Kenmore 153333546, 153333446, 153333416HA, 153333346, 153333316HA Owner’s Manual

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Owner's Manual

THE ECONOMIZER TM6

GAS WATER HEATER

FOR POTABLE WATER HEATING ONLY.

NOT SUITABLE FOR SPACE HEATING.

NOT FOR USE IN MOBILE HOMES.

MODELNO.

153.333316 HA

153.333346

153.333416 HA

153.333446

153.333546

30 Gallon High Altitude 30 Gallon

40 Gallon High Altitude 40 Gallon

50 Gallon

• Safety Instruction

• Installation

• Operation

• Care and Maintenance

• Troubleshooting

• Parts List

C3 TechnologyTM Gas Water Heaters meet the new ANSI Z21.10.1 standard that deals

with the accidental or unintended ignition of flammable vapors, such as those

emitted by gasoline.

Read and understand instruction manual and safety messages

before installing, operating or servicing this water heater

Failure to follow instructions and safety messages could result in

death or serious injury Instruction manual must remain

with water heater

For Your Safety

AN ODORANT IS ADDED TO THE GAS USED BY THIS WATER HEATER.

WARNING: If the information in these

instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.

--Do not store or use gasoline or other flammable vapors and liquids in the

vicinity of this orany other appliance.

-- WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance

• Do not touch any electrical switch; do not use any phone in you rbuilding.

• Immediately call your gas supplier

from a neighbor's phone. Follow the

gas supplier's instructions.

r,Jm_vl=1-']1II=1_,[_]_2!

Si no puede leer o entender el ingles y necesita el manual instructive y/o etiquetas en espaRol puede obtenerlos Ilamando al

t-800-821-2017. NO TRATE DE INSTALAR O OPERAR ESTE CALENTADOR DE AGUA si no entiende la informaci6n en las etiquetas

oen el manual instructivo. No hacer caeo de esta advertencia podrla resultar en laMUERTE O GRAVES LESIONES CORPORALES.

• If you cannot reach your gas supplier, call the fire department.

--Installation and service must be

performed by a qualified installer,

service agency or the gas supplier.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A

PRINTED IN THE U.S.A 0204 www.sears.com SUPERSEDES PART NO. 184481-000

PART NO. 184230*000

Your safety and the safety of others is extremely important in the installation, use and servicing of this water heater.

Many safety-related messages and instructions have been provided in this manual and on your own water heater to warn you and others of a potential injury hazard. Read and obey all safety messages and instructions throughout this manual. It is very important that the meaning of each safety message is understood by you and others who install, use or service this water heater.

to potential personal injury hazards. Obey all safety This is the safety alert symbol. It is used to alert you

messages that follow this symbol to avoid possible injury or death.

DANGER indicates an imminently hazardous situation which, if not avoided, could result in death or injury.

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or injury.

CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, could result

in property damage.

All safety messages will generally tell you about the type of hazard, what can happen if you do not follow the safety message and how to avoid the risk of injury.

IMPORTANT DEFINITIONS

Gas Supplier: The natural gas or propane utility or service who supplies gas for utilization by the gas burning

appliances within this application. The gas supplier typically has responsibility for the inspection and code approval of gas piping up to and including the natural gas meter or propane storage tank of a building. Many gas suppliers also

offer service and inspection of appliances within the building.

Readandunderstandinstruction manualandsafetymessages

beforeinstalling,operatingor

servicingthiswaterheater

Failuretofollowinstructionsand safetymessagescouldresultin

deathorseriousinjury instructionmanualmustremain

withwaterheater

_._A I For continued protection against

_ n riskoffh-e

Jl_., J "Do not install water heater on

j carpetedf,cor

_ ] ,Do not operate water heater if

, _ _ I flood damaged

Water temperature over f25°F (52°C) can cause severe burns instantly result ng in severe injury

or death.

Children, the elderly, and the physically or mentally disabled

are at highest riskier scald injury. Feel water before bathing or

showering. Temperature limiting valves are

available Read instruction manual for safe

temperature setting

Fire or Explosion Hazard

• Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other

appliance

• Avoid all ignition sources if you smell LP gas. Do notexpose water heater control to excessive gas

pressure Use only gas shown on rating plate.

Maintain required clearances to combustibles Keep ignition sources away from faucets after

_. extended period of non-use.]_ Read instruction manual before

installing, using or servicing

water heater

Explosion Hazard

• Overheated water can cause water tank explosion

• Properly sized temperature

and pressure relief valve must be installed in opening provided.

Breathing Hazard - Carbon Monoxide Gas

• install vent system in accordance with codes

• Do not operate water heater if flood damaged

• High altitude orifice mustbe installed for operation above 3,300 feet (1,006 m) (or above 5500 (1,676 m) feet for high altitude models)

• Do not operate if soot buildup.

• Do not obstruct water heater air intake with insulating jacket.

• De not place chemical vapor emitting products near water heater

• Gas and carbon monoxide detectors are availa hie

Breathing carbon monoxide can cause brain damage or

death. Always read and understand instruction manual

Improper installation and use may result

in property damage.

• Do not operate water heater if flood damaged.

• Inspect and replace anode

• Install in location with drainage.

• Fill tank with water before operation

• Be alert for thermal expans]on Refer to instruction manual for installation and service.

SAFE INSTALLATION, USE AND SERVICE ................................................................................................. 2

SAFETY PRECAUTIONS .............................................................................................................................. 3

TABLE OF CONTENTS ................................................................................................................................ 4

CUSTOMER RESPONSIBILITIES ................................................................................................................ 5

PRODUCT SPECIFICATIONS ...................................................................................................................... 5

MATERIALS AND BASIC TOOLS NEEDED ................................................................................................. 6

Matedal Needed ...................................................................................................................................................... 6

Basic Tools ............................................................................................................................................................. 6

TYPICAL INSTALLATION ............................................................................................................................... 7

INSTALLATION INSTRUCTIONS ............................................................................................................... 8-16

Removing the Old Water Heater .............................................................................................................................. 8

Facts to Consider About the Location ................................................................................................................ 9-10

Insulation Jackets ................................................................................................................................................. 10

Combustion Air and Ventilation Appliances

in Unconfined Spaces ............................................................................................................................................ 10

Combustion Air and Ventilation Appliances

in Confined Spaces ........................................................................................................................................... 11-12

Water Piping .................................................................................................................................................... 12-13

T & P Valve and Pipe Insulation ............................................................................................................................. 13

Temperature Pressure Relief Valve .................................................................................................................... 13-14

Filling the Water Heater ......................................................................................................................................... 14

Venting ............................................................................................................................................................. 14-16

Gas Piping ............................................................................................................................................................ 16

Sediment Trap ....................................................................................................................................................... 17

OPERATING INSTRUCTIONS ................................................................................................................ 18-19

Lighting & Operating Label .................................................................................................................................... 18

Temperature Regulation ......................................................................................................................................... 19

SERVICE AND ADJUSTMENT ............................................................................................................... 20-22

Tank (Sediment) Cleaning ...................................................................................................................................... 20

Venting System Inspection .................................................................................................................................... 20

Burner Inspection .................................................................................................................................................. 20

Burner Cleaning ..................................................................................................................................................... 20

Housekeeping .................................................................................................................................................. 20-21

Anode Rod Inspection ........................................................................................................................................... 21

Temperature-Pressure Relief Valve Operation ........................................................................................................ 21

Draining ............................................................................................................................................................ 21-22

Drain Valve Washer Replacement .......................................................................................................................... 22

Service .................................................................................................................................................................. 22

TROUBLESHOOTING GUIDE ................................................................................................................ 23-26

Start Up Conditions .............................................................................................................................................................23-25

Thermal Expansion ........................................................................................................................................... 23

Strange Sounds ............................................................................................................................................... 23

Draft Hood Operation ................................................................................................................................... 23-24

Condensation ................................................................................................................................................... 24

Smoke / Odor ................................................................................................................................................... 24

Operational Conditions ..................................................................................................................................... 24-25

Smelly Odor ..................................................................................................................................................... 24

Air in Hot Water Faucets .................................................................................................................................. 25

High Temperature Shut-Off System .................................................................................................................. 24

Leakage Checkpoints ....................................................................................................................................... 25

Troubleshooting Items ........................................................................................................................................... 26

PARTS ORDER LIST ................................................................................................................................. 27

WARRANTY ................................................................................................................................................ 28

Thank You for purchasing a Kenmore water heater. Properly

installed and maintained, it should give you years of trouble free service. If you should decide that you want the new water

heater professionally installed by Sears call 1-800-4-MY-HOME ®. They will arrange for prompt, quality installation by Sears

authorized contractors.

Abbreviations Found In This Instruction Manual:

• CSA - Canadian Standards Association

• ANSI - American National Standards Institute NFPA - National Fire Protection Association

• ASME - American Society of Mechanical Engineers

• GAMA- Gas Appliance Manufacturers Association

• This gas-fired water heater is design certified by CSA

INTERNATIONAL under American National Standard/CSA Standard for Gas Water Heaters ANSI Z21.10.1 • CSA 4.1

(current edition).

• Read the "Safety Precautions" section, page 3 of this manual

first and then the entire manual carefully. If you don't follow the safety rules, the water heater will not operate properly, tt could cause DEATH, SERIOUS BODILY INJURY AND/OR

PROPERTY DAMAGE.

This manual contains instructions for the installation, operation, and maintenance of the gas-fired water heater. It also contains warnings through out the manual that you must read and be aware of. All warnings and all instructions are essential to the proper operation of the water heater and

your safety. Since we cannot put everything on the first few pages, READTHE ENTIRE MANUAL BEFORE ATTEMPTING

TO INSTALL OR OPERATE THE WATER HEATER,

The installation must conform with these instructions and the local code authority having jurisdiction. In the absence of

local codes, installations shall comply with the following: In the United States: The National Fuel Gas Code ANSI

Z223.1/NFPA 54. This publication is available from the Canadian Standards Association, 8501 East Pleasant Valley

Rd, Cleveland Ohio 44131, or The National Fire Protection

Association, 1 Batterymarch Park, Quincy, MA 02269.

If after reading this manual you have any questions or do not understand any portion of the instructions, call the Sears Service Center.

Carefully plan the place where you are going to put the water

heater. Correct combustion, vent action, and vent pipe installation are very important in preventing death from possible carbon monoxide poisoning and fires. See

Figure 1. Examine the location to ensure the water heater complies

with the Facts to Consider About the Location section in this

manual.

For California installation this water heater must be braced, anchored, or strapped to avoid falling or moving during an earthquake. See instructions for correct installation

procedures. Instructions may be obtained from your local dealer, wholesaler, public utilities or California Office of the

State Architect, 400 P Street, Sacramento, CA 95814.

Massachusetts Code requires this water heater to be

installed in accordance with Massachusetts 248-CMR 2.00:

State Plumbing Code and 248-CMR 5.00. Complies with SCAQMD rule #1121 and districts having

equivalent NOx requirements.

RECOVERY MINIMUM DIMENSIONS

TANK TYPE RATE GALS. VENTPIPE DIAMETER IN INCHES (mm)

CAPACITY OF B1-U PERHOUR INCHES INCHES HEIGHTTO

MODEL NUMBER IN GALS (LTRS) GAS RATE @90°F RISE (ram) (mm) JACKETTOP

153.333316 HA 30(114) NATURAL 35,500 36.3 3"(76) 16"(406) 571/2"(1,461)

153.333346 30(114) NATURAL 35,500 36.3 3"(76) 16"(406) 571/2"(1,461)

153.333416 HA 40(151) NATURAL 32,000 32.8 3"(76) 181/2"(470) 531/4"(1,353)

153.333446 40(151) NATURAL 32,000 32.8 3"(76) 181/2"(470) 531/4"(1,353)

153.333546 50(189) NATURAL 32,000 32.8 3"(76) 20"(506) 551/2"(1,410)

Materials Needed

To simplify the installation Sears has available the installation parts shown below. You may or may not need all of these material, depending on your type of installation.

WATER HEATER _ ,_,,__._, ,','_

INSTALLATION .........

KIT WITH FLEXIBLE i CONNECTORS

FOR 3/4" (19.05 ram) OR 1/2" (12.7 mm)

THREADED OR COPPER PLUMBING

WATER HEATER HEAT TRAPS HELP REDUCE

HEAT LOSS DUE TO THERMAL SIPHONING

FLEXIBLE WATER HEATER GAS CONNECTOR WITH FITTINGS

(

DRAIN PANS AVAILABLE IN 20" (508 ram) DIAMETER FOR WATER HEATERS

HAVING A DIAMETER 18" (457 mm) OR LESS, 24" (610ram) DIAMETER FOR

WATER HEATERS HAVING A DIAMETER 22" (559 mm) OR LESS AND AVAILABLE

IN 28" (711 mm) DIAMETER FOR WATER HEATERS HAVING A DIAMETER 25"

(660 ram) OR LESS

EXPANSION TANKS FOR THERMAL EXPANSION CONDITIONS AVAILABLE IN 2 GALLONS (7.6 LITERS) AND 5 GALLONS (18.9 LITERS)

CAPACITY THROUGH LOCAL SEARS STORE OR SERVICE CENTER

Basic Tools

You may or may not need all these tools, depending on your type of installation. These tools can be purchased at your local

Sears Store.

Pipe Wrenches (2) 14" (356 mm) ;-_ Screwdriver

Tin Snips 6' (%82 m) Tape or Folding Ruler Garden Hose Drill

Pipe Dope or Teflon Tape DRILL

SLOT-HEAD SCREWDRIVER

_' TIN SNIPS

PHILLIPS SCREWDRIVER

ROLL OF TEFLON

TAPE (USE ONLY ON

WATER HEATER

CONNECTIONS)

PiPE DOPE

(SQUEEZE TUBE)

USE FOR WATER AND GAS

CONNECTIONS

Additional Tools Needed When Sweat Soldering

Tubing Cutters or Hacksaw Propane Tank

Soft Solder Solder Flux

Emery Cloth Wire Brushes

TUBING CUTTER

HACKSAW

3/4" (19 ram) WIRE BRUSH

PROPANE

TORCH

ROLL OF

EMERYCLOTH

GARDEN HOSE 6 FOOTTAPE PIPE WRENCH

1/2" (13 mm) WIRE BRUSH

ROLL OF LEAD=FREE SOLDER

SOFT SOLDER FLUX

GET TO KNOW YOUR WATER HEATER - GAS MODELS

A Vent Pipe J Drip Leg (SedimentTrap) S Flue Baffle

B Draft Hood K Inner Door T Thermostat

C Anode L Outer door U Drain Valve

D Hot Water Outlet M Union V Pilot and Main Burner E Outlet N Inlet Water Shut-off Valve W Flue

F Flexible Water Connections O Cold Water Inlet X Drain Pan

G GasSupply P Inlet DipTube Y Thermostat Shield (optional)

H Manual Gas Shut-off Valve Q Temperature-Pressure Relief Valve Z Piezolgniter

I Ground Joint Union R Rating Plate AA Air lntake Screen

* INSTALLIN ACCORDANCE

WITH LOCAL CODES.

* DRIP LEG AS REQUIRED

BY LOCAL CODES.

TO VENT TERMINATION

ON ROOF

INSTALL THERMAL EXPANSION

TANK OR DEVICE IF WATER

HEATER IS INSTALLED IN A

CLOSED WATER SYSTEM

(T) THERMOSTAT

GAS CONTROL KNOB

WATER TEMPERATURE

{ADJUSTING DIAL)

"OFF .... PILOT .... ON"

YI THERMOSTAT

SHIELD

(OPTIONAL)

POSITION POSITION POSITION

(V) PILOT & MAIN BURNER

THERMOCOUPLE

_ IGNITER ROD

PILOT TUBING / \ PILOT BURNER

TOPVIEW

BURNER TUBE

THERMOCDUPLE

TCD

MAIN BURNER

* ALL PIPING MATERIALS TO BE

SUPPLIED BY CUSTOMERS.

RGURE1.

Removing the Old Water Heater

(_) Attach hose to the water heater

drain valve and put the other end

in a floor drain or outdoors. Open the water heater drain valve. Open a nearby hot water faucet which will

relieve pressure in the water

heater and speed draining. The water passing out of the drain valve

may be extremely hot. To avoid

being scalded, make sure all connections are tight and that the water flow is directed away from

any person, see Figures 2 and 5.

FIGURE&

RGURE2.

O Turn "OFF" the gas supply to the

water heater.

If the main gas line shut-off valve

serving all gas appliances is

used, also shut "OFF" the gas at each appliance. Leave all gas appliances shut "OFF" until the

water heater installation is completed, see Figures 2 and 3.

(_) Turn the water supply to the

(_ Check again to make sure the gas supply is "OFF" to the

"OFF"

water heater at the water shut-off valve or water meter. Some

installations require that the water

be turned off to the entire house, see Figures 2 and 4.

water heater. Then disconnect the gas supply connection from the gas control valve.

r!I iT_1

• Burnhazard

FIGURE&

RGURE4,

(_ Disconnect the vent from the draft hood where itconnects

to the water heater. In most installations the vent pipe can

be lifted off after any screw or other attached devices are removed. Dispose of the draft hood. The new water heater has a draft hood which must be used for proper operation.

O lf you have copper piping to the water heater, the two copper

water pipes can be cut with a hacksaw approximately four

inches away from where they connect to the water heater, see Figure 6. This will avoid cutting off pipes too short. Additional cuts can be made later if necessary. Disconnect the temperature-pressure relief valve drain line. When the

water heater is drained, disconnect the hose from the drain valve. Close the drain valve. The water heater is now

completely disconnected and ready to be removed.

If you have galvanized pipes to the water heater, loosen the two galvanized pipes with a pipe wrench at the union in each

line. Also disconnect the piping remaining to the water heater, see Figure 7. These pieces should be saved since they may

be needed when reconnecting the new water heater.

Disconnect the temperature-pressure relief valve drain line. When the water heater is drained, disconnect the hose from the drain valve. Close the drain valve. The water heater is

now completely disconnected and ready to be removed.

Mineral buildup or sediment may have accumulated in the old water heater. This causes the water heater to be much

heavier than normal and this residue, if spilled out, could cause staining.

pipe

RGURE6.

• Hotwaterdischarge.

• Keep hands clear of drain valve discharge,

RGURE7.

Facts to Consider About

the Location

Carefully choose an indoor location for the new water heater, because the placement is a very important consideration for

the safety of the occupants in the building and for the most economical use of the appliance. This water heater is not for

use in manufactured (mobile) homes or outdoor installation. Whether replacing an old water heater or putting the water heater

in a new location, the following critical points must be observed:

Select a location indoors as close as practical to the gas

vent or chimney to which the water heater vent is going to be connected, and as centralized with the water piping system as possible.

Selected location must provide adequate clearances for

servicing and proper operation of the water heater.

Property Damage Hazard

heater's pilot light or main burner. The resulting flashback and fire can cause death or serious burns to anyone in the area.

Even though this water heater is a flammable vapors ignition

resistant water heater and is designed to reduce the chances of flammable vapors being ignited, gasoline and other flammable substances should never be stored or used in the

same vicinity or area containing a gas water heater or other open flame or spark producing appliance.

Also, the water heater must be located and/or protected so it is not subject to physical damage by a moving vehicle.

For continued protection against risk of fire:

*Do not install water heater on

_ Fire Hazard

carpeted floor

•Do not operate water heater if flood damaged.

• Allwaterheaterseventuallyleak

• Donotinstallwithoutadequatedrainage

Installation of the water heater must be accomplished in such a manner that if the tank or any connections should leak, the flow will not cause damage to the structure. For this reason, it is not

advisable to install the water heater in an attic or upper floor. When such locations cannot be avoided, a suitable drain pan

should be installed under the water heater. Drain pans are available at your local Sears or hardware store. Such a drain pan must have a minimum length and width of at least 2 inches

(51 mm) greater that the water heater dimensions and must be piped to an adequate drain. The pan must not restrict

combustion air flow.

Fire or Explosion Hazard

• Do not store or use gasoline or other flammable vapors and liquids inthe vicinity of this or any other

app)}ance

• Avoid all ignition sources if you smell LP gas.

• Do not expose water heater control to excessive gas pressure

• Use only gas shown on rating plate.

• Maintain required clearances to combustibles

• Keep ignition sources away from faucets after

,. extended period of non use.

Read instruction manual before

installing using or servicing

water heater.

This water heater must not be installed directly on carpeting. Carpeting must be protected by metal or wood panel beneath the appliance extending beyond the full width and depth of the

appliance by at least 3 inches (76.2mm) in any direction, or if the appliance is installed in an alcove or closet, the entire floor must be covered by the panel. Failure to heed this warning may

result in a fire hazard.

Fire or Explosion Hazard

using or servicing water heater.

• Improper use may result in fire or explosion

• Maintain required clearances to combustibles.

Minimum clearances between the water heater and combustible construction are 0 inch at the sides and rear, 4 inches (102 mm) at the front, and 6 inches (153 ram) from the vent pipe, see Figure 8. Clearance from the top of the jacket is

12 inches (305 mm) on most models. Note that a lesser dimension may be allowed on some models, refer to the label attached adjacent to the gas control valve on the water heater.

TOP VIEW TOP VIEW

OF CLOSET OF CLOSET

WITHOUT DOOR WITH DOOR

INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQUIDS

(VAPORS) ARE LIKELY TO BE PRESENT OR STORED (GARAGES, STORAGE AND UTILITY AREAS, ETC.):

Flammable liquids (such as gasoline, solvents, propane [LP or butane, etc.] and other substances such as adhesives, etc.) emit flammable vapors which can be ignited by a gas water

0" MIN O" MIN.

0" MIN, 4" MIN,

0" I_IN.

FIGURE_

Breathing Hazard - Carbon Monoxide Gas

Install water heater in accordance with the instruction manual and NFPA 54.

Energy Conservation Act standards with respect to insulation and standby loss requirements, making an insulation blanket

unnecessary.

Breathing Hazard - Carbon Monoxide Gas

To avoid injury, combustion and ventilation air must be taken from

outdoors.

Do not place chemical vapor emitting products near water

heater.

Breathing carbon monoxide can cause brain damage or

death. Always read and understand instruction manual

A gas water heater cannot operate properly without the correct amount of air for combustion, see Figure 9. Do not install in a confined area such as a closet, unless you provide air as shown in the Locating The New Water Heatersection. Never obstruct

the flow of ventilation air. If you have any doubts or questions at all, call your gas supplier. Failure to provide the proper amount of combustion air can result in a fire or explosion and cause death, serious bodily injury, or property damage.

12" MAX. (30 crn)

VENTIL,ATION

AIR

OPENING O

JL 12.,MAX.

_ (30 cm)

FRONT VIEW

OF DOOR

AIRDUCT

RGURE9.

If this water heater will be used in beauty shops, barber shops, cleaning establishments, or self-service laundries with dry cleaning equipment, it is imperative that the water heater or

water heaters be installed so that combustion and ventilation air be taken from outside these areas.

""" _":.'.-_.... • Do not obstruct water heater air

_._:_:... intake with insulating blanket.

i_:i_i" * Gas and carbon monoxide

.... ° Install water heater in accordance

._11'_. _ detectors are available. _!.!ii:i_ with the instruction manual.

Breathing carbon monoxide can cause brain damage or death. Always read and understand instruction manual

_ WARNING

Should you choose to apply an insulation blanket to this heater, you should follow these instructions (see Figure 1 for identification of components mentioned below). Failure to follow these instructions can restrict the air flow required for proper combustion, potentially resulting in fire, asphyxiation, serious personal injury or death.

Do not apply insulation to the top of the water heater, as this will interfere with safe operation of the draft hood.

Do not cover the outer door, thermostat or temperature & pressure relief valve.

Do not allow insulation to come within 2" (50.8 mm) of the floor to prevent blockage of combustion air flow to the burner.

De not cover the instruction manual. Keep it on the side of the water heater or nearby for future reference.

Do obtain new warning and instruction labels from Sears for placement on the blanket directly over the existing labels.

Do inspect the insulation blanket frequently to make certain it does not sag, thereby obstructing combustion air flow.

Combustion Air and Ventilation for

Appliances Located in Unconfined Spaces

Propellants of aerosol sprays and volatile compounds, (cleaners, chlorine based chemicals, refrigerants, etc.) in addition to being highly flammable in many cases, will also change to corrosive hydrochloric acid when exposed to the combustion products of the water heater. The results can be

hazardous, and also cause product failure.

Insulation Blankets

Insulation blankets available to the general public for external use on gas water heaters are not necessary with Kenmore products. The purpose of an insulation blanket is to reduce the standby heat loss encountered with storage tank heaters. Your Kenmore water heater meets or exceeds the National Appliance

UNCONFINED SPACE is space whose volume is not less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kW) of the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed, through openings not furnished with doors, are considered a part of the unconfined space.

In unconfined spaces in buildings, infiltration may be adequate to provide air for combustion, ventilation and dilution of flue gases. However, in buildings of tight construction (for example, weather stripping, heavily insulated, caulked, vapor barrier, etc.), additional air may need to be provided using the methods

described in Combustion Air and Ventilation for Appliances

Located in Confined Spaces.

Combustion Air and Ventilation for • Appliances Located in Confined Spaces

CONFINED SPACE is a space whose volume is less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kW) of the

aggregate input rating of all appliances installed in that space.

ALL AIR FROM INSIDE BUILDINGS:

(See Figure 9 on page 9 and Figure 10 below)

The confined space shall be provided with two permanent

openings communicating directly with an additional room(s) of sufficient volume so that the combined volume of all spaces

meets the criteria for an unconfined space. The total input of all gas utilization equipment installed in the combined space

shall be considered in making this determination. Each opening shall have a minimum free area of one square inch

per 1,000 Btu per hour (22 cm2/kW) of the total input rating of all gas utilization equipment in the confined space, but not less

than 100 square inches (645 cm2). One opening shall commence within 12 inches (30 cm) of the top and one

commencing within 12 inches (30 cm) of the bottom of the enclosures.

When directlycommunicating with the outdoors, each opening shall have a minimum free area of 1square inch per 4,000 Btu

per hour (5.5 cm2/kW) of total input rating of all equipment in the enclosure, see Figure 12.

When communicating with the outdoors through vertical ducts, each opening shall have a minimum free area of

1 square inch per 4,000 BTU per hour (5.5 cm2/kW) of total input rating of all equipment in the enclosure, see Figure 12.

VENTILATION LOUVERS

- _EACHEND OF ATTIC]

FURNACE

INLET AIR DUCT

(ENDS 1' OR 30 crn

ABOVE FLOOR)

RGURE12.

When communicating with the outdoors through horizontal ducts, each opening shall have a minimum free area of

1 square inch per 2,000 BTU per hour (11 cm2/kW) of total input rating of all equipment in the enclosure, see

Figure 13.

FURNACE WATER INGS

r-I ! i T ] I [ [ [

FIGURE10.

B. ALL AIR FROM OUTDOORS: (See Figures 9, 11,12 and 13)

The confined space shall be provided with two permanent

openings, one commencing within 12 inches (30 cm) of the top and one commencing within 12 inches (30 cm) from the

bottom of the enclosure. The openings shall communicate directly,or by ducts, with the outdoors or spaces (crawl or attic)

that freely communicate with the outdoors.

CHIMNEY OR

GAS VENT

ALT. INLET AIR VENTILATION LOUVERS

VENTILATION LOUVERS

/ (EACH END OFATTI¢)

OUTLET AIR

' WATER HEATER

FURNACE

• INLET AIR DUCT

RGURE11,

When ducts are used, they shall be of the same cross- sectional area as the free area of the openings to which

they connect. The minimum short side dimension of rectangular air ducts shall not be less than 3 inches (76.2 mm), see Figure 13.

I_ OUTLET AIR DUCT

W/_TER H F'ATER

FURNAC

I_ INLET AIR DUCT

RGURE13.

Louvers and Gdlies: In calculating free area, consideration shall be given to the blocking effect of louvers, grilles or

screens protecting openings. Screens used shah not be smaller than 1/4 inch (6.4 mm) mesh. If the free area through

a design of louver or grille is known, it should be used in calculating the size opening required to provide the free area specified. If the design and free area is not known, it

may be assumed that wood louvers will be 20-25 percent free area and metal louvers and grilles will have 60-75 percent free area. Louvers and gdlles shall be fixed in the

open position or interlocked with the equipment so that they are opened automatically during equipment operation.

SpecialConditionsCreatedbyMechanicalExhaustingor Fireplaces:operationofexhaustfans,ventilationsystems,

clothesdryersorfireplacesmaycreateconditionsrequiring specialattentiontoavoidunsatisfactoryoperationofinstalled

gasutilizationequipment.

Water Piping

Water temperature over 125°F

(52°C) can cause severe burns instantly resulting in severe injury

or death. Children, elderly, and the

physically or mentally disabled are at h ghest riskfor scald njury.

Feel water before bathing or showering.

Temperature limiting valves are available.

Read instruction manual for safe

temperature setting

HOTTER WATER CAN SCALD: Water heaters are intended to produce hot water. Water heated

to a temperature which will satisfy space heating, clothes washing, dish washing, cleaning and other sanitizing needs can scald and permanently injure you upon contact. Some

people are more likely to be permanently injured by hot water than others. These include the elderly, children, the infirm, or

physically/mentally handicapped. If anyone using hot water in your home fits into one of these groups or if there is a local

code or state law requiring a certain temperature water at the hot water tap, then you must take special precautions. In

addition to using the lowest possible temperature setting that satisfies your hot water needs, a means such as a *mixing

valve, shall be used at the hot water taps used by these people or at the water heater. Mixing valves are available at plumbing

supply or hardware stores, see Figure 14. Valves for reducing point of use temperature by mixing cold and hot water are also

available. Follow manufacturer's instructions for installation of the valves. Before changing the factory setting on the

thermostat, read the Temperature Regulation section in this manual.

HOT WATER

OUTLET

COLD WATER

This water heater shall not be connected to any heating systems or component(s) used with a non-potable water heating appliance.

All piping components connected to this unit for space heating applications shall be suitable for use with potable water.

Toxic chemicals, such as those used for boiler treatment shah not be introduced into this system.

Water supply systems may, because of such events as high line pressure, frequent cut-offs or the effects of water hammer among others, have installed devices such as pressure reducing valves, check valves, back flow preventers, etc. to

control these types of problems. When these devices are not equipped with an internal by-pass, and no other measures are taken, the devices cause the water system to be closed. As water is heated, it expands (thermal expansion) and closed systems do not allow for the expansion of heated water.

The water within the water heater tank expands as it is heated and increases the pressure of the water system. If the relieving point of the water heateCs temperature-pressure relief valve is reached, the valve will relieve the excess pressure. The

temperature-pressure relief valve is not intended for the constant relief of thermal expansion. This is an unacceptable condition and must be corrected. It is recommended that any devices installed which could create a closed system have a by-pass and/or the system have an expansion tank to relieve

the pressure built by thermal expansion in the water system. Refer to the Thermal Expansion section under Troubleshooting

Guide or contact local plumbing authority or local Sears Service

Center on how to control this situation.

NOTE: To protect against untimely corrosion of hot and cold water fittings, it is strongly recommended that di-electric unions or couplings be installed on this water heater when connected to copper pipe.

Property Damage Hazard

• Avoid water heater damage.

• Install thermal expansion tank if necessary.

• Do not apply heat to cold water inlet.

• Contact qualified installer or Sears Service Center.

TOCOLaWATER

J_ INLET ON

*MIX]N

VALVE

FROM WATER HEATER

HOT WATER OUTLET ON

WATER HEATER

FIGURE14.

Toxic Chemical Hazard

• Do notconnectto non-potablewater system.

Figure 15 shows the typical attachment of the water piping to the water heater. The water heater is equipped with 3/4" NPT

water connections.

NOTE: If using copper tubing, solder tubing to an adapter before attaching the adapter to the cold water inlet connection. Do not solder the cold water supply line directly to the cold water inlet. It will harm the dip tube and damage

the tank.

• Look at the top cover of the water heater. The water outlet is

marked "HOT". Put two or three turns of teflon tape around the threaded end of the threaded-to-sweat coupling and

around both ends of the 3/4" NPT threaded nipple. Using flexible connectors, connect the hot water pipe to the hot

water outlet on the water heater.

Lookatthetopofthewaterheater.Thecoldwaterinletis

marked"COLD".Puttwoorthreeturnsofteflontapearound thethreadedendofthethreaded-to-sweatcouplingand aroundbothendsofthe3/4"NPTthreadednipple.Using

flexibleconnectors,connectthecoldwaterpipetothecold waterinletofthewaterheater.

NOTE: This water heater is super insulated to minimize

heat loss from the tank. Further reduction in heat loss can be accomplished by insulating the hot water lines

from the water heater.

INSTALLATIONCOMPLETEDUSING

INSTALLATION KIT

FLEXIBLE

WATER

CONNECTORS

s x:V :F

"'EELE ""ELE

DRAFT HOOD

TEMPERATURE -

PRESSURE

RELIEF VALVE

FitT&Pvalveinsulationovervalve.Makesurethattheinsulation doesnotinterferewiththeleveroftheT&Pvalve.

Secureallinsulationusingtape.

Temperature-Pressure Relief Valve

Explosion Hazard

• Temperature-pressure relief valve

This heater is provided with a properly certified combination temperature - pressure relief valve by the manufacturer.

The valve is certified by a nationally recognized testing laboratory that maintains periodic inspection of production of listed equipment of materials as meeting the requirements for Relief Valves and Automatic Gas Shut-off Devices for Hot Water Supply Systems, ANSI Z21.22 and the code requirements of ASME.

must comply with ANSI Z21.22 and ASME code.

• Properly sized temperature- pressure relief valve must be installed in opening provided.

• Can result in overheating and excessive tank pressure.

• Can cause serious injury or death.

DISCHARGE PIPE

(Do nat cap or plug)

g,,

AIR

GAP

FLOORDRAIN

FIGURE 15.

T & P Valve and Pipe Insulation

Remove insulation for T & P valve and pipe connections from

carton.

PIPE

INSULATION FLUE PIPE

T&P

RGURE15A.

Fit pipe insulation over the incoming cold water line and the hot

water line. Make sure that the insulation is against the top cover of the heater.

If replaced, the valve must meet the requirements of local codes, but not less than a combination temperature and

pressure relief valve certified as indicated in the above paragraph.

The valve must be marked with a maximum set pressure not to exceed the marked hydrostatic working pressure of the water

heater (150 psi = 1,035kPa) and a discharge capacity not less than the water heater input rate as shown on the model rating plate.

For safe operation of the water heater, the relief valve must not be removed from its designated opening nor plugged.

The temperature-pressure relief valve must be installed directly into the fitting of the water heater designed for the relief valve.

Position the valve downward and provide tubing so that any discharge will exit only within 6 inches (153 mm) above, or at any distance below the structural floor, see Figure 16. Be certain that no contact is made with any live electrical part. The discharge opening must not be blocked or reduced in size

under any circumstances. Excessive length, over 30 feet (9.14 m), or use of more than four elbows can cause restriction and reduce the discharge capacity of the valve.

No valve or other obstruction is to be placed between the relief valve and the tank. Do not connect tubing directly to discharge drain unless a 6 inch air gap is provided. To prevent bodily injury, hazard to life, or property damage, the relief valve must be allowed to discharge water in quantities should

circumstances demand. If the discharge pipe is not connected to a drain or other suitable means, the water flow may cause property damage.

OUTLET COLD WATER

HOT WATER

HOT COLD TEIV]PERATURE_PRES8 U RE

(OPTIONAL TOP T & P RELIEF

DRAFT HOOD VALVE NOT SHOWN)

INLET

RELIEF VALVE

The temperature-pressure relief valve must be manually operated at least once a year. Caution should be taken to

ensure that (1) no one is in front of or around the outlet of the temperature-pressure relief valve discharge line, and (2) the

water manually discharged will not cause any bodily injury or property damage because the water may be extremely hot.

If after manually operating the valve, it fails to completely reset and continues to release water, immediately close the cold

water inlet to the water heater, follow the draining instructions, and replace the temperature-pressure relief valve with a new

one.

Filling the Water Heater

DISCHARGE PIPE

FIGURE16.

Water Damage Hazard

• Temperature-pressurereliefvalvedischarge pipe mustterminateat adequatedrain.

The Discharge Pipe:

• Shall not be smaller in size than the outlet pipe size of the valve, or have any reducing couplings or other restrictions.

• Shall not be plugged or blocked.

• Shah be of material listed for hot water distribution.

• Shall be installed so as to allow complete drainage of both the temperature-pressure relief valve, and the discharge

pipe.

• Shall terminate at an adequate drain.

Property Damage Hazard

• Avoid water heater damage.

• Fill tank with water before operating

Never use this water heater unless it is completely full of water. To prevent damage to the tank, the tank must be filled with

water. Water must flow from the hot water faucet before turning "ON" gas to the water heater.

To fill the water heater with water:

• Close the water heater drain valve by turning the handle to the right (clockwise). The drain valve is on the lower front of

the water heater.

• Open the cold water supply valve to the water heater.

NOTE: The cold water supply valve must be left open when

the water heater is in use.

To insure complete filling of the tank, allow air to exit by opening the nearest hot water faucet. Allow water to run

until a constant flow is obtained. This will let air out of the water heater and the piping.

• Check all water piping and connections for leaks. Repair as needed.

• Shall not have any valve between the relief valve and tank.

Water temperature over 125°F

(52°C) can cause severe burns instantly resulting in severe injury ordeath

Children, the elderly, and the physically or mentally disabled

are at highest risk for scald injury. Fee/ water before bathing or

showering Temperature limiting valves are

available

Read instruction manual for safe

temperature setting.

Venting

VENT DAMPERS - Any vent damper, whether it is operated thermally or otherwise must be removed if its use inhibits proper

drafting of the water heater.

Thermally Operated Vent Dampers: Gas-fired water heaters having thermal efficiency in excess of 80% may produce a

relatively low flue gas temperature. Such temperatures may not be high enough to properly open thermally operated vent

dampers. This would cause spillage of the flue gases and may cause carbon monoxide poisoning.

Vent dampers must bear evidence of certification as complying with the current edition of the American National Standard

ANSI Z21.68 (ANSI Z21.66 & 67, respectively, cover electrically

andmechanicallyactuatedventdampers).Beforeinstallation ofanyventdamper,consultyourlocalSearsServiceCenteror thelocalgassupplierforfurtherinformation.

Breathing Hazard - Carbon Monoxide Gas

DRAFT HOOD _[F

DRAFT HOOD

VENT

DRAFT HOOD

VENT TO OUTDOORS

• Vent dampers must be certified in accordancewithANSI Z21 68

• Vent damper must permit proper drafting ofwater heater.

• Install properly sized venting.

• Do not install without venting outdoors.

• Do not install without drafthood.

• If common vented install in accordance with NFPA 54

• Be alert for obstructed or deterio- rated vent system to avoid

serious injury or death

Breathing carbon monoxide can cause brain damage or

death Always read and understand instruction manual

To insure proper venting of this gas-fired water heater, the correct vent pipe diameter must be utilized. Any additions or deletions of other gas appliances on a common vent with this water heater may adversely affect the operation of the water

heater. Consult your gas supplier if any such changes are planned.

For proper venting in certain installations, a larger diameter vent pipe may be necessary. Consult your local Sears Service Center or gas supplier to aid you in determining the proper venting for your water heater from the vent tables in the current

edition of the National Fuel Gas Code ANSI Z223.f/NFPA 54.

Periodically check the venting system for signs of obstruction or deterioration and replace if needed.

The combustion and ventilation air flow must not be obstructed.

OR CHIMNEY

RGURE 17.

The vent pipe from the water heater must be no less than the diameter of the draft hood outlet on the water heater and must

slope upward at least 1/4 inch per linear foot (21 mm per meter), see Figure 18.

CHIMNEY

RGURE 18.

All vent gases must be completely vented to the outdoors of the structure (dwelling). Install only the draft hood provided with

the new water heater and no other draft hood.

Vent pipes must be secured at each joint with sheet metal screws.

There must be a minimum of 6 inches (153 mm) clearance between single wall vent pipe and any combustible material.

Fill and seal any clearance between single wall vent pipe and combustible material with mortar mix, cement, or other noncombustible substance. For other than single wall, follow

vent pipe manufacturer's clearance specifications. To insure a tight fit of the vent pipe in a brick chimney, seal around the

vent pipe with mortar mix cement.

The water heater with draft hood installed must be connected

to a chimney or listed vent pipe system, which terminates to the outdoors. Never operate the water heater unless it isvented

Breathing Hazard - Carbon Monoxide Gas

to the outdoors and has adequate air supply to avoid risks of

improper operation, explosion or asphyxiation.

• Flue gases may escape if vent p_peis not connected

For proper draft hood attachment, the draft hood legs may be angled slightly inward.

• Do not store corrosive chemicals in vicinity of water heater.

• Chemical corrosion of flue and

Place the draft hood legs in the receiving holes on the top of the water heater. The legs will snap in the holes to give a tight fit. Secure two legs to top with sheet metal screws.

Place the vent pipe over the draft hood. With the vent pipe in

position, drill a small hole through both the vent pipe and draft hood. Secure them together with a sheet metal screw,

see Figure 17.

Breathing carbon monoxide can cause brain damage

or death Always read and understand instruction manual.

vent system can cause serious

injury or death.

• Contact a qualified insta/)er or service agency.

Obstructed or deteriorated vent systems may present serious Failure to have required clearances between vent piping and health risk or asphyxiation, combustible material will result in a fire hazard.

Besureventpipeisproperlyconnectedtopreventescapeof dangerousfluegaseswhichcouldcausedeadlyasphyxiation.

Chemicalvaporcorrosionoftheflueandventsystemmay occurif airforcombustioncontainscertainchemicalvapors.

Spraycanpropellants,cleaningsolvents,refrigeratorandair conditionerrefrigerants,swimmingpoolchemicals,calcium andsodiumchloride,waxes,bleachandprocesschemicals aretypicalcompoundswhicharepotentiallycorrosive.

Gas Piping

• High altitude orifice must be installed for operation above 3,300 ft. (1,006 m) or 5,500 ft (1,676 m) for a high altitude

models.

• Contact a qualified installer or service agency.

Breatfling carbon monoxide can cause brain damage or

death. Always read and understand instruction manual.

Fire and Explosion Hazard

• Do not use water heater with any gas other than the gas

shown on the rating plate

• Excessive pressure to gas control valve can cause serious

injury or death

• Turn off gas lines during installation

• Contact qualified installer or

service agency

Make sure the gas supplied is the same type listed on the model rating plate. The inlet gas pressure must not exceed

14 inch water column (3.5kPa) for natural and propane gas (L.R) gas. The minimum inlet gas pressure listed on the rating plate is for the purpose of input adjustment. If the gas control valve is subjected to pressures exceeding 1/2 pound per square inch (3.5kPa), the damage to the gas control valve could result in a fire or explosion from leaking gas.

If the main gas line Shut-off serving all gas appliances is used, also turn "OFF" the gas at each appliance. Leave all gas

appliances shut "OFF" until the water heater installation is complete.

A gas line of sufficient size must be run to the water heater. Consult the current edition of National Fuel Gas Code ANSI

Z223.1/NFPA 54 and your gas supplier concerning pipe size.

If a standard model is installed above 3,300 feet (1,006 m) or a high altitude model is installed above 5,500 feet (1,676 m) the input rating should be reduced at the rate of 4 percent for each

1,000 feet (305 m ) above sea level which requires replacement

of the burner orifice in accordance with National Fuel Gas Code ANSI Z223.1/NFPA 54. Contact your local Sears Service Center

or local gas supplier for further information.

Failure to replace the standard orifice with a high altitude orifice when installed at elevations above 3,300 feet (1,006 m) or

above 5,500 feet (1,676 m) for high altitude model) could result in improper and inefficient operation of the appliance, producing carbon monoxide gas in excess of safe limits, which could

result in serious injury or death. Contact your local Sears Service Center or local gas supplier for any specific changes which may be required in your area.

Fire and Explosion Hazard

• Use joint compound or tape cornpatible with propane

• Leak test before operating

heateL

• Disconnect gas piping and shut-off valve before pressure testing system

There must be:

• A readily accessible manual shut off valve in the gas supply line serving the water heater, and

• A drip leg (sediment trap) ahead of the gas control valve to help prevent did and foreign materials from entering the

gas control valve.

• A flexible gas connector or a ground joint union between the

shut off valve and control valve to permit servicing of the unit.

Be sure to check all the gas piping for leaks before lighting the water heater. Use a soapy water solution, not a match or open

flame. Rinse off soapy solution and wipe dry.

The minimum inlet gas pressure shown on the rating plate is that which will permit firing at the rated input.

Use pipe joint compound or teflon tape marked as being resistant to the action of petroleum (Propane [L.P.]) gases.

The appliance and its gas connection must be leak tested before placing the appliance in operation.

The appliance and its individual Shut-off valve shall be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of

1/2 pound per square inch (3.5 kPa). It shall be isolated from

the gas supply piping system by closing its individual manual Shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 pound per square inch (3.5 kPa).

Connecting the gas piping to the gas control valve of the water heater can be accomplished by either of the two methods

shown in Figures 19 and 20.

Sediment Traps

I. i,eo. Exp,os,ooHozo,

_._ • I Contaminants in gas lines can

_ illllm I causefireorexplosion.

iN ]111. I°Clean all gas piping before _" _ I installation"

Ib _ I ° Install drip leg in accordance

, "_ _ "_ I with NFPA 54.

Contaminants in the gas lines may cause improper operation of the gas control valve that may result in fire or explosion.

Before attaching the gas line be sure that all gas pipe is clean on the inside. To trap any dirt or foreign material in the gas supply line, a drip leg (sometimes called a sediment trap) must be incorporated in the piping. The drip leg must be readily

accessible. Install in accordance with the Gas Piping section.

Refer to the current edition of the National Fuel Gas Code,

ANSI Z223.1/NFPA 54.

A sediment trap shall be installed as close to the inlet of the water heater as practical at the time of water heater installation.

The sediment trap shall be either a tee fitting with a capped nipple in the bottom outlet or other device recognized as an effective sediment trap. Ifa tee fitting is used, it shall be installed

in conformance with one of the methods of installation, shown in Figures 19 and 20.

GRODNIOJNIUNDO NT - GAS CONTROL

(OPTIONAL)

(76.2 rn

CAP

FIGURE 19.GAS PIPINGWITHFLEXIBLECONNECTOR,

UNION BLACK PiPE

GROUND JO]NT'_ _ BLA_K PIPE_

(OPTIONAL)

CONTROL

VALVE

3" MIN,

(76,2 m

CAP

GAS

FIGURE20. GAS PIPING WITHALL

BLACK IRON PIPETO GAS CONTROL

FOR YOUR SAFETY READ BEFORE LIGHTING

explosion may result causing property damage, personal injury or loss of life.

BEFORE OPERATING: ENTIRE SYSTEM MUST BE FILLED WITH WATER AND AIR PURGED FROM ALL LINES.

A. This appliance has apilot which must be lightedbyhand.

When lighting the pilot, follow these instructions exactly.

B. BEFORE LIGHTING smellall around theappliance area

forgas. Be sure to smell next to the floor because some gas is heavier than air and will settle on thefloor.

WHATTO DO IFYOU SMELL GAS:

Do nottryto light any appliance. Do nottouch any electric switch; do not use any phone

in your building. Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

If you cannot reach your gas supplier, call the fire

department.

C. Use only your hand to push in or turn the gas control

knob. Never use tools. Ifthe knob will notpush in or turn by hand, don't try to repair it, call a qualified service technician. Forceor attempted repair may result ina fire or explosion.

D. Do not use this appliance if any part has been under

water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the

control system and any gas control which has been under water.

LIGHTING INSTRUCTIONS

GAS CONTROL KNOB

]GNITEI_

_ENERATOR

PI_O

THERMOSTAT

121{AL

FIGURE "A" FIGURE "B" FIGURE "C"

"OFFPOSITION "PILOT" POSITION "ON" POSITION

TOP KNOB

GAS CONTROL

1. (_ STOP! Readthesafetyinformation above onthis label.

2. Set the thermostat to lowest setting (PILOT LIGHTING). Turn thermostat dial fully clockwise f'_ until it stops.

3. Pushthe gascontrol knob downslightly andturn clockwise f'_ to"OFF", SEE FIGURE "A".

NOTE: Knob CANNOT beturned from "PILOT" to "OFF" unless it ispushed down slightly. Do not force.

4. Remove the outer burner door located below the gas control.

5. Wait five (5) minutes to clear out any gas. If you then smell gas, (_) STOP! Follow"B"in the safety information

above on this label, if you don't smell gas, goto next step.

6. This unitis equipped with a push button pilotigniter,which is used to light the pilot. Locate the igniter on the gas

control.

7. Turn gas control knob counterclockwise _ to"PILOT", SEE FIGURE'13".

8. The pilot islocated onthe right sideofthe burner. Itcan be located by looking through the glass view port while pressing the piezo igniter button several times. Lookfor a spark atthe pilot ]ocetion, FIGURE"D".

MAIN BURNER

FIGURE "D"

9. Once the pilot has been found, push the gas knob all the way down. Immediately pressthe pilotigniter buttonrapidly (4) to (5) times. If the pilot will not light, repeat step (3)

through (9).

10. Continue to hold the gas centrol koob down for about one (1) minute after the pilot islit. Release the gas control knob

and itwill pop back up. Pilotshould remainlit. If itgoes out, repeat step (3)through (9). Itmay take several minutes for

air to clear the lines before the pilot will light.

If knob does not pop up when released, stop and

immediately call your service technician or gas supplier.

Ifthe pilot will not stay lit after several tries, turn the gas

control knob clockwise t_ to"OFF" and call your service technician or gas supplier.SEE F]GURE"A".

11. Once the pilot flame isestablished replace the outer burner door.

12. At arms length away, turn gas control knob counterclockwise _ to"ON". SEE FIGURE"C".

13. Set thermostat to desired setting.

scald injury. Consult the instruction manual

DANGER: Hotter water increases the risk of

before changing temperature.

TO TURN OFF GAS TO APPLIANCE

I1. Setthermostat tothe lowest setting (PILOTLIGHTING). " .... " .... '

2 Push gas oontrol knob down shghtly and turn clockwise

t_ to OFF. Donotforce. SEEFIGURE A.

Temperature Regulation

Due to the natureof the typical gas water heater, the water temperature in certain situations may vary up to 30F ° (16.7 C°) higher or lower at the point of use such as, bathtubs, showers,

sink, etc.

changing the factory setting on the thermostat, read the

Temperature Regulation section in this manual, see Figures

21 and 22.

Never allow small children to use a hot water tap, or to draw their own bath water. Never leave a child or handicapped person unattended in a bathtub or shower.

Any water heater's intended purpose is to heat water. Hot water is needed for cleansing, cleaning, and sanitizing (bodies, dishes, clothing). Untempered hot water can present a scald hazard. Depending on the time element, and the people involved (adults, children, elderly, infirm, etc.) scalding may occur

at different temperatures.

r l,7-'1 [€']:1]

Water temperature over 125°F (52°0) can cause severe burns instantly resulting in severe injury

or death.

Children, the elderly, and the physically or mentally disabled

are at highest risk for scald injury Fee/ water before bathing or

showering. Temperature limiting valves are

available

Read instruction manual for safe temperature setting

HOTTER WATER CAN SCALD: Water heaters are intended to produce hot water. Water heated to a temperature which will

satisfy space heating, clothes washing, dish washing, and other sanitizing needs can scald and permanently injure you upon contact. Some people are more likely to be permanently

injured by hot water than others. These include the eldedy, children, the infirm, or physically/mentally handicapped. If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap, then you must take

special precautions. In addition to using the lowest possible temperature setting that satisfies your hot water needs, a means such as a mixing valve, shall be used at the hot water taps used by these people or at the water heater. Mixing valves are available at plumbing supply or hardware stores. Follow

manufacturer's instructions for installation of the valves. Before

NOTE: A water temperature range of 120°F-140°F (49°C-60°C) is recommended by most dishwasher manufacturers.

The thermostat of this water heater has been factory set at its lowest position (PILOT LIGHTING). It is adjustable and must

be reset to the desired temperature setting to reduce the risk of scald injury. The mark (A) indicative of approximately 120°F

(49°C) is preferred starting point. Some states have a requirement for a lower setting.

Turn the water temperature dial clockwise ( 1"%) to decrease the temperature, or counterclockwise ((%) to increase the

temperature. Should overheating occur or the gas supply fail to shut off, turn

off the manual gas control valve to the appliance.

GAB CONTROL KNOB

IGNITER

GENERATOR

_i PIEZo

THERMOSTAT

DIAL

RGURE21.

VERY HOT=approx. 160°F(71°C)

C = approx. 150°F (66°C) B = approx, 140°F (60°C) A = approx. 130°F (54°C)

• = approx. 120°E (49°C)

LOW = approx, 80°F (27°0)

RGURE22.

About 1/2 second About 1-1/2 seconds Less than 5 seconds

About 30 seconds

More than 5 minutes

Tank (Sediment) Cleaning Burner Inspection

Sediment build-up on the tank bottom may create varying amount of noise, and if left in the tank will cause permanent

tank failure. In some water areas, you may not be able to drain all sediment deposits by simply draining the tank. In these cases Mag-Erad (part no. 23600) can be used to help remove

the sediment deposits. This may be ordered from the Sears Service Center. For ordering, refer to the Parts Order List section.

Vent System Inspection

Carbon Monoxide and Fire Hazard

• Flue gases may escape if vent pipe isnot connected

• Be alert for obstructed, sooted or deteriorated vent system to avoid

serious injury or death.

• Do not store corrosive chemicals in vicinity of water heater.

• Chemical corrosion of flue and vent system can cause serious injury or

death

Breathing carbon monoxide can cause brain damage or death Always read and understand instruction manual

Flood damage to a water heater may not be readily visible or immediately detectable. However, over a period of time a

flooded water heater will create dangerous conditions which can cause DEATH, SERIOUS BODILY INJURY, OR PROPERTY

DAMAGE. Contact a Sears Service Center to replace a flooded water heater. Do not attempt to repair the unit! It must be

replaced! At least once a year a visual inspection should be made of the

main burner and pilot burner, see Figure 23. You should check for sooting. Soot is not normal and will

impair proper combustion. Soot build-up indicates a problem that requires correction

before further use. Turn "OFF" gas to water heater and leave off until repairs are made, because failure to correct the

cause of the sooting can result in a fire causing death, serious injury, or property damage.

RGURE23.

Burner Cleaning

At least once a year a visual inspection should be made of the venting system. You should look for:

• Obstructions which could cause improper venting. The combustion and ventilation air flow must not be obstructed.

Damage or deterioration which could cause improper

venting or leakage of combustion products.

Rusted flakes around top of water heater.

Be sure the vent piping is properly connected to prevent escape of dangerous flue gasses which could cause deadly asphyxiation.

Obstructions and deteriorated vent systems may present serious health risk or asphyxiation.

Chemical vapor corrosion of the flue and vent system may occur if air for combustion contains certain chemical vapors.

Spray can propellants, cleaning solvents, refrigerator and air conditioner refrigerants, swimming pool chemicals, calcium and sodium chloride, waxes, bleach and process chemicals are typical compounds which are potentially corrosive.

If when inspecting the vent system you find sooting or deterioration, something is wrong. Call the local gas supplier to correct the problem and clean or replace the flue and venting before resuming operation of the water heater.

Fire or Explosion Hazard

Failure to properly reseal the combustion chamber will disable the flammable vapor _gnition resistance feature

of this water heater, which could result in death or serious injury Contact your local Sears Service Center

for assistance

installing, using or servicing

Read instruction manual before

In the event your burner needs cleaning, following these instructions:

If inspection of the burner shows that cleaning is required, turn the gas control knob clockwise ( _ ) to the "OFF" position,

depressing slightly.

NOTE: The knob cannot be turned from "PILOT" to "OFF" unless knob is depressed slightly. DO NOT FORCE,

The burner needs to be removed for cleaning. Call the Sears Service Center to remove and clean the burner and correct the

problem that required the burner to be cleaned.

water heater

Housekeeping

Temperature-Pressure Relief Valve Operation

Vacuum around base of water heater for dust, did, and lint on a

regular basis.

Fire and Explosion Hazard

• Do not obstruct combustion air

openmgs at the bottom of the water heater

• Do not use or store flammable vapor products sLtch as gasoline

solvents or adhesives in the same room or area near water

heater or other appliance

• Visibly inspect air intake screen at least once every s;x months and clean ifaccumulated lint.

• Can cause serious injury or death

AT LEAST ONCE EVERY SIX MONTHS A

VISUAL INSPECTION SHOULD BE MADE OF THE AIR INTAKE SCREEN• CLEAN IF LINT

ACCUMULATIONS ARE NOTICED.

The temperature-pressure relief valve must be manually operated at least once a year.

• Burn hazard

• Hot water discharge.

• Keep clear of relief valve discharge cutlet,

When checking the temperature-pressure relief valve operation, make sure that (1) no one is in front of or around the outlet of

the temperature-pressure relief valve discharge line, and (2) that the water discharge will not cause any property damage, as the water may be extremely hot, see Figure 24.

TEMPERATURE-PRESSURE

INSTALLED IN SUITABLE AREA: To insure sufficient ventilation

and combustion air supply, proper clearances from the water heater must be maintained. See Facts to Consider About the

Location section. Combustible materials such as clothing, cleaning materials, or flammable liquids, etc. must not be placed against or adjacent to the water heater because they

could catch on fire.

Anode Rod Inspection

Property Damage Hazard

• Avoid water heater damage

• Inspection and replacement of anode rod required

The anode rod is used to protect the tank from corrosion. Most hot water tanks are equipped with an anode rod. The

submerged rod deteriorates to protect the tank. Instead of corroding the tank, water ions attack and eat away the anode

rod. This does not affect the water's taste or color. The rod must be maintained to keep the tank in operating condition.

Anode deterioration depends on water conductivity, not necessarily water condition. A corroded or pitted anode rod indicates high water conductivity and should be checked and/ or replaced more often than an anode rod that appears to be

intact. Replacement of a depleted anode rod can extend the life of your water heater. Inspection should be conducted by calling the Sears Service Center for an authorized contractor. At a minimum, the anode(s) should be checked annually after the warranty period.

DISCHARGE PIPE

FIGURE 24.

If after manually operating the valve, it fails to completely reset and continues to release water, immediately close the cold water inlet to the water heater, follow the draining instructions,

and replace the temperature-pressure relief valve with a new one.

If the temperature-pressure relief valve on the appliance weeps or discharges periodically, this may be due to thermal expansion. You may have a check valve installed in the water

line or a water meter with a check valve. Consult the Sears Service Center for further information. Do not plug the

temperature-pressure relief valve.

Draining

• Burnhazard

• Hotwater discharge.

• Keep hands clear of drain valve discharge,

The water heater should be drained if being shut down during freezing temperatures. Also periodic draining and cleaning of

sediment from the tank may be necessary.

1. Turn the gas control knob to the "OFF" position.

2.CLOSEthecoldwaterinletvalvetothewaterheater. 5.Screwthehandleandcapassemblybackintothedrain valveandretightenusinga wrench.DONOTOVER

3.OPENanearbyhotwaterfaucetandleaveopentoallowfor

TIGHTEN.

draining.

6. Follow instructions in the Filling The Water Heater section.

4.Connectahosetothedrainvalveandterminatetoan

adequatedrain.

5.OPENthewaterheaterdrainvalvetoallowfortankdraining.

NOTE: If the water heater is going to be shut down and

drained for an extended period, the drain valve should be

left open with hose connected allowing water to terminate

to an adequate drain,

6. Close the drain valve.

7. Check for leaks.

8. Follow the lighting instructions in the Lighting section to restart the water heater.

HANDLE AND

APASSEMBLY

7. Follow instructions in the Filling The Water heater section.

8. Follow the lighting instructions in the Lighting section to restart the water heater.

Drain Valve Washer Replacement

(See Figure 25)

1. Turn "OFF" gas supply to water heater.

2. Follow "Draining" instructions.

3. Turning counter clockwise ( _ ), remove the hex cap below

the screw handle.

4. Remove the washer and put the new one in place.

WASHER

FIGURE 25.

Service

Before calling for repair service, read the Start Up Conditions and Operational Conditions found in the Troubleshooting Guide

of this manual.

If a condition persists or you are uncertain about the operation of the water heater, let the Sears Service Center check it out.

Contact Sears Service Center at:

1-800-4-MY-HOME (1-800-469-4663).

Start Up Conditions

Thermal Expansion

Property Damage Hazard

•Avoid water heater damage.

• Jnsta]l thermal expansion tank or device if necessary

• Contact qualified installer or service agency

Water supply system may, because of such events as high line pressure, frequent cut-offs, and the effects of water hammer

have installed devices such as pressure reducing valves, check valves, back flow preventers, etc., to control these types of problems. When these devices are not equipped with an internal by-pass, and no other measures are taken, the devices cause the water system to be closed. As water is heated, it

expands (thermal expansion) and closed systems do not allow for the expansion of heated water.

The water within the water heater tank expands as it is heated and increases the pressure of the water system. If the relieving

point of water heater's temperature-pressure relief valve is

reached, the valve will relief the excess pressure. The temperature-pressure relief valve is not intended for the constant relief of thermal expansion. This is an unacceptable

condition and must be corrected.

It is recommended that any devices installed which could create a closed system have a by-pass and/or the system have an expansion tank or device to relieve the pressure built by thermal expansion. Thermal expansion tanks are available from Sears stores and through the Sears Service Centers. Contact the

local plumbing inspector, water supplier and/or the Sears Service Center for assistance in controlling these situations, see Figure 26.

NOTE: Expansion tanks are pre-charged with a 40 psi air charge. If the inlet water pressure is higher than 40 psi, the

expansion tank's air pressure must be adjusted to match that pressure, but must not be higher than 80 psi.

WATER HEATER (3)

HOT COLD INLET FITTING REDUCING

WATER HEATER

COLD WATER

INLET FITTING FLOOR_ CEILING JOIST, ETC.

COLD WATER PRESSURE

-- VALVE WITH

PRESSURE GAUGE INLET COLD

RECOMMENDED INSTALLATION

(VERTICAL MOUNTING)

BY-PASS

WATER SHUT-OFF

/I--II__sTRAPP,NG

"JJsJg2g

/ _ (1) BY-PASS

EXPANSION

/ / t

PRESSURE GAUGE INLET COLD

ALTERNATE RECOMMENDED INSTALLATION

tNORIZONTAL MOUNTING)

VALVE WITH

WATER SHUT-OFF

Thermal Expansion Tank Specifications

Tank Dimensions Pipe

Model Capacity in Inches Fitting

Number In Gallons Diameter Length On Tank

153.331020 2 8 (203 ram) 12-3/4 (323 ram) 3/4" Male

153.331050 5 11 (279 mm) 14-3/4 (375 ram) 3/4" Male

Expansion Tank Sizing Chart

Inlet* Water Heater Capacity (Gallons',

Water

Pressure 30 40 50 66 80

Expansion 4Opsi 2 2 2 5 5

Tank 5Opsi 2 2 2 5 5

Capacity 60psi 2 2 5 5 5

Needed 70psi 2 2 5 5 5

80psi 2 5 5 5 5

*Highest recorded inlet water pressure in a 24 hour period or

regulated water pressure.

FIGURE26.

Strange Sounds

Possible noises due to expansion and contraction of some metal parts during periods of heat-up and cool-down do not represent harmful or dangerous conditions.

Condensation causes sizzling and popping within the burner area during heating and cooling periods and should be considered normal, see Condensation section.

Draft Hood Operation

Check draft hood operation by performing a worst case depressurization of the building. With all doors and windows closed, and with all air handling equipment and exhaust fans operating such as furnaces, clothes dryers, range hoods and bathroom fans, a match flame should still be drawn into the draft hood of the water heater with its burner fidng. If the flame

isnotdrawntoward the draft hood, shut off water heater and

make necessary air supply changes to correct.

Condensation

Whenever the water heater is filled with cold water, some condensate will form while the burner is on. A water heater

may appear to be leaking when infact the water is condensation. This usually happens when:

from hydrogen sulfide gas dissolved in the water. The smell is the result of four factors which must all be present for the odor

to develop:

• a concentration of sulfate in the supply water.

• little or no dissolved oxygen in the water.

• a sulfate reducing bacteria within the water heater. (This harmless bacteria is non-toxic to humans.)

• A new water heater is filled with cold water for the first time.

Burning gas produces water vapor In water heaters, particularly high efficiency models where flue temperatures

are lower.

Large amounts of hot water are used in a short time and the refill water in the tank is very cold.

Moisture from the products of combustion condense on the cooler tank surfaces and form drops of water which may fall onto the burner or other hot surfaces to produce a "sizzling" or "frying" noise.

Excessive condensation can cause pilot outage due to water running down the flue tube onto the main burner and putting

out the pilot.

Because of the suddenness and amount of water, condensation water may be diagnosed as a "tank leak". After

the water in the tank warms up (about 1-2 hours), the condition should disappear.

Do not assume the water heater is leaking until there has

been enough time for the water in the tank 1o warm up.

An undersized water heater will cause more condensation. The water heater must be sized properly to meet the family's demands for hot water including dishwashers, washing

machines and shower heads.

• an excess of active hydrogen in the tank. This is caused by the corrosion protective action of the anode.

Smelly water may be eliminated or reduced in some water heater models by replacing the anode(s) with one of less active material, and then chlorinating the water heater tank and all

hot water lines. Contact Sears Service for further information concerning an Anode Replacement Kit #9001453 and this

Chlorination Treatment.

If the smelly water persists after the anode replacement and chlorination treatment, we can only suggest that chlorination or aeration of the water supply be considered to eliminate the water problem.

Do not remove the anode leaving the tank unprotected. By doing so, all warranty on the water heater tank is voided.

"AIR" In Hot Water Faucets

Explosion Hazard

• Flammable hydrogen gases may be present

• Keep all ignition sources away from faucet when

turning on hot water

Excessive condensation may be noticed during the winter and

early spring months when incoming water temperatures are at their lowest.

Good venting is essential for a gas fired water heater to operate properly as well as to carry away products of combustion and water vapor.

Smoke / Odor

It is not uncommon to experience a small amount of smoke and odor during the initial start-up. This is due to burning off of oil from metal parts, and will disappear in a short while.

HYDROGEN GAS: Hydrogen gas can be produced in a hot water system that has not been used for a long period of time (generally two weeks or more). Hydrogen gas is extremely flammable and explosive. To prevent the possibility of injury

under these conditions, we recommend the hot water faucet, located farthest away, be opened for several minutes before

any electrical appliances which are connected 1o the hot water system are used (such as a dishwasher or washing machine). If hydrogen gas is present, there will probably be an unusual sound similar to air escaping through the pipe as the hot water faucet is opened. There must be no smoking or open flame near the faucet at the time it is open.

Operational Conditions High Temperature Shut Off System

Smelly Odor

In each water heater there is installed at least one anode rod (see parts section) for corrosion protection of the tank. Certain

water conditions will cause a reaction between this rod and the water. The most common complaint associated with the

anode rod is one of a "rotten egg smell". This odor is derived

This water heater is equipped with an automatic gas Shut-off system. This system works when high water temperatures are present. Turn "OFF" the entire gas supply 1o the water heater. The high temperature Shut-off is built into the gas control valve. It is non-resettable. If the high temperature Shut-off activates, the gas control valve must be replaced. Contact your gas supplier.

Operational Conditions (Continued)

Leakage Checkpoints

Read this manual first. Then before checking the water heater make sure the gas supply has been turned "OFF", and never

turn the gas "ON" before the tank is completely full of water.

Never use this water heater unless it is completely filled with water. To prevent damage to the tank, the tank must be filled

with water. Water must flow from the hot water faucet before turning "ON" gas to the water heater, see Figure 27.

A. Water at the draft hood is water vapor which has condensed

out of the combustion products. This is caused by a problem in the vent. Contact the gas utility.

B. *Condensation may be seen on pipes in humid weather or

pipe connections may be leaking.

C. *The anode rod fitting may be leaking.

D. Small amounts of water from temperature-pressure relief

valve may be due to thermal expansion or high water pressure in your area.

E. *The temperature-pressure relief valve may be leaking at

the tank fitting.

R Water from a drain valve may be due to the valve being

slightly opened.

FIGURE27.

Read and understand instruction manual and safety messages

before installing, operating or servicing this water heater.

Failure to follow instructions and safety messages could result in

death or serious injury Instruction Manual must remain

with water heater

G. *The drain valve may be leaking at the tank fitting.

H. Combustion products contain water vapor which can

condense on the cooler surfaces of the tank. Droplets form and drip onto the burner or run on the floor. This is common

at the time of start-up after installation and when incoming water is cold.

Water in the water heater bottom or on the floor may be from condensation, loose connections, or the relief valve. DO NOT replace the water heater until a full inspection of all

possible water sources is made and necessary corrective steps taken.

Leakage from other appliances, water lines, or ground seepage should also be checked.

* To check where threaded portion enters tank, insert cotton

swab between jacket opening and fitting. If cotton is wet, follow "Draining" instructions in the Periodic Maintenance

section and then remove fitting. Put pipe dope or teflon tape on the threads and replace. Then follow Filling the Water Heater instructions in the Installing the New Water Heater

section.

TheseguidelinesshouldbeusedbyaqualifiedserviceagentCallSearsServiceat1-800-4-MY-HOME(1-800-469-4663)

forassistance.Informtheassociatethatthisisa"FlammableVaporIgnitionResistant"Product.

Improperly sealed, hot or cold supply connection,

WATER LEAKS

LEAKING T&P VALVE Check relief valve for proper operation

SMELLY ODORS

PILOT WILL NOT LIGHT of igniter wire.

BURNER WILL NOT Dirty or clo_l,ged air intake screen. Clean and reinstall air intake screen.

STAY LIT Flame arrestor openings blocked. Contact Sears Service to

PILOT OUTAGE Thermocouple tip is not in contact with pilot flame. Insert thermocouple correctly.

NOTENOUGH Low gas pressure. Contact your gas supplier.

HOTWATER Incoming water is unusually cold. Allow more time for heater to re-heat

WATER TOO HOT Thermostat set too high. Refer toTEMPERATURE REGULATION,

WATER HEATER SOUNDS Condensation dripping on burner. Refer to CONDENSATION.

SIZZLING - RUMBLING Sediment or calcium in bottom of heater tank. Clean sediment from tank. Refer to DRAINING

SOOTING Improper combustion. No adjustment available. Contact Sears Service

VENTGASODORS

relief valve, drain valve, or thermostat threads. Leakage from other appliances or water lines.

Condensation of flue products.

Thermal expansion in closed water system.

Improperly seated valve.

High sulfate or mineral content in water supply. Drain and flush heater thoroughly, then refill.

Bacteria in water supply. Chlorinate or aerate water supply. Gas control knob not positioned correctly. Referto LIGHTING INSTRUCTIONS. Main gas supply off. Turn on main gas Shut-off valve.

Igniter tip more than 1/8" from pilot hood. Adjust igniter tip. Thermocouple malfunction. Replace pilot assembly. Thermocouple TCO malfunction. Replace pilot assembly.

Melted insulation on igniter wire or shorting Contact Sears Service to determine cause.

High ambient room temperature. Contact Sears Service to determine cause.

Wire disconnected from spark igniter. Reconnect wire connector to spark igniter.

Broken electrode or electrical wire. Replace pilot assembly.

Piezo Igniter generator fails to operate or Replace Piezo Igniter generator.

malfunctions. Thermocouple TCO malfunction. Replace pilot assembly.

High ambient room temperature. Contact Sears Service to

Defective Gas Control. Replace Gas Control.

Dirty pilot burner. Clean pilot assembly.

Dirty or clogged air intake screen. Clean and reinstall air intake screen.

Thermocouple malfunction. Replace pilot assembly. Thermocouple TCO malfunction. Replace pilot assembly.

Defective Gas Control. Replace Gas Control.

Heater not lit or thermostat not on. Referto LIGHTING INSTRUCTIONS. Thermostat set too low. RefertoTEMPERATURE REGULATION.

Heater undersized. Reduce hot water use.

Leaking hot water pipes or fixtures. Have plumber check and repair leaks.

High temperature limit switch activated. Contact Sears Service to

Lack of supply air,

Improperly installed vent piping.

Downdraft,

Poor combustion.

Tighten threaded connections.

Inspect other appliances near water heater. Refer to CONDENSATION.

Install thermal expansion tank (DO NOT plug T&P valve).

(DO NOT plug T&P valve).

determine cause.

instructions in Maintenance section of manual.

to determine cause.

Contact Sears Service to determine cause,

THE ECONOMIZER TM 6 GAS WATER HEATER

153.333316 HA

153.333346

153.333416 HA

153.333446

153.333546

30 Gallon High Altitude 30 Gallon

40 Gallon High Altitude 40 Gallon

50 Gallon

1 BURNER ASSEMBLY

Key No. Part Description 153.333316 HA 153.333346

1 Air Intake Screen 9003406 9003406

2 AnodeRod 9003483 9003483

3 BurnerAssembly 9003456 9003442 4 BurnerHead** 9003385 9003385

5 BurnerOrifice** 9003507(#40) 9003443 (#38) 6 BurnerTube w/Rubber Boot** 9003390 9003390

7 DraftHood 9003446 9003446 8 DrainValve 9003448 9003448 9 DrainValve Washer 9001584 9001584

10 Flue Baffle 9003969 9003969

11 Flue Restrictor 9000275 9000275 12 GasControl Valve F145-1278 F145-1278 13 InletTube 9003514 9003514

"14 InletTube Gasket 9003981 9003981

15 InnerDoor** 9003399 9003399 16 Inner DoorGasket 9003401 9003401

"17 InstructionManual 184230-000 184230-000 "18 Mag-Erad 23600 23600

19 Nipple w/Heat traps 9003916 9003916 20 Outer Door 9003545 9003545

21 Piezo I_niter w/Bracket 9003410 9003410 22 PilotAssembly w/Grommet** 9003542 9003530

23 T & PRelief Valve 9003484 9003484 24 TemperatureAdiustment Keab F145-1280 F145-1280

25 Viewport Assembly 9003414 9003414

* Not Shown. ** Includes ]nner Door Gasket.

Model Numbers

153.333416 HA 9O03406

9O03487 9003565 9003385

9003508 (#39)

9003391 9O03446 9O03448 9001584

9003511

F145-1278

9003514 9003981 9003392

9003401

184230-000

23600 9003916 9003545

9003410 9003542 9003484

F145-1280

9003414

153.333446

9OO34O6 9003487 9003504

9003385

9003457 (#37)

9003391 9003446 9003448 9001584 9003511

F145-1278

9003514 9003981 9003392

9003401

184230-000

23600 9003916 9003545

9003410

9003530

9003484

F145-1280

9003414

153.333546 9003406

9OO3465 9003506 9003385

9003457 (#37)

9003389 9003446 9003448 9001584 9003512

F145-1278

9003534 9003981 9003454

9003401

184230-000

23600 9003916 9003545

9003410

9003444

9003484

F145-1280

9003414

NOWthat you have purchased your gas water heater, should a need

ever exist for repair parts or service, simply contact any Sears Service Center or call 1-800-4-MY-HOME (1-800-469-4663). Besure toprovide

all pertinent facts when you call or visit.

All parts listed may be ordered from any Sears Service Center and bycalling 1-800-366-PART (1-800-366-7278). Ifthe parts you

need are not stocked locally, your order will be electronically transmitted to a SEARS Repair Parts Distribution Center for

handling.

WHENORDERINGREPAIRPARTS,ALWAYSGIVETHEFOLLOWING INFORMATION:

MODELNUMBER SERIALNUMBER

TYPE GAS - NATURAL OR PROPAN E (L.E)

PARTDESCRIPTION

THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.

FULL ONE YEAR WARRANTY ON WATER HEATER

For one year from the date of purchase, when your Sears Kenmore water heater is installed and operated in a single-family residence in accordance with the instructions inthis manual, Sears will:

1. Repair defects in material or workmanship inthis water heater, free of charge.

2. Furnish and install a new current model water heater of equal capacity and quality, free of charge, if a leak occurs inthe tank. UMITED WARRANTY ON TAN KSTHAT LEAK

After one year andthrough 6 years from date of purchase for water heaters used in asingle-family residence, if aleak occurs in the tank, Sears will furnish a new current model water heater of equal capacity and quality. Youwill be charged for any installation.

Ifthe water heater is subject to commercial, institutional, industrial or use in residences of two families or more, the above warranty coverage for tanks that leak is effective for 2 years from the date of purchase.

Toobtain warranty service, SIMPLY CALL 1-800-4-MY-HOME®(1-800-469-4663). This warranty applies only whilethis product is in use in theUnited States.

This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

Sears, RoebuckandCO.,Dept.817WA,HoffrnanEstates,IL60179

The price of your water heater does not include a free checkup service call. On water heater installations arranged by Sears, Sears warrants the installation.

A charge will be made on service calls due to poor or incomplete installation These include:

a. Adjusting thermostat c. Leaks in pipesor fittings e. Condensation b. Lighting pilot d.Improper venting

MASTER PROTECTION AGREEMENTS

Congratulations on making a smart purchase. Your new Kenmore®

product isdesigned andmanufacturedfor yearsof dependableoperation. But likeallproducts,itmay requirepreventivemaintenance or repairfrom time to time. That's when having a Master Protection Agreement can save you money and aggravation.

Purchase aMaster Protection Agreement nowand protectyourself from

unexpected hassle and expense.

The Master Protection Agreement also helpsextend the lifeof your new product. Here's what's included inthe Agreement:

Expert Service by our 12,000 professional repair specialist.

Unlimitedservice and no chargefor parts and labor on allcovered

repairs.

• "No-lemon" guarantee - replacement of your covered product if four or more product failures occur within twelve months.

Product replacement if your covered product can't be fixed

• Annual Preventive Maintenance Check at your request - no openers, water heaters, and other major homeitems, in the U.S.A., call extra charge. 1-800-4-MY-HOME_.

• Fast help by phone- phone support from a Sears technician on productsrequiring in-home repair,plusconvenient repair scheduling.

• Power surge protection against electrical damage due topower fluctuations.

• Rental reimbursement if repair of your covered product takes longer than promised.

Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or

schedule a service appointment on-line.

Sears hasover 12,000 professional repair specialists, who haveaccess to over 4.5 million quality parts and accessories. That's the kind of

professionalism you can count on to help prolong the life of your new purchase foryears tocome. Purchaseyour MasterProtectionAgreement

today!

Some limitations and exclusions apply. For prices and additional information call 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional Installation of home appliances, garage door

For in-home major brand repair service

S_8 Call 24 hoursa day, 7 days aweek1-800-4-MY-HOMIE ®(USAand Canada)

<t-8oo.459-4s53)

www.sears.com

The model number of your water heater is found on the model rating plate on the front of the water heater.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A

Kenmore 153333546, 153333446, 153333416HA, 153333346, 153333316HA Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual