Kenmore 153.335962, 153.335942, 153.335916, 153.335862, 153.335845 User Manual

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Owners

Manual

FOR POTABLE WATER

HEATING ONLY

NOT SUITABLE FOP,

SPACEHEATING

NOT FOR USE IN

MOBILE HOMES

Model No.

153,335816 40 Gal.

153.335845 40 Gal. HighAltitude LR

153.335862 40Gal./R

153.335916 50 Gal.

153.335942 50 Gal. High Altitude I-P.

153.335962 50 Gal. L.R

POWER MISER TM 9 POWER VENT GAS WATER HEATER

• Safety Instructions • Care and Maintenance

• Installation • Troubleshooting

• Operation • Parts List

Caution: Read and Follow

All Safety Rules and Operating Instructions

Before First Use of

This Product.

For Your Safety

AN ODORANT IS ADDED TO THE GAS USED BY THIS WATER HEATER

WARNING: If the information in these instructions are not fol-

lowed exactly, a fire or explosion may result, causing property damage, personal ,nlury or death.

-Do not store or use _as.oline or other fl.a_n.mable vapors and liq- rods ,n the viomty of th,s or any other appliance.

-WHAT TO DO IF YOU SMELL GAS

Do not try to light any appliance. Do not touch any electrscal sw,tch; do not use any phone ,n your

buildin£.

• Immeoqately call your gas supplier from a ne,ghbor's phone.

Follow the gas supplier's]nstructions.

• If you can not reach your gas suppl,er, call the fire department.

-Installation and service must be performed by a qualified installer,

service agency or the gas supplier.

• AWARNING 1

Improper Installation, adjustment, alteration, service or maintenance I

can cause DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAM-| AGE. Refer to this manual for assistance or consult the local Sears/

Service Center or gas utility for further information. |

AWARNING

Flammable vapors may be drawn by air currents from other areas of the structure to this appliance.

Savethis Manual for Future Reference.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

AWARNING

READ THE GENERAL SAFETY SECTION BEGINNING ON INSIDE COVER AND THEN THIS ENTIRE MANUAL BEFORE INSTALLING OR OPERATING THIS WATER HEATER.

Safety Precautions

I_n A,WARNING 1

Improper installation, adjustment, altoratJon, service or [

aintanance can cause death, serious bodily injury, or

property damage. Refer to this manual for assistance or [

onsolt your local Sears Service Center for further[

nformatlon.

AWARNING

WATER HEATERS EQUIPPED FOR ONE TYPE GAS

ONLY: This water heater is equipped for one type gas

only. Check the model rating plate near the gas control valve for the correct gas. DO NOT USE THIS WATER

HEATER WITH ANY GAS OTHER THAN THE ONE SHOWN ON THE MODEL RATING PLATE. Failure to

usethe correct gas cancause problems which can result in DEATH, SERIOUS BODILY INJURY, OR PROPERTY

DAMAGE. If you have any questions or doubts consult

your gassupplier or localutility.

A,WARNING

INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQ- UIDS (VAPORS) ARE LIKELY TO BE PRESENT OR

STORED (GARAGES, STORAGE, AND UTILITY AREAS, ETC): Flammable liquids (such as gasoline, solvents,

propane (LP) or butane, etc.), all of which emit flammable vapors, may be improperly stored or used in suchareas. The gas water heater pilot light or main burner can Ignite

such vapors. The resulting flashback and fire can cause death or serious burns to anyone in the area, as well as property damage.

If installation in such areas is your only option, than the

installation must be accomplished in a way that the pilot

flame and main burner flame are elevated from the floor at least 18 inches. While this may reduce the chances of

flammable vapors from a floor spill being ignited, gasoline and other flammable substancesshould never be stored or

used in the same room or area containing a gas water heater or other open flame or spark producing appliance.

NOTE: Flammable vapors may be drawn by air currents

from other areasof the structure to the appliance.

A, WARNING

If this water heater will be used in beauty shops, barber shops, cleaning establishments, or serf-service laundries

with dry cleaning equipment, it is imperative that the water heater or water heaters be installed so that com-

bustion and ventilation air be taken from outside these areas. Refer to the "Locating The New Water Heater"

section of this manual and also the latest edition of the National Fuel Gas Code, ANSI 7.223.1, also referred to as

NFPA 54 for specificsprovided concerning air required.

I _,WARNING

A fire can start if co_Hals suchasclothing, cleaningmaterials,or flammableliquidsam placedagainst or nexttothe waterheater.

AWARNING

At the time of manufacture this water heater was provid-

ed with a coml_nation temperature-pressures relief valve

certified by a nationally recognized testing laboratory that maintains periodic inspection of production of listed

equipment or materials, as meeting the requirements for Relief Valves and Automatic Gas Shutoff Devices for

Hot Water Supply Systems, and the latest edition of ANSI Z21.2Z and the code requirements of ASME. If

replaced, the valve must meet the requirements of local codes, but not less than a combination temperature and

pressure relief valve certified as meeting the require- ments for Relief Valves and Automatic Gas Shutoff

Devices for Hot Water Supply Systems, ANSI Z21.22 by a nationally recognized testing laboratory that maintains

periodic inspection of production of listed equipment or materials.

The valve must be marked with a m_imum set pressure not to exceed the marked hydrostatic working pressure

of the water heater (150 Ibs./sq. in.) and a discharge capacity not less than the water heater input rate as shown on the model rating plate. (Electric heaters -

watts divided by 1000 x 3415 equal BTU/Hr. rate.) Your local jurisdictional authority, while mandating the

use of a temperature-pressure relief valve complying

with ANSI Z21.22 and ASME, may require a valve model different from the one furnished with the water heater.

Compliance with such local requirements must be satis-

fled by the installer or end user of the water heater with a locally prescribed temperature-pressure relief valve

installed in the designated opening in the water heater in

dace of the factory furnished valve.

For safe operation of the water heater, the relief valve must not be removed from it's designated opening or

plugged. The temperature-pressure relief valve must be installed

[directly into the fitting of the water heater designated

for the relief valve. Position the valve downward and pr_ vide tubing so that any discharge will exit only within inches above, or at any distance below the structural floor. Be certain that no contact is made with any live

electrical part. The discharge opening must not be

blocked or reduced in size under any circumstances. Excessivelength, over 30 feet, or use of more than four

elbows can cause restriction and reduce the discharge

capacity of the valve. No valve or other obstruction is to be placed between

the re ef vave and the tank. Do not connect tub ng

directly to discharge drain unlessa 6" air gap isprovided. To prevent bodily injury, hazard to life, or property dam-

age, the relief valve must be allowed to discharge water in quantities should circumstances demand. If the dis-

charge pipe is not connected to a drain or other suitable means, the water flow may cause property damage.

The Discharge Pipe:

Must not be smaller in size than the oudet pipe size of

the valve, or have any reducing couplings or other

restrictions. Must not be plugged or blocked.

Must be of material listed for hot water distribution. Must be installed so as to allow complete drainage of

both the temperature-pressure relief valve, and the discharge pipe. Must terminate at an adequate drain. Must not have any valve between the relief valve and

tank.

Safety Precautions

AWARNING

A gaswater heater cannot operate properly without the correct amount of air for combustion. Do not install in a

confined area such a closet, unless you provide air as shown in the "Locating The Now Water Heater" section.

Never obstruct the flow of ventilation air. If you haveany doubts or questions at all, call your gas company. Failure

to provide the proper amount of combustion air can result

in a fire or explosion and can cause DEATH, SERIOUS BODILY INJUR_, OR PROPERTY DAMAGE.

AWARNING

HOTTER WATER CAN SCALD: Water heaters are intended to produce hot water. Water heated to a tem-

mraturo which will satisfyclothes washing, dish washing,

and other sanitizing needs can scald and permanently injure you upon contact. Some people are more likely to be permanently injured by hot water than others. These

include the elderly, children, the infirm, or physicaily/mea. tally handicapped. If anyone using hot water in your home fits into one of these groups or if there is a local cede or

state law requiring a certain temperature water at the hot water tap, then you must take special precautions. In addi-

tion to usingthe lowest possible temperature setting that satisfies your hot water needs, a means such as a mixing valve, should be used at the hot water taps used by these people or at the water heater. Mixing valves are available

at plumbing supply or hardware stores. Follow manufac- turers instructions for installation of the valves. Before

changing the factory setting on the thermostat, read the

'_l'emperatoro Regulation" section in this manual.

This water heater must not be installed directly on car- peting. Carpeting must be protected by a metal or wood

panel beneath the appliance extending beyond the full width and depth of the appliance by at least 3 inches (76.2mm) in any direction, or if the appliance is installed

in an alcove or closet, the entire floor must be covered by the panel. Failure to heed this warning may result in a

fire hazard.

AWARNING

The power vent water heater requires its own (separate) venting system. It cannot be connected to an existing vent

pipe or chimney. It must be terminated horizontally to the outdoors. Failure to properly install the ventingsystem can

result in asphyxiation, a fire or explosion and can cause DEATH, SERIOUS BODILY INJURY,OR PROPERTY DAM-

AGE.

AWARNING

No vent damper installation iscompatible with this power vented water heater design.No vent damper, whether it is

operated thermally or otherwise isto he installed on this power vented water heater. Alteration of any part of the fac-

tory-furnished vent assemblycould result inimproper oper- ation due to restriction of flue gases, spillage of flue gases and may causecarbon monoxide poisoning.

_,WARNING

Soot build-up indicates a problem that requires correc-

tion before further use. Turn "off" gas to water heater

and leave "off" until repairs are made, because failure to correct the cause of the sooting can result in a fire or

explosion causing DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAMAGE.

AWARNING

BEFORE LIGHTING [PROPANE (L.P.) GAS WATER HEATERS]: Propane (I-R) gas is heavier than air. Should

there be a leak in the system, the gas will settle near the ground. Basements, crawl spaces, skirted areas under mobile homes (even when ventilated), closets and areas below ground level will serve as pockets for the accumula-

tion of this gas. Before attempting to light or relight the water heater's pilot or turning on a nearby electrical light switch, be absolutely sure there is no accumulated gas in

the area. Search for odor of gas by sniffingat ground level in the vicinity of the appliance. If odor is detected, follow

steps indicated at "For Your Safety" on the cover page of this manual then leave the premises.

AWARNING

•The appliance and its individual shutoff valve must be dis- connected from the gassupply piping system during any

pressure testing of the gas system at test pressures in excess of I/2 pound per square inch (3.5kPa).

•The appliance must be isolated from the gas supply pip-

ing system by closingits individual manual shutoff valve

during any pressure testing of the gas supply piping sys- tem at test pressures equal or less than I/2 pound per

square inch (3.SkPa).

_,WARNING

Chemical vapor corrosion of the flue and vent system may occur if air for combustion contains certain chemical vapors.Spray can propellants, cleaning solvents,refrigera- tor and air conditioner refrigerants, swimming pool chemicals, calcium and sodium chloride, waxes, bleach,

and process chemicals are typical compounds which are potentially corrosive.

Obstructedor deteriorated vent systemsmay present

serioushealthriskor asphyxiation.

AWARNING a

Safety Precautions continued on page 4.

Safety Precautions

&WARNING I

The water heater with draft hood installed must be prep- I erly vented to a chimney which terminates outdoors. I

Never operate the water heater unless it is vented to the

outdoors and has adequate air supply to avoid risks of

improper operation, expos on or asphyxiation.

_,WARNING

Minimum clearances between the water heater and €om- bustible construction are 0" at the sidesand rear, 5" at the front, and 0" from the vent pipe. Clearance from the top of the jacket is 14" on most models. Note that s lesser

dimension may be allowed on some models. Refer to the label on the water heater adjacent to the gascontrol valve

for all clearances.

•,WARNING ]

Do not use this appliance if any part of it has been under|

water. Immediately call a Sears Service Technician to|

inspect the appliance and to replace tee gascontrol or any| part of the bureer system wh ch hasbeen under water. |

AWARNING

HYDROGEN GAS: Hydregen gas canbe produced in a hot water system that has not been used for a long period of

time (generally two weeks or more). Hydrogen gas is

extremely flammable and explosive. To prevent the possi- bility of injury under these conditions, we recommend the hot water faucet be opened for several minutes at the

kitchen sink before any electrical appliances which are connected to the hot water system are used (such as a

dishwasher or washing machine). If hydrogen gas is pre- sent, there will probably be an unusualsound similar to air

escapin_through the pipe as the hot water faucet is opened. There must be no smoking or open flame near the faucet atthe time it isopen.

I AWARNING ]

Venttermination mustnot be within 4 feet of any items| suchas gas meters, gasvalvesor other gasregulating| equipment. |

&,CAUTION

WATER HEATERS EVENTUALLY LEAK: Installation of the water heater must be accomplished in such a manner that if'the tank or any connections should leak, the flow of

water will not cause damage to the structure. When such locations cannot be avoided, a suitable drain pan should

be installed under the water heater, Drain pansare avail- able at your local Sears store. Such a drain pan must be

not greater than 1I/2 inches deep. have a minimum

length and width of at least 2 inches greater than the

water heater dimensions and must be piped to an ade- quate drain. The pan must not restrict combustion air

flow. Under no circumstances is the manufacturer or

Sears to be held liable for any water damage in connec-

tion with this water heater.

AWARNING

INSULATING JACKETS: When instailin S an external water heater insulation jacket on a gaswater heater:

• DO NOT cover the temperature-pressure relief valve.

• DO NOT put insulation over any part of the top of the gaswater heater.

• DO NOT put insulation over the gascontrol valve or gas control vaivefbumer cover, or any access Meas to the

burner, i

DO NOT let insulation around the gas water heater to get within 8 inches of the floor (air must get to the

burner). DO NOT cover or remove operating instructions, and

safety related warning labelsand materials affixed to the water heater.

:allure to heed thiswill result in the possibilityof afire or

explosion.

Table of Contents

Safety Precautions ............................................................................................................................................24

Table of Contents ................................................................................................................................................5

Customer

Product Specitlcations'_"..................................................................................................................................6

Materials and Basic Tools Needed ...............................................................................................7

Materials Needed ...................................................................................................................................................................... 7

Basic Tools ................................................................................................................................................................................ 7

Installation Instructions ........................................................................................................................8-20

Removing the Old Water Heater ............................................................................................................................................... 8

Locating the New Water Heater .......................................................................................................................................... 9-10

Combustion Air and Ventilation ............................................................................................................................................. 10

Venting Clearances ............................................................................................................................................................. 10

Combustion Air and Ventilation for Appliances in Unconfined Spaces ................................................................................... 11

Combustion Air and Ventilation for Appliances in Confined Spaces ....................................................................................... 11

Water Piping ........................................................................................................................................................................... 12

Temperature-Pressure Relief Valve........................................................................................................................................... 13

Filling the Water Heater .......................................................................................................................................................... 14

Wiring ............................................................................................................................................................................... 14-15

Venting .............................................................................................................................................................................. 15-18

Gas Piping .............................................................................................................................................................................. 19

Installation Checklist .............................................................................................................................................................. 20

""Overatln_ Instructions .........................................................................................................................21-24

-- 1"_Eighting ........................................................................................................................................................... i.;............... 22-23

Temperature Regulation .......................................................................................................................................................... 24

Service and Adjustment ...................................................................................................................... 25-27

Tank (Sediment) Cleaning ...................................................................................................................................................... 25

Venting System Inspection ...................................................................................................................................................... 25

Oiling Instructions .................................................................................................................................................................. 25

Burner Inspection ................................................................................................................................................................... 25

Burner Cleaning ..................................................................................................................................................................... 25

L.E Gas Control Valve & Burner Assembly Replacement Information .................................................................................... 26

Draining ................................................................................................................................................................................. 26

Temperature-Pressure Rehef Valve Operation .......................................................................................................................... 26

Drain Valve Washer Replacement ........................................................................................................................................... 27

Housekeeping ......................................................................................................................................................................... 27

Service .................................................................................................................................................................................... 27

Responsibilities- .......................................................................................................................6

Troubleshooting Guide ........................................................................................................................28-30

Start Up Conditions .................................................................................................................................................................. 28

Thermal Expansion ................................................................................................................................................................. 28

Strange Sounds ....................................................................................................................................................................... 28

Condensation ......................................................................................................................................................................... 29

Smoke/Odor ........................................................................................................................................................................... 29

Operational Conditions ....................................................................................................................................................... 29-30

Smelly Water ........................................................................................................................................................................... 29

"Air" in Hot Water Faucets ..................................................................................................................................................... 30

High Temperature Shut off System ......................................................................................................................................... 30

Not Enough or No Hot Water ................................................................................................................................................ 30

Water Is Too Hot .................................................................................................................................................................... 30

Leakage Checkpoints ................................................................................................................................................................ 31

Thermostat and Gas Supply Check ........................................................................................................................................... 32

Electrical System Check ....................................................................................................................................................... 33-35

Parts

"-'-OrderList ...............................................................................................................................................36-39

Customer Responsibilities

Thank You p°rch in aSo rsw terheater.Properly

installedand maintained,it shouldgweyouyearsof troublefreeser-

vice.If youshoulddecidethatyouwant the newwaterheaterprofes- sionallyinstalledbySearscall the localSearsServiceCenter orany Scarsstore.Theywillarrangeforprompt, qualityinstallationbySears

authorizedcontractors.

AbbreviationsFound In This Instruction Manual

I.A.S.- InternationalApprovalServices,A Division of CSA

A.N.S.I. - AmericanNational Standards Institute

AWARNING

This gas-fired water heater is design certified by the International Approval Services, A Division of CSA under

American National Standard/CSA Standard for GasWater Heaters ANS Z21.10.1 • CSA 4.1 (latest edition). The

installation must conform with this manual, Local Codes and with the latest edition of the National Fuel Gas Code

ANSI Z223.1. This publication is available from your localgovernment or

public library, gas company, or by writing NFPA, Batterymarch Park, Quincy, MA 02269.

• Readthe "SafetyPrecautions"section, pages 2 and 3 of this manual first and then the entire manualc,_efully.If you don t followthe safety rules, the water heater will not operateprop-

erly. It could cause DEATH, SERIOUS BODILY INJURY AND/OR PROPERTY DAMAGE.

This manual contains instructions for the installation, opera-

tion, and maintenance of the gas-frred water heater. It also

contains warnings through out the manual that you must read and be aware of. All warnings and all instructions are essential

to the proper operation of the water heater and your safety. Since we cannot put everything on the first few pages, READ

THE ENTIRE MANUAL BEFORE ATTEMPTING TO INSTALL OR OPERATE THE WATER HEATER.

• The installation must conform with the instructions in this manual; gas company rules; and Local Codes, or in the

absence of Local Codes, with the latest edition of the National Fuel Gas code, ANSI Z223.1, also referredto as NFPA 54.

This publication is available from your local government or public library or gas company or by writing NFPA,

Battetymarch Park,Quincy, MA 02269.

• If after reading this manualyou have any questions or do not understand any portion of the instructions, call the Sears

Service Center.

heater. Correct combustion, vent action, and vent pipe instal- lation are very important in preventing death from possible cathon monoxide poisoning and fires.

i arefully plan the place where you are going to put the water

Examine the location to ensure the water heater complies with the "Locating the New Water Heater" section in this manual. For California installation this water heater must be braced,

anchored, or strapped to avoid falling or moving during an earthquake. See instructions for correct installation proce- dures. Instructions may be obtained from your local dealer, wholesaler, public utilities or California Office of the State

Architect, 400 P Street, Sacramento, CA 95814.

Product Specifications

MODEL NUMBER

153.335816

153.335845

153.335862

153.335916

153.335942

153.335962

TANK

CAPACITY

IN GALLON,'

40 50

50 50

TYPE

GAS

NATURAL

PROPANE PROPANE

NATURAL

PROPANE PROPANE

B.ZU.

RATE

40,000 40,000 40,000 40,000 40,000 40,000

RECOVERY

RATE GM$.

PER HOUR

@ 900F RISE

40.9

MINIMUM

VENT

PIPE

3" 3" 3"

DIMENSIONS IN INCHES

HEIGHTTO

DIAMETER JAC_'r TOp

18" 60" 18" 60"

18" 60"

20" 59½" 20" 59½" 20" 59½"

Materials and Basic Tools Needed

Materials Needed

To simplify the installation Sears has availablethe installation parts shownbelow.You may or may not need allof these materi-

als, dependingonyour type of installation.

WATER H EATER STAND 24"x24"xl 8" FOR USE WITH WATER HEATERS

W#hDr I¢_ttu"

I_stallatlon

EXPANSION TANKS FOR THERMAL EXPANSION

CONDITIONS AVAILABLE IN 2 GALLON AND 5 GALLON CAPACITY THROUGH

LOCAL SEARS STORE OR SERVICE CENTERS

FLEXIBLE WATER HEATER GAS CONNECTOR WITH

FITTINGS

INSTALLED IN RESIDENTIAL GARAGES HAVING A DIAMETER 24"

OR LESS AND A RATED CAPACITY 75 GALLONS OR LESS

WATER HEATER INSTALLATION KIT WITH

FLEXIBLE CONNECTORS FOR 3/4" GALVANIZED OR

I/2"COPPER PLUMBING

PVC VENT ELBOW

PVC VENT EXTENSION

Basic Tools

Youmay or may not need all of these tools, dependingon your type of installation. These tools can be purchased at your local

Searsstore.

• Pipe Wrenches (2) 14" Screwdriver

Tin Snips 6 Foot Tape of Folding Rule

Garden Hose Drill

Pipe dope or Teflon Tape

GARDEN HOSE 6 FOOT TAPE

SLOT-HEAD SCREWDRIVER

PHILLIPS SCREWDRIVER

ROLL OF TEFLON TAPE (USE ONLY ON WATER

CONNECTIONS)

PIPE DOPE (SQUEEZE TUBE)

USE FOR WATER AND

_AS CONNECTIONS)

PIPE

WRENCH

TIN SNIPS

WATER HEATER HEAT TRAPS HELP REDUCE HEAT

LOSS DUE TO THERMAL

SYPHONING

ADDITIONAL TOOLS NEEDED

WHEN SWEAT SOLDERING

• Tubing Cutters or Hacksaw

• Propane Torch

• Soft Solder

• Solder Flux

• Emery Cloth

• Wire Brushes

HACKSAW

3/4" WIRE BRUSH

112" WIRE BRUSH

ROLL OF LEAD FREE

SOFT SOLDER

ROLL OF EMERY

CLOTH SOLDER FLUX TUBING

DRAIN PANS

AVAILABLE IN 20" DIAMETER FOR WATER HEATERS HAVING A DIAME-

TER 18" OR LESS AND AVAILABLE IN

28" DIAMETER FOR WATER HEATERS HAVING A DIAMETER 26" OR LESS

PROPANETORCH

CUTTER

Installation Instructions

Removing the Old Water Heater

_OFF" the the heater.

Turn gassupply to water

AWARNING

If the maingas line shutoffservingall gas appliances is[ used,alsoshut "off" the gasat each appliance.Leaveall I

gasappliancesshut "off" untilthewater heaterinstallation

scompere.

® ®

_OFF" the the

Turn water to water heater. Some installations require that

the water he turned off to the entire

house.

Disconnect the vent pipe from the draft hood where they connect to the water heater. In most installations

the vent pipe can belifted off after anyscrew or other attached devices are removed. Dispose of the draft

hood. The new water heater has the drafthood which must be used for proper operation.

Q a.

If you have copper piping to the water heater, the two copper water pipes can be cut with a hacksaw approximately four inches away from where they con- nect to the water heater. This will avoid

cutting off the pipes too short. Additional cuts can be made later if nec-

essary. Disconnect the temperature-pres- sure relief valve drain line. When the

water heater is drained, disconnect the hose from the drain valve. Close the drain valve. The water heater is now

completely disconnected and ready to be

removed.

GCheck a_ain to makesure the gassupply

is OFF to the water heater. Then dis-

connect the gas supply connection from

the gascontrol valve.

a to

Attach hose the heater drain

valve and put the other end in a floor drain or outdoors. Open the water heater

drain valve. Open a nearby hot water

faucet which will relieve pressure in the

water heater and speed draining.

water

AWARNING I

The water passingout of the drain valve may be extremely I

bet. To avoid being scalded, make sum all connections are I

tight and that the water Bow is directed away from any persoo.

®h

If you have galvanized pipe to the water

heater, loosen the two galvanized pipes with a pipe wrench at the union in each

line. Also disconnect the piping remain- ing to the water heater. These pieces

should be saved since they may be need- ed when reconnecting the new water

heater. Disconnectthe temperature-pres- sure relief valve drain line. When the

water heater is drained, disconnect the hose from the drain valve. Close the drain valve. The water heater is now

completely disconnected and ready to be

removed.

ACAUTION I

Mineral buildup or sediment may have accumulated in the J old water heater. This causes the water heater to be much J heavier than normal and this residue_ if spilled out, could

cause staining. I

Installation Instructions

Locating the New Water Heater

You should carefully choose an indoor location for the new water heater, because the placement is a very important consideration

for the safety of the occupants in the building and for the most economical use of the appliance. TI_ water heater is not for

me in mobile homes or outdoor installation.

Whether replacing an old water heater or putting the water heater in a new location, the following critical points must be

observed.

1. The location selected should be indoors as close as practical to the vent termination point, and as centralized with the

water piping system as possible, The water heater, as all water

heaters, willeventually leak. Do not install without adequate drainage provisions where water flow will cause damage.

2, The vent piping cannot exceed a total of 35 feet including

vertical and horizontal runs and have no more than 3 elbows.

It cannot slope downward and horizontal runs require ¼" per foot rise. All horizontal runs require adequate support at 3½

feet intervals.

3. The water heater requires its own (separate) venting system.

It mot be connected to an existing ventpipe or chimney. It must terminate horizontally to the outdoors. Whenever

possible terminate the vent on the leaward side of the build- ing. NOTE: Condensation may be created, at times, as the

combustion gases _it the vent cap and discoloration of surfaces in proximity to the vent cap may occur.

&WARNING

The powerventwater heater requiresitsown(separate)veatin_

system.It cannotbe connectedto anexistingventpipeorchim- ne_ It rnust betormieatod horizontellyto theontdoor& Failureto

properiyinstalltheventingsystemon result inasphlndati_ alira

or explosionand can causeDEATH, SERIOUS BODILY INJUI_,

OR PROPERTYDAMAGF.

4. The water heater comes equipped with a 5 foot power cord which can be used to connect to a 110/120 volt power

source if(l) local codes allow, and (2) there is a three prong receptacle available.

5. The location selection must provide adequate dearances for servicing and proper operation of the water heater.

a_WARNING

INSTALLATIONS IN AREASWHERE FLAMMABLELIQUIDS

VAPORS) ARE LIKELY TO BE PRESENT OR STORED GARAGES, STORAGE, AND UTILITY AREAS, ETC): :lammableliquids(suchasgasoline,solvents,propane(LP) or

butane, etc.), all of which emit flammable vapors, may be improperlystoredor usedin suchareas.The gaswater heater pilotlight or main burner can ignitesuchvapor_The reselting

flashbackand Ere cancausedeath or seriousburnsto anyonein the arna,aswellas prapertydamage.

If installationin suchareasisyour onlyoption,then the iest;dla- tion must be accomplished in a way that the pilot tlame and

nminbumerflame aure_ frem thefloor at lexst 18inche_

Wh_ this may reduce the cbences of flammable vapers from a

Ilonrspillbeing ignited,gasolineandotherflammablesubstances shouldneverbe storedor usedin the same room or area con-

teining a gaswater heater or other openflameor sparkproduc- ingappiiance. NOTE: Flammable vaporsmay be drawn by air cmxentsfrom

other areasofthe structureto the appliance.

AWARNING

Propellantsof aerosol spraysand volatile compounds,(dean-

or_ chlorinebasedchemicals,refrigerants,etc.) inadditionto being highlyflammable in many cases,will alsochangeto cor- rosive hydrochloric acid when exposed to the combustion products of the water heater. The resultscan be hazardon_

and alsocauseproductfailure.

AWARNING

This water heater must not be installeddirectlyon carpeting.

Carpeting must be protected by a metal or wood panel beneath the appliance extending beyond the full width and

depth of the applianceby at least 3 inches(76.2mm) in an) diredion, or if the applianceis iestalledin an alcoveor dosot the emtre floormust be coverndby the penel. Failureto hne_ this waroingmayresultin afire hazard,

AWARNING ]

Do not usean exteesi_not a suitablerecapta.I de and/or localcodesprohibituseof a power cord,field wiring

must beprovided,

A, CAUTION

WATER HEATERS EVENTUALLY LEAK: Installation of the water heater must he accomplished in sucha manner that if

the tank or any connections should leak, the flow of water will not causedamage to the structure. When suchlocations cannot be avoided, a suitable drain pan should be installed

under the water heater. Drain pans are available at your local Searsstore. Sucha drainpan must he not greater than

I% inchesdeep, havea minimum length and width of at least

2 Inchesgreater than the water heater dimensionsand must be piped to an adequate drain. The pan must not restrict

combustion air flow. Under no circumstancesis the manu- facturer or Sears to be held liable for any water damage In

connectionwith this water heater.

A,WARNING

Minimum clearances between the water heater and com- bustible construction am 0" at the sidesand rear,5" at the frnnt,and 0" from the vent pipe. CI_ frnm the top of the jacketis 14"on mostmodels.Note that alesserdimensionmay

be allowed on some models.Refer to the label on the water heater adjacentto the gascontrolvalvefor all clearances.

12"M_

VENI_TION

OPENINGS

WITHOUTDOOR Of CLO_V_T

[2" MAX. WITH DOOR

Figure I ]

O"t_N. _ "

TCP VIE

OF CLOSV_/T TOP VlE 1" MIN.

AIRDUCT

Installation Instructions (cont'd)

AWARNING

A gaswater heater cannotoperate properly without the cor- rect amount of air for combustion,Do not installin a con-

fined area such a closet, unlessyou provide air as shown in the "Locating The New Water Heater" section. Never

obstruct the flow of ventilationair, If you have any doubtsor questionsat all, call your gascompany.Failure to providethe

proper amount ofcombustionair canresult in a fire or explo- sionand can causeDEATH, SERIOUS BODILY INJUR_,OR

PROPERTY DAMAGE.

AWARNING

If thiswater heater will be usedin beautyshops,barber shops, cleaning establishments, or self-service laundries with dry deaningequipment, it is imperative that the water heateror

water heaters be installedsethat _ andvanttlation

air be taken from outsidedmseareal Rofer to the "LoattMg Tbe New Way_erHeater" sectionof this manuai and aise the

latesteditionoftbe NationalFuel GasCede,ANSI 7.223.1,also referred to as NFPA 54 for specific_providedconcerningair

required.

Figure 2 ]

18" min. from

any overhang

- C-p.of Flue

12" rain.

._THAN

120"

Combustion Air and Ventilation

When determining the installation location for apower vent water heater, snow accumulation and driftingshouldbe consid-

eredin areaswhere applicable.

VENTING CLEARANCES

• O" dearance for 3" PVC, ABS or CPVC Schedule 40 vent piping

from combustible surfaces.

• 12" miuimum fromtheground, 18"ceding overhangs. Figure2.

• The PowerVent outlet terminal shall terminate at least3 feet above anyforced air inletlocatedwithin 10feet. Figure 3a.

• The PowerVent outlet terminal shall terminate at least4 f_et below, 4 feet horizontally from or 1 foot aboveany door,window or gravity

air inlet into the building.Figure3a.

• 18" minimum in all directions from any obstruction that may interfere.Figure 3b.

• 18" minimum from other gravity or natural appliance oudet vents

W " o ....

hen directly above or 135 m either sideof center line. Ftgu_ 3c.

• 36"minimumfrom anyoudetventswhendirectlybelowor 45° to eithersideofcenterline.Figure3c.

• 36"minimumin alldirectionsfromanyotherforcedairappliance outletvent.Figure3c.

• The locationselectionmustprovideclearancesfor servicingand properoperationofthewaterheater.Figure4.

• Ventterminationmustnot bewithin4 feetof anyitemssuchasgas meters,gasvalvesorothergasregulatingequipment.

• The venting system must be installed in a manner which allows inspection of the installation of the venting pipes and joints as well

as periodic inspection after installation as required by ANSI Standards.

AWARNING

Ventterminationmustnotbewithin4feetofanyitemssuchas gasmeters,ps valvesorothergasregulatingequipment.

AWARNING

Failureto haverequiredclearancesbetweenwaterbeaterand combustiblemateHaiwillresultin afire hazard.

POWER V

TERMINAL

Figure 3a]

f VENT TERMINAL

18" TO WALL OR OTHER

OBSTRUCTIONS 'I]'IAT MAY INTERFERE 'WITH

VENTING.

F VENT TERMINAL

IF,gure3 ,

F_3NVER VENT TERMINAL _ _ INCREASED TO 36 _WHEN

._- -_. *TH S DIMENSION IS

/ _ ' THE VENT oLrrLET ISFOR A

_!_ DIRECTVENT OR

CORNER OF BUILDING

FOR_ VENT APPLIANCE

GL_.WP¢ VENTED

_-ANY OTHER OUTLET VENT

Figure 3c]

Mustmaintain

adeq_te $erv_e ............ "'--,,,

andmainterklnce / "_,,

accessibility. _ [

available for vent

[ Figure 4 ] ..................... p_peinsulbdon.

FORCED AIR INLET

Installation Instructions (cont'd)

Combustion Air and Ventilation for Appliances Located in

Unconfined Spaces

Uncom°med Space is a space whose volume is not less than 50 cubic feet per 1,000 Btu per hour of the aggregateinput rating of allappli-

ances installed in that space. Rooms communicating directly withthe space in which the%.pphancesareinstalled, through openingsnot fur-

nished with doors, areconsidered a part of the unconfined space. In unconfined spaces in buildings, infiltration may be adequate to provide air for combustion, ventilation and dilution of flue gases.

However, in buildings of tight construction (for example, weather stripping, heavily insulated, caulked, vapor barrier, etc.), additional air may need to be provided using the methods described in Combustion

Air and Ventilation forAppliances Located in Confined Spaces.

Combustion Air and Ventilation

for Appliances Located in

Confined Spaces

Confined Space isa space whose volume is less than 50 cubic feet per

1,000 Btu per hour of the aggregate input rating of all appliances installed in that space.

a. ALL AIR FROM INSIDE BUILDINGS:

(See Page8 Figure 1,and Figure 5 below) The confined space shall be provided with two permanent open- ings communicating directly with an additional room(s) of suffi- cient volume so that the combined volume of all spaces meets the

criteria for an unconfined space. The total input of all gas utiliza- tion equipment installed in the combined space shall be considered

in making this determination. Each opening shall have a minimum free areaof one square inch per 1,000 BTU per hour of the total

input rating of all gas utilization equipment in the confined space, but not less than 100 square inches. One openingshall commence within 12 inches of the top and one commencing within 12 inches

of the bottom of the enclosure.

1. When directly communicating with the outdoors, each opening shall have a minimum free areaof I square inch per 4,000 BTU

_serhour of total input rating of allequipment in the endosure.

ee Figure 6.)

2. When communicating with the outdoors through vertical ducts, each opening shall have a minimum free area of 1 square inch per 4,000 BTU per hour of total input rating of all equipment in the enclosure. (See Figure7.)

.... , , , , ,

Figure 7 1

3. When communicating with the outdoors through horizontal ducts, each openingshall have a minimum freeareaof 1 square

inch per 2,000 BTU per hour of total input rating of all equip- ment in the enclosure.(SeeFigure8.)

VENTIULTK_d LOU_

WA_R

Figure 5 ]

b. ALL AIR FROM OUTDOORS: (seeFigures6-8)

The confined space shall be provided with two permanent open-

ings, one commencing within 12 inches of the top and one com- mencing within 12 inches from the bottom of the enclosure.

The openings shaft communicate directly, or by ducts, with the

outdoors or spaces (crawl or attic) that freely communicate with the outdoors.

Figure 6 ]

Figure 8 ]

4. When ductsare used, they shallbe of the same cross-sectional area as the freearea of the openings to which they connect. The mini-

mum short side dimension of rectangularair ducts shall not be less than 3 inches. (SeeFigure 8.)

5. Louvers and Grilles: In calculating freearea,consideration shall be

given to the blocking effect of louvers, grilles or screens protect- ing openings. Screens used shall not be smaller than ¼ inch mesh.

If the free area through a design of louver or grille is known, it should be used in calculating the size opening requiredto provide

the free areaspecified. If the design and free areais not known, it may be assumed that wood louvers will be 20-25 percent freearea and metal louvers and grilles will have 60-75 percent free area. Louvers andgrilles shall be fixed in the open position or inter- locked with the equipment so that they areopened automatically

during equipment operation.

6. Special Conditions Created by Mechanical Exhausting or Fireplaces:Operation of exhaust fans, ventilation systems, clothes

dryers or fireplaces may create conditions requiringspecial atten- tion to avoidunsatisfactory operation of installed gas utilization equipment.

Installation Instructions (cont'd)

Water Piping

A WARNING

HOTTERWATERCANSCALD:.Waterheatersareintendedto producehotwater.Water heatedto a temp_atum whichwill

satisfyclotheswashing,dishwashing,andothersanitizingneeds cansc_l andpermanontlyinjureyouuponcontact.Somepeo.

piearumorehle.qyto bepermonentlyinjuredbyhotwaterthan others.Theseincludetheelderly,children,thehdirm,orphy_ical- ly/ment_lyhandicapped.Ifanyoneusinghotwaterinyourhome Etsintooneofthesegruupsorifthoreisalocalcodeorstatelaw

requiringacertaintemperaturewateratthe hotwatertap,then youmusttakespecialprecautions.Inadditionto usingthelowest

possible temperature se_ng that satisfiesyour hot water needs,

a meansinchasamixingvalve,shouldbeusedatthe hotwator tapsusedbythesepeopleor atthewaterheater.Mixingvalves

areavailableatplumbingsupplyor hardwarestere_Followman- ufacturersinstructionsfor installationofthe valves,Before

changingthe factory settingonthe thermostat,read the "Tempor_umRegulation"sectioninthismanual.

This waterheater shall not be connected to any heating systems

or component(s) used with a non-potable water heating appli- ance.

If a water heater is installed in a closed water supply system; such as one having a back-flow preventer, check valve,water meter with a check valve,etc.., in the cold watersupply; means

shall be provided to control thermal expansion. Contact the local utility orlocal.SearsServiceCenter on how to control this

situation.

NOTE: To protect against untimely corrosion of hot and cold water fittings, it b strongly recommended that dielec-

tric unions or couplings be installed on this water heater

when connected to copper pipe.

2. Look at the top cover of the water heater. The cold water inlet is marked-cold. Put two or three turns of teflon tape

around the threaded end of the threaded-tu-sweat coupling and around bothends of the _Athreaded nipple. Usingflexi-

ble connectors, connect the coldwaterpipe to the coldwater inlet of the water heater.

NOTE: This water heater is insulated to minimize heat loss from the tank. Further reduction in heat loss can be

accomplished by insulating the hot water lines from the

water heater.

INSTALLATION COMPLETED USING

SEARS INSTALLATION KIT

COLD INLET WATER UNE

3/4"THREADED

NIPPLE

TEMPERATURE-

PRESSURERELIEF

VALVE

THREADED TO

SWEAT COUPLING

HOT OUTLET

TO HOUSE

NIPPLE

THREADED TO SHUTOFF

SWEAT COUPLING VALVE

The illustrationshows the attachmentof the waterpipingto the water heater.The waterbeater is equipped with 'h inch water

connections,

NOTE: If using copper tubing, solder tubing to an adapter before etmching the adapter to the cold waterinlet connec-

tion. Do not solder the cold watersupply line directly to the cold water inlet or it will harm the dip tube.

1. Look at the top cover of the water heater. The hot water oudet is marked hot. Put two or three turns of teflon tape around the threaded end of the threaded-to-sweat coupling and around both

ends of the _A threaded nipple. Using flexible connectors, con- nect the hot water pipe to the hot water outlet on the water

heater.

DISCHARGE PIPE

(Do not cap or plug)

PROVIDE A 6" AIR

GAP BETWEEN THE

END OF THE

DISCHARGE PIPE

AND DRAIN

Installation Instructions (cont'd)

Temperature-Pressure Relief Valve

A WARNING

At the time of manufacture this water heater wasprovided with a combination temperature-pressuresrelief valvecertified by a nationally recognized testing laboratory that maintains

periodic inspectionof productionof listedequipment or mute- rials, as meeting the requirements for Relief Valves and

Automatic GasShutoffDevicesfor Hot Water SupplySystems, and the latest edition of ANSI Z21.22 and the code require-

ments of ASME. If replaced, the valvemust meet the require- mentsof localcedes,but net lessthana combinationtempera- ture and pressure reliefvalvecertified asmeeting the require-

meritsfor ReliefValvesand Automatic GasShutoffDevicesfor Hot Water SupplySystems,ANSI Z21.22 by a nationally recog.

nizedtesting laboratory that maintains periodic inspectionof productionuf list_l equipment or material_

The _lve must be mark_ wi_ a meximum set pressuronot to exceed the marked hydrostatic working pressureof the

water heater (150 IbsJsq.in.) and a dischargecapacitynet less than the water heater input rate as shownonthe modelrating

plate. (Electric heaters • watts divided by 1000x 3415 equal BTU/Hr. rate.)

Your localjurisdictionalauthority,whilemandatingthe useofa

temperature-pressurerelief valvecomplyingwith ANSI 7.21.22 and ASME, may require a valve model differentfrom the one

furnishedwiththe water heater.

Compliancewith suchIoc_ requirements must be satisfiedby the installeror end userof the water heater with a locallypre-

scribedtemperaturo-prossuro reliefwdve instadl_din the desig- nutedopeningin the water heater in place of the factoryfur-

nishedvalve. For safeoperationof the water heater,the relief valvemustno_ be removedfrom it'sdesignatedopeningor plugged.

The temperature-pressure reliefvalvemustbe installeddirectly intothe fittingef thewater hexterdesignatedfer the reliefvalve.

Positionthe valvedownwardand providetubingsothat anydis- chargewill exit only within 6 inchesabove,or at anydistance

below the structuralfloor.Be certain that no contact ismade with anyliveelectricalpart. The dischargeopeningmust not be

blockedor reducedin sizeunder anycircumstances.Excessive length,over30 feet, or useof more than four elbowscancause restrictionand reducethe dischargecapacityoftbe valve. No wive or other obstructionisto be placedbetween the relief

valveandthe tank. Do net connecttubingdirectlyto discharge drainunlessa 6" air gapisprovided.To preventbodilyinjury,haz- ardto life, or property damage,the reliefvalvemust beallowed

to dischargewater inquantitiesshouldcircumstancesdemand.If the dischargepipeisnot connectedto a drain or other suitable

means,the water flowmay causepropertydamage.

The DischargePipe:

Must net be smaller in sizethan the outlet pipe size of the valve,or haveanyreducingcouplingsor other restrictions. Mustnot be pluggedorblocked.

Mustbeof materiallistedfor hot water distribution. Must be installedso as to allow complete drainageof both

the temperature-pressure relief valve, and the discharge

pipe.

Mustterminate at an adequatedrain. Mustnet haveany valvebetweenthe relief valveand tank.

AWARNING

The temperature-pressure relief valve must be manually

operotod at least once a ye_ Caution shouldbe taken to ensurethat (I) no one is in frant of or around the oudet of

the temperature-pressure reliefvalve dischargeline, and (2) the water manually discharged will not cause any bodily

injury or property damage because the water may be extremely hot.

If after manually operating the valve, it failsto completely reset and continuesto release water, immediately dose the

cold water inlet to the water heater, follow the draining instructions, and replace the temperature-pressure relief

valvewlth a new one.

TEMPERATURE-PRESSURE

RELIEF VALVE

HOT

DISCHARGEPiPE

PROVIDE A 6" AIR

GAP BETWEEN THE

END OF THE

DISCHARGE PIPE

AND DRAIN

plug)

RELIEFVALVEOPENING

Atthetimeofmanufacture,thiswaterheaterv_sprovidedwithacombinationter_ peratum-pressurereliefvabelistedascomplyingwiththestandardforreliefvalvesand

automaticipsthut-offdevtce_for hotwater supply systems.ANSI;[21.22.Forsafe

operationof_ewaterheater,therelief_ mustnotberemovedfromitsdesignated pointofinstadationor plul_ed,

Yourlocaliuri_ctional authority,while mandating theuseofatemperature-pressure relief_ahecomplyingwithANSI7.21.22andASME.mayrequireavalvem_eldilferem

fromtheonefurnishedwiththewaterheart

Compliancewithsuchlocalrequirementsmustbesati_ndbytheinstallerorenduser

ofthewaterbeaterwithaIc_al;yprescribedtemperature-pressurereliefvalveinstalled intheda_ignatedopeninginthewaterheater

Seemanualheading-'_Temporamre-Pressure ReliefValves"forinstallationandmainte- nanceofreliefvalve,dischargeline,andothersafetyprecautions.

Installation Instructions (cont'd)

Filling the Water Heater

You must provide all wiring of the proper size outside of the

A CAUTION

Never usethis water heater unlessit iscompletely filed with wator.To prevent damage te the tank, the tonk must be filled with water. Water must flow from the hot water faucet

beforeturn ng"ON ' gasto thewater _

To fill the water heater with water:

Close the water heater drain valve by turning the handle to the right (clockwise). The drain valve is on the lower front of

the water heater. Open the cold water supply valve to the water heater.

NOTE: The cold water supply valve must be left open when the water heater is in use.

To insure complete filling of the tank, allow air to exit by opening the nearest hot water faucet. Allow water to run

until a constant flow is obtained. This will let air out of the water heater and the piping.

Check all new water piping for leaks. Repair as needed.

Wiring

USE WITH POWER CORD

water heater. You must obey local codes and electric company

requirements when you install this wiring.

If you are not familiar with electric codes and practices, or if you

have any doubt, even the slightest doubt, in your ability to con-

nect the wiring to this water heater, obtain the service of acom-

petent electrician or contact your local electric utility.

A WARNING

WATER HEATERS EQUIPPED FOR ONE TYPE VOLTAGE

ONLY:Thiswater heateris equippedfor 110/120voltsonly.DO NOT USE THIS WATER HEATER WITH ANY VOLTAGE

OTHER THAN THE ONE SHOWN ABOVE. Failureto usethe correctvoltagecancauseproblemswhichcanresultinDEATH,

SERIOUS BODILY INJURY OR PROPERTY DAMAGE. If you haveanyquestionsor doubtsconsultyourelectriccompany.

A CAUTION

If wiring from the fuse box or circuit breaker box was alu- minum for the old water heater, replace it with copper wire.

If you wish to reuse the existing aluminum wire, have the connectionat the water heater made by a competent elec-

trician. Contact a localelectrical contractor and/or the local electric utility.

The water heater comes equipped with a 5 foot power cord which can be used to connect to a 110/120 volt power source if,

(1) local codes allow, and (2) there is a three prong receptacle

available.

\\ \\

x\ \\ \\

\\ \\

\\ \\ \\

You must provide all wiring, (1) to a receptacle or, (2) between

the water heater and junction box when the power cord is not

used.

5' MAXIMUM

A WARNING

Donotuseanextensioncord.Ifthereisnotasuitablerecepta- cleand/orlocalcodesprohibituseofapowercord,fieldwiring

mustbeprovided.

USE WITHOUT POWER CORD

If power cord cannot be used, then follow these wiring instruc- tions.

1. Provide a way to easily shut off the electric power when work- ing on the water heater. This could be with a circuit breaker or fuse block in the entrance box or a separate disconnect

switch.

2. Install and connect a circuit directly from the main fuseor circuit breaker box. This circuit must be the right size and

have its own fuse or circuit breaker.

GROUND SCREW

Installation Instructions (cont'd)

USE WITHOUT POWER CORD (cont'd)

3. A standard ½" conduit opening has been made in the water heater junction box for the conduit connection.

4. Use wire nuts and connect the power supply wiring to the

w res inside the water heater's junction box.

5. The water heater must be electrically _grounded" by the installer. A green ground screw has been provided on the

WIRING DIAGRAM

SW_A4,

_aj_ NO '

I_TO_ _ I_V

SWTT_

_Lrmm.

ater heaters _unctlon box. Connect ground wire to th s location. For complete grounding details and all allowable exceptions, refer to local codes or in the absence of local

codes, with the latest edition of the National Electrical Code, ANSI/NFPA 70.

6. Replace the wiring junction cover using the screw

provided.

LtmT_

[

p_ss_qE

[

Venting

AWARNING ]

Toinsureproper ventingofthis gas-firedwater heater,the €or- ] rect vent pipe diameter must be utilized. Any additions of]

other gas appliances on vent with this water heater will adverselyaffectthe operation ofthe water heater.

The combu.stion and ventilat on a r flow must not be obstructed.

A WARNING [

Thewaterheaterwithdrafthoodinstalledmustbeproperly[ ventedto a chimneywhichterminatesoutdoor_Neveroper-I

atethe_ heat_"unle_itisventedtotheoutdonrsandhasI adequateairsupplyto avoidrisksof improperoperation,explo-

sionorasphyxiation. I

_i'WARNING I

Ob_ructedordeterioratedve_systemsmaypr--_entaserousI

healthrisk or asphyx_on. I

AWARNING 3" diameter

PVC schedule 40 pipe and must slope upward The vent pipe from the water heater must be I/4 nch per

near foot.

All vent gases must be completely vented to the outdoors of the

structure (dwelling).

AWARNING I

Failuretohaverequi_l clearancesbetweenwaterheaterand

combustiblemateHaiwillresultn atimhazard.

Installation Instructions (cont'd)

Venting (cont'd)

VENTING SYSTEM EXAMPLE INSTALLATIONS

Be surevent pipeis properly connectedto p_vent escapeof dangerousfluegaseswh ch couldcausedeadlyasphyxiation.

•,WARNING r

_kWARNING

Chemical vapor corrosion of the flue and vent system may occur if air for combustioncontainscertain chemicalvapors. Spray canpropellants, cleaningsolvents,refrigerator and air

conditioner refrigerants, swimming pool chemicals, calcium and sodiumchloride, waxes,bleach,and processchemicalsare typicalcompoundswhichare pote_ally corrosive.

3" PVC SCHEDULE 40 VENT PIPING

Supplied in the carton with the water heater are:

1. A 3" PVC Schedule 40-45 ° vent cap with wire screen.

2. A 3" PVC Schedule 40-90 ° street ell; used to connect the vent pipe to the water heater when the vent pipe is to be

turned horizontally directly off the blower.

3. A 5' section of 3" PVC Schedule 40 pipe (more may be

required and must be supplied locally).

3" PVC SCHEDULE 40 90* ELBOW

FOR ALL MODELS

The vent piping cannot under any circumstances be run down- hill.

The _nt piping c_mbe installed as follows:

1. No more than 3 elbows can be used.

ELBO'_¢S

VENT CAP

WITH SCREEN

1. The water heater requires its own (separate) venting

system.

2. 3" PVC, ABS or CPVC Schedule 40 piping and fittings are acceptable materials for the vent system on all 40 gallon

models and 50 gallon 40,000 BTU/HR models.

3, It cannot be connected to existing vent piping or

chimney.

4. It must terminate horizontally to the outdoors.

MAX. 20'

TOTAL VERTICAL AND

rIE;aTt CANNOT EXCEED 35'

HA_3

ELBOWS

HIN. RISE V4"

PER FOOT

MIN. RISE I/4" PER FOOT

TOTAL VERTICAL AND

HORIZONTAL RUNS CANNOT EXCEED 35'

Installation Instructions (cont'd)

VENTING SYSTEM EXAMPLE INSTALLATIONS FOR ALL MODELS (cont'd)

2. Horizontal runs requzrea m n mum ¼ rise per foot.

13"MIN. I 1" MIN. MIN. RISE¼"

3. A vertical run can be no more than 20'.

4. The total vertical and horizontal run cannot exceed 35'.

MAX. 20'

• , , i i .

35' MAX.

16"HIN.

PEP.FOOT

HIN. RISE ¼"

ONE ELBOW PER FOOT

CEMENTING PVC, ABS OR CPVC PIPE AND FITTINGS Read and observe all safety information printed on primer,

cleaner, and cement containers.

DANGER

PHmer, cleaner, and cements are extremely flammable.

They are harmful or fatal if swallowed. The vapors are

harmful. They may irritate eyes and skin and can he absorbed through the skin.

PRECAUTIONS

Always store primers, cleaner, and cements in cool, dry, well ventilated places. Do not store them near heat,

sparks, or flames. Keep containers closed. Use them in

well ventilated areas. Wear impervious clothing while

handling. Do not smoke, eat, or drink while handling.

Wash thoroughly after handling and before eating. Wear

eye protection when handling. If swallowed, drink water,

do not induce vomiting, and call a physician or poison

control center immediately. If inhaled, get fresh air and seek medical attention if ill feelings persist. In case of

eye and skin contact, immediately flush with plenty of

water for 15 minutes and seek medical attention if irri- tation persists. KEEP OUT OR REACH OF CHILDREN.

All primers, cleaners, and cements must meet all local codes and

applicable standards of the American Society For Testing Materials Standards.

Before using primers, cleaners, and cements, stir or shake, mak- ing sure contents are liquid. Do not use if found to be lumpy or

jelly-like. --

I I

TOTAL VEffFICAL AND

HORIZONTAL RUNS

CANNOT EXCEED 35'

MIN. RISE ¼"

PER FOOT

TOTAL VERTICAL AND

HORIZONTAL RUNS

CANNOT EXCEED 351

1. Cut pipe ends squarely removing all burrs and dirt.

2. Dry fit pipe and fittings to be connected for proper fit.

3. Clean pipe and fitting with a primer/deaner.

4. Apply a thin coat of cement to fitting, avoiding puddling

inside.

5. Apply a liberal coat of cement to pipe leaving no voids.

6. QUICKLY assemble parts while cement is flui!! If you wait

too long, re-coat pipes.

7. Push pipe completely into socket of fitting, turning as it goes until it bottoms.

8. Hold p_e and fitting together for 30 seconds. Then carefully clean orr excess with a cloth. Allow connections a sufficient

time to cure before disturbing.

9. Remember that vent pipes must be adequately and securely supported.

APPROXIMATE SETTING TIME FOR 2½" TO 4" PIPE

OINTS

MOVEMENT COMPLETE

90°F to 150°F _Ahr. 8 hrs.

50°F to 90°F 1 hr. 15 hrs.

O°Fto 50°F 1¼ hr. 18 hrs.

OF JOINT SET

Installation Instructions (cont'd)

Venting (cont'd)

CUTTING OPENING THROUGH AN OUTSIDE WALL AND COLLAR INSTALLATION

After reading themanual and you have determined the location of the opening in the wall, (using the drawingbelow), cut a 3½

hole through a_ exteriorwall. NOTE: When determining location of the opening in the

outside wall allow for the ¼" rise per foot that has taken place in the horizontal run.

C LofFlue .-_.........

40 GAL- 00" SO GAL- S9'A"

]._

CONNECTING PVC, ABS OR CPVC PIPE VENT TO BLOWER

1. The manufacturerhas supplied a 3" PVC Schedule 40 street elbowfor connection to the water heaterwhen t " "

:urmngimme-

diately horizontally off the blower. Place the elbow in the required direction on the blower and using 3 sheet metal

screws,attach the elbow.

2. If there is to be a vertical runof vent from the blower,the 3"

PVCor ABSpipe must be attached to the blowerusing 3 sheet metal screws.Additionally,you must sealalljoints using a suit-

ablesiliconesealersuch as GE RTV-103or equivalent.

The 3" FVC,ABS or CPVC Schedule40 vent pipe can be run from the water heater through the wall or from the wall to the water heater, whichever ismost convenient. The vent pipe must

extenda minimum of 1½ through the exterior wall. Extending

the vent cap as far as possible from the surface of the exterior wall will help minimize discoloration of the wall in this area which may be caused by the flue gases.Note that the inside col-

lar must be slipped over the vent piping before locating the pipe

through the wall. Before securing the inside and outside collars

to the wall, use a silicone sealer between pipe and opening to

insure a water and airtight seal.

INSTALLATION SHOWING USEOF PVC, ABS OR

CPVC PIPE

EXTERIOR WALL

_EALEIt

1_ _N,EX_IENSION

THROUGH

EXI'EI_IOR WALL

SCREW

I I

Installation Instructions (cont'd)

Gas Piping

AWARNING

Make sure the gas supplied is the same type listed on the model rating plato, The inlet gas pressuremust not exceed

10.5in.water column(2.6kPa) for natural gasor 13in, water

column (3.2kPa) for propane (L.R) gas. The minimum inlet gaspressurelisted on the model rating plate isfor the pur- poseof input adjustment.

AWARNING , I

Ifthe gascontrolvalveissubjectedto pressuresexceeding½

I poundpersquareinch(3.SkPa),the damageto the gascon-I [trel valvecouldresultinafireor explosionfromleakingga_ J

AWARNING ]

If themaingaslinesh_gas appliancesisused_| elsotorn "off" thegasat each_ianco. Leave_ irasapp,-| ancesshutoffuntilthewaterheaterinstellationiscomplete./

A gas line of sufficient size must be run to the water heater.

Consult the latest edition of National Fuel Gas Code ANSI Z223.1,also referredto as NFPA54 and the gascompany concern- ingpipe size.

Ther_ i_l._t be;

• A readily accessible manual shut off valve in the gas supply line

serving the water heater, and

• A drip leg (sediment trap) ahead of the gas control valve to help prevent dirt and foreign materials from entering the gas control

Valve.

• A flexible gas connector or a ground joint union between the shutoff valve and control valve to permit servicing of the unit.

t AWARNING 1

Usepipe joint compoundorteflon tape markedasbeingI resistantto the actionofpetroleum[Propane(L.R)]gase_

SEDIMENT TRAP

A sediment trap shall be installed as close to the inlet of the water heater as practical at the time of water heater installation.

The sediment trap shall be either a tee fitting with a capped nip- ple in the bottom outlet or other device recognized as an effec-

tive sediment trap. Ifa tee fitting is used, it shall be installed in conformance with one of the methods of installation shown

below.

Connecting the gas piping to the gas control valve of the water heater can be accomplished by either of the two methods shown.

GAS PIPING WITH

FLEXIBLE CONNECTOR

F1ANI2AL_HU'r OFFVAI_VE _ ;'_ SUPPI-YFIFqNG

GROUND UNION

FLEX)B_EGAS CONNECTOR

I.ABIEIA_ AS COMPLYING

VVI_ ANSIffTAN[R_DS

LOOp

GAS CONTROL

VALVE

Be sure to check all the gas piping for leaksbefore lighting the

water heater. Use a soapy watersolution, not a match or open

flame.Rinseoffsoapysolutionand wipe

Standard Modds are for instanadoa up to 3,300 feet above sea level.

High Altitude Modds are for installation from 3,300 to 5,500 leer above sea level.

Ifa standard model is installed above 3,300 feet or a high altitude model is installed above 5,500 feet, the input rating must be

reducedat the rate of 4 percent for each 1,000 feet above sea level.

Contact your local Sears Service Center or gas utility for further informatiorL

AWARNING

The appliance and Its gas connection must be leak tested beforeplacng the appliance n operation.

AWARNING

• The applianceand its individualshutoffvalvemust be discon-

nectedfrom the gassupplypiping s/stem duringany pressure

testing of the gassystem at test pressuresin excessof I/2

•poundper square inch(3.5kPa).

The appliancemustbe isolatedfrom the gassupplypipingsys- tem by €_ng its iedhddu_ manual shuto_ valve during any

pressuretestingof the gassupply pipingsystemat test pres- suresequalor lessthan I/2 poundper square inch(3.SkPa).

GAS PIPING WITH ALL BLACK IRON

PIPE TO GAS CONTROL

GROUND_NT

UNION

3_ FtlN"

Contaminants in the gaslinesmay causeimpmpor operation of the gascontrol valve that may result in fire or explosion.

Before at_'mchingthe gaslinebe sure that allgas pipe isclean

on the inside.To trap any dirt or foreignmaterial in the gas supply line, a drip leg (sometimes called a sediment trap)

must be incorporated in the piping. The drip leg must be readilyaccessible. Installin accordancewith the "Gas Piping_'

section. Referto the latest edition of the National Fuel Gas Code, ANSI Z223.1,alsoreferred to asNFPA 54.

BLACK F1PE

AWARNING

Installation Instructions (cont'd)

Installation Checklist

BEFORE LIGHTING THE PILOT:

• Check the gas lines for leaks.

a. Use a soapy water solution. DO NOT test for gas leaks

usinga match or open flame.

b. Brush the soapy water solution on all gas pipes, joints and

fittings.

c. Check for bubbling soap. This means you have a leak,

Turn"OFF gas and make the necessary repairs.

d. Recheck for leaks, e. PJ.nse off soapy solution atld wipe dry.

• Is the new temperature-pressure relief ,,v_lveproperly installed

and piped to an adequate drain? See Temperature-Pressure

Relief Valve" section,

• Are the cold and hot water lines connected to the water

heater correctly? See _Water Piping _ instructions in the

°Installing the New WaterHeater"section.

• ISthe water heater comp|etely filled with water? See "Filling"

instructions in the "Installing the New Water Heater" sec- tion.

• Will a water leak damage anything? See the "Locating the

New Water Heater" section.

• Is there proper clearance between _e water heater and any- thing that might catch fire? See the Locating the New water

Heater" section.

VENT PIPE TO

OUTDOORS

SHUTOFF ,_

VALVE

COLD

TEMPERATURE-

PRESSUREREUEF

VALVE

(Do not cap or plug}

• Do you have adequate ventilation so that the water heater will operate properly? See "Combustion Air and Ventilation"

in the "Locating the New Water Heater" section.

• Is the draft hood vent piping properly secured? See "Venting" instructions in the "Installing the New Water Heater" sec-

tion,

• Is there proper clearance between the vent pipe and anything

that might catch on fire? See "Venting_ instructions in the "Installing the New Water Heater" section.

• Is the ventpipe properly sloped and does the vent terminate outdoors? See "Venting" instructions in the "Installing the

New Water Heater" section.

• Do you need to call your gas company to check the gas pipe and its hookup?

(Sedimenttrap)

"a_n_a_ M°wal w_llm _111"_ NUtI_R C_,_CnY @

I I wA.-

_uk _W-

WVT _ Im_. NUla_q

_A_ _PRE I4W_

'- I I ]

MODEL RATING PLATE

Operating Instructions

This water heater is equipped with an electrically operated vent- ing system and a standing pilot. For the burner to come on, the

water heater thermostat must call for heat. Then the system will begin sequencing, each section proving itself before gas is

allowed to flow to the burner.

BEFORE THE WATER HEATER WILL OPERATE:

BLOWER MOTOR

1. The control system must be connected to a 110/120 volt

power supply. The control system has an overall rating of 2 amps. The water heater must be securely and adequately

grounded in accordance with local codes and with the latest edition of the National Electrical Code ANSI/NFPA 70.

2. The ON/OFF toggle switch, located on the control box

above the thermostat must be in the "ON" position for the electrical control system to operate allowing the gas portion

to operate (ignite burner).

3. The pilot must be lit. See Lighting instructions on page 23 of this manual or located adjacent to the thermostat on the

water heater.

4. The gas control knob located on the thermostat must be turned to the "ON" position for the gas to be able to flow.

5. The venting manual reset switch must be in the closed posi- tion. See "Venting Manual Reset Switch" in the "For Your

Information Section".

6. There is a non-resettable hi-limit switch in the thermostat, which must be good (dosed) for the thermostat to be oper- ated. See "High Tempera, ture Shut Off System" in the "For

Your Information Section .

OPERATION

When the thermostat calls for heat, gas is allowed to flow to a

(Normally open) pressure switch dosing it. An electrical circuit

is then made to the blower, turning it on. The indicator light located on the control box will come on. When the blower has

achieved sufficient venting, the air pressure switch will close and

the indicator light will go off. A 120 volt circuit will be com-

pleted through the venting manual reset switch and on to the

120 volt gas valve located just below the thermostat. The 120

volt _._ valve will open allowing gas to flow to the burner. The

standing pilot will establish a main burner flame.

VENTING MANUAL

RESETSWITCH

DRAFT HOOD

GAS CONTROL

KNOB

GAS THERMOSTAT

AIR PRESSURE

ON/OFF SWITCH

LIGHT

120V GAS VALVE

Operating Instructions

Lighting

AWARNING

BEFORE LIGHTING [PROPANE (L.P,) GAS WATER HEATERS]:Propane(LR) gasis heavierthan air,Shouldthere

be a leak in the system,the gas will settle near the ground. Basements, crawl spaces,skirted areas under mobile homes (evenwhenventilated),closetsandareasbelow groundI_el will

serve as pockets for the accumulation of this gas. Before attemptingto lightor relight the water heater'spilot or turning

ona nearbyelectricallight switch,be absolutelysumthere isno accumulatodgasinthe area.Searchfor odor ofgasbysnimng at groundlevel in the vicinityofthe appliance.If odor isdetected, followstepsindicatedat "For Your Safety" on the coverpageof

thismanualthen leavethe premise_

Lighting and operating instructions are located on front of the

water heater, above or to one side of the gascontrol valve.

AWARNING

AN ODORANT ISADDED TO THE GAS USED

BY THIS WATER HEATER.

FOR YOUR SAFETY

IF YOU SHELL GA_

• Do not try to lightanyappliance.

• Do not touch anyelectrical switch;do not useanyphone in

your building. ImmedL_l_y call yourgassupplier from aneJshbor'sphone.

Figure 9 I

IFigure I0]

If you cannot reach your gas supplier, callthe fire depart-

ment,

A WARNING

DO NOT force the gascontrot knob. Use only your hand _) pushit down to lightthe pilot, or to turn it to "ON", "OFF"

or "PILOT". Never usea tool suchas a lever,ranch or pli- ers. Do not hit or damage the Imob.A damaged knob mz/ result in an explosionand seriousinjury.If you haveproblem

toming the Imob,callthe gassupplierimmndiaCely.

Figure I I I

INNER DOOR

OUTER DOOR

Figure 12]

Operating Instructions (cont'd)

Lighting label on the water heater as it appears above the thermostat

A.Thisappliancehasa pilotwhichmustbelightedby

hand.Whenlightingthepilot,followtheseinstructions exactly.

B.BEFORELIGHTINGsmallallaroundtheappliancearea

forgas.Besureto smellnextto the floor because somegasisheavierthanairandwillsettleonthefloor.

WHATTODOIFYOUSMELLGAS

• Donottrytolightanyappliance.

• Donot touchanyelectricswitch;donotuseany

• Immediatelycallyourgassupplierfromaneighbor's

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING

If you do not follow these instructions exactly a fire or explosion may result causing property damage, personal injury or loss of life.

phoneinyourbuilding. phone.Followthegassupplier'sinstructions.

LIGHTING INSTRUCTIONS

1. STOP!Readthesafetyinformationaboveonthislabel.

2. "ltJrnON/OFFswitchoncontrolboxto"OFF".

3. Removeouter door coveringgasthermostatand burnerassembly.{Figure12,Page22)

4. Set the thermostatto lowestsetting by turning the watertemperaturedial clockwise,(F-_) toits lowesttempera- ture setting (with arrow on dial) as

shown.DO NOT FORCE. (Figure9, Page22) ,_

5. Turngascontrolknobcleckwise'r_,r* to "OFF"pesi- tion.Knobcannotbeturnedfrom"PILOT"to "OFF"

unlessknobisdepressedslightly.DONOT FORCE.

6. Waitfive(5) minutestoclearoutanygas.If youthen smallgas,STOP!Follow"B"In thesafetyinformation

aboveonthislabel.Ifyoudon'tsmellgas,go tothe nextstep.

7. Remove(or open)innerdoorlocatedbelowthegas controlunit.

8. Findpilot--followmetaltubefromgascontrol.Thepilot Islocatedontherighthandaideefthebumer.

PtLOT BURNER __THERMOCOUPLE

9. If you don't smellgas,turn knobon gas control counter-clockwise

Page22)

{,=(_, to"PILOT"position.(Flgurog,

• if youcannotreachyourgassupplier,callthe fire

department.

C. Useonlyyourhandtopushinorturnthegascontrol

knob.Neverusetools.Iftheknobwillnotpushinof

turnbyhand,don'ttrytorepairit,cella qualifiedner. vicetechnician.Forceor attemptedrepairmayresull

inafireorexplosion.

D.Donotusethis applianceif anyparthasbeenunder

water.Immediatelycalle qualifiedservicetechnician toinspecttheapplianceandtoreplaceanypartofthe

controlsystemandanygascontrolwhichhasbeen underwater.

10.Pushin controlknoball the wayand holddown. Immediatelylightthe pilotwitha match.Continue

to hold controlknobin for aboutone (1) minute afterthe pilot is lit. Releaseknoband it will pop back up. Pilot shouldremain lit. If It goes out, repeatsteps5through10.

• If knob doesnot pop up when released,stop andimmediatelycoil yourservicetechnicianor gassupplier.

• If the pilot will notstay lit afterseveraltries,

depressandturn the gas controlknobclock- wise _P_I to "OFF"andcallyourservicetech-

nicianorgassupplier.(Figure9,Page22)

11.Replaceinnerdoor.(Figure12,Page22)

12.Atarmslengthaway,turngas controlknobcounter- clockwise_0 tothefull"ON"position.WARNING

Do not use-_as control knob to regulate gas

flew. (Flguro11,Page22)

13.At armslengthaway,eatthe thermostattodesired

setting.Themark(T) HOTIndicativeofapproximate 120°Fispreferredstartingpoint.Somelocallawsmay requirea lower startingpoint. If hotter wateris

desired,seeinstructionmanualand"wamlng"below.

14.Replacetheouterdoor.(Figure12,Page22)

15."rumON/OFFswitchoncontrolboxto"ON".

i Hotterwaterincreasestheriskofscaldinjury.Beforechangingtemperaturesetting seeinstructionmanual.

WARNING I

TO TURN OFF GAS TO APPLIANCE

1. TurnON/OFFswitchoncontrolboxto"OFF".

2. Removeouter door coveringgasthermostatand burnerassembly.(Figure12,Page22) _L

3. Set the thermostat to lowestsetting by turning the water temperature j_i_

dial clockwise (("-_,) to its lowest i_r_-_=dal temperaturesetting(witharrowon dial)

asshown.DONOT FORCE. _

4. "rumgascontrolknobclockwise'_'-,,""to"OFF"posi- tion.Knobcannotbeturnedfrom"PILOT"to"OFF"

unlessknobisdepressedslightly.DONOTFORCE. (Figure9,Page22)

5. Replaceouterdoor.(Figure12,Page22)

Operating Instructions (cont'd)

Temperature Regulation

Due to the nature of the typical gas water heater, the water tem- _oerature in certain situations may vary up to 30*F higher or

wet at the point of use such as, bathtubs, showers, sink, etc.

This means that when the temperature adjustment dial is set at

the mark approximating 120" F,the actual water temperature at

any hot water tap could-be as high as 150OF or as low as 90*E

Any water heater's intended purpose is to heat water. Hot water

is needed for cleaning (bodies, dishes, clothing). Hot water will present a scald hazard. Depending on the time element, and the

people involved (normaladults, children, toddlers, elderly, infirm, etc.) scalding may occur at different temperatures.

AWARNING

HOI-I'ER WATER CAN SCALD:Water heatorsam imended_ producehot watt. Water heated to a temperature whichwill

satisfyclotheswashln_dishwashinl_andother sanitizingneeds c_ scakland_ injure youupeocoutuct,Some peo- pleare morelikelyto be permanendy injuredby hot water than others.TheseincJudetheelderly,children,the infirm,or physical-

lylmentelly ban&capped, If anyone using hot water in your home

fitsIntoone ofthasegruupsor ifthere isa localcodeor state law requiringa certaintemperatere water at the hot water tap,then

ou musttake specialpmcau_om. Inadditionto usingthe lowest mssibietemperature settingthat salariesyour hot water need_

meanssuchas a mixingvalve,shouldbe usedat the hot water

tapsusedbythesepeopleor at the water heater.Mixingvalves are availableat plumbingsupplyor hardwarestore_ Followman.

ufacturers instructions for installation of the valves. Before

changing the factory sett ng on the thermostat, read the

'q'emperatureRegulation"sectioninthis manual.

Turn the water temperature dial dockwise___'x,) to decrease

the temperature, or counterdockwise (€"-_"_) to increase the temperature.

• HOT-Is a thermostat setting of approximately 1200F,

which will supply hot water at the most economi- cal temperatures. The temperature adjustment

knob can be turned lower than "HOT" if desired.

A- Is a thermostat setting of approximately 130°E

B- Is a thermostat setting of approxitoately 140°E

C- Is a thermostat setting of apprc.xitoately 15O°F.

VERY HOT- Is a thermostat setting of 160°E It is recommend-

ed that the dial he set lower wherever possible.

AWARNING

NeveraJlowsmaJlchildrento ucea hotwatertap,or to draw theirownbathwater,Neverleaveachildor handicappedper-

sonunattendedina bathtuborshower.

The thermostat of this water heater has been factory set at its lowest position, to reduce the risk of scald injury. It is adjustable and must be reset to the desired temperature setting. The mark

(V) HOT indicative of approximately 120*F is the preferred starting point. Some states have a requirement for a lower set-

ting. ffyou need hotter water, follow directions for temperature adjustment, but beware of the warnings in this section.

NOTE: Water temperature range of 120°-1400F recom-

me_uled by most disltwasher manufuctnrers,

•,WARNING ]

Shouldoverheatingoccuror the gassupplyfailto shutoff,I turn 'OFF themant_gascontroivaJvetotheappllance.

Service and Adjustment

Tank (Sediment) Cleaning

Sediment build-up on the tank bottom may create v_ing amounts of noise, and if left in the tank will cause premature tank failure. In some

water areas,you may not be able to drain all sediment deposits by simply draining the tank. In these cases Mag Erad (part no. 23600) can be used to help remove the sediment deposits. This may be

ordered from the Sears Service Center. For ordering, refer to the _Repair Parts" section.

Venting System Inspection

At least once a year a visual inspection should be made of the venting system. You should look for:

• Obstructions which could cause improper venting. The com-

bustion and ventilation air flow must not be obstructed. Damage or deterioration which could cause improper venting

i or leakage of combustion products.

Rusted flakes around top of water heater.

AWARNING

Chemical vapor corrosion of the flue and vent system may occurif air for combustioncontainscertain chemicalvapom

Spray can propellants,cleaningselvan_, refrigerator and air conditioner refrigerants, swimming pool chemicals, calcium andsodiumchloride,waxes,bleach,and processchemicalsa_ typicalcompoundswhichare poter_dailycorrosive.

&WARNING

Obstructeder deterioratedvantsystemsmay present a serious healthrisker asphyxlatlon.

Burner Inspection

AWARNING I

Doont usethisapplianceif anyport of Ithasbeenunderwa_. I Immediatelycalla SearsServiceTechnicianto inspectthe I

applianceand to replacethe gascontrolor any part of the burnersystemwhlchhasbeenunderwater.

At leastonce a year a visual inspection should be madeof the

main burner andpilot burner. The drawingisfor your reference.

You should check for sooting which is not normal and will

impair proper combustion.

I AWARNING ]

Soot build-up indicate_at requirescorrection | beforefurther use.Turn "off" gasto water heater and leave|

"off" until repairs are made, becausefailure to correct the| causeof the sootingcan result in a fire or explosioncausing|

death,seriousbodilyinjury,orpropertydamage.

Burner Cleaning

AWARNING I

Be sure the vent piping is properly connected to prevent I

escape of dangerous flue gesses which could cause deadly

asph_i_o_

A WARNING -_

ff after inspection of the vent _ you found sootingor I delasrtorellon,something iswrong. Call the Iocaiges utUityto I

correctthe ix.oblem and dean er replacethe flue and ranting I beforeresumingoperation of the water heater, |

Oiling Instructions

Oil motor every 12 months with 6 drops ofSAE 20 motor oil.

In the event your burner needs cleaning, use thefollowing instructions:

If inspection of the burner shows that denning is required, turn the gas control knob clockwise (_"_) to the _OFF" position, depressing slightly.

NOTE: The knob cannot be turned from "PILOT" to "OFF" unless knob is depressed slighdy. DO NOT FORCE.

Loose deposits on or mound the burner can be removed by care- fully using the hose of a vacuum cleaner inserted through the

access door of the water heater. If the burner needs to be removed for additional deaning, call the Sears Service Center to remove

and dean the burner and correct the problem that required the

burner to be cleaned.

Service and Adjustment (cont'd)

L.P.Gas Control Valve & Burner

Assembly Replacement

Information

AWARNING

PROPANE(L.P.) GAS CONTROL VALVE AN BURNER ASSEMBLYREPLACEMENTINFORMATION,

ForPropane(L.R)GasModelsOnly:. Yourwaterheaterisequippedwitha Propane(L.R)gascon-

trol ,¢ai_ an_ a maln burner assem_ ,_da I_ ha_ threeds forthe followingfittingsand their connections.

The connectionbetweenthe manifold andthe gas i

controlvalve(A to B) are lefthandthreads.

The connectiembetween the main burner ori_e

and the manifold(C to D) are lefthandthreads.

For orderingthese replacement parts, pleaserefer to the "Repair Parts" sectionof this manual.

Draining

The waterheater should be drained if being shut down during freezing temperatures. Alsoperiodic draining and cleaning of sediment from the tank maybe necessary.

Turnthe gascontrol knob to the _OFF" position. CLOSE the cold water inlet valveto the waterheater.

• OPEN a nearby hot water faucet and leaveopen to allowfor

draining.

• Connect a hose to the drain valveand terminate to an ade- quate drain.

• OPEN the water heater drainvalveto allowfor tank draining.

NOTE: If the water heater is going to be shut down and drained for an extended period, the drainvalveshould be

left open with hose connected allowing water to t_.rminate

ta an adequate drain.

• Closethedrain valve. Follosuinstructions in the "FillingTheWaterHeater"section.

: Followthe lightinginstructionsin the _Lighting section to

restartthe waterheater.

Temperature-Pressure Relief

Valve Operation

The temperature-pressure relief valve must be manually operated at least once a year.

RELIEF VALVE

DISCHARGE PIPE

Failure to install and maintain a new properly listed tempera- lure-pressure reliefvalvewill rdeasethe manufacturer from any

claimwhich might result fi'om excessivetemperature orpressure.

AWARNING

if the temperature-pressuro relief valve on the appliance weepsor dischargesperiodically,this may be due to thermal

expansion. Your water heater may have a check valve installed in the water line or a water meter with a check

valve. Consultthe SearsService Center for further infurma- tlan. Oo not plugthe temperature-pressero rolief _lve.

' AWARNING

When checkingthe temperature-pressure reliefvalve opera- tio_, make sure that (i) no one is infront of or arouod the

out_t ofthe temperature-pressurereliefvalvedischargeline, and (2) that the water manuallydischargedwill not causeany

propertydamage becausethe water maybe extromety hot. If after manually operating the valve, it fails to completely

and cantiw,|e_ to _e_e water, _m_ close the

cold water inlet to the water heater, follow the draining instructions, and replace the temperature-pressure relief

valvewith a new one.

Service and Adjustment (cont'd)

Drain Valve Washer Replacement

NOTE: For replacement, use a 17A2"x ly.,, x _" thick washer available at your nearest hardware store. For ordering replace-

merit washers, refer to the "Repair Parts" section.

Turn "OFF" gas supply to water heater. Follow "Draining" instructions.

Turning counter clockwise, remove the hex cap below the screw handle.

Remove the washer and put the new one in place.

Screw the handle and cap assembly back into the drain valve

and retighten using a wrench. DO NOT OVER TIGHTENs,

Follow instructions in the Filling The Water Heater

section.

Check for leaks. Follow the lighting instructions in the _Lighting _ section to

restart the water heater.

Housekeeping

Vacuum around base of water heater for dust, dirt, and lint on a regular basis.

Combustible materials such as dothing, cleaning materials, or flammable liquids, etc. must not be placed against or adjacent to

the water heater. To insure sumcient ventilation and combustion air supply, prop-

er clearances from the water heater must be maintained at all times.

Service

Before calling for repair service, read the Start Up Conditions

and Operational Conditions found in the Troubleshooting

Guide of this manual. If a condition persists or you are uncertain about the operation

of the water heater, let a qualified person check it out.

Contact SEARS Repair Services at 1-800-4-MY-HOME

(1-800-469-4663).

Troubleshooting Guide

Start Up Conditions

THERMAL EXPANSION

Water supply systems may, because of such events as high line

pressure, frequent cut-offs, the effects of water hammer among others, have installed devices such as pressure reducing valves, check valves, back flow preventers, etc...to control these typgs of

_roblems. When these devices are not equip_sed with an internal oy-pass, and no other measures are taken, me devices cause the

water system to be dosed. As water is heated, it expands (ther-

mal expansion) and closed systems do not allow for the expan- sion of heated water.

The water within the water heater tank expands as it is heated and

increases the pressure of the water system. If the relieving point of

the water heater s temperature-pressure rel'ef valve is reached, the

valve will relieve the excess pressure. The temperature-pressure

reed valve is not intended for the €o_st_nt relief of thermal

expansion. This is an unacceptable condition and must be cor-

rected.

It is recommended that any devices installed which could create a

closed system have a by-pass and/or the system have an expan-

sion tank to relieve the pressure built by thermal expansion.

Thermal expansion taaks are available from Sears stores and

through the Sears Service Centers. Contact the local plumbing

inspector, water supplier and/or the Sears Service Center for

assistance in controlling these situations.

Thermal Expansion Tank Specifications

Model

Number

153.331020

153.331050

Dimettsiom in Inches

Diameter Length

8 inches 12_ inches

11 inches 14_ inches

Pipe Fittir_g

On Tank

_" Male _" Male

COLD

WATERHF_TER COLD WATER

INLETFITTING

HOT COLD

WATER HEATER (3)

COLDWA'I--_ pRESSURE

INLET FrI'rlNG REDUCING

VALVEWITH

BY-PASS

WATER

SHUTOFF

RECOHFtEHDED IHISTALLATIOH

(V_nCAL MOUNT._)

P,.OOR,CEtUNG

lOST,ETC.

STRAPPING

PRESSURE

REDUCING INLET COLD

VALVE WITH WATER

BY4PASS SHUTOFF

Expansion Tank Sizing Chart

Inlet*

Water

Pressure 30 40 50 66 82

Ex_,_onn--o; 40psi 2 2 2 5 5

Capacity 50psi 2 2 2 5 5

Needed 60psi 2 2 5 5 5

70psi 2 2 5 5 5 80psi 2 5 5 5 5

*Highest recorded inlet water pressure in a 24 hour period or

regulated water pressure.

NOTE: Expansion tanks are pre-charged with a 40 psi air charge. If ti_e inlet water pressure is higher than 40 psi, the

expansion tanks a'r pressure must be adjusted to match that pressure, but must not be higher than 80 psi.

Water Heater Capacity (Gallons)

ALTERNATE RECOHMENDED

INSTALLATION

(HORIZONTAL MOUNTING)

STRANGE SOUNDS

Possible noises due to expansion and contraction of some metal parts during periods of heat-up and cool-down do not represent harmful or dangerous conditions.

Condensation causes sizzling and popping with the burner area during heating and coolin_ periods and should be considered

normal. See "Condensation section.

Troubleshooting Guide (cont'd)

CONDENSATION

Whenever the water heater is filled with cold water, a certain

amount of condensation will form while the burner is on. A water heater may appear to be leakingwhen in fact the water is

condensation. This usually happens when:

• When a new water heater is filled with cold water for the

first time.

• When gas burns and water vapor isproduced in water

heaters, particularly high elTlciency models where flue tem- peratures are lower.

• When you use large amounts of hot water in a short time and the refill water is very cold.

Moisture from the products of combustion condense on the cooler tank surfaces and form drops of water which may fall

onto the burner or other hot surfaces to produce a _sizzling" or "frying"noise.

Excessivecondensation can cause piloicoutage due to waterrun-

ning down the flue tube onto the main burner and putting out

the pilot.

Becauseof the suddenness and amount of water, condensation

watermay be diagnosedas a "tank leak".After the water in the

tank warms up (about 1-2 hours), the condition should disap- pear.

Do not assume the water heater is leaking until there has been enough time for the water in the tank to warm up.

An undersized water heater will cause more condensation. The water heater must be sized_roperly to meet the family's demands

for hot water including dishwashers, washing machines and shower heads.

Excessive condensation may be noticed during the winter and early spring months when incoming water temperatures are at

their lowest.

Good venting is essential for agas firedwater heater to operate properly as well as to carry away products of combustion and

water vapor.

SMOKE/ODOR

It is not uncommon to experience a small amount of smoke and odor during the initial start-up. This is due to burning off of oil from metal parts, and will disappear in a short while.

Operational Conditions

SMELLY WATER

In each glasslined water heater there is installed at least one

anode rod (see parts section) for corrosion protection of the

tank. Certain water conditions will cause a reaction between this

rod and the water. The most common complaint associated with

the anode rod is one ofa *rotten egg smell". This odor is derived

from hydrogen sulfide gas dissolved in the water. The smell is the result of four factors which must all be present for the odor

to develop:

a. a concentration of sulfate in the supply water. b. little or no dissolved oxygen in the water. c. a sulfate reducing bacteria within the water heater. (This

harmless bacteria is non-toxic to humans.)

d. an excess of active hydrogen in the tank. This is caused by

the corrosion protective action of the anode.

Smelly water may be eliminated or reduced in some water heater models by replacing the anode(s) with one of less active material,

and then chlorinating the water heater tank and all hot water lines. Contact Sears Service for further information concerning an Anode Replacement Kit #9001453 and this Chlorination

Treatment.

If the smelly water persists after the anode replacement and chlo- rination treatment, we can only suggest that continuous chlori-

nation and filtering conditioning equipment be considered to eliminate the water problem.

Do not remove the anode leaving the tank unprotected. By doing so, all warrantyon the waterheater tank is voided.

&WARNING

HOTrER WATER CAN SCAL_. Water heatersare intendedto

imxha:e hot water. Water heated to a _nporatum which will

satisfydothes washing,dishwashing, and other sanitizing needs canscaldand permanentlyinjureyou uponcontact. Some pee.

pieare moreh_ely to be permonentlyinjuredby hot wa_erthan ot_,rs. Theseinclude the elderly,children,the infirm,or I_ ly/montallyhandicapped.Ifanyoneusinghotwater inyour home

Etsintoone ofthese greupsor ifthere isa localcodeor sterelaw requiring a certain temperaturewater at the hot water Cap,thon youmusttakespoclalprecaudonLIn additionto usingthe inwest possibletemperature settingthat satisfiesyour hotwater needs, a meam suchasa mixingvalve,shouldbe usedat the hot water

tapsusedbythese poople or at the water heater. M_xingvalvesI areavailable at plumbingmpply or hardwarestore_Followman-

ufacturers instructions for installation of the valves. Before changingthe factory setting on the thermostat, read the 'q'emporatureRegulation"sectioninthismanual.

Troubleshooting Guide (cont'd)

Operational Conditions (cont'd)

"AIR" IN HOT WATER FAUCETS

_,WARNING

HYDROGEN GAS: Hydrogen gas can be produced in a hot

water systomthat hasnot bean usedfor a longpe_od of time (generally two weeks or more). Hydrogen gas is extremely

flammable and explosive.To prevent the possibilityof injury under these conditions,we recommend the hot water faucet

be opened for severalminutesat the kitcben sinkbefore any

electricalapplianceswhich are connectedto the hotwater sys- tom are used(suchas a dishwasheror washingmachine). If

hydrogengas is present, there will probably be an unusual soundsimilarto air escapingthrough the pipe as the hot water

faucet is opened, There must be no smokingor open flame neart_ f_ at the _w Kis opan.

HIGH TEMPERATURE SHUT OFF SYSTEM

This water heater is equipped with an automatic gas shut offsys- tem. The high temperature shut off is built into the gas control

valve. This system shuts off the gas supply to the water heater

burners when high water temperatures are present. It is non- resettable. If the high temperature shut offactivates, the gas con-

trol valve must be replaced. If this were to occur, turn _OFF" the entire gas supply to the water heater. Contact the Sears Service

Center.

WATER IS TOO HOT

1. The temperature adjustment dial may be set too high. See the

_Temperature .Adiustment" section.

NOTE: Aperiod of time is necessary after an adjustment has been made for the water temperature to reach the new tem-

perature setting.

2. If lower temperature settings will not lower the water tempera-

ture, call the Sears Service Center.

_WARNING

Due to the nature of the typical gas water heater, the water temperature in certain situations may be hotter

than the thermostat setting. Short, frequent draws of hot water - especiallywith very cold incoming water, can shock the thermostat into brief

operation resulting in hotter and hotter layers of water closerto the top of the tank. Changes in hot water usage patterns or raising the tem- pereture differential between the cut-on of the thermo-

stat and the cold water temperature will usuallyeliminate the problem.

AWARNING

Shouldoverheatingoccuror the gassupplyfailto shutoff,

tom "OFF" the manualgascontrolvalveto the appliance.

NOT ENOUGH OR NO HOT WATER

Check the pilot flame. It may have gone out. All models have

_ Check the manual gas shut offvalve to be sure it is open.

an opening behind the outer door for viewing the pilot. If the pilot is not lit, follow the "Lighting" instructions in this manual or located above the gas contr_ valve on the water

heater to relight the pilot. If the water was extremely hot and is now cold, the high limit safety temperature shut off may have put out the burner and pilot. If the high temperature shut off activates, the gas controlvalve must be replaced. Contact the

Sears Service Center.

_. The gas control knob must be turned to the _ON" position.

The temperature adjustment dial may be set too low. See the _Temperature Regulation"section.

An underllred water heater will not heat water as quickly.

i The gas company can check the gas input to see if it is correct.

Look for leaking or open hot water faucets. Ma_e sure all are closed.

• The cold water inlet temperature may be colder during the win- ter months. It will take longer to heat the water and seem like

lesshot water.

• If you cannot find what iswrong, call she Sears Service Center.

Troubleshooting Guide (cont'd)

Leakage Checkpoints

Use this guide to check a _Leaking" water heater. Many suspect-

ed _l.P.akers"are not leaking tanks. Often the source of the water can be found and correctea.

If you are not thoroughly familiar with your local gas codes your

water heater, and safety practices, contact the Center to check the water heater.

ACAUTION ]

Read this manual fl_ checking the water[ heater make sure the gas supply has been turned|

"OFF", and never turn the gas "ON" before the tank is| completely full of water. ]

ACAUTION ]

Never use this wate_it is completely filled | with water. To prevent damage to the tank, the tank|

must be filled with water. Water must flow from the hot J water faucet before turning "ON" gas to the water[ heater. ]

Water at is water vapor which has con-

the draft hood

densed out of the combustion products. This is caused by a problem in the vent. Contact the SearsServiceCenter.

*Condensation be seen in humid weather

pipe connections may be leaking.

*The primary anode rod fitting may be leaking.

Q Small amounts of water from temperature-pressure relief

valve may be due to thermal expansion or high water pres- sure In your area.

*The temperature-pressure may leaking at

the tank fitting.

may

pipes

relief

valve be

O Water from a drain valve may be due to the valve opened

slightly.

*Thedrain valvemay be leakingat the tank fitting. Combustion products water vapor can con-

denseon the cooler surfacesof the tank. Dropletsform and dripinto the fire or run on the floor. This is common at

the time of startup after installation and when incoming

water iscold.

in the heater bottom

Water water or on the floor may be

from condensation, loose connections, or the relief valve. DO NOT replacethe water heater until a full inspection

of all possible water sources is made and necessarycorrec- tive steps taken. Leakage from other appliances, water

lines, orground seepageshould also be checked.

NOTE: To check where threaded portion enters tank, insert cotton swab between acket opening and fitting. If

cotton is wet, follow "Draining" instructions in the "Per'odic Ma'ntenance' section and then remove fitting. Put pipe dope or teflon tape on the threads and replace. Then follow "Filling the Water Heater" instructions in the "Installing the New Water Heater" section.

contain which

Troubleshooting Guide (cont'd)

A WARNING

Thistroubleshootingguidehasbeensuppliedfor usebyquali-J fledservicepersonnelwhohavea completeunderstandingof

bethelectricityandgas.

THERMOSTAT AND GAS SUPPLY CHECK

i I

Is gas beingthermostat?

I Turn "ON" gassupply.

Light Pilot. (See Lightlng[ Instructions in manual

to water heater.)

I Pilot won't light.

or attached I-4,

I [Pil° ligh .

A CAUTION

Label all wiling before disconnecting any wiring; to ensure

correct reconnection. Failure to follow this instruction I could cause improper and possible dangerous operation, resulting in DEATH, SERIOUS BODILY INJURY, OR

PROPERTY DAMAGE.

supplied to the

Is pilot lit?

-J yes

Is gas cock knob turned "ON"? [

q I

Yes

Check thermocouple.

Bad

I Replace thermocouple.

Call gas company to increase gaspressure. _ ................

Good

[ Turn gas cock knob to _ON".

Replacethermostat.

I r

I I

Replace thermostat.

