Kenmore 153.33459 User Manual

KGmnorG

Owners
Manual

FOR POTABLE WATER

HEATING ONLY

NOT SUITABLE FOR

SPACE HEATING

NOT FOR USE IN

MOBILE HOMES

Model No.

153.334290

153.334390

153.334490

153.334590

40 Gal. Short

30 Gal.
40 Gal.
50 Gal.

ENERGY EFFICIENTES

GAS WATER HEATER

• Safety Instructions

• Installation

• Operation

For Your Safety

AN ODORANT IS ADDED TO THE GAS USED BY THIS

-WATER HEATER

• Care and Maintenance

• Troubleshooting

• Parts List "

Caution:

Read and Follow

All Safety Rules and

Operating Instructions
Before First Use of

This Product.

WARNING: If the information in these instructions are not fol
lowed exactly, a fire or explosion may result, causing property

, .damage, personal injury or death.

_-Do not store or use gzuoline or other flammable vapors and liq

uids in the vicinity of this or any other appliance.

“-WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your

building.

• Immediately call your gas supplier from a neighbor’s phone.

Follow the gas supplier’s instructions.

• If you can not reach your gas supplier, call the fire department.

-Installation and service must be performed by a qualified installer,

service agency or the gas supplier.

AWARNING

Improper installation, adjustment, alteration, service or maintenance
can cause DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAM

AGE. Refer to this manual for assistance or consult the local Sears
Service Center or gas utility for further information.

AWARNING

Flammable vapors may be drawn by air currents from other areas
of the structure to this appliance.

Save this Manual for Future Reference.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

AWARNING

READ THE GENERAL SAFETY SECTION BEGINNING ON INSIDE

COVER AND THEN THIS ENTIRE MANUAL BEFORE INSTALLING
OR OPERATING THIS WATER HEATER.

Safety Precautions

AWARNING

Improper installation, adjustment, alteration, service
or maintenance can cause DEATH, SERIOUS BODILY
INJURY, OR PROPERTY DAMAGE. Refer to this manu
al for assistance or consult your local Sears Service
Center for further information.

AWARNING

WATER HEATERS EQUIPPED FOR ONE TYPE GAS
ONLY: This water heater is equipped for one type gas
only. Check the model rating plate near the gas control
valve for the correct gas. DO NOT USE THIS WATER
HEATER WITH ANY GAS OTHER THAN THE ONE
SHOWN ON THE MODEL RATING PLATE. Failure to
use the correct gas can cause problems which can result in
DEATH, SERIOUS BODILY INJURY, OR PROPERTY

DAMAGE. If you have any questions or doubts consult

your gas supplier or local utili^.

AWARNING

INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQ
UIDS (VAPORS) ARE LIKELY TO BE PRESENT OR
STORED (GARAGES, STORAGE, AND UTILITY AREAS,
ETC): Flammable liquids (such as gasoline, solvents,
propane (LP) or butane, etc.), all of which emit flammable

vapors, may be improperly stored or used in such areas.

The gas water heater pilot light or main burner can ignite
such vapors. The resulting flashback and fire can cause
death or serious burns to anyone in the area, as well as
property damage.
If installation in such areas is your only option, then the
installation must be accomplished in a way that the pilot
flame and main burner flame are elevated from the floor
at least 18 inches. While this may reduce the chances of
flammable vapors from a floor spill being ignited, gasoline
and other flammable substances should never be stored or
used in the same room or area containing a gas water

heater or other open flame or sparì« producing appliance.
NOTE: Flammable vapors may be drawn by air currents

from other areas of the structure to the appliance.

AWARNING

If this water heater will be used in beauty shops, barber
shops, cleaning establishments, or self-service laundries
with dry cleaning equipment, it is imperative that the
water heater or water heaters be installed so that com
bustion and ventilation air be taken from outside these
areas. Refer to the “Facts to Consider About the

Location" section of this manual and also the latest edi

tion of the National Fuel Gas Code, ANSI Z223.I, also

referred to as NFPA 54 for specifics provided concerning

air required.

AWARNING

A fire can start if combustible materials such as clothing,
cleaning materials, or flammable liquids are placed against
or next to the water heater.

AWARNING

At the time of manufacture this water heater was provid
ed with a combination temperature-pressures relief valve
certified by a nationally recognized testing laboratory
that maintains periodic inspection of production of listed
equipment or materials, as meeting the requirements for
Relief Valves and Automatic Gas Shutoff Devices for Hot
Water Supply Systems, and the latest edition of ANSI
Z21.22 and the code requirements of ASME. If replaced,
the valve must meet the requirements of local codes, but
not less than a combination temperature and pressure

relief valve certified as meeting the requirements for

Relief Valves and Automatic Gas Shutoff Devices for Hot
Water Supply Systems, ANSI Z21.22 by a nationally rec
ognized testing laboratory that maintains periodic

inspection of production of listed equipment or

materials.
The valve must be marked with a maximum set pressure-

not to exceed the marked hydrostatic working pressure’

of the water heater (150 Ibs./sq. in.) and a discharge

capacity not less than the water heater input rate as

shown on the model rating plate. (Electric heaters ­watts divided by 1000 x 3415 equal BTU/Hr. rate.)

Your local jurisdictional authority, while mandating the

use of a temperature-pressure relief valve complying

with ANSI Z2I.22 and ASME, may require a valve model

different from the one furnished with the water heater.

Compliance witK.such loc^ requirements must be satis

fied by the installer or end user of the water heater with

a locally prescribed-temperature-pressure relief valve

installed in the designated opening in the water heater in

place of the victory fünïr^fëd valve.
For safe operation of the water heater, the relief valve
must not be removed from Tt's designated opening or
plugged. —

The temperature-pressure relief valve must be installed

directly into {hêTIttlngof the water-heater designated for
the relief valyg. Position the valve downward and provide
tubing so that any^fScfiarge'wilTiStif only within 6 inches
above, or at any distance below the structural floor. Be
certain that no contact is made with any live electrical
part. The discharge opening must not be blocked or
reduced in size under any circumstances. Excessive
length, over 30 feet, or use of more than four elbows can
cause restriction and reduce the discharge capacity of
the valve.

No valve or other obstruction is to be placed between
the relief valve and the tank. Do not connect tubing
directly to discharge drain unless a 6" air gap is provided.
To prevent bodily injury, hazard to life, or property dam

age, the relief valve must be allowed to discharge water

in quantities should circumstances demand. If the dis

charge pipe is not connected to a drain or other suitable

means, the water flow may cause property damage.

The Discharge Pipe:

• Must not be smaller in size than the outlet pipe size of
the valve, or have any reducing couplings or other

restrictions.

• Must not be plugged or blocked.

• Must be of material listed for hot water distribution.

• Must be installed so as to allow complete drainage of

both the temperature-pressure relief valve, and the dis
charge pipe.

• Must terminate at an adequate drain.

• Must not have any valve between the relief valve and
tank.

-------------------—

______________

__ _

Safety Precautions

AWARNING

A gas water heater cannot operate properly without the
correct amount of air for combustion. Do not install in a
confined area such a closet, unless you provide air as
shown in the “Facts to Consider About the Location” sec
tion. Never obstruct the flow of ventilation air. If you have
any doubts or questions at all, call your gas company.

Failure to provide the proper amount of combustion air
can result in a fire or explosion and can cause DEATH,
SERIOUS BODILY INJURY, OR PROPERTY DAMAGE.

AWARNING

HOTTER WATER CAN SCALD: Water heaters are

intended to produce hot water. Water heated to a tem

perature which will satisfy clothes washing, dish washing,
and other sanitizing needs can scald and permanently

injure you upon contact. Some people are more likely to

be permanently injured by hot water than others. These

include the elderly, children, the infirm, or physically/men-

tally handicapped. If anyone using hot water in your home
fits into one of these groups or if there is a local code or

state law requiring a certain temperature water at the hot
water tap, then you must take special precautions. In addi
tion to using the lowest possible temperature setting that

satisfies your hot water needs, a means such as a mixing

valve, should be used at the hot water taps used by these

people or at the water heater. Mixing valves are available

at plumbing supply or hardware stores. Follow manufac

turers instructions for installation of the valves. Before

changing the factory setting on the thermostat, read the

“Temperature Regulation” section in this manual.

AWARNING

Soot build-up indicates a problem that requires correc

tion before further use. Turn “OFF” gas to water heater

and leave “OFF” until repairs are made, because failure

to correct the cause of the sooting can result in a fire or

explosion causing DEATH, SERIOUS BODILY INJURY,

OR PROPERTY DAMAGE.

AWARNING

This water heater must not be installed directly on car
peting. Carpeting must be protected by a metal or wood
panel beneath the appliance extending beyond the full
width and depth of the appliance by at least 3 inches
(76.2mm) in any direction, or if the appliance is installed

in an alcove or closet, the entire floor must be covered by
the panel. Failure to heed this warning may result in a
fire hazard.

AWARNING

VENT DAMPERS - Any vent damper, whether it is operat

ed thermally or otherwise must be removed if its use

inhibits proper drafting of the water heater. .

Thermally Operated Vent Dampers; Gas-fired water

heaters having thermal efficiency in excess of 80% may

produce a relatively low flue gas temperature. Such tem

peratures may not be high enough to properly open ther

mally operated vent dampers. This would cause spillage of

flue gases and may cause carbon monoxide poisoning.

Vent dampers must bear evidence of certification as com

plying with the latest edition of American National

Standard ANSI Z2I.68 (ANSI Z2I.66 & 67, respectively,

cover electrically and mechanically actuated vent

dampers). Before installation of any vent damper, consult

your local Sears Service Center or the gas utility for fur

ther information.

AWARNING

*The appliance and its individual shutoff valve must be dis

connected from the gas supply piping system during any
pressure testing of the gas system at test pressures in
excess of

• The appliance must be isolated from the gas supply pip
ing system by closing its individual manual shutoff valve
during any pressure testing of the gas supply piping sys
tem at test pressures equal or less than '/i pound per
square inch (3.5kPa).

'A pound per square inch (3.5kPa).

AWARNING

BEFORE LIGHTING [PROPANE (L.P.) GAS WATER
HEATERS]: Propane (LP.) gas is heavier than air. Should

there be a leak in the system, the gas will settle near the

ground. Basements, crawl spaces, skirted areas under
mobile homes (even when ventilated), closets and areas
below ground level will serve as pockets for the accumula
tion of this gas. Before attempting to light or relight the
water heatePs pilot or turning on a nearby electrical light
switch, be absolutely sure there is no accumulated gas in
the area. Search for odor of gas by sniffing at ground level
in the vicinity of the appliance. If odor is detected, follow
steps indicated at “For Your Safety” on the cover page of
this manual then leave the premises.

AWARNING

Chemical vapor corrosion of the flue and vent system
may occur if air for combustion contains certain chemical
vapors. Spray can propellants, cleaning solvents, refngera­tor and air conditioner refrigerants, swimming pool
chemicals, calcium and sodium chloride, waxes, bleach,
and process chemicals are typical compounds which are

potentially corrosive.

AWARNING

Obstructed or deteriorated vent systems may present a
serious health risk or asphyxiation.

Safety Precautions continued on page 4

Safety Precautions

AWARNING

The water heater with draft hood installed must be prop
erly vented to a chimney which terminates outdoors.

Never operate the water heater unless it is vented to the
outdoors and has adequate air supply to avoid risks of
improper operation, explosion or asph^iation.

AWARNING

Minimum clearances between the water heater and com
bustible or non-combustible construction are I" at the
sides and rear, 4" at the front, and 6" from the vent pipe.

Clearance from the top of the jacket is 18" on most mod
els. Note that a lesser dimension may be allowed on some

models. Refer to the label on the water heater adjacent to
the gas control valve for all clearances.

AWARNING

Do not use this appliance if any part of it has been under

water. Immediately call a Sears Service Technician to

inspect the appliance and to replace the gas control or any
part of the burner system which has been under water.

A CAUTION

WATER HEATERS EVENTUALLY LEAK: Installation of
the water heater must be accomplished in such a manner
that if the tank or any connections should leak, the flow of
water will not cause damage to the structure. When such

locations cannot be avoided, a suitable drain pan should
be installed under the water heater. Drain pans are avail
able at your local Sears store. Such a drain рал must be
not greater than I ‘A inches deep, have a minimum length
and width of at least 2 inches greater than the water
heater dimensions and must be piped to an adequate
drain. The pan must not restrict combustion air flow.
Under no circumstances is the manufacturer or Sears to
be held liable for any water damage in connection with
this water heater.

AWARNING

HYDROGEN GAS: Hydrogen gas can be produced in a hot
water system that has not been used for a long period of
time (generally two weeks or more). Hydrogen gas is

extremely flammable and explosive. To prevent the possi

bility of injury under these conditions, we recommend the

hot water faucet be opened for several minutes at the

kitchen sink before any electrical appliances which are

connected to the hot water system are used (such as a dis

hwasher or washing machine). If hydrogen ^ is present,

there will probably be an unusual sound similar to air

escaping through the pipe as the hot water faucet is

opened. There must be no smoldng or open flame near

tile faucet at the time it is open.

AWARNING

INSULATING JACKETS: When installing an external

water heater insulation jacket on a gas water heater:

• DO NOT cover the temperature-pressure relief valve.

• DO NOT put insulation over any part of the top of the
gas water heater.

• DO NOT put insulation over the gas control valve or gas
control valve/bumer cover, or any access areas to the
burner.

• DO NOT let insulation around the gas water heater to
get within 8 inches of the floor (air must get to the
burner).

• DO NOT cover or remove operating instructions, and
safety related warning labels and materials affixed to the
water heater.

Failure to heed this will result In the possibility of a fire or
explosion.

Table of Contents

Safety Precautions......................................................................................................................................................................................... 2^

Table of Contents.............................................................................................................................................................................................5

Customer Responsibilities...............................................................................................................................................................................6

Product Specifications.....................................................................................................................................................................................6

Materials and Basic Tools Needed...................................................................................................................................................................7

Materials Needed..................................................................................................................................................................................... 7

Basic Tools................................................................................................................................................................................................. 7

Installation Instructions..............................................................................................................................................................................s-ie

Removing the Old Water Heater........................................................................................................................................................... 8

Facts to Consider About the Location

Combustion Air and Ventilation for Appliances in Unconfined Spaces..............................................................................................10

Combustion Air and Ventilation for Appliances in Confined Spaces................................................................................................ 10

Water Piping......................................................................................................................................................................................... 11

Temperature-Pressure Relief Valve..................................................................................................................................................... 12

Filling the Water Heater..................................................................................................................................................................... 13

Venting............................................................................................................................................................................................. 13-14

Gas Piping...................................................................................................................................................................................... 14-15

Installation Checklist.......................................................................................................................................................................... 16

............................................................................................................................................... 9

Operating Instructions............................................................................................................................................................................17-19

Lighting........................................................................................................................................................................................ 17-18

Temperature Regulation....................................................................................................................................................................... 19

Service and Adjustment..........................................................................................................................................................................20-21

Tank (Sediment) Cleaning...................................................................................................................................................................... 20

Venting System Inspection................................................................................................................................................................... 20

Burner Inspection.................................................................................................................................................................................. 20

Burner Cleaning.................................................................................................................................................................................... 20

Draining...................................................................................................................................................................................................21

Temperature-Pressure RcliefVaive Operation......................................................................................................................................21

Drain Valve Washer Replacement.........................................................................................................................................................21

Housekeeping..........................................................................................................................................................................................21

! Service.............................................................................................................................................................................................................21

I Troubleshooting Guide........................................................................................................................................................................ 22-25

Start Up Conditions....................................................................................................................................................................... 22-23

. Condensation

Smoke/Odor......................................................................................................................................................................................... 22

Thermal Expansion..........................................................................................................................................................................22-23

Strange Sounds.................................................................................................................................................................................. 23

Operational Conditions................................................................................................................................................................... 23-24

Smelly Water.........................................................................................................................................................................................23

Air in Hot Water Faucets................................................................................................................................................................... .23

High Temperature Shut Off System.....................................................................................................................................................24

Not Enough Hot Water.........................................................................................................................................................................24

Water is Too Hot...................................................................................................................................................................................24

Leakage Checkpoints........................................................................................................................................................................... 25

...........

.......................................................................................................................................................................................22

Parts Order List....................................................................................................................................................................................... 26-27

Customer Responsibilities

Thank You

Properly installed and maintained, it ^ould give you years of
trouble free service. If you should decide that you want the new
water heater professionally installed by Sears call the local Sears
Service Center or any Sears store. They will arrange for prompt,
quality installation by Sears authorized contractors.

Abbreviations Found In This Instruction Manual

A.G.A. - American Gas Association

A.N.S.I. - American National Standards Institute

This gas-fired water heater is design certified by the
American Gas Association Laboratories under American

National Standards for Gas Water Heaters. The installa
tion must conform with this manual, Local Codes and with
the latest edition of the National Fuel Gas Code, ANSI
Z223.I.
This pubiication is available fn>m your local government or

public library, gas company, or by writing NFPA,

Batterymarch P^k, Quincy, MA 02269.

Read the “Safety Precautions” section, pages 2 through 4 of
this manual first and then the entire manual carefully. If you
don’t follow the safety rules, the water heater will not operate
properly. It could cause DEATH, SERIOUS BODILY
INJURY AND/OR PROPERTY DAMAGE.

for purchasing a Sears water heater.

AWARNING

This manual contains instruaions for the installation, opera
tion, and maintenance of the gas-fired water heater. It also
contains warnings through out the manual that you must read
and be aware of All warnings and all instructions arc essential
to the proper operation of the water heater and your safety.
Since we cannot put everything on the first few pages,

THE ENTIRE MANUAL BEFORE ATTEMPTING TO
INSTALL OR OPERATE THE 'WATER HEATER.

The installation must conform with the instructions in this

manual; gas company rules; and Local Codes, or in the
absence of Local Codes, with the latest edition of the National
Fuel Gas code, ANSI Z223.1, also referred to as NFPA 54.
This publication is available from your local government or
public library or gas company or by writing NFPA,
Batterymarch Park, Quincy, MA 02269.
If after reading this manual you have any questions or do not
understand any portion of the instructions, call the Sears
Service Center.
Carefully plan the place where you are going to put the water
heater. Correct combustion, vent action, and vent pipe instal
lation are very important in preventing death from possible
carbon monoxide poisoning and fires.
Examine the location to ensure the water heater complies with
the “Facts to Consider About the Location” section in this
manual.
For California installation this water heater must be braced,
anchored, or strapped to avoid falling or moving during an
earthquake. See instructions for correct installation proce
dures. Instructions may be obtained from your local dealer,
wholesaler, public utilities or California Office of the State

Architect, 400 P Street, Sacramento, CA 95814.

Product Specifications

MODEL

NUMBER

153.334290

153.334390

153.33449040

153.33459050

TANK

CAPACITY

IN GALLONS

40
30

TYPE

OF

GAS

NATURAL
NATURAL
NATURAL30,000
NATURAL

B.T.U.

RATE

35,000
28,000

30,000

RECOVERY RATE

GALS. PER HOUR

@ 90“F RISE

35.8

28.7

31.0

31.0

MINIMUM

VENT

PIPE

3" - 4"

3"
3" 18
3" 20

DIMENSIONS IN INCHES

HEIGHT TO

DIAMETER

20
16

JACKET TOP

ATh

56

5614

%Vi

Materials and Basic Tools Needed

Materials Needed

To simplify the installation Sears has available the installation
parts shown below. You may or may not need all of these materi
als, depending on your type of installation.

WATER HEATER STAND 24"x24”xl8"

FOR USE WITH WATER HEATERS
INSTALLED IN RESIDENTIAL
GARAGES HAVING A DIAMETER 24"
OR LESS AND A RATED CAPACITY
75 GALLONS OR LESS

VENT ELBOW

EXPANSION TANKS
FOR THERMAL
EXPANSION CONDI
TIONS AVAILABLE IN
2 GALLON AND 5
GALLON CAPACITY
THROUGH LOCAL
SEARS STORE OR
SERVICE CENTERS

WATER HEATER INSTAL
LATION KIT WITH FLEXI
BLE CONNECTORS FOR
3/4" OR 1/2" THREADED
OR COPPER PLUMBING

VENT PIPE

Basic Tools

You may or may not need all of these tools, depending on your
type of installation. These tools can be purchased at your local
Sears store.

• Pipe Wrenches (2) M"

• Screwdriver

■ Tin Snips

• 6 Foot Tape of Folding Rule

• Garden Hose

• Drill

• Pipe dope or Teflon Tape

FLEXIBLE WATER
HEATER GAS CON
NECTOR WITH
FITTINGS

WATER HEATER HEAT
TRAPS HELP REDUCE HEAT

LOSS DUE TO THERMAL

SYPHONING

ADDITIONAL TOOLS NEEDED
WHEN SWEAT SOLDERING

• Tubing Cutters or Hacksaw

• Propane Torch

• Soft Solder

• Solder Flux

• Emery Cloth

• Wire Brushes

DRAIN PANS AVAILABLE IN 20" DIAME
TER FOR WATER HEATERS HAVING A
DIAMETER 18" OR LESS AND AVAIL
ABLE IN 28" DIAMETER FOR WATER
HEATERS HAVING A DIAMETER 28” OR
LESS

etc

HACKSAW

GARDEN HOSE

SLOT-HEAD SCREWDRIVER

PHILLIPS SCREWDRIVER

c

PIPE DOPE (SQUEEZE TUBE)

(USE FOR WATER AND
GAS CONNECTIONS)

6 FOOT TAPE

ROLL OF TEFLON TAPE
(USE ONLY ON WATER
CONNECTIONS)

3

PIPE

WRENCH

TIN SNIPS

3/4" WIRE BRUSH

1/2" WIRE BRUSH

ROLL OF LEAD FREE

SOFT SOLDER

ROLL OF EMERY

CLOTH

SOLDER FLUX

\

A

I

PROPANE

TORCH

TUBING

CUTTER

Installation Instructions

Removing the Old Water Heater

^^Turn “OFF” the gas supply to the water heater.

AWARNING

If the main gas line shutoff serving all gas appliances is
used, also shut **OFF'* the gas at each appliance. Leave all

gas ^pliances shut "OFF” until the water heater installa
tion is complete.

(^Turn “OFF” the water to the water

heater. Some installations require that
the water be turned off to the entire
house.

Disconnect the vent pipe from the draft hood where

'^-^they connea to the water heater. In most installations

the vent piM can be lifted off after any screw or other
attached devices arc removed. Dispose of the draft
hood. The new water heater has the draft hood which
must be used for proper operation.

. If you have copper piping to the water

©

heater, the two copper water pipes can be
cut with a hacksaw approximately 4"
away from where they connect to the
water heater. This will avoid cutting off
the pipws too short. Additional cuts can
be made later if necessary. Disconnect
the temperature-pressure relief valve
drain line. When the water heater is
drained, disconnect the hose from the
drain valve. Close the drain valve. The

water heater is now completely discon

nected and ready to be removed.

Check again to make sure the gM supply

(J)

is “OFF to the water heater. Then dis
connect the gas supply connection from
the gas control valve.

© Attach a hose to the water heater drain

valve and put the other end in a floor
drain or outdoors. Open the water heater
drain valve. Open a nearby hot water
faucet which will relieve pressure in the
water heater and speed draining.

AWARNING

The water passing out of the drain valve may be extremely

hot. To avoid being scalded, make sure all connections are

tight and that the water flow is directed away from any

person. -

b. If you have galvanized pipe to the water

©

Mineral buildup or sediment may have accumulated in the
old water heater. This causes the water heater to be much
heavier than normal and this residue, if spilled out, could
cause staining.

heater, loosen the two galvanized pipes
with a pipe wrench at the union in each
line. Also disconnect the piping remain
ing to the water hearer. These pieces
should be saved since they may be need
ed when reconnecting the new water
heater. Disconnect the temperature-pres
sure relief valve drain line. When the

water heater is drained, disconnect the

hose from the drain valve. Close the
drain valve. The water heater is now
completely disconnected and ready to be
removed.

A CAUTION

Installation Instructions (cont’d)

Facts to Consider About the Location

You should carefully choose an indoor location for the new
water heater, because the placement is a very important consid

The location selection must provide adequate clearances for ser
vicing and proper operation of the water neater.

eration for the safety of the occupants in the building and for
the most economical use of the appliance. This water heater is
not for use in mobile homes or outdoor installation.

Whether replacing an old water heater or putting the water

heater in a new location, the following critical points must be
observed.

• The location selected should be indoors as close as‘practical
to the gas vent or chimney to which the water heater vent is

This water heater must not be installed directly on carpeting.

Carpeting must be protected by a metal or wood panel

beneath the appliance extending beyond the full width and
depth of the appliance by at least 3 inches (76.2mm) in any
direction, or if tlie appliance is installed in an alcove or closet,
the entire floor must be covered by the panel. Failure to heed
this warning may result in a Are haz^.

AWARNING

going to be connected, and as centralized with the water pip
ing system as possible. The water heater, as all water heaters,
will eventually leak. Do not install without adequate

in.l

__________

AWARNING

TOP VIEW

OF CLOSET

WITHOUT DOOR

12‘ MAX.

AWARNING

AWARNING

drainage provisions where water flow will cause damage.

Minimum clearances between the water heater and com

A CAUTION

WATER HEATERS EVENTUALLY LEAK: Installation of the
water heater must be accomplished in such a manner that if
the tank or any connections should leak, the flow of water will
not cause damage to the structure. When such locations can
not be avoided, a suitaNe drain pan should be installed under
the water heater. Drain pans are available at your local Sears
store. Such a drain pan must be not greater than I
deep, have a minimum length and width of at least 2 inches
greater than the water heater dimensions and must be piped
to an adequate drain. Tîie pan must not restrict combustion air
flow. Under no circumstances is the manufacturer or Sears to
be held liable for any water damage in connection with this

water heater.

'/% inches

AWARNING

INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQUIDS
(VAPORS) ARE LIKELY TO BE PRESENT OR STORED
(GARAGES, STORAGE, AND UTILITY AREAS, ETC):
Flammable liquids (such as gasoline, solvents, propane (LP) or
butane, etc.), all of which emit flammable vapors, may be
improperly stored or used in such areas. The gas water heater

pilot light or main burner can ignite such vapors. The resulting
flashback and fire can cause death or serious bums to anyone in
the area, as ¥№ll as property dam^.

if installation in such areas is your only option, then the installa
tion must be accomplished in a way that the pilot flame and

main burner flame are elevated from the floor at least 18 inches.
White this msqf reduce the chances of flammable vapors from a
floor spill being ignited, gasoline and other flammable substances
should never stored or used in the same room or area con
taining a gas water heater or other open flame or spark produc
ing appliance.

NOTE: Flammable vapors may be drawn by air currents from
other areas of the structure to the appliance.

AWARNING

Propellants of aerosol sprays and volatile compounds, (clean
ers, chlorine based chemicals, refrigerants, etc.) in addition to
being highly flammable in many cases, will also change to cor
rosive hydrochloric acid when exposed to the combustion
products of the water heater. The results can be hazardous,
and also cause product fejiure.

bustible or non-combustible construction are I" at the sides
and rear, 4" at the front, and 6" from the vent pipe. Clearance
from the top of the jacket is 18" on most models. Note that a

lesser dimension may be allowed on some models. Refer to the

labd on the water heater adjacent to the gas control valve for
all clearances.

12" MAX.

Figure I

A gas water heater cannot operate properly without the cor
rect amount of air for combustion. Do not install in a confined
area such a closet, unless you provide air as shown in the “Facts
to Consider About the Location" section. Never obstruct the
flow of ventilation air. If you have any doubts or questions at all,
call your gas company. Failure to provide the proper amount of
combustion air can result in a fire or explosion and can cause
DEATH, SERIOUS BODILY INJURY; OR PROPERTY DAMAGE.

If titis water heater will be used in beauty shops, bari)er shops,
cleaning establishments, or self-service laundries with dry
cleaning equipment, it is imperative that the water heater or
water heaters be installed so that combustion and ventilation
air be taken from outside these areas. Refer to the “Facts to
Consider About the Location" section of this manual and also
the latest edition of the National Fuel Gas Code, ANSI Z223.I,
also referred to as NFPA 54 for specifics provided concerning
air required.

1100««, in i

I rwnwwiB I

VENTILATiON

AIK

OPENINGS

ininwm I

I'MIN

TOP VIEW

OF CLOSET

WITH Dc30R

RECTANGULAR I 3"

AIR DUCT I MIN.

AIR DUCT

I

Il'MIN.

4‘ MIN.

r MIN.

Installation Instructions (cont*d)

Combustion Air and Ventilation

for Appliances Located in

Unconfined Spaces

Unconfined Space

cubic feet per 1,000 Btu pet hour of the aggregate input rating
of all appliances installed in that space. Rooms communicating
directly with the space in which the appliances are installed,
throu^ openings not furnished with doors, are considered a

part of the unconfined space.

In unconfined spaces in buildings, infiltration may be adequate
to provide air for combustion, ventilation and dilution or flue
gases. However, in buildings of tight construction (for example,

weather stripping, heavily insulated, caulked, vapor barrier, etc.),

additional air may need to be provided using the methods
described in Combustion Air and Ventilation for Appliances
Located in Confined Spaces, b. .

Combustion Air and Ventilation

for Appliances Located in

Confined Spaces

Confined

feet per 1,000 Btu per hour of the a^regate input rating of all
appliances installed in that space,

a. ALL AIR FROM INSIDE BUILDINGS:

Space is a space whose volume is less than 50 cubic

(See Page 9 Figure 1, and Figure 2 below)

The confined space shall be provided with two permanent
openings communicating directly with an additional room(s)
of sufficient volume so that the combined volume of all
spaces meets the criteria for an unconfined space. The total
input of all gas utilization equipment installed in the com
bined space shall be considered in making this determination.
Each opening shall have a minimum free area of one square
inch per 1,000 BTU per hour of the total input rating of all
gas utilization equipment in the confined space, but not less
than 100 square inches. One opening shall commence within

12" of the top and one commencing within 12" of the bot

tom of the enclosure.

is a space whose volume is not than 50

1. When dircedy communicating with the outdoors, each open-

aall have a minimum free area of 1 square inch per 4,000

^

per hour of total input rating of all equipment in the

enclosure. (See Figure 3.)

2. When communicating with the outdoors through vertical
ducts, each opening shall have a minimum free area of 1

square inch per 4,000 BTU per hour of total input rating of

all equipment in the enclosure. (See Figure 4.)

Figure 4

3. When communicating with the outdoors throu^ horizontal

ducts, each opening shall have a minimum free area of 1
square inch per 2,000 BTU per hour of total input rating of
all equipment in the enclosure. (See Figure 5.)

CHWNEV ОЯ ОАв VENT

Figure 5

- CHIMNÉY OB GAS VENT

outlet AIRDuCT

INLET AIR DUCT

4. When ducts are used, they shall be of the same cross-sectional

Figure 2

area as the free area of the openings to which they connect.
The minimum short side dimension of rectangular air ducts
shall not be less than 3", (See Figure 5.)

b. ALL AIR FROM OUTDOORS:

The confined space shall be provided with two permanent

openings, one commencing within 12" of the top and one
commencing within 12" from the bottom of the enclosure.
The openings shall communicate directly, or by ducts, with

the outdoors or spaces (crawl or attic) that freely communi
cate with the outdoors.

(see Figures 3-5)

CHMNEV on ОАв VEHT

5. Louvers and Grilles: In calculating free area, consideration
shall be given to the blocking effect of louvers, grilles or
screens jjrotecting openings. Screens used shall not be smaller
than Vi mesh. If the free area through a design of louver or
grille is known, it should be used in calculating the size open
ing required to provide the free area specified. If the design
and free area is not known, it may be assumed that wood lou

vers will be 20-25 percent free area and metal louvers and

grilles will have 60-75 percent free area. Louvers and grilles

shall be fixed in the open position or interlocked with the

equipment so that they are opened automatically during
equipment operation.

6. Special Conditions Created by Mechanical Exhausting or
Fireplaces; Operation of exhaust fans, ventilation systems,

clothes dryers or fireplaces may create conditions requiring

Figure 3

(ATE№ HEATER

FURNACE

INLET AIR

special attention to avoid unsatisfactory operation of installed

ALT INLET AIR VEMILATOil LCXJVERS

10

gas utilization equipment.

Installation Instructions (cont’d)

Water Piping

AWARNING

HOTTER WATER CAN SCALD: Wrt«* heaters aie intended to

produce hot water. Water heated to a temperature whkh will
satisfy clothes washing, dish washing, and otfier sanitizing needs
can scaM and permanently injure you upon contact Some peo

ple are more likely to be permanently injured by hot water than
others. These include the elderly, children, the infirm, or physical-

ly/mentaily handicapped. If anyone using hot water in your home
fits into one of these groups or if there is a local code or state law

requiring a certain temperature water at the hot water tap, then
you must take special precautions. In addition to using the lowest

possible temperature setting that satisfies your hot water needs,

a means such as a mixing valve, should be used at the hot water

taps used by these people or at the water heater. Mixing valves

are available at plumbing supply or hardware stores. Follow man

ufacturers instructions for installation of the valves. Before

changing the factory setting on the thermostat, read the

“Temperature Regulation” section in this rrranual.

AWARNING

This water heater shall not be connected to any

heating systems or component(s) used with a non

potable water heating appliance.

AWARNING

Toxic chemicals such as used for treatment of boilers

or non-potable water heating appliances shall never

be introduced into a potable water heating system.

Look at the top cover of the water heater. The cold water
inlet is marked cold. Put two or three turns of teflon tape
around the threaded end of the threaded-to-sweat coupling
and around both ends of the 54" threaded nipple. Using flexi
ble connectors, connect the cold water pipe to the cola water
inlet of the water heater.

NOTE: This vrater heater is super insulated to minimize
heat loss from the tank. Further reduction in heat loss

can be accomplished by insulating the hot water lines
from the water heater.

INSTALLATION COMPLETED USING

SEARS INSTALLATION KIT

SHUTOFF

If a water heater is installed in a closed water supply systern;
such as one having a back-flow preventer, check valve, water
meter with a check valve, etc... in the cold watet supply; means
shall be provided to control thermal expansion. Contact the
local utility or local Sears Service Center on how to control this
situation.

NOTE: To protect against untimely corrosion of hot and
cold water nttings, it is strongly recommended that di-elec
tric unions or couplings be installed on this water heater
when connected to copper pipe.

The illustration shows the attachment of the water piping to the
water heater. The water heater is equipped with 34' water
connections.

NOTE: If using copper tubing, solder tubing to an adapter
before attaching the adapter to the cold water inlet connec
tion. Do not solder the cold water supply line directly to the
cold water inlet. It will harm the dip tube and damage the
tank.

• Look at the cop cover of the water heater. The water outlet is

marked hot. Put two or three turns of teflon tape around the
threaded end of the thrcaded-to-sweac coupling and around
both ends of the

Vt"

threaded nipple. Using flexible connec

tors, connect the hot water pipe to the hot water outlet on
the water heater.

11

Installation Instructions (cont’d)

Temperature-Pressure Relief Valve

AWARNING

At the time of manufacture this water heater was provided
with a combination temperature^ressures relief valve certified
by a nationally recognized testing laboratory that maintains
periodic inspection of production of listed equipment or mate
rials, as meeting the requirements for Relief Valves and
Automatic Gas Shutoff Devices for Hot Water Supply Systems,
and the latest edition of ANSI Z2I.22 and the code require
ments of ASME. If replaced, the valve must meet the require
ments of local codes, but not less than a combination tempera
ture and pressure relief valve certified as meeting the require
ments for Relief Valves and Automatic Gas Shutoff Devices for
Hot Water Supply Systems, ANSI Z21.22 by a nationally recog
nized testing laboratory that maintains periodic inspection of

production of listed equipment or materials.
The valve must be rtiarked with a maximum set pressure not
to exceed the marked hydrostatic working pressure of the
water heater (ISO IbsAq. in.) and a discharge capacity not less
than the water heater input rate as shown on the model rating

plate. (Electric heaters - watts divided by 1000 x 3415 equal

BTU/Hr. rate.) - - '
Your local jurisdictional authority, while mandating the use of a
temperature-pressure relief valve complying with ANSI Z2I.22
and ASME, may require a valve model different from the one
furnished with the water heater.
Compliance with such local requirements must be satisfied by
the installer or end user of the water heater with a locally pre
scribed temperature-pressure relief valve installed in the desig
nated opening in the water heater in place of the factory fur

nished valve.
For safe operation of the water heater, the relief valve must not
be removed from it’s designated opening or plugged.
The temperature-pressure relief valve must be installed directly
into the fitting of the water heater designated for the relief valve.
Position the valve downward and provide tubing so that any dis
charge will exit only within 6 inches above, or at any distance
below the structural floor. Be certain that no contact is made

with any live electrical part The discharge opening must not be

blocked or reduced in size under any circumstances. Excessive
length, over 30 feet, or use of more than four elbows can cause
restriction and reduce the discharge capacity of the valve.
No valve or other obstruction is to be placed between the relief

valve and the tank. Do not connect tubing directly to discharge
drain unless a 6" air gap is provided. To prevent bodily injury, haz
ard to life, or property damage, the relief valve must be allowed
to discharge water in quantities should circumstances demand. If
the discharge pipe is not connected to a drain or other suitable

means, the water flow may cause property damage.

The Discharge Pipe;

* Must not be smaller in size than the outiet pipe size of the

valve, or have any reducing couplings or other restrictions.
* Must not be plugged or blocked.
* Must be of material listed for hot water distribution.
* Must be installed so as to allow complete drainage of both

the temperature-pressure relief valve, and the discharge

pipe.
* Must terminate at an adequate drain.
* Must not have any valve between the relief valve and tank.

AWARNING

The temperature-pressure relief valve must be manually

operated at least once a year. Caution should be taken to

ensure that (I) no one is in front of or around the outlet of
the temperaturei>ressure relief valve discharge line, and (2)
the water manually discharged will not cause any bodily

injury or property damage because the water may be

extremely hot

If after manually operating the valve, it foils to completely

reset and continues to release water, immediately dose the

cold water inlet to the water heater, follow the draining

instructions, and replace the temperature-pressure relief
valve with a new one.

SHUTOFF cold

VALVE

TEMPERATURE.

PRESSURE

RELIEF VALVE

DISCHARGE PIPE
(Do not cap or plug)

6" AIR GAP

RELIEF VALVE OPENING

At the time of mamibcture, this water heater was provided with a combination tern-

perature-pressjre relief valve listed as complying with the standard for relief valves and

automatic gas shut^jff devices for hot water supply systems, ANSI ZII.22. For safe

operation of the water heater, the relief valve must not be removed from its designated
point of installation or plugged.

Your local jurisdictional authority, while mandating the use of a temperature-pressure
relief valve complying widi ANSI Z21.22 and ASMÊ may require a valve model different

from the one furnished with the water heater.

Compliance with such local requirements must be satisfied by the installer or end user
of the water heater with a locally prescribed temperature-pressure relief valve installed
in the designated opening in the water heater.
See manual heading -"Temperature-Pressure Relief Valves" for installation at)d mainte
nance of relief valve, discharge line, and other safety precautions.

12

Installation Instructions (cont’d)

Filling the Water Heater

A CAUTION

Never use this water heater unless it is completely filled with
water. 1b prevent damage to the tank, the tank must be filled
with water. Water must flow from the hot water faucet

before turning “ON” gas to the water heater.

To fill the water heater with water:

• Close the water heater drain valve by turning the handle to
the right {clockwise). The drain valve is on the lower front of
the water heater.

• Open the cold water supply valve to the water heater. -

NOTE: The cold water supply valve must be left open

For proper venting in certain installations, a larger diameter vent
pipe may be necessary. Due to great variances in installations,
unforeseeable by the manuftcturer of the water heater, you must
consult your gas company to aid you in determining the proper
venting for your water heater from the vent tables in the latest
edition of the National Fuel Gas Code ANSI Z223.1. also
referred to as NFPA 54.

Check the venting system for signs of obstruction or deteriora
tion and replace if needed.

The combustion and ventilation air flow must not be obstructed.

when the water heater is in use. '

• To insure compiere filling of the tank, allow air to e}fit by
opening the nearest hot water faucet. Allow water to run
until a constant flow is obtained. This will let air out of the
water heater and the piping.

Obstructed or deteriorated vent systems may present a serious
health risk or asphyxiation.

AWARNING

• Check all new water piping for leaks. Repair as needed.

Place the draft hood legs in the receiving holes on the top of

Venting

the water heater. The legs will snap in the holes to give a tight
fit.
Place the vent pipe over the draft hood. With the vent pipe in

AWARNING

VENT DAMPERS • Any vent damper, whether it is operated
thermally or otherwise must be rernoved if its use inhibits prop

er drafting of dte water heater.

Thermally Operated >font Dampers: Gas-fired water heaters

having thermal efficiency in excess of 80% may produce a rela

tively low flue gas temperature. Such temperatures may not be

high enough to properly open thermally operated vent
dampers. This would cause spillage of flue gases and may cause

carbon monoxide poisoning.
Vent dampers must bear evidence of certification as complying
with the latest edition of American National Standard ANSI
Z2I.68 (ANSI Z2I.66 & 67, respectively, cover electrically and

mechanically actuated vent dampers). Before installation of any
vent damper, consult your local Sears Service Center or the gas

utility for further information.

AWARNING

To insure proper venting of this gas-fired water heater, the
correct vent pipe diameter must be utilized. Any additions or
deletions of other gas appliances on a common vent with this
water heater may adversely affect the operation of the water

heater. Consult the local Sears Service Center or gas utility if
any such changes are planned.

position, drill a small hole through both the vent pipe and
draft hood. Secure them together with a sheet metal screw.

DRAFT HOOD

____

DRAFT

The water heater with draft hood installed must be properly
vented to a chimney which terminates outdoors. Never oper
ate the water heater unless it is vented to the outdoors and has
adequate air supply to avoid risks of improper operation, explo
sion or asphyxiation.

The vent inpe from the vrater heater must be no less than the
diameter of the draft hood outlet on the water heater, and
must slope upward to the chimney at least % inch per linear
foot

I L VtNI

AWARNING

AWARNING

VENT,

y. I *

*tü ,D DRAFT HOOD

VENT TO OUTDOORS OR

I3

Installation Instructions (contad)

Venting (cont’d)

All vent gases must be completely vented to the outdoors of the
structure (dwelling). Install only the draft hood provided with
the new water heater and no other draft hood.
Vent pipes must be secured at each joint with sheet metal screws.

TO

CHIMNEY

MIN. /4 INCH

RISE PER LINEAR

FOOT

3

VENT PIPE INSTALtATION

There must be a minimum of 6" clearance between single wall
vent pipe and any combustible material. Fill and seal any clear

ance between single wall vent pipe and combustible material
with mortar mix, cement, or other noncombustible substance.

Gas Piping

AWARNING

Make sure the gas supplied is die same type listed on the
model rating plate. inlet gas pressure must not exceed

14 inches water column 'A pound per square inch (3.5kPa).

The minimum inlet gas pressure listed m the modd rating

plate is for the purpose of input adjustment.

AWARNING

If the gas control valve is subjected to pressures exceeding A
pound per square inch (3.5k№), the damage to the gas con
trol valve could result in a fire or explosion leaking gas.

AWARNING

If the main gas line shutoff serving all gas appliances is used,
also turn “OFF” the gas at each appliance. Leave all gas appli
ances shut off until the water heater installation is comfdete.

__________________

__________________

For other than single wall, follow vent pipe manufacturer’s clear
ance specifications. To insure a tight fit of the vent pipe in a
brick chimney, seal around the vent pipe with mortar mix
cement.

A gas line of sufficient size must be run to the water heater.
Consult the latest edition of National Fuel Gas Code ANSI
Z223.1, also referred to as NFPA54 and the gas company concern

AWARNING

Failure to have required clearances between vent piping and
combustible material will result in a fire hazard.

ing pipe size.
There must be:

• A teadily accessible manual shut off valve in the gas supply line

serving the water heater, and

• A drip leg (sediment trap) ahead of the gas control valve to help

prevent dirt and foreign materials from entering the gas control

valve.

AWARNING

Be sure vent pipe is properly connected to prévoit escape of
dangerous flue gases which could cause deadly asphyxiation.

• A flexible gas connector or a ground joint union between the

shutoff valve and control valve to permit servicing of the unit.

Be sure to check all the gas piping for leaks before lighting the

water heater. Use a soapy water solution, not a match or open

flame. Rinse olFsoapy solution and wipe dry.

^

^

AWARNING

Chemical vapor corrosion of the flue and vent system may
occur if air for combustion contains certain chemical vapors.
Spray can propellants, cleaning solvents, refrigerator and air
conditioner refrigerants, swimming pool chemicals, calcium
and sodium chloride, waxes, bleach, and process chemicals are
typical compounds which are potentially corrosive.

Standard Models are for installation up to 3,300 feet above sea

level.
High Altitude Models are for installation from 3,300 to 3,500
feet above sea level.
If a standard model is installed above 3,300 feet or a high altitude
model is installed above 5,500 feet, the input rating must be
reduced at the rate of 4 percent for each 1,000 feet above sea level.
Contact your local Sears Service Center or gas utility for further
information.

AWARNING

The appliance and its gas connection must be leak tested

before placing the appliance in operation.

14

Installation Instructions (contad)

AWARNING

• The appliance and its individual shutofT valve must be discon
nected from the gas supply piping system during any pressure
testing of the gas system at test pressures in excess of 'A
pound per square inch (3.5kPa),

• The appliance must be isolated from the gas supply piping sys
tem 1^ closing its individual manual shutoff valrc during any
pressure testing of the gas supply piping system at test pres
sures equal or less than 'A pound ^r square inch (3.5kPa).

GROUND JOINT

UNJON{Optional)

GAS PIPING WITH

FLEXIBLE CONNECTOR

FLEXIBLE GAS CONNECTOR

LABELED AS COMPLYING

Wrm ANSI STANDING

AWARNING

Use pipe joint compound or teflon tape marked as being
resistant to the action of petroleum [Propane (LP.)] gases.

-bcAP

SEDIMENT TRAP

A sediment trap shall be installed as close to the inlet of the
water heater as practical at the time of water heater installation.
The sediment trap shall be either a tee fitting with a capped nip

GAS PIPING WITH ALL BLACK IRON

PIPE TO GAS CONTROL

ple in the bottom outlet or other device recognized as an effec

tive sediment trap. If a tee fitting is used, it shall be installed in

conformance with one of the methods of installation shown
below.

Connecting the gas piping to the gas control valve of the water
heater can be accomplished by either of the two methods shown.

AWARNING

Contaminants in the gas lines may cause improper operation
of the gas control valve that may result in fire or explosion.

Before attaching the gas line be sure that all gas pipe is clean
on the inside, lb trap any dirt or foreign material in the gas
supply line, a drip leg (sometimes called a sediment trap)
must be incorporated in the piping. The drip leg must be
readily accessible. Install in accordance with the “Gas Piping”
section. Refer to the latest edition of the National Fuel Gas
Code, ANSI Z223.I, also referred to as NFPA 54.

GAS

¡CONTROL

VALVE

15

Installation Instructions (cont’d)

Installation Checklist

BEFORE LIGHTING THE PILOT:

• Check the gas lines for leaks.

a. Use a soapy water solution. DO NOT test for gas leaks

using a match or open ñame.

b. Brush the soapy water solution on aU gas pipes, joints and

ñttin».

c. Check for bubbling soap. This means you have a leak.
d. Recheck for leaks.

e. Rinse off soapy solution and wipe dry.

• Is the new temperature-pressure relief valve properly installed

and piped to an adequate drain? See “Temperature-Pressure
Relief Valve” section. -

• Are the cold and hot water lines connected to the water
heater correctly? See “Water Piping” instructions in the
“Installation Instructions” section.

• Is the water heater completely filled with water? See “Filling”
instruaions in the “Installation Instrurtions” seaion.

• Will a water leak damage anything? See the “Facts to
Consider About the Location” section.

• Is there proper clearance between the water heater and any
thing that might catch fire? See the “Facts to Consider About
the Location” section.

• Do you have adequate ventilation so that the water heater

will operate properly? Sec “Combustion Air and Ventilation”

in the “Facts to Consider About the Location” section.

VENT PIPE TO

OUTDOORS

OR CHIMNEY SHUTOFF VALVE

• Is the draft hood vent piping properly secured? See “Venting”
instructions in the “Installation Instructions” section.

• Is there proper clearance between the vent pipe and anything
that mi^t catch, on fire? See “Venting” instructions in the
“Installation Instructions” section.

• Is the vent pipe properly sloped and docs the vent terminate
outdoors? See “Venting” instructions in the “Installation
Instructions” section.

• Do you need to call your gas company to check the gas pipe
and its hookup?

•

16

Operating Instructions

Lighting

AWARNING

BEFORE LIGHTING [PROPANE (L.P.) GAS WATER
HEATERS]; Propane (LR) gas is heavier than air. Should there
be a leak in the system, the gas will settle near the ground.

Basements, crawl spaces, skirted areas under mobile homes
(even when ventilât^, closets and areas below ground level will
serve as pockets for the accumulation of this gas. Before
attempting t» light or relight the water heater^ pilot or turning
on a nearby elecbical light switch, be absolutely sure there is no
accumulated gas in the area. Search for odor of gas by sniffing at
ground level in the vicinity of the appliance, if odor b detected,
follow steps indicated at "For Your Safety" on the cover page of
this manual then leave the premises. -

Lighting and operating instructions are located on front of the

water heater, above or to one side of the gas control valve.

AWARNING

AN ODORANT IS ADDED TO THE GAS USED

BY THIS WATER HEATER.

FOR YOUR SAFETY

IF YOU SMELL GAS:
* Do not try to light any appliance.
> Do not touch any electrical switch; do not use any phone in

your building.

* Immediately call your gas supplier from a neighbor^ phone.

Follow the gas suppliei^ instructions.

* If you cannot rea^ your gas supplier, call the fire depart

ment

Figure 6

Figure 7

AWARNING

DO NOT force the gas control knob. Use only your hand to
push it down to light the pilot, or to turn it to “ON", “OFF”
or “PILOT”. Never use a tool such as a lever, wrench or pli
ers. Do not hit or damage the knob. A damaged knob may

result in an explosion and serious injury. If you have problem
turning the knob, call the gas supplier imm^iately.

Figure 8

CHECK FOR LEAKS

Be sure to check all your gas pipes for leaks before lighting your

water heater. Use a soapy water solution, not a match or open
flame. Check the factory gas fittings after pilot is lit and gas con

trol knob is still in “PILOT” position. Then, check the fittings

when the main burner is turned “ON”. Use a soapy water solu

tion for this, too.

Figure 9

MANIFOLD

COVER

17

Operating Instructions (cont’d)

Lighting label on the water heater as it appears above the thermostat

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING

If you do not follow the^ instructions exactiy, a fire or explosion
may result causing property damage, personal injury or loss of life.

A. This appliance has a pilot which must be lighted by

hand. When lighting the pilot, follow these instructions
exactly.

B. BEFORE LIGHTING smell all around the appliance area

for gas. Be sure to smell next to the floor because

. some gas is heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS

- * Do not try to light any appliance.

* Do not touch any electric switch; do not use any

I phone in your building.
' * Immediately call your gas supplier from a neighbor's

phone. Follow the gas supplier’s instructions.

LIGHTING INSTRUCTIONS

1. STOP! Read the safety information above on this label.

2. Remove outer door.

3. Set the thermostat to lowest settiim by turning the
water temperature dial clockwise, to its lowest

temperature setting (with arrow on dial) as shown. DO

NOT FORCE. la

4. Turn gas control knob clockwise to “OFF” posi

tion. Knob cannot be turned from “PILOT” to “OFF”
unless knob Is depressed slightly. DO NOT FORCE.
(Figure 6, page 17)

5. Wait five (5) minutes to clear out any gas. If you then

. smell gas, STOP! Follow “B” in the safety information

above on this label. If you don’t smell gas, go to the

next step.

6. Remove (or open) inner door located below the gas

control unit.

7. Find pilot-foliow metal tube from gas control. The pitot

is iocated in front of the burner.

PILOT BURNER

ik

8. If you don’t smell gas, turn knob on gas control counter

clockwise^ to “PILOT” position. (Figure 7, page 17)

THERMOCOUPLE

* If you cannot reach your gas supplier, call the fire

department.

C. Use only your hand to push in or turn the gas control

knob. Never use tools. If the knob will not push in or
turn by hand, don’t try to repair it, call a qualified ser
vice technician. Force or attempted repair may result
in a fire or explosion.

D. Do not use this appliance if any part has been under

water. Immediately call a qualified service technician
to inspect the appliance and to replace any part of the
control system and any gas control which has been

underwater.

9. Push in control knob all the way and hold down.
Immediately light the pilot with a match. Continue to
hold control knob in for about one (1) minute after
the pilot is lit. Release knob and it will pop back up.
Pilot should remain lit. If it goes out, repeat steps 3
through 8.

* If knob does not pop up when released, stop and

immediately call your service technician or gas
supplier.

* If the pilot will not stay lit after several tries,

depress and turn the gas control knob clockwise

} to “OFF” and call your service technician

or gas supplier. (Figure 6, page 17)

10. Replace (or close) inner door. Replace outer door if

door does not cover gas control on/off knob or tem
perature adjustment knob. (Figure 9, page 17)

11. At arms length away, turn gas control knob counter

clockwise to the full “ON” position. Warning
do not use gas control knob to regulate gas
flow. (Figure 8, page 17)

12. At arms length away, set the thermostat to desired
setting. The mark (▲) HOT indicative of approximate

120°F is preferred starting point. Some local laws
may require a lower starting point. If hotter water is
desired, see instruction manual and “warning” below.

13. Replace the outer door if not replaced in step 10.

WARNING

Hotter water increases the risk of scald injury. Before changing temperature setting see instruction manual.

TO TURN OFF GAS TO APPLIANCE

1. Set the thermostat to lowest setting by turning the

water temperature dial clockwise (/'~^) to its lowest
temperature setting (with arrow on dial) as shown. DO

NOT FORCE. ca

2. Turn gas control knob clockwise ) to “OFF” posi

tion. Knob cannot be turned from “PILOT” to “OFF”
unless knob is depressed slightly. DO NOT FORCE.

3. Replace outer door (if removed).

18

Operating Instructions (cont’d)

Temperature Regulation

Due to the nature of the typical gas water heater, the water tem-

jerature in certain situations may vary up to 30“F higher or

f

ower at the point of use such as, bathtubs, showers, sink, etc.

Turn the water temperature dial clockwise (/' ^) to decrease
the temperature, or counterclockwise (
temperature,

This means that when the temperature adjustment dial is set at

the mark approximating 120°F, the actual water temperature at

any hot water tap could be as high as 150“F or as low as 90'*F,
Any water heaters intended purpose is to heat water. Hot water

is needed for cleaning (bodies, dishes, clothing). Hot water will
present a scald hazard. Depending on the time element, and the
people involved (normal adults, children, toddlers, elderly,
infirm, etc.) scalding may occur at different temperatures.

AWARNING

HOTTER WATER CAN SCALD: Vfeter heaters are intended to
produce hot water. Water heated to a temperature which will
satisfy clothes washing, dish washing, and other sanitizing needs
can scald and permanently injure you upon contact Some peo
ple are more likely to be permanently injured by hot vrater than
others. These include the elderly, children, the infirm, or physical­ly/mentally handicapped. If anyone using hot water in your home

fits into one of these groups or if there is a local code or state law

requiring a certain temperature water at the hot water tap, then

you must take special precautions. In addition to using the lowest

possible temperature setting that satisfies your hot water needs,
a means such as a mbcing valve, should be used at the hot water
taps used by these people or at the water heater. Mixing valves
are available at plumbing supply or hardware stores. Follow man
ufacturers instructions for instailation of the valves. Before
changing the factory setting on the thermostat, read the
“Temperature Regulation” section in this manual.

PILOT LIGHTING-Set here before attempting to light pilot.

A

HOT-Is a thermostat setting of approximately

120“F, which will supply hot water at the
most economical temperatures. The
temperature adjustment knob can be
turned lower than “HOT” if desired.

A-Is a thermostat setting of approximately

lao-F.

B-Is a thermostat setting of approximately

140°F.

\)

to increase the

C-Is a thermostat setting of approximately

150”R

A WARNING

Never allow small children to use a hot water tap, or to draw
their own bath water. Never leave a child or handicapped per
son unattended in a bathtub or shower.

VERY HOT-Is a thermostat setting of 160°F. It is

recommended that the dial be set lower

whenever possible.

NOTE: Water temperature range of 120®—140®F recom
mended by most dtmwasher manu&cturers.

The thermostat of this water heater has been factory set at its

lowest position, to reduce the risk of scald injury. It is adjustable
and must be reset to the desired temperature setting. The mark
(A) HOT indicative of approximately 120"F is the preferred

starling point. Some states nave a requirement for a lower set

ting. If you need hotter water, follow directions for temperature

Should overheating occur or the gas supply fsiil to shut off,
turn “OFF” the manual gas control valve to the appliance.

AWARNING

adjustment, but beware of the warnings in this section.

19

Service and Adjustment

Tank (Sediment) Cleaning

Sediment build-up on the tank bottom may create varying
amounts of noise, and if left in the tank will cause premature
tank ftiilure. In some water areas, yc»u may not be able to drain
all sediment deposits by simply draining the tank. In these cases
Mag Erad (part no. 23600) can be used to help remove the sedi
ment deposits. This may be ordered from the Sears Service

Burner Inspection

AWARNING

Do not use this appliance if any part of it has been under water.
Immediately call a Sears Service Technidan to inspect the
appliance and to replace the gas control or any part of the
burner system which has been under water.

Center. For ordering, refer to the “Parts Order List” section.

At least once a year a visual inspection should be made of the

Venting System Inspection

At least once a year a visual inspection should be made of the
venting system. You should look for:

main burner and pilot burner. The drawing is for your reference.
You should check for sooting which is not normal and will

impair proper combustion.

• Obstructions which could cause improper venting. The com
bustion and ventilation air flow must not be obstructed.

• Damage or deterioration which could cause improper vent
ing or leakage of combustion products.

• Rusted flakes around top of water heater.

AWARNING

Chemical vapor corrosion of the flue and vent system may
occur if air for combustion contains certain chemical vapors.
Spray can propellants, cleaning solvents, refrigerator and air
conditioner refrigerants, swimming pool chemicals, calcium
and sodium chloif^, waxes, bleach, and process chemicals are
t^ical compounds which are potentially corrosive.

AWARNING

Obstructed or deteriorated vent systems m^ present a serious
health risk or asphyxiation.

Soot build-up indicates a problem that requires correction

before further use. Turn “OFF” gas to water heater and leave
“OFF" until repairs are made, because failure to correct the
cause of the sooting can result in a fire or explosion cauting
DEATH, SERIOUS BODILY INJURE, OR PROPERTY DAMAGE.

AWARNING

AWARNING

Be sure the vent piping is properly connected to prevent
escape of dangerous flue gasses which could cause deadly
asph^iation.

AWARNING

If after inq)ection of the vent system you found sooting or
deterioration, something is wrong. Call the local gas utility to
correct the problem and clean or replace the flue and venting

before resuming operation of the water heater.

Burner Cleaning

In the event your burner needs cleaning, use the following
instructions: .

If inspection of the burner shows that cleaning is required, turn
the gas control knob clockwise to the “OFF” position,
depressing slightly.

NOTE; The knob cannot be turned from “PILOT” to “OFF”

unless knob is depressed slightly. DO NOT FORCE.

Loose deposits on or around the burner can be removed by care
fully using the hose of a vacuum cleaner inserted through the
access door of the water heater. If the burner needs to be removed
for additional cleaning, call the Sears Service Center to remove

and clean the burner and correct the problem that required the
burner to be cleaned.

20

Service and Adjustment (cont*d)

Draining

The water heater should be drained if being shut down during

Drain Valve Washer Replacement

freezing temperatures. Also periodic draining and cleaning of
sediment from the tank may be necessary.

• Turn the gas control knob to the “OFF” position.

NOTE: For replacement, use a x 'Vti" x '/i" thick washer
available at your nearest hardware store. For ordering replace
ment washers, refer to the “Parts Order List” section.

• CLOSE the cold water inlet valve to the water heater.

• OPEN a nearby hot water Eiucet and leave open to allow for

draining.

• Connect a hose to the drain valve and terminate to an

adequate drain.

• OPEN the water heater drain valve to allow for tank
draining. ■

NOTE: If the water heater is going to be shut down and

drained for an eactended period, the drain valve should be
left open with hose connected allowing water to terminate
to an adequate drain, .

• Close the drain valve.

• Follow instructions in the “Filling The Water Heater”

Turn “OFF” gas supply to water heater.
Follow “Draining” instructions.
Turning counter clockwise, remove the hex cap below the
screw handle.
Remove the washer and put the new one in place.
Screw the handle and cap assembly back into the drain valve
and retighten using a wrench. DO NOT OVER TIGHTEN.
Follow instructions in the “Filling The Water Heater”
section.
Check for leaks.

Follow the lighting instructions in the “Lighting” section to

restart the water heater.

section.

• Follow the lighting instructions in the “Lighting” section to

restart the water heater.

Temperature-Pressure Relief

Valve Operation

The temperature-pressure relief valve must be manually operated

at least once a year.

TEMPERATURE-PRESSURE

Housekeeping

Vacuum around base of water heater for dust, dirt, and lint on a

regular basis.

AWARNING

INSTALLED IN SUITABLE AREA: lb insure sufiident venti
lation and combustion air supply, proper clearances from die
water heater must be maintained. See “Facts to Consider
About the Location” section. Combustible materials such as

Failure to install and maintain a new properly listed tempera
ture-pressure relief valve will release the manufacturer from any
claim which might result from excessive temperature or pressure.

AWARNING

If the temperature-pressure relief valve on the appliance
weeps or discharges periodically, this may be due to diermal
expansion. Your water heater may have a check valve
installed in the water line or a water meter with a check
valve. Consult the Sears Service Center for further informa
tion. Do not plug the temperature-pressure relief valve.

dothing, cleaning materials, or flammable liquids, etc. must

not be placed t^nst or adjacent to the vrater heater which

can cause a fire.

Service

Before calling for repair service, read the “Start Up Conditions”
and “Operational Conditions” found in the Troubleshooting
Guide of this manual.
If a condition persists or you are uncertain about the operation
of the water heater, let a qualified person check it out.

AWARNING

When checking the temperature-pressure relief valve opera
tion, make sure that (I) no one is in front of or around the
outlet of the temperature-pressure relief valve discharge line,
and (2) that the water manually discharged will not oujse any
property dam^ because the water may be extremely hot

If after manually operating the valve, it foils to completely
reset and continues to release water, immediately close the
cold water inlet to the water heater, follow the draining
Instructions, and replace the temperature-pressure relief
valve vnth a new one. '

Contact SEARS Repair Services at 1-800-4-MY-HOME

(1-800-469-4663).

21

Troubleshooting Guide

Start Up Conditions

CONDENSATION

Whenever the water heater is filled with cpid water, a certain

amount of condensation will form while the burner is on, A

water heater may appear to be leaking when in fact the water is

condensation. This usually happens when:

• When a new water heater is filled with cold water for the

first time,

• When gas burns and water vapor is produced in water

heaters, particularly high efficiency models where flue tem
peratures are lower,

• When you use large amounts of hot water in a short time

and the refill water is very cold.

Moisture from the products of combustion condense on the
cooler tank surfaces and form drops of water which may fall
onto the burner or other hot surfaces to produce a “sizzling” or
“frying” noise.

Excessive condensation can cause pilot outage due to water run
ning down the flue tube onto the main burner and putting out
the pilot.

Because of the suddenness and amount of water, condensation

water may be diagnosed as a “tank leak”. After the water in the

tank warms up (about 1-2 hours), the condition should
disappear.

Do not assume the water heater is leaking until there has been

enough time for the water in the tank to warm up.
An undersized water heater will cause more condensation. The

water heater must be sized properly to meet the family’s
demands for hot water including dishwashers, washing machines
and shower heads.

Excessive condensation may be noticed during the winter and
early spring months when incoming water temperatures are at
their lowest.

Good venting is essential for a gas fired water heater to operate
properly as well as to carry away products of combustion and

water vapor.

SMOKE/ODOR

It is not uncommon to experience a small amount of smoke and
odor during the initial start-up. This is due to burning off of oil
from metal parts, and will disappear in a short while.

THERMAL EXPANSION

Water supply systems may, because of high line pressure, fre
quent cut-offs, the effects of water hammer and others, have
installed devices such as pressure reducing valves, check valves,
back flow preventers, etc. to control these types of problems.
When these devices are not equipped with an internal by-pass,
and no other measures are taken, the devices cause the water sys
tem to be closed. As water is heated, it expands (thermal expan
sion) and closed systems do not allow for the expansion of heat

ed water.
The water within the water heater tank expands as it is heated

and increases the pressure of the water system. If the relieving
point of the water heater’s temperature-pressure relief valve is
reached, the valve will relieve the excess pressure. The tempera-
ture^ressure relief valve is not intended for the constant
relief of thermal expansion. This is an unacceptable condition
and must be corrected.

It is recommended that any devices installed which could create
a closed system have a by-pass and/or the system have an expan
sion tank to relieve the pressure built by thermal expansion in
the water system. Expansion tanks are available for ordering
through the Sears Service Center. Contact the local plumbing
inspector, water supplier, and/or the Sears Service Center for
assistance in controlling these situations.

Thermal Expansion Tank Specifications

Model

Tank Capacity

Number

153.331020

153.331050

Expansion Tank Sizing Chart

Expansion

Tank

Capacity

Needed

In Gallons

2
5

Inlet*

Water Heater Capacity (Gallons)

Water

Pressure
40psi
50psi 2
60psi
70psi
80psi

Dimensions in Inches

Diameter

8 inches

11 inches

30

2 2

2
2
2

40

2
2
2
5

Length

llVt

inches

14V^

inches

50

2
2
5
5
5

Pipe Fitting

On Tank

y,"

Male

y;' Male

66

5
5
5

5

5

82

5

5

5

5

5

‘Highest recorded inlet water pressure in a

regulated water pressure.

NOTE: Expansion tanks are pre-charged with a 40 psi air
charge. If the inlet water pressure is higher than 40 psi, the
expansion tank’s air pressure must be adjusted to match that
pressure, but must not be higher than 80 psi.

22

24

Troubleshooting Guide (cont’d)

Operational Conditions

SMELLY WATER

In each glasslincd water heater there is installed at least one
anode rod (sec parts section) for corrosion protection of the
tank. Certain water conditions will cause a reaction between this
rod and the water. The most common complaint associated with
the anode rod is one of a “rotten egg smell". This odor is derived
from hydrogen sulfide gas dissolved in the water. The smell is
the result of four factors which must ail be present for the odor
to develop:

a. a concentration of sulfate in the supply water.
b. little or no dissolved oxygen in the water.
c. a sulfate reducing bacteria within the water heater. (This

harmless bacteria is non-toxic to humans.)

d. an excess of active hydrogen in the tank. This is caused by

the corrosion protective action of the anode.

Smelly water may be eliminated or reduced in some water heater
models by replacing the anode(s) with one of less active material,
and then chlorinating the water heater tank and all hot water
lines. Contact Sears Service for further information concerning

an Anode Replacement Kit #9001453 and this Chlorination

Treatment.

WATER HEATER
COLD WATER
INLET FITTING

FLOOR, CEiUNG

lOBT, ETC.

If the smelly water persists after the anode replacement and chlo
rination treatment, we can only suggest that continuous chlori
nation and filtering conditioning equipment be considered to
eliminate the water problem.

Do not remove the anode leaving the tank unprotected. By
doing so, ail warranty on the water heater rank is voided.

‘A/R” IN HOT WATER FAUCETS

AWARNING

HYDROGEN GAS: Hydrogen gas can be produced in a hot

water system that has not been used for a long period of time

(generally two weeks or more). Hydrogen gas is extremely

flammable and explosive. To prevent the possibility of injury

under these conditions, we recommend the hot water foucet
be opened for several minutes at the kitchen sink before any

STRANGE SOUNDS

Possible noises due to expansion and contraction of some metal
pans during periods of heat-up and cool-down do not represent
harmful or dangerous conditions.

elecMcal appliances which are connected to the hot water sys
tem are used (such as a dishwasher or washing machine). If
hydrogen gas is present, there will probably be an unusual
sound similar to air escaping through the pipe as the hot water
faucet is opened. There must be no smoking or open flame
near the foucet at the time it is open.

Condensation causes sizzling and popping with the burner area
during heating and cooling periods and should be considered
normal. See “Condensation section.

23

Troubleshooting Guide (cont*d)

Operational Conditions (cont’d)

HIGH TEMPERATURE SHUT OFF SYSTEM

This water heater is equipped with an automatic gas shut off sys
tem. The high temperature shut off is built into the gas control
valve. This system shuts off the gas supply to the water heater
burners when high water temperatures are present. It is non
resettable. If the high temperature shut off activates, the gas con

WATER IS TOO HOT

• The temperature adjustment dial may be set too high. See the

“Temperature Adjustment” section.

NQI^ A period of time is necesaaiy after an adjustment
has been made for the water temperature to reach the new
temperature setting.

trol valve must be teplaced. If this were to occur, turn “OFF” the
entire gas supply to the water heater. Contact the Sears Service
Center.

A WARNING

Should overheating occur or the gas supply fail to shut off,
turn “OFF” the manual gas control valve to the appliance.

NOT ENOUGH OR NO HOT WATER

• Check the manual gas shut off valve to be sure it is open.

• Check the pilot flame. It may have gone out. All models have

an opening behind the outer door for viewing the pilot,

• If the pilot is not lit, follow the “Lighting” instructions in this
manual or located above the gas control valve on the water

heater to relight the pilot. If the water was extremely hot and is

now cold, the high limit safety temperature shut off may have

put out the burner and pilot. If the high temperature shut off
activates, the gas control valve must be replaced. Contaa the
Sears Service Center.

• The gas control knob must be turned to the “ON” position.

• If lower temperature settings will not lower the water tempera
ture, call the Sears Service Center.

AWARNING

HOTTER WATER CAN SCALD: Water heaters are intended to
produce hot water. Water heated to a temperature vdiich will
satisfy clothes washing, dish washing, and otfier sanitizing needs
can scald and permanently injure you upon contact Sonrte peo
ple are more lilmly to be permanently injured by hot water than
others. These include the elderly, children, the infirm, or physicah
ly/mentally handicapped. If anyone using hot water in your home
Às into one of these groups or if there is a local code or state law
requiring a certain temperature water at the hot water tap^ then
you must take special precautions. In addition to using the lowest
possible temperature setting that satisfies your hot water needs,
a means such as a mixing valve, should be used at the hot water
taps us^ by these praple or at the water heater. Mixing valves
are available at plumbing supply or hardware stores. Follow man
ufacturers instructions for installation of the valves. Before
changing the factory setting on the thermostat, read the
'Temperature Regulation” section in this manual.

• The temperature adjustment dial may be set too low. See the

“Temperature Regulation" section.

• The gas company can check the gas input to see if it is correct.

An undctfired water heater will not heat water as quickly.

• Look for leaking or open hot water (aucets. Make sure all are

, closed,

• The cold water inlet temperature may be colder during the winter
months. It will take longer to heat the water and seem like

less hot water.

• If you cannot find what is wrong, call the Sears Service Center.

Due to the nature of the typical gas water heater, the
water temperature in certain situations may be hotter
than the thermostat setting.

Short, frequent draws of hot water - especially with very

cold incoming water - can shock the thermostat into brief

operation resulting in hotter and hotter layers of water

closer to the top of the tank.

Changes in hot water usage patterns or raising the tem

perature differential between the cut-on of the thermo

stat and the cold water temperature will usually eliminate
the problem.

AWARNING

24

Troubleshooting Guide (cont’d)

Leakage Checkpoints

Use this guide to check a “Leaking” water heater. Many suspected
“Leakers* arc not leaking tanks. Often the source or the water
can be found and corrected.

If you arc not thoroughly iamiliar with your local gas codes your
water heater, and safety practices, contact the Sears Service
Center to check the water heater.

Read this manual first. Then before checking the water
heater make sure the gas supply has been turned
“OFF”, and never turn the gas “ON” before the tank is
completely foil of water.

Never use this water heater unless it is completeiy filled

with water. To prevent damage to the tank, the tank

must be filled widi water. Water must flow from the hot

water faucet before turning “ON" gas to the water

heater.

Water at the draft hood is water vapor which has con
densed out of the combustion products. This is caused by
a problem in the vent. Contact the Sears Service Center.

*Condensation may be seen on pipes in humid weather or

pipe connections may be leaking.

“The primary anode rod fitting may be leaking.

Small amounts of water from temperature-pressure relief

©

valve may be due to thermal expansion or high water
pressure in your area.

ACAUTION

ACAUTION

“The temperature-pressure relief valve may be leaking at

the tank fitting.

§3 Water from a drain valve may be due to the valve opened

slightly.

© “The drain valve may be leaking at the tank fitting.

Combustion products contain water vapor which can

©

condense on the cooler surfaces of the tank. Droplets
form and drip into the fire or run on the floor. This is
common at the time of startup after installation and
when incoming water is cold.

©B Water in the water heater bottom or on the floor may be

from condensation, loose connections, or the relief valve.
DO NOT replace the water heater until a full inspection
of all possible water sources is made and necessary correc
tive steps taken. Leakage from other appliances, water
tines, or ground seepage should also be checked.

NOTE: To check where threaded portion enters tank,

insert cotton swab between jacket opening and fitting.
If cotton is wet, follow “Draining” instructions in the
“Service and Adjustment” section and then remove
fìtting. Put pipe dope or teflon tape on the threads
and replace. Then follow “Filling the Water Heater”
instructions in the “Installation Instructions” section.

25

Parts Order List

KENMORE ENERGY EFHCIENT“ 5 GAS WATER HEATERS
MODEL NUMBERS:

153.334290 40 Gal. Short

153.334390 30 Gal.

153.334490 40 Gal.

153.334590 50 Gal.

20

26

Parts Order List (cont’d)

KENMORE ENERGY EFFICIENT™ 5 GAS WATER HEATERS MODEL NUMBERS!

153.334290

153.334390

153.334490

153.334590

40 Gal. Short

30 Gal. 40 Gal. 50 Gal.

KEY

PART DESCRIPTION

NO.

1 Temperature-Pressure Relief Valve

2 Primary Anode Rod

Dip Tube •

3
4

Drain Valve *
Drain Valve Washer

5

153.334290 153.334390 153.334490

900007190000719000071
9000707
9000907900090890009089000908
9000058

(‘%2'’x7«"i'A" thick)** 90015849001584

6 Thermocouple Clip

Pilot

7

8 Thermocouple*

Pilot Tubing w/Fittings

9

10 Burner Orifice

(Drill Size)
11 Manifold
12 Burner

Manifold Cover

13
14 Outer Door

Inner Door

15
16 Gas Control Valve

Temperature Adjustment Knob

17
18

Model Rating Plate t 0270118 0270118

F145-0085

900028490002849000284

42 33900

900027890002789000278
0230130

#37
90026179002613 9002615
90024119002411 9002411
9000358

—

9000281

F145-1278F145-1278F145-1278
F145-1280F145-1280F145-1280

19 Flue BaflFle . 9000300
20 Draft Hood
21 Ring-Flue Baffle

#

Owners Manual

#

Mag-Erad

9000273

9000275

MODEL NUMBERS

153.334590

PART NUMBERS

9000071

9000279 9000279 9000279
9000058 90000589000058

9001584 9001584

F145-0085F145-0085F145-0085

9000284

4233900 42 3390042 33900

9000278

0230150

#42

0230182

0230182

#40

#40

9002617
9002411

—

—

—

9000351 90003519000351
9000281 90002819000281

F145-1278
F145-1280

02701180270118

9000360 9000360 9000360

9000272 9000272

— — —

9000272

0002915380

23600

* These parts are also available at most Sears retail stores.
** Also available at most hardware stores.
tReplaced only on return of damaged plate.
# Not Illustrated

Now that you have purchased this water heater, should a need ever exist for repair parts or service, simply contact any SEARS Service Center or
call 1-800-4-MY-HOME (1-800-469-4663). Be sure to provide pertinent facts when you call or visit.

All parts listed may be ordered from any SEARS Service Center, most SEARS stores and by calling 1-800-366-PART (1-800-366-7247). If the

parts you need are not stocked locally, your order will be electronically transmitted to a SEARS Repair Parts Distribution Center for handling.
The model number of your Gas Water Heater will be found on the model rating plate located near the gas control valve.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMAHON:

MODEL NUMBER PART DESCRIPTION
PART NUMBER NAME OF ITEM

THIS IS A REPAIR PARTS UST, NOT A PACKING LIST.

27

Warranty

About Your Warranty

THE PRICE OF YOUR WATER HEATER DOES NOT INCLUDE

A FREE CHECKUP SERVICE CALL, On Water Heater Installations
Arranged By Sears, Sears warrants the installation.

ON INSTALLATIONS NOT MADE BY SEARS AUTHORIZED
CONTRACTORS;

1. Your Sears warranty applies to the produa only.

2. Sears does not warrant the installation.

3. A charge will be made on service calls due to poor or incomplete

installation. These include:

UMITED WARRANTY ON TANKS THAT LEAK

Through five (5) years from the date of purchase, if a leak occurs in the tank, Sears will furnish, free of charge, a new current model water

heater of closest available capacity and quality. If purchaser docs not qualify for free installation as provided in the One Year Limited Labor

Warranty below, there will be a charge for installation.

If the replacement water heater of closest available capacity and quality does not meet current applicable government standards, there will be
a charge for the difference in price between the replacement which does not meet government standards and one which does meet govern
ment standards

If the water heater is subjected to commercial, institutional, or industrial use or use in residences of two families or more, the above warranty
coverage for tanks that leak is effective for two years from the date of purchase and the Limited Warranty On Parts below is effective for one
year from the date of purchase.

LIMITED WARRANTY ON PARTS

Through one (1) year from the date of purchase, when your Sears Kenmore water heater is installed and operated in accordance with the
instructions in this manual, if a part fails due to a failure in materials or workmanship, Sears will furnish a replacement part free of chaige.
If purchaser does not qualify for free installation as provided in the One Year Limited Labor Warranty below, there will be a charge for
installation.

a. Adjusting thermostat
b. Lighting pilot
c. Lc№ in pipes or Ettinp
d. Improper venting
e. Condensation

This manual is in non-technical language. It may help you avoid the
cost of a needless service call. Many service calls really aren’t needed.
Such as when:

1. The gM is turned “OFF”.

2. The pilot is out.

3. A gas or water leak is due to loose pipe or connections.

ONE YEAR LIMITED LABOR WARRANTY ON WATER HEATER

When your Sears Kenmore water heater is installed by Scars or its licensed subcontractor and is operated in accordance with the instructions
in this manual. Sears will, for one year from the date of purchase:
Install, free of charge, the replacement water heater as provided by the above Limited Tank Leak Warranty,
Repair, free of chaige, defects in materials or workmanship of the water heater as provided by the above Limited Warranty on Parts.

To obtain warranty service, SIMPLY CALL 1-800-4-MY-HOME (1-800-469-4663). This warranty applies only while this product is in use
in the United States.

This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

SEARS, ROEBUCK AND CO., Dept. 817 WA, Hoffman Estates. IL 60179

Sears Installation Warranty

In addition to any warranty extended to you on the Sears merchandise
involved, which warranty becomes effective the date the merchandise is
installed should the workmanship of any Sears arranged installation prove
feulty within one year, Sears will, upon notice from you, cause such fiiults to
be corrected at no additional cost to you. If you want this heater profession
ally installed by Sears contact your Sears Salesperson. They will arrange for
prompt, quality installation.

Sears Installation Policy

All installation labor arranged by Sears shall be performed in a neat, work

manlike manner in accordance with generally accepted trade practices.
Further, all installations shall comply with all local laws, codes regulations
and ordinances. The customer shall also be protected, during installation,
by insurance relating to property damage, Worker’s Compensation and
Public Liability,
If you want this water heater professionally installed by Sears contact your
Salesperson. They will arrange for prompt, quality installation by Sears
authorized contraaors.

For the repair or replacement parts you need

delivered directly to your home

Call 6 am - It pm (GST), 7 days a week

1-800-366-PART

(1-800-360-7278)

The model number of your water heater is found on the model rating plate on the front of the water heater.

HomeCentrar

Ttw Service Side of Seaii

For in-home major brand repair service

Call 24 hours a day, 7 days a week

1.800-4-MY-HOME

(1-8(»-46»-4663)

11-98

Sears. Roebuck and Co., Hoffman Estates. IL 60179 U.S.A.

0002915380-0