instructions for installation of the valves. Before

NOTE: A water temperature range of120°F-140°F (49°C-60°C)
is recommended by most dishwasher manufacturers.

The thermostat of this water heater has been factory set at its

lowest position. It is adjustable and must be reset to the
desired temperature setting to reduce the risk of scald injury.
The mark (A) indicative of approximately 120°F (49°0) is

preferred starting point. Some states have a requirement for a

lower setting.

Turn the water temperature dial clockwise ( f'_ ) to decrease
the temperature, or counterclockwise (('_) to increase the

temperature.

Should overheating occur or the gas supply fail to shut off, turn
off the manual gas control valve to the appliance.

- GAB CONTROL KNOB

IGNITOR

GENERATOR

_i PIEZo

THERMOSTAT

DiAL

FIGURE21.

l

VERYHOT=approx.160°F(71°C)

C = approx. 150°F(66°0)
B= approx. 140°F (60°C)

A = approx. 130°F (54°C)

A = approx. 120°F (49°C)

About 1/2 second
About 1-1/2 seconds
Less than 5 seconds

About 30 seconds

More than 5 minutes

LOW = approx. 80°F (27°C)

FIGURE22.

19

Tank (Sediment) Cleaning

Burner Inspection

Sediment build-up on the tank bottom may create varying
amount of noise, and if left in the tank will cause permanent

tank failure, tn some water areas, you may not be able to drain
all sediment deposits by simply draining the tank. In these

cases Mag-Erad (part no. 23600) can be used to help remove
the sediment deposits. This may be ordered from the Sears

Service Center. For ordering, refer to the Parts Order List
section.

Vent System Inspection

Carbon Monoxide and Fire Hazard

• Flue gases may escape if vent pipe
is not connected.

• Be alert for obstructed, sooted or

deterioratedventsystemtoavo,d

;;_:('> • Do not store corrosive chemicals

!

:' _ Chemical corrosion of flue and vent

Breathing carbon monoxide can cause brain damage or
death Always read and understand instruction manual

serious injury or death.

• in vicinity of water heater.
system can cause serious injury or

death

Flood damage to a water heater may not be readily visible or
immediately detectable. However, over a period of time a

flooded water heater will create dangerous conditions which
can cause DEATH, SERIOUS BODILY INJURY, OR PROPERTY

DAMAGE. Contact a Sears Service Center to replace a flooded

water heater. Do not attempt to repair the unit! It must be

replaced!

At least once a year a visual inspection should be made of the

main burner and pilot burner, see Figure 23.

You should check for sooting. Soot is not normal and will impair

proper combustion.
Soot build-up indicates a problem that requires correction

before further use. Turn "OFF" gas to water heater and
leave "OFF" until repairs are made, because failure to correct

the cause of the sooting can result in a fire causing death,
serious injury, or property damage.

FIGURE23.

Burner Cleaning

At least once a year a visual inspection should be made of the
venting system. You should look for:

• Obstructions which could cause improper venting. The
combustion and ventilation air flow must not be obstructed.

• Damage or deterioration which could cause improper
venting or leakage of combustion products.

• Rusted flakes around top of water heater.

Be sure the vent piping is properly connected to prevent escape
of dangerous flue gasses which could cause deadly
asphyxiation.

Obstructions and deteriorated vent systems may present
serious health risk or asphyxiation.

Chemical vapor corrosion of the flue and vent system may
occur if air for combustion contains certain chemical vapors.
Spray can propellants, cleaning solvents, refrigerator and air
conditioner refrigerants, swimming pool chemicals, calcium

and sodium chloride, waxes, bleach and process chemicals
are typical compounds which are potentially corrosive.

If when inspecting the vent system you find sooting or
deterioration, something is wrong. Call the local gas supplier

to correct the problem and clean or replace the flue and venting
before resuming operation of the water heater.

Fire or Explosion Hazard

Failure to properly reseal the combustion chamber will
disable the flammable vapor _gnition resistance feature

ofthis water heater, which could result in death or serious

njury Contact your local Sears Service Center

for assistance

Read instruction manual before _._

installing, using or servicing ._,_lf"

water heater

In the event your burner needs cleaning, following these
instructions:

If inspection of the burner shows that cleaning is required, turn

the gas control knob clockwise ( f% ) to the "OFF" position,
depressing slightly.

NOTE: The knob cannot be turned from "PILOT" to "OFF"
unless knob is depressed slightly. DO NOT FORCE.

The burner needs to be removed for cleaning. Call the Sears

Service Center to remove and clean the burner and correct the
problem that required the burner to be cleaned.

2O

Housekeeping

Temperature-Pressure Relief Valve Operation

Vacuum around base of water heater for dust, dirt, and lint on a
regular basis.

Fire and Explosion Hazard

* Do not obstruct combustion air

openings at the bottom of the

water heater

. Do not use or stere flammable

vapor products such as gasoline,
solvents or adhesives in the

same room or area rlear water

heater or other appliance

• Visibly inspect air intake screen
at least once every s_x months

and clean if accumulated lint

. Can cause serious injury or

death

AT LEAST ONCE EVERY SIX MONTHS A

VISUAL INSPECTION SHOULD BE MADE OF
THE AIR INTAKE SCREEN. CLEAN IF LINT

ACCUMULATIONS ARE NOTICED.

The temperature-pressure relief valve must be manually
operated at least once a year.

• Burn hazard

• Hot water discharge.

• Keep clear of relief valve
discharge outlet.

When checking the temperature-pressure relief valve operation,

make sure that (1) no one is in front of or around the outlet of

the temperature-pressure relief valve discharge line, and (2)
that the water discharge will not cause any property damage,

as the water may be extremely hot, see Figure 24.

TEMPERATURE PRESSURE

INSTALLED IN SUITABLEAREA: To insure sufficient ventilation
and combustion air supply, proper clearances from the water

heater must be maintained. See Facts to Consider About the
Location section. Combustible materials such as clothing,

cleaning materials, or flammable liquids, etc. must not be
placed against or adjacent to the water heater because they

could catch on fire.

Anode Rod Inspection

Property Damage Hazard

. Avoid water heater damage
° IrlspectJon arid replacement of anode rod required

The anode rod is used to protect the tank from corrosion. Most
hot water tanks are equipped with an anode rod. The
submerged rod deteriorates to protect the tank. Instead of
corroding the tank, water ions attack and eat away the anode

red. This does not affect the water's taste or color. The rod
must be maintained to keep the tank in operating condition.

Anode deterioration depends on water conductivity, not
necessarily water condition. A corroded or pitted anode rod

indicates high water conductivity and should be checked and/
or replaced more often than an anode rod that appears to be
intact. Replacement of a depleted anode rod can extend the
life of your water heater. Inspection should be conducted by
calling the Sears Service Center for an authorized contractor. At

a minimum, the anede(s) should be checked annually after
the warranty period.

DISCHARGE PiPE

FIGURE 24.

If after manually operating the valve, it fails to completely reset

and continues to release water, immediately close the cold
water inlet to the water heater, follow the draining instructions,
and replace the temperature-pressure relief valve with a new

one.

Ifthe temperature-pressure relief valve on the appliance weeps
or discharges periodically, this may be due to thermal
expansion. You may have a check valve installed in the water

line or a water meter with a check valve. Consult the Sears

Service Center for further information. Do not plug the
temperature-pressure relief valve.

Draining

• Burn hazard

• Hot water discharge.

. Keep hands clear of drain

valve discharge.

The water heater should be drained if being shut down during
freezing temperatures. Also periodic draining and cleaning of

sediment from the tank may be necessary.

1. Turn the gas control knob to the "OFF" position.

21

2.CLOSEthecoldwaterinletvalvetothewaterheater.

3.OPENanearbyhotwaterfaucetandleaveopentoallowfor
draining.

4.Connectahosetothedrainvalveandterminatetoan
adequatedrain.

5.OPENthewaterheaterdrainvalvetoallowfortankdraining.
NOTE:Ifthewaterheaterisgoingtobeshutdownand

drained for an extended period, the drain valve should be
left open with hose connected allowing water to terminate
to an adequate drain.

6. CLOSE the drain valve.

5. Screw the handle and cap assembly back into the drain
valve and retighten using a wrench. DO NOT OVER
TIGHTEN.

6. Follow instructions in the Filling The Water Heater section.

7. Check for leaks.

8. Follow the lighting instructions in the Lighting section to
restart the water heater.

_HANDLE AND

CAPASSEMBLYi

7. Follow instructions in the Filling The Water heater section.

8. Follow the lighting instructions in the Lighting section to
restart the water heater,

Drain Valve Washer Replacement

(See Figure 25)

1. Turn "OFF" gas supply to water heater.

2. Follow "Draining" instructions.

3. Turning counter clockwise ( _ ), remove the hex cap below

the screw handle.

4. Remove the washer and put the new one in place.

IiWASHER

FIGURE 25.

Service

Before calling for repair service, read the Start Up Conditions

and Operational Conditions found in the Troubleshooting Guide
of this manual.

If a condition persists or you are uncertain about the operation

of the water heater, let the Sears Service Center check it out.
Contact Sears Service Center at:

1-800-4-MY-HOME (1-800-469-4663).

22

Start Up Conditions

Thermal Expansion

Property Damage Hazard

• Avoid water heater damage

• h_tall thermal e×paneion tank if necessary

• Co_ltact ql_a_ifiedinstaller or sewice agency

Water supply system may, because of such events as high line
pressure, frequent cut-offs, and the effects of water hammer
have installed devices such as pressure reducing valves, check

valves, back flow preventers, etc., to control these types of
problems. When these devices are not equipped with an
internal by-pass, and no other measures are taken, the devices
cause the water system to be closed. As water is heated, it
expands (thermal expansion} and closed systems do not allow

for the expansion of heated water.
The water within the water heater tank expands as it is heated

and increases the pressure of the water system. If the relieving
point of water heater's temperature-pressure relief valve is

reached, the valve will relief the excess pressure. The

temperature-pressure relief valve is not intended for the
constant relief of thermal expansion. This is an unacceptable

condition and must be corrected,

It is recommended that any devices installed which could create
a closed system have a by-pass and/or the system have an

expansion tank to relieve the pressure built by thermal
expansion. Thermal expansion tanks are available from Sears
stores and through the Sears Service Centers. Contact the
local plumbing inspector, water supplier and/or the Sears
Service Center for assistance in controlling these situations,

see Figure 26.

NOTE: Expansion tanks are pre-charged with a 40 psi air
charge. If the inlet water pressure is higher than 40 psi, the
expansion tank's air pressure must be adjusted to match
that pressure, but must not be higher than 80 psi.

WATER HEATER {3)

HOT SOLD iNLET FITTING REDUCING

WATER HEATER

COLD WATER

INLET FITTING FLOOR, CEILING JOIST, ETC.

NOT COLD _ STRAPPING

/ COLD WATER PRESSURE

VALVE WITH

WATER SHUT-OFF

PRESSURE GAUGE INLET COLD

_ECOMMENDED iNSTALLATION

{VERTICAL MOUNTING)

BY-PASS

PR g dg2

_%111 BY-PASS

EXPANSION

VALVE WITH

/ II

/ / t

WATER SHUT-OFF

PRESSURE GAUGE INLET COLD

ALTERNATE RECOMMENDED iNSTALLATiON

{NORIZONTAL MOUN37NG)

Thermal Expansion Tank Specifications

Tank Dimensions Pipe

Model Capacity in Inches Fitting

Number In Gallons Diameter Length On Tank

153.331929 2 8(293rnm) 12-3/4(323mm) 3/4"Male

153.331050 5 11 (279 mm) 14-3/4 (375 mm) 3/4" Male

Expansion Tank Sizing Chart

Inlet* Water Heater Capacity (Ganons]

Water

Pressure 30 40 50 66 80

Expansion 40psi 2 2 2 5 5

Tank 50psi 2 2 2 5 5

Capacity 6Opsi 2 2 5 5 5

Needed 70psi 2 2 5 5 5

80psi 2 5 5 5 5

*Highest recorded inlet water pressure in a 24 hour period or
regulated water pressure.

FIGURE26.

Strange Sounds

Possible noises due to expansion and contraction of some

metal parts during periods of heat-up and cool-down do not

represent harmful or dangerous conditions.

Condensation causes sizzling and popping within the burner
area during heating and cooling periods and should be

considered normal. See Condensation section.

Draft Hood Operation

Check draft hood operation by performing a worst case
depressurization of the building. With all doors and windows
closed, and with all air handling equipment and exhaust fans
operating such as furnaces, clothes dryers, range hoods and

bathroom fans, a match flame should still be drawn into the
draft hood of the water heater with its burner firing. If the flame

23

isnotdrawntowardthedrafthoed.shutoffwaterheaterand
makenecessaryairsupplychangestocorrect.

Condensation

from hydrogen sulfide gas dissolved in the water. The smell is
the result of four factors which must all be present for the odor

to develop:

• a concentration of sulfate in the supply water.

Whenever the water heater is filled with cold water, some
condensate will form while the burner is on. A water heater

may appear to be leaking when infact the water is condensation.
This usually happens when:

• A new water heater is filled with cold water for the first time.

• Burning gas produces water vapor in water heaters,
particulady high efficiency models where flue temperatures
are lower.

• Large amounts of hot water are used in a short time and the
refill water in the tank is very cold.

Moisture from the products of combustion condense on the
cooler tank surfaces and form drops of water which may fall
onto the burner or other hot surfaces to produce a "sizzling" or

"frying" noise.

Excessive condensation can cause pilot outage due to water
running down the flue tube onto the main burner and putting
out the pilot.

Because of the suddenness and amount of water,
condensation water may be diagnosed as a "tank leak". After

the water in the tank warms up (about 1-2 hours), the condition
should disappear.

• little or no dissolved oxygen in the water.

• a sulfate reducing bacteria within the water heater. (This
harmless bacteria is non-toxic to humans.)

• an excess of active hydrogen in the tank. This is caused by

the corrosion protective action of the anode.

Smelly water may be eliminated or reduced in some water
heater models by replacing the anode(s) with one of less active

material, and then chlorinating the water heater tank and all
hot water lines. Contact Sears Service for further information

concerning an Anode Replacement Kit #9001453 and this
Chlorination Treatment.

If the smelly water persists after the anode replacement and
chlorination treatment, we can only suggest that chlorination
or aeration of the water supply be considered to eliminate the
water problem.

Do not remove the anode leaving the tank unprotected. By
doing so, all warranty on the water heater tank is voided.

"AIR" In Hot Water Faucets

Do not assume the water heater is leaking unfil there has
been enough time for the water in the tank to warm up.

An undersized water heater will cause more condensation.
The water heater must be sized properly to meet the family's

demands for hot water including dishwashers, washing
machines and shower heads.

Excessive condensation may be noticed during the winter and
early spring months when incoming water temperatures are at

their lowest.

Good venting is essential for a gas fired water heater to operate
properly as well as to carry away products of combustion and

water vapor.

Smoke Odor

It is not uncommon to experience a small amount of smoke
and odor during the initial start-up. This is due to burning off of

oil from metal parts, and will disappear in a short while.

Operational Conditions

Smelly Odor

In each water heater there is installed at least one anode rod
(see parts section) for corrosion protection of the tank. Certain
water conditions will cause a reaction between this rod and

the water. The most common complaint associated with the
anode red is one of a "rotten egg smell". This odor is derived

• Flamr_ab/e hydrogen
gases may be present

• Keep all ignition sources
away from faucet when

turning on hot water

HYDROGEN GAS: Hydrogen gas can be produced in a hot

water system that has not been used for a long period of time

(generally two weeks or more). Hydrogen gas is extremely

flammable and explosive. To prevent the possibility of injury

under these conditions, we recommend the hot water faucet,

located farthest away, be opened for several minutes before
any electrical appliances which are connected to the hot water
system are used (such as a dishwasher or washing machine).

If hydrogen gas is present, there will probably be an unusual
sound similar to air escaping through the pipe as the hot water
faucet is opened. There must be no smoking or open flame

near the faucet at the time it is open.

High Temperature Shut-Off System

This water heater is equipped with an automatic gas shutoff
system. This system works when high water temperatures
are present. Turn "OFF" the entire gas supply to the water

heater. The high temperature shutoff is built into the gas control
valve. It is non-resettable. If the high temperature shutoff
activates, the gas control valve must be replaced. Contact your
gas supplier.

24

Operational Conditions (Continued)

Leakage Checkpoints

Read this manual first, Then before checking the water heater
make sure the gas supply has been turned "OFF", and never

turn the gas "ON" before the tank is completely full of water.

Never use this water heater unless it is completely filled with

water. To prevent damage to the tank, the tank must be filled
with water. Water must flow from the hot water faucet before

turning "ON" gas to the water heater, see Figure 27.

A Water at the draft hood is water vapor which has condensed

out of the combustion products. This is caused by a problem

in the vent. Contact the gas utility.

B. *Condensation may be seen on pipes in humid weather or

pipe connections may be leaking.

C. *The anode rod fitting may be leaking.

D. Small amounts of water from temperature-pressure relief

valve may be due to thermal expansion or high water

pressure in your area.

E. *The temperature-pressure relief valve may be leaking at

the tank fitting.

R Water from a drain valve may be due to the valve being

slightly opened.

FIGURE27.

Read and understand instruction
manual and safety messages
before installing, operating or

servicingthis water heaten

Failure to follow instructions and

safety messages could result in

death orserious injury
Instruction Manual must remain

with water heater

G. *The drain valve may be leaking at the tank fitting.

H. Combustion products contain water vapor which can

condense on the cooler surfaces of the tank. Droplets form
and drip onto the burner or run on the floor. This is common

at the time of start-up after installation and when incoming
water is cold.

Water in the water heater bottom or on the floor may be from
condensation, loose connections, or the relief valve.

DO NOT replace the water heater until a full inspection of all
possible water sources is made and necessary corrective

steps taken.

Leakage from other appliances, water lines, or ground seepage

should also be checked.

* To check where threaded portion enters tank, insert cotton

swab between jacket opening and fitting. If cotton is wet,
follow "Draining" instructions in the Periodic Maintenance

section and then remove fitting. Put pipe dope or teflon tape
on the threads and replace. Then follow Filling the Water

Heater instructions in the Installing the New Water Heater

section.

25

Theseguidelinesshouldbeusedbyaqualifiedserviceagent.CallSearsServiceat1-8004-MY-HOME(1-800-469-4663)

forassistance.Informtheassociatethatthisisa"Flammable Vapor Ignition Resistant" Product.

Improperly sealed, hot or cold supply connection,

WATER LEAKS

LEAKING T&P VALVE

SMELLY ODORS

PILOT WILL NOT LIGHT

BURNERWlLL NOT Dirty or clogged air intake screen. Clean and reinstall air intake screen.

STAY LIT Flame arrestor openings blocked. Contact Sears Service to

PILOT OUTAGE Thermoceuple tip is not in contact with pilot flame. Insert thermocouple correctly.

NOTENOUGH Low gas pressure. Contact your gas supplier.

HOTWATER Incoming water is unusually cold. Allow more time for heater to re-heat.

WATER TOO HOT Thermostat set too high. Refer toTEMPERATURE REGULATION.

WATER HEATER SOUNDS Condensation dripping on burner. Refer toCONDENSATION.

SIZZLING - RUMBLING Sediment or calcium in bottom of heater tank. Clean sediment from tank. Refer to DRAINING

SOOTING Improper combustion. No adjustment available. Contact Sears Service

VENTGASODORS

relief valve, drain valve, or thermostat threads.
Leakage from other appliances or water lines.
Condensation of flue products.

Thermal expansion in closed water system.
Improperly seated valve.

High sulfate or mineral content in water supply.

Bacteria in water supply.
Gas control knob not positioned correctly.

Main gas supply off.
Igniter tip more than 1/8" from pilot hood.
Thermoceuple malfunction.

Thermoceuple TCO malfunction.
Melted insulation on ignitor wire or shorting

of ignitor wire.
High ambient room temperature.

Wire disconnected from spark ignitor. Reconnect wire connector to spark ignitor.
Broken electrode or electrical wire. Replace pilot assembly.

Piezo Ignitor generator fails to operate or Replace Piezo Ignitor generator.
malfunctions.

Thermoceuple TCO malfunction. Replace pilot assembly.
High ambient room temperature. Contact a service agency to

Defective Gas Control. Replace Gas Control.
Dirty pilot burner. Clean pilot assembly.

Dirty or clogged air intake screen. Clean and reinstall air intake screen.

Thermoceuple malfunction. Replace pilot assembly.
Thermoceuple TCO malfunction. Replace pilot assembly.
Defective Gas Control. Replace Gas Control.

Heater not lit or thermostat not on. Refer to LIGHTING INSTRUCTIONS.
Thermostat set too low. RefertoTEMPERATURE REGULATION.

Heater undersized. Reduce hot water use.

Leaking hot water pipes or fixtures. Have plumber check and repair leaks.
High temperature limit switch activated. Contact Sears Service to

Lack of supply air.
Improperly installed vent piping.

Downdraft.
Poor combustion.

Tighten threaded connections.

Inspect other appliances near water heater.
Refer to CONDENSATION.

Install thermal expansion tank (DO NOT plug T&P valve).

Check relief valve for proper operation

(DO NOT plug T&P valve).
Drain and flush heater thoroughly, then refill.

Chlorinate or aerate water supply.

Refer to LIGHTING INSTRUCTIONS.

Turn on main gas shutoff valve.
Adjust ignitor tip.

Replace pilot assembly.
Replace pilot assembly.

Contact Sears Service to determine cause.

Contact Sears Service to determine cause.

determine cause.

determine cause.

determine cause.

instructions in Maintenance section of manual.

to determine cause.

Contact Sears Service to determine cause.

26

27

28

POWER MISER TM 6 GAS WATER HEATER

153,336160 30 Gallon Short

153.336260 40 Gallon Short
153,336300 HA 30 Gallon High Altitude

153.336360 30 Gallon

A BURNERASSEMBLY

Key No.

10

12
13
14

15

16
17

18

19
20

21

*22
*23

* Not Shown.

**Includes Inner DoorGasket

11

Part Description

1

Bumer Assembly (Includes items 2-7t

2

Burner Head**

3

Burner Orifice**

4

Bumer Tube w/Rubber Boot**

5

PilotAssembly w/Grommet**

6

Inner Door**

7

Inner DoorGasket

8

Flue Baffle

9

Flue Restrictor
DraftHood
Air Intake Screen
InletTube

Gas Control Valve
TemperatureAdjustment Knob

Drain Valve
Drain Valve Washer
Outer Door

Piezo Ignitor w/Bracket
Anode Rod

Temperature-Pressure ReliefValve
Viewport Assembly

InstructionManual
Mag-Erad

153.336160

9003477
9003385

9003478 (#38)

9003479
9003444
9003400
9003401

9003480
9003445
9003405
9003406

9003500

F145-1278
F145-1280

9003482
9001584
9003409

9003410
9003483
9003484
9003414

184482-000

23600

@

Model Numbers

153.336260 153.336300HA

9003485 9003456
9003385 9003385

9003443 (#36) 9003457 (#37)

9003468 9003390
9003444 9003542

9003398 9003399

9003401 9003401
9003480 9003403

9003445 9003445
9003405 9003446
9003406 9003406
9003500 9003463

F145-1278 F145-1278
F145-1280 F145-1280

9003482 9003448
9001584 9001584
9003409 9003409

9003410 9003410
9003487 9003413
9003484 9000071
9003414 9003414

1844824300 184482-000

23600 23600

@

153.336360

9003442
9003385

9003443 (#361

9003390
9003530

9003399

9003401
9003403

9003445
9003446

9003406

9003463

F145-1278
F145-1280

9003448
9001584
9003409

9003410
9003413
9000071
9003414

1844824300

23600

Now that you have purchased your gas water heater, should a need
ever exist for repair parts or service, simply contact any Sears Service
Center or call 1-800-4-MY-HOME (1-800-469-4663). Besure to provide

all pertinent facts when you call or visit.

All parts listed may be ordered from any Sears Service Center
and by calling t -800-366-PART (1-800-366-7278). If the parts you
need are not stocked locally, your order will be electronically

transmitted to a SEARS Repair Parts Distribution Center for
handling.

WHENORDERINGREPAIRPARTS,ALWAYSGIVETHEFOLLOWING
INFORN_T1ON:

MODELNUMBER
SERIAL NUMBER

TYPE GAS- NATURAL OR PROPANE (L.Ft)

PARTDESCPJPTION

THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.

29

POWER MISER TM 6 GAS WATER HEATER

153.336400 HA

153.336464

153.336500 HA

153.336560

40 Gallon High Altitude
40 Gallon

50 Gallon High Altitude
50 Gallon

1 BURNERASSEMBLY

Key No. Part Description

1 BurnerAssembly (Includes items 2-7)

2 BurnerHead**
3 Burner Orifice**

4 Bumer Tube w/Rubber Boot**
5 PilotAssemblyw/Grommet**

6 InnerDoor**
7 Inner DoorGasket

8 Flue Baffle
9 Flue Restdctor

10 Draft Hood

11 Air Intake Screen

12 InletTube
13 Gas Control Valve

14 TemperatureAdjustment Knob
15 DrainValve

16 DrainValve Washer
17 Outer Door

18 Piezo Ignitor w/Bracket
19 Anode Rod

20 Temperature-Pressure Relief Valve
21 Viewport Assembly

*22 InstructionManual

153.336400HA

9003461
9003385

9093457_37)

9003391
9003531
9003400

9003401
9003403
9003445

9003446
9003406

9003463
F145-1278
F145-1280

9003448

9001584

9003409

9003410

9003413

9000071

9003414

184482-000

*23 Mag-Erad

* Not Shown.

** Includes Inner DoorGasket

Now that you have purchased your gas water heater, should a need
ever exist for repair parts or service, simply contact any Sears Service
Center or call 1-800-4-MY-HOME (1-800-469-4663). Besure to provide
all pertinent facts when you call or visit.

All parts listed may be ordered from any Sears Service Center
and by calling 1-800-366-PART (1-800-366-7278). If the parts you
need are not stocked locally, your order will be electronically
transmitted to a SEARS Repair Parts Distribution Center for
handling.

Model Numbers

23600

153.336464 153.336500 HA

9003458 9003474
9003385 9003385

9003443(#36) 9063457(#37)

9003391 9003468
9003459 9003542
9003400 9003398

9003401 9003401
9003403 9003403
9003445 9003445

9003446 9003446
9003406 9003406

9003463 9003473
F145-1278 F145-1278
F145-1280 F145-1280

9003448 9003448

9001584 9001584

9003409 9003409

9003410 9003410

9003413 9003465

9000071 9003466

9003414 9003414

1844824300 184482-000

23600 23600

153.336560

9003467
9003385

9003443(#36)

9003468
9003530
9003398

9003401
9003403
9003445

9003446

9003406

9003473
F145-1278
F145-1280

9003448

9001584

9003409

9003410

9003465

9003466

9003414

1844824300

23600

WHENORDERINGREPAIRPARTS,ALWAYSGIVETHEFOLLOWING
INFORMATION:

MODELNUMBER
SERIAL NUMBER
TYPE GAS- NATURAL OR PROPANE (L.Ft)

PARTDESCPJPTION

THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.

30

POWER MISER TM 6 GAS WATER HEATER

153.336760
153,336800 HA

153.336860
153,336900 HA

153.336960

Key No. 153.336760 t 53.336800 HA 153.336860 153.336900 HA 153.336960

10 9003446 9003446 9003446 9003446 9003446

12 9003463 9003463 9003463 9003473 9003473
13 F145-1279 F145-1279 F145-1279 F145-1279 F145-1279

14 F145-1280 F145-1280 F145-1280 F145-1280 F145-1280
15 9003448 9003448 9003448 9003448 9003448
16 9001584 9001584 9001584 9001584 9001584
17 9003409 9003409 9003409 9003409 9003409

18 9003410 9003410 9003410 900341O 9003410

19 9003413 9003413 9003413 9003465 9003465
20 9000071 9000071 9000071 9003466 9003466
21 9003414 9003414 9003414 9003414 9003414

*22 184482-000 184482_00 184482-000 184482_00 184482-000

*23 23600 23600 23600 23600 23600

* NotShown.

** Includes InnerDoor Gasket

Part Description

1 9003451 9003462 9003460 9003475 9003470

Burner Assembly (Includes items2-7)

2 9003422 9003422 9003422 9003422 9003422

Burner Head**
Burner Orifice**

3 9003453(#51) 9003532(#52) 9003453(#51) 9003632(#52) 9003453(#51)
4 9003454 9003392 9003392 9003476 9003471

Bumer Tube w/Rubber Boot**

5 9003455 9003455 9003455 9003472 9003472

PilotAssembly w/Grommet**

6 9003399 9003400 9003400 9003398 9003398

Inner Door**

7 9003401 9003401 9003401 9003401 9003401

Inner DoorGasket

8 9003403 9003403 9003403 9003403 9003403

Flue Baffle

9 9003445 9003445 9003445 9003445 9003445

Flue Restrictor
DraftHood

11 9003406 9003406 9003406 9003406 9003406

Air Intake Screen
InletTube
Gas Control Valve

TemperatureAdjustment Knob
Drain Valve

Drain Valve Washer
Outer Door

Piezo Ignitor w/Bracket
Anode Rod

Temperature-Pressure Relief Valve
Viewport Assembly

Instruction Manual
Mag-Erad

30 Gallon Propane (L,E)
40 Gallon Propane (LE) High Altitude
40 Gallon Propane (L,P.)
50 Gallon Propane (LP,) High Altitude
50 Gallon Propane (L,P.)

1_ BURNERASSEMBLY

(

Model Numbers

Now that you have purchased your gas water heater, should a need
ever exist for repair parts or service, simply contact any Sears Service
Center or call 1-8O0-4-MY-HOME(1-800-469-4663). Be sure to provide
all pertinent facts when you call or visit.

All parts listed may be ordered from any Sears Service Center
and by calling 1-800-366-PART (1-800-366-7278). If the parts you
need are not stocked locally, your order will be electronically
transmitted to a SEARS Repair Parts Distribution Center for
handling.

WHENORDERINGREPAIRPARTS,ALWAYSGIVETHEFOLLOWING
INFORMATION:

MODELNUMBER
SERIALNUMBER

TYPEGAS-NATURALOR PROPANE(L.R)

PARTDESCRPTION

THIS ISA REPAIR PARTS LIST, NOTA PACKING LIST.

31

FULLONEYEARWARRANTYONWATERHEATER

For oneyear from the date of purchase, when yourSears Kenmore water heater is installed and operated in a single-family
residence in accordance with the instructions in this manual, Sears will:

1. Repair defects in material or workmanship in this water heater, free ofcharge.

2. Furnish and install a new current model water heater of equal capacity and quality, free of charge, if a leak occurs in the tank.

LIMITED WARRANTY ON TANKS THAT LEAK

After one year and through 6 years from date of purchase forwater heaters used in a single-family residence, ifa leak occurs inthe
tank, Sears will furnish a new current model water heater of equal capacity and quality. Youwill be charged for any installation.

LIMITED WARRANTY ON PARTS

After one year and through 6 years from the date of purchase, when your Sears Kenmore water heater is used ina single-family

residenceand is installed and operated inaccordance with theinformation inthis manual, ifa partfails dueto materialsor workmanship,
Sears will furnish areplacement free of charge. Youwill be charged for labor.

Ifthe water heater issubject to commercial, institutional, industrial or use in residences of twofamilies or more, the above warranty

coverage for tanks that leak is effective for 2years from the date of purchase and the above parts warranty iseffective for I year
from the date of purchase.

Toobtainwarranty service, SIMPLY CALL 1-800-4-MY-HOME®(1-800-469-4663). This warranty appliesonlywhile this product isin

use in the United States.

This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

Sears, Roebuck and CO, Dept 817 WA, Hoffman Estates, IL 60179

The price of your water heater does not include a free checkup service call. On water heater installations arranged by Sears, Sears
warrants the installation.

Acharge will be made on service calls due to poor or incomplete installation. These include:

a.Adjusting thermostat c. Leaks in pipes orfittings e.Condensation
b. Lightingpilot d. Improper venting

MASTER PROTECTION AGREEMENTS

Congratulations on making a smart purchase. Your new Kenmore ®
productisdesigned and manufactured for yearsofdependable operation.

But likeall products, itmay requirepreventive maintenance or repairfrom
time to time. That's when having a Master Protection Agreement can
save you money and aggravation.

Purchase a Master Protection Agreement now andprotect yourself from
unexpected hassle and expense.

The Master Protection Agreement also helps extend the life of your new
product. Here's what's included in the Agreement:

• Expert Service by our 12,000 professional repair specialist.

• Unlimited service and nocharge for partsand laboron allcovered
repairs.

• "No-lemon" guarantee - replacement ofyour covered productif
four or more product failures occur within twelve months.

• Product replacement ifyour covered productcan't be fixed.

• Annual Preventive Maintenance Check at your request - no openers, waterheaters, and othermajor home items,inthe U.S.A.,call
extra charge. 1-80O-4-MY-HOME®.

Call 24 hours a day, 7 days a week (U.S.A. and Canada)

• Fast help by phone- phone support from a Sears technician on
products requiring in-homerepair, plusconvenient repair scheduling.

• Power surge protection against electrical damage due to power
fluctuations.

• Rental reimbursement if repair of your covered product takes
longer than promised.

Once you purchasetheAgreement, a simple phonecall isallthat ittakes
for you to schedule service. You can call anytime day or night, or
schedule aservice appointment on-line.

Sears has over 12,000 professional repair specialists, who have access
to over 4.5 million quality parts and accessories. That's the kind of
professionalism you can count on to help prolong the lifeof your new
purchase foryears to come. Purchaseyour Master ProtectionAgreement
today!

Some limitations and exclusions apply. For prices and additional
information call 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional Installationof home appliances, garage door

For in-home major brand repair service

The model number of yourwater heateris found on the model rating plate onthe front of the water heater.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A

(1-800-469-4663)

www.sears.com