GO TO ELECTRICAL SYSTEMCHECK SECTION

Is thermostat calling for heat? Run [

(hot) water from heater and turn [

adjustment knob higher. Check ] using a manometer at thermostat

pressure tap.

No ............. J Yes

Is there a minimum gas pressure 3_7' W.C. for natural gasor 8" W.C. for

propane (L.P,)gas?

............ .J

' I

Yes

Troubleshooting Guide (cont'd)

Diagram for Electrical System Check on pages 34 and 35.

120VGAS

SOLENOID HIJ_MrT N

$WfTCH N_ -O.

NC.

INDICATORIJGpR 120V

NATURAL GAS 3_'W.C* MIN. PROPANE (LP) GAS 8" W.C, MIN*

Troubleshooting Guide (cont'd)

ELECTRICAL SYSTEM CHECK

(Use diagram on page 33)

t Visuallycheck that all components

are wired correctly according to J

wiringdiagramon unit. [

Correct by wiring according to dia- J

gram.

Go to Thermostat and Gas Supply L_ .....

Check section.

JSupply 1101120 volts.

ITurn on.

Check at #1 for 110/120 volts to L,av...... No ........

ground.

No Yes

No ........ J Does power cord or power wiring ]

...... No ........ J Yes

[g. 0e tch J

ACAUTION J

Label all wiring before disconnecting any wiring; to ensureJ

correct reconnection. Failure to follow this Instruction

could cause improper and possibledangerous operation, J resulting in DEATH, SERIOUS BODILY INJURY, OR

PROPERTY DAMAGE.

Yes

forPilotheat.is lit and thermostat is calling

Yes

.................... have 110/120 volts available (recep-

tacleand/or junct on box)?

Yes

[ .................. _Is on/offswitch "ON"?

' I

€

_1 Check at #2 for 110/120 volts to

r..... ground.

t Blower motor running.

Yes

Replacegas pressure switch. ,,

NOTE: Requites minimum 31/2

W.C, for natural gas or 8 _C. for 1_ .....

propane (LE) gas to operate. J

JCheck wiring between # 2 and #3. ...... No

Unplug blower motor and check at

a [--'4 #3ForXt0/lZ0voltstogroutld.No

| |

i - J

.......... : I Replace blower motor.

Yes

continued onfacing page

Troubleshooting Guide (cont'd)

to ground for 110/120 _'_-No -] Check#8to groundforl l0/120volts. ]-gt--.No -J Is indicatorlighton? ]Check #5

' I

Yes

Check #9 for 110/120 volts. ]

No Yes

[ Replace indicator light. ] €

Secureairpressureline. _,_ / pressure switch with oppositeend

airpressureswitch. _'_- No I Is there venting restrictionor low

Replace

- No .-_ secured to pressure tap on blower

i i

"'1 voltage(110Vrain. req.)

continuedfrom facingpage

Yes

Is ¼"airpressureline secured to air

housing?See6 and7.

Yes

I Checkventing reset

Replace thermostat.

manual switch.

}'_- No "t Is mainburneron?

Yes

IALL SYSTEMSOPERATIONAL

l_omo_er0.ri.ionoroorr0ct1

voltage.

Parts Order List

POWER MISER TM 9 POWER VENT GAS WATER HEATERS

MODEL NUMBERS: 1

153.335816 40 Gal.

153.335845 40 Gal. High Altitude L.P.

153.335862 40 Gal. L.P.

153.335916 50 Gal.

153.335942 50 Gal. High Altitude L.P.

153.335962 50 Gal. LR 4

3oC,_

_12

Parts Order List (cont'd)

POWER MISER TM 9 POWER VENT GAS WATER HEATERS

MODEL NUMBERS:

153.335816 40 Gal.

153.335845 40 Gal. High Altitude LP.

153.335862 40 Gal. L.P.

153.335916 50 Gal.

153.335942 50 Gal. High Altitude I.P.

153.335962 50 Gal. L.P.

KEY

153.335816 153.335942 153.335962

iNO. PART DESCRIFI'ION

1. Vent Capw/Screen 9001957

2. Wall Collar 9001993

3. i' PVC Schedule 40 Vent Pipe 9001958

4. 45 ° PVC Schedule 40 Elbow 9001959

5. Vent/Blower Adapter 9001960

6. Blower 9002672

7. Blower Gasket 9000736

8. Venting Manual Beset Switch 9002678

9. Draft Hood Assembly 9001963

10. Dip Tube 9002444

11. Anode Rod 9000734

12. Temperature-Pressure Relief Valve 9000071

13. Drain Valve 9000254

14. Inner Door 9000281

15. Burner Assembly (Nat.) 9002411

15. Burner Assembly (L.E)

16. Burner Orifice 0230120

(Drill Size) #33

17. Manifold 9002674

18. Thermocouple* 9002321

19. PilotAssemblyw/Tubing& Ftttin_(NaL) 9002294

19. PilotAssemblyw/Tubing& Fittin_(LE)

20. Bleed Pilot w/Tubing; & Fitting 9002296

21. Manifold Cover 9001970

22. Control Cover 9002113

153.3358451153.335862 153.335916

9001957 9001957 9001957 9001993 9001993 9001993

9001958 9001958 9001958 9001959 9001959 9001959

9001960 9001960 9001960 9002672 9002672 9002672

9000736 9000736 9000736 9002678 9002678 9002678 9001963 9001963 9001963 9002444 9002444 9002443

9000734 9000734 9000734 9000071 9000071 9000071

9000254 9000254 9000254 9000281 9000281 9000281

-- -- 9002411

9000390 9000390 -- 0230224 0230225 0230120

#51 (HA) #50 #33

9002675 9002675 9002676 9002321 9002321 9002321

-- -- 9002294

9002295 9002295 --

9002296 9002296 9002296 9001970 9001970 9001970 9002113 9002113 9002113

MODEL NUMBERS

PART NUMBERS

9001957 9001993 9001958

9001959 9001960

9002672 9000736 9002678

9001963 9002443 9000734

9000071 9000254

9000281

9000390 0230224

#51 (HA)

9002677 9002321

9002295 9002296 9001970 9002113

9001957 9001993 9001958

9001959 9001960

9002672 9000736 9002678

9001963 9002443 9000734

9000071 9000254 9000281

9000390 0230225

#50

9002677 9002321

9002295 9002296

9001970

9002113

* These paxts arealso availableat most Sears retailstores.

t Replaced only on return of damaged plate. # Not Illustrated

Now that you have purchased your Gas Water Heater, should a need ever exist for repair parts or service, simply contact any SEARS Service Center or call 1-800-4-MY-HOME (1-800-469-4663). Be sure to provide pertinent facts when you call or visit.

All parts listed may be orderedfrom any SEARS Service Center, most SEARS stores and by calling 1-800-366-PART (1-800-366-7247). Iftbe

parts you need are not stocked locally, your orderwill be electronically transmitted to a SEARS Repair Parts Distribution Center for handling.

The model number of your Gas Water Heater will be found on the model rating plate located near the gas control valve.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION:

MODEL NUMBER PART DESCRIPTION PART NUMBER NAME OF ITEM

THIS IS A REPAIR PARTSLIST, NOT A PACKING LIST,

Parts Order List

POWER MISER TM 9 POWER VENT GAS WATER HEATERS

MODEL NUMBERS:

153.335816 40 Gal.

153.335845 40 Gal. High Altitude L.R

153.335862 40 Gal. L.P.

153.335916 50 Gal.

153.335942 50 Gal. H_h Altitude I.P.

153.335962 50 Gal. LP.

Parts Order List (cont'd)

POWER MISER TM 9 POWER VENT GAS WATER HEATERS MODEL NUMBERS:

153.335816 40 Gal.

153.335845 40 Gal. High Altitude LP.

153.335862 40 Gal. LP.

153.335916 50 Gal.

153.335942 50 Gal. High Altitude LP.

153.335962 50 Gal. LP.

KEY

NO. PART DESCRIPTION

23. Thermostat Adjustment Knob F145-0697

24. Gas Thermostat (Nat.) F145-1330

24. Gas Thermostat (LE) (See Note)

25. Power Cord 9001513

26. Light (120 V) 9002673

27. On/Off Switch 9001773

28. Pressure Switch (Air) 9001976

29. Flue Baffle 9001977

30. Restrictor Rin_ 9000275

31. Model Rating Platet 0270116 # Manual

# Mag-Erad

153.335816 153.335845 153.535862 153.335916 153.335942 153.335962

F145-0870

F145-1331

9001513 9002673

9001773 9001976

9001977 9000275 0270116

MODEL NUMBERS

PARTNUMBER$

F145-0870 F145-0697

-- F145-1330

F145-13311 --

9001513 9001513

9002673 9002673 9001773 9001773 9001976 9001976

9001977 9001978 9000275 9000275 0270116 0270116

0002915850

23600

F145-0870

F145-1331

9001513 9002673

9001773

9001976 9001978

9000275 0270116

F145-0870

F145-1331

9001513 9002673 9OO1773 9001976

9001978 9000275 0270116

Note: For Propane (LP.) model(s) this part has left hand threads. * These parts arealso availableat most Sears retail stores.

tReplaced only on return of damaged plate.

# Not Illustrated

All parts listed may be ordered from any SEARS Service Center, most SEARS stores and by calling 1-800-366-PART (1-800-366-7247). If the

parts you need are not stocked locally, your order will be electronically transmitted to a SEARS Repair PartsDistribution Center for handling. The model number of your Gas Water Heater will be found on the model rating phte located near the gas control valve.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION:

MODEL NUMBER PART DESCRIPTION

PART NUMBER NAME OF ITEM

THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.

Warranty

About YourWarranty

THE PRICEOF YOURWATERHEATERDOESNOT INCLUDE A FREECHECKUPSERVICECALL.On WaterHeaterInstallations

ArrangedBySears,Searswarrantsthe installation.

ON INSTALLATIONSNOT MADEBY SEARSAUTHORIZED CONTRACTORS:

1.YourSearswarrantyappliestothe productonly.

2.Searsdoesnot warranttheinstallation.

3. A chargewill be made on servicecallsdueto poor orincomplete installation.Theseinclude:

FULLONE YEARWARRANTYON WATERHEATER

For oneyear from the date of purchase, when your SearsKenmore water heater is installed and operatedin a single-familyresidencein

accordance with the instructions in this manual,Searswill:

1. Repairdefects in materialorworkmanshipin this water heater, freeof charge.

2. Furnishand installanew cur_nt modelwater heater of equal capacity and quality, freeof charge, ifa leakoccursin the tank.

LIMITEDWARRANTYON TANKSTHAT LEAK

After one year and through 9 years from the date of purchase for water heaters used in a single-family residence,ifa leak occursin the

tank, Searswill furnish anew current modal water heaterof equalcapacity and quality. Youwillbe charged for any installation.

LIMITED WARRANTY ON PARTS

After one year and through 4 years from the date of purchase, when your SearsKenmore water heater is used in a single-familyresidence

and is installed and operatedin accordance with the information in this manual, ifa part fails due to a materials or workmanship, Sears

will furnish arephcement free ofcharge. Youwill be charged for labor.

a.Adjustingthermostat. b.Lightingpilot.

c. Leaksin pipesorfittings. d. Improperventing

e. Condensation

This manualis in non-technicallanguageIt mayhelpyouavoidthe costof a needlessservicecall.Many servicecalls reallyaren'tneeded.

Suchaswhen:

1.The gasisturned"OFF".

2.The pilotisout.

3.A gasorwaterleakisdueto loosepipe orconnections.

If the water heater is subjected to commercial,institutional, industrial or usein residencesof two families ormore, the abovewarranty

coveragefor tanksthat leakis effectivefor 2 yearsfrom the dareof purchase and the aboveparts warranty is effectivefor 1yearfrom the

dareof purchase.

To obtain warranty service, SIMPLY CALL 1-800-4MY-HOME (I-800-469-4663). "This warranty applies only while this product is in

use in the United States. _

This warranty gives you specificlegal rightsand you mayalso haveother rightswhich vary from state to state.

SEARS, ROEBUCK AND CO., Dept. 817 WA, HOFFMAN ESTATES, IL 60179

Sears Installation Warranty

Inaddition to anywarrantyextendedto you onthe Searsmerchandise involved,whichwarrantybecomeseffectivethe datethemerchandiseis

installedshould the workmanshipof any Searsarrangedinstallation provefaultywithin oneyear,Searswill,upon noticetromyou, cause

suchfaultstobe correctedatnoadditionalcosttoyou. Ifyouwantthis heaterprofessionallyinstalledby SearscontactyourSearsSalesperson.

Theywillarrangeforprompt,qualityinstallation.

Sears Installation Policy

Allinstallationlabor arrangedby Searsshallbe performedin a neat, workmanlikemannerinaccordancewith generallyacceptedtradeprac-

tices.Further,all installationsshallcomplywithall locallaws,codes

regulationsand ordinances.The customershallalsobeprotected,dur- inginstallation,by insurancerelatingto property damage,Worker's Compensationand PublicLiability.

Ifyou want this waterheaterprofessionallyinstalledby Searscontact

yourSalesperson.Theywillarrangeforprompt,qualityinstallationby

Searsauthorizedcontractors.

Forin-homemajorbrandrepairservice

Call24 hoursaday,7daysaweek

"1-800-4-MY-HOME

0 eoo-4es-,ieGa)

The modelnumberof yourwaterheaterisfoundon themodelratingplateon thefrontof thewaterheater.

o_. Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. 00o2,1sss_o

Kenmore 153.335962, 153.335942, 153.335916, 153.335862, 153.335845 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual