Kenmore 153336150 Owner’s Manual

SWARS

Owners

Manual

FOR POTABLEWATER

HEATING ONLY

NOT SUITABLEFOR

SPACEHEATING

NOT FOR USE IN

MOBILE HOMES

Model No.

153.336150 30 Gal.

153.336250 40 Gal.
153,33631I 30 Gal, High Altitude

t53,336350 30 Gal.

153.336411 40 Gal. High Altitude

153.336450 40 Gal.

153.33651I 50 Gal. High Altitude

153.336550 50 Gal,

153.336750 30 GaL Propane (L.R)

153.3368I l 40 Gal. Propane (LP.)
High Altitude

153.336850 40 Gal, Propane (L,P)

POWER MlSER 6

GAS WATER HEATER

• Safety Instructions

• Installation

• Operation

For Your Safety

AN ODORANT iS ADDED TO THE GAS USED BY THIS
WATER HEATER

• Care and Maintenance

• Troubleshooting

• Parts List

Caution:
Read and Follow

All Safety Rules and
Operating Instructions

Before First Use of

This Product.

I

Save this Manual for Future Reference.

WARNING: if the information in these instructions are not fol-
lowed exactly, a fire or explosion may result, causing property

damage, personal injury or death.

-Do not store or use gasoline or other flammable vapors and liquids

in the vicinity of this or any other appliance.

-WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.
, Do not touch any electrical switch; do not use any phone in your

building.

• Immediately call your gas supplier from a neighbor's phone.

Follow the gas supplier's instructions.

° If you can not reach your gas supplier, call the fire department.

-Installation and service must be performed by a qualified installer,
service agency or the gas supplier.

AWARNING

Improper installation, adjustment, alteration, servlce or maintenance can
cause DEATH, SERIOUS BODILY INJURY,OR PROPERTY DAMAGE. Refer to

this manual for assistanceor consult the local Sears Service Center or gas util-

ity for further nformation.

_WARNING

Flammable vapors may be drawn by air currents from other areas of the

structure to this appliance.

AWARNING

READ THE GENERAL SAFETY SECTION BEGINNING ON INSIDE COVER

AND THEN THIS ENTIRE MANUAL BEFORE INSTALLING OR OPERAT-

ING THIS WATER HEATER.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Safety

recautions

_WARNING

Improper installation, adjustment, a|teration, service or

maintenance can cause DEATH, SERIOUS BODILY

INJURY, OR PROPERTY DAMAGE. Refer to this manu-

al for assistance or consult your local Sears Service
Center for further information.

AWARNING

WATER HEATERS EQUIPPED FOR ONE TYPE GAS
ONLY: This water heater is equipped for one type gas

only. Check the model rating plate near the gas control
valve for the correct gas. DO NOT USE THIS WATER

HEATER WITH ANY GAS OTHER THAN THE ONE

SHOWN ON THE MODEL RATING PLATE. Failure to
use the correct gas can cause problems which can result in

DEATH, SERIOUS BODILY INJURY, OR PROPERTY
DAMAGE. if you have any questions or doubts consult

your gassupplier or local utility.

AWARNING

INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQ-

UIDS (VAPORS) ARE LIKELY TO BE PRESENT OR
STORED (GARAGES, STORAGE, AND UTILITY AREAS,

ETC): Flammable tiquids (such as gasoline, solvents,

propane (LP) or butane, etc.), all of which emit flammable
vapors, may be improperly stored or used in such areas.
The gas water heater pilot light or main burner can ignite
such vapors. The resulting flashback and fire can cause

death or serious burns to anyone in the area, as well as
property damage.

If installation in such areas is your only option, then the

installation must be accomplished in a way that the pilot
flame and main burner flame are elevated from the floor

_t least 18 inches. While this may reduce the chances of

flammable vapors from a floor spill being ignited, gasoline
and other flammable substances should never be stored or

used in the same room or area containing a gas water
heater or other open flame or spark producing appliance.

NOTE: Flammable vapors may be drawn by air currents

from other areas of the structure to the appliance.

_WARNING

If this water heater will be used in beauty shops, barber

shops, cleaning establishments, or self-service laundries
with dry cleaning equipment, it is imperative that the

water heater or water heaters be installed so that com-
bustion and ventilation air be taken from outside these

areas. Refer to the "Locating The New Water Heater"
section of this manual and also the latest edition of the

National Fuel Gas Code, ANS! Z223.1, also referred to as
NFPA 54 for specifics provided concerning air required.

AWARNING

A fire can start if combustible materials such as clothing,
cleaning materials, or flammable liquids are placed against

or next to the water heater.

_WARNING

At the time of manufacture this water heater was pro-
vided with a combination temperature-pressures relief
valve certified by a nationally recognized testing labora-
tory that maintains periodic inspection of production of
listed equipment or materials, as meeting the require-

ments for Relief Valves and Automatic Gas Shutoff
Devices for Hot Water Supply Systems, and the latest

edition of ANSI Z21.22 and the code requirements of
ASME. If replaced, the valve must meet the require-
ments of local codes, but not less than a combination
temperature and pressure relief valve certified as meet-

ing the requirements for Relief Valves and Automatic
Gas Shutoff Devices for Hot Water Supply Systems,

ANSI Z21.22 by a nationally recognized testing laborato-
ry that maintains periodic inspection of production of

listed equipment or materials.

The valve must be marked with a maximum set pressure
not to exceed the marked hydrostatic working pressure

of the water heater (I 50 Ibs./sq. in.) and a discharge
capacity not less than the water heater input rate as
shown on the model rating plate. (Electric heaters -
watts divided by 1000 x 3415 equal BTU/Hr. rate.)

Your local jurisdictional authorlty_ while mandating the

use of a temperature-pressure relief valve complying
with ANSI Z21.22 and ASME, may require a valve model

different from the one furnished with the water heater.
Compliance with such local requirements must be satis-

fied by the installer or end user of the water heater with
a locally prescribed temperature-pressure relief valve
installed in the designated opening in the water heater in

_lace of the factory furnished valve.
For safe operation of the water heater, the relief valve
must not be removed from it's designated opening or
plugged.

The temperature-pressure relief valve must be installed
directly into the fitting of the water heater designated for

the relief valve. Position the valve downward and provide
tubing so that any discharge will exit only within 6 inches

above, or at any distance below the structural floor. Be
certain that no contact is made with any live electrical

part. The discharge opening must not be blocked or

reduced in size under any circumstances. Excessive
length, over 30 feet, or use of more than four elbows can
cause restriction and reduce the discharge capacity of

the valve.

No valve or other obstruction is to be placed between

the relief valve and the tank. Do not connect tubing

directly to discharge drain unless a 6" air gap is provided.

To prevent bodily injury, hazard to llfe, or property dam-
age, the relief valve must be allowed to discharge water

in quantities should circumstances demand, if the dis-
charge pipe is not connected to a drain or other suitable
means, the water flow may cause property damage.

The Discharge Pipe:

• Must not be smaller in size than the outlet pipe size of
the valve, or have any reducing couplings or other

restrictions.

• Must not be plugged or blocked.

• Must be of material listed for hot water distribution.

• Must be installed so as to allow complete drainage of
both the temperature-pressure relief valve, and the_"

• Must terminate at an adequate drain.

• Must not have any valve between the relief valve and

discharge pipe. I

tank.

Safety Precautions

AWARNING

A gas water heater cannot operate properly without the

correct amount of air for combustion. Do not install in a
confined area such a closet, unless you provide air as

shown in the "Locating The New Water Heater" section.
Never obstruct the flow of ventilation air. If you have any
doubts or questions at all, call your gas company. Failure

to provide the proper amount of combustion air can result

in a fire or explosion and can cause DEATH, SERIOUS
BODILY INJURY, OR PROPERTY DAMAGE.

_WARNING

HOTTER WATER CAN SCALD: Water heaters are

intended to produce hot water. Water heated to a tem-
perature which will satisfy clothes washing, dish washing,

and other sanitizing needs can scald and permanently
injure you upon contact. Some people are more likely to

be permanently injured by hot water than others. These
include the elderly, children, the infirm, or physically/men-

tally handicapped. If anyone using hot water in your home
fits into one of these groups or if there is a local code or

state law requiring a certain temperature water at the hot

water tap, then you must take special precautions. In addi-
tion to using the lowest possible temperature setting that
satisfies your hot water needs, a means such as a mixing
valve, should be used at the hot water taps used by these
oeople or at the water heater. Mixing valves are available

: plumbing supply or hardware stores. Follow manuFac-

.urers instructions for installation of the valves. Before

_,WARNING

This water heater must not be installed directly on car-
peting. Carpeting must be protected by a metal or wood
panel beneath the appliance extending beyond the full
width and depth of the appliance by at least 3 inches
(76.2mm) in any direction, or if the appliance is installed
in an alcove or closet, the entire floor must be covered by

the panel. Failure to heed this warning may result in a
fire hazard.

&WARNING

VENT DAMPERS - Any vent damper, whether it is operat-

ed thermally or otherwise must be removed if its use
inhibits proper drafting of the water heater.

Thermally Operated Vent Dampers: Gas-fired water

heaters having thermal efficiency in excess of 80% may

produce a relatively low flue gas temperature. Such tem-
peratures may not be high enough to properly open ther-

mally operated vent dampers. This would cause spillage of
flue gasesand may cause carbon monoxide poisoning.

Vent dampers must bear evidence of certification as com-
plying with the latest edition of American National

Standard ANSI Z21.68 (ANSI Z21.66 & 67, respectively,
cover electrically and mechanically actuated vent
dampers). Before installation of any vent damper, consult

your local Sears Service Center or the gas utility for fur-

ther information.

l changing the factory setting on the thermostat, read the

"Temperature Regulation" section in this manual.

AWARNING

Soot build-up indicates a problem that requires correc-
tion before further use. Turn "off" gas to water heater

and leave "off" until repairs are made, because Failure to
correct the cause of the sooting can result in a fire or

explosion causing DEATH, SERIOUS BODILY INJURY,
OR PROPERTY DAMAGE.

_WARNING

BEFORE LIGHTING [PROPANE (L.P.) GAS WATER
HEATERS]: Propane (LR) gas is heavier than air. Should

there be a leak in the system, the gas will settle near the
ground. Basements, crawl spaces, skirted areas under
mobile homes (even when ventilated), closets and areas
below ground level will serve as pockets for the accumula-

tion of this gas. Before attempting to light or rellght the
water heater's pilot or turning on a nearby electrical light

switch, be absolutely sure there is no accumulated gas in

the area. Search for odor of gas by sniffing at ground level

......the vicinity of the appliance. If odor is detected, follow

_eps ndicated at "For Your Safety" on the cover page of

this manual then leave the premises.

AWARNING

• The appliance and its individual shutoff valve must be dis-
connected from the gas supply piping system during any

pressure testing of the gas system at test pressures in
excess of I/2 pound per square inch (3.SEPa).

• The appliance must be isolated from the gas supply pip-
ing system by closing its individual manual shutoff valve

during any pressure testing of the gas supply piping sys-
tem at test pressures equal or less than I/2 pound per
square inch (3.5kPa),

I

_,WARNING

Chemical vapor corrosion of the flue and vent system
may occur if air for combustion contains certain chemical

vapors. Spray can propellants, cleaning solvents_ refrigera-
tor and air conditioner refrigerants, swimming pool
chemicals, calcium and sodium chloride, waxes, bleach,
and process chemicals are typical compounds which are
potentially corrosive.

Obstructed or deteriorated vent systems may present a
serious health risk or asphyxiation.

AWARNING t

3

Safety Precautions continued on page 4

Safety Precautions

AWARNING

The water heater with draft hood installed must be prop-
erly vented to a chimney which terminates outdoors.

Never operate the water heater unless it is vented to the

outdoors and has adequate air supply to avoid risks of
improper operation, explosion or asphyxiation.

_WARNING

Hinlmum clearances between the water beater and com-
bustible construction are I" at the sides and rear, 4" at the

front, and 6" from the vent pipe. Clearance from the top of the
jacket is 18" on most models. Note that a lesserdimension may

be allowed on some models. Refer to the label on the water
heater adjacent to the gascontrol valve for all clearances.

I ,_WARNING t

Do not use this appliance if any part of it has been under I
water. Immediately call a Sears Service Technician to I
inspect the appliance and to replace the gascontrol or any I

part of the burner system which has been under water. I

_CAUTION

WATER HEATERS EVENTUALLY LEAK: Installation ol
the water heater must be accomplished in such a manner
that if the tank or any connections should leak, the flow of

water will not cause damage to the structure. When such
locations cannot be avoided, a suitable drain pan should

be installed under the water heater. Drain pans are avail-
able at your local Sears store. Such a drain pan must be

not greater than I |/2 inches deep, have a minimum
length and width of at least 2 inches greater than the

water heater dimensions and must be piped to an ade-
quate drain. The pan must not restrict combustion air

flow. Under no circumstances is the manufacturer or
Sears to be held liable for any water damage in connec-

tion with this water heater.

AWARNING

HYDROGEN GAS: Hydrogen gas can be produced in a hot
water system that has not been used for a long period of
time (generally two weeks or more). Hydrogen gas is
extremely flammable and explosive. To prevent the possi-
bUity of injury under these conditions_ we recommend the
hot water faucet be opened for several minutes at the
kitchen sink before any electrical appliances which are

connected to the hot water system are used (such as a dis-

_washer or washing machine). If hydrogen gas is present,

there will probably be an unusual sound similar to air
escaping through the pipe as the hot water faucet is
opened. There must be no smoking or open flame near
the faucet at the time it is open.

_WARNING

INSULATING JACKETS: When installing an external
water heater insulation jacket on a gas water heater:

• DO NOT cover the temperature-pressure relief valve.

• DO NOT put insulation over any part of the top of the

gaswater heater.

• DO NOT put insulation over the gas control valve or gas

control valve/burner cover, or any access areas to the
burner.

• DO NOT let insulation around the gas water heater to
get within 8 inches of the floor (air must get to the
burner).

• DO NOT cover or remove operating instructions, and
safety related warning labels and materials affixed to the

water heater.

Failure to heed this will result in the possibility of a fire or
explosion.

Table of Contents

_al_y¢_'_"Precautions ............................................................................................................................................ 24

Table of Contents ................................................................................................................................................5

Customer Responsibilities .......................................................................................................................6

Product Specifications ..................................................................................................................................6

Materials and Basic Tools Needed ...............................................................................................7

Materi_s Needed ...................................................................................................................................................................... 7

Basic Tools ................................................................................................................................................................................ 7

Installation Instructions ........................................................................................................................8-16

Removing the Old \Vater Heater ............................................................................................................................................... 8

Facts to Consider About the Location ....................................................................................................................................... 9

Combustion Air and Ventilation for Appliances in Unconfined Spaces ................................................................................... 10

Combustion Air and Ventilation for Appliances in Confined Spaces....................................................................................... 10

Water Piping ........................................................................................................................................................................... t 1

Temperature-Pressure Relief Valve........................................................................................................................................... 12

Filling the Water Heater .......................................................................................................................................................... 13

Venting .............................................................................................................................................................................. 13-14

Gas Piping ......................................................................................................................................................................... 14-15

Installation Checklist .............................................................................................................................................................. 16

OperatinR Instructions .........................................................................................................................I7-19

Eighting ............................................................................................................................................................................. 17-!8

Temperature Regulation .......................................................................................................................................................... 19

_ervice and Adjustment ...................................................................................................................... 20-21

Tank (Sediment) Cleaning ...................................................................................................................................................... 20

Venting System Inspection ...................................................................................................................................................... 20

Burner Inspection ................................................................................................................................................................... 20

Burner Cleaning ..................................................................................................................................................................... 20

L.P. Gas Control Valve & Burner Assembly ............................................................................................................................ 20

Draining ................................................................................................................................................................................. 21

Temperature-Pressure Relief ValveOperation .......................................................................................................................... 21

Drain VaJveWasher Replacement ........................................................................................................................................... 21

Housekeeping ......................................................................................................................................................................... 2 !

Service .................................................................................................................................................................................... 21

Troubleshooting Guide ........................................................................................................................22-25

Start Up Conditions .......................................................................................................................................................... 22-23

Thermal F_xpansion.............................................................................................................................................................. 22

Strange Sounds ..................................................................................................................................................................... 22

Condensation ....................................................................................................................................................................... 23

Smoke/Odor ......................................................................................................................................................................... 23

Operational Conditions ..................................................................................................................................................... 23-24

Smelly Water ........................................................................................................................................................................ 23

"Air" in Hot \rater Faucets ................................................................................................................................................... 23

High Temperature Shut Off System...................................................................................................................................... 24

Not Enough Hot Water ........................................................................................................................................................ 24

Water is too Hot ................................................................................................................................................................... 24

.... Leakage Checkpoints .............................................................................................................................................................. 25

tarts Order List............................................................................................................................................... 28-31

Customer

ponsibilities

,-,-ILlnanK You for purchasing a Sears water heater.

Properly installed and maintained, it should give you years of
trouble free service. If you should decide that you want the new
water heater professionally installed by Sears call the local Sears
Service Center or aW Sears store. They will arrange for prompt,
quality installation by Sears authorized contractors.

Abbreviations Found In This Instruction Manual

A.G.A. - American Gas Association

A.N.S.L -American National Standards Institute

AWARNING

This gas-fired water heater is design certified by the
American Gas Association Laboratories under American

National Standardsfor Gas Water Heaters, The installa-
tion must conformwith this manual,LocalCodesandwith

the latest edition of the National Fuel Gas Code, ANS!
Z223.I.

Thispublicationis availablefrom your localgovernmentor
public library, gas company, or by writing NFPA,
Batterymarch Park,Quincy,MA 02269.

• Read the "Safety Precautions" section, pages 2 through 4 of

this manual first and then the entire manual carefnll)_ If you
don't follow the safety rules, the water heater will not operate
properly. It could cause DEATH, SERIOUS BODILY
INJURY AND/OR PROPERTY DAMAGE.

• This manual contains instructions for the installation, op£

tion, and maintenance of the gas-fired water heater. It also
contains warnings through out tile manual that you must read

and be aware of, All warnings and ali instructions are essential
to the proper operation of the water heater and your safety.
Since we cannot put everything on the first few pages, READ

THE ENTIRE MANUAL BEFORE ATTEMPTING TO
INSTALL OR OPERATE THE WATER HEATER.

• The installation must confbrm with the instructions in this
manual; gas company rules; and Local Codes, or in the

absence of Local Codes, with the latest edition of the National
Fuel Gas code, ANSI Z223.1, also referred to as NFPA 54.

This publication is available from your local government or
public library or gas company or by writing NFPA,

gatterymarch Park, Quincy, MA 02269.

• If after reading this manual you have any questions or do not

understand any portion of the instructions, call the Sears

Service Center.

• Carefillly plan the place where you are going to put the water
heater. Correct combustion, vent action, mad vent pipe instal-

lation are very important in preventing death from possible
carbon monoxide poisoning and fires.

Examine the location to ensure the water heater complies with
the "Facts to Consider About the Location" section in this

manual,

o For California installation this water heater must be braced,

anchored, or strapped to avoid falling or moving during an
earthquake. See instructions for correct installation proce-
dures. Instructions may be obtained from your local dealer,
wholesaler, public utilities or California Office of the State

Architect, 400 P Street, Sacramento, CA 95814.

roduct Specifications

MODEL NUMBER

153.336150

153.336250

153.33631i

153.336350

153.336411

153.336450

153.336511

153.336550

153.336750

153.336811

153.336850

'lANK

CAPACITY

INGALLONS

30

40

30
30
40
40

50

50
30

40
40

TYPE

OF

GAS

NATURAL
NATURAL
NATURAL
NATURAL
NATURAL
NATURAL

NATURAL
NATURAL

PROPANE (L.P,
PROPANE (L.P.)
PROPANE (L.P.)

B.ZU.

RATE

30,000
35,000
33,500
33,500

35,500
35,500
35,5OO
35,500
33,500

35,500
35,50O

RECOVERY

RATEGALS.

PERHOUR @

90°FRISE

30,7

35.8

34.3

34.3

36.3

36.3

36.3

36.3

34.3

36.3

36.3

MINIMUM

VENT

PIPE

3" or 4"
3" or 4"

3"

3"

3"

3"
3"

3"
3"

3"
3"

DIMENSIONSININCHES

HEIGHTTO

DIAMETER JACKETTOP

18 47

2O 47_

16 56
16 56
18 56_
t8 56_

20 56_
20 56_

16 56
t8 56_

t8 56_

ateriais and Basic Tools Needed

Materials Needed

To simplify the installation Sears has available the installation

parts shown below. You may or may not need all of these materi-
als, depending on your type of installation.

Water Heater _ i
Installation _ i

i Kit

O

VENT ELBOW

WATER HEATER STAND 24"x24"x18"
FOR USE WITH WATER HEATERS
INSTALLED IN RESIDENTIAL
GARAGES HAVING A DIAMETER 24"
OR LESS AND A RATED CAPACITY 75
GALLONS OR LESS

EXPANSION TANKS
FOR THERMAL
EXPANSION CONDI-
TIONS AVAILABLE IN
2 GALLON AND 5
GALLON CAPACITY
THROUGH LOCAL
SEARS STORE OR
SERVICE CENTERS

WATER HEATER INSTAL-
LATION KIT WITH FLEXI-
BLE CONNECTORS FOR
314" OR 1/2" THREADED
OR COPPER PLUMBING

k

VENT PIPE

Basic Tools

You may or may not need all of these tools, depending on your
type of installation. These tools can be purchased at your locaI

Sears store.

• Pipe Wrenches (2) 14"

• Screwdriver

• Tin Snips

• 6 Foot Tape of Folding Rule

• Garden Hose

• Drill
° Pipe dope or Teflon Tape

FLEXIBLE WATER
HEATER GAS CON-
NECTOR WITH
FITTINGS

WATER HEATER H EAT
TRAPS HELP REDUCE HEAT
LOSS DUE TO THERMAL

SYPHONING

ADDITIONAL TOOLS NEEDED
WHEN SWEAT SOLDERING

• Tubing Cutters or Hacksaw

• Propane Torch

• So_ Solder

• Solder Flux

• EmeryCloth

• Wire Brushes

DRAIN PANS
AVAILABLE IN 20" DIAMETER FOR
WATER HEATERS HAVING A DIAME-
TER 18" OR LESS AND AVAILABLE IN
28" DIAMETER FOR WATER HEATERS
HAVING A DIAMETER 26" OR LESS

GARDEN HOSE 6 FOOT TAPE

SLOT-HEAD SCREWDRIVER

PHiLLiPS SCREWDRIVER

ROLL OF TEFLON TAPE

(USE ONLY ON WATER
CONNECTIONS)

PIPE DOPE (SQUEEZE TUBE)
(USE FOR WATER AND
GAS CONNECTIONS)

PiPE

WRENCH

TIN SNIPS

HACKSAW

314" WIRE BRUSH

112"WIRE BRUSH

ROLL OF LEAD FREE

SOFT SOLDER

ROLL OF EMERY

CLOTH

SOLDER FLUX

PROPANE

TORCH

TUBING
CUTTER

Installation Instructions

Removing the Old Water Heater

Turn "OFF" the gas supply to the water heater,

_WARNING

If the main gas line shutoff serving all gas appliancesis

used,also shut "OFF" the gasat each appliance.Leaveall
gasappliancesshut "OFF" until the water heater installa-
tion iscomplete.

Turn "OFF" the water to the water
heater, Some installations require that

the water be turned off to the entire
house.

Disconnect the vent pipe from the draft hood where
they connect to the water heater. In most installations

the vent pipe can be lifted off after any screw or other
attached devices are removed. Dispose of the draft

hood. The new water heater has the draft hood which
must be used for proper operation.

If you have copper piping to the water

a.

heater, the two copper water pipes can
be cut with a hacksaw approximately
four inches away from where they con-

nect to the water heater, This will avoid

cutting off the pipes too short.
Additional cuts can be made later if nec-

essary. Disconnect the temperature-pres_
sure retief valve drain line. When the

water heater is drained, disconnect the
hose from the drain valve. Close the
drain valve, The water beater is now

completely disconnected and ready to be
removed.

('_Check again to make sure the gas supply

connect the gas supply connection from
the gas control valve, "

_Jis OFF to the water heater. Then dis- __

A

Attach a hose to the water heater drain
valve and put the other end in a floor

drain or outdoors. Open the water heater
drain valve. Open a nearby hot water
_ucet which will relieve pressure in the

water heater and speed draining.

AWARNING I

The water passingout of the drainvalvemay beextremely I

hot. To avoid beingscalded,make sure all connectionsare

tight and that the water flow is directed away from any
person.

If you have galvanized pipe to the water

b,

heater, loosen the two galvanized pipes
with a pipe wrench at the union in each

line. Also disconnect the piping remain-
ing to the water heater. These pieces

should be saved since they may be need-
ed when reconnecting the new water

heater. Disconnect the temperature_pres-
sure relief valve drain line. When the

water heater is drained, disconnect the
hose from the drain valve. Close the
drain valve. The water heater is now

completely disconnected and readym be
removed.

_CAUTION I

Mineral buildup or sedimentmay have accumulatedin the I
oldwater heater.Thiscausesthe water heater to be much !

heavierthan normal and this residue, if spilledout, could
causestaining.

Installation Instructions (cont'd)

--acts to Consider About the
Location

You should carefully choose an indoor location for the new
water heater, because the placement is a very important consid-
eration _br the safety of the occupants in the building and for
the most economical use of the appliance. This water heater is

not for use in mobile homes or outdoor installation.

Whether replacing an old water heater or putting the water
heater in a new location, the following critical points must be

observed.

o The location selected should be indoors as c!ose as practical to

the gas vent or chimney to which the water heater vent is
going to be connected, and as centralized with the water pip-

ing system as possible. The water heater, as all water heaters,

will eventually leak. Do not install without adequate drainage

provisionswhere water flow will cause damage.

ACAUTION

WATER HEATERS EVENTUALLY LEAK: Installation of the
water heater must be accomplished in such a manner that if

the tank or any connections shouldleak, the flow of water will

not cause damage to the structure. When such locations can.
not be avoided, a suitable drain pan should be installed under

the water heater. Drain pans are available at your local Sears
store. Such a drain pan must be not greater than 1½ inches
deep, have a minimum length and width of at least 2 inches

greater than the water heater dimensions and must be piped
to an adequate drain. The pan must not restrict combustion air
flow. Under no circumstances isthe manufacturer or Searsto

be held liable for any water damage in connection with this
water heater.

AWARNING

INSTALLATIONS IN AREAS WHERE FLAHHABLE LIQUIDS
(VAPORS) ARE LIKELY TO BE PRESENT OR STORED

(GARAGES, STORAGE, AND UTILITY AREAS, ETC):
Flammable liquids(such as gasoline, solvents,propane (LP) or
butane, etc.), all of which emit flammable vapors, may be
improperly stored or used in such areas. The gaswater heater
pilot light or main burner can ignite suchvapors. The resulting
flashbackand fire can causedeath or seriousburns to anyone in
the area, aswell asproperty damage.
If installation in suchareasis your only option, then the installa-

tion must be accomplished in a way that the pilot flame and

main burner flame are elevated from the floor at least 18inches.

While this may reduce the chancesof flammable vapors from a
floor spillbeing ignited,gasolineand other flammable substances

shouldnever be stored or used in the same room or area con-

raining a gaswater heater or other open flame or spark produc-

ingappliance.
NOTE: Flammable vapors may be drawn by air currents from

other areasof the structure to the appliance.

[ AWARNING

Propellants of aerosol sprays and volatile compounds, (clean-
ers, chlorine based chemicals, refrigerants, etc.) in addition to

being highly flammable in many cases, will also change to cor-
rosive hydrochloric acid when exposed to the combustion
products of the water heater. The results can be hazardous,

and also causeproduct failure.

• The location selection must provide adequate clearances for ser-

vicing and proper operation of the water heater.

AWARNING

This water heater must not be installeddirectly on carpeting.

Carpeting must be protected by a metal or wood panel
beneath the appliance extending beyond the full width and
depth of the appliance by at least 3 inches (76.2mm) in any
direction, or if the appliance is installed in an alcove or closet,

the entire floor must be covered by the panel. Failure to heed

this warning may result ina fire hazard.

AWARNING

Minlmum clearances between the water heater and com-
bustible construction are I" at the sides and rear, 4" at the

front, and 6" from the vent pipe. Clearance from the top of the
jacket is 18" on most models. Note that a lesserdimension may

be allowed on some models. Refer to the label on the water
heater adjacent to the gascontrol valve for all clearances.

f2" MAX.

f

VENTILATION

AIR

6'_MI_--

I Figure I

OPENINGS O

FRONT VI _

OF DOOR

WITHOUT DOOR OF CLOSET

_;' HAX, WITH DOOR

'11,MIN. _]_=_L] 4' HtN"

TOP VIEW

OF CLOSET TOP VIEW I" HIN,

A_R DUCT

AWARNING

A gaswater heater cannot operate properly without the cor-
rect amount of air for combustion. Do not install in a confined

area sucha closet, unlessyou provide air asshown inthe "Facts
to Consider About the Location" section. Never obstruct the

flow of ventilation air. If you have any doubts or questionsat all,

call your gascompany. Failure to providethe proper amount of
combustion air can result in a fire or explosion and can cause
DEATH, SERIOUS BODILY INJURY,OR PROPERTY DAHAGE.

AWARNING

If this water heater will be usedin beauty shops,barber shops,
cleaning establishments, or self-service laundries with dry

cleaning equipment, it is imperative that the water heater or
water heaters be installed sothat combustion and ventilation

air be taken from outside these areas. Refer to the "Facts to
Consider About the Location" section ofthis manual and also

the latest edition of the National Fuel Gas Code, ANSI Z223.1,

also referred to as NFPA 54 for specificsprovided concerning
air required, i

Installation Instructions (cont'd)

Combustion Air and Ventilation
for Appliances Located in

Unconfined Spaces

Unconfined Space is a space whose volume is not less than 50

cubic feet per 1,000 Btu per hour of the aggregate input rating

of all appliances installed in that space. Rooms communicating

directly with the space in which the appliances are installed,

through openings not furnished with doors, are considered a

part of the unconfined space

In unconfined spaces in buildings, infiltration may be adequate
to provide air for combustion, ventilation and dilution of flue

gases. However, in buildings of tight construction (for example,
weather stripping, heavily insulated, caulked, vapor barrier, etc.),

additional air may need to be provided using the methods
described in Combustion Air and Ventilation for Appliances
Located in Confined Spaces, b.

Combustion Air and Ventilation

for Appliances Located in

Confined Spaces

Confined Space is a space whose volume is less than 50 cubic
feet per 1,000 Btu per hour of the aggregate input rating of all
appliances installed in that space.

a. ALL AIR FROM INSIDE BUILDINGS:

(See Page 8 Figure 1, and Figure 2 below)
The confined space shall be provided with two permanent
openings communicating directly with an additional room(s)

of sufficient volume so that the combined volume of all
spaces meets the criteria for an unconfined space. The total

input of all gas utilization equipment installed in the com-
bined space shall be considered in making this determination.
Each opening shall have a minimum flee area of one square
inch per 1,000 BTU per hour of the total input rating of all
gas utilization equipment in the confined space, but not less
than 100 square inches. One opening shall commence within

12 inches of the top nod one commencing within 12 inches
of the bottom of the enclosure.

1. When directly communicating with the outdoors, each open-
ing shall have a minimum free area of 1 square inch per 4,000
BTU per hour of total input rating of all equipment in the
enclosure. (See Figure 3.)

2. When communicating with the outdoors through vertical
ducts, each opening shall have a minimum free area of 1
square inch per 4,000 BTU per hour of total input rating of
all equipment in the enclosure. (See Figure 4.)

Figure 4 ]

3. When communicating with the outdoors through horizontal
ducts, each opening shall have a minimum free area of !
square inch per 2,000 BTU per hour of total input rat ng oF

all equipment in the enclosure. (See Figure 5.)

_ GHIMNEY Ofl GAS VE I

_ INLET A_F_DUCT

CHIMNEY OFt _AS VENT

VENTILATION LOUVERS

(eachend o_a_tic)

TLET

WATER HEATE FI
FUFtN,a.CE

INLET AJR DLFCT

a_ov_ floor_

WATFFI _ OUTLET AIF_ DUCT

%'&

8 VENT

F_RNAC.E OPENINGS

Ill i _ _

I Figure 2 I

b. ALL AIR FROM OUTDOORS: (seeFigures 3-5)

The confined space shall be provided with two permanent
openings, one commencing within 12 inches of the top and

one commencing within 12 inches f?om the bottom of the
enclosure. The openings shall communicate directly, or by
ducts, with the outdoors or spaces (crawl or attic) that freely

communicate with the outdoors.

CHIMR_ OR GAg V_NT

VENTILATION LOUVER8

J_LT INLETAIN VENTILATIONLOHVENS

Figure 5 ]

4. \Vhen ducts are used, they shall be of the same cross-sectional
area as the free area of the openings to which they connect.
The minimum short side dimension of rectangular air ducts
shall not be lessthan 3 inches. (See Figure 5.)

,

Louvers and Grilles: In calculating free area, consideration
shall be given to the blocking effect of louvers, grilles or
screens protecting openings. Screens used shall not be smaller
than 5_inch mesh. If the f?ee area through a design of louver
or grille is known, it should be used in calculating the size
opening required to provide the free area specified. If the
design and free area is not lmown, it may be assumed that

wood louvers wil! be 20-25 percent free area and metal louvers

and grilles will have 60-75 percent free area. Louvers and
grilles shall be fixed in the open position or interlocked with

the equipment so that they are opened automatically during
equipment operation.

.

Special Conditions Created by Mechanical Exhausting or

Fireplaces: Operation of exhaust fans, ventilation systems,
clothes dryers or fireplaces may create conditions requiring

special attention to avoid unsatisfactory operation of installed
gas utilization equipment.

10

Installation Instructions (cont'd)

'Nater Piping

AWARNING

HOTTERWATERCAN SCALD:Water heatersareintendedto

_roducehotwater.Water heatedto a temperature whichwilt

satisfyclotheswashing,dishwashing,andothersanitizingneeds
canscaldandpermanentlyinjureyouuponcontact.Some peo-
pieare more likelyto bepermanentlyinjuredbyhotwaterthan
others.Theseincludetheelderly,children,the infirm,or physical-
ly/mentallyhandicapped.Ifanyoneusinghotwater inyourhome
fitsintooneofthesegroupsor ifthereisalocalcodeorstatelaw

requiringacertaintemperaturewateratthe hotwatertap,then
youmusttake specialprecautions.Inadditionto usingthe lowest
possibletemperaturesettingthat satisfiesyourhotwaterneeds,

a meanssuchasa mixingvalve,shouldbeusedat the hotwater
tapsusedbythesepeopleor at thewater heater.Mixingvalves

areavailableatplumbingsupplyorhardwarestores.Followman-
ufacturers instructionsfor installationof the valves.Before

changing the factory setting on the thermostat, read the

"TemperatureRegulation"sectioninthismanual.

This water heater shall not be connected to any heating systems
or component(s) used with a non-potable water heating

appliance.

If a water heater is installed in a closed water supply system;
such as one having a back-flow preventer, check valve, water

aeter with a check valve, etc.., in the cold water supply; means

shall be provided to control thermal expansion, Contact the
local utilit3,;,orlocal Sears Service Center on how to control this

situation.

NOTE: To protect against untimely corrosion of hot and

cold water fittings, it is strongly recommended that di-elec-

trlc unions or couplings be installed on this water heater
when connected to copper pipe.

Look at the top cover of the water heater. The cold water
inlet is marked cold. Put two or three turns of teflon tape

around the threaded end of the threaded-to-sweat coupling
and around both ends of the ¾" threaded nipple. Using flexi-
ble connectors, connect the cold water pipe to the coldwater

inlet of the water heater.

NOTE: This water heater is super insulated to minimize
heat loss from the tank. Further reduction in heat loss

can be accomplished by insulating the hot water lines
from the water heater.

INSTALLATION COMPLETED USING

SEARS INSTALLATION KIT

FLEXIBLE

WATER

CONNECTORS

.<....._.._

HOT OUTLET

TO HOUSE

THREADED TO SWEAT

SWEAT COUPLING _ COIPLING

3/4" THREADED "_l_'_i_ I [ _1---'-3f4 THREADED

COUPLING f__ COUPLING

THREADED TO

SHUTOFF

VALVE

COLD INLET
WATER LINE

The illustration shows the attachment of the water t_iping to the
water heater. The water heater is equipped with _" water coa-

nectlons.

NOTE: If using copper tubing, solder tubing to an adapter
before attadfing the adaptor to the cold water inlet connec-

tion. Do not solder the cold water supply line directly to the
cold water inlet. It will harm the dip tube and damage the

tank.

Look at the top cover of the water heater. The water outlet is
marked hot. Put two or three turns of teflon tape around the

threaded end of the threaded-to-sweat coupling and around
both ends of the ¾" threaded nipple. Using flexible connec-

tors, connect the hot water pipe to the hot water outlet on
the water heater.

11

i-,,I _TEHPERATURE-

FLOOR DRAIN

PRESSURE

RELIEF VALVE

DISCHARGE

PIPE (Do not cap

i6" AIR GAP

or plug)

installation in: :ructions

Temperature-Pressure Relief Valve

(cont'd)

_WARNING

At the time of manufacture this water heater was provided
with a combination temperature-pressures relief valve certi-

fied by a nationally recognized testing laboratory that main-

tains periodic inspection of production of listed equipment or

materials, as meeting the requirements for Relief Valves and
Automatic Gas Shutoff Devices for Hot Water Supply
Systems, and the latest edition of ANSI Z21.22 and the code

requirements of ASME. If replaced, the valve must meet the
requirements of local codes, but not lessthan a combination

temperature and pressure relief valve certified as meeting
the requirements for Relief Valves and Automatic Gas

Shutoff Devices for Hot Water SupplySystems, ANSI Z21.22
by a nationally recognized testing laboratory that maintains

_eriodic inspection of production of listed equipment or

materials.

The valve must be marked with a maximum set pressure not
to exceed the marked hydrostatic working pressure of the

water heater (150 Ibs./sq. in.) and a discharge capacity not

lessthan the water heater input rate as shown on the model
rating plate. (Electric heaters - watts divided by 1000 x 3415

equal BTU/Hr. rate.)
Your local jurisdictional authority, while mandating the use of

a temperature-pressure relief valve complying with ANSI
Z21.22 and ASME, may require a valve model different from
the one furnished with the water heater.

Compliance with such local requirements must be satisfied
by the installer or end user ofthe water heater with a locally

)rescribed temperature-pressure relief valve installed in the

designated opening in the water heater in place of the facto-
ry furnished valve.

For safe operation of the water heater, the relief valve must
not be removed from it's designated opening or plugged.

The temperature.pressure relief valve must be installed
directly into the fitting of the water heater designated for the
relief valve. Position the valve downward and provide tubing

so that any discharge will exit only within 6 inchesabove, or
at any distance below the structural floor. Be certain that no

contact is made with any live electrical part. The discharge
opening must not be blocked or reduced in size under any

circumstances. Excessivelength, over 30 feet, or use of more

than four elbows can cause restriction and reduce the dis-
charge capacity ofthe valve.

No valve or other obstruction is to be placed between the

relief valve and the tank. Do nut connect tubing directly to
discharge drain unless a 6" air gap is provided. To prevent
bodily injury, hazard to life, or property damage, the relief
valve must be allowed to dischargewater in quantities should
circumstances demand. If the discharge pipe is not connect-
ed to a drain or other suitable means, the water flow may
cause property damage.
The Discharge Pipe:

• Must not be smaller in size than the outlet pipe size of the

valve, or have any reducing couplingsor other restrictions.

• Must not be plugged or blocked.

• Must be of material listed for hot water distribution.

° Must be installed soas to allow complete drainage of both

the temperature-pressure relief valve, and the discharge

pipe.

, Must terminate at an adequate drain.

, Must not have any valve between the retlef vane and tank.

AWARNING

The temperature-pressure relief valve must be manually

operated at least once a year. Caution should be taken to
ensure that (I) no one is in front of or around the outlet of
the temperature.pressure relief valve discharge line, and (2)
the water manually discharged will not cause any bodily

injury or property damage because the water may be
extremely hot.

if after manually operating the valve, it fails to completely
reset and continues to release water, immediately close the
cold water inlet to the water heater, follow the draining
instructions, and replace the temperature-pressure relief

valve with a new one.

HOT

HOT COLD

FLOOR DP,_IN_ f

SHUTOFF

VALVE

F-- T E_II_s_RUER E-

_ DISCHARGE PiPE

6" AIR GAP

COLD

RELIEF VALVE

(Do no_capor plug)

RELIEFVALVEOPENING

At the time ot manufacture, this water heater was provided with a combination tem-
perature-pressure relief vaIvelisted ascomplyingwitl_ the standard for relief valvesand
automatic gas shut-off devices for hot water supply syssems,ANSI Z2L22. For safe

operationofthewaterheater,thereliefvalvemustnotberemovedfromitsdesignated

point of installation or plugged.

Yourlocaljurisdictionalauthority,while mandatingthe use ofa temperature-pressure

relief valvecomplying with ANSI Z2 I_22 andASME,may require avalve model different

from the onefurnished with the water heate_

Compliance with such local requirements must be satisfied by the installer or end user ....

of the water heater with a locally prescribed temperature-pressure relief valve insmlle_
in the designated opening in the water heater.

Seemanual heading -"Temperature-Pressure Relief Vafves'_for installation and mainte- I

nanceof relief valve,discharge line, andother safetyprecautions,

I

12

installation instructions

:illing the Water Heater

(cont'd)

I ACAUTION

Never use this water heater unless it iscompletely filled with
water. To prevent damage to the tank, the tank must be filled

with water. Water must flow from the hot water faucet
before turning "ON" gas to the water heater.

To fill the water heater with water:

• Close the water heater drain valve by turning the handle to

the right (clockwise). The drain valve is on the lower front of
the water heater.

• Open the cold water supply valveto the water heater.

NOTE: The cold water supply valve must be left open
when the water heater is in use.

" To insure complete _lling of the tank, allow air to exit by

opening the nearest hot water faucet, Allow water to run

until a constant flow is obtained. This will let air out of the
water heater and the piping.

• Check aHnew water piping for leaks.Repair as needed.

Venting

] AWARNING

I VENT DAHPERS - Any vent damper, whether it is operated

&ermally or otherwise must be removed ifits useinhibitsprop-

er drafting ofthe water heater.
Thermally Operated Vent Dampers: Gas.fired water heaters
havingthermal efficiencyin excess of 80% may produce a rela-
tivelylow flue gastemperature. Such temperatures may not be
high enough to properly open thermally operated vent

dampers. This would causespillage of flue gasesand may cause
carbon monoxide poisoning.

Vent dampers must bear evidence of certification ascomplying
with the latest edition of American National Standard ANSi

Z21.68 (ANSI Z21.66 & 67, respectively, cover electrically and

mechanically actuated vent dampers). Before installation of any

vent damper, consult your local SearsService Center or the gas

utility for further information.

AWARNING

To insure proper venting of this gas.fired water heater, the
correct vent pipe diameter must be utilized. Any additions or:
deletions of other gasappliances on a common vent with this
water heater may adversely affect the operation of the water !;

heater. Consult the local Sears Service Center or gas utility if _

any suchchanges are planned.

For proper venting in certain installations, a larger diameter vent
pipe may be necessary. Due to great variances in installations,
unforeseeable by the manufacturer of the water heater, you must
consult your gas company to aid you in determining the proper
venting for your water heater from the vent tables in the latest

edition of the Nationa! Fuel Gas Code ANSI Z223.1, also
referred to as NFPA 54.

Check the venting system for signs of obstruction or deterioration
and replace if needed.

The combustion and ventilation air flowmust not be obstructed.

AWARNING

Obstructed or deteriorated vent systemsmay present aserious
health riskor asphyxiation.

" Place the draft hood legs in the receiving holes on the top of

the water heater. The legs will snap in the holes to give a tight

_t.

• Place the vent pipe over the draft hood. With the vent pipe in

position, drill a small hole through both the vent pipe and

draft hood. Secure them together with a sheet metal screw.

VENT_._ $

I '_' i

L VENT TO OUTDOORS OR

DRAFT I_O_ CH_x_NEY

I

AWARNING

The water heater with draft hood installed must be properly f
vented to a chimney which terminates outdoors. Never oper- I
ate the water heater unlessit is vented to the outdoors and hast
adequate air supplyto avoid risksof improper operation, explo-

sionor asphyx_ion. l

AWARNING l

The vent pipe from the water heater must be no lessthan the I

I diameter of the draft hood outlet on the water heater, and I

must slope upward to the chimney at least ¼ inch per linear l

foot. /

13

Installation

instructions (cont'd)

Venting (cont'd)

MI vent gases must be completely vented to the outdoors of the
structure (dwelling). Install only the draft hood provided with

the new water heater and no other draft hood.
Vent pipes must be secured at each joint with sheet metal

screws.

TO

_i HIHNEY

_===_ RISE PER LINEAR

VENT PIPE INSTALLATION

There must be a minimum of 6" clearance between single wall
vent ppi e and any combustible materia!. Fill and seal any clear-
ance between single wall vent pipe and combustible material

with mortar mix, cement, or other noncombustible substance.
For other than single wall, follow vent pipe manufacturer's clear-

ance specifications. To insure a tight fit of the vent pipe in a
brick chimney, seal around the vent pipe with mortar mix

cement.

AWARNING

Failure to have required clearances between vent piping and
combustible material will result in afire hazard.

FOOT

7

Gas Piping

j &WARNING

Make sure the gas supplied is the same type listed on the
model rating plate. The inlet gas pressure must not exceed

14 inches water column ½ pound per square inch (3.5kPa).

The minimum inlet gas pressure listed on the model rating

plate is for the purpose of input adjustment.

AWARNING

! if the gas control valve issubjected to pressures exceeding ½

pound per square inch (33kPa), the damage to the gas con-
tret valve could result in a fire or explosion from [ealdng gas.

AWARNING

If the main gas line shutoff serving aU gas appliances is used,

alsoturn "OFF" the gasat each appliance. Leaveall gasappli-
ancesshut off until the water heater installation is complete.

A gas line of sufficient size must be run to the water heater.

Consult the latest edition of National Fuel Gas Code ANSI
Z223.1, also referred to as NFPA54 and the gas company con_

cernir_g pipe size.

A WARNING

Be sure vent pipe isproperly connected to prevent escape of

dangerous flue gaseswhich could cause deadly asphyxiation.

AWARNING

Chemical vapor corrosion of the flue and vent system may
occur if air for combustion contains certain chemical vapors.
Spray can propellants, cleaning solvents, refrigerator and air
conditioner refrigerants, swimming pool chemicals, calcium
and sodium chloride, waxes, bleach,and processchemicals are
typical compoundswhich are potentially corrosive.

There must be:

• A readily accessible manual shut offwJve in the gas supply line

serving the water heater, and

• A drip leg (sediment trap) ahead of the gas control valve to help
prevent dirt and foreign materials from entering the gas control

ValVe.

• A flexible gas connector or a ground joint union between the
shutoffvalve and control valve to permit servidng of the unit,

Be sure to check all the gas piping for leaks befbre lighting the
water heater. Use a soapy water solution, not a match or open
flame. Rinse offsoapy solution and wipe dry.

Standard Models are for installation up to 3,300 feet above sea
level.

Iilgh Altitude Models are for installation from 3,300 to 5,500
feet above sealevel.

Ifa standard modd is installed above 3,300 feet or a high altitude
model is installed above 5,500 feet, the input rating must be
reduced at the rate of 4 percent for each 1,000 feet above sea level.
Contact your local Sears Service Center or gas utility for further

informafioo.

14

Installation Instructions (cont'd)

GAS PIPING WITH

The appilance and its gas connection must be leak tested

before placingthe appliance in operation.

_WARNING J

_WARNING

"The appliance and its individual shutoff valve must be discon-

nected from the gas supplypiping systemduring any pressure

testing of the gas system at test pressures in excess of 9
poundper square inch(3.5kPa),

• The appliancemust be isolated from the gas supplypiping sys
tern by closing itsindividual manual shutoff valve during any
pressure testing of the gas supply piping system at test pros-
suresequal or lessthan _ pound per square inch(3.5kPa).

FLEXIBLE CONNECTOR

GAS SUPPLY

PIPING FLEXIgLE GAS CONNECTOR

_ WITH ANSI STANDING

UNION(Op_ "I -

GROUND JOINT

LABELED AS COMPLYING

AWARNING I

Use pipe joint compound or teflon tape marked as being I
resistant to the action of petroleum [Propane (L.R)] gases. I

SEDIHENT TRAP

A sediment trap shall be installed as close to the inlet of the

rater heater as practical at the time of water heater installation.

The sediment trap shall be either a tee fitting with a capped nip-
ple in the bottom outlet or other device recognized as an effec-

tive sediment trap. If a tee _itting is used, it shall be installed in
conformance with one of the methods of installation shown

be!ow.

Connecting the gas piping to the gas control valve of the water

heater can be accomplished by either of the two methods shown.

_WARNING

Contaminants in the gaslines may cause improper operation
of the gas control valve that may result in fire or explosion,

Before attaching the gas line be sure that all gas pipe is clean
on the inside. To trap any dirt or foreign material in the gas
supply line, a drip leg (sometimes called a sediment trap)

must be incorporated in the piping. The drip leg must be
readily accessible, install in accordance with the "Gas Piping"

section. Refer to the latest edition of the National Fuel Gas
Code, ANSI Z223.1, also referred to as NFPA 54. :_

CAP

GAS PIPING WITH ALL BLACK IRON

PIPE TO GAS CONTROL

GAS SUPPLY

PIPING

GROUND JOINT --_--_

U NION(Optional}T_ P__

3" rain. J ] DRIP LEG GAS

CAP

i

15

Installation Instructions (cont'd)

installation Checklist

BEFORE LIGHTING THE PILOT:

Check the gas lines for leaks.
a. Use a soapy water solution. DO NOT test for gas leaks

using a match or open flame.

b. Brush the soapy water solution on all gas pipes, joints and

fittings.

c. Check for bubbling soap. This means you have a leak.

Turn "OFF" gas and make the necessary repairs.

d. Recheck for leaks.
e. Rinse offsoapysolution andwipe dry.

• Is the new temperature-pressure relief valve properly installed
and piped to an adequate drain? See "Temperature-Pressure

Relief Valve" section.

" Are the cold and hot water lines connected to the water

heater correctly? See "\V/ater Piping" instructions in the

Installanon Instructions section,

" Is the water heater completdy filled with water? See "Filling"

instructions in the "Installation Instructions" section.

* Will a water leak damageanything? See the "Facts to

Consider About the Location section.

• Is there proper clearance between the water heater and any-
thing that might catch fire?See the "Facts to Consider About

the Location" section.

o Do you have adequate ventilation so that the water heater

will operate properly? See "Combustion Air and Ventilation"
in the "Installation Instructions" section.

• Is the draft hood vent piping proper secured. See Vennng_
instructions in the Installation Instructions" section,

"" ly .....

SHUTOFF VALVE

(Sediment trap)

GASSUPPLY

TEE

DRIP LEG "---_"

CAP ---_1

DRAIN VALVE

i

VENT PiPE TO

OUTDOORS

OR CHIHNEY SHUTOFF VALVE

1'

.,_ UNION

DRAFT HOOD

TEMPERATURE-

PRESSURE

RELIEF VALVE

-- DISCHARGE PIPE

(Do not cap or plug)

-i_6" AIR GAP

" Is there proper clearance between the vent pipe and anything

that might catch on fire, See Venting instructions in the
"Installation Instructions" section.

o Is the vent pipe properly sloped and does the vent terminate

outdoors? See "Venting" instructions in the "InstalIation
Instructions" section.

- Do you need m call your gas company to check the gas pipe
and its hookup?" sectiom

FLOOR DRAIN

MODEL _U_E_ CAPACrrY

MODEL RATING PLATE

16

Operating

Instructions

Lighting

_WARNING

BEFORE LIGHTING [PROPANE (L.R) GAS WATER
HEATERS]: Propane (LR) gas is heavier than air. Should there

be a leak in the system, the gas wil! settle near the ground.
Basements, crawl spaces, skirted areas under mobile homes

(even when ventilated), closetsand areasbelow ground levelwill
serve as pockets for the accumulation of this gas. Before
attempting to light or relight the water heater's pilot or turning
on a nearby electrical light switch, be absolutely surethere is no
accumulated gasin the are_ Searchfor odor ofgas bysniffingat
ground level in the vicinity of the appliance. If odor is detected,
follow stepsindicated at "For Your Safety" on the cover pageof

this manual then leavethe premises.

Lighting and operating instructions are located on front of the

water heater, above or to one side of the gas control valve.

AWARNING

AN ODORANT IS ADDED TO THE GAS USED

FOR YOUR SAFETY
tF YOU SHELL GAS:

BY THIS WATER HEATER.

Figure 6 ]

Figure 7 [

Do not touch any electrical switch; do not use any phone in

i o not try to light any appliance.

your building.
Immediately call your gas supplier from a neighbor's phone.

Follow the gas suppliers instructions.
If you cannot reach your gas supplier, call the fire depart-

ment.

_, WARNING

DO NOT force the gas control knob. Use only your hand to

push it down to light the pilot, or to turn it to "ON", "OFF"
or "PILOT". Never use a tool such as a lever, wrench or pli-

ers. Do not hit or damage the knob. A damaged knob may
result in an explosion and serious injury. If you have problem

turning the knob, call the gassupplier immediately.

CHECK FOR LEAKS

Be sure to check all your gas pipes for leaks before lighting your

water heater. Use a soapy water solution, not a match or open

flame. Check the factory gas fittings after pilot is lit and gas con-
trol knob is still in "PILOT" position. Then, check the fittings

when the main burner is turned "ON". Use a soapy water solu-

tion for this, too.

Figure 8 I

INNER

DOOR

...... OR .......

17

OUTER DOOR

I Figure 9

Operating Instructions (cont'd)

Lighting label on the water heater as it appears above the thermostat

FOR YOUR SAFETY READ BEFORE LIGHTING

l WARNING

If you do not follow these instructions exactly, a fire or explosion

may result causing property damage, personal injury or loss of life.

A, This appliancehasa pilot which mustbe lightedby

hand.Whenlightingthepilot,follow theseinstructions

exactly.

B. BEFORELIGHTINGsmellall aroundtheappliancearea

for gas. Be sure to smell next to the floor because

somegasisheavierthanair andwillsettleonthefloor.
WHATTODOIFYOUSMELLGAS

• Donottrytolightanyappliance.

• Do not touch any electricswitch; do not use any

phoneinyourbuilding.

• Immediatelycatlyourgas supplierfroma neighbor's

phone.Followthegassupplier'sinstructions.

LIGHTING INSTRUCTIONS

®If you cannotreachyour gassupplier,call the fire

department.

C.

Useonlyyourhandto pushin orturn thegas control

knob.Neverusetools.If theknobwillnotpushin or
turnby hand,don'ttry torepairit,callaqualified ser-

vicetechnician.Forceorattemptedrepairmay result
ina fireorexplosion,

O.

Do notusethisapplianceif anypart has beenunder

water.Immediatelycall a qualified servicetechnician
toinspecttheapplianceandto replaceanypartof the

controlsystemandany gascontrolwhichhas been
underwater.

1.STOP!Readthesafetyinformationaboveonthislabel,

2.Removeouterdoor.

3. Set the thermostatto lowest setting.byturningthe

watertemperaturedial clockwise,(f "_)to itslowest
temperaturesetting(witharrowondial)asshown.DO

NOT FORCE,

4. Turngas controlknobclockwise_; to "OFF" posi-
tion. Knobcannotbe turnedfrom "PILOT" to "OFF"

unlessknob isdepressedslightly.DO NOT FORCE,
(Figure6,page17)

5,Wait five (5) minutesto clearoutanygas.If you then

smell gas,STOP!Follow"B" inthe safetyinformation
above onthis label.If youdon'tsmell gas,go to the

nextstep,

6. Remove(or open) innerdoor locatedbelowthe gas
controlunit.

7. Findpilot-followmetaltubefrom gascontrol.The pilot

is locatedinfrontoftheburner.

PILOT BURNER/1'_ THERMOCOUPLE

8. Ifyoudon'tsmellgas,turnknobongascontrolcounter

clockwise_@ to"PILOT"position.(Figure7, page17)

9, Push in control knob all the way and hold down.

Immediatelylightthepilotwitha match.Continueto
hold controlknob in for aboutone(1) minuteafter
thepilotis lit. Releaseknobandit willpop backup.
Pilotshouldremainlit.If it goesout, repeatsteps3
through8.

o If knobdoesnot popup whenreleased,stopand

immediatelycall your servicetechnicianor gas
supplier.

o If the pilot will not stay lit after several tries,

depressandturnthegascontrolknobclockwise

_ to "OFF" and callyourservicetechnician

orgassupplier.(Figure6, page17)

10. Replace(or close)innerdoor.Replaceouterdoorif
doordoesnotcovergas controlon/offknobor tem-
peratureadjustmentknob.(Figure9,page17)

11. At armslengthaway,turngascontrolknobcounter-

clockwise_ tothefull "ON" position.Warning
do not use gas control knob to regulate gas

flow, (Figure8, page17)

12.At armslengthaway,set thethermostatto desired
setting.Themark( T ) HOTindicativeof approximate
120°F is preferred startingpoint. Some local laws
may requirea lowerstartingpoint.If hotterwateris
desired,seeinstructionmanualand"warning" below,

13.Replacetheouterdoorifnotreplacedinstep10,

l WARNING

Hotterwater increasesthe riskof scaldinjury.Beforechangingtemperaturesettingsee instructionmanual.

TO TURN OFF GAS TO APPLIANCE

1.Set the thermostatto lowestsettingbyturningthe
watertemperaturedial clockwise(F'-'_) to its lowest

temperaturesetting(witharrowon din0as shown.DO

NOT FORCE,

2.Turngascontrolknobclockwise@ 1 to"OFF"posi-
tion=Knobcannotbe turnedfrom"PILOT" to "OFF"

unlessknobisdepressedslightly.DO NOT FORCE,

3. Replaceouterdoor(ifremoved).

]8

Operating Instructions

Temperature Regulation

(cont'd)

Due to the nature of the typical gas water heater, the water tem-

_erature in certain situations may vary up to 30°F higher or

ower at the point of use such as, bathtubs, showers, sink, etc.

This means that when the temperature adjustment dial is set at

the mark approximating 120° F, the actual water temperature at
any hot water tap could be ashigh as 150°F or as low as 90°E

Any water heater's intended purpose is to heat water. Hot water

is needed for cleaning (bodies, dishes, clothing). HOt water will
present a scald hazard. Depending on the time element, and the
people involved (normal adults, children, toddlers, elderly,
infirm, etc.) scalding may occur at different temperatures.

AWARNING

HOTTER WATER CAN SCALD: Water heaters are intendedto

_roduce hot water, Water heated to a temperature which will

satisfyclothes washing,dishwashing,and other sanitizingneeds
can scaldand permanently injure you upon contact. Some peo-

pleare more likelyto be permanently injured byhot water than

others.These includethe elderly, children,the infirm, or physical-
ly/mentally handicapped. Ifanyone usinghot water in yourhome

fitsinto one of these groupsor ifthere isa local code or state law
requiring a certain temperature water at the hot water tap, then

youmust take specialprecautions.In additionto usingthe lowest

_ossibletemperature setting that satisfiesyour hot water needs,

a means suchas a mixing valve,should beused at the hot water
taps used bythese people or at the water heater,Mixing valves

are availableat plumbing supplyor hardware stores.Followman-
ufacturers instructions for installation of the valves. Before

changing the factory setting on the thermostat, read the

'_remperature Regulation" sectioninthis manual.

Turn the water temperature dial clockwise_f_",) to decrease
the temperature, or counterclockwise (€_ -"_) to increase the
temperature.

O;

1r HOT- ts a thermostat setting of approximately 120°E

which will supply hot water at the most econom_

ical temperatures. The temperature adjustment
knob can be turned lower than "HOT" if

desired.

A - is a thermostat setting of approximately 130°E

B - Is a thermostat setting of approximately 140°E

This is the lowest setting for supply of l';orwater
to dishwashers.

C - Is a thermostat setting of approximately 150°E

_,WARNING

Never allow small childran to use a hot water tap, or to draw

their own bath water. Never leave a child or handicapped per-
son unattended in a bathtub or shower.

The thermostat of this water heater has been factory set at its
lowest position, ro reduce the risk of scald injury. It is adjustable
and must be reset to the desired temperature setting. The mark
(V) HOT indicative of approximately !20°F is the preferred
starting, point. Some states have a requirement for a lower set-

ring. I_you need hotter water, follow directions for temperature
adjustment, but beware of the warnings in this section.

VERY HOT - Is a thermostat setting of !60°E It is recommend-

ed that the dial be set lower whenever possible.

AWARNING

Should overheating occur or the gas supply fail to shut off,

turn "OFF" the manual gas control valve to the appliance.

19

Service and Adjustment

Tank (Sediment) Cleaning

Sediment build-up on the tank bottom may create varying
amounts of noise, and if left in the tank will cause premature

tank failure. In some water areas, you may not be able to drain
all sediment deposits by simply draining the tank. In these cases

Mag Erad (part no. 3515) can be used to help remove the sedi-
ment deposits. This may be ordered from the Sears Service
Center. For orderirlg, refer to the "Parrs Order List" section.

Venting System inspection

At least once a year a visual inspection should be made of the
venting system. You should look mr:

o

Obstructions which could cause improper venting. The com-
bustion and ventilation air flow must not be obstructed.

• Damage or deterioration which could cause improper venting
or leakage of combustion products.

• Rusted flakes around top of water heater.

AWARNING

Chemicalvapor corrosion of the flue andvent systemmay i
occurif air for combustioncontainscertainchemicalvapors.

Spraycanpropellants,cleaningsolvents,refrigerator and air
conditionerrefrigerants,swlmmlngpool chemicals, calcium

and sodiumchloride,waxes,bleach,andprocesschemicalsare
typicalcompoundswhicharepotentiallycorrosive.

AWARNING

Obstructedor deterioratedventsystemsmaypresenta serious
healthrisk orasphyxiation.

AWARNING ]

Soot build.upindicatesa problem that requires correction|
beforefurtheruse.Turn"OFF" gasto water heaterand leave|
"OFF" until repairs are made, becausefailure to correctthe/
causeof the sootingcanresult in a fire or explosioncausing|

DEATH,SERIOUSBODILYINJURY,ORPROPERTYDAMAGE.|

Burner Cleaning

In the event your burner needs cleaning, use the following
instructions:

If inspection of the burner shows that deaning is required, turn
the gas control knob clockwise (_"_) to the "OFF" position,

depressing slightly.
NOTE: The knob cannot be turned from "PILOT" to "OFF"

unless knob is depressed slightly. DO NOT FORCE.
Loose deposits on or around the burner can be removed by care-

fully using the hose of a vacuum cleaner inserted through the
access door of the water heater. If the burner needs to be removed

for additional cleaning, calf the Sears Service Center to remove
and clean the burner and correct the problem that required the
burner to be cleaned.

L.R Gas Control Valve & Burner

Assembly Replacement

Information

AWARNING

1Be sure the vent piping isproperly connected to prevent
Iescape of dangerousflue gasseswhich could causedeadly

[asphyxiation.

AWARNING

if after inspectionof the vent systemyou found sootingor
deterioration,somethingiswrong.Callthe localgasutility to

correctthe problemandcleanor replace theflueandventing
beforeresuming operationof thewater heater.

Burner Inspection

AWARNING {

Do notusethisapplianceifanypartofit hasbeenunderwater.
Immediately call a SearsServiceTechnicianto inspectthe
appliance and to replace the gascontrol or anypart of the

burner system which has been under water. {

At least once a year a visual inspection should be made of the
main burner and pilor burner. The drawing is for your reference.

You should check for sooting which is not normal and wil!
impair proper combustion.

AWARNING

PROPANE (L.R) GAS CONTROL VALVE AND BURNER

ASSEMBLYREPLACEMENT INFORMATION.

For Propane (LP.) Gas Models Only:

Your water heater is equippedwith a Propane (LR) gas
control valve and a main burner assemblywith left hand

threads for the following fittings and their connections.

(I) The connection between the manifold and the

gas control valve (A to B) are left hand threads.

(2) The connection between the main burner ori-

fice and the manifold (C to D) are left hand

threads. For ordering these replacement parts,
please refer to the "Parts Order List" section of

this manual.

2O

Service and Adjustment (cont'd)

Draining

The water heater should be drained if being shut down during
freezing temperatures. Also ,periodic draining and cleaning of

sediment from the tank may De necessary.

" Turn the _as control knob to the "OFF" position.

• CLOSE me cold water inlet vaJveto the water heater.

• OPEN a nearby hot water faucet and leave open to allow for

draining.

° Connect a hose to the drain valve and terminate to an ade-

quate drain.

° OPEN the water heater drain valve to allow for tank

draining.
NOTE: If the water heater is going to be shut down and

drained for an extended period, the drain valve should be
left open with hose connected allowing water to terminate

to an adequate drain.

• Close the drain valve.
° Follow instructions in the "Filling The Water Heater"

section.

• Follow the lighting instructions in the "Lighting" section to
restart the water heater.

Temperature-Pressure Relief

Valve Operation

The temperature-pressure relief valve must be manually operated
at least once a year.

TEPIPERATURE.PRESSU RE

AWARNING

When checking the temperature.pressure relief valve opera-
tion, make sure that (1) no one is in front of or around the

outlet of the temperature-pressure relief valve discharge line,

and (2) that the water manually discharged will not cause any
property damage because the water may be extremely hot.

If after manually operating the valve, it fails to completely

reset and continues to release water, immediately close the
cold water inlet to the water heater, follow the draining
instructions, and replace the temperature-pressure relief

valve with a new one.

Drain Valve Washer
Replacement

NOTE: For replacement, use a _;_2"x _g_" x _" thick washer
available at your nearest hai'dware store. For ordering replace-

ment washers, refer to the "Parts Order List" section.

Turn ("j_12,,

°

"_,r gas supply to water heater.

Follow "Draining" instructions.
Turning counter clockwise, remove the hex cap below the

screw handle.
Remove the washer and put the new one in place.

Screw the handle and cap assembly back into the drain valve
and retighten using a wrench. DO NOT OVER TIGHTEN.

Follow instructions in the "Filling The Water Heater"
section.

Check for leaks.
Follow rhe lighting instructions in the "Lighting" section to

restart the water heater.

HANDLE

AND CAP

;_ _" ASSEHBLY

DISCHARGE PIPE

Failure to install and maintain a new properly listed tempera-
ture-pressure relief valve will release the manufacturer from any

claim which might resuh from excessivetemperature or pressurel

AWARNING

if the temperature=pressure relief valve on the appliance
weeps or discharges periodically, this may be due to thermal

expansion. Your water heater may have a check valve
installed in the water line or a water meter with a check

valve. Consult the Sears Service Center for further informa-
tion. Do not plug the temperature-pressure relief valve.

Housekeeping

Vacuum around base of water heater for dust, dirt, and lint on a
regular basis.

Combustible materials such as clothing, cleaning materials, or

flammable liquids, etc. must not be placed against or adjacent to
the water heater.

To insure sufficient ventilation and combustion air supply, prop-
er clearances from the water beater must be maintained at all
times.

Service

Before calling for repair service, read the Start Up Conditions

and Operational Conditions found in the Troubleshooting

Guide of this manual.

tf a condition persists or you aze uncertain about the operation
of the water heater, let a qualified person check it out.

Contact SEARS Repair Services at 1-800-4-REPAIR (1-800-

473-7247).

21

Troubleshooting Guide

Start Up Conditions

THERHAL EXPANSION

"_Tater supply systems may, because of high line pressure, fre-

quent cut-offs, the effects of water hammer and others, have
installed devices such as pressure reducing valves, check valves,

back flow preventers, etc. to control these types of problems.
When these devices are not equipped with an internal by-pass,

and no other measures are taken, the devices cause the water sys-
tem to be closed. As water is heated, it expands (thermal expan-

sion) and closed systems do not allow for the expansion of heat-
ed water.

The water within the water heater tank expands as it is heated
and increases the pressure of the water system. If the relieving

point of the water heater's temperature-pressure relief valve is

reached, the valve will relieve the excess pressure. The tempera-

ture-pressure relief valve is not intended for the constant
rdief of thermal expansion. This is an unacceptable condition

and must be corrected.

It is recommended that any devices installed which could create
a closed system have a by-pass and/or the system have an expan-

sion tank to relieve the pressure built by thermal expansion in

the water system. Expansion tanks are available for ordering
through the Sears Service Center. Contact the local plumbing
inspector, water supplier, and/or the Sears Service Center for

assistance in controlling these situations.

HOT COLD

WATER HEATER
COLD WATER
INLET FITTING

WATER HEATER
COLD WATER

INLET FITTING

0)

EXPANSION

TANK

(_

PRESSUREGAUGE

RECOHMENDED INSTALLATION

(VERTICAL MOUNTING)

FLOOR, CEILING

JOIST,ETC.

STRAPPING

0)

PRESSURE

REDUCING

VALVEWITH

BY-PASS

WATER

SHUTOFF

Thermal Expansion Tank Specifications

Model ]'Iknk Capacity

Number [ In Gallons

Dimensions in Inches

Diameter Length

8 inches 12_ inches

1! inches i14_ inches I

Pipe Fitting

On Tank

_" Male
g4 Male

Expansion Tank Sizing Chart

i

]Inlet*
Water

Expansion

Tank i40p si

Pressure

Capacity

Needed 6_ps!.

LT0.._P..S}

80psi

i Water Heater Capacity (Gallons)

I

: 30 40

2 2

2 i 2

[- 52 66 7"-_-

2 5 5

I

2 5 ! 5

5 5 5.....

2 _[ 2
2 5

55 5 5

5 5

*Highest recorded inlet water pressure m a 24 hour period or

regulated water pressure.

NOTE: Expansion tanks are pre-charged with a 40 psi air
charge. If the inlet water pressure is higher than 40 psi, the

expansion tanks air pressure must be adjusted to match that
pressure, but must not be higher than 80 psi.

O)

PRESSURE

REDUCING INLET COL

VALVE WITH WATER

O)

EXPANSION

PRESSURE GAUGE

ALTERNATE RECOMMENDED

INSTALLATION

(HORIZONTAL MOUNTING)

BY-PASS SHUTOFF

STRANGE SOUNDS

Possible noises due to expansion and contraction of some metal
parts during periods of heat-up and cool-down do not represent
harmful or dangerous conditions.

Condensation causes sizzling and popping with the burner area
during heat!ng and coolin,g periods and shouId be considered

normal. See Condensation section.

22

"Froubleshooting Guide (cont'd)

CONDENSATION

Whenever the water heater is filled with cold water, a certain
amount of condensation wil! form while the burner is on. A

water heater may appear to be leaking when in fact the water is
condensation. This usually happens when:

• When a new water heater is filled with cold water for the

first time.

• When gas burns and water vapor is produced in water

heaters, particularly high efficiency models where flue tem-
peratures ate lower.

, When you use large amounts of hot water in a short time

and the refill water is very cold.

Moisture from the products of combustion condense on the

cooler tank surfaces and fbrm drops of water which may fall
onto the burner or other hot surfaces to produce a "sizzling" or

"frying" noise.

Excessive condensation can cause pilot outage due to water run-
ning down the flue tube onto the main burner and putting our
the pilot.

Because o£ the suddenness and amount of water, condensation
water may be diagnosed as a "tank leak". After the water in the

tank warms up (about 1-2 hours), the condition should disap-
pear.

Do not assume the water heater is leaking until there has been
enough time for the water in the tank to warm up.

An undersized water heater will cause more condensation. The
water heater must be sized properly to meet the family's demands

for hot water including dishwashers, washing machines and
shower heads.

Excessive condensation may be noticed during the winter and

early spring months when incoming water temperatures are at
their lowest.

Good venting is essentia! for a gas fired water heater to operate
properly as well as to carry away products of combustion and
water vapor.

SIOKEIODOR

It is not uncommon to experience a small amount of smoke and
odor during the initial start-up. This is due to burning off of oil
from metal parts, and will disappear in a short while.

Operational Conditions

SHELLY WATER

In each glasslined water heater there is installed at least one
anode rod (see parts section) for corrosion protection of the

tank. Certain water conditions will cause a reaction between this
rod and the water. The most common complaint associated with

the anode rod is one of a "rotten egg smell". This odor is derived
from hydrogen sulfide gas dissolved in the water. The smell is
the result of four factors which must all be present for the odor
to develop:

a. a concentration of sulfate in the supply water.
b. little or no dissolved o:cygen in the water.
c. a sulfate reducing bacteria within the water heater. (This

harmless bacteria is non-toxic to humans.)

d. an excess of active hydrogen in the tank. This is caused by

the corrosion protective action of the anode.

Smelly water may be eliminated or reduced in some water heater

models by replacing the anode(s) with one of less active material,
and then chlorinating the water heater tank and all hot water
lines, Contact Sears Service for further information concerning
an Anode Replacement Kit #9001453 and this Chlorination

Treatment.

If the smdly water persists after the anode replacement and chlo-

rination treatment, we can only suggest that continuous chlori-
nation and filtering conditioning equipment be considered to

eliminate the water problem.

Do not remove the anode leaving the tank unprotected. By
doing so, all warranty on the water heater tank is voided.

"AIR" IN HOT WATER FAUCETS

A'WARNING

HOTTER WATER CAN SCALD: Water heaters are intended to
produce hot water. Water heated to a temperature which will

satisfyclothes washing,dish washing,and other sanitizingneeds

can scaldand permanently injure you upon contact. Some peo-

ple are more likelyto be permanen_ injured byhot water than
others.These includethe elderly,children,the infirm, or physical.

! ly/mentatlyhandicapped.If anyone usinghot water inyour home

fits into one ofthese groupsor ifthere isa localcodeor state law

requiring a certain temperature water at the hotwater tap_then

you must take specialprecautions. In additionto usingthe lowest
possibletemperature sett ngthat satisfiesyour hot water needs,

_ _a meanssuch asa mixing valve,shouldbe usedat the hot water

taps used by these people or at the water heater. Mixing valves
are availableat plumbingsupplyor hardwarestores.Follow man-

ufacturers instructions for installation of the valves. Before
changing the factory setting on the thermostat, read the

t 'Temperature Regulation' sectionin this manual.

AWARNING

HYDROGEN GAS: Hydrogen gas can be produced in a hot

water system that hasnot been usedfor a long period of time

(generally two weeks or more). Hydrogen gas is extremely
flammable and explosive. To prevent the possibility of injury

under these conditions, we recommend the hot water faucet
be opened for several minutes at the kitchen sink before any
electrical applianceswhich are connected to the hot water sys-
tem are used (such as a dishwasher or washing machine). If
hydrogen gas is present, there will probably be an unusual
soundsimilar to air escapingthrough the pipe as the hot water
faucet is opened. There must be no smoking or open flame

near the faucet at the time it isopen.

23

Troubleshooting Guide (cont'd)

Operational Conditions (cont'd)

HIGH TEHPERATURE SHUT OFF SYSTEH

This water heater is equippedwith an automatic gas shut offsys-
tem. The high temperature shut off is built into the gas control
valve. This system shuts off the gas supply to the water heater
burners when high water temperatures are present, it is non-
resettabte. If the high temperature shut off activates, the gas con-
trol valve must be replaced. If this were to occur, turn "OFF" the
entire gas supply to the water heater. Contact the Sears Service

Center.

AVVARNING

Shouldoverheatingoccur or the gassupplyfailto shut off,
turn "OFF" the manualgascontrolvalveto the appliance,

NOT ENOUGH OR NO HOT WATER

" Check the manual gas shut offvalve to be sure it is open.

an opening behind the outer door for viewing the pilot,

i heck the pilot flame. It may have gone out. All models have

If the pilot is not tit, follow the "Lighting" instructions in this

marmal or located above the gas control valve on the water

heater to relight the pilot. If the water was extremely hot and

is now cold, the high limit safety temperature shut off may

have put out the burner and pilot. If the high temperature

shut off activates, the gas control valve must be replaced.
Contact the SearsService Center.

The gascontrol knob must be turned to the "ON" position.

:" i_ihe temperature adjustment dial may be set too low. See the

'Ihnperature Regulation section.

• The gas company can check tile.gas input to seeif it is correct.

An underfired water heater will not heat water asquickly.

• Look for leaking or open hot water faucets. Make sure dl are

dosed.

• The cold water inlet temperature may be colder during the
winter months. It will take longer to heat the water and seem

like lesshot water.

• If you canixot find what is wrong, call the Sears Service

Center,

AWARNING

Due to the nature of the typical gas water heater, the

water temperature in certain situations may be hotter
than the thermostat setting.
Short, frequent draws of hot water, especiallywith very
coldincoming water =can shockthe thermostat into brief
operation resulting in hotter and hotter layers of water

closerto the top of the tank.
Changes in hot water usagepatterns or raising the tem-

perature differential between the cut-on of the thermo-

stat and the cold water temperature will usuaih/eliminate
the problem.

WATER IS TOO HOT

1. The temperature adjustment dia] may be set too high. See the

"Temperature Adjustment" section.

NOTE: A period of time is necessary after an adjustment has
been made for the water temperature to reach the new tem-
perature setting.

2. rf lower temperature settings wilI not lower the water tempera-

ture, callthe SearsService Center.

24

Troubleshooting Guide (cont'd)

Leakage Checkpoints

Use this guide to check a "Leaking" water heater. Many suspecr_
ed "Leakers" are not leaking tanks. Often the source of the water

can be found and corrected.

If you are not thoroughly familiar with your local gas codes ),our
water heater, and safety practices, contact theSears Service

Center to check the water heater.

A CAUTION

Read this manual first. Then before checkingthe water
heater make sure the gas supply has been turned
"OFF", and never turn the gas "ON" before the tank is
completely furl of water.

A CAUTION J

Never usethis wate_it is completely filled I
with water. To prevent damage to the tank, the tank I

must be filled with water. Water must flow from the hot I

water faucet before turning "ON" gas to the water

heater.

Water at the draft hood is water which has
densedout of the combustion products. This is caused by a

problem in the vent. Contact the Sears Service Center.

*Condensation may be seen on pipes in humid weather or

0

pipe connections may be leaking,
*The primary anode rod fitting may be leaking.

®

Small amounts of water from temperature-pressure relief

®

valve may be due to thermal expansion or high water pres-
sure in your area.

vapor

con-

®

*The temperature-pressure relief valve may be leaking at

the tank fitting.
Water from a drain valve may be due to the valve opened

®

slightly.

®

*The drain valvemay be leaking at the tank fitting.

Combustion products contain water vapor which can con-

®

dense on the cooler surfaces of the rank. Droplets form and
drip into the fire or run on the floor. This is common at

the time of startup after installation and when incoming

water is cold.

0

Water in the water heater bottom or on the floor may be
from condensation, loose connections, or the relief valve.

DO NOT replace the water heater until a fial! inspection
of all possible water sources is made and necessary,correc-

tive steps taken. Leakage from other appliances, water

lines, or ground seepageshould also be checked.
NOTE: To check where threaded portion enters tank,

insert cotton swab between jacket opening and fitting.

If cotton is wet, follow "Draining" instructions in the
"Service and Adjustment _' section and then remove fit-

ring. Put pipe dope or teflon tape on the threads and

p ace, Then follow hlhng the Water Heater

instructions in the "Installation Instructions" section.

25

Notes

26

Notes

27

Parts rder List

POWER MISERTM 6 GAS WATER HEATERS

MODEL NUMBERS:

153.336150

153.336250

153.336311

153.336350

153.336411

153.336450

30 Gal.
40 Gal.

30 Gal. High Altitude
30 Gal.

40 Gal. High Altitude
4O Gal.

160

15

14

28

Parts rder List

POWER MISER TM 6 GAS WATER HEATERS

MODEL NUMBERS:

153.336150 30 Gal.

153.336250 40 Gal.

153.336311 30 Gal. High Altitude

153.336350 30 Gal.

153.336411 40 Gal. High Altitude

153.336450 40 Gal.

KEY

NO. PART DESCRIPTION

i Temperature-Pressure Relief Valve

2 Primary Anode Rod
3 Model Rating Platet

4 Drain Valve
5 Drain Valve Washer

('_2" x 'V_4"x _" rh!ck)**

6 Pilot
7 Thermocouple*

8 Pilot Tubing w/Fittings

9 Burner Orifice

(Drill Size)

10 Manifold
11 Burner
12 Manifold Cover
13 Manifold Cover
14 Inner Door

15 Gas Control Valve
16 Temperature Adjustment Knob

17 Dip Tube Spacer/Washer
t8 J DipTube

19 Restrictor Ring

20 Flue Baffle

21 Draft Hood

# Manual
# Mag-Erad

153.336150 153.336250 153.336311 153.336350 153.336411 153.336450

F145-1278
F!45-I280

9000071

9OOO279

O27O118
9000254

9001584

900O284

42-9231
9000278
0230182

#4O

9O02615
9002411

9000358

9000281

0530087
9001917
9000275
900O464
9000273

(cont'd)

9000071

9000279
0270118
9000254

9001584
9000284

42-9231
9000278
0230130

#37
9002617
9002411
9000358

9000281

Fl45-1278
F145-t280

0530087
9001918
9000275

9000300

9000273

Model Numbers

PART NUMBERS

9000071 9000071
9000279 9000279

0270118 0270118
9000254 9000254

9001584 9001584
9000284 9000284

42-9231 42-923I
9000278 9000278
0230182 0230130

#4O (HA) #37

9002613 9002613
9002411 9002411

9000355 9000355

9000281 9000281

F145-!278 F145-1278
F145-1280 F145-1280

0530087 0530087
9001852 9001852

9002488 9002488

9000272 9000272

0291443

3515

9000071

9000279

0270118

9000254

9001584
9000284

42-9231
9000278
0230138

#39 (HA)

9002615
9002411

900O355

9000281
F145-1278
F145-t280

0530087
9001852

9002489
9000272

9000071

9000279
0270118
9000254

9001584
9000284

42-9231
9000278

0230141

#36

9002615

9002411

9OO0355
9000281

F145q278

F145-I280

053OO87
9001852

9002489
9000272

*These parts are also available at most Seas retail stores.

**Also availableat most hardware stores,
l'Replaced oniy on return of damaged plate.

# Not Illustrated

Now that you have purchased your Gas Water Heater, should a
need ever exist _br repair parts or service, simply contact any Sears

Service Center or call 1-800-4-REPAIR (1-800-4-73-7247), Be

__ sure to provide all pertinent factswhen you call or visit.

All parts listed may be ordered from any Sears Service Center

and most Sears stores and by calling 1-800-366-PART (1-800-

366-7278).

If the parts you need are *tot stocked locally, your order will be

electronically transmitted to a Sears Repair Parts Distribution
Center for handling.

The model number of your Gas Water Heater will be found on
the model rating plate located above the gas control valve,

WHEN ORDERING REPMR PARTS, ALWAYS GIVE THE
FOLLO\VING INFORMATION:

MODEL NUMBER NAME OF ITEM"
PARTFNUMBER PART DESCRIPTION

THIS IS A REPAIR PAI_rS LIST, NOT A PACKING LIST.

29

Parts Order List (cont'd)

POWER MISER TM 6 GAS WATER HEATERS

MODEL NUMBERS:

153.336511 50 Gal. High Altitude

153.336550 50 Gal.

153.336750 30 Gal. Propane (L.P.)

153.336811 40 Gal. Propane (L.P.) High Altitude

153.336850 40 Gal. Propane (LP.)

i

I

T

I

I

I

I IF--

18

160

_O5

15

I4

2O

/

O,

oi7

//

11

%

x

'x

\

\

\

(

I

\

\

k

x

x

X

\\

30

/

J

/

/

/

/

Parts Order List (cont'd)

_OWER MISER TM 6 GAS WATER HEATERS

MODEL NUMBERS:

153.336511 50 Gal. High A!titude

153.336550 50 Gal.

153.336750 30 Gal. Propane (LP.)

153.336811 40 Gal. Propane (L.R) High Altitude

153.336850 40 Gal. Propane (L.R)

KEY

NO.

PAI_ DESCRIPTION

1

Temperature-Pressure Relief Valve

2

PrimaryAnode Rod

3

Model Rating Platet

4

Drain Valve

5

Drain "VMveWasher
(_," x 1_4"x ¼"thick)**

6

Pilot

7

Thermocouple*

8

Pilot Tubing w/Fittings

9

Burner Orifice (See Note "A")

(Drill Size)

I0

Manifold (See Note "A")

11

Burner

12

Manifold Cover

13

Manifold Cover

14

Inner Door

15

Gas Control Valve (See Note "A")

16

"I_mpetature Adjustment Knob

17

Dip Tube Spacer/ Washer

18

Dip Tube

19

Restrictot Ring

20

Flue Baffle

21

Draft Hood

#

Manual

#

Mag-Erad

153.336511

9000071 9000071 9000071 9000071 9000071
9000279 9000279 9000279 9000279 9000279

0270118 0270118 0270118 0270118 0270118

9000254 9000254 9000254 9000254 9000254

9001584
9000284

42-9231
9000278
O23O138

I 153.336550 !153.336750 I153.336811 1153.336850

9001584
900o284

42-9231
9oo0278
o230141

#39 (HA)

9002617
9O02411

9000355
9000281

FI45-1278

F145-1280

0530087
9001852

9001219
90O0272

90o2617
9o0241 t

9000355

9000281
F145-1278
F145-I280

0530087
9001852

9001219
9000272

#36

Model Numbers

PART NUMBERS

9001584
9000286

42-9231
9000278

0230224

#51
9002614
9002411

9000355
9000281

FI45-I279
F145-1280

0530087
9001852

9001218
9000272

0291443

3515

9001584
9000286

42-9231
9000278
0230224

#51(HA)

9002616
9002411

9000355
9000281

F145-1279
F!45-I280

0530087
9001852

9001219 _
9000272

9001584

9OOO286
_4a-9231

9O00278
0230225

#5O
9002616
9002411

9000355

9000281
F145q279
F145-1280

0530O87

9001852

9001219

9000272

Note "A': For Propane (L.E) model(s) this part has left hand

threads,

*W " '

heseparts are also available at most Sears retail stores.

so availableat most hardware stores.

tReplaced only on return of damaged plate.
# Not Illustrated

Now that you have purchasedyour Gas grater Heater, should a
need ever exist for repair parts or service, simply contact any Sears

_qervice Center or call 1-800-4-REPAIR (t-800-4-73-7247). Be

,re to provide all pertinent _cts when you callor visit.

All parts listed may be ordered fi'om any Sears Service Center
arid most Sears stores and by calling 1-800-366-PART (1-800-

366-7278).

If the parts you need are not stocked locally, your order will be
electronically transmitted to a Sears Repair Parts Distribution

Center for handling.

The model ,umber of your Gas Water Heater will be found on
the model rating plate located above the gas control valve.

WHEN ORDERING REPAIR PARTS, AL\VAYS GIVE THE
FOLLO\VING INFORMATION:

MODEL NUMBER NAME OF ITEM
PART NUMBER PART DESCRIPTION

THIS IS A REPAIR PARTS LIST, NOT A PACKING HST.

31

Warranty

About Your Warranty

THE PRICE OF YOUR WATERHEATER DOES NOT INCLUDE
A FREE CHECKUP SERVICE CALL.On WaterHeater Installations

ArrangedBySears,Searswarrantsthe installation.

ON INSTALLATIONS NOT MADE BYSEARSAUTHORIZED
CONTRACI'ORS:

1.Your Searswarrantyappliesm the product only.

2. Seatsdoes not warrant the installation.

3. A &age will be made on service callsdue to poor or incomplete
installation.Theseinclude:

FULL ONE YEARWARRANTYON WATER HEATER

For one year from the date of purchase, when your Sears Kenmore water heater is installed and operated in accordance with the

instructions in this manual, Sears will:

1. Repair defects in material or workmanship in this water heater, free of charge.

2. Furnish and install a new current model water heater of dosest available capacity and quality, free of charge, if a leak occurs in
the rank. LIMITED WARRANTY"ON TANKS THAT LEAK

After one year and through 6 years from the date of purchase, if a leak occurs in the tank, Sears wilt furnish a new current model
water heater of closest available capacity and qualitTg.Youwill be charged for installation.

LIMITED WARRANTY ON PARTS

After one year and through 3 years from the date of purchase, when your Seats Kenmore water heater is ins.tailedand operatedin

accordance with the information in this manual, if a part Failsdue to a failure in materials or workmanship, Sears willhlrmsh a
replacement part free of charge. You will be charged for labor.
If the water heater is subjected to commercial, institutional, industria! or other non-residential use (more than 2 families), the

above xv_verage for t_s that leak is effective for 2 years from the date of purchase and the above parts warranty is effec-

tivefor 1year from the date of purchase.

To obtain warranty service, SIMPLY CONTACT THE NEAREST SEARS STOI_ OR SEARS SERVICE CENTER IN THE
UNITED STATES. This warrant}, applies only while this product is in use in the United Stares.

This warranty givesyou specific legal rights and you may also have other rights which vary from state to stare.

SEARS, ROEBUCK AND CO., Dept. 817 WA, Hoffman Estates, IL 60179

a. Adjustingthermostat.
b. Lightingpilot.
c. Leaksin pipesor fittings.

d. Improperventing

e. Condensation

This manual is in non-technical language, tt mayhelp you avoid the
cost of a needlessservicecall. Many servicecalls reallyaren't needed.

Suchaswhen:
i. The gasisturned "OFF".

2. The pilot isout.

3. A gasor waterleakis due to loosepipe orconnections.

Sears Installation Warranty

In addition to any warranty extendedto you on the Searsmerchandise
involved,whichwarranty becomeseffectivethedate the merchandiseis

installed should the workmanship of any Searsarranged installation
provefaulty within one year, Seas will, upon notice from you, cause

suchfaultsto be correctedat no additionalcost to you. Ifyou want this
heater professionallyinstalledby Searscontact your SearsSalesperson.

Theywillarrangefor prompt, qualityinstallation.

Parts Ordering Information

The modelnumber of your gaswaterheater isfound on the model rat-
ingplate on the front of the waterheater.

Forthe repair or replacementparts youneed

delivereddirectlytoyourhome

Call7am- 7pro,7 daysaweek

t -800-366-PART

{1-800-366-7278)

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. 0 9 44s-0f

Sears instaHat#on Policy

Allinstallationlaborarrangedby Searsshallbe performedinaneat,

workmanlikemanner in accordancewith generallyacceptedtrade prac-
tices_Further, allinstallationsshallcomplywith all!ocathws, codes

regulationsand ordinances.The customershallalso beprotected,du>
ing installation,by insurancerelatingto property damage,Worker's

Compensation and PublicLiability.
If youwant this waterheaterprofessionallyinstalledby Searscontact

yourSalesperson.Theywillarange for prompt, qualityinstallationby
Searsauthorizedcontractors.

Forin-homemajorbrandrepairservice

Call24hoursaday,7 daysaweek

t -800-4-REPAIR

(1-800-473-7247)