Kenmore 153335961, 153335941, 153335915, 153335914, 153335903 Owner’s Manual

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Owners

Manual

FOR POTABLEWATER

HEATING ONLY

NOT SUITABLEFOR

SPACEHEATING

NOT FOR USE IN

MOBILE HOMES

Model No.

153.335803 40 Gal. High Altitude

-153.335814 40 Gal.

-153.335815 40 Gal.

153.335844 40 Gal. HighAltitude LP.

153.335861 40 Gal. L.R

153.335903 50GaL High Altitude

_153.335914 50 Gal.

--.153.335915 50 GaL

153.335941 50 Gal. HighAltitude LR

153.335961 50 Gal. L.R

KENMORE POWER MISER TM 8 POWER VENT

GAS WATER HEATER

• Safety Instructions • Care and Maintenance

• Installation • Troubleshooting

• Operation • Parts List

For Your Safety

AN ODORANT IS ADDED TO THE GAS USED BY THIS WATER HEATER

WARNING: If the information in these instructions are not fol- I lowed exactly, a fire or explosion may result, causing property

damage, personal injury or death. I

-Do not store or use gas.oline or other flammable vapors and liq-

uids in the vicinity of this or any other appliance.

-WHAT TO DO IF YOU SMELL GAS

: Do not try to light any appliance.

Do not touch any electrical switch; do not use any phone in your building.

Immediately call your gas suppher from a neighbor's phone.

i Follow the gas supplier'sinstructions.

If you can not reach your gas supplier, call the fire department.

-Installation and service must be performed by a qualified installer,

service agency or the gas supplier.

Caution: Read and Follow

All Safety Rules and

Operating Instructions Before First Use of

This Product.

Savethis Manualfor Future Reference.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

_,WARNING 1

Improper installation, adjus_on, service or maintenance I

can cause DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAM- I AGE. Refer to this.manual for assistance or consult the local Sears I

Serv ce Center or gas utility for further information. I

AWARNING

Flammable vapors may be drawn by air currents from other areas

i of the structure to this appliance.

_,WARNING

READ THE GENERAL SAFETY SECTION BEGINNING ON INSIDE COVER AND THEN THIS ENTIRE MANUAL BEFORE INSTALLING OR OPERATING THIS WATER HEATER.

Safety Precautions

AW,.ARNING . .

Imp,roper installation, ad|ustment, alteratlon, service or I maintenance can cause death, serious bodily injury, or I

property damage. Refer to this manual for assistanceor I consult your local Sears Service Center for further

information.

AWARNING

WATER HEATERS EQUIPPED FOR ONE TYPE GAS ONLY: This water heater is equipped for one type gas

only. Check the model rating plate near the gascontrol valve for the correct gas. DO NOT USE THIS WATER

HEATER WITH ANY GAS OTHER THAN THE ONE SHOWN ON THE MODEL RATING PLATE. Failure to

usethe correct gascan causeproblemswhichcanresultin DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAMAGE. If you have any questions or doubts consult yourgassupplieror localutility.

AWARNING

INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQ-

UIDS (VAPORS) ARE LIKELY TO BE PRESENT OR

STORED (GARAGES, STORAGE, AND UTILITY AREAS,

ETC): Flammable liquids (such as gasoline, solvents,

propane(LP) or butane, etc.), all ofwhich emit flammable vapors, may be improperly stored or used in suchareas. The gaswater heater pilot light or main burner can ignite

such vapors. The resulting flashback and fire can cause

death or serious burns to anyone in the area, aswell as

property damage.

If installation in such areas is your only option, then the

installation must be accomplishedin a way that the pilot

flame and main burner flame are elevatedfrom the floor

at least 18 inches.While this may reduce the changesof

flammable vaporsfrom a floor spillbeing ignited, gasoline

and other flammable substancesshouldnever be stored or

used in the same room or area containing a gas water

heater or other openflame or spark producingappliance. NOTE: Flammable vapors may be drawn by air currents

from other areasof the structure to the appliance.

_,WARNING

If this water heater will be used in beauty shops,barber shops,cleaning establishments, or self-service laundries

with dry cleaning equipment, it is imperative that the water heater or water heaters be installed so that com-

bustion and ventilation air be taken from outside these areas. Refer to the "Locating The New Water Heater"

section of this manual and also the latest edition of the

i National FuelGas Code, ANSI Z223.1, also referred to as INFPA 54 for specificsprovidedconcerningairrequired.

_,WARNING I

A E_ can start if combustiblematerials suchas clothing,I cleaningmaterials, or flammable liquidsare placedagainst

or next to the water heater.

_,WARNING

At the time of manufacture thiswater heater wasprovid- ed with a combination temperature-pressurosrelief vaive certified by a nationally recognized testing laboratory that maintains periodic inspectionof production of listed equipment or materials, as meeting the requirements

for Relief Valvesand Automatic Gas Shutoff Devices for

Hot Water Supply Systems, and the latest edition of

ANSI Z21.22 and the code requirements of ASME. If

replaced,the valve must meet the requirements of local codes,but not lessthan a combination temperature and pressure relief valve certified as meeting the require-

ments for Relief Valves and Automatic Gas Shutoff Devicesfor Hot Water SupplySystems,ANSI Z21.22 by

a nationally recognized testing laboratory that maintains periodic inspectionof production of listed equipment or

materials. The valve must be marked with a maximum set pressure not to exceed the marked hydrostaticworking pressure

of the water heater (150 Ibs./sq. in.) and a discharge _ capacity not lessthan the water heater input rate as

shown on the model rating plate. (Electric heaters - watts dividedby 1000 x 3415 equal BTU/Hr. rate.) Your local jurisdictional authority, while mandating the

use of a temperature-pressure relief valve complying with ANSI Z21.22 and ASME, may require a valve model

different from the one furnishedwith the water heater.

Compliance with suchlocal requirements must be satis-

fied by the installer or end user ofthe water heater with

a locally prescribed temperature-pressure relief valve installedin the designatedopeningin the water heater in placeof the factory furnishedvalve. For safe operation of the water heater, the relief valve must not be removed from it's designated opening or plugged. The temperature-pressure relief valve must be installed directly into the fitting of the water heater designated for the relief valve. Positionthe valvedownward and pro- vide tubing so that any dischargewill exit only within 6

inches above, or at any distance below the structural

floor. Be certain that no contact is made with any live

electrical part. The discharge opening must not be blocked or reduced in size under any circumstances. Excessivelength, over 30 feet, or useof more than four elbows can cause restriction and reduce the discharge capacityofthe valve. No valve or other obstruction is to be placed between the relief valve and the tank. Do not connect tubing directly to dischargedrain unlessa 6" air gap isprovided. To prevent bodilyinjury, hazard to life, or property dam- age, the relief valve must be allowed to discharge water in quantities should circumstances demand. If the dis- charge pipe is not connected to a drain or other suitable means, the water flow may causeproperty damage. The DischargePipe:

Must not be smaller in sizethan the outlet pipe size of the valve, or have any reducing couplings or other

restrictions.

Must not be pluggedor blocked. Must be of material listedfor hot water distribution.

Must be installed so as to allow complete drainage of both the temperature-pressure relief valve, and the

dischargepipe.

Must terminate at an adequatedrain. Must not have any valve between the relief valve and

tank.

Safety Precautions

AWARNING

A gas water heater .cannotoperate properly without the

correct amount of mr for combustion. Do not install in a confined area such a closet, unless you provide air as

shownin the "Locating The New Water Heater" section. Never obstruct the flow of ventilation air. If you haveany

doubtsor questionsat all, call your gascompany. Failure

to providethe proper amount of combustionair can result

in a fire or explosion and can cause death, seriousbodily injury,or property damage.

AWARNING

HOTTER WATER CAN SCALD: Water heaters are intended to produce hot water. Water heated to a tem-

perature which will satisfyclotheswashing,dish washing and other sanmzing needs can scald and permanently

injure you uponcontact. Some people are more likely to be permanently injured by hot water than others. These

includethe elderly,children, the infirm, or physically/men-

tally handicapped.Ifanyone usinghot water in your home fits into one of these groupsor if there is a local code or

state law requiring a certain temperature water at the hot

water tap, then you must take specialprecautions.In addi-

tion to usingthe lowestpossibletemperature setting that satisfiesyour hot water needs,a means suchas a mixing valve, should be used at the hot water taps usedby these

people or at the water heater. Mixingvalvesare available

at plumbing supplyor hardware stores. Follow manufac- turers instructions for installation of the valves. Before

changingthe factory setting on the thermostat, read the

"Temperature Regulation"sectioninthis manual.

_WARNING

This water heater must not be installed directly on car- peting. Carpeting must be protected by a metal or wood

panel beneath the appliance extending beyond the full width and depth of the appliance by at least 3 inches

(76.2mm) in any direction, or if the appliance isinstalled in an alcoveor closet,the entire floor must becoveredby the panel. Failure to heed this warning may result in a

fire hazard.

_,WARNING

The power vent water heater requiresits own (separate) ventingsystem.It cannot be connectedto an existing vent

pipeor chimney.It must beterminated horizontallyto the outdoors.Failureto properly installthe ventingsystem can

result in asphyxiation, a fire or explosion and can cause DEATH, SERIOUS BODILY INJURY, OR PROPERTY

DAMAGE.

AWARNING

No vent damper installationis compatible with this power

vented water heater design.No vent damper, whether it is

operated thermally or otherwise is to be installed on this power vented water heater. Alteration of any part of the

factory-furnished ventassemblycouldresultin improperop-

eration dueto restriction offlue gases,spillageoffluegases

and may causecarbon monoxide poisoning.

_,WARNING

Soot build-up indicates a problem that requires correc- tion before further use. Turn "off" gas to water heater and leave"off" until repairs are made, becausefailure to correct the cause of the sooting can result in a fire or

explosioncausingdeath, seriousbodily injury,or property damage.

AWARNING

BEFORE LIGHTING [PROPANE (L.R) GAS WATER HEATERS]: Propane (L.R) gasis heavier than air. Should

there be a leak in the system,the gaswill settle near the ground. Basements, crawl spaces, skirted areas under

mobile homes (even when ventilated), closets and areas belowground levelwill serve as pocketsfor the accumula-

tion of this gas. Before attempting to light or relight the water heater's pilot or turning on a nearbyelectrical light switch, be absolutely sure there is no accumulated gasin the are_ Search for odor of gasbysniffingat groundlevel

in the vicinity of the appliance.If odor is detected, follow

stepsindicated at "For Your Safety" on the cover pageof this manual then leavethe premises.

AWARNING

•The applianceand its individualshutoffvalvemustbe dis- connectedfrom the gassupplypipingsystemduring any pressure testing of the gas system at test pressuresin excessof I/2 pound per squareinch (3.5kPa).

•The appliancemust be isolatedfrom the gas supplypip- ing system by closingits individualmanual shutoff valve

during any pressuretesting of the gassupplypipingsys-

tem at test pressuresequal or lessthan I/2 pound per squareinch(3.5kPa).

_,WARNING

Chemical vapor corrosion of the flue and vent system may occur ifair for combustioncontainscertain chemical

vapors.Spray canpropellants,cleaningsolvents,refHgera. tor and air conditioner refrigerants, swimming pool

chemicals, calcium and sodium chloride, waxes, bleach, and processchemicalsare typical compounds which are

potentially corrosive.

AE,WARNING

Obstructed or deteriorated vent systemsmay present a serious health riskor asphyxiation.

Safety Precautions continued on page 4.

Safety Precautions

AWARNING I

The water heater with draft hood installedmust be prop-J

Jerly vented to a chimney which terminates outdoors. I I Never operate the water heater unlessit is vented to the J

outdoors and has adequate air supply to avoid risks of J

Jimproper operation,explosionor asphyxiation.

AWARNING

Minimum clearancesbetween the water heater and com- bustibleconstructionare I" at the sidesandroar, 4" at the front, and 6" from the vent pipe. Clearance from the top

of the jacket is 18" on most models. Note that a lesser dimension may be allowed on some models. Refer to the

labelon the water heater adjacent to the gascontrol valve for all cleerance_

_WARNING I

Do not usethis applianceif any part of it hasbeen under J

Jwater. Immediately call a Sears Service Technician to J

inspectthe applianceandto replace the gascontrol or any

part ofthe burner systemwhich hasbeen under water. J

I AWARNING J

Vent termination must not be within 4 feet of any items J

such as gas meters, gas valves or other gas regulating J equipment. I

ACAUTION

WATER HEATERS EVENTUALLY LEAK: Installation of

the water heater must be accomplishedin sucha manner that ifthe tank or any connectionsshould leak,the flow of

water will not causedamageto the structure. When such locations cannot be avoided a suitable drain pan should

be installed under the water heater. Drain pansare aval- able at your local Sears store. Such a drain pan must be

not greater than I I/2 inches deep, have a minimum length and width of at least 2 inches greater than the

water heater dimensionsand must be piped to an ade-

quate drain. The pan must not restrict combustion air flow. Under no circumstances is the manufacturer or

Sears to be held liable for any water damage in connec-

ionwith this water heater.

_E,WARNING

HYDROGEN GAS: Hydrogengascan be producedin a hot

water systemthat has not been usedfor a long period of time (generally two weeks or more). Hydrogen gas is

extremely flammable and explosive. To prevent the possi- bility of injury under these conditions,we recommend the hot water faucet be opened for several minutes at the kitchen sink before any electrical appliances which are

connectedto the hot water systemare used(suchasa dis- hwasber or washingmachine). If hydrogengasis present,

there will probably be an unusual sound similar to air

escaping through the pipe as the hot water faucet is opened. There must be no smoking or open flame near the faucetat the time it isopen.

AWARNING

INSULATING JACKETS: When installing an external

water heater insulationjacket ona gaswater heater:

DO NOT cover the temperaturo-prossurerolief valve. DO NOT put insulation over any part of the top of the

gaswater heater. DO NOT put insulationoverthe gascontrol valve or gas

control valve/burner cover, or any accessareas to the burner.

DO NOT let insulationaround the gaswater heater to get within 8 inches of the floor (air must get to the burner).

• DO NOT cover or remove operating instructions, and safety related warninglabelsand materials affixedto the

water heater.

Failureto heed thiswill result in the possibilityof a fire or

explosion.

Table of Contents

Safety Precautions ............. 2-4

Table of Contents ................................................................................................................................................5

Customer

Product

l_esponslt_lllUes.......................................................................................................................6

_pecmcauons ..................................................................................................................................6

Materials and Basic Tools Needed ..........................................................................7

Materials Needed ...................................................................................................................................................................... 7

Basic Tools ................................................................................................................................................................................ 7

Installation Instructions ........................................................................................................................8-20

Removing the Old Water Heater ............................................................................................................................................... 8

Locating the New Water Heater .......................................................................................................................................... 9-10

Combustion Air and Ventilation ............................................................................................................................................. 10

Venting Clearances ............................................................................................................................................................. 10

Combustion Air and Ventilation for Appliances jn Unconfined Spaces ................................................................................... 11

Combustion Air and Ventilation for Appliances in Confined Spaces....................................................................................... 11

Water Piping ........................................................................................................................................................................... 12

Temperature-Pressure Relief Valve........................................................................................................................................... 13

Filling the Water Heater .......................................................................................................................................................... 14

Wiring ............................................................................................................................................................................... 14-15

Venting .............................................................................................................................................................................. 15-18

Gas Piping .............................................................................................................................................................................. 19

Installation Checklist .............................................................................................................................................................. 20

"-""Uperatmg Instructions .........................................................................................................................21-24

Eighting ............................................................................................................................................................................. 22-23

Temperature Remalation...

J 0 '...................................................................................................................................................... 24

Service and Adjustment ......................................................................................................................25-27

Tank (Sedimen0 Cleaning ...................................................................................................................................................... 25

Venting System Inspection ...................................................................................................................................................... 25

Oiling Instructions .................................................................................................................................................................. 25

Burner Inspection ................................................................................................................................................................... 25

Burner Cleaning ..................................................................................................................................................................... 25

L.P. Gas Control Valve & Burner Assembly Replacement Information .................................................................................... 26

Draining ................................................................................................................................................................................. 26

Temperature-Pressure Relief Valve Operation .......................................................................................................................... 26

Drain Valve Washer Replacement .................... 97

Housekeeping ......................................................................................................................................................................... 27

Service .................................................................................................................................................................................... 27

"_ 11 ""lrout)Jestiootmg Guide ........................................................................................................................28-30

Condensation ......................................................................................................................................................................... 28

Smoke/Odor ........................................................................................................................................................................... 28

Thermal Expansion ................................................................................................................................................................. 28

Strange Sounds ....................................................................................................................................................................... 28

Smelly Water ........................................................................................................................................................................... 29

Air in Hot Water Faucets ........................................................................................................................................................ 29

High Temperature Shut OffSystem ........................................................................................................................................ 29

Not Enough Hot Water .......................................................................................................................................................... 29

Water is too Hot ..................................................................................................................................................................... 29

Leakage Checkpoints .............................................................................................................................................................. 30

Parts Order List...............................................................................................................................................32-35

Customer Responsibilities

Thank Youfor purchasing a Searswater heater. Properly

installedand maintained, it should give you years of trouble free ser- vice. If you should decide that you want the new water heater profes-

sionally installed by Sears call the local Sears Service Center or any Searsstore. They will arrange for prompt, quality installation by Sears

authorizedcontractors.

Abbreviations Found In This Instruction Manual

A.G.A. - American Gas Association

A.N.S.I. - American National Standards Institute

AWARNING

This gas-fired water heater is design certified by the American Gas Association Laboratories under American

National Standards for Gas Water Heaters. The installa- tion must conformwith this manual, Local Codes andwith the latest edition of the National Fuel Gas Code, ANSI

Z223.1.

This publicationisavailablefrom your focal government or

public library, gas company, or by writing NFPA,

Batterymarch Park,Quincy,MA 02269.

• Read the "Safety Precautions" section, pages 2 and 3 of this manual first and then the entire manual carefully. If you dont

follow the safety rules, the water heater will not operate prop- erly. It could cause DEATH, SERIOUS BODILY INJURY

AND/OR PROPERTY DAMAGE.

This manual contains instructions for the installation, op_a-

tion, and maintenance of the gas-fired water heater. It also contains warnings through out t_e manual that you must read

and be aware of. All warnings and all instructions are essential to the proper operation of the water heater and your safety.

Since we cannot put everything on the first few pages, READ

THE ENTIRE MANUAL BEFORE ATTEMPTING TO

INSTALL OR OPERATE THE WATER HEATER. The installation must conform with the instructions in this

manual; gas company rules; and Local Codes, or in the absence of Local Codes, with the latest edition of the National

Fuel Gas code, ANSI Z223.1, also referred to as NFPA 54. This publication is available from your local government or

public library or gas company or by writing NFPA, Batterymarch Park, Quincy, MA 02269. If afterreading this manualyou have any questions or do not

understand any portion of the instructions, call the Sears Service Center.

Carefully plan the place where you are going to put the water heater. Correct combustion, vent action, ana vent pipe instal-

lation are very important in preventing death from possible carbon monoxide poisoning and fires.

Examine the location to ensure the water heater complies with the "Locating the New Water Heater" section in this manual.

For California installation this water heater must be braced, anchored, or strapped to avoid falling or moving during an

earthquake. See instructions for correct installation proce- dures. Instructions may be obtained from your local dealer, wholesaler, public utilities or California Office of the State

Architect, 400 P Street, Sacramento, CA 95814.

Product Specifications

TYPE

GAS

NATURAL NATURAL

NATURAL

PROPANE PROPANE

NATURAL

PROPANE PROPANE

MODEL NUMBER

153.335803

153.335814

153.335815

153.335844

153.335861

153.335903

153.335914

153.335915

153.335941

153.335961

TANK

CAPACITY

IN GALLONS

40 40

50 50

B.ZU.

RATE 40,000 40,000 40,000 40,000

40,000 40,000 40,000 40,000

40,000

RECOVERY

RATE GALS.

PER HOUR

@ 90°F RISE

40.9

40.9 4O.9

40.9

MINIMUM

VENT

PIPE

3" 3"

DIMENSIONS IN INCHES

HEIGHT TO

DIAMETER

18" 18" 18" 18" 18" 20" 20" 20" 20" 20"

JACKET TOP

60" 60" 60"

60" 60"

59½" 59½"

59½" 59½" 59½"

Materials and Basic Tools Needed

Materials Needed

To simplify the installation Sears has available the installation _larts shown below. You may or may not need all of these materi-

s, depending on your type of installation.

WATER HEATER STAND 24"x24"x18"

Gas

Water Heater Installation Kit

EXPANSION TANKS FOR THERMAL EXPANSION CONDITIONS AVAILABLE IN 2 GALLON AND 5 GALLON

CAPACITY THROUGH LOCAL SEARS STORE OR SERVICE CENTERS

FLEXIBLE WATER HEATER

GAS CONNECTOR WITH

FITTINGS

FOR USE WITH WATER HEATERS INSTALLED IN RESIDENTIAL GARAGES HAVING A DIAMETER 24" OR LESS AND A RATED CAPACITY 75 GALLONS OR LESS

WATER HEATER INSTALLATION KIT WITH FLEXIBLE CONNECTORS FOR 3/4" GALVANIZED OR

I/2"COPPER PLUMBING

PVC VENT ELBOW

( ()

PVC VENT EXTENSION

Basic Tools

You may or may not need all of these tools, depending on your

type of installation. These tools can be purchased at your local Sears store.

Pipe Wrenches (2) 14" Screwdriver

Tin Snips 6 Foot Tape of Folding Rule

Garden Hose Drill

• Pipe dope or Teflon Tape

GARDEN HOSE 6 FOOT TAPE

SLOT-HEAD SCREWDRIVER

PHILLIPS SCREWDRIVER

ROLL OF TEFLON TAPE (USE ONLY ON WATER

CONNECTIONS)

PIPE DOPE (SQUEEZE TUBE) (USE FOR WATER AND GAS CONNECTIONS)

PIPE

WRENCH

TIN SNIPS

DRILL

WATER HEATER HEAT TRAPS HELP REDUCE HEAT

LOSS DUE TO THERMAL SYPHONING

ADDITIONAL TOOLS NEEDED WHEN SWEAT SOLDERING

Propane Torch

i Tubing Cutters or Hacksaw

Soft Solder

• Solder Flux

_ EmeryCIoth

Wire Brushes

HACKSAW

314" WIRE BRUSH

I/2" WIRE BRUSH

ROLL OF LEAD FREE

SOFT SOLDER

ROLL OF EMERY

CLOTH

DRAIN PANS AVAILABLE IN 20" DIAMETER FOR

WATER HEATERS HAVING A DIAME- TER 18" OR LESS AND AVAILABLE IN 28" DIAMETER FOR WATER HEATERS HAVING A DIAMETER 26" OR LESS

PROPANE

TORCH

SOLDER FLUX

TUBING CUTTER

Installation Instructions

Removing the Old Water Heater

Q Turn "OFF" the gas supply to the water heater.

AWARN,. 1

If the main gas line--all gas appliances isl used, also shut "off" the gas at each appliance. Leave all [

gas appliances shut "off" until the water heater installation I iscomplete, l

OTurn water to water

_OWP _9 the the

heater. Some installations requite that the water be turned off to the entire

house,

Q Disconnect the vent pipe from the draft hood where

they connect to the water heater. In most installations the vent pipe can be lifted off after any screw or other

attached devices are removed. Dispose of the draft hood. The new water heater has the draft hood which

must be used for proper operation.

G a. If you have copper piping to the water

® ®

heater, the two copper water pipes can

be cut with a hacksaw approximately

four inches away from where they con- nect to the water heater. This will avoid

cutting off the pipes too short.

Additional cuts can be made later if nec-

essary. Disconnect the temperature-pres-

sure relief valve drain line. When the water heater is drained, disconnect the hose from the drain valve. Close the drain valve. The water heater is now

completely disconnected and ready to be

removed.

QCheck again to make sure the gas supply

is "OFF" to the water heater. Then dis- connect the gas supply connection from

the gas control valve.

Q Attach a to water heater drain

hose the valve and put the other end in a floor drain or outdoors. Open the water heater

drain valve. Open a nearby hot water faucet which will relieve pressure in the water heater and speed draining.

...... AWARNING I

The water passingout of the drainvalve may be extremely I hot. To avoidbeingscalded,make sureall connectionsare [

[ tight and that the water flow is directed away from anyI I pers°n" I

If you have galvanized pipe to the water

heater, loosen the two galvanized pipes with a pipe wrench at the union in each line. Also disconnect the piping remain- ing to the water heater. These pieces should be saved since they may be need- ed when reconnecting the new water heater. Disconnect the temperature-pres-

sure relief valve drain line. When the water heater is drained, disconnect the

hose from the drain valve. Close the drain valve. The water heater is now

completely disconnected and ready to be

removed.

ACAUTION I

Mineral buildupor sedimentmay haveaccumulatedin the } oldwater heater.Thiscausesthe water heater to be much I heavier than normal and this residue, if spilledout, could

causestaining.

Installation Instructions

Locating the New Water Heater

You should carefully choose an indoor location for the new water heater, because the placement is a very important consideration for the safety of the occupants in the building and for the most economical use of the appliance. This water heater is not for

use in mobile homes or outdoor installation. Whether replacing an old water heater or putting the water

heater in a new location, the following critical points must be

observed.

1. The location selected should be indoors as dose as practical to the vent termination point, and as centralized with the

water piping system as possible. The water heater, as all water

heaters, will eventually leak. Do not install without adequate drainage provisions where water flow will cause damage.

2. The vent piping cannot exceed a total of 35 feet including vertical and horizontal runs and have no more than 3 elbows.

It cannot slope downward and horizontal runs require ¼" per foot rise. All horizontal runs require adequate support at 3½

feet intervals.

3. The water heater requires its own (separate) venting system. It cannot be connected to an existing ventpipe or chimney. It must terminate horizontally to the outdoors. Whenever possible terminate the vent on the leaward side of the build-

ing. NOTE: Condensation may be created, at times, as the combustion gases exit the vent cap and discoloration of

surfaces in proximity to the vent cap may occur.

AWARNING

Thepowerventwater heaterrequiresitsown(separate)venting system.It cannotbe connectedto an existingventpipeor chim-

ney.It mustbeterminatedhorizontallyto theoutdoors.Failureto properlyinstallt_ ventingsystemcanresultinasphyxiation,aEre orexplosionandcancauseDEATH,SERIOUSBODILYINJURY,

ORPROPERTYDAMAGE.

4. The water laeater comes equipped with a 5 foot power cord which can be used to connect to a 110/120 volt power

source if (1) local codes allow, and (2) there is a three prong receptacle available.

5. The location selection must provide adequate clearances for servicing and proper operation of the water heater.

AWARNING

INSTALLATIONSIN AREASWHERE FLAMMABLELIQUIDS (VAPORS) ARE LIKELY TO BE PRESENT OR STORED

GARAGES, STORAGE, AND UTILITY AREAS, ETC):

Flammableliquids(suchasgasoline,solvents,propane(LP) or

butane, etc.), all of which emit flammable vapors,may be

improperlystoredor usedin sucharea_The gaswaterheater

)notlightor mainburnercanignitesuchvapor_The resulting 8ashbeckandfirecancausedeathor seriousburnste anyonein thearea,aswellaspropertydamage.

If installationinsuchareasisyouronlyoption,thenthe instana-

tion must be accomplished in a waythat the pilotflame and

mainburnerflameareelevatedfromtheBoorat least18inches.

While this mayreducethe changesofflammable vaporsfroma

floor spillbeingignited,gasolineandother8ammablesubstances shouldneverbe storedor usedinthe sameroom or areacon-

taininga gaswater heaterorotheropen8ameor sparkpnxluc- ingappliance. NOTE: Flammablevaporsmaybe drawnbyair currentsfrom otherareasof thestngtoreto the appliance.

AWARNING

Propellantsof aerosol spraysand volatilecompounds,(ci_m- ers,chlorinebasedchemicals,refrigerants,etc.) in additionto being highlyflammableinmanycases,will also changeto cor-

rusive hydrochloricacid when exposedto the combustion

productsofthe water heater.The resultscanbe hazardous and alsocauseproductfailure.

AWARNING

This water heater must not be installeddirectlyon carpeting.

Carpeting must be protected by a metal or wood panel

beneaththe appliance extending beyondthe full width and

depthof the appliance byat least3 inches(76.2mm) in an)

direction,or if the applianceis installedin an alcoveor closet

the entirefloor mustbe coveredbythe panel.Failureto bee<

this warningmayresult inaErehazard.

AWARNING ]

Do not usean extensioncord.Iftbereisnot a suitablerecepta-

cleand/or localcodesprohibituseofa powercord,fieldwiringI

mustbeprovided. I

ACAUTION

WATER HEATERSEVENTUALLY LEAK:Installationof the water heater must be accomplished in such a manner that if

the tank or any connectionsshouldleak,the flow of water will not causedamageto thestructure. When suchlocations

cannotbe avoided,a suitabledrain pan should be installed under the water heater. Drain pans are available at your

localSearsstore.Sucha drainpan musthe not greater than

1½inchesdeep,havea minimumlengthand widthofat least 2 inchesgreaterthan the water heater dimensionsandmust be piped to an adequate drain. The pan must not restrict

combustionair flow.Under no circumstancesisthe manu- facturer or Searsto be held liablefor any water damage in

connectionwith thiswater heater.

AWARNING

Minimum clearancesbetween the water heater and c_m- bustibleconstructionare I" at the sidesand rear,4" at the

front,and6" fromthe ventpipe.Clearancefromthe topof the jacketis18"on mostmodelgNote that alesserdimensionmay

be allowedon some models Referto the labelon the water heateradjacentto the gascontrolvalveforall clearance_

VENTILATION

AIR O

OPENINGS

[# MIN.

FRONT VIEW

OF DOOR

[F,g°.I]

6" MIN. _l}t IjIN" 1" MIN

TOP VIEW ,

OF CLOSET TOP VIE_CV1" MIN.

WITHOUT DOOR OF CLOSET

i_" MAX. WITH DOOR

_l 41"MIN.

AIR DuCT

Installation Instructions (cont'd)

_,WARNING

A gaswnt_ heater cannotoperateproperlywithoutthe cor- rectamountof air for combustion.Do not im_dl in a confined

area sucha closet, unlessyou provide air as shown in the "Locating The New Water Heater" section.Never obstruct

theflowofventgationair.Ifyouhaveanydoubtsor questionsat all, call your gascompany. Failure to provide the proper

amountof combustionair can resultin a fire or explosionand cancausedeath,seriousbodilyinjury,or propertydamage.

AWARNING

If this water heater will be used in beauty shops,barber shops, cleaning establishments, or self-service laundries with dry deaning equipment, it is imperative that the water heater or

water heaters be installed so that combustion and vent_latlou air be taken from outside these area_ Refer to the "Locating

The New Water Heater" section of this manual and also the

latest edition ofthe National Fuel Gas Code, ANSI Z223.1, also referred to as NFPA 54 for specifics provided €oncerning air required,

Combustion Air and Ventilation

Figure 2 I

When determining the installation location for apower vent water heater, snow accumulation and drifting shouldbe consid- ered in areas where applicable.

VENTING CLEARANCES

• O" clearance for 3" PVC, ABS or CPVC Schedule 40 vent piping

from combustible surfaces.

• 18" minimumin alldirections from any obstruction that mayinter-

fere.

• 12" minimum from the ground, 18" ceiling overhangs.Figure 2.

• The Power Vent oudet terminal shall terminate at least 3 feet above any forced airinlet located within 10 feet. Figure 3a.

• The Power Vent outlet terminal shall terminate at least 4 feet below, 4 feet hofizontaUy from or I foot above any door, window or gravity air inlet into the building. Figure 3a.

• 18" minimum from other gravity or natural appliance oudet vents

• either side of center line. Figure 3b.

• outlet vent. Figure 3b.

• proper operationofthewaterheater. Figure4.

• meters, gasvalves or other gas regulating equipment•

Vent termination must not be within 4feet of any items such as gasmeters, gasvalves or other gasregulating equipment.

• o. , , , ,

when direcdy above or 135 to either side of center hne. Figure 3b.

36" minimum from any outlet vents when directly below or 45° to

36" minimum in all directions from any other forced air appliance

The location selection must provide clearances for servicing and

Vent termination must not be within 4 feet of any items such as gas

a_ WARNING

LESSTHAN

• 120"

POWER VENT

TERMINAL

12" rain.

FORCED AIR

INLET

Figure 3a]

POWERVENTTERMINAL_ _ INCREASEDTO 36"

7_[ \\ / \ _/_VENTOR

f-_ *THISDIMENSIONIS

/ _ _ WHEN THEVENTOUT-

,' [_ LETISFORA FORCED

_/-- VENTAPPLIANCE

GRAVITYVENTED

; i APPL,ANCE

I Figure 3b I

Must main_Jn

adequate service --- ......... ".

arid maiRtenance ///" "',

_-ANY OTHER OUTLET VENT

AWARNING

I Failure to have required clearances between water beater and

Lcombustible material will result in a fire hazard.

// Rangeofdegrees

".. /" availableforvent

[ Figure 4 ] .................. pipeinstallation.

Installation Instructions (cont'd)

Combustion Air and Ventilation

for Appliances Located in

Unconfined Spaces

Unconfined Space is a spacewhose volume is not lessthan 50 cubic feet per 1,000 Btu per hour of the aggregateinput rating of allappli-

ances installed in that space. Rooms communicating directly with the space in which the appliancesareinstalled, through openingsnot fur-

nishedwith doors, areconsidereda part of the unconfined space. In unconfined spaces in buildings, infiltration may be adequate to

provide air for combustion, ventilation and dilution of flue gases. However, in buildings of tight construction (for example, weather

stripping, heavilyinsulated, caulked, vapor barrier, etc.), additionalair may need to be provided using the methods describedin Combustion

Air and Ventilation for Appliances Locatedin Confined Spaces.

Combustion Air and Ventilation

1. When directly communicating with the outdoors, each opening

shall have a minimum free area of 1square inch per 4,000 BTU per hour of total input rating of all equipment in the enclosure. (SeeFigure6.)

2. When communicating with the outdoorsthrough vertical ducts, each opening shall have a minimum free areaof I square inch per 4,000 BTU per hour of total input rating of allequipment in

the enclosure. (SeeFigure7.)

VENTILAT_ LO_I:_

for Appliances Located in

Confined Spaces

Confined Space is a space whose volume is less than 50 cubic feet per

1,000 Btu per hour of the aggregate input rating of all appliances

installed in that space.

a. ALL AIR FROM INSIDE BUILDINGS:

(See Page 8 Figure 1, and Figure 5 below) The confined space shall be provided with two permanent open- ings communicating directly with an additional room(s) of suffi- cient volume so that the combined volume of all spaces meets the

criteria for an unconfined space. The total input of all gas utiliza- tion equipment installed in the combined space shall be considered

in making this determination. Each opening shall have a minimum free area of one square inch per 1,000 BTU per hour of the total

input rating of all gas utilization equipment in the confined space, but not less than 100 square inches. One opening shall commence

within 12 inches of the top and one commencing within 12 inches of the bottom of the enclosure.

I Figure 5 [

b. ALL AIR FROM OUTDOORS: (see Figures 6-8)

The confined space shall be provided with two permanent open-

ings, one commencing within 12 inches of the top and one com-

mencing within 12 inches from the bottom orthe enclosure.

The openings shall communicate directly, or by ducts, with the

outdoors or spaces (crawl or attic) that freely communicate with

the outdoors.

Figure 6 1

VENT TO

]O_O0_SIr_=T AIR DOfff

I Figure 7 ]

,,,,,,,,,,,,,,,,A,,,I

3. When communicating with the outdoors through horizontal

ducts, each openingshall have a minimum free area of 1 square inch per 2,000 BTU per hour of total input rating of all equip-

ment in the enclosure. (SeeFigure8.)

Figure 8 1

4. When ducts are used, they shall be of the same cross-sectional area

as the free area of the openings to which they connect. The mini- mum short side dimension of rectangular air ducts shall nor be

less than 3 inches. (See Figure 8.)

5. Louvers and Grilles: In calculating free area, consideration shall be

given to the blocking effect of louvers, grilles or screens protect- ing openings. Screens used shall not be smaller than ¼ inch mesh.

If the free area through a design of louver or grille is known, it should be used in calculating the size opening required to provide

the free area specified. If the design and free area is not known, it may be assumed that wood louvers will be 20-25 percent free area

and metal louvers and _rilles will have 60-75 percent free area. Louvers and .grilles shall be fixed in the open position or inter-

locked with the equipment so that they are opened automatically during equipment operation.

6. Special Conditions Created b7 Mechanical Exhausting or

Fireplaces: Operation of exhaust fans, ventilation systems, clothes dryers or firefplaces may create conditions requiring special atten-

tion to avoica unsarisfactory operation of installed gas utilization eqmpment.

CEt4T TO

_LrrlxX;_$

Installation Instructions (cont'd)

Water Piping

AWARNING

HOTTER WATER CAN SCAL_. Water heaters are intended to produce hot water. Water heated to a temperatu_ which will

satisfyclothes washing, dish washing,and other sanitizing needs can scaldand pen_anently injure you upon contact, Some peo-

de a_e more like/y to be permanently injured by hot water (_w1n

other_ These indude the elder_, children, the infirm, or physicak ly/mentally handicapped.If anyone usinghot water in your home Etsinto one ofthese groupsor if thore isa local code or state law

_ ac_ain _ra_rau_ wat_- at the hot wa_erta_ th_

_u must take spechl preca_on_ In addition to using the

possibletemperatu_ settingthat satisfiesyour hot water needs,

l ameans such asa mixing valve, shouldbe used at the hot water

taps usedby these people or at the water heote_.Mbdng valves are availableat plumbing supplyor hardware store_ Follow man-

ufacturers instructions for installation of the valves. Before changing the factory setting on the thermostat, read the

'_remperatore Regulation" sectionin this manual

This water heater shall not be connected to any heating systems or component(s) used with a non-potable water heating appli-

ance.

If a water heater is installed in a closed water supply system; such as one having a back-flow preventer, check valve, water meter with a check valve, etc.., in the cold water supply; means shall be provided to control thermal expansion. Contact the

local utility or local Sears Service Center on how to control this situation.

NOTE: To protect against untimely corrosion of hot and cold water fittings, it is strongly recommended that didec-

tric unions or couplings be installed on this water heater when connected to copper pope.

2. Look at the top cover of the water heater. The cold water inlet is markedcold. Put two or three turns of teflon tape

around the threaded end of _e threaded-to-swear coupling and around both ends of the ¾ threaded nipple. Using flexi-

ble connectors, connect the cold water pipe to the coldwater inlet of the water heater.

NOTE: This water heater is insulated to minimize heat

loss from the tank. Further reduction in heat loss can be accomplished by insulating the hot water lines from the

water heater.

INSTALLATION COMPLETED USING

SEARS INSTALLATION KIT

COLD INLET

WATER LINE

3/4"THREADED

NIPPLE

TEMPERATURE-

PRESSURERELIEF

VALVE

THREADED TO

SVVEATCOUPLING

HOT OUTLET

TO HOUSE

NIPPLE

THREADED TO SHUTOFF

SVVEATCOUPUNG VALVE

The illustration shows the attachment of the water piping to the water heater. The water heater is equipped with 3/4inch water

connections.

NOTE: If using copper tubing, solder tubing to an adapter

before attaching the adapter to the cold water inlet connec- tion. Do not solder the cold water supply line directly to the

cold water inlet or it will harm the dip tube.

1. Look at the top cover of the water heater. The hot water outlet is

marked hot. Put two or three turns of teflon tape around the threaded end of the threaded-to-sweat coupling and around both ends of the ¾" threaded nipple. Using flexible connectors, con-

nect the hot water pipe to the hot water outlet on the water heater.

DISCHARGE PIPE

(Do not capor plug)

PROVIDE A 6" AIR

GAP BETWEEN THE

END OF THE

DISCHARGE PIPE

AND DRAIN

Installation Instructions (cont'd)

Temperature-Pressure Relief Valve

AWARNING

At the time of manufacturethiswater heaterwas provided witha combinationtemperature-pressuresreliefvalvecertified bya nationallyrecognized testinglaboratory that maintains periodicinspec_onof productionof listedequipmentormate-

rials, as meeting the requirements for Relief Valves and

AutomaticGasShutoffDevicesfurHot Water SupplySystems, and the latesteditionof ANSI Z21.22and the coderequire-

mentsofASME.If replaced,the valvemust meet the _luire- mentsoflocalcedes,butnotlessthan acombinationtempera-

ture and pressurerelief valvecertifiedasmeetingthe require-

meritsfur ReliefValvesandAutomaticGasShutoffDevicesfor Hot Water SupplySystems,ANSI 7.21.22bya nationallyrecog-

nizedtestinglaboratorythat maintainsperiodicinspectionof productionoflistedequipment or materials

The valvemustbe markedwith a maximumsetpressurenot to exceedthe marked hydrostaticworking pressureof the water heater(150IbsJsq.in.) anda dischargecapacitynot less than the water heaterinputrate asshownonthe modelrating

plate.(Electricheaters- watts dividedby 1000x 3415 equal BTU/Hr.rate.) Yourlocaljurisdictionalauthority,whilemandatingthe useofa temperature-pressurereliefvaivecomplyingwithANSI Z21.22 andASME,may require a valvemodel differentfromthe one

furnishedwiththe water heater. Compliancewith suchlocalrequirementsmustbe satisfiedby

the installeror end userofthe waterheaterwith a locallypre- scribedtemperature-pressurerelief valveinstalledin the desig-

nated openinginthe water heater in placeofthe factory fur- nishedvalve.

Forsafeoperationofthe water heater,the reliefvalvemustnot beremovedfromit'sdesignatedopeningor plugged. Thetemperature-pressurerelief valvemustbe installeddirectly intothe fittingofthewaterheaterdesignatedforthe reliefvalve. Positionthe valvedownwardandprovidetubingsothat anydis- chargewill exit onlywithin6 inchesabove,or at any distance

belowthe structuralfloor.Be certainthat no contactismade withanyliveelectricalpart.The dischargeopeningmustnotbe

blockedor reduced in sizeunderany circumstancesExcessive length,over30feet,or useofmorethan fourelbowscancause restrictionandreducethedischargecapacityofthevalve. No valveor otherobstructionisto be placedbetweenthe relief valveandthe tank.Do not connecttubing directlyto discharge drainunlessa 6"air gapisprovided.Topreventbodilyinjury,haz- ardto life,or propertydamage,the relief valvemustbeallowed todischargewaterinquantitiesshouldcircumstancesdemand.If the dischargepipeisnot connectedto a drainor othersuitable means,thewaterflowmaycausepropertydamage. The DischargePipe:

• Mustnot be smaiierin sizethan the outletpipesizeof the

valve,or haveanyreducingcouplingsor otherrestrictions.

• Mustnot bepluggedor blocked.

• Mustbeof materiallistedforhotwaterdistribution.

• Mustbe installedsoas to allowcompletedrainageof both

the temperature-pressurerelief valve, andthe discharge pipe.

• Mustterminateat anadequatedrain.

• Mustnothaveanyvalvebetweenthe relief valveandtank.

AWARNING

The temperature-pressure relief valve must be manually operated at least once a _ Cautionshouldbe taken to

ensurethat (I) no one isin frontof or aroundthe outiot of the temperature-pressure relief valvedischargeI'me,and (2)

the water manually dischargedwill not causeany bodily mjury or property damage because the water may be

ex_mely hot.

If after manuallyoper_Jng the valve, it fails to completely

resetand continuesto releasewater,immediatelyclosethe cold water inlet to the water heater, follow the draining instructions,and replace the temperatore-preasure relief

valvewitha new one.

TEMPERATURE-PRESSURE

RFJJEF VALVE

HOT

(Do not cap or plug) PROVIDE A 6" AIR

GAP BETWEEN

THE END OF THE

DISCHARGE PIPE

AND DRAIN

RELIEFVALVEOPENING

At the time of manufacture, this water heater wasprovided with a cornbinadontern-

perature-pressurerelief valve listedas complyingwith the standardfor relief valvesand automatic gas shut-off devices for hot water supplysystems, ANSI Z21.22. For safe

operation of the water heater,the relief valvemust not be removed from its designated point of installationor plugged.

Your local jurisdictional authority,while mandating the use of a temperature-pressure relief valve complyingwith ANSI Z21.22 and ASME, mayrequire a valvemodel different

from the one furnishedwith the water heart.

Compliancewith such local requirementsmust be satisfied by the installeror end user of the water heater with a locally prescribedtemperature-pressure relief valveinstalled

inthe designated openingin the water heater. See manual heading-"Temperature-Pressure Relief Vahres"for installationand mainte-

nanceof relief valve, dischargeline,and other safetyprecautions.

Installation Instructions (cont'd)

Filling the Water Heater

You must provide all wiring of the proper size outside of the

ACAUTION

Never usethiswater heater unlessit iscompletelyElledwith

water,To preventdamageto the tank, thetankmustbeElled with water. Water must flow from the hot water faucet

beforeturning"ON" gasto the water heater,

water heater. You must obey local codes and electric company

requirements when you install this wiring. Ifyou are not familiar with electric codes and practices, or ifyou

have any doubt, even the slightest doubt, in your ability to con- nect the wiring to this water heater, obtain the service of a com-

petent electrician or contact your local electric utility.

To fill the water heater with water:

Close the water heater drain valve by turning the handle to the right (clockwise). The drain valve is on the lower front of

the water heater.

• Open the cold water supply valve to the water heater.

NOTE: The cold water supply valve must be left open when the water heater is in use.

• To insure complete filling of the tank, allow air to exit by

opening the nearest hot water faucet. Allow water to run until a constant flow is obtained. This will let air out of the

water heater and the piping.

• Check allnew water piping for leaks. Repair as needed.

Wiring

USE WITH POWER CORD

The water heater comes equipped with a 5 foot power cord which can be used to connect to a 110/120 volt power source if,

(1) local codes allow, and (2) there is a three prong receptacle available.

\ \

\ \ \ \ \ \

\ \

5' MAXIMUM

CORD LENGTH

(Factorysupplied)

AWARNING

WATER HEATERSEQUIPPED FOR ONE TYPE VOLTAGE ONLY:Thiswaterheaterisequippedfor 1101120voltsonly.DO

NOT USE THIS WATER HEATERWITH ANY VOLTAGE

OTHERTHAN THE ONE SHOWN ABOVE.Failuretousethe correctvoltagecancauseproblemswhichcanresultinDEATH,

SERIOUSBODILY INJURYOR PROPERTYDAMAGE.If you havenayquestionsor doubtsconsultyour electriccompany.

A CAUTION

If wiring from the fusebox or circuitbreaker box was alu- minumfor the oldwater heater,replace it with copperwire. If you wishto reuse the existing aluminum wire, havethe connectionat the water heater made by a competent elec-

trician.Contacta localelectrical contractorand/orthe local electricutility.

USE WITHOUT POWER CORD

If power cord cannot be used, then follow these wiring instruc- tions.

1. Provide a way to easily shut off the electric power when work- ing on the water heater. This could be with a circuit breaker or fuse block in the entrance box or a separate disconnect

switch.

2. Install and connect a circuit directly from the main fuse or circuit breaker box. This circuit must be the right size and

have its own fuse or circuit breaker.

\ \

You must provide all wiring, (1) to a receptacle or, (2) between

the water heater and junction box when the power cord is nor used.

_,WARNING ]

Do notuseanextensioncord.Ifthereisnota suitablerecepta-J tie and/or localcodesprohibituseofa powercord,fieldwiringI

must beprovided, J

GREEN

GROUND SCREW

Installation Instructions (cont'd)

USE WITHOUT POWER CORD (cont'd)

3. A standard ½" conduit opening has been made in the water heater junction box for the conduit connection.

4. Use wire nuts and connect the power supply wiring to the wires "ns'de the water heaters junction box.

5. The water heater must be electrically _grounded" by the installer. A green ground screw has been provided on the

WIRING DIAGRAM

SgflT_4

S_T_H

water heater's junction box. Connect ground wire to this location. For complete grounding details and all allowable

exceptions, refer to the latest edition of the National Electrical Code.

6. Replace the wiring junction cover using the screw

provided.

Venting

_WARNING I

Toinsureproperventingofthisgas-Eredwater heater,the cot- I rect vent pipe diameter must be utilized.Any additionsof I other gas applianceson vent with this water heater will

adverselyaffectthe operationofthe water heater.

The combustion and ventilation air flow must not be obstructed.

a_WARNING I

The water heater with draft hood installed must be properly I

vented to a chimney which terminates outdoors. Never oper-

_e the water heater unlessit isvented to the outdoors and has adequate air supply to avoid risksof improper operation explo-

sion or asphyxiation.

&WARNING I

Obstructed or deteriorated vent systems may present a serious

health risk or asphyxiation.

The vent pipe from the water heater must be 3 diameter I

•,WARNING ,, I

PVC schedule 40 pipe and must slope upward I/4 inch per

near foot.

All vent gases must be completely vented to the outdoors of the structure (dwelling).

Min. rise I/4"

perfoot

A,WARNING

Failureto haverequiredclearancesbetweenwater heaterand combustiblematerialwillresultinafire hazard.

Installation Instructions (cont'd)

Venting (cont'd)

AWARNING

Be sure vent pipe is p,_porly connected to prevent escape of dangerousflue gaseswhich couldcausedeadly asphyxiation,

AWARNING

Chemical vapor corrosion of the Rue and vent system may occur if air for combustion contains certain chemical vapors, Spray can propellants, cleaning solvents, refrigerator and air conditioner refrigerants, swimming pool chemicals, calcium

and sodium chloride, waxes, bleach, and processchemicals are typical compoundswhich are potentially corrosive.

3" PVC SCHEDULE 40 VENT PIPING

Supplied in the carton with the water heater are:

1. A 3" PVC Schedule 40-45 ° vent cap with wire screen.

2. A 3" PVC Schedule 40-90 ° street ell; used to connect the

vent pipe to the water heater when the vent pipe is to be turned horizontally directly off the blower.

3. A 5' section of 3" PVC Schedule 40 pipe (more may be

required and must be supplied locally).

3"opvcSchedule40 90 Elbow

VENTING SYSTEM EXAMPLE INSTALLATIONS

FOR ALL MODELS

The vent piping cannot under any circumstances be run down-

hill.

The vent piping can be installed as follows:

1.No more than 3 elbows can be used.

Max. 3

MIN. RISE ¼"

PER FOOT

Vent Cap with

Screen

1. The water heater requires its own (separate) venting system.

2. 3" PVC, ABS or CPVC Schedule 40 piping and fittings are acceptable materials for the vent system on all 40 gallon

models and 50 gallon 40,000 BTU/HR models.

3. It cannot be connected to existing vent piping or chimney.

4. It must terminate horizontally to the outdoors.

MAX. 20'

MAX_3

MIN. RISE ¼"

PER FOOT

TOTAL VERTICAL AND

HORIZONTAL RUNS

CANNOT EXCEED 35'

MIN. RISE ¼"

PER FOOT

TOTAL VERTICAL AND

HORIZONTAL RUNS

CANNOT EXCEED 35'

Installation Instructions (cont'd)

VENTING SYSTEM EXAMPLE INSTALLATIONS

FOR ALL MODELS (cont'd)

2. Horizontal runs require a minimum ¼" rise per foot.

35' Max. 16"MIN.

13" MIN. Min. rise ¼"

I1" MIN. per foot

3. A vertical run can be no more than 20'.

4. The total vertical and horizontal run cannot exceed 35'.

Min. rise ¼"

OneElbow perfoot

Ma_ 20'

CEMENTING PVC, ABS OR CPVC PIPE AND FITHNGS

Read and observe all safety information printed on primer,

cleaner, and cement containers.

DANGER

Primer, cleaner, and cements are extremely flammable.

They are harmful or fatal if swallowed. The vapors are

harmful. They may irritate eyes and skin and can be absorbed through the skin.

PRECAUTIONS

Always store primers, cleaner, and cements in cool, dry, well ventilated places. Do not store them near heat,

sparks, or flames. Keep containers closed. Use them in well ventilated areas. Wear impervious clothing while

handling. Do not smoke, eat, or drink while handling.

Wash thoroughly after handling and before eating. Wear eye protection when handling. If swallowed, drink water,

do not induce vomiting, and call a physician or poison control center immediately. If inhaled, get fresh air and seek medical attention if ill feelings persist. In case of

eye and skin contact, immediately flush with plenty of

water for 15 minutes and seek medical attention if irri-

tation persists. KEEP OUT OR REACH OF CHILDREN.

All primers, cleaners, and cements must meet all local codes and

applicable standards of the American Society For Testing

Materials Standards.

Before using primers, cleaners, and cements, stir or shake, mak-

in sure contents are liquid. Do not use if found to be lumpy or jei_;-like.

I I

Max.20'

Min. rise ¼"

per foot

TOTAL VERTICAL AND

HORIZONTAL RUNS

CANNOT EXCEED 35'

Min. rise ¼"

per foot

TOTAL VERTICAL AND

HORIZONTAL RUNS

CANNOT EXCEED 35'

1. Cut pipe ends squarely removing all burrs and dirt.

2. Dry fit pipe and fittings to be connected for proper fit.

3. Clean pipe and fitting with a primer/cleaner.

4. Apply a thin coat of cement to fitting, avoiding puddling

inside.

5. Apply a liberal coat of cement to pipe leaving no voids.

6. QUICKLY assemble parts while cement is fluid! If you wait

too long, re-coar pipes.

7. Push pipe completely into socket of fitting, turning as it goes

until it bottoms.

8. Hold pipe and fitting together for 30 seconds. Then carefully clean off excess with a cloth. Allow connections a sufficient

time to cure before disturbing.

9. Remember that vent pipes must be adequately and securely supported.

APPROXIMATE SETTING TIME FOR 2½" TO 4" PIPE

OINTS

MOVEMENT COMPLETE

OF JOINT SET

90°F to 150°F 3Ahr. 8 hrs.

50°F to 90°F 1 hr. 15 hrs.

0°F to 50°F 1_ hr. 18 hrs.

Installation Instructions (cont'd)

Venting (cont'd)

CUTTING OPENING THROUGH AN OUTSIDE WALL AND COLLAR INSTALLATION

After readingthe manual and you have determined the location

of the opening in the wall, (using the drawing below), cut a 3½"

hole through an exterior wall. NOTE: When determining location of the opening in the

outside wall allow for the ¼" rise per foot that has taken

place in the horizontal run.

CL of Flue--_....... _ "_[_t

40 gal.-60"

50Gal.-59½"

CONNECTING PVC, ABS OR CPVC PIPE VENT TO BLOWER

1. The manufacturer has supphed a 3 PVC or ABS Schedule street elbow for connection to the water heater when turning

immediately horizontally off the blower• Place the elbow in the required direction on the blower and usinl_ 3 sheet metal screws, attach the elbow. If using a galvanized elbow attach-

ment is the same.

• " 40

I I

2. If there is to be a vertical run of vent from the blower, the 3" PVC, ABS or galvanized pipe must be attached to the blower

using 3 sheet metal screws. If using galvanized piping attach- ment is the same. Additionally, you must seal all joints using a

suitable silicone sealer such as GE RTV-103 or equivalent.

The Y' PVC Schedule 40 vent pipe can be run from the water heater through the wall or from the wall to the water heater, whichever is most convenient. The vent pipe must extend a minimum of 1½" through the exterior wall. Extending the vent

cap as far as possible from the surface of the exterior wall will help minimize discoloration of the wall in this area which may

be caused by the flue gases. Note that the inside collar must be slipped over the vent piping before locating the pipe through the

wall. Before securin_ the inside and outside collars to the wall,

use a silicone sealer between pipe and opening to insure a water and air tight seal.

INSTALLATION SHOWING USE OF PVC, ABS OR CPVC PIPE

SEALER

SILICONE_

__ 1 +h" MIN.EXTENSION

THROUGH

EXTERIOR WALL

SCREW

SEALER

VENT CAP MUST BE

_ POSITIONED

DOWNWARD

SCREEN

Installation Instructions (cont'd)

Gas Piping

I AWARNING ]

Make sure the gassure type listed on the I modelrating plate. The inlet gaspressuremust not exceed

14incheswater column 'Apoundper squareinch(3.5kPa)].I

The minimum inlet gaspressurelistedon the model rating I

plateisforthe purposeof inputadjustment.

AWARNING , J

Ifthe gascontrolvalveissubjectedto pressuresexceeding'A

poundper square inch(3.5kPa),the damageto the gascon- trolvalvecouldresult ina fireor expiosionfrom leakingga_ J

AWARNING

If the main gasline shutoffservingall gasappliancesisused, alsotorn "off" the gasat eachappliance.Leaveall gasappli-

ancesshutoff untildm water heaterinstallationiscomplete.

A gas line of sufficient size must be run to the water heater.

Consult the latest edition of National Fuel Gas Code ANSI Z223.1, also referred to as NFPA54 and the gas company con- cerning pipe size.

There must be:

•A readily accessible manual shut off valve in the gas supply line serving the water heater, and

•A drip leg (sediment trap) aheadof the gas control valve to help

prevent dirt and foreign materials from entering the gas control

ValVe.

•A flexible gas connector or a ground joint union between the

shutoffvalve and control valve to permit servicing of the unit.

f AWARNING J

Use pipe joint €omp_tape marked as beingI resistantto the actionofpetroleum [Propane(LR)] gese_ 1

SEDIMENT TRAP

A sediment trap shall be installed as close to the inlet of the

water heater as practical at the time of water heater installation. The sediment trap shall be either a tee fitting with a capped nip-

ple in the bottom outlet or other device recognized as an effec- tive sediment trap. If a tee fitting is used, it shall be installed in

conformance with one of the methods of installation shown below.

Connecting the gas piping to the gas control valve of the water heater can be accomplished by either of the two methods shown.

GAS PIPING WITH

FLEXIBLE CONNECTOR

MANUAL _('AS SUPPLY PIPING

SHUTOFF

VALVE

FLEXIBLE G_S CONNECTOR

LABELED AS COMPLYING

WITH ANSI STANDARDS

GROUND

UNION (Optional)

DRIP LEG (Sediment trap)

CAP

GAS

CONTROL

VALVE

Be sure to check all the gas piping for leaks before li_hting the water heater. Use a soapy water solution, not a match or open

flame. Rinse offsoapy solution and wipe dry.

Standard Models are for installation up to 3,300 feet above sea level.

High Altitude Models are for installation from 3,300 to 5,500

feet above sea level. Ifa standard model is installed above 3,300 feet or a high altitude

model is installed above 5,500 feet, the input rating must be reduced at the rate of 4 percent for each 1,000 feet above sea level. Contact your local Sears Service Center or gas utility for further

information.

The appliance and its gas connectionmust beforeplacingthe appliancein operation.

AWARNING be leak tested

AWARNING

•The applianceand its individualshutoffvalvemust be discon-

nectedfromthe gassupplypipingsystemduringanypressure testingofthe gassystemat test pressuresin excessof I/2

poundpersquareinch(3.5kPa).

•The appliancemust beisolatedfromthe gassupplypipingsys- tem byclosingits individualmanualshutoffvalveduringany

pressuretestingof the gassupplypipingsystemat test pres- suresequalorlessthan I/2 poundper squareinch(3.5kPa).

GAS PIPING WITH ALL BLACK IRON

PIPE TO GAS CONTROL

SHUTOFF

VALVE

MANUAL_;ASSUPPLY PIING

GROUND lOIN1

UNION

BLACK PIPE

DRIP LEG

(Sediment t_ap)

CAP

GAS

CONTROL

VALVE

&WARNING

Contaminants in thegaslinesmaycauseimproperoperation of the gascontrolvalvethat may resultin fire or explosion. Beforeattachingthe gasline be surethat all gaspipeisclean on the inside.Totrap any dirt or foreign material in the gas supplyline, a drip leg (sometimes calleda sediment trap) must be incorporated in the piping.The drip leg must be readily accessible.Installinaccordancewiththe "Gas Piping"

section.Referto the latestedition of the National Fuel Gas

Code,ANSI Z223.1,alsoreferred to as NFPA 54.

Installation Instructions (cont'd)

Installation Checklist

BEFORE LIGHTING THE PILOT:

• Check the gas lines for leaks.

a. Use a soapy water solution. DO NOT test for gas leaks

usinga match or open flame.

b. Brush the soapy water solution on all gas pipes, joints and

fittings.

c. Check for bubbling soap. This means you have a leak.

Turn OFF gas andmake the necessary repairs.

d. Recheck for leaks. e. Rinse off soapy solution and wipe dry.

Is the new temperature-pressure relief valve properly installed and piped to an adequate drain? See "Temperature-Pressure

Relief Valve" section.

Are the cold and hot water lines connected to the water heater correctly? See "Water Piping" instructions in the "Installing the New Water Heater" section.

• Is the water heater completely filled with water? See "Filling" instructions in the "Installing the New Water Heater" sec-

tion.

• Will a water leak damage anything? See the "Locating the

New Water Heater sectmn.

VENT PIPETO

OUTDOORS

COLD

SHUTOFF

VALVE

TEt4PERATURE-

PRESSURERELIEF

VALVE

DISCHARGE PIPE

Is there proper clearance between the water heater and any- thing that might catch fire? See the "Locating the New water

Heater section.

Do you have adequate ventilation so that the water heater

will operate properly? See ' Combust'on A'r and Vent'lation"

in the 'Locating the New Water Heater" sect'on.

Is the draft hood vent piping properly secured? See "Venting" instructions in the "Installing the New Water Heater" sec-

tion.

Is there proper clearance between the vent pipe and anything that might catch on fire? See 'Venting instructions in the

"Installing the New Water Heater" section.

Is the vent pipe properly sloped and does the vent terminate outdoors? See "Venting" instructions in the "Installing the New Water Heater" section.

(Sediment trap)

PIPECAP

Do you need to call your gas company to check the gas pipe and its hookup?

CHECK FOR LEAKS

Be sure to check all your gas pipes for leaks before lighting your water heater. Use a soapy water solution, not a match or open

flame. Check the factory gas,,fittings after pilot is lit and gas con- trol knob is still in PILOT position. Then, check the fittings

when the main burner is turned "ON". Use a soapy water solu-

tion for this, too. MODEL RATING PLATE

Operating Instructions -

This water heater is equipped with an electrically operated vent- ing system and a standing pilot. For the burner to come on, the

water heater thermostat must call for heat. Then the system will begin sequencing, each section proving itself before gas is

allowed to flow to the burner.

BEFORE THE WATER HEATER WILL OPERATE:

BLOWER MOTOR

1. The control system must be connected to a 110/120 volt power supply. The control system has an overall rating of 2 amps. The water heater must be securely and adequately grounded in accordance with local codes and with the latest

edition of the Nationa! Electrical Code ANSI/NFPA 70.

2. The ON/OFF toggle switch, located on the control box above the thermostat must be in the "ON" position for the electrical control system to operate allowing the gas portion to operate (ignite burner).

3. The pilot must be lit. See Lighting instructions on page 22 of this manual or located adjacent to the thermostat on the

water heater.

4. The gas control knob located on the thermostat must be turned to the "ON" position for the gas to be able to flow.

5. The venting manual reset switch must be in the dosed posi- tion. See Venting Manual Reset Switch in the For Your

Information Section".

6. There is a non-resettable hi-limit switch in the thermostat, which must be good (dosed) for the thermostat to be o_er-

ated. See 'High Temperature Shut Off System in the For Your Information Section".

OPERATION

VENTING

RESET SVVITCH

DRAFT HOOD

ON/OFF SWITCH ,SWITCH

24V/120V

TRANSF_

GAS CONTROL

KNOB,

AIR PRESSURE

GAS PRESSURE

SWITCH

When the thermostat calls for heat, gas in allowed to flow to a

(Normally open) pressure switch closing it. An electrical circuit is then made to the blower, turning it on. The indicator light

located on the control box will come on. When the blower has achieved sufficient venting, the airpressure switch will dose and

the indicator light will go off. A 24volt circuit will be complet- ed through the venting manual reset switch and on to the 24 volt gas valve located just below the thermostat. The 24 volt gas valve will open allowing gas to flow to the burner. The standing pilot will establish a main burner flame.

BURNER

GAS THERMOSTAT

THERMOCOUPLE

Operating Instructions

Lighting

A,WARNING

BEFORE LIGHTING [PROPANE (L.R) GAS WATER HEATERS]: Propane (I.R) gas is heavier than air. Should there be a leak in the system, the gas will settle near the ground. Basements, crawl spaces, skirted areas under mobile homes (evenwhen ventilated), closetsand areas below ground leve_will serve as pockets for the accumulation of this gas. Before attemp_ng to light or relight the wZer heater's pilot or turning on a nearby electrical lightswitch, be absolutely surethem isno accumulated gas inthe area. Search for odor of gasby miffingat ground level in the vicinity of the appliance. If odor isdetected, follow stepsindicated at "For Your Safety" on the cover page of this manual then leavethe premises.

Lighting and operating instructions are located on front of the water heater, above or to one side of the gas control valve.

Figure 9 ]

AWARNING

AN ODORANT IS ADDED TO THE GAS USED

BY THIS WATER HEATER. FOR YOUR SAFETY IF YOU SMELL GAS:

Do not try to light any appliance. Do not touch any electrical switch; do not use any phone in

your building.

Immediately caJlyour gas supplier from a neighbor's phone. Follow the gassupplier_sinstructions. If you cannot reach your gas supplier, call the fire depart-

ment.

_,WARNING

DO NOT forcethe gascontrolknob.Use only your handto pushit downto lightthe pilot,or to tom it to "ON", "OFF"

or "PILOT". Never usea tool suchas a lever,wrenchor pli- ers. Do not hit or damagethe knob. A damagedknob may resultin an explosionandseriousinjury.If youhaveproblem turningthe knob, callthe gassupplier immediately.

CHECK FOR LEAKS

Be sure to check all your gas pipes for leaks before lighting your water heater. Use a soapy water solution, not a match or open

flame. Check the factory gas ,fittings after pilot is lit and gas con- trol knob is still in PILOT pos!tion,, Then, check the fittings

when the main burner is turned ON . Use a soapy water solu- tion for this, too.

Figure 10]

Figure I I]

INNER DOOR

OUTER DOOR

Figure 12]

Operating Instructions (cont'd)

Lighting label on the water heater as it appears above the thermostat

FOR YOUR SAFETY READ BEFORE LIGHTING

If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

A. Thisappfiancehas a pilot whichmustbe lightedby

hand.Whenlightingthe pilot,followtheseinstructions exactly.

B. BEFORELIGHTINGsmellallaroundtheappfiancearea

for gas. Be sure to smell next to the floor because somegasisheavierthanafrandwillsettleonthefloor.

WHATTODOIFYOUSMELLGAS

• Donottrytolightanyappliance.

• Do not touch any electric switch; do not use any

phoneinyourbuilding.

• immediatelycallyourgas supplierfroma neighbor's

phone.Followthegassupplier'sinstructions.

WARNING I

LIGHTING INSTRUCTIONS

1. STOP!Readthesafetyinformationaboveonthislabel.

2. TurnON/OFFswitchoncontrolboxto "OFF".

3. Remove outer door covering gas thermostat and

burnerassembly.(Figure12,Page22) r_:

4. Set the thermostat to lowest setting by turning the watertemperaturedial

clockwise,(,f-'_) to its lowesttempera- ture setting (with arrow on dial) as

shown. DO NOT FORCE. (Figure 9, Page22)

5. Turngas controlknobclockwiseV ) to "OFF" posi- tion. Knobcannotbeturnedfrom "PILOT" to "OFF"

unlessknobisdepressedslightly.DO NOT FORCE.

6. Waitfive(5) minutesto clearout any gas. Ifyou then smellgas, STOP!Follow"B" inthe safetyinformation aboveon this label.If you don'tsmellgas, go to the

nextstep.

7. Remove(or open) inner door locatedbelowthe gas controlunit.

8. Findpilot-followmetaltubefromgascontrol.Thepilot islocatedonthe righthandsideoftheburner.

PILOT BURNER __THERMOCOUPLE

9. If you don't smell gas, turn knob on gas control

counter-clockwiseJ_@ to"PILOT"position.(Figure9,

Page22)

• If you cannot reachyourgas supplier,call the fire

department.

C. Useonlyyour handto pushin ortum the gascontrol

knob.Neverusetools.Iftheknobwill notpushin or turnbyhand,don'ttrytorepair it,call a qualifiedser-

vicetechnician.Forceor attemptedrepairmayresult

inafireorexplosion.

D. Do not usethisapplianceif anyparthasbeenunder

water.Immediatelycall a qualifiedservicetechnician toinspecttheapplianceandto replaceanypartof the

controlsystemandanygas controlwhichhasbeen underwater.

10.Push in control knob all the way and hold down.

Immediatelylight the pilot with a match.Continue to hold control knob in for about one (1) minute

after the pilot is lit. Release knob and it will pop back up. Pilot should remain lit. If it goes out,

repeatsteps5through10.

• If knob does not pop up when released, stop

and immediatelycallyourservicetechnicianor gassupplier.

• If the pilot will not stay lit after several tries, depres_ and turn the gas control knob clock-

wise _'_ to "OFF" andcall yourservicetech- nicianor gassupplier.(Figure9,Page22)

11.Replaceinnerdoor.(Figure12,Page22)

12.At armslengthaway,turngas controlknobcounter-

clockwise_ to thefull "ON" position. Do not use gas control knob to regulate gas

flow. (Figure11,Page22)

13.At arms lengthaway,set the thermostatto desired setting.The mark('V) HOTindicativeof approximate

120°Fispreferredstartingpoint.Somelocallawsmay require a lower starting point. If hotter water is desired,seainstructionmanualand"warning" below.

14.Replacetheouterdoor.(Figure12,Page22)

15. TurnON/OFFswitchoncontrolboxto "ON".

WARNING

Hotterwater increasesthe risk of scald injury.Beforechangingtemperaturesetting see instructionmanual.

TO TURN OFF GAS TO APPLIANCE

1. TurnON/OFFswitchon controlbox to "OFF".

2. Remove outer door covering gas thermostat and

burnerassembly.(Figure12, Page 22)

3. Set the thermostat to lowest setting by turning the water temperature dial clockwise (f-_) to its lowest temperaturesetting(witharrowon dial)

asshown.DONOT FORCE. _

4. Turngascontrolknobclockwise_" ":o"OFF" posi- tion. Knobcannotbe turnedfrom"PILOT"to"OFF"

unlessknobisdepressedslightly.DO NOT FORCE. (Figure9,Page22)

5. Replaceouterdoor.(Figure12,Page22)

Operating Instructions (cont'd)

Temperature Regulation

Due to the nature of the typical gas water heater, the water tem- _oerature in certain situations may vary up to 30°F higher or

wen at the point of use such as, bathtubs, showers, sink, etc.

This means that when the temperature adjustment dial is set at

the mark approximating 120 ° F, the actualwater temperature at any hot water tap could be as high as 150°F or as low as 90°E

Any water heater's intended purpose is to heat water. Hot water

is needed for deaning (bodies, dishes, clothing). Hot water will present a scald hazard. Depending on the time element, and the

people involved (normaladults, children, toddlers, elderly, infirm, etc.) scalding may occur at different temperatures.

AWARNING

HOTTERWATERCAN SCALD:,Water heatersareintendedto pmducohot water.Water heatedto a temperaturewhichwill

satisfyclotheswashing,dishwashing,andother sanitizingneeds canscaldandpermanentlyinjureyouuponcontact.Somepeo-

pleam more likelyto be permanentlyinjuredbyhotwater than otherLTheseincludetheelderl_children,the infirm,or physical-

ly/mentallyhandicapped.If anyoneusinghotwaterinyourhome fitsintooneofthesegroupsor iftham isalocalcodeor statelaw requiringacertaintemperaturewater atthe hotwatertap,then youmust takespecialpmcau_on_Inuddidonto usingthe lowest possibletemperaturesettingthat satisfiesyour hotwater needs, a meanssuchasa mixingvalve,shouldbeusedat thehotwater tapsusedby these peopleor at the water heater Mixingvalves areavailableat plumbingsupplyorhardwarestore_Followman-

ufacturersinstructionsfor installation of the valves.Before changingthe factory setting on the thermostat, read the

'_remperatureRegulation"sectioninthismanual.

Turn the water temperature dial dockwise _f"-_) to decrease the temperature, or counterclockwise (4 r _) to increase the temperature.

• HOT-Is a thermostat setting of approximately 120°F, which will supply hot water at the most economical

temperatures. The temperature adjustment knob can be turned lower than "HOT" if desired.

A-Is a thermostat setting of approximately 130°E

B-Is a thermostat setting of approximately 140°E This is the

lowest setting for supply of hot water to dish- washers.

C-Is a thermostat setting of approximately 150°E

_,WARNING

Neverallow smallchildrento usea hotwater tap, or to draw

their ownbathwater. Never leaveachildor handicappedpe_ sonunattendedina bathtubor shower.

The thermostat of this water heater has been factory set at its

lowest position, to reduce the risk of scald injury. It is adjustable and must be reset to the desired temperature setting. The mark (•) HOT indicative of approximately 120°F is the preferred

startin_ point. Some states have a requirement for a lower set-

ting. Ityou need hotter water, follow directions for temperature adjustment, but beware of the warnings in this section.

VERY HOT-Is a thermostat setting of 160°E It is recommend-

ed that the dial be set lower whenever possible.

A, WARNING

Shouldoverheatingoccuror the gassupplyfall to shot off,

torn OFF the manualgascontrolvalveto the appliance.

Service and Adjustment

Tank (Sediment) Cleaning

Sediment build-up on the tank bottom may create varying amounts of

noise, and if left in the tank will cause premature tank failure. In some

water areas, you may not be able to drain all sediment deposits by simply draining the tank. In these cases Mag Erad (part no. 3515) can

be used to help remove the sediment deposits. This may be order_ from the Sears Service Center. For ordering, refer to the "Repair Parts section.

Venting System Inspection

At least once a year a visual inspection should be made of the venting system. You should look for:

• Obstructions which could cause improper venting. The com-

bustion and ventilation air flow must not be obstructed. Damage or deterioration which could cause improper venting

or leakage of combustion products. Rusted flakes around top of water heater.

_,WARNING

Chemical vapor corrosion of the flue and vent system may occur if air for combustion contains certain chemical vapors. Spray can propellants, deaning solvents, refrigerator and air conditioner refrigerants, swimming pool chemicals, calcium and sodium chloride, waxes, bleach, and processchemicals are typical compounds which are potentially corrosive.

Burner Inspection

AWARNING

Do not use this appliance ifany part ofit hasbeen under water I

I Immediately call a Sears Service Technician to inspect the I

appliance and to replace the gas control or any part of the [

[ burner systemwhich hasbeen underwater. I

At least once a year a visual inspection should be made of the main burner and pilot burner. The drawing is for your reference.

You should check for sooting which is not normal and will

impair proper combustion.

_,WARNING . ]

Soot build-up indicates a problem that requires correction | before further use. Turn "off" gas to water heater and leaveI

"off" until repairs are made, .becausefailure to correct the[ cause of the soo_ng can result m a fire or explosion causing| death, serious bedlly injury, or property damage. I

AWARNING

Obstructed or deteriorated vent systemsmay present a serious health riskor asphyxiation.

Be sure the vent piping is properly connected to prevent I escape of dangerous flue gasses which could cause deadly

I _, .WARNING I

asphyxiation.

AWARNING

If after inspection of the vent system you found sooting or

deterioration, something is wrong. Call the local gas utility to

correct the problem and clean or replace the flue and venting before resom ng operation ofthe water h_ter.

Oiling Instructions

Oil motor every 12 months with 6 drops of SAE 20 motor oil.

Burner Cleaning

In the event your burner needs cleaning, use the following instructions:

If inspection of the burner shows that cleaning is required, turn the gas control knob clockwise (t"'-_) to the OFF posltao ,

depressing slighdy.

NOTE: The knob cannot be turned from "PILOT" to "OFF"

unless knob is depressed slightly. DO NOT FORCE.

Loose deposits on or around the burner can be removed by care- fully using the hose of a vacuum cleaner inserted through the

access door of the water heater. If the burner needs to be removed for additional cleaning, call the Sears Service Center to remove

and clean the burner and correct the problem that required the burner to be cleaned.

Service and Adjustment (cont'd)

L.P.Gas Control Valve & Burner

Assembly Replacement

Information

_WARNING

PROPANE (L.R) GAS CONTROL VALVE AN BURNER

ASSEMBLYREPLACEMENTINFORMATION.

ForPropane(LR) GasModelsOnly:.

Yourwater heater isequippedwitha Pmpane (I-R) gascon- _ol valveand a main burner assemblywith left handthreads for the followingfitUngsandtheir connec_on_

• The connection between the manifold and the gas control valve (A to B) are left hand threads.

• The connection between the main burner orifice and the manifold (C to D) are left handthreads.

For ordering these replacement parts, please refer to the "Repair Parts" section of this manual.

Temperature-Pressure Relief Valve Operation

The temperature-pressure relief valve must be manually operated at least once a year.

RELIEF VALVE

DISCHARGE PIPE

Failure to install and maintain a new properly listed tempera- ture-pressure relief valve will release the manufacturer from any claim which might result from excessive temperature or pressure.

AWARNING

If the temperature-pressure relief valve on the appliance weepsor dischargesperiodically,this may be due to thermal expansion. Your water heater may have a check valve

installedin the water line or a water meter with a check valve.Consultthe SearsServiceCenter for further informa- tion. Do not plugthe temperature-pressurereliefvalve.

Draining

The water heater should be drained if being shut down during freezing temperatures. Also periodic draining and cleaning of

sediment from the tank may be necessary.

Turn the _as control knob to the "OFF" position. CLOSE me cold water inlet valve to the water heater.

OPEN a nearby hot water faucet and leave open to allow for draining.

Connect a hose to the drain valve and terminate to an ade- quate drain.

• OPEN the water heater drain valve to allow for tank draining.

NOTE: If the water heater is going to be shut down and

drained for an extended period, the drain valve should be left open with hose connected allowing water to terminate

to an adequate drain.

• Close the drain valve.

Follow instructions in the "Filling The Water Heater" section. Follow the lighting instructions in the "Lighting" section to

restart the water heater.

AWARNING

When checl_ngthe temperature-pressurerelief valveopera- t]on, make surethat (I) no one isin front of or aroundthe outletofthe temperature-pressurereliefvaivedischargeline,

and(2) thatthe water manuallydischargedwillnot causeany propertydamagebecausethe water maybe extremelyhot.

If after manually operating the valve,it failsto completely reset and continuesto release water, immediately closethe

cold water inlet to the water heater, follow the draining

instructions,and replace the temperature-pressure relief

valve with a new one.

Service and Adjustment (cont'd)

Drain Valve Washer Replacement

NOTE: For replacement, use a "/_2"• ,3/,, • _,, thick washer available at your nearest hardware store. For ordering replace-

merit washers, refer the Repatr Parts" sectmn.

• Turn "OFF" gas supply to water heater. Follow "Draining" instructions.

• Turning counter clockwise, remove the hex cap below the screw handle.

Remove the washer mad put the new one in place. Screw the handle and cap assembly back into the drain valve and retighten using a wrench. DO NOT OVER TIGHTEN. Follow instructions in the "Filling The Water Heater"

section.

• Check for leaks. Follow the lighting instructions in the "Lighting" section to

restart the water heater.

to Ic • •

Housekeeping

Vacuum around base of water heater for dust, dirt, and lint on a regular basis.

Combustible materials such as clothing, cleaning materials, or flammable liquids, etc. must not be placed against or adjacent to

the water heater.

To insure sufficient ventilation and combustion air supply, prop-

er clearances from the water heater must be maintained at all times.

Service

Before calling for repair service, read the Start Up Conditions

and Operational Conditions found in the Troubleshooting Guide of this manual.

If a condition persists or you are uncertain about the operation of the water heater, let a qualified person check it out.

Contact SEARS Repair Services at 1-800--4-REPAIR (1-800-

473-7247).

Troubleshooting Guide

Start Up Conditions

CONDENSATION SMOKE/ODOR

Whenever the water heater is filled with cold water, a certain

amount of condensation will form while the burner is on. A water heater may appear to be leakingwhen in fact the water is

condensation. This usually happens when:

• When a new water heater is filled with cold water for the first time.

• When gas burns and water vapor is produced in water heaters, particularly high efficiency models where flue tem-

peratures are lower.

• When you use large amounts of hot water in a short time and the refill water is very cold.

Moisture from the products of combustion condense on the cooler tank surfaces and form drops of water which may,fall

onto the burner or other hot surfaces to produce a sizzling or "frying" noise.

Excessive condensation can cause pilot outage due to water run- ning down the flue tube onto the main burner and putting out the pilot. - -

Because of the suddenness and amount of water, condensation

water may be diagnosed as a "tank leak". After the water in the

tank warms up (about 1-2 hours), the condition should disap-

pear.

Do not assume the water heater is leaking until there has been enough time for the water in the tank to warm up.

An undersized water heater will cause more condensation. The water heater must be sizedproperly to meet the family's demands

for hot water including dishwashers, washing machines and shower heads.

Excessive condensation may be noticed during the winter and early spring months when incoming water temperatures are at

their lowest.

Good venting is essential for a gas fired water heater to operate properly as well as to carry away products of combustion and

water vapor.

It is not uncommon to experience a small amount of smoke and odor during the initial start-up. This is due to burning off of oil

from metal parts, and will disappear in a short while.

THERMAL EXPANSION

Water suppl_ systems may, because of high line pressure, fre- quent cut-otis, the effects of water hammer and others, have

installed devices such as pressure reducing valves, check valves, back flow preventers, etc. to control these types of problems. When these devices are not equipped with an internal by-pass, and no other measures are taken, the devices cause the water sys- tem to be closed. As water is heated, it expands (thermal expan- sion) and closed systems do not allow for the expansion of heat-

ed water.

The water within the water heater tank expands as it is heated and increases the pressure of the water system. If the relieving point of the water heater's temperature-pressure relief valve is reached, the valve will relieve the excess pressure. The tempera- ture-pressure relief valve is not intended for the constant refi_ of thermal expansion. This is an unacceptable condition

and must be corrected.

It is recommended that any devices installed which could create

a closed system have a by-pass and/or the system have an expan- sion tank to relieve the pressure built by thermal expansion in the water system. Expansion tanks are available for ordering

through the Sears Service Center. Contact the local plumbing inspector, water supplier, and/or the Sears Service Center for

assistance in controlling these situations.

STRANGE SOUNDS

Possible noises due to expansion and contraction of some metal _arts during periods of heat-up and cool-down do not represent

armful or dangerous conditions.

Condensation causes sizzling and popping with the burner area during heating and coofin_ periods and should be considered

normal. See Condensation section.

AWARNING

HOTTERWATERCAN SCALD:Water heatersareintendedto

,reducehot water.Water heatedto a temperaturewhichwill

satisfyclotheswashing,dishwashing,andothersanitizingneeds canscaldandpermanentlyinjureyouuponcontact.Somepeo-

deare morelikelytobepermanentlyinju_l byhotwater than other_Theseindudetheelderly,children,the infirm,orphysical- ly/mant_dlyhandicapped.Ifanyoneusinghotwaterinyourhome Etsintooneofthesegroupsor ifthereisalocalcodeor statelaw requiringacertaintomperatore wateratthe hotwater_ then

_u musttakespecialprecautions.Inadditionto usingthe lowest

x_ssibietemperaturesettingthat satisfiesyourhotwater needs, a meanssuchasa mixingvalve,shouldbeusedat the hotwater tapsusedby thesepeopleor at the waterheater.Mixingvalves areavailableat plumbingsupplyor hardwarestore_Followman-

ufacturersinstructionsfor installationofthe valves.Before changingthe factory setting on the thermostat, read the

'TemperatureRegulation"sectioninthismanual.

Troubleshooting Guide (cont'd)

Operational Conditions

SMELLY WATER

In each glasslined water heater there is installed at least one anode rod (see parts section) for corrosion protection of the

tank. Certain water conditions will cause a reaction between this rod and the water. The most common complaint associated with

the anode rod is one of a "rotten egg smell". This odor is derived from hydrogen sulfide gas dissolved in the water. The smell is the result of four factors which must all be present for the odor to develop:

a. a concentration of sulfare in the supply water. b. little or no dissolved oxygen in the water. c. a sulfate reducing bacteria within the water heater. (This

harmless bacteria is non-toxic to humans.)

d. an excess of active hydrogen in the tank. This is caused by

the corrosion protective action of the anode.

Smelly water may be eliminated or reduced in some water heater

models by replacing the anode(s) with one of less active material, and then chlorinating the water heater tank and all hot water lines. Contact Sears Service for further information concerning an Anode Replacement Kit #9001453 and this Chlorination

Treatment.

If the smelly water persists after the anode replacement and chlo- rination treatment, we can only suggest that continuous chlori- nation and filtering conditioning equipment be considered to eliminate the water problem.

Do not remove the anode leaving the tank unprotected. By doing so, all warranty on the water heater tank is voided.

&WARNING

Shouldoverheatingoccur or the gassupplyfail to shut off,

urn ' OFF" the manualgascontro valveto the app ante.

NOT ENOUGH OR NO HOT WATER

Check the pilot flame. It may have gone out, All models have

i heck the manual gas shut offvalve to be sure it is open.

an opening behind the outer door for viewing the pilot. If the piiot is not lit, follow the "Lighting" instructions in this manual or located above the gas control valve on the water

heater to relight the pilot. If the water was extremdy hot and is now cold, the high limit safety temperature shut off may have

put out the burner and pilot. If the high temperature shut off activates, the gas controlvalve must be replaced. Contact the Sears Service Center.

The gas control knob must be turned to the "ON" position.

:" The temperature adjustment dial may be set too low. See the

Temperature Regulation" section.

The gas company can check the gas input to see if it is correct. An underfired water heater will not beat water as quicldy.

Look for leaking or open hot water faucets. Make sure all are

dosed.

• The cold water inlet temperature may be colder during the win- ter months. It will take longer to heat the water and seem like

less hot water.

• If you cannot find what is wrong, call the Sears Service Center.

WATER IS TOO HOT

"AIR" IN HOT WATER FAUCETS

AWARNING

HYDROGEN GAS: Hydrogen gas can be produced in a hot

water system that has not been used for a long period of time

(generally two weeks or more). Hydrogen gas is extremely flammable and explosive. To prevent the possibilityof injury

under these conditions, we recommend the hot water faucet be opened fur several minutes at the kitchen sink before any

electrical applianceswhich are connected to the hot water sys-

I tern are used (such as a dishwasher or washing machine), If

hydrogen gas is present, there will probably be an unusual sound similar to air escapingthrough the pipe asthe hot water

faucet is opened. There must be no smoking or open flame near the faucet at the time it is open.

HIGH TEMPERATURE SHUT OFF SYSTEM

This water heater is equipped with an automatic gas shut off sys-

tem. The high temperature shut off is built into the gas control valve. This system shuts off the gas supply to the water heater burners when high water temperatures are present. It is non-

resettable. If the high temperature shut off activates, the gas con-

trol valve must be replaced. If this were to occur, turn "OFF" the entire gas supply to the water heater. Contact the Sears Service

Center.

1. The temperature adjustment dial may be set too high. See the

"Temperature Adjustment" section.

NOTE: A period of time is necessary after an adjustment has been made for the water temperature to reach the new tem- perature setting.

2. If lower temperature settings will not lower the water tempera- ture, call the Sears Service Center.

&WARNING

Due to the nature of the typical gaswater heater, the water temperature in certain situations may he hotter than the thermostat setting.

Short, frequent draws of hot water - especiallywith very

coldincomingwater -can shockthe thermostat into brief operation resulting in hotter and hotter layersof water

closerto the top ofthe tank.

Changesin hot water usagepatterns or raising the tem-

perature differential between the cut-on of the thermo-

stat andthe cold water temperature willusuallyeliminate

the problem.

Troubleshooting Guide

Leakage Checkpoints

Use this guide to check a "Leaking" water heater. Many suspect- ed "Leakets" arenot leaking tanks. Often the source of the water can be found and corrected.

If you are not thoroughly familiar with your local gas codes your water heater, and safety practices, contact the Center to check the water heater.

A CAUTION

Read this manual first. Then before checkingthe water

heater make sure the gas supply has been turned

"OFF", and never turn the gas "ON" before the tank is

comp etely fu ofwater.

•,CAUTION . J Never usethis water heater unlessit is completely filled with water. To prevent damage to the tank, the tank I must be filled with water. Water must flow from the hot I water faucet before turning "ON" gas to the water t

heater.

at water

Water the draft hood is which has

densed out of the combustion products. This is caused by a

problem in the vent. Contact the Sears Service Center.

*Condensation be seen on pipes in humid weather or pipe connections may be leaking.

O'The primary anode rod fitting may be leaking.

Small amounts of water from temperature-pressure relief valve may be due to thermal expansion or high water pres-

sure in your area.

temperature-pressure may

*The relief valve be leaking at the tank fitting.

may

vapor

con-

Water from drain valve be due the valve

slightly.

O'The may be leaking at fitting.

Combustion dense on the cooler surfaces of the tank. Droplets form and

drip into the fire or run on the fioot. This is common at the time of startup after installation and when incoming

water is cold.

Water in the water heater bottom or on the floor may be

from condensation, loose connections, or the relief valve. DO NOT replace the water heater until a full inspection

of all possible water sources is made and necessary correc- tive steps taken. Leakage from other appliances, water lines, or ground seepage should also be checked.

NOTE: To check where threaded portion enters tank, insert cotton swab between jacket opening and fitting. If

cotton is wet, follow "Draining" instructions in the "Periodic Maintenance" section and then remove fitting.

Put pipe dope or teflon tape on the threads and replace. Then follow "Filling the Water Heater" instructions in the

"Installing the New Water Heater" section.

drain v_e the tank

products

may

contain which

water vapor can con-

opened

Notes

POWER MISER TM 8 POWER VENT GAS WATER HEATERS

MODEL NUMBERS:

153.335803 40 Gal.

153.335814 40 Gal.

153.335815 40 Gal.

153.335844 40 Gal. High Altitude L.P.

153.335861 40 Gal. L.E

153.335903 50 Gal. High Altitude

153.335914 50 Gal.

153.335915 50 Gal.

153.335941 50 Gal. High Altitude L.P.

153.335961 50 Gal. L.P.

High Altitude

Now that you have purchased your Gas Water Heater, should a need everexist for repair parts or service, simply contact any

SEARS Service Center or call 1-800-4-REPAIR (1-800-473-

7247). Be sure to provide pertinent facts when you call or visit.

t,o

All parts listed may be ordered from any SEARS Service

Center, most SEARS stores and by calling 1-800-366-PART (1-800-366-7247). If the parts you need are not stocked local- ly, your order will be electronically transmitted to a SEARS Repair Parts Distribution Center for handling.

THIS ISA REPAIRPARTS LIST,NOT A PACKINGLIST.

The model number of your Gas Water Heater will be found on the model rating plate located near the gas control valve.

When ordering repair parts, always give the following

information:

Model Number Part Number

Part Description Name of Item

KEY NO. PARTDESCRIPTION

1. Vent Cap w/Screen

2. Wall Collar

3. 5' PVC Schedule 40 Vent Pipe

4. 45° PVC Schedule 40 Elbow

5. Vent/Blower Adapter

6. Blower

7. Blower Gasket

8. Venting Manual ResetSwitch

9. Draft Hood Assembly

10. Dip Tube

11. Anode Rod

12. Temperature-Pressure Relief Valve

13. Drain Valve

14. Inner Door

15. Pilot Assembly

16. Burner Assembly

17. Burner Orifice (Drill Size)

18. ¼"NPT Close Nipple

19. Brass Fitting ¼" NPT/¼"cc

20. ¼"/ 18" Tube

21. ¼"NIYI' Tee

22. X" Orifice Fitting

23. Manifold Connector

24. 24 Volt Gas Valve

25. Tubing w/Fitting

153.335803

9001957 9OO1993

9001958

9001959 90O1960

9001961

9000736

9001962

9001963

9001698

9000734

9000071

42-33085

9000254

9000281 9002153 9000288

0230141

#36 (HA)

9002147

9002146

9002151 9002148

9002149

9001966

9001967 9001968

153.335814

9001957

9001993 9001958 9001959 9001960 9001961 9000736 9001962 9001963

9001698

9000734 9000071

42-33085

9000254

9000281

9002153

9000288 0230120

# 33

9002147 9002146

9002151 9002148

9002149 9001966 9001967

9001968

153.335815

9O01957 9001993

9001958

9001959 9001960

9001961

9000736

9001962

9001963 9001698 9000734

9000071

42-33085

9000254

9000281

9002157

9000288

0230120

#33

9002147

9002146 9002151 9002148 9002149 9001966 9001967 9001968

Model Numbers

153.335844 153.335861 153.335903 PART NUMBERS

9001957 9001993 9001958

9OO1959 9001960 9001961 9000736

9001962

9001963

9001698 9000734

9000071

42-33085

9000254 9000281 9002154 9000288

0230128

#51 (HA)

9002147 9002146 9002151 9002148

9002150 9002142

9001967 9001968

9001957 9001957

9001993 9001993 9001958 9001958

9001959 9001959 9001960 9001960

9001961 9001961 9000736 9000736 9001962 9001962 9001963 9001963 9001698 9001699

9000734 9000734 9000071 9000071

42-33085 42-33085

9000254 9000254 9000281 9000281 9002154 9002153 9000288 9000288 0230162 0230141

#49 #36 (HA) 9002147 9002147 9002146 9002146 9002151 9002151 9002148 9002148 9002150 9002149 9002142 9001966 9001967 9001967 9001968 9001968

153.335914

9O01957 9001993 9001958 90O1959 9001960 9001961 9000736 9001962

9001963 9001699

9000734

9000071

42-33085

9000254 9000281 9002153 9000288

0230120

# 33

9002147 9002146

9002151 9002148 9002149 9001966 9001967 9001968

153.335915

9OO1957 9001993

9001958 9001959 9001960

9001961

9000736 9001962 9001963 9001699

9000734

9000071

42-33085

9000254

9000281 9002157 9000288

0230120

#33

9002147 9002146

9002151

9002148 9002149 9001966 9001967 9001968

153.335941

9001957 9001993 9001958 9001959 9001960 9001961

9000736 9001962

9001963

9001699 9000734

9000071

42-33085

9000254 9000281

9002154 9000288

0230128

#51 (HA)

9002147

9002146 9002151 9002148 9002150 9002142 9001967 9001968

t53.335961

9001957 9O01993

9OO1958 9OO1959 9001960 9001961 9000736 9001962 9001963 9001699 9000734 9000071

42-33085

9000254 9000281 9002154 9000288

0230162

#49

9002147 9002146 9002151

9002148 9002150 9002142

9001967

9001968

• These parts are also available at most SEARS retail stores. **Also available at most hardware stores.

÷ Replaced only on return of damaged plate. # Not illustrated.

POWER MISER** 8 POWER VENT GAS WATER HEATERS

MODEL NUMBERS:

153.335803 40 Gal. High Altitude

153.335814 40 Gal.

153.335815 40 Gal.

153.335844 40 Gal. High Altitude L.P.

153.335861 40 Gal. L.E

153.335903 50 Gal. High Altitude

153.335914 50 Gal.

153.335915 50 Gal.

153.335941 50 Gal. High Altitude L.E

153.335961 50 Gal. L.P.

Now that you have purchased your Gas Water Heater, should a need ever existfor repair parts or service, simply contact any

SEARS Service Center or call 1-800-4-REPAIR (1-800-473-

7247). Be sure to provide pertinent facts when you call or visit.

All parts listed may be ordered from any SEARS Service Center, most SEARS stores and by calling 1-800-366-PART

(1-800-366-7247). If the parts you need arenot stocked local- ly, your orderwill be electronically transmitted to a SEARS

RepairParts Distribution Center for handling.

THIS IS A REPAIRPARTSLIST,NOT A PACKING LIST.

The model number of your Gas Water Heater will be found

on the model rating plate located near the gas control valve.

When ordering repair parts, always give the following

information:

Model Number Part Number

Part De_dptlon Name of Item

_40

222

"€

Itl

Model Numbers

KEY 153.335803 153.335814 153.335815 153.335844 153.335861 153.335903 153.335914 153.335915 153.335941 153.335961

NO. PART DESCRIPTION PART NUMBERS

26. Thermocouple* 42-9231 42-9231 42-9231 42-9231 42-9231 42-9231 42-9231 42-9231 42-9231 42-9231

27. Lower Manifold 9001987 9001987 9001987 9002143 9002143 9001988 9001988 9001988 9002144 9002144

28. Manifold Cover 9001209 9001209 9001209 9001209 9001209 9001209 9001209 9001209 9001209 9001209

29. Control Cover 9002113 9002113 9002113 9002113 9002113 9002113 9002113 9002113 9002113 9002113

30. Gas Thermostat F145-1220 F145-1220 F145-1220 F145-1204 F145-1204 F145-1220 F145-1220 F145-1220 F145-1204 F145-1204

31. Gas Tubing; w/Fittings 9001972 9001972 9001972 9001972 9001972 9001972 9001972 9001972 9001972 9001972

32. ES. Bracket 9001973 9001973 9001973 9001973 9001973 9001973 9001973 9001973 9001973 9001973

33. Gas Pressure Switch 9001974 9001974 9001974 9002152 9002152 9001974 9001974 9001974 9002152 9002152

34. Transformer 9001373 9001373 9001373 9001373 9001373 9001373 9001373 9001373 9001373 9001373

35. Light 9001975 9001975 9001975 9001975 9001975 9001975 9001975 9001975 9001975 9001975

36. On/Off Switch 9001773 9001773 9001773 9001773 9001773 9001773 9001773 9001773 9001773 9001773

t.#0 kii

37. Pressure Switch 9001976 9001976 9001976 9001976 9001976 9001976 9001976 9001976 9001976 9001976

38. Power Cord 9001513 9001513 9001513 9001513 9001513 9001513 9001513 9001513 9001513 9001513

39. Flue Baffle 9001977 9001977 9001977 9001977 9001977 9001978 9001978 9001978 9001978 9001978

40. Restrictor Ring 9000275 9000275 9000275 9000275 9000275 9000275 9000275 9000275 9000275 9000275

41. Model Rating Platet 0270118 0270118 0270118 0270184 0270184 0270118 0270118 0270118 0270184 0270184

42. Temperature Adjustment Knob F145-0697 F145-0697 F145-0697 F145-0870 F145-0870 F145-0697 F145-0697 F145-0697 F145-0870 F145-0870

# Manual 0291325 # Mag-Erad 3515

* These parts arealso available at most SEARS retail stores. **Also available at most hardware stores.

+Replaced only on return of damaged plate.

# Not illustrated.

Warranty

About Your Warranty

THE PRICE OF YOUR WATERHEATER DOES NOT INCLUDE A FREE CHECKUP SERVICE CALL.On Water Heater lnstalations

ArrangedBySears,Searswarrants the installation. ON INSTALLATIONS NOT MADE BY SEARSAUTHORIZED

CONTRACTORS:

1.YourSearswarranty appliesto the product only.

2. Searsdoes not warrant the installation.

3. A charge will be made on servicecalls due to poor or incomplete installation.Theseindude:

FULL ONE YEARWARRANTYON WATERHEATER

For one year from the date of purchase, when your Sears Kenmore water heater is installed and operated in accordance with the instructions in this manual, Sears will:

1. Repair defects in material or workmanship in this water heater, free of charge.

2. Furnish and install a new current model water heater of closest available capacity and quality, free of charge, if a leak occurs in

the tank. LIMITED WARRANTYON TANKS THAT LEAK

After one year and through 8 years from the date of purchase, ira leak occurs in the tank, Sears will furnish a new current model water heater of closnst available capacity and quality. You will be charged for installation.

LIMITED WARRANTY ON PARTS

After one year and through 4 years from the date of purchase, when your Sears Kenmore water heater is installed and .operated in

accordance with the information in this manual, if a part fails due to a failure in materials or workmanship, Sears wdl furmsh a I

i replacement part free of charge. You will be charged for labor.

If the water heater is subjected to commercial, institutional, industrial or other non-residential use (more than 2 families), the above warranty coverage for tanks that leak is effective for 2 years from the date of purchase and the above parts warranty is effec-

tive for 1year'from the date of purchase. To obtain warranty service, SIMPLY CONTACT THE NEAREST SEARS STORE OR SEARS SERVICE CENTER IN THE

UNITED STATES. This warranty applies only while this product is in use in the United States.

i This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

SEARS, ROEBUCK AND CO., Dept. 817 WA, Hoffman Estates, IL 60179

a.Adjustingthermostat. b. Lightingpilot. c. Leaksin pipesor fittings. d. Improper venting

e. Condensation

This manual is in non-technicallanguage.It mayhelp you avoid the

cost of a needlessservicecall. Many servicecallsreallyaren't needed. Suchaswhen:

1.The gasisturned "OFF'.

2. The pilot isout.

3. Agasor waterleakis due to loosepipe or connections.

Sears Installation Warranty

In addition to any warranty extended to you on the Sears merchandise involved, which warranty becomes effective the date the merchandise is installed should the workmanship of any Sears arranged installation

prove faulty within one year, Sears will, upon notice from you, cause such faults to be corrected at no additional cost to you. If you want this

heater professionally installed by Sears contact your Sears Salesperson. They will arrange for prompt, quality installation.

Parts Ordering Information

The model number of your gas water heater is found on the model rat-

ing plate on the front of the water heater.

Fortherepairorreplacementpartsyouneed

delivereddirectlyto yourhome

Call7 am- 7pm,7daysa week

1-800-366-PART

(1-800-366-7278)

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. 0zg_32s-0_

Sears Installation Policy

All installationlaborarrangedby Searsshallbe performedin a neat, workmanlikemanner in accordancewithgenerallyacceptedtrade prac-

tices.Further,all installationsshallcomplywith all locallaws,codes regulationsand ordinances.The customershallalsobe protected, dur- inginstallation,by insurancerelatingto property damage,Worker's Compensationand Public Liability. If you want this waterheaterprofessionallyinstalled bySearscontact yourSalesperson.They will arrangefor prompt, qualityinstallationby

Searsauthorizedcontractors.

Forin-home major brandrepair service

Call24hoursa day,7daysaweek

1-800-4-RERS.IR

(1-800-473-7247)

Kenmore 153335961, 153335941, 153335915, 153335914, 153335903 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual