Kenmore 153333950, 153333850 Owner’s Manual

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Owner's Manual

THE ECONOMIZERTM 6

GAS WATER HEATER

FOR USE ONLY IN MOBILE HOMES

MODEL NO.

153.333850

153.333950

30 Gallon 40 Gallon

= Safety instructions = installation

= Operation = Care and Maintenance

• Troubleshooting

• Parts List

C3 Technology® Gas Water Heaters meet the newANSl Z21.10.1 standard that deals

with the accidental or unintended ignition of flammable vapors, such as those emitted

by gasoline.

Read and understand instruction manual and safety messages

before installing, operating or servicing this water heater.

Failure to follow instructions and safety messages could result in

death or serious injury. Instruction manual must remain

with water heater.

For Your Safety

AN ODORANT ISADDED TO THE GAS USED BY THIS WATER HEATER.

WARNING: if the information in these

instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or death,

--Do not store or use gasoline or other flammable vapors and liquids in the

vicinity of this or any other appliance,

-- WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance. Do not touch any electrical switch; do

not use any phone in your building. Immediately call your gas supplier

from a neighbor's phone. Follow the gas supplier's instructions.

Si no puede leer o entender el ingles y necesita el manual instructivo y/o etiquetas en espafiol puede obtenerlos

Ilamando al 1-800-821-2017. NO TRATE DE INSTALAR O OPERAR ESTE CALENTADOR DE AGUA si no entiende

la informacion en las etiquetas o en el manual instructivo. No hacer caso de esta advertencia podria resultar en la MUERTE O GRAVES LESIONES CORPORALES.

if you cannot reach your gas supplier, call the fire department.

--Installation and service must be

performed by a qualified installer, service agency or the gas supplier.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

PRINTED 0807 185876-001

Yoursafetyandthesafetyofothersis extremely important in the installation, use and servicing of this water heater.

Many safety-related messages and instructions have been provided in this manual and on your own water heater to warn you and others of a potential injury hazard. Read and obey all safety messages and instructions throughout this manual, it is very important

that the meaning of each safety message is understood by you and others who install, use or service this water heater.

to potential personal injury hazards. Obey all safety This is the safety alert symbol. It is used to alert you

messages that follow this symbol to avoid possible

injury or death.

situation which, if not avoided, could result

DANGER indicates an imminently hazardous in death or injury.

situation which, if not avoided, could result

WARNING indicates a potentially hazardous in death or injury.

situation which, if not avoided, may result

CAUTION indicates a potentially hazardous in minor or moderate injury.

CAUTION used without the safety alert

symbol indicates a potentially hazardoussituation which, if not avoided, could result in property damage.

All safety messages will generally tell you about the type of hazard, what can happen if you do not follow the safety message and how to avoid the risk of injury.

The California Safe Drinking Water and Toxic Enforcement Act requires the Governor of California to publish a list of substances known to the State of California to cause cancer, birth defects, or other reproductive harm, and requires businesses to warn of potential exposure to such substances.

This product contains a chemical known to the State of California to cause cancer, birth defects, or other reproductive harm. This appliance can cause low level exposure to some of the substances listed, including formaldehyde, carbon monoxide and soot.

IMPORTANT DEFINITIONS

Gas Supplier: The Natural Gas or Propane Utility or service who supplies gas for utilization by the gas burning appliances within this application. The gas supplier typically has responsibility for the inspection and code approval of gas piping up to and including the Natural Gas meter or Propane storage tank of a building. Many gas suppliers also offer service and inspection of appliances within the building.

manualandsafetymessages beforeinstalling,operatingor

servicingthiswaterheater.

Failuretofollowinstructionsand

safetymessagescouldresultin deathorseriousinjury.

Instructionmanualmustremain

withwaterheater.

Water temperature over 125°F

(52°C) can cause severe burns instantly resulting in severe injury

or death. Children, the elderly, and the

physically or mentally disabled

are at highest riskfor scald injury.

Feel water before bathing or

showering. Temperature limiting valves are

available.

Read instruction manual for safe

temperature setting.

Fire Hazard

For continued protection against risk of fire:

-Do not install water heater on carpeted floor.

• Do not operate water heater if flood damaged.

Explosion Hazard

• Overheated water can cause water tank explosion.

• Properly sized temperature

and pressure relief valve must be installed in opening provided.

Fire or Explosion Hazard

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

Avoid all ignition sources if you smell LP gas or natural gas. Do not expose water heater control to excessive gas pressure.

Use only gas shown on rating plate. Follow conversion instructions listed in manual when

converting to opposite gas. Maintain required clearances to combustibles.

Keep ignition sources away from faucets after extended period of non-use.

Read instruction manual before

installing, using or servicing

water heater.

Improper installation and use may result

, Do not operate water heater if flood damaged. o Inspect and replace anode.

, Install in location with drainage. o Flit tank with water before operation

= Be alert for thermal expansion. Refer to instruction manual for installation and service.

in property damage.

Breathing Hazard - Carbon Monoxide Gas

Water heater with draft hood installed

must be properly vented to a roof jack

which terminates outdoors.

i, Do not operate water heater if flood

damaged.

i, High altitude orifice must be installed

for operation above 7,700 feet (2,346 m).

• Do not operate if soot buildup.

i • Do not obstruct water heater air intake

with insulating jacket.

i • Do not place chemical vapor emitting i, roducts nearwater heater.

Gas and carbon monoxide detectors are available.

Breathing carbon monoxide can cause brain damage or

death. Always read and understand instruction manual.

SAFEINSTALLATION,USEANDSERVICE...................................................................................................................................................2

SAFETYPRECAUTIONS................................................................................................................................................................................3

TABLEOFCONTENTS...................................................................................................................................................................................4

CUSTOMERRESPONSIBILITIES..................................................................................................................................................................5

PRODUCTSPECIFICATIONS........................................................................................................................................................................5

MATERIALSANDBASICTOOLSNEEDED...................................................................................................................................................6

MaterialNeeded.......................................................................................................................................................................................6

BasicTools................................................................................................................................................................................................6

GETTOKNOWYOURWATERHEATER.......................................................................................................................................................7

INSTALLATIONINSTRUCTIONS...................................................................................................................................................................8

RemovingtheOldWaterHeater...............................................................................................................................................................8

TYPICALINSTALLATIONS.............................................................................................................................................................................9

LOCATINGTHENEWWATERHEATER......................................................................................................................................................10

FactstoConsiderAbouttheLocation................................................................................................................................................10-1I

InsulationBlankets.................................................................................................................................................................................1I

INSTALLINGTHENEWWATERHEATER...................................................................................................................................................12

SecuringWaterHeatertoFloorandWall...............................................................................................................................................12

T&PValveandPipeInsulation.................................................................................................................................................................

WaterPiping.....................................................................................................................................................................................I2-13

WaterPipingPressureTest....................................................................................................................................................................13

Temperature-PressureReliefValve..................................................................................................................................................I3-14

FillingtheWaterHeater....................................................................................................................................................................14-15

Venting..............................................................................................................................................................................................15-16

GasPiping........................................................................................................................................................................................I6-17

SedimentTraps......................................................................................................................................................................................17

FuelConversionInstructionsfromNaturalGastoPropane(LR)Gas............................................................................................I7-19

OPERATINGINSTRUCTIONS......................................................................................................................................................................20

INSTALLATIONCHECKLIST........................................................................................................................................................................21

TEMPERATUREREGULATION.....................................................................................................................................................................

SERVICEANDADJUSTMENT.....................................................................................................................................................................23

VentingSystemInspection.....................................................................................................................................................................23

BurnerInspection...................................................................................................................................................................................23

BurnerCleaning......................................................................................................................................................................................23

Housekeeping.........................................................................................................................................................................................23

AnodeRodInspection............................................................................................................................................................................24

Temperature-PressureReliefValveOperation.......................................................................................................................................24

Draining............................................................................................................................................................................................24-25

DrainValveWasherReplacement..........................................................................................................................................................25

Service....................................................................................................................................................................................................25

TROUBLESHOOTINGGUIDE......................................................................................................................................................................26

StartUpConditions..........................................................................................................................................................................26-27

OperationalConditions...........................................................................................................................................................................27

LEAKAGECHECKPOINTS...........................................................................................................................................................................28

TROUBLESHOOTINGGUIDELINES............................................................................................................................................................29

PARTSORDERLIST....................................................................................................................................................................................30

NOTES..........................................................................................................................................................................................................31

LIMITEDWARRANTY...................................................................................................................................................................................32

ThankYouforpurchasingaKenmorewaterheater.Properlyinstalled andmaintained,itshouldgiveyouyearsoftroublefreeservice.If

youshoulddecidethatyouwantthenewwaterheaterprofessionally installedbySearscall1-800-4-MY-HOME®.Theywillarrangefor prompt,qualityinstallationbySearsauthorizedcontractors.

AbbreviationsFoundin This Instruction Manual:

CSA - Canadian Standards Association ANSI -American National Standards Institute

NFPA - National Fire Protection Association

ASME - American Society of Mechanical Engineers GAMA - Gas Appliance Manufacturers Association

2. Instructions to Manufactured Home Manufacturers:

The installation must conform with the Manufactured Home Construction and Safety Standards Title 24 CFR, Part 3280.

Instruction for replacement installation:

The installation must conform with these instructions and the local code authority having jurisdiction. In the absence of local codes,

installations shall comply with the National Fuel Gas Code ANSI Z223.1/NFPA54, current edition. This publication is available from the Canadian StandardsAssociation, 8501 East Pleasant Valley Rd., Cleveland Ohio 44131, or The National Fire Protection Association,

1 Batterymarch Park, Quincy, MA 02269.

3. If after reading this manual you have any questions or do not understand any portion of the instructions, call the local gas utility or the manufacturer whose name appears on the rating plate.

This gas-fired water heater is design certified by CSAINTERNATIONAL under American National Standard/CSA Standard for Gas Water

Heaters ANSI Z21. I0.1 • CSA 4. I (current edition).

PREPARING FOR THE INSTALLATION

1. Read the "General Safety" section, page 3 of this manual first and then the entire manual carefully. If you don't follow the safety rules, the water heater will not operate properly. It could cause DEATH, SERIOUS BODILY INJURYAND/OR PROPERTY

DAMAGE.

This manual contains instructions for the installation, operation, and maintenance of the gas-fired water heater. It also contains

warnings throughout the manual that you must read and be

aware of. All warnings and all instructions are essential to the proper operation of the water heater and your safety. Since we cannot put everything on the first few pages, READ THE ENTIRE

MANUAL BEFORE ATTEMPTING TO INSTALL OR OPERATE THE WATER HEATER.

Carefully plan the place where you are going to put the water heater. Correct combustion, vent action, and vent pipe installation are very important in preventing death from possible carbon monoxide poisoning and fires, see Figures 1 and 2.

Examine the location to ensure the water heater complies with the "Locating the New Water Heater" section in this manual.

For California installation this water heater must be braced, anchored, or strapped to avoid falling or moving during an

earthquake. See instructions for correct installation procedures. Instructions may be obtained from California Office of the State Architect, 400 P Street, Sacramento, CA 95814.

6. Massachusetts Code requires this water heater to be installed in accordance with Massachusetts 248-CMR 2.00: State Plumbing

Code and 248-CMR 5.00.

7. Complies with SCAQMD rule#1121 and districts having equivalent NOx requirements.

TANK RECOVERY MINIMUM DIMENSIONS

MODEL CAPACITY OF RATE RATE GALS. VENT PiPE iNCHES iN iNCHES (ram)

NUMBER IN GALS. PER HOUR iNCHES HEIGHT TO

(LTRS) @ 90°F RISE (ram) JACKET TOP

153.333850 30 (114) NATURAL 35,000 34.9 3" (76) 16" (406) 57 1/2" (1,461)

153.333850 30 (114) PROPANE 32,000 34.9 3" (76) 16" (406) 57 1/2" (1,461)

153.333950 40 (151) & 35,500 35.4 3" (76) 18 1/2" (470) 55 1/2" (1,410)

TYPE INPUT DIAMETER

GAS (BTU/HR) (ram)

NATURAL

PROPANE

Materials Needed

To simplify the installation Sears has available the installation parts shown below. You may or may not need all of these materials, depending on your type of installation.

N, NI

EXPANSION TANKS FOR TH ERMAL EXPANSION

CONDiTiONS AVAILABLE iN 2 GALLONS

(7.6 LITERS) AND

5 GALLONS (18,9 LITERS) CAPACITY HROUGH

LOCAL SEARS STORE

OR SERVICE CENTER.

WATER HEATER iNSTALLATiON KiT WITH FLEXIBLE CONNECTORS FOR 3/4"

(19,05 ram) OR 1/2" (12.7 mm) THREADED OR COPPER PLUMBING AND FLEXIBLE WATER

HEATER GAS CONNECTOR WiTH FITTINGS.

Basic Tools

You may or may not need all these tools, depending on your type of installation. These tools can be purchased at your local Sears Store.

Pipe Wrenches (2) 14" (356 mm) Screwdriver

Tin Snips 6' (1,82 m) Tape or Folding Ruler

Garden Hose

Drill Pipe Dope or Teflon Tape

SLOT-HEAD SCREWDRIVER

DRILL

DRAIN PANS AVAILABLE iN 20" (508 ram) DIAMETER FOR

WATER HEATERS HAVING A

DIAMETER 18" (457 mm) OR LESS, 24" (810ram) DIAMETER

FOR WATER HEATERS HAVING A DIAMETER 22" (559 mm)

OR LESS AND AVAILABLE IN 28" (711 ram) DIAMETER FOR

WATER HEATERS HAVING A

DIAMETER 28" (680 ram) OR LESS.

Additional Tools Needed

When Sweat Soldering

Tubing Cutters or Hacksaw Propane Tank

Soft Solder Solder Flux Emery Cloth

Wire Brushes

TUBING CUTTER

PROPANE

TORCH

PHILLIPS SCREWDRIVER

ROLL OF TEFLON

TAPE (USE ONLY ON

WATER CONNECTIONS)

GARDEN HOSE 6 FOOT TAPE PiPE WRENCH

TIN SNIPS

PiPE DOPE

(SQUEEZE TUBE)

USE FOR WATER AND GAS

CONNECTIONS

HACKSAW

3/4" (19 ram) WIRE BRUSH

1/2" (13 ram) WIRE BRUSH

EMERY CLOTH

ROLL OF LEAD-FREE

SOFT SOLDER

ROLL OF

SOLDER

FLUX

A Vent Pipe J Drip Leg (Sediment Trap) S Flue Baffle B Drafthood K inner Door T Thermostat

C Anode L Outer door U Drain Valve D Hot Water Outlet M Union V Pilot and Main Burner

E Outlet N Inlet Water Shut-off Valve W Flue F Roof Jack O ColdWater Inlet X Drain Pan

G Gas Supply P Inlet Dip Tube/Nipple Y Thermostat Shield (optional)

H Manual Gas Shut-off Valve Q Temperature=Pressure Relief Valve Z Air Intake Screen

I Ground Joint Union R Rating Plate

VACUUM

* INSTALL iN ACCORDANCE

WiTH LOCAL CODES.

* DRiP LEG AS REQUIRED

BY LOCAL CODES.

VENT TERMINATION _- F

OF ROOF JACK

RELIEF

VALVE

iNSTALL PER

LOCAL CODES

(T) THERMOSTAT

GAS CONTROL KNOB

WATERTEMPERATURE

(ADJUSTMENT DIAL)

F C

"OFF.... PILOT.... ON"

POSITION POSiTiON POSITION

[ TOPv=Ew I

Y_ THERMOSTAT

SHIELD

(OPTIONAL)

INSTALL THERMAL EXPANSION TANK OR DEVICE iF WATER

HEATER iS INSTALLED IN A

CLOSED WATER SYSTEM.

(V) PILOT & MAIN BURNER

BURNER TUBE

_/ MAiN BURNER

*ALL PiPiNG MATERIALS TO BE

SUPPLIED BY CUSTOMERS.

/ ROD

]

PILOT TUBING _ \PILOT BURNER

THERMOCOUPLE

/ \

TCO

REMOVING THE OLD WATER HEATER

4. Attach a hose to the water heater

drain valve and put the other end in a floor drain or outdoors. Open the water heater drain valve. Open a nearby hot water faucet which

will relieve pressure in the water

heater and speed draining. The water passing out of the drain valve may be extremely hot. To avoid being scalded, make sure all connections are tight and that the water flow is

directed away from any person, see Figures 2 and 5.

Disconnect the vent pipe from the draft hood where it connects

to the water heater. In most installations the vent pipe can be lifted off after any screw or other attached devices are removed. Dispose of the draft hood. The new water heater has a draft

hood which must be used for proper operation.

If you have copper piping to the water heater, the two copper

water pipes can be cut with a hacksaw approximately four inches

away from where they connect to the water heater, see Figure

6. This will avoid cutting off pipes too short. Additional cuts can be made later if necessary. Disconnect the temperature- pressure relief valve drain line. When the water heater is drained, disconnect the hose from the drain valve. Close the

drain valve. The water heater is now completely disconnected and ready to be removed.

FIGURE 5.

FIGURE 2.

Turn "OFF" the gas supply to the

water heater.

If the main gas line shut-off valve serving all gas appliances is used,

also shut "OFF" the gas at each appliance. Leave all gas appliances

shut "OFF" until the water heater installation is completed, see Figures 2 and 3.

Turn "OFF" the water supply to

the water heater at the water shut- off valve or water meter. Some

installations require that the water be turned off to the entire house,

see Figures 2 and 4.

3. Check again to make sure the gas supply is "OFF" to the water heater. Then disconnect the gas supply connection from the gas

control valve.

• Burn hazard

• Hotwater discharge.

FIGURE 3.

FIGURE 4.

FIGURE 6.

If you have galvanized pipes to the water heater, loosen the two galvanized pipes with a pipe wrench at the union in each line. Also disconnect the piping remaining to the

water heater, see Figure 7. These pieces should be saved

since they may be needed when reconnecting the new water heater. Disconnect the temperature-pressure relief valve drain line. When the water heater is drained, disconnect

the hose from the drain valve. Close the drain valve. The

water heater is now completely disconnected and ready

to be removed. Mineral buildup or sediment may have accumulated in the old water heater. This causes the water

heater to be much heavier than normal and this residue, if spilled out, could cause staining.

° Keep hands clear of drain valve

discharge.

FIGURE 7.

[_1_,===== VENT CAP

ROOF JACK

VENT CAP

ROOF JACK

HOT WATER

OUTLET

WATER __ T__

TEMPERED BRACKET

OUTLET TEMPERATURE-PRESSURE

VALVE "4_e s su LY{ _ -- J | |

OUTSIDE INLET DOOR

MANUFACTURED

HOME

- MOUNTING

WATER

LOUVERED

iNSTALLATiON iN ENCLOSURE OF MANUFACTURED

HOME WITH LOUVERED EXTERIOR DOOR

* MiXiNG VALVE USAGE

HOT WATER 44[- SOLID

OUTLET DOOR

TEMPERED

WATER

OUTLET TEMPERATURE-PRESSURE

_"M X NG ' RELIEF VALVE

VALVE S uGpApSLy I

OUTSIDE

WALL OF

MANUFACTUREDI n _ __,_T-iR "_'Jll

DRAIN /

PAN

INSTALLATION iN ENCLOSURE OF MANUFACTURED

HOME WITH SOLID EXTERIOR DOOR

FIGURE 8.

ACCESS

This appliance has been design certified as complying with American National Standard/CSA Standard for water heaters

and is considered suitable for:

Water (Potable) Heating: All models are considered suitable for water (potable) heating,

Water temperature over 125°F (52°C) can cause severe burns instantly resulting in severe injury

or death.

Children, the elderly, and the physically or mentally disabled are at highest riskforscald injury.

Feel water before bathing or showering.

Temperature limiting valves are

available.

Read instruction manual for safe

temperature setting.

HOTTER WATER CAN SCALD:

Water heaters are intended to produce hot water. Water heated to a temperature which will satisfy space heating, clothes

washing, dish washing, and other sanitizing needs can scald and permanently injure you upon contact. Some people are

more likely to be permanently injured by hot water than others. These include the elderly, children, the infirm, or physically/ mentally handicapped. If anyone using hot water in your home

fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap,

then you must take special precautions. In addition to using the lowest possible temperature setting that satisfies your hot water needs, a means such as a *Mixing Valve, should be used at

the hot water taps used by these people or at the water heater. Mixing valves are available at plumbing supply or hardware

stores. Follow mixing valve manufacturer's instructions for installation of the valves. Before changing the factory setting on the thermostat, read the "Temperature Regulation" section

in this manual, see Figure 26.

FACTS TO CONSIDER ABOUT THE LOCATION

This manufactured home gas-fired water heater is for use in a manufactured home. You should carefully choose an indoor location

for the new water heater, because the placement is a very important consideration for the safety of the occupants in the building and for the most economical use of the appliance. This water heater is for use only in manufactured homes and is not intended for

outdoor installation.

The installation oftMs water heater must be within an enclosure so as to separate the appliance combustion system and venting

system from the interior atmosphere of the manufactured home. There shall not be any door, removable access panel, or other

opening into the enclosure from the inside of the manufactured home.

such locations cannot be avoided, a suitable drain pan should be installed under the water heater. Drain pans are available at your local hardware store. Such a drain pan must have a minimum length and width of at least 2 inches (51 mm) greater that the water heater

dimensions and must be piped to an adequate drain. The pan must not restrict combustion air flow.

Water heater life depends upon water quality, water pressure and the environment in which the water heater is installed. Water heaters

are sometimes installed in locations where leakage may result in property damage, even with the use of a drain pan piped to a drain. However, unanticipated damage can be reduced or prevented by a leak detector or water shut-off device used in conjunction with a

piped drain pan. These devices are available from some plumbing supply wholesalers and retailers, and detect and react to leakage in various ways:

Whether replacing an old water heater or putting the water heater in a new location, the following critical points must be observed.

1. An enclosure with an exterior access door incorporating a single opening positioned a maximum of 6 inches above the lower edge of the access door and which may incorporate either 1/4 inch wire mesh or louvers. When 1/4 inch wire mesh is used, the size of

the opening must be a minimum of 20 square inches. When the louvers are used, the free area must be a minimum of 20 square inches, see Figure 8 page 9.

2. An optional enclosure incorporating a solid exterior access door, when a 5 inch or 8 inch diameter, or 20 square inch minimum

equivalent free air opening is located in the floor of the enclosure. The opening must be covered by a 1/4 inch wire mesh, see Figure 8 page 9.

Install water heater into closet so as to have 0 inches minimum clearance at sides and back. Clearance of 4 inches is needed to front to accommodate the gas control valve, see Figure 9. Be sure

to allow adequate clearance for servicing the water heater and for access to the piping and temperature-pressure relief valve.

The water heater should be secured to the floor and to the wall of the enclosure with the mounting brackets provided. For bracket location

refer to "Securing Water Heater to Floor and Wall" in the "Installing the New Water Heater" section.

When a manufactured home is skirted, an air intake opening with a minimum free area of 32 square inches must be provided in the skirt. Other gas fired appliances in the home will require additional free air openings; consult these manufacturers for correct sizing.

If the opening is covered by louvers or screen, the total free area must be 32 square inches.

• Sensors mounted in the drain pan that trigger an alarm or turn off the incoming water to the water heater when leakage is detected.

• Sensors mounted in the drain pan that turn off the water supply

to the entire home when water is detected in the drain pan.

• Water supply shut-off devices that activate based on the water pressure differential between the cold water and hot water pipes

connected to the water heater.

• Devices that will turn off the gas supply to a gas water heater

while at the same time shutting off its water supply.

Fire or Explosion Hazard

• Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other

appliance.

• Avoid all ignition sources ifyou smell LP gas or natural gas.

• Do not expose water heater control to excessive gas pressure.

• Use only gas shown on rating plate.

. Follow conversion instructions listed in manual when

converting to opposite gas.

• Maintain required clearances to combustibles.

° Keep ignition sources away from faucets after

extended period of non-use.

Read instruction manual before

installing, using or servicing

water heater.

Property Damage Hazard

• All water heaters eventually leak ° Do not install without adequate drainage.

Installation of the water heater must be accomplished in such a manner that if the tank or any connections should leak, the flow will not cause damage to the structure. For this reason, it is not advisable to install the water heater in an attic or upper floor. When

INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQUIDS (VAPORS) ARE LIKELY TO BE PRESENT OR STORED

(GARAGES, STORAGE AND UTILITY AREAS, ETC.): Flammable liquids (such as gasoline, solvents, propane [LP or butane, etc.] and other substances such as adhesives, etc.) emit flammable vapors

which can be ignited by a gas water heater's pilot light or main burner.

The resulting flashback and fire can cause death or serious burns to anyone in the area. Even though this water heater is a flammable vapors ignition resistant water heater and is designed to reduce the chances of flammable vapors being ignited, gasoline and other

flammable substances should never be stored or used in the same

vicinity or area containing a gas water heater or other open flame or spark producing appliance.

Also,thewaterheatermustbelocatedand/orprotectedsoitisnot subjecttophysicaldamagebyamovingvehicle.

Fire Hazard

For continued protection against riskof fire:

.Do not install water heater on

carpeted floor.

-Do not operate water heater if flood damaged.

This water heater must not be installed directly on carpeting. Carpeting must be protected by metal or wood panel beneath the

appliance extending beyond the full width and depth of the appliance by at least 3 inches (76.2 ram) in any direction, or if the appliance is installed in an alcove or closet, the entire floor must be covered by the panel. Failure to heed this warning may result in a fire hazard.

Fire or Explosion Hazard

Read instruction manual before installing,

using or servicing water heater.

• Improper use may result in fire or explosion.

• Maintain required clearances to corn bustibles.

A gas water heater cannot operate properly without the correct

amount of air for combustion. Do not install in a confined area such as a closet, unless you provide air as shown in the Typical

Installations, see Figure 8 page 9. Never obstruct the flow of

ventilation air. If you have any doubts or questions at all, call your

gas supplier. Failure to provide the proper amount of combustion air can result in a fire or explosion and cause death, serious bodily injury, or property damage.

If this water heater will be used in beauty shops, barber shops, cleaning establishments, or self-service laundries with dry cleaning

equipment, it is imperative that the water heater or water heaters be installed so that combustion and ventilation air be taken from

outside these areas.

Propellants of aerosol sprays and volatile compounds, (cleaners, chlorine based chemicals, refrigerants, etc.) in addition to being

highly flammable in many cases, will also change to corrosive hydrochloric acid when exposed to the combustion products of

the water heater. The results can be hazardous, and also cause

product failure.

iNSULATiON BLANKETS

Insulation blankets are available to the general public for external use on gas water heaters but are not necessary with these products.

The purpose of an insulation blanket is to reduce the standby heat

loss encountered with storage tank heaters. Your water heater meets or exceeds the National Appliance Energy Conservation Act standards with respect to insulation and standby loss requirements,

making an insulation blanket unnecessary.

0" MIN. 0" MIN,

NOTE: DOOR MUST BE ON OUTSIDE WALL OF

MANUFACTURED HOME.

-__ 0" MIN.

INSTALLATION

CLEARANCES

TOP VIEW

FIGURE 9.

Minimum clearances between the water heater and combustible and noncombustible construction are O" at the sides and rear, 4" at the front, and 6" from the vent pipe. Clearance from the top of the draft

hood is 12". Refer to the label on the water heater located adjacent to the gas control valve for all clearances.

4" MIN,

Breathing Hazard - Carbon Monoxide Gas

instruction manual and NFPA 54.

@_._!! • Install water heater in accordance with the

.._!-_>_ _ air must betaken from outdoors. _._-_.j not place vapor emitting

Breathing carbon monoxide can cause brain damage or death. Always read and understand instruction manual.

. To avoid injury, combustion and ventilation

Do chemical products near water heater.

Breathing Hazard = Carbon Monoxide Gas

. <o.°_. .:..o • Do not obstruct water heater air intake with

:_!ii_i_i insu,atingb,anket.

J _ _II Install water heater in accordance with the

_ _ instruction manual.

Breathing carbon monoxide can cause brain damage or death. Always read and understand instruction manual.

Should you choose to apply an insulation blanket to this heater, you should follow these instructions (For identification of components mentioned below, see Figure 1). Failure to follow these instructions

can restrict the air flow required for proper combustion, potentially resulting in fire, asphyxiation, serious personal injury or death.

Do not apply insulation to the top of the water heater, as this will interfere with safe operation of the draft hood.

Do not cover the outer door, thermostat or temperature & pressure relief valve.

Do not allow insulation to come within 2" (50.8 mm) of the floor to prevent blockage of combustion air flow to the burner.

Do not cover the instruction manual. Keep it on the side of the water heater or nearby for future reference.

Do obtain new warning and instruction labels from the manufacturer

for placement on the blanket directly over the existing labels.

D._2inspect the insulation blanket frequently to make certain it does not sag, thereby obstructing combustion air flow.

• Gas and carbon monoxide detectors are available.

SECURING WATER HEATER TO FLOOR AND WALL WATER PIPING

The water heater must be secured to the floor and to the wall of the enclosure with the three mounting brackets and screws packaged

in the carton with the water heater. The two small brackets stamped #0110634 are used to attach the water heater to the floor and the

one large bracket #0110063 is used to secure the top of the water heater to the wall.

Because of installation variances these brackets can be located at any points around the circumference of the jacket. When the bracket

locations are determined using the 1/8 inch drill bit for a pattern, drill only through the outer jacket of the water heater. Then using the screws provided, secure the bracket to the water heater, floor and wall, see Figure 10. If the heater is installed in a drain pan, seal the

drilled holes and screws with a heavy bead of silicone sealant to prevent any potential water damage.

HOTTER WATER CAN SCALD: Water heaters are intended to produce hot water. Water heated to

a temperature which will satisfy space heating, clothes washing, dish washing, cleaning and other sanitizing needs can scald and permanently injure you upon contact. Some people are more likely to be permanently injured by hot water than others. These include

MOUNTING

BRACKET_

the elderly, children, the infirm, or physically/mentally handicapped. If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature

water at the hot water tap, then you must take special precautions. In

addition to using the lowest possible temperature setting that satisfies your hot water needs, a means such as a *mixing valve, should be

used at the hot water taps used by these people or at the water heater, see Figure 8. Valves for reducing point of use temperature by mixing cold and hot water are also available:

Water temperature over 125°F (52°0) can cause severe burns

instantly resulting in severe injury or death.

Children, the elderly, and the physically or mentally disabled

are at highest risk for scald injury. Feel water before bathing or

showering. Temperature limiting valves are

available. Read instruction manual for safe

temperature setting.

FIGURE I0.

T&P VALVE AND PIPE INSULATION

Remove insulation for T&P Valve and pipe connections from carton.

Fit pipe insulation over the hot water line. Make sure that the insulation is against the top cover of the heater.

Fit T&P Valve insulation over valve. Make sure that the insulation does not interfere with the lever of the T&P valve.

Secure all insulation using tape.

PIPE

iNSULATION FLUE PiPE

T&P

Follow manufacturer's instructions for installation of the valves. Before changing the factory setting on the thermostat, read the

"Temperature Regulation" section in this manual.

Toxic Chemical Hazard

• Do not connect to non-potable water system.

This water heater shall not be connected to any heating systems or component(s) used with a non-potable water heating appliance.

Toxic chemicals, such as those used for boiler treatment shall not be introduced into this system.

Water supply systems may, because of such events as high line pressure, frequent cut-offs, the effects of water hammer among

others, have installed devices such as pressure reducing valves, check valves, back flow preventers, etc. to control these types of

problems. When these devices are not equipped with an internal by-pass, and no other measures are taken, the devices cause the

water system to be closed. As water is heated, it expands (thermal

expansion) and closed systems do not allow for the expansion of heated water.

Thewaterwithinthewaterheatertankexpandsasitisheatedand increasesthepressureofthewatersystem.Iftherelievingpointofthe

waterheater'stemperature-pressurereliefvalveisreached,thevalve willrelievetheexcesspressure.Thetemperature-pressurerelief

valveis not intended for the constant relief of thermal expansion.

This is an unacceptable condition and must be corrected.

It is recommended that any devices installed which could create a closed system have a by-pass and/or the system have an expansion

tank to relieve the pressure built by thermal expansion in the water system. Expansion tanks are available for ordering through a local

plumbing contractor. Contact the local water supplier and/or a service agency for assistance in controlling these situations.

WATER PiPiNG PRESSURE TEST

Air Pressure Hazard

• If water piping system is to be air pressure tested, the water

heater must be disconnected from the water piping system.

• Failure to disconnect the water heater during air pressure testing of the water system could result in DEATH, SERIOUS BODILY

INJURY, OR PROPERTY DAMAGE.

NOTE: To protect against untimely corrosion of hot and cold water fittings, it is strongly recommended that di-electric unions

or couplings be installed on this water heater when connected to copper pipe.

Property Damage Hazard

- Avoid water heater damage.

- Install thermal expansion tank if necessary.

- Do not apply heat to cold water inlet.

- Contact qualified installer or service agency.

THREADED TO

SWEATCOUPLING

This section is only for the manufacturer installing the water heater when the installation is to comply with H.U.D. Standards.

When testing the water ways, H.U.D. Standards state:

"Water distribution system. All water piping in the water distribution system shall be subjected to a pressure test. The test shall be made by subjecting the system to air or water at 100 psi for 15 minutes without

loss of pressure. When air pressure is used, the water heater shall not be connected during the test".

NOTE: If water piping system is to be air pressure tested, the water heater must be disconnected from the water piping system. Failure

to disconnect the water heater during air pressure testing of water

piping system could result IN DEATH, SERIOUS BODILY (NJURY, OR PROPERTY DAMAGE.

HOT OUTLET

WHEN AIR TESTING,

REMOVE THE WATER

LINES FROM THE

WATER HEATER

3/4"THREADED/

COUPLING _

DISCHARGE PIPE j

(Do not cap or plug,

_ast terminate beneath

manufactured home,)

TEMPERATURE-

PRESSURE RELIEF

VALVE

SHUT-OFF

VALVE

COLDINLET

WATERLINE

FIGURE 11.

Figure 11 shows the typical attachment of the water piping to the water heater. The water heater is equipped with 3/4 inch NPT water

connections.

NOTE: if using copper tubing, solder tubing to an adapter before attaching the adapter tothe cotd water inlet connection. Do not

solder the cold water supply line directly to the cold water inlet. It will harm the dip tube and damage the tank.

FIGURE 12.

TEMPERATURE-PRESSURE RELIEF VALVE

)- -\

E×plosion Hazard

• Temperature-Pressure relief valve must comply with ANSI Z21.22 and

ASME code.

• Properly sized temperature-relief valve must be installed in opening provided.

• Can result inoverhesting in overheating and excessivetank pressure.

• Can cause serious injury or death.

COLOmNLET

Thisheaterisprovidedwithaproperlycertifiedcombination temperature-pressurereliefvalvebythemanufacturer.

Thevalveiscertifiedbyanationallyrecognizedtestinglaboratory thatmaintainsperiodicinspectionofproductionoflistedequipmentof

materialsasmeetingtherequirementsforReliefValvesforHotWater SupplySystems,ANSiZ21.22• CSA4.4, and the code requirements

of ASME.

If replaced, the valve must meet the requirements of local codes, but not less than a combination temperature and pressure relief valve

certified as indicated in the above paragraph.

The valve must be marked with a maximum set pressure not to exceed the marked hydrostatic working pressure of the water heater

(150 psi = 1,035 kPa) and a discharge capacity not less than the water

heater input rate as shown on the model rating plate.

Water temperature over 125°F (52°C) can cause severe burns instantly resulting in severe injury

or death. Children, the elderly, and the

physically or mentally disabled

are at highest risk for scald injury.

Feel water before bathing or

showering. Temperature limiting valves are

available.

Read instruction manual for safe temperature setting.

For safe operation of the water heater, the relief valve must not be removed from its designated opening nor plugged.

The temperature-pressure relief valve must be installed directly into the fitting of the water heater designed for the relief valve. Position the valve downward and provide tubing so that any discharge will exit only at any distance below the structural floor. Be certain that no contact is made with any live electrical part. The discharge opening

must not be blocked or reduced in size under any circumstances. Excessive length, over 30 feet (9.14 m), or use of more than four elbows can cause restriction and reduce the discharge capacity of the valve, see Figure 13.

No valve or other obstruction is to be placed between the relief valve and the tank. Do not connect tubing directly to discharge drain unless

a 6 inch air gap is provided. To prevent bodily injury, hazard to life, or property damage, the relief valve must be allowed to discharge water in quantities should circumstances demand. If the discharge pipe is

not connected to a drain or other suitable means, the water flow may cause property damage.

Water Damage Hazard

• Temperature-pressure relief valve discharge pipe must terminate at adequate drain.

If after manually operating the valve, it fails to completely reset and continues to release water, immediately close the cold water inlet

to the water heater, follow the draining instructions, and replace the temperature-pressure relief valve with a new one.

HOT

TEMPERATURE-

PRESSURE

RELIEF VALVE

DISCHARGE PIPE

(Do not cap or plug.

The Discharge Pipe:

• Shall not be smaller in size than the outlet pipe size of the valve, or have any reducing couplings or other restrictions.

FIGURE 13.

FiLLiNG THE WATER HEATER

• Shall not be plugged or blocked.

° Shall be of material listed for hot water distribution.

° Shall be installed so as to allow complete drainage of both the

temperature-pressure relief valve, and the discharge pipe.

° Shall terminate at an adequate drain.

° Shall not have any valve between the relief valve and tank.

The temperature-pressure relief valve must be manually operated at least once a year. Caution should be taken to ensure that (1) no one

is in front of or around the outlet of the temperature-pressure relief Never use this water heater unless it is completely full of water. To valve discharge line, and (2) the water manually discharged will not prevent damage to the tank, the tank must be filled with water. Water

cause any bodily injury or property damage because the water may must flow from the hot water faucet before turning "ON" gas to the be extremely hot. water heater.

Property Damage Hazard

• Avoid water heater damage.

• Fill tank with water before operating.

Tofillthewaterheaterwithwater:

I. Closethewaterheaterdrainvalvebyturningthehandletotheright

(clockwise).Thedrainvalveisonthelowerfrontofthewaterheater.

2.Openthecoldwatersupplyvalvetothewaterheater.

NOTE: The cold water supply valve must be left open when

the water heater is in use,

3. To insure complete filling of the tank, allow air to exit by opening the nearest hot water faucet. Allow water to run until a constant flow is

obtained. This will let air out of the water heater and the piping.

4. Check all water piping and connections for leaks. Repair as needed.

VENTING

Place the draft hood legs in the receiving holes on the top of the water heater. The legs will snap in the holes to give a tight fit.

Place the vent pipe over the draft hood. With the vent pipe in position, drill a small hole through both the vent pipe and draft hood. Secure

them together with a sheet metal screw.

DRAFT HOOD INSTALLATION

DRAFT HOOD _ VE_.

temperature. Such temperatures may not be high enough to properly

open thermally operated vent dampers. This would cause spillage of

the flue gases and may cause carbon monoxide poisoning.

Vent dampers must bear evidence of certification as complying with the current edition of the American National Standard ANSI Z21.68

(ANSI Z21.66 & 67, respectively, cover electrically and mechanically actuated vent dampers). Before installation of any vent damper,

consult the local gas utility for further information.

To insure proper venting of this gas-fired water heater, the correct vent pipe diameter must be utilized. Any additions or deletions of

other gas appliances on a common vent with this water heater may adversely affect the operation of the water heater. Consult your gas

supplier if any such changes are planned.

Periodically check the venting system for signs of obstruction or deterioration and replace if needed.

The combustion and ventilation air flow must not be obstructed.

The water heater with draft hood installed must be connected to a

roof jack, which terminates to the outdoors. Never operate the water heater unless it is vented to the outdoors and has adequate air supply

to avoid risks of improper operation, explosion or asphyxiation.

Obstructed or deteriorated vent systems may present serious health risk or asphyxiation.

The vent pipe from the water heater must be no less than the

diameter of the draft hood outlet on the water heater.

VENT CAP

OUTDOORS

VE.TTO ; COK

t I

FIGURE 14,

Breathing Hazard - Carbon Monoxide Gas

• Vent dampers must be certified in accordance with ANSI Z21.68.

• Vent damper must permit proper drafting of water heater.

• Install properlysizedventing.

• Do not install without venting outdoors.

• Do notinstallwithoutdrafthood.

• Be alert for obstructed or deterio- rated vent system to avoid serious injury or death.

Breathing carbon monoxide can cause brain damage or death. Always read and understand instruction manual.

VENT DAMPERS -Any vent damper, whether it is operated thermally or otherwise must be removed if its use inhibits proper drafting of

the water heater.

All vent gases must be completely vented to the outdoors of the

structure (dwelling). Install only the draft hood provided with the new

water heater and no other draft hood.

Vent pipes must be secured at each joint with sheet metal screws.

There must be a minimum of 6 inches (153 mm) clearance between

single wall vent pipe and any combustible material. For other than single

wall, follow vent pipe manufacturer's clearance specifications.

Failure to have required clearances between vent piping and combustible material will result in a fire hazard.

The water heater must be connected to a roof jack: The vent pipe from the water heater to the roof jack must be no less than the diameter

of the draft hood outlet (min. 3" [76 mm]) on the water heater.

This water heater may be installed with single wall or Type B vent

pipe connection to the draft hood and the following U.L listed roof

jacks not furnished.

Van Dyke Ind. No. 987 Vent Line No. 2073

White Metal Products 3RJ

There must be a minimum clearance of 12" (305 mm) between the top of the draft hood and the top of the enclosure.

The draft hood and combustion air inlet to the water heater must be

in the same atmospheric pressure zone. Do not separate by a wall, shelf, ceiling, partition, or any other means.

There must be a minimum of 6 inch clearance between single wall vent pipe and any combustible material. Fill and seal any clearance

between single wall vent pipe and combustible material with mortar mix, cement or other noncombustible substance. For other than single

wall, follow vent pipe manufacturer's clearance specifications.

Thermally Operated Vent Dampers: Gas-fired water heaters having Be sure vent pipe is properly connected to prevent escape of thermal efficiency in excess of 80% may produce a relatively low flue gas dangerous flue gases which could cause deadly asphyxiation.

• A drip leg (sediment trap) ahead of the gas control valve to help prevent dirt and foreign materials from entering the gas control

valve.

Breathing Hazard = Carbon Monoxide Gas

• Flue gases may escape if vent pipe is not connected.

• Do not store corrosive chemicals

in vicinity of water heater.

- Chemical corrosion of flue and

vent system can cause serious

injury or death.

. Contact a qualified installer or

service agency.

Breathing carbon monoxide can cause brain damage

or death. Always read and understand instruction manual.

Chemical vapor corrosion of the flue and vent system may occur if air for combustion contains certain chemical vapors. Spray can propellants, cleaning solvents, refrigerator and air conditioner refrigerants, swimming pool chemicals, calcium and sodium chloride,

waxes, bleach and process chemicals are typical compounds which are potentially corrosive.

GAS PIPING

Fire and Explosion Hazard

• Do not use water heater with any gas other than the gas

shown on the rating plate.

-Excessive pressure to gas control valve can cause serious

injury or death.

• Turn off gas lines during installation.

• Contact qualified installer or service agency.

Make sure the gas supplied is the same type listed on the model rating plate. The inlet gas pressure must not exceed 10.5" W.C. for natural gas and 13" W.C. for propane (L.R) gas. The minimum

inlet gas pressure shown on the rating plate is that which will permit firing at rated input.

If the gas control valve is subjected to pressures exceeding 1/2 pound per square inch (3.5 kPa), the damage to the gas control valve could

result in a fire or explosion from leaking gas.

If the main gas line Shut-off serving all gas appliances is used, also turn "off" the gas at each appliance. Leave all gas appliances shut "off" until the water heater installation is complete.

A gas line of sufficient size must be run to the water heater. Consult the current edition of National Fuel Gas Code ANSi Z223.1/NFPA

54 and your gas supplier concerning pipe size.

There must be:

• A readily accessible manual shut off valve in the gas supply line serving the water heater, and

• Aflexible gas connector or a ground joint union between the shut off valve and control valve to permit servicing of the unit.

Be sure to check all the gas piping for leaks before lighting the water heater. Use a soapy water solution, not a match or open flame.

Rinse off soapy solution and wipe dry.

Breathing Hazard - Carbon Monoxide Gas

_1=;'}_,'.'_,_lJlRL_:=__<;: • High altitude orifice must be installed for

_!:_[i_::, operation above 7,700 feet (2,347 m).

_,_ _ • Contact a qualified installer or service

agency.

Breathing carbon monoxide can cause brain damage or

death. Always read and understand instruction manual.

Water heaters covered in this manual have been tested and approved

for installation at elevations up to 7,700 feet (2,347 m) above sea

level. For installation above 7,700 feet (2,347 m), the water heater's Btu input should be reduced at the rate of 4 percent for each 1,000

feet (305 m) above sea level which requires replacement of the burner

orifice in accordance with the National Fuel Gas CodeANSI Z223.1/ NFPA 54. Contact your local gas supplier for further information.

Failure to replace the standard orifice with the proper high altitude orifice when installed at elevations above 7,700 feet (2,347 m) could result in improper and inefficient operation of the appliance, producing carbon monoxide gas in excess of the safe limits. This

could result in serious injury or death. Contact your local gas supplier

for any specific changes that may be required in your area.

Fire and Explosion Hazard

- Use joint compound or tape compatible with propane,

-Leak test before operating heater.

-Disconnect gas piping and shut-off valve before pressure

testing system.

Use pipe joint compound or Teflon tape marked as being resistant to the action of petroleum [Propane (LR)] gases.

The appliance and its gas connection must be leak tested before placing the appliance in operation.

The appliance and its individual Shut-offvalve shall be disconnected

from the gas supply piping system during any pressure testing of

that system at test pressures in excess of 1/2 pound per square inch (3.5 kPa). It shall be isolated from the gas supply piping system by closing its individual manual Shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 pound per square inch (3.5 kPa).

Connectingthegaspipingtothegascontrolvalveofthewater heatercanbeaccomplishedbyeitherofthetwomethodsshownin

Figures15and16.

SEDIMENT TRAPS

Fire and Explosion Hazard

- Contaminants in gas lines can cause fire or explosion.

-Clean all gas piping before installation.

. Install drip leg in accordance

with NFPA54.

A sediment trap shall be installed as close to the inlet of the water heater as practical at the time of water heater installation. The sediment trap shall be either a tee fitting with a capped nipple in the

bottom outlet or other device recognized as an effective sediment trap. Ifa tee fitting is used, it shall be installed in conformance with one of the methods of installation shown in Figures 15, I6 and 17.

GRO %O'NT(oPT,ON G%O%ROL

_'i2Mml_ (SEDIMENT TRAP)

( _ (SEDIMENT TRAP)

CAP

FIGURE 15. GAS PIPING WITH FLEXIBLE CONNECTOR.

Contaminants in the gas lines may cause improper operation of

the gas control valve that may result in fire or explosion. Before

attaching the gas line be sure that all gas pipe is clean on the inside.

To trap any dirt or foreign material in the gas supply line, a drip leg

(sometimes called a sediment trap) must be incorporated in the piping. The drip leg must be readily accessible. Install in accordance

with the "Gas Piping" section. Refer to the current edition of the

National Fuel Gas Code, ANSI Z223.1/NFPA 54.

FUEL CONVERSION INSTRUCTIONS FROM NATURAL GAS TO PROPANE _ GAS

. Read and follow detailed conversion

instructions in their entirety before starting the conversion.

• Failure to follow instructions and safety messages could result in

death or serious injury.

Fuel conversions shall be completed by a qualified service agency in accordance with the detailed conversion instructions

and all applicable codes and requirements of the authority having

jurisdiction. The information in these instructions must be followed to minimize the risk of fire or explosion and to prevent property

damage, personal injury or death. The qualified service agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the appliance is

checked as specified in the manufacturer's instructions.

I. Read and follow detailed conversion instructions below and also

on the heater.

2. The conversion kit with necessary parts are in a bag attached to the side of the water heater.

UNION BLACK PIPE

GROUND JOINT_ _ BLAC/K PIPE_

(OPTIONAL)

CONTROL

VALVE

3" MIN.

(76.2m

CAP

GAS

FIGURE 16. GAS PIPING WITH ALL

BLACK IRON PiPE TO GAS CONTROL,

ALTERNATIVE SEDIMENT TRAP LOCATION

FIGURE 17.

Shut off the gas supply to the water heater.

Remove the outer door.

Rotate the thermostat dial on the water heater control counterclockwise (('_) until the main burner ignites and burns off all residual gas in the control and supply lines.

Rotate the thermostat dial clockwise (f_) back to the "PILOT

LIGHTING" position.

Turn the gas control knob "A" to "PILOT". Depress knob slightly and rotate to "OFF" position, see Figure I8.

_ ,,:_::=_ GAS

A _."'_ CONTROL

FIGURE 18.

8. Unplug wire from igniter assembly mounted to the top of the gas valve.

9.Removeflangenutsholdinginnerdoorinplacewith3/8"nut driver,seeFigure19.

15.RemovethePhillips-headscrewholdingthepilotbrackettothe burnerhead,seeFigure22.

NATURALGAS_

PILOT___

I- SCREW

FIGURE 22.

WIRE AND

PILOT TUBE

FLANGE

NUT

INNER iNNER DOOR

DOOR GASKET

I_ ASSEMBLY

PILOT

SCREWS

FIGURE 19.

10. Loosen flare nut "T" holding thermocouple to bottom of gas valve with 3/8" open-end wrench and pull down to remove, see Figure

20.

11. Loosen flare nut "P" holding pilot line to bottom of gas valve with 7/16" open-end wrench and pull tube down to remove, see

Figure 20.

12. Loosen flange nut "B" holding burner tube to bottom of gas valve with 3/4" open-end wrench and pull down to remove, see Figure

20.

16. Remove the two Phillips-head screws holding the natural burner head to the burner tube assembly, see Figure 23.

17. Using 3/8" boxed-end wrench remove the natural gas burner orifice from the burner tube. Install burner orifice marked "LP"

and tighten securely, see Figure 23.

18. Locate and install the propane burner head to the burner tube using the two Phillips-head screws, see Figure 23.

BURNER TUBE PROPANE

ASSEMBLY BURNER HEAD

FLANGE

NUT X

IGNmTER --'_

WIRE AND

PILOT TUBE

/ __ ASSEMBLY

_J ii_ I BURNER

_. _X__----PI LOT

'_rlll "_ _'_ 8. ASSEMBLY

/ scREws

iNNER INNER DOOR

DOOR GASKET

FIGURE 23.

THERMOCOUPLEJ[ L.[ ,L[PILOT TUBING

FIGURE 20.

13. Grasp burner tube and remove burner assembly through inner door opening.

14. To remove the natural gas pilot assembly, remove the Phillips- head screw holding the TCO bracket to the burner tube bracket, see Figure 21.

BURNER

TUBE

ASSEMBLY

PILOT

SCREWS

TCO BRACKET

FIGURE 21.

19. Push the natural gas pilot assembly grommet out of the inner door towards the combustion chamber.

20.

To install the propane pilot assembly, put the igniter wire, thermocouple lead, and pilot tube through the inner door hole.

Reinstall the Phillips-head screw securing the TCO bracket to the burner tube. Reinstall the Phillips-head screw securing the pilot assembly to the burner head bracket.

21.

Push the grommet into the inner door hole making sure the door

fits into the groove in the grommet.

22.

Reinstall the burner assembly through the door opening being careful not to damage the door gasket on the studs. Position

end of burner tube inside bracket as shown in Figure 24.

l "&

/ --.

BRACKET BURNERTUBE

FIGURE 24.

LOCATION

23.Placescrewdriverinslot"C",seeFigure25.Depressandturn counterclockwise(t"_)tostop.Controlscrewmustbein"IN"position forpropane(LP)gasandin"OUT"positionfornaturalgas.STOP! Readlabel"ForYourSafety"locatedonyourwaterheater.

"A" GAS

CONTROL KNOB

FUEL CONVERSION INSTRUCTIONS FROM PROPANE @ GAS TO NATURAL GAS

For conversion of Propane (LP) gas to Natural gas follow the "Fuel Conversion Instructions From Natural Gas to Propane (LP) Gas" except in:

GAS LINE

INLE__

TEMP

ADJUSTMENT DIAL / CAP

_OUT F_OR NATURAL

IN FOR PROPANE (LP}

SLOT "C"

r_ PLASTIC

FIGURE 25.

24. Light pilot following the lighting and operating instructions on the front surface of the heater.

25. Install outer door.

Water temperature over I25°F

(52°C) can cause severe burns instantly resulting in severe injury or death.

Children, the elderly, and the physically or mentally disabled

are at highest riskforscald injury, Feel water before bathing or

showering. Temperature limiting valves are

available.

Read instruction manual for safe

temperature setting.

1. Step 14, remove LP gas pilot assembly.

2. Step 16, remove LP gas burner head.

3. Step 17, use burner orifice marked "N".

4. Step 18, use Natural gas burner head.

5. Step 20, use Natural gas pilot assembly.

6. Step 23, turn control screw in slot "C" in Figure 25 clockwise to stop. Screw must be in "OUT" position for

Natural gas.

See "Instruction Label" for orifice sizes.

Maximum Supply Pressure: I0.5" W.C. for Natural Gas.

I3" W.C. for Propane (L.R) Gas.

Minimum Supply Pressure: 5" W.C. for Natural Gas.

I1" W.C. for Propane (L.R) Gas.

fire or explosion may result causing property damage, personal

WARN ING :If you do not follow these instructions exactly, a

iniury or loss of life.

BEFORELIGHTING:ENTIRESYSTEMMUSTBEFILLEDWITHWATERANDAIR PURGEDFROMALLLINES

A. T,his a.ppliance has. a .pi.lotwhich is liLby a piezo-

elec_nc spark gas ignmon sys[em, uo no_qpen

the inner aoor of tlie app lance and try to I ght the pilot by hand.

B.BEFORE LIGHTING smell all around the appliance

area for gas. Be sure to smell next to the floor because some gas is heavier than air and will

settle on the floor.

WHAT TO DO IF YOU SMELL GAS

oDo not try to light any appliance. oDe not touch any electric switch; do not use any

phone in your building.

elrnmediately call your gas supplier from a neighbor's

phone. Follow the gas suppNer's instructions.

°If you cannot reach your gas supplier, call the fire

department.

C.Use only your hand to push in or turn the gas control

knob. Never use tools. If the knob will not push in or

turn by hand, don't try to repair it, call a qualified service technician. Force or attempted repair may

result in a fire or explosion.

D.Do not use this appliance if any part has been under

water. Immediately contact a qualified installer or service agency to replace a flooded water heater.

Do not attempt to repair the unit! It must be replaced!

z GAS CONTROL

,irz_h"_j KNOB ---J_

_ PIEZO

I,o,( 'i I IGNITOR

L_t ENERATOR

I:HERMOSTAT

GASCONTROLD IAL

1. STOP! Read the safety information above on this label.

2. Set the thermostat to lowest setting. Turn thermostat dial fully clockwise C until it stops.

3. Push the gas control knob down slightly and turn clockwise Cto"OFF". SEE FIGURE 'A'.

NOTE: Knob cannot be turned from "PILOT' to "OFF" unless knob is pushed down slightly. Do not force.

4. Remove the outer burner door located below the gas control.

5. Wait five (5) minutes to clear out any gas. If you then smell gas, _I_I_STOP! Follow "B" in the

safetyinformation_.B_ J above on this label. If youdon_tsmellgas,'_rgo to next step.

6. This unit is equipped with a push button pilot ignitor, which is used to light the pilot. Locate the ignitor

on the gas control.

7. Turn gas control knob counterclockwise

to "PILOT". SEE FIGURE 'B'.

The pilot is located on the right side of the burner. It 13. Set thermostat to desired setting.

FIGURE 'A' FIGURE 'B' FIGURE 'C'

"OFF" POSITION "PILOT" POSITION "ON" POSITION

TOP KNOB

9. Once the pilot has been found, push the gas knob all the way down. Immediately press the pilot ignitor button rapidly (4)to (5)times. If the pilot will not light, repeat step (3) through (9).

10. Cor_nue Ioholdthe gas conlrol knob down forabout one (1) minute after the _lot is lit. Release the gas

control knob and it will pop back up. Pilot should remain lit.Ifit goes out, repeatstep (3)through (9). It

t may take seyeral minutes for airto clear the lines

oerore the piot will light.

• Ifknob does not pop upwhen released, stop and immediately call your service technician or gas

supplier.

• If the pilot will not stay lit al_er several tries,

turnthe gas controlknob clockwise _'- to 'OFF'and

call your service technician or gas supplier. SEE FIGURE 'A'

11. Once the pilot flame is established replace the outer burner door.

12. At arm's length away, turn gas control knob counterclockwise_ to 'ON'. SEE FIGURE %'.

/ \

• PILOT THERMOCOUPLE_

MAINBURNER

/! _-°

FIGURE "D"

can be located by looking through the glass view port A DANGER: Hotter water increases the risk

while pressing the piezo ignitor button several times _ of scald injury. Consult the instruction

Look for a spark at the pilot location, Figure "D". manual beTore chang ing _emperalure.

1. Turn the thermostat dial to lowest 2. Push gas control knob down slightly and tum clock- setting(PILOT LIGHTING). wise _" to 'OFF'. Do not force. SEE FIGURE'A'.

BEFOREMGHTINGTHEPILOT:

I. Checkthegaslinesforleaks.

a.Useasoapywater solution. DO NOT test for gas leaks

using a match or open flame.

5. Will a water leak damage anything? See the "Locating the New Water Heater" section.

6. Is there proper clearance between the water heater and anything that might catch fire? See the "FACTS TO CONSIDER

ABOUT THE LOCATION" section.

b. Brush the soapy water solution on all gas pipes, joints and

fittings.

c. Check for bubbling soap. This means you have leak. Turn

"OFF" gas and make the necessary repairs.

Is the new temperature-pressure relief valve properly installed and piped to an adequate drain? See "Temperature-Pressure

Relief Valve" section.

Are the cold and hot water lines connected to the water heater

correctly? See "Water Piping" instructions in the "Installing the New Water Heater" section.

Is the water heater completely filled with water? See "Filling the Water Heater" instructions in the "Installing the New Water

Heater" section.

VENT PIPE TO UL

LmSTEDROOF JACK

HOT

7. Do you have adequate ventilation so that the water heater will

8. Is the draft hood vent piping properly secured? See "Venting"

9. Is there proper clearance between the vent pipe and anything

I0. Is the vent pipe properly sloped and does the vent terminate

I1. Do you need to call your gas company to check the gas pipe

TEMPERATURE-PRESSURE

RELIEF VALVE

operate properly? See the "FACTS TO CONSIDER ABOUT THE LOCATION" section.

instructions in the "Installing the New Water Heater" section.

that might catch on fire? See "Venting" Instructions in the "Installing the New Water Heater" section.

outdoors? See "Venting" instructions in the "Installing the New Water Heater" section.

and its hookup?

MODEL RATING PLATE

AUTOMATIC STORAGE WATER HEATER FOR

INSTALLATION IN A MANUFACTURED HOME

SHUTOFF

VALVE

TEE

DRIP LEG

(Sediment Trap)

GAS

SUPPLY

PIPE

CAP

SHUTOFFVALVE

(Do not cap or plug.

Must terminate beneath

manufactured home.)

PiPE

COLD

I L

I 1 t !

*For 30 and 40 Gallon heater as shown. For 30 Gallon heater:

ORIRCE 81ZE: #36 FOR NATURAL I #52 FOR LP iF CONVERTED - PROPANE RATE 32,000 BTU

For 40 Gallon heater: ORIFICE SIZE: #36 FOR NATURAL / #51 FOR LP

IF CONVERTED - PROPANE RATE 35,500 BTU

Shortrepeatedheatingcyclescausedbysmallhotwaterusescan causetemperaturesatthepointofusetoexceedthethermostat settingbyupto30°F(16.7°C).Ifyouexperiencethistypeofuse youshouldconsiderusinglowertemperaturesettingstoreduce

scaldhazards.

Thethermostatofthiswaterheaterhasbeenfactorysetatits lowestposition.Itisadjustableandmustberesettothedesired

temperaturesettingtoreducetheriskofscaldinjury.Themark (V)indicativeofapproximately120°F(49°C)isthepreferred startingpointforthecontrol.SomeStateshavearequirementfor

alowersetting.

Water temperature over 125°F

(52°0) can cause severe burns instantly resulting in severe injury

or death. Children, the elderly, and the

physically or mentally disabled are at highest riskfor scald injury.

Feel water before bathing or showering.

Temperature limiting valves are

available.

Read instruction manual for safe

temperature setting.

HOTTER WATER CAN SCALD: Water heaters are intended to produce hot water. Water heated to a temperature which will satisfy

space heating, clothes washing, dish washing, and other sanitizing needs can scald and permanently injure you upon contact. Some

people are more likely to be permanently injured by hot water than others. These include the elderly, children, the infirm, or physically/ mentally handicapped. If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap, then you must

take special precautions. In addition to using the lowest possible temperature setting that satisfies your hot water needs, a means such as a mixing valve, should be used at the hot water taps used by these people or at the water heater. Mixing valves are available at plumbing supply or hardware stores, see Figure 8. Follow manufacturer's

instructions for installation of the valves. Before changing the factory setting on the thermostat, see Figure 26. Using the lowest hot water temperature that meets your needs will also provide the most energy efficient operation of the water heater.

Never allow small children to use ahot water tap, or to draw their own bath water. Never leave a child or handicapped person unattended

in a bathtub or shower.

NOTE: A water temperature range of 120°F-140°F (49°C-60°C) is recommended by most dishwasher manufacturers.

Turn the water temperature dial clockwise ( f'_ ) to decrease the temperature, or counterclockwise ( _ ) to increase the

temperature.

Should overheating occur or the gas supply fail to shut off, turn off the manual gas control valve to the appliance.

GAS

_ CONTROL

KNOB

iNLET

GAS LINE -1= L

=__TEMPERATURE

ADJUSTMENT DiAL

FIGURE 26.

VERY HOT = approx. 160° (71°C) C = approx. 150°F (66°C)

B = approx. 140°F (60°C)

A = approx. 130°F (54°C)

,& = approx. 120°F (49°C) Lowest Setting = approx. 80°F (27°C)

About I/2 second

About 1-1/2 seconds Less than 5 seconds

About 30 seconds

More than 5 minutes

VENTING SYSTEM INSPECTION

Breathing Hazard - Carbon Monoxide Gas

• Flue gases may escape if vent pipe is not connected.

• Be alert for obstructed, sooted or

_';_,_t_,_,_i_';! deteriorated vent system to avoid

__ _ • Do not store corrosive chemicals in

Breathing carbon monoxide can cause brain damage or

death. Always read and understand instruction manual.

.::.:_.::o. serious injury or death.

vici nity of water heater.

• Chemical corrosion of flue and vent system can cause serious injury or

death.

You should check for sooting. Soot is not normal and will impair proper combustion.

Soot build-up indicates a problem that requires correction before

further use. Turn "OFF" gas to water heater and leave off until repairs

are made, because failure to correct the cause of the sooting can result in a fire causing death, serious injury, or property damage.

FIGURE 27,

At least once a year a visual inspection should be made of the venting system. You should look for:

1. Obstructions which could cause improper venting. The combustion and ventilation air flow must not be obstructed.

2. Damage or deterioration which could cause improper venting or leakage of combustion products.

3. Rusted flakes around top of water heater.

Be sure the vent piping is properly connected to prevent escape of dangerous flue gasses which could cause deadly asphyxiation.

Obstructions and deteriorated vent systems may present serious health risk or asphyxiation.

Chemical vapor corrosion of the flue and vent system may occur if air for combustion contains certain chemical vapors. Spray can propellants, cleaning solvents, refrigerator and air conditioner

refrigerants, swimming pool chemicals, calcium and sodium chloride, waxes, bleach and process chemicals are typical compounds which are potentially corrosive.

If after inspection of the vent system you found sooting or

deterioration, something is wrong. Call the local gas utility to correct the problem and clean or replace the flue and venting before resuming operation of the water heater.

BURNERINSPECTION

Flood damage to a water heater may not be readily visible or

immediately detectable. However, over a period of time a flooded water heater will create dangerous conditions which can cause DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAMAGE. Contact a qualified installer or service agency to replace a flooded water heater. Do not attempt to repair the unit! It must be

replaced!

At least once a year a visual inspection should be made of the main burner and pilot burner, see Figure 27.

BURNER CLEANING

In the event your burner needs cleaning, follow these instructions:

If inspection of the burner shows that cleaning is required, turn the gas control knob clockwise ( f_ ) to the "OFF" position, depressing

slightly.

NOTE: The knob cannot be turned from "PILOT" to "OFF" unless knob is depressed slightly. DO NOT FORCE.

The burner needs to be removed for cleaning. Call a service agency to remove and clean the burner and correct the problem that required

the burner to be cleaned.

HOUSEKEEPING

Vacuum around base of water heater for dust, dirt, and lint on a

regular basis.

Fire and Explosion Hazard

Do notobstruct combustion airopenings atthe bottom of the water heater.

Do not use or store flammable vapor products such asgasoline, solvents or

adhesives in the same room or area near water heater or other appliance.

Visible inspect air intake screen at least once every six months and clean

if accumulated lint. Can cause serious injury or death.

AT LEAST ONCE EVERY SIX MONTHS A VISUAL iNSPECTION

SHOULD BE MADE OF THE AIR INTAKE SCREEN, CLEAN IF LiNT ACCUMULATIONS ARE NOTICED.

ANODE ROD INSPECTION

Property Damage Hazard

TEMPERATURE-PRESSURE

DISCHARGEPIPE

, Avoidwater heaterdamage.

• Inspectionand replacementof anode rod required.

The anode rod is used to protect the tank from corrosion. Most hot water tanks are equipped with an anode rod. The submerged rod

deteriorates to protect the tank. Instead of corroding the tank, water ions attack and eat away the anode rod. This does not affect the

water's taste or color. The rod must be maintained to keep the tank in operating condition.

Anode deterioration depends on water conductivity, not necessarily water condition. A corroded or pitted anode rod indicates high water conductivity and should be checked and/

or replaced more often than an anode rod that appears to be intact. Replacement of a depleted anode rod can extend the

life of your water heater. Inspection should be conducted by calling the Sears Service Center for an authorized contractor.

At a minimum, the anode(s) should be checked annually after the warranty period.

TEMPERATURE-PRESSURE RELIEF VALVE OPERATION

FIGURE 28,

If after manually operating the valve, it fails to completely reset and continues to release water, immediately close the cold

water inlet to the water heater, follow the draining instructions,

and replace the temperature-pressure relief valve with a new one.

If the temperature-pressure relief valve on the appliance weeps or discharges periodically, this may be due to thermal expansion.

You may have a check valve installed in the water line or a water meter with a check valve. Consult the Sears Service Center

for further information. Do not plug the temperature-pressure

relief valve.

DRAINING

• Burnhazard

• Hotwaterdischarge.

• Burnhazard

. Hotwaterdischarge.

• Keep hands clear of drain valve discharge.

The temperature-pressure relief valve must be manually operated at least once a year.

When checking the temperature-pressure relief valve operation, make sure that (1) no one is in front of or around the outlet of

the temperature-pressure relief valve discharge line, and (2) that the water discharge will not cause any property damage, as the

water may be extremely hot, see Figure 28.

• Keep hands clear of drain valve discharge.

The water heater should be drained if being shut down during

freezing temperatures. Also periodic draining and cleaning of

sediment from the tank may be necessary.

1. Turn the gas control knob to the "OFF" position.

2. CLOSE the cold water inlet valve to the water heater.

3. OPEN a nearby hot water faucet and leave open to allow for draining.

4. Connect a hose to the drain valve and terminate to an adequate drain.

5. OPEN the water heater drain valve to allow for tank draining.

NOTE: If the water heater is going to be shut down and drained for an extended period, the drain valve should be

left open with hose connected allowing water to terminate

to an adequate drain.

6.CLOSEthedrainvalve.

7.Followinstructionsinthe"FillingTheWaterHeater"section.

8.Followthelightinginstructionsonthelabelor"Operating Instructions"torestartthewaterheater.

DRAINVALVEWASHER REPLACEMENT

TAMPER

RESISTANT

ASSEMBLY

_HANDLEAND

CAP ASSEMBLY

WASHER

__WASHER

(See Figure 29)

I. Follow "Draining" instructions.

2. Turning counterclockwise (('_), remove the hex cap below the screw handle.

3. Remove the washer and put the new one in place.

4. Screw the handle and cap assembly back into the drain valve and retighten using a wrench. DO NOT OVER TIGHTEN.

5. Follow instructions in the "Filling The Water Heater" section.

6. Check for leaks.

FIGURE 29.

SERVICE

Before calling for repair service, read the Start Up Condibbns and Operattbnal Conditions found in the Troubleshooting Guide of this manual.

If a condition persists or you are uncertain about the operation of the

water heater, let the Sears Service Center check it out.

Contact Sears Service Center at:

1-800-4-MY-HOME _ (1-800-469-4663).

START UP CONDITIONS

Thermat Expansion

Property Damage Hazard

• Avoid water heater damage.

• Install thermal expansion tank or device if necessary.

• Contact qualified installer or service agency.

Water supply system may, because of such events as high line pressure, frequent cut-offs, and the effects of water hammer have installed devices such as pressure reducing valves, check valves,

back flow preventers, etc., to control these types of problems. When these devices are not equipped with an internal by-pass, and no other measures are taken, the devices cause the water system to be closed. As water is heated, it expands (thermal expansion) and closed systems do not allow for the expansion of heated water.

NOTE: Expansion tanks are pre-charged with a 40 psi air charge. if the inlet water pressure is higher than 40 psi, the expansion

tank's air pressure must be adjusted to match that pressure,

but must not be higher than 80 psi.

(3)

HOT

PRESSURE

REDUCING

VALVEWiTH

WATER HEATER BY-PASS

NLET F TT NG

COLD WATER .___

PRESSURE GAUGE iNLET COLD

WATER SHUT-OFF

(2)

RECOMMENDED INSTALLATION

(VERTICAL MOUNTING)

The water within the water heater tank expands as it is heated and increases the pressure of the water system. If the relieving point of water heater's temperature-pressure relief valve is reached,

the valve will relief the excess pressure. The temperature- pressure relief valve is not intended for the constant relief of thermal expansion. This is an unacceptable condition and must

be corrected.

It is recommended that any devices installed which could create a closed system have a by-pass and/or the system have an expansion tank or device to relieve the pressure built by thermal expansion. Thermal expansion tanks are available from Sears stores and

through the Sears Service Centers. Contact the local plumbing inspector, water supplier and/or the Sears Service Center for assistance in controlling these situations, see Figure 30.

Thermal Expansion Tank Specifications

Model

Number

153.331020

153.331050

Tank

Capacity

In Gallons

2 5

Dimensions

In inches (ram)

Diameter Length

8 (203) 12-3/4 (323)

11 (279) I4-3/4" (375)

Pipe

Fitting

On Tank

3/4" Male 3/4" Male

Expansion Tank Sizing Chart

inlet* Water Heater Capacity (Gallons)

Water

Pressure 30 40 50 66 80

Expansion

Tank

Capacity

Needed

*Highest recorded inlet water pressure in a 24 hour period or regulated water pressure.

40 psi 2 2 2 5 5 50 psi 2 2 2 5 5 60 psi 2 2 5 5 5 70 psi 2 2 5 5 5 80 psi 2 5 5 5 5

NOT

I FLOOR, CEiLiNG JOIST, ETC,

WATER HEATER

COLD WATER

iNLET FiTTiNG

F -_L_ (1) VALVEWiTH

-- STRAPPING

i (3)

| PRESSURE

l| REDUCING

II H _. EXPANSION BY-PASS

IIIIb-TA"* /

-- PRESSURE GAUGE iNLET COLD

ALTERNATE RECOMMENDED INSTALLATION

(HORIZONTAL MOUNTING)

FIGURE 30.

Strange Sounds

Possible noises due to expansion and contraction of some metal parts during periods of heat-up and cool-down do not represent

harmful or dangerous conditions.

Condensation causes sizzling and popping within the burner area during heating and cooling periods and should be considered normal,

see Condensation section.

Draft Hood Operation

Check draft hood operation by performing a worst case depressurization of the building. With all doors and windows closed, and with all air handling equipment and exhaust fans operating such as furnaces, clothes dryers, range hoods and bathroom fans,

a match flame should still be drawn into the draft hood of the water heater with its burner firing. If the flame is not drawn toward the draft hood, shut off water heater and make necessary air supply

changes to correct.

/ f

WATER SHUT-OFF

Condensation

little or no dissolved oxygen in the water.

Wheneverthewaterheaterisfilledwithcoldwater,somecondensate willformwhiletheburnerison.Awaterheatermayappeartobe

leakingwheninfactthewateriscondensation.Thisusuallyhappens when:

• A new water heater is filled with cold water for the first time.

• Burning gas produces water vapor In water heaters,

particularly high efficiency models where flue temperatures are lower.

• Large amounts of hot water are used in a short time and the refill

water in the tank is very cold.

Moisture from the products of combustion condense on the cooler tank surfaces and form drops of water which may fall onto the burner or other hot surfaces to produce a "sizzling" or "frying" noise.

Excessive condensation can cause pilot outage due to water running down the flue tube onto the main burner and putting out the pilot.

Because of the suddenness and amount of water, condensation water may be diagnosed as a "tank leak". After the water in

the tank warms up (about I-2 hours), the condition should disappear.

Do not assume the water heater is leaking until there has been enough time for the water in the tank to warm up.

An undersized water heater will cause more condensation. The water heater must be sized properly to meet the family's demands

for hot water including dishwashers, washing machines and shower heads.

Excessive condensation may be noticed during the winter and early spring months when incoming water temperatures are at their

lowest.

a sulfate reducing bacteria within the water heater. (This harmless

bacteria is non-toxic to humans.)

an excess of active hydrogen in the tank. This is caused by the corrosion protective action of the anode.

Smelly water may be eliminated or reduced in some water heater models by replacing the anode(s) with one of less active material, and then chlorinating the water heater tank and all hot water

lines. Contact Sears Service for further information concerning an Anode Replacement Kit #9001453 and this Chlorination

Treatment. Anode replacement and chlorination of the tank are

not covered by the water heater's limited warranty.

If the smelly water persists after the anode replacement and chlorination treatment, it may be necessary to chlorinate or aerate

your water supply to eliminate the problem.

Do not remove the anode leaving the tank unprotected. By doing so, all warranty on the water heater tank is voided.

"AIR" in Hot Water Faucets

Explosion Hazard

o Flammable hydrogen

gases may be present.

- Keep all ignition sources away from faucet when

turning on hot water.

Good venting is essential for a gas fired water heater to operate properly as well as to carry away products of combustion and water

vapor.

Smoke / Odor

It is not uncommon to experience a small amount of smoke and odor during the initial start-up. This is due to burning off of oil from metal parts, and will disappear in a short while.

OPERATIONAL CONDITIONS

Smelly Odor

In each water heater there is installed at least one anode rod (see parts section) for corrosion protection of the tank. Certain

water conditions will cause a reaction between this rod and the water. The most common complaint associated with the

anode rod is one of a "rotten egg smell". This odor is derived from hydrogen sulfide gas dissolved in the water. The smell

is the result of four factors which must all be present for the odor to develop:

• a concentration of sulfate in the supply water.

HYDROGEN GAS: Hydrogen gas can be produced in a hot

water system that has not been used for a long period of time

(generally two weeks or more). Hydrogen gas is extremely

flammable and explosive. To prevent the possibility of injury

under these conditions, we recommend the hot water faucet, located farthest away, be opened for several minutes before

any electrical appliances which are connected to the hot water system are used (such as a dishwasher or washing machine).

If hydrogen gas is present, there will probably be an unusual sound similar to air escaping through the pipe as the hot water

faucet is opened. There must be no smoking or open flame near the faucet at the time it is open.

High Temperature Shut Off System

This water heater is equipped with an automatic gas Shut-off

system. This system works when high water temperatures are

present. Turn "OFF" the entire gas supply to the water heater. The high temperature Shut-off is built into the gas control valve. It is non-resettable. If the high temperature Shut-off

activates, the gas control valve must be replaced. Contact

your gas supplier.

Usethisguidetochecka"Leaking"waterheater.Manysuspected"Leakers"arenotleakingtanks,Oftenthesourceofthewater canbefoundandcorrected.

Readthismanualfirst.Thenbeforecheckingthewaterheatermake surethegassupplyhasbeenturned"OFF",andneverturnthegas

"ON"beforethetankiscompletelyfullofwater.

A.Wateratthedrafthoodiswatervaporwhichhascondensedout

ofthecombustionproducts.Thisiscausedbyaprobleminthe

vent.Contactthegasutility.

B.*Condensationmaybeseenonpipesinhumidweatherorpipe

connectionsmaybeleaking.

C.*Theanoderodfittingmaybeleaking. D.Smallamountsofwaterfromtemperature-pressurereliefvalve

maybeduetothermalexpansionorhighwaterpressureinyour area.

E.*Thetemperature-pressurereliefvalvemaybeleakingatthe

tankfitting.

RWaterfromadrainvalvemaybeduetothevalvebeingslightly

opened.

G.*Thedrainvalvemaybeleakingatthetankfitting.

Read and understand instruction manual and safety messages

before installing, operating or

servicing this water heater.

Failure to follow instructions and

safety messages could result in

death or serious injury. Instruction Manual must remain

with water heater.

Combustion products contain water vapor which can condense on the cooler surfaces of the tank. Droplets form and drip onto

the burner or run on the floor. This is common at the time of

start-up after installation and when incoming water is cold.

Water in the water heater bottom or on the floor may be from

condensation, loose connections, or the relief valve. DO NOT replace the water heater until a full inspection of all possible water

sources is made and necessary corrective steps taken.

Leakage from other appliances, water lines, or ground seepage should also be checked.

To check where threaded portion enters tank, insert cotton

swab between jacket opening and fitting. If cotton is wet, follow "Draining" instructions in the "Periodic Maintenance" section and

then remove fitting. Put pipe dope or Teflon tape on the threads

and replace. Then follow "Filling the Water Heater" instructions in the "Installing the New Water Heater" section.

Theseguidelinesshouldbeusedbyaqualifiedserviceagent.CallSearsServiceat1-800-4-MY-HOME_(1-800-469-4663)forassistance. Informtheassociatethatthisisa"FlammableVaporIgnitionResistant"Product.

o e

Improperly sealed, hot or cold supply connection,

WATER

LEAKS

LEAKING

T&P VALVE

SMELLY ODORS

PILOT WiLL

NOT LIGHT

BURNER WILL Clean and reinstall air intake screen.

NOT STAY LIT

PILOT OUTAGE

NOT ENOUGH

HOT WATER Contact your gas supplier.

WATER TOO HOT Refer to TEMPERATURE REGULATION,

WATER HEATER SOUNDS Refer to CONDENSATION.

SIZZLING - RUMBLING instructions in Maintenance section of manual.

SOOTING determine cause.

VENT GAS ODORS Contact Sears Service to determine cause.

relief valve, drain valve, or thermostat threads.

Leakage from other appliances or water lines. Condensation of flue products. Thermal expansion in closed water system.

Improperly sealed valve.

High sulfate or mineral content in water supply.

Bacteria in water supply.

Gas control knob not positioned correctly.

Main gas supply off.

Igniter tip more than I/8" from pilot hood. Thermocouple malfunction. Thermocouple TCO malfunction.

Melted insulation on igniter wire or shorting of

igniter wire.

High ambient room temperature. Wire disconnected from spark igniter.

Broken electrode or electrical wire.

Piezo Igniter generator fails to operate or

malfunctions. Thermocouple TCO malfunction.

High ambient room temperature.

Dirty or clogged air intake screen.

Flame arrestor openings blocked.

Defective Gas Control.

Dirty pilot burner.

Dirty or clogged air intake screen. Thermocouple tip is not in contact with pilot flame. Thermocouple malfunction. Thermocouple TCO malfunction.

Defective Gas Control.

Heater not tit or thermostat not on. Thermostat set too low.

Heater undersized.

Low gas pressure.

Incoming water is unusually cold.

Leaking hot water pipes or fixtures.

High temperature limit switch activated. Thermostat set too high. Condensation dripping on burner.

Sediment or calcium in bottom of heater tank.

Improper combustion.

Lack of supply air.

Improperly installed vent piping.

Downdraft.

Poor combustion.

Tighten threaded connections.

Inspect other appliances near water heater.

Refer to CONDENSATION.

Install thermal expansion tank (DO NOT plug T&P valve).

Check relief valve for proper operation (DO NOT plug T&P valve).

Drain and flush heater thoroughly, then refill. Chlorinate or aerate water supply.

Refer to LIGHTING INSTRUCTIONS. Turn on main gas Shut-off valve.

Adjust igniter tip. Replace pilot assembly. Replace pilot assembly.

Contact Sears Service to determine cause.

Contact Sears Service to determine cause. Reconnect wire connector to spark igniter.

Replace pilot assembly. Replace Piezo Igniter generator.

Replace pilot assembly. Contact Sears Service to determine cause.

Contact Sears Service to determine cause, Replace Gas Control.

Clean pilot assembly, Clean and reinstall air intake screen.

Insert thermocouple correctly, Replace pilot assembly. Replace pilot assembly. Replace Gas Control.

Refer to LIGHTING INSTRUCTIONS. Refer to TEMPERATURE REGULATION. Reduce hot water use.

Allow more time for your heater to re-heat. Have plumber check and repair leaks.

Contact Sears Service to determine cause,

Clean sediment from tank. Refer to DRAINING

No adjustment available. Contact Sears Service to

THE ECONOMIZER TM 6 MOBILE HOME GAS WATER HEATER

153.333850 30 Gallon

153.333950 40 Gallon

BURNER ASSEMBLY

"N 5

17_ / \

11 /

/ \

Key No.

"1 *2

*3 *4

*5 *6

7 8 9

10 11

12 13

14 15

16 17

** 18

*'2I **22 **23

**24

Part Description

Burner Assembly Burner Head

Burner Orifice Burner Tube

Pilot Assembly Inner Door

Inner Door Gasket Ftue Baffle Flue Restrictor

Draft Hood Gas Control

Piezo Igniter Assembly Air Intake Screen

Nipple Inlet Tube Heat Trap Nipple (1-Outlet)

Temperature-Pressure Relief Valve Drain Valve

Drain Valve Washer Outer Door

Anode Rod Mounting Bracket Kit Assembly

Conversion Kit - Purchased (LP to Nat.) Conversion Kit - Supplied (Nat. to LP)

Instruction Manual

153.333850 9006369

9003385 9006375

9006378 9003542 9003399

9003398 9006383 9000275

9000273 9006384

9003410 9003406

9006386 9003719

9000071 9000058

N/A

9003545 9003890

9006388 9006389 9006394

185876-000

Model Numbers

153.333950 9006370

9003385 9006375

9006379 9003531 9003400

9003398 9003970 9900275

9900273 9906384

9903410 9003406

9006386 9003719

9009071 9000058

N/A

9003545 9003972

9006388 9006391 9006396

185876-000

* Door Gasket supplied with these parts.

Now that you have purchased your gas water heater, should a need ever exist for repair parts or service, simply contact any Sears

Service Center or call 1-8O0-4-MY-HOME <_(1-800-469-4663). Be sure to provide all pertinent facts when you call or visit.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION:

** Not shown.

MODEL NUMBER SERIAL NUMBER TYPE GAS - NATURAL OR PROPANE (L.R)

PART DESCRIPTION

THIS IS A REPAIR PARTS LIST, NOTA PACKING LIST.

6 YEAR LiMiTED WARRANTY ON WATER HEATER

For six years from date of purchase, ifthis water heater is installed and operated ina single-family home in accordance with the owner's manual instructions and all local applicable plumbing codes, Sears will supply a free water heater for one that develops a leak.

For the second through sixth year from purchase date, you must pay the labor cost for installation of water heater.

For commercial, institutional, industrial, or residential use by two or more families, the above limited warranty is only for two years. During the second year you must pay the labor cost for water heater installation.

1 YEAR EXCLUSIVE KENMORE LABOR WARRANTY

For the first year from the date of purchase, Sears will, free of charge, supply and install new water heater parts for defective ones or a new water heater for one that develops a leak.

WARRANTY SERVICE

To obtain warranty service, call 1-800-4-MY-HOME <R_(1-800-469-4663). This warranty applies only while this product is in use in the United States.

This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

SEARS, ROEBUCK AND CO,, Dept, 8!7 WA, HOFFMAN ESTATES, IL 60179

The price of your water heater does not include a free checkup service call. On water heater installations arranged by Sears, Sears warrants the installation.

A charge will be made on service calls due to poor or incomplete installation. These include: a. Adjusting thermostat b. Leaks in pipes or fittings c. Condensation

MASTER PROTECTION AGREEMENTS

Congratulations on making a smart purchase. Your new Kenmore <R' product is designed and manufactured for years of dependable operation. But like all products, it may require preventive maintenance or repair from time to time. That's when having a Master Protection

Agreement can save you money and aggravation.

Purchase a Master Protection Agreement now and protect yourself

from unexpected hassle and expense.

The Master Protection Agreement also helps extend the life of your

new product. Here's what's included in the Agreement:

Expert Service by our 12,000 professional repair specialists.

Unlimited service and no charge for parts and labor on all covered repairs.

"No-lemon" guarantee - replacement of your covered product if four or more product failures occur within twelve months.

Product replacement if your covered product can't be fixed.

Annual Preventive Maintenance Check at your request - no

extra charge.

Call 24 hours a day, 7 days a week (U.S.A. and Canada)

The model number of yourwater heater isfound on the modelrating plate onthe front of the water heater

Fast help by phone - phone support from a Sears technician on products requiring in-home repair, plus convenient repair scheduling.

Power surge protection against electrical damage due to power

fluctuations.

• Rental reimbursement if repair of your covered product takes longer than promised.

Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service appointment on-line.

Sears has over 12,000 professional repair specialist, who have access to over 4.5 million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life

of your new purchase for years to come. Purchase your Master Protection Agreement today!

Some limitations and exclusions apply. For prices and additional information call 1-800-827-6655.

SEARS iNSTALLATION SERVICE

For Sears professional installation of home appliances, garage door openers, water heaters and other major home items, in the U.S.A.,

call 1-800-4-MY-HOME _.

For in-home major brand repair service

1=800=4=MY=HOME ®

(t -800-46g-4663)

www.sears,com

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Kenmore 153333950, 153333850 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